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US3748364A - Diether sulfones - Google Patents

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US3748364A
US3748364A US00063932A US3748364DA US3748364A US 3748364 A US3748364 A US 3748364A US 00063932 A US00063932 A US 00063932A US 3748364D A US3748364D A US 3748364DA US 3748364 A US3748364 A US 3748364A
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sulfones
unsymmetrical
reaction
sulfone
cellulose
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G Tesoro
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JP Stevens and Co Inc
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/272Unsaturated compounds containing sulfur atoms
    • D06M13/278Vinylsulfonium compounds; Vinylsulfone or vinylsulfoxide compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C317/00Sulfones; Sulfoxides
    • C07C317/16Sulfones; Sulfoxides having sulfone or sulfoxide groups and singly-bound oxygen atoms bound to the same carbon skeleton
    • C07C317/18Sulfones; Sulfoxides having sulfone or sulfoxide groups and singly-bound oxygen atoms bound to the same carbon skeleton with sulfone or sulfoxide groups bound to acyclic carbon atoms of the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/34Compounds containing oxirane rings with hydrocarbon radicals, substituted by sulphur, selenium or tellurium atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B11/00Preparation of cellulose ethers
    • C08B11/02Alkyl or cycloalkyl ethers
    • C08B11/04Alkyl or cycloalkyl ethers with substituted hydrocarbon radicals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B15/00Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
    • C08B15/10Crosslinking of cellulose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/11Compounds containing epoxy groups or precursors thereof

Definitions

  • R'O-CHCH-S Or-CHg-OHg-O R III wherein R' and R" are H, alkyl groups from 1 to 5 carbon atoms, or alkanoyl groups from 2 to 6 carbons, R is alkyl, substituted alkyl or aryl, and
  • the present invention relates to the field of reactive unsymmetrical sulfone compounds, methods of crosslinking cellulosic textile materials with these unsymmetrical sulfones and the crosslinked textile materials obtained by said methods.
  • the present invention relates to unsymmetrical sulfones containing at least one beta-oxyethyl group and the methods of employing these unsymmetrical sulfones for the stepwise chemi cal modification of cellulosic textile materials including cellulosic fibers, yarns, fabrics and garments made therefrom.
  • sulfones suitable for purposes of the present invention are unsymmetrical sulfones containing two beta-oxyethyl groups and which can be represented by the generic formula:
  • R and R" may be hydrogen, alkyl groups containing from 1 to 5 carbon atoms or alkanoyl groups containing from 2 to 6 carbon atoms, and R is alkyl, substituted alkyl, or aryl.
  • epoxy sulfones having the structural formula:
  • R has the same meaning as given above.
  • Unsymmetrical reactive sulfones as described in the above formulae are characterized by the presence of two functional groups of different structure and reactivity.
  • Unsymmetrical reactive sulfones represented by the above formulae may be used as crosslinking agents for reaction with cellulosic polymeric materials and are of particular value in stepwise and controlled reactions for the chemical modification of cellulose.
  • the R' group in compounds of Formula I can vary considerably and endows the sulfone reagent with specific properties while maintaining its polyfunctional reactive character.
  • R and R" may be hydrogen, alkyl or carbon acyl groups and R'" may be alkyl, substituted alkyl or aryl.
  • beta-oxyethyl is used herein it is intended to include beta-hydroxyethyl, beta-alkoxyethyl, such as methoxyethyl, ethoxyethyl and 2-(isopentyloxyl)ethyl and beta-acyloxyethyl; e.g. Z-acetoxyethyl, 2-propionyloxyethyl and 2-(pivaloyloxy)ethyl.
  • examples of R and R are alkyl groups containing from 1 to 5 carbon atoms and saturated aliphatic carbon acyl groups containing 2 to 6 carbon atoms.
  • examples of R' include alkyl from 1 to 20 carbon atoms, chlorine and bromine substituted lower alkyl (1-5 carbons), phenyl and the like.
  • H O2IH Made in Example 1; applied in Example 6.
  • Beta-oxyethyl unsymmetrical reactive sulfones conforming to Formula I may be conveniently prepared by oxidation of the corresponding unsymmetrical sulfide using an oxidizing agent to produce the corresponding unsymmetrical sulfoxide as an intermediate. Hydrogen peroxide is a convenient source of oxygen for this purpose. The second oxidation step also employs an oxidizing agent such as hydrogen peroxide to produce the desired sulfone. This is shown in Equation 1 below wherein all substituents have the meaning previously given.
  • the initial oxidation step may be carried out at room temperature using a quantity sufficient to form the intermediate sulfoxide. Thereafter, in order to convert the sulfoxide to the desired unsymmetrical beta-oxyethyl sulfone, the reaction mixture resulting from the first stage of the oxidation is heated to boiling, generally under a reflux condenser and the remaining quantity of 35% aqueoushydrogen peroxide theoretically required is added in portions. Heating at reflux temperature is continued until no peroxide remains as shown by testing with potassium iodide. This may require several hours.
  • the mercaptoethanol may be used or an ether or ester of it to produce the corresponding ether or ester form of the sulfide, i.e. R may be hydrogen in which case the mercaptoethanol is used; alkyl in which case an ether of mercaptoethanol is used; or alkanoyl in which case an ester of mercaptoethanol is used.
  • the reaction represented by Equation 2 Gan take place under various conditions.
  • the epoxy compound can be added to the mercapto compound at around C. without a catalyst as illustrated in Example 4 hereinafter.
  • the reaction can take place at 2050 C. in the presence of a catalytic amount of sodium as illustrated in Examples 1, 2 and 3.
  • R" is defined as in Formula I.
  • the epoxy sulfone can be made, for example, by the reaction of epihalohydrin with a mercaptoethanol as is shown in Equation 3 below:
  • This sulfone is 2-(2,3-epoxypropylsnlfonyl)-ethanol.
  • the unsymmetrical reactive sulfone compounds may be used for the chemical modification and the crosslinking of cellulosic materials.
  • Sulfone compounds described above are characterized by having two functional groups, each diiferent in structure and different in reactivity from the other. Because of their unsymmetrical structure all of these reactive sulfone compounds are suitable as crosslinking reagents in reactions in which the stepwise and controlled participation of the functional groups is desirable.
  • the reaction conditions in the first step are usually difierent from the reaction conditions in the second step and, moreover, the reaction conditions may be changed so that only one of the functional groups is reactive with the cellulosic molecules under that set of conditions.
  • Suitable bases include alkaline salts of weak acid such as the carbonates, bicarbonates, acetates and phosphates of the alkali metals, namely, lithium, sodium and potassium; alkali hydroxides including those of lithium, sodium and potassium; and the quaternary ammonium hydroxides such as benzyltrimethylammonium and tetramethylammonium hydroxides.
  • the condensation product is a modified cellulose of the saturated type.
  • R or R" or both are acyl groups, the reaction may readily be carried out at 15-35 C. in the presence of an equivalent amount of base such as sodium hydroxide.
  • the reaction showing the reparation of a chemically modified but uncrosslinked cellulose is shown in the following equation:
  • the epoxy sulfone compounds of the present invention such as 2-(2,3-epoxypropylsulfonyl)ethanol, are also suitable for a two-step crosslinking reaction with cellulosic material.
  • the epoxy group of these compounds is reactive with the cellulosic hydroxyl groups in the presence of an acid catalyst.
  • Suitable acid catalysts are magnesium chloride, zinc nitrate and zinc tetrafiuoroborate, Zn(BF With the latter catalyst, the preferred temperature range is 120 to 180 C., a few minutes being required at the lower temperature, and several seconds being required at the higher end of the range.
  • Cellulose which has been chemically modified in the manner described above can thereafter be crosslinked by using an anhydrous alkaline reaction system at elevated temperature, for example, to 150 C. Water is eliminated in the crosslinking reaction which is represented by the following equation:
  • anhydrous CBIIO-CHQCHCHFS Or-CHzCHg-OH H-O C9110 a a me condition
  • the stepwise and controllable participation of the functional groups of the unsymmetrical reagents described herein for the chemical modification of cellulosic textiles is extremely important and advantageous for it enables various other treating or manufacturing steps to be interposed between the initial chemical modification (first reaction step) and the final curing or setting of the desired configuration in the ultimate product (second reaction step).
  • cotton or rayon fabric when treated with an unsymmetrical sulfone compound and reacted under suitable conditions in the first step undergoes a chemical modification to attach the crosslinking agent to the cellulosic molecule.
  • the chemically modified product is stable to washing, attack by solvents and handling and can be dyed by conventional methods. Thereafter, the modified fabric can be treated with an appropriate catalyst and be tailored into garments or other articles such as drapes, sheets and the like and thereafter pressed and cured to set a desired configuration such as creases, pleats and the like. Because the cellulosic fabric is crosslinked, the resulting textile product maintains the desired configuration including sharp creases and recovery from wrinkles through numerous cycles of wear or service. laundering and drying.
  • Cellulose may be chemically modified and crosslinked in accordance .with the present invention in a variety of forms.
  • the novel unsymmetrical reactive sulfones of the present invention are applicable as crosslinking agents for cellulose principally in textile forms whether woven or not woven, e.g. bonded or knit wear, yarn, fibers and filaments.
  • cellulose-containing textiles are suitable which comprise both blended yarns and fabrics containing a significant proportion, for example, approximately 20% or more 'by weight of cellulose and textiles of cellulose.
  • Cellulosic textiles include those made from (a) seed hairs, e.g. cotton, (b) bast fibers such as flax (linen) ramie, jute and hemp, and (c) those of other sources including regenerated cellulose such as rayon, modified rayon and the like.
  • the present invention is particularly suitable for fabrics whose fibers are wholly cellulosic. Although the degree of improvement is less pronounced when the cellulose content is less than 100%, the invention is applicable to fiber blends and woven mixtures in which up to about 80% of the fibers are of the non-cellulosic type.
  • Various synthetic fibers such as polyesters, polyamides, polyolefins, acrylics, or triacetate types as well as copolymeric types as modacrylic, saran and nytril fibers are suitable.
  • the textile may be in one or various states, e.g. gray, bleached or dyed.
  • Cellulosic may be in other forms such as partially substituted cellulose and regenerated cellulose such as viscose rayon, cuprammonium rayon and cellulosic filtn.
  • wood may serve as the source.
  • Paper is illustrative of still another form.
  • cellulose in the dissolved state is capable of undergoing reactions of this invention, although in general the invention applied primarily to cellulose in the solid form.
  • OWB On the weight of the bath, i.e., based on the total weight of the homogeneous liquid mixture used in a processing step. For instance, percent OWB is used to express the concentration of an ingredient in the solution used for impregnating samples of fabric.
  • OWF On the weight of fiber (or fabric), i.e., based on the weight of pre-impregnated (pre-padded) fabric. For instance, the percentage of solids OWF means the add-on expressed as percentage on the dfy basis.
  • WPU Wet pick-up, i.e., the wet add-0n (usually expressed in percentage OWF) which is the gain from solution penetrating the fabric, measured immediately after padding.
  • padding consists of the dual process of impregnating the fabric by passing it through a pad bath and then passing the wet fabric through squeeze rollers or wringers.
  • This crosslinking agent for cellulose was found to increase the crease recovery of cotton fabric (see Example 6.)
  • This cellulose crosslinker was applied to cotton to increase crease recovery. (See Example 8.)
  • the fabric samples so treated were framed and dried at 60 C., then reacted in duplicate for 3 minutes at approximately (1) 150 C. or (2) 163 C.
  • samples A1 and A-2 The above samples which had been processed using 1.0 equivalent weight of potassium bicarbonate per vinylgenerating radical, were designated as samples A1 and A-2, the numbers indicating the reaction temperature, 150 C. and 163 C., respectively.
  • Two other samples were processed using 0.5 equivalent weight of potassium bicarbonate per vinyl-generating radical. Those samples were designated as samples B-1 and B-2.
  • a control sample C was made with the same concentration of potassium bicarbonate as for the B samples, but no sulfone was used.
  • reaction conditions were 3 minutes at 163 C.
  • This halogenated sulfone having dissimilar vinyl-generating radicals is a cellulose crosslinking agent.
  • Example 4 is prepared by carrying out the sequence of reactions shown in the preceding Example 4 to obtain 1-(2-hydroxyethylsulfonyl)-3-chloro-2-propanol. The latter is then converted to the epoxy sulfone by using an equivalent amount of sodium hydroxide to condense out the hydrochloric acid.
  • EXAMPLE 6 Modification of cellulose by 1-(2-hydroxyethy1- sulfonyl) -2-butanol Samples of plain-weave cotton fabric, commonly known as 80 x 80 print cloth, were conditioned at a relative EXAMPLE 7 Modification of cellulose by 1-(2-hydroxyethylsulfonyl -2-prop anol Samples of plain-weave cotton fabric x 80 print cloth) were conditioned, weighed, and padded by following, in general, the procedure of.
  • Example 6 except that 1-(Z-hydroxyethylsulfonyl)-2-propanol was used instead of 1-(2-hydroxyethylsulfonyl)-2-butanol, and experimental details were as shown in the following table.
  • the reagent was the product of Example 2, applied at 19.2% OWF when 0.25 equivalent of potassium bicarbonate was used per equivalent of sulfone, and at 20.0% OW-F when 0.50 equivalent of potassium bicarbonate was used per equivalent of sulfone.
  • Samples were framed, dried, reacted, washed, re-dried on frames, conditioned, weighed, and tested as in Example 6 Crease Reaeted Tensile Tear recovery for 3 strength, lbs. strength, lbs.
  • EXAMPLE *8 Modification of cellulose by alpha-[(Z-hydroxyethylsnlfonyl)methyl]benzyl alcohol; 2-step padding procedure
  • Samples of plain-weave cotton fabric (80 X 80 print I cloth) were conditioned, weighed, and padded by followscribed above were further reacted in a second reaction step by heating at 175 C. for 5 minutes in the presence of a catalytic amount of sodium hydroxide.
  • Unsymmetrical sulfones represented by the structural formula wherein R and R" are hydrogen, alkyl from 1 to 5 carbon atoms, and R'" is alkyl from 1 to carbon atoms, monochloriue substituted alkyl from 1 to 5 cabon atoms, monobromine substituted alkyl from 1 to 5 carbon atoms, or phenyl.
  • An unsymmetrical sulfone as defined in claim 1 which is no-ore-cm-so -on -om-on 3.
  • An unsymmetrical sulfone as defined in claim 1 which is Potassium bicarbonate, Equivalent Reacted percent Reagent, percent of base for 3 (from Water) (from p-dioxane) per 1 minutes equivalent tempera- OWB WPU OWF OWB WPU OWF of reagent ture, C.
  • H3 4.
  • An unsymmetrical sulfone as defined in claim 1 which is H0CHCH;SO;CH;-OH -OH 5.
  • An unsymmetrical sulfone as defined in claim 1 which is Ho-oHGH,-s0.-oH,-orr,-0H

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
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  • Health & Medical Sciences (AREA)
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Abstract

UNSYMMETRICAL SULFONES OF THE STRUCTURE:

R''-O-CH(-R''")-CH2-SO2-(CH2)2-O-R"

WHEREIN R'' AND R" ARE H, ALKYL GROUPS FROM 1 TO 5 CARBON ATOMS, OR ALKANOYL GROUPS FROM 2 TO 6 CARBONS, R"'' IS ALKYL, SUBSTITUTED ALKYL OR ARYL, AND

(-O-CH2-)>CH-CH2-SO2-CH2-COO-O-R"

WHEREIN R" IS DEFINED ABOVE. REACTION OF SULFONES WITH CELLULOSIC TEXTILE MATERIALS IN TWO STEPS UNDER DIFFERENT REACTION CONDITIONS TO OBTAIN CROSSLINKED CELLULOSIC MATERIALS HAVING IMPROVED CREASE RECOVERY PROPERTIES.

Description

United States Patent U.S. Cl. 260-607 A Claims ABSTRACT OF THE DISCLOSURE Unsymmetrical sulfones of the structure:
R'O-CHCH-S Or-CHg-OHg-O R III wherein R' and R" are H, alkyl groups from 1 to 5 carbon atoms, or alkanoyl groups from 2 to 6 carbons, R is alkyl, substituted alkyl or aryl, and
(b) cHr-oH-cmsommc 0,011"
wherein R" is defined above.
Reaction of sulfones with cellulosic textile materials in two steps under different reaction conditions to obtain crosslinked cellulosic materials having improved crease recovery properties.
The present application is a division of application Ser. No. 614,540 filed Feb. 8, 1967, now U.S. Pat. 3,556,714.
The present invention relates to the field of reactive unsymmetrical sulfone compounds, methods of crosslinking cellulosic textile materials with these unsymmetrical sulfones and the crosslinked textile materials obtained by said methods. In a more particular aspect, the present invention relates to unsymmetrical sulfones containing at least one beta-oxyethyl group and the methods of employing these unsymmetrical sulfones for the stepwise chemi cal modification of cellulosic textile materials including cellulosic fibers, yarns, fabrics and garments made therefrom.
Included among the sulfones suitable for purposes of the present invention are unsymmetrical sulfones containing two beta-oxyethyl groups and which can be represented by the generic formula:
III
in which R and R" may be hydrogen, alkyl groups containing from 1 to 5 carbon atoms or alkanoyl groups containing from 2 to 6 carbon atoms, and R is alkyl, substituted alkyl, or aryl.
Further among the sulfones of the present invention are epoxy sulfones having the structural formula:
(II) cH=.-CHCH, s 0,011,011,011"
wherein R" has the same meaning as given above.
Unsymmetrical reactive sulfones as described in the above formulae are characterized by the presence of two functional groups of different structure and reactivity.
Unsymmetrical reactive sulfones represented by the above formulae may be used as crosslinking agents for reaction with cellulosic polymeric materials and are of particular value in stepwise and controlled reactions for the chemical modification of cellulose. The R' group in compounds of Formula I can vary considerably and endows the sulfone reagent with specific properties while maintaining its polyfunctional reactive character.
Accordingly, it is an object of the present invention to provide a new class of stable yet reactive unsymmetrical sulfone compounds characterized by having two functional groups of different structure and reactivity and which compounds are useful for the chemical modification of cellulosic textile materials, particularly in a stepwise and controlled manner.
It is a further object of the present invention to provide a method for the stepwise and controlled participation of the functional groups of reactive unsymmetrical sulfones for the chemical modification of cellulosic textile materials.
It is a further object of the present invention to modify cellulosic materials by reaction with novel unsymmetrical sulfones so as to improve dry and wet crease recovery.
It is a further object of the present invention to provide novel polymeric materials through reaction of cellulose with unsymmetrical sulfones.
It is a further object of the present invention to provide improvements in textile materials which are lasting, durable against wear, and resistant to removal by laundering and attack by solvents.
In attaining the above objects of the present invention, one feature resides in unsymmetrical reactive sulfones containing two beta-oxyethyl groups and represented by Formula I:
III
wherein R and R" may be hydrogen, alkyl or carbon acyl groups and R'" may be alkyl, substituted alkyl or aryl. As the term beta-oxyethyl is used herein it is intended to include beta-hydroxyethyl, beta-alkoxyethyl, such as methoxyethyl, ethoxyethyl and 2-(isopentyloxyl)ethyl and beta-acyloxyethyl; e.g. Z-acetoxyethyl, 2-propionyloxyethyl and 2-(pivaloyloxy)ethyl. Thus, examples of R and R are alkyl groups containing from 1 to 5 carbon atoms and saturated aliphatic carbon acyl groups containing 2 to 6 carbon atoms. Examples of R' include alkyl from 1 to 20 carbon atoms, chlorine and bromine substituted lower alkyl (1-5 carbons), phenyl and the like.
The following table shows illustrative unsymmetrical beta-oxyethyl sulfones which are encompassed in Formula I and which are useful for the stepwise modification of cellulose textile materials in accordance with the teachings of the present invention.
TABLE I Reference to examples, or name of unsymmet- B" rical 2-oxyethyl sulfone (I) H O2IH= Made in Example 1; applied in Example 6. H -CH Made in Example 2; applied in Example 7. H CHr Made in Example 3; applied in Example 8. H -CH2CI Made in Example 4. C2Hs -GisHa1 1-(2-ethoxyethylsult'onyl) -2-eicosen0l.
-(%|CH., CH:B1' 1-(2-aeetoxyethylsultonyl)-3-bromo-2-propanol.
(g) -CH; --GH; --C;H1s Z-methoxyethyl 2-methoxyoctyl sulfone:
(h) -CC;H -CC2H5 -CeHs Alpha-[(Z-hydroxyethylsulfonyl) methyll-benzyl g I; dipropionate.
Beta-oxyethyl unsymmetrical reactive sulfones conforming to Formula I may be conveniently prepared by oxidation of the corresponding unsymmetrical sulfide using an oxidizing agent to produce the corresponding unsymmetrical sulfoxide as an intermediate. Hydrogen peroxide is a convenient source of oxygen for this purpose. The second oxidation step also employs an oxidizing agent such as hydrogen peroxide to produce the desired sulfone. This is shown in Equation 1 below wherein all substituents have the meaning previously given.
When hydrogen peroxide is used, as for example, in the form of a 35% solution in water, the initial oxidation step may be carried out at room temperature using a quantity sufficient to form the intermediate sulfoxide. Thereafter, in order to convert the sulfoxide to the desired unsymmetrical beta-oxyethyl sulfone, the reaction mixture resulting from the first stage of the oxidation is heated to boiling, generally under a reflux condenser and the remaining quantity of 35% aqueoushydrogen peroxide theoretically required is added in portions. Heating at reflux temperature is continued until no peroxide remains as shown by testing with potassium iodide. This may require several hours. In order to facilitate this procdure it is advantageous to avoid using an excess of hydrogen peroxide or to use a slightly less amount. However, at some times it is preferable to use the oxidizing agent in an excess and to destroy the excess by introducing a mild reducing agent such as sodium sulfite after a sufficient time has been allowed to form the desired sulfone in substantially quantitative amounts.
Unsymmetrical beta-oxyethyl sulfides which are used as the starting material for the oxidation process described above may be obtained conveniently by the addition of a monosubstituted ethylene oxide and Z-mercaptoethanol which is shown below in Equation 2:
It is noted that the mercaptoethanol may be used or an ether or ester of it to produce the corresponding ether or ester form of the sulfide, i.e. R may be hydrogen in which case the mercaptoethanol is used; alkyl in which case an ether of mercaptoethanol is used; or alkanoyl in which case an ester of mercaptoethanol is used. The reaction represented by Equation 2 Gan take place under various conditions. For example, the epoxy compound can be added to the mercapto compound at around C. without a catalyst as illustrated in Example 4 hereinafter. Alternately, the reaction can take place at 2050 C. in the presence of a catalytic amount of sodium as illustrated in Examples 1, 2 and 3.
The following Table II shows the various reactants which may be used in the reaction shown by Equation 2.
Further included among the novel unsymmetrical reactive sulfones of the present invention are the epoxy sulfones which have the structural formula:
wherein R" is defined as in Formula I.
The epoxy sulfone can be made, for example, by the reaction of epihalohydrin with a mercaptoethanol as is shown in Equation 3 below:
(3) Ho-omom-sn rim-enema: Under N,
This sulfone is 2-(2,3-epoxypropylsnlfonyl)-ethanol.
In accordance with another feature of the present invention, the unsymmetrical reactive sulfone compounds may be used for the chemical modification and the crosslinking of cellulosic materials. Sulfone compounds described above are characterized by having two functional groups, each diiferent in structure and different in reactivity from the other. Because of their unsymmetrical structure all of these reactive sulfone compounds are suitable as crosslinking reagents in reactions in which the stepwise and controlled participation of the functional groups is desirable. The reaction conditions in the first step are usually difierent from the reaction conditions in the second step and, moreover, the reaction conditions may be changed so that only one of the functional groups is reactive with the cellulosic molecules under that set of conditions.
In the case of the unsymmetrical beta-oxyethyl -sulfones of Formula I which are characterized by having the activated beta-oxyethyl groups, each different in structure and reactivity from the other, elevated temperatures in the range of 80 to 165 C. are required to effect reaction of either beta-hydroxyethyl or beta-alkoxyethyl groups with cellulose. The reaction is base catalyzed and for purposes of this invention, the base or alkaline catalyst is sufliciently strong enough so that its 1% aqueous solution has a pH of at least 8. Suitable bases include alkaline salts of weak acid such as the carbonates, bicarbonates, acetates and phosphates of the alkali metals, namely, lithium, sodium and potassium; alkali hydroxides including those of lithium, sodium and potassium; and the quaternary ammonium hydroxides such as benzyltrimethylammonium and tetramethylammonium hydroxides.
In the course of the reaction which is a condensation reaction, water or an alcohol or a combination of them is eliminated. The condensation product is a modified cellulose of the saturated type. When R or R" or both are acyl groups, the reaction may readily be carried out at 15-35 C. in the presence of an equivalent amount of base such as sodium hydroxide. The reaction showing the reparation of a chemically modified but uncrosslinked cellulose is shown in the following equation:
In the second stage, another cellulose molecule reacts with the R on the other side of the sulfone compound containing the R' group and said reaction is effected in the presence of a base catalyst, the selection of appropriate catalyst depending upon the R' constituent. The followingequation depicts the second step of the reaction whereby a crosslinked cellulose material is obtainable.
' Base Cello-H RO-CHCH -S O CH CH O Cell Generally, when R or R" is H or alkyl, the second step reaction depicted immediately above requires higher temperatures such as from about 165 to 200 C. and/or stronger base such as a catalytic amount of sodium carbonate depending also on the specific nature of the R group.
The epoxy sulfone compounds of the present invention such as 2-(2,3-epoxypropylsulfonyl)ethanol, are also suitable for a two-step crosslinking reaction with cellulosic material. The epoxy group of these compounds is reactive with the cellulosic hydroxyl groups in the presence of an acid catalyst. Suitable acid catalysts are magnesium chloride, zinc nitrate and zinc tetrafiuoroborate, Zn(BF With the latter catalyst, the preferred temperature range is 120 to 180 C., a few minutes being required at the lower temperature, and several seconds being required at the higher end of the range.
The addition reaction is depicted in the following equation in which a modified cellulose is produced.
Cellulose which has been chemically modified in the manner described above can thereafter be crosslinked by using an anhydrous alkaline reaction system at elevated temperature, for example, to 150 C. Water is eliminated in the crosslinking reaction which is represented by the following equation:
| anhydrous CBIIO-CHQCHCHFS Or-CHzCHg-OH H-O C9110 a a me condition The stepwise and controllable participation of the functional groups of the unsymmetrical reagents described herein for the chemical modification of cellulosic textiles is extremely important and advantageous for it enables various other treating or manufacturing steps to be interposed between the initial chemical modification (first reaction step) and the final curing or setting of the desired configuration in the ultimate product (second reaction step). For example, cotton or rayon fabric when treated with an unsymmetrical sulfone compound and reacted under suitable conditions in the first step undergoes a chemical modification to attach the crosslinking agent to the cellulosic molecule. The chemically modified product is stable to washing, attack by solvents and handling and can be dyed by conventional methods. Thereafter, the modified fabric can be treated with an appropriate catalyst and be tailored into garments or other articles such as drapes, sheets and the like and thereafter pressed and cured to set a desired configuration such as creases, pleats and the like. Because the cellulosic fabric is crosslinked, the resulting textile product maintains the desired configuration including sharp creases and recovery from wrinkles through numerous cycles of wear or service. laundering and drying.
The attributes of the products treated in accordance with the present invention have been described by a number of expressions. Illustrative of those applicable to the resulting textile article having shape retention depending upon whether garments or other articles are involved and upon the particular results achieved include minimum care, wrinkle resistant, crease resistant, no-iron, permanently ironed, flat-drying, wash and wear, permanent set, permanent pleat, permanent press, durable press and built-in press.
Cellulose may be chemically modified and crosslinked in accordance .with the present invention in a variety of forms. The novel unsymmetrical reactive sulfones of the present invention are applicable as crosslinking agents for cellulose principally in textile forms whether woven or not woven, e.g. bonded or knit wear, yarn, fibers and filaments. In addition, cellulose-containing textiles are suitable which comprise both blended yarns and fabrics containing a significant proportion, for example, approximately 20% or more 'by weight of cellulose and textiles of cellulose. Cellulosic textiles include those made from (a) seed hairs, e.g. cotton, (b) bast fibers such as flax (linen) ramie, jute and hemp, and (c) those of other sources including regenerated cellulose such as rayon, modified rayon and the like.
As referred to above, the present invention is particularly suitable for fabrics whose fibers are wholly cellulosic. Although the degree of improvement is less pronounced when the cellulose content is less than 100%, the invention is applicable to fiber blends and woven mixtures in which up to about 80% of the fibers are of the non-cellulosic type. Various synthetic fibers such as polyesters, polyamides, polyolefins, acrylics, or triacetate types as well as copolymeric types as modacrylic, saran and nytril fibers are suitable. Furthermore, the textile may be in one or various states, e.g. gray, bleached or dyed.
Cellulosic may be in other forms such as partially substituted cellulose and regenerated cellulose such as viscose rayon, cuprammonium rayon and cellulosic filtn. For such forms, wood may serve as the source. Paper is illustrative of still another form. Moreover, cellulose in the dissolved state is capable of undergoing reactions of this invention, although in general the invention applied primarily to cellulose in the solid form.
The following examples will serve to illustrate the present invention:
EVALUATION TEST METHODS Crease recovery angle in degrees, total of crease recovery angles in warp and filling directions. Monsanto method, AST M D-l295-60T.
Tear strength in pounds: Elmendorf method, ASTM D-l424-'9.
Tensile strength in pounds, ravel 1-inch strip method, Federal specifications for Textile Test Methods, CCC-T- 19l-b, Method 5104.1.
Fabric samples were conditioned and tested with the relative humidity (RH) at 65% and the temperature at 21 C.
In the examples which follow, all parts and percentages are by weight, unless otherwise noted.
The following abbreviations are used:
OWB: On the weight of the bath, i.e., based on the total weight of the homogeneous liquid mixture used in a processing step. For instance, percent OWB is used to express the concentration of an ingredient in the solution used for impregnating samples of fabric.
OWF: On the weight of fiber (or fabric), i.e., based on the weight of pre-impregnated (pre-padded) fabric. For instance, the percentage of solids OWF means the add-on expressed as percentage on the dfy basis.
WPU: Wet pick-up, i.e., the wet add-0n (usually expressed in percentage OWF) which is the gain from solution penetrating the fabric, measured immediately after padding. As used herein, padding consists of the dual process of impregnating the fabric by passing it through a pad bath and then passing the wet fabric through squeeze rollers or wringers.
When measured in percent, the foregoing terms have the following relationship:
(percent OWB) multipled by (percent WPU) (percent, OWF) Other abbreviations, not related to the foregoing ones,
are:
F: Filling (direction) W: Warp (direction) EXAMPLE 1 Preparation of 1-(2-l1ydroxyelzhylsulfonyl) -2-butano1 2-mercaptoethanol (78 grams, 1 mole) was added dropwise during a 25-hour period to a stirred mixture kept at 35 to 4S C. consisting of 72 grams (1 mole) of 1,2- epoxybutane and 0.5 gram of sodium. The reaction mixture was stirred for 1 hour longer. Then a l-normal solution of hydrogen chloride in 1,2-dimethoxyethane was added to neutralize the mixture. Salt was removed by filtration, and the filtrate was distilled at reduced pressure in order to purify the intermediate product, 1-(2-hydroxyethylthio)-2-butanol. That sulfide was collected at 115 to 116 C. at a pressure of 1.5 mm. of mercury; yield, 82%.
Analysis.Found: S, 21.5%; required by C l-1 0 8 S, 21.35%.
Next, by means of 35% aqueous hydrogen peroxide, used in stoichiometric amount and in the presence of phosphoric acid, the sulfide was oxidized to the corresponding sulfone, namely, 1-(Z-hydroxyethylsulfonyl)-2- butanol.
Analysis-Found: S, 17.4%; required by C H O S: S, 17.55%.
This crosslinking agent for cellulose was found to increase the crease recovery of cotton fabric (see Example 6.)
EXAMPLE 2 Preparation of l-(2-hydroxyethylsulfonyl)-Z-propanol HO-CHgCHg-SH CHQCHOHZ (Catalytic Amount) Z-mercaptoethanol (78 grams, 1 mole) was added dropwise to a stirred mixture kept slightly below 30 C. consisting of 58 grams (1 mole) of propylene oxide and 0.5 gram of sodium. Upon completion of the dropwise addition, no unreacted mercapto compound remained, based on a titration test with iodine. The mixture was neutralized by means of hydrogen chloride dissolved in 1,2- dimethoxyethane. Salt was removed by filtration, and the filtrate was distilled at reduced pressure in order to purify the intermediate product, 1-(2-hydroxyethylthio)-2-propanol. That sulfide was collected at 102 to 103 C. (0.3 mm); yield, 88%.
Analysis.Sulfide S by titration with sodium hypochlorite: Found, 25 :2%; required by C H O S, 23.5%.
Then by means of a 35% aqueous solution of hydrogen peroxide (in slightly deficient amount) in the presence of phosphoric acid, the sulfide was oxidized to the corresponding sulfone, namely 1-(Z-hydroxyethylsulfonyl)-2- propanol, 0 11 0 8. The aqueous reaction solution of this crosslinking agent for cellulose was used for application on cotton fabric. (See Example 7, wherein crease recovery was improved.)
EXAMPLE 3 Preparation of alpha-[(2-hydroxyethylsulfonyl)methyl]benzyl alcohol HO-CH CH -SO -OH GHCJI;
Z-mercaptoethanol (78 grams, 1 mole) was added dropwise to a stirred mixture consisting of 126 grams (1 mole) of (epoxyethyl)benzene and 2 grams of sodium. After the addition had been completed ,the reaction mixture was stirred for an additional 1.5 hours, by which time no unreacted mercapto compound remained, as shown by a titration test with iodine. The mixture was neutralized by means of hydrogen chloride dissolved in 1,2-dimethoxyethane. Salt was removed by filtration, and the fil-i trate was distilled at reduced pressure in order to purify the intermediate product, alpha-[(2-hydroxyethylthio) methyl]benzyl alcohol, C H O S. That sulfide was collected at 152-154 C. (1.2 mm.).
By means of a 35%. aqueous solution of hydrogen peroxide (in slightly deficient amount), the sulfide was oxidized to the corresponding sulfone, namely alpha-[(uhydroxyethylsulfonyl)methylJbenzyl alcohol, which crystallized; melting point, to 123 C.
9 Analysis.-Found: S, 13.69%; required by C H O S: S, 13.90%.
This cellulose crosslinker was applied to cotton to increase crease recovery. (See Example 8.)
EXAMPLE 4 Preparation of l-(2-hydroxyethylsulfonyl) -3-chloro-2-propanol Under N; HO-CHgCHr-SH (QIz/CHCHgCl Epichlorohydrin (46.2 grams, 0.5 mole) was added at a rate of 6 ml. per minute to 39 grams (0.5 mole) of 2- mercaptoethanol kept at 90 to 100 C. under a blanket of nitrogen, following a technique described in the book, Epichlorohydrin, Shell Chemical Co., pages 31 to- 33. Upon completion of the addition, no unreacted mercapto compound remained, as shown by a titration test with iodine. The adduct, 1-(2-hydroxyethylthio)-3-chloro-2- propanol, was distilled forthwith at reduced pressure and collected at 154 to 155 C. (1.3 mm.).
Analysis-Found (percent): Cl, 22.1; S, 18.0. -Required by C H ClO S (percent): Cl, 20.8; S, 18.8.
Finally, by means of a 35% aqueous solution of hydrogen peroxide (in slightly deficient amount), the sulfide was oxidized to the corresponding sulfone, namely 1-(2- hydroxyethylsulfonyl)-3-chloro-2-propanol, which, after volatilization of water, was obtained as a liquid.
humidity (RH) of 65% and were weighed on an analytical balance. The cotton samples were treated with an aqueous solution, 20% of which was 1-(2-hydroxyethylsulfonyl)-2-butanol, and 22% of which was potassium bicarbonate (all percentages by weight), using a laboratory padder, with rolls set to give a wet pickup of 112%, as indicated in the following table. Hence, the reagent (product of Example 1) was applied at 22.4% OWF. The ratio of the sulfone (molecular weight 182, with two vinyl-generating radicals) to bicarbonate (molecular weight 100) was so chosen in this example that for each vinyl-generating radical there was one molecule of bicarbonate. That is, there was 1.0 equivalent weight (100 grams) of potassium bicarbonate per equivalent weight (91 grams) of sulfone in this example.
The fabric samples so treated were framed and dried at 60 C., then reacted in duplicate for 3 minutes at approximately (1) 150 C. or (2) 163 C.
The above samples which had been processed using 1.0 equivalent weight of potassium bicarbonate per vinylgenerating radical, were designated as samples A1 and A-2, the numbers indicating the reaction temperature, 150 C. and 163 C., respectively. Two other samples were processed using 0.5 equivalent weight of potassium bicarbonate per vinyl-generating radical. Those samples were designated as samples B-1 and B-2. Furthermore, a control sample C Was made with the same concentration of potassium bicarbonate as for the B samples, but no sulfone was used. For sample C, reaction conditions were 3 minutes at 163 C.
Then the samples were washed, dried in frames in a forced-draft oven, conditioned at 65% RH to bring the cotton to a state of a constant equilibrium percentage of moisture, and Weighed on an analytical balance.
The following results were obtained:
Crease Tensile Tear recovery Reacted strength strength angle defor 3 lbs. (l-inch lbs. (Elmengrees Percent OWB Perminutes strip) dorf) (W F) cent tempera- Sample Reagent KHCOa WPU ture, C. W F W F Dry Wet 20 22 112 150 34 1. 3 0. 8 160 191 20 22 112 163 47 34 1. 3 0. 8 166 181 20 11 102 150 49 30 1. 3 0. 8 187 203 20 11 102 163 45 32 1. 2 0. 7 169 191 0 None 11 100 163 53 40 1. 6 1. 0 167 163 Untreated control 62 89 1. 6 1. 0 161 142 Analysis.Found (percent): Cl, 15.8; required by C H ClO S (percent): Cl, 18.7.
This halogenated sulfone having dissimilar vinyl-generating radicals is a cellulose crosslinking agent.
EXAMPLE 5 Preparation of 2-(2,3-epoxypropylsulfonyl)ethanol The above epoxy sulfone compound,
HOCH CH S0 CH CHCH;
is prepared by carrying out the sequence of reactions shown in the preceding Example 4 to obtain 1-(2-hydroxyethylsulfonyl)-3-chloro-2-propanol. The latter is then converted to the epoxy sulfone by using an equivalent amount of sodium hydroxide to condense out the hydrochloric acid.
EXAMPLE 6 Modification of cellulose by 1-(2-hydroxyethy1- sulfonyl) -2-butanol Samples of plain-weave cotton fabric, commonly known as 80 x 80 print cloth, were conditioned at a relative EXAMPLE 7 Modification of cellulose by 1-(2-hydroxyethylsulfonyl -2-prop anol Samples of plain-weave cotton fabric x 80 print cloth) were conditioned, weighed, and padded by following, in general, the procedure of. Example 6 except that 1-(Z-hydroxyethylsulfonyl)-2-propanol was used instead of 1-(2-hydroxyethylsulfonyl)-2-butanol, and experimental details were as shown in the following table. This time the reagent was the product of Example 2, applied at 19.2% OWF when 0.25 equivalent of potassium bicarbonate was used per equivalent of sulfone, and at 20.0% OW-F when 0.50 equivalent of potassium bicarbonate was used per equivalent of sulfone. Samples were framed, dried, reacted, washed, re-dried on frames, conditioned, weighed, and tested as in Example 6 Crease Reaeted Tensile Tear recovery for 3 strength, lbs. strength, lbs. angle de- Percent OWB Peri rjninutes (l-inch strip) (Elmendorf) grees (W F) cen ampera- Bample Reagent KHCO; WPU ture, C. W F W F Dry Wet A-I 20 6. 96 150 43 29 1. 2 0. 7 203 232 A-2- 20 6. 0 96 163 43 29 1. 2 0. 7 207 214 3-1... 20 11. 9 100 150 39 28 1. 3 0. 7 193 214 B-2... 20 11. 9 100 163 43 30 1. 2 0. 7 201 195 C None 11. 9 100 163 60 40 1.5 0. 9 170 151 Untreated control A e 62 39 1. 6 1. 9 161 142 Portions of Samples A-1 and B1 were padded with a solution of sodium carbonate, dried, and then pleated and fured for 5 minutes at 175 C. to complete the second reaction step. The pleated samples showed excellent crease retention after laundering.
EXAMPLE *8 Modification of cellulose by alpha-[(Z-hydroxyethylsnlfonyl)methyl]benzyl alcohol; 2-step padding procedure Samples of plain-weave cotton fabric (80 X 80 print I cloth) were conditioned, weighed, and padded by followscribed above were further reacted in a second reaction step by heating at 175 C. for 5 minutes in the presence of a catalytic amount of sodium hydroxide.
I claim:
1. Unsymmetrical sulfones represented by the structural formula wherein R and R" are hydrogen, alkyl from 1 to 5 carbon atoms, and R'" is alkyl from 1 to carbon atoms, monochloriue substituted alkyl from 1 to 5 cabon atoms, monobromine substituted alkyl from 1 to 5 carbon atoms, or phenyl.
2. An unsymmetrical sulfone as defined in claim 1 which is no-ore-cm-so -on -om-on 3. An unsymmetrical sulfone as defined in claim 1 which is Potassium bicarbonate, Equivalent Reacted percent Reagent, percent of base for 3 (from Water) (from p-dioxane) per 1 minutes equivalent tempera- OWB WPU OWF OWB WPU OWF of reagent ture, C.
5 93 4. Ii 12 95 11. 4 O. 5 163 10 97 9. 7 12 95 11. 4 1. 0 163 After the first reaction step, samples were washed, redried on frames, conditioned, weighed, and tested as in Example 7.
The following table gives results of the evaluation.
Tensile Tear Crease strength, strength, recovery lbs. (l-inch lbs. (Elmenangle strip) dorf) degrees Sample W F W F Dry Wet A-l-.. 57 4.0 1. 8 1. 1 201) 180 A-2. 56 36 1.7 I 1.0 203 175 3-1. 58 43 1. 6 1. 1 189 168 B2 53 37 1. 6 1. 0 186 181 C 58 38 1. 7 1. 0 197 171 D 56 37 1. 6 0. 9 195 171 Untreated con 0L 63 39 1. 6 1. O 161 142 It is apparent that the treatment, believed to have formed a cellulose derivative of the structure:
did not significantly alter the fabric properties. However, crosslinking was efiected and creases recovery was greatly enhanced when the side-chain-substituted samples de- HOCHCH SO;-CH -CH;OH
H3 4. An unsymmetrical sulfone as defined in claim 1 which is H0CHCH;SO;CH;-OH -OH 5. An unsymmetrical sulfone as defined in claim 1 which is Ho-oHGH,-s0.-oH,-orr,-0H
References Cited UNITED STATES PATENTS 3,232,879 2/ 1966 Lew 260-607 A X LEWIS GOTIS, Primary Examiner D. R. PHILLIPS, Assistant Examiner U.S. Cl. X.R. 8- 116 R; 260-348 R, 488 R, 609 R i
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US3854868A (en) * 1972-11-15 1974-12-17 Us Agriculture Non-aqueous process for reacting sultones with cellulosic materials and the product produced
US4537690A (en) * 1984-08-17 1985-08-27 Phillips Petroleum Co. Aqueous metalworking composition containing 2-hydroxyethyl-(3-chloro-2-hydroxypropyl)sulfide
US4696980A (en) * 1984-05-17 1987-09-29 Jerker Porath Sulfone activated thioether adsorbents for the separation of proteins and the like

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DE2657380C3 (en) * 1976-12-17 1981-02-05 Bayer Ag, 5090 Leverkusen Halogenethyl sulfones, process for their preparation and their use for regulating plant growth

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3854868A (en) * 1972-11-15 1974-12-17 Us Agriculture Non-aqueous process for reacting sultones with cellulosic materials and the product produced
US4696980A (en) * 1984-05-17 1987-09-29 Jerker Porath Sulfone activated thioether adsorbents for the separation of proteins and the like
US4537690A (en) * 1984-08-17 1985-08-27 Phillips Petroleum Co. Aqueous metalworking composition containing 2-hydroxyethyl-(3-chloro-2-hydroxypropyl)sulfide

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