US3737398A - Method of making a polyvinyl acetal sponge buff - Google Patents
Method of making a polyvinyl acetal sponge buff Download PDFInfo
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- US3737398A US3737398A US00087013A US3737398DA US3737398A US 3737398 A US3737398 A US 3737398A US 00087013 A US00087013 A US 00087013A US 3737398D A US3737398D A US 3737398DA US 3737398 A US3737398 A US 3737398A
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- Prior art keywords
- polishing
- buff
- fibers
- sponge
- making
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- 229920002554 vinyl polymer Polymers 0.000 title description 12
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 title description 6
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 title description 6
- 238000004519 manufacturing process Methods 0.000 title description 6
- 238000005498 polishing Methods 0.000 abstract description 31
- 239000004372 Polyvinyl alcohol Substances 0.000 abstract description 15
- 229920002451 polyvinyl alcohol Polymers 0.000 abstract description 15
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 abstract description 12
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 abstract description 12
- 229920002085 Dialdehyde starch Polymers 0.000 abstract description 10
- 239000012210 heat-resistant fiber Substances 0.000 abstract description 9
- 150000001299 aldehydes Chemical class 0.000 abstract description 8
- 239000011541 reaction mixture Substances 0.000 abstract description 8
- 230000002378 acidificating effect Effects 0.000 abstract description 7
- 239000003054 catalyst Substances 0.000 abstract description 7
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 239000004088 foaming agent Substances 0.000 abstract description 6
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 abstract description 6
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 150000002739 metals Chemical class 0.000 abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 description 20
- 239000000835 fiber Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- 239000004575 stone Substances 0.000 description 11
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 244000198134 Agave sisalana Species 0.000 description 4
- 235000011624 Agave sisalana Nutrition 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 239000012209 synthetic fiber Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- WGTDLPBPQKAPMN-KTKRTIGZSA-N 2-[2-[(z)-heptadec-8-enyl]-4,5-dihydroimidazol-1-yl]ethanol Chemical compound CCCCCCCC\C=C/CCCCCCCC1=NCCN1CCO WGTDLPBPQKAPMN-KTKRTIGZSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0085—Use of fibrous compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/48—Isomerisation; Cyclisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2329/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
- C08J2329/14—Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
Definitions
- a sponge buff suitable for use in polishing or finishing surfaces of stainless steels, aluminum and other metals is made by reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst, suitable foaming agent and 20-70% by weight based on the reaction mixture of heat resistant fibers, and forming the reaction produced in any desired form.
- the invention relates generally to a method of making a sponge buif suitable for use in polishing or finishing surfaces of stainless steels, aluminum and other metals and excellent in abrasion resistance and heat resistance.
- polyvinyl formal prepared from polyvinyl alcohol and formaldehyde is generally used as a binder because the object is to achieve a grinding effect only.
- the grinding stone obtained by any of these methods has no buff finishing effect. This buff finishing effect is attained by the surface polishing due to surface friction in contrast to polishing or grinding by grinding grains.
- Synthetic fibers are readily molten by heat of friction, resulting in breaking of the buff, deterioration of a surface lustre and occurrence of adhered matter.
- polyvinyl formal sponges have been studied as a bufi' material by reinforcement with various kinds of fibers instead of grinding grains, but have not been put to practical use as a buff because of the following reasons:
- the present invention is developed as a result of our various studies to overcome the foregoing disadvantages.
- a method of making a sponge excellent in water-carrying softness and soap resistance which comprises reacting polyvinyl alcohol with a lower aldehyde such as formaldehyde, acetaldehyde or butyraldehyde, as a reactive aldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst and suitable foaming agent, disclosed in Japan Patent 574,000 (publication No. 28,997/ 69).
- the sponge resin obtained by this method is excellent in softness and brittleness resistance. This is probably due to the fact that dialdehyde starch used herein has a long molecular structure and, consequently, yields a molecular bridge which distance between the main chains is greater than with the ordinary reaction of formalin alone.
- the feature of this invention consists in the addition of 20-70% by weight of heat resistant fibers. That is to say, the present invention provides a method of making a sponge buff, which comprises reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst, suitable foaming agent and 20-70% by weight based on the reaction mixture of heat resistant fibers, and forming the reaction product in any desired form.
- a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde
- dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst, suitable foaming agent and 20-70% by weight based on the reaction mixture of heat resistant fibers, and forming the reaction product in any desired form.
- the heat resistant fibers used in the method of the invention are fibers which are not molten or carbonized by friction heat (about 250 C.) generated during polishing by the buff material. Natural fibers are preferred, but synthetic fibers such as polyesters, nylons, vinylons and the like may be used. The sisal hemp occurring in Africa, excellent in polishing ability, rigidity and abrasion resistance, is most preferred.
- the most important feature of the invention is to incorporate uniformly the heat resistant fibers in the particular polyvinyl acetal sponge produced according to the method of the foregoing Japanese patent, whereby the sponge is effectively reinforced.
- the amount of such reinforcing fibers ranges from 20% to 70% by weight, preferably 40% to 50% by weight based on the reaction mixture.
- the incorporation of the fibers is carried out by one or more of the following procedures:
- Fibers of 10-50 mm. in length are added to a polyvinyl alcohol solution not yet reacted, and formed.
- Fibers are cut so as to accommodate themselves to the radius of a circular sponge and are placed radially thereon in a forming frame and the particular polyvinyl acetal reaction liquid is then poured followed by forming.
- dialdehyde starch used in the invention may be prepared by oxidation of starch with periodic acid and a lower aldehyde such as formaldehyde, acetaldehyde or butyraldehyde.
- the acidic catalyst used in the invention may be chosen from inorganic and organic acids. Hydrochloric acid is preferably used. The acid maintains the pH of the reaction system above 1.
- the buff material of the invention depends mainly on the finishing property of the fibers due to friction.
- the variety of fibers, size of the diameter and softness of the sponge may be varied with the forming conditions and a desirable buff material of any type of rough polishing, medium polishing, finish polishing and mirror polishing can be performed depending on the ob ject of use.
- the absorption property of the polyvinyl acetal type sponge is so excellent that a liquid polishing agent is well adhered and the polishing surface is held constant for a long time.
- EXAMPLE 3 parts of 35% hydrochloric acid and 1 part of a 1% aqueous solution of a surfactant (oleylhydroxyethylimidazoline) were added with vigorous agitation to a mixed solution of 100 parts of a 10% aqueous solution of polyvinyl alcohol (degree of polymerization 1700, degree of saponification 95%), 20 parts of a 25% aqueous solution of dialdehyde starch (aldehydized 90%) and 15 parts of 35% formalin.
- a surfactant oleylhydroxyethylimidazoline
- the buff material of the invention differs clearly from the known fiber-containing PVA grinding stone.
- the largest difference between a grinding stone and buff material consists in the polishing or grinding ability.
- the grinding ratio for example, in the case of a steel workpiece is ordinarily as follows:
- a sponge buff by reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst and a foaming agent the improvement which comprises adding to the reaction mixture 20-70% by weight, based on the reaction mixture, of heat resistant fibers.
- dialdehyde starch is prepared by oxidation of starch with periodic acid and a lower aldehyde.
- reaction mixture including said fibers, is first prepared and then poured into a mold wherein the reaction is completed.
- a method of making a sponge buff according to claim 1 wherein 100 parts of an aqueous polyvinyl alcohol solution with 20 parts of a 25% aqueous solution of dialdehyde starch and 15 parts of 35% formaldehyde 6 References Cited UNITED STATES PATENTS 2,846,407 8/ 1958 Wilson 260-2.5 F
- sisal hemp fibers of 15 51--296; 260-2.5 L, 17.4 ST, 17.4 UC, 41 C, 73 L 91.3
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
A SPONGEE BUFF SUITABLE FOR USE IN POLISHING OR FINISHING SURFACES OF STAINLESS STEELS, ALUMINUM AND OTHER METALS IS MADE BY REACTING POLYVINYL ALCOHOL WITH A LOWER ALDEHYDE SELECTED FROM THE GROUP CONSISTING OF FORMALDEHYDE, ACETALDEHYDE AND BUTYRALDEHYDE, AND DIALDEHYDE STARCH AT A PH OF AT LEAST 1 IN THE PRESENCE OF AN ACIDIC CATALYST, SUITABLE FOAMING AGENT AND 20-70% BY WEIGHT BASED ON THE REACTION MIXTURE OF HEAT RESISTANT FIBERS, AND FORMING THE REACTION PRODUCED IN ANY DESIRED FORM.
Description
United States Patent Oflice 3,737,398 Patented June 5, 1973 US. Cl. 2602.5 F 13 Claims A TRACT OF THE DISCLOSURE A sponge buff suitable for use in polishing or finishing surfaces of stainless steels, aluminum and other metals is made by reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst, suitable foaming agent and 20-70% by weight based on the reaction mixture of heat resistant fibers, and forming the reaction produced in any desired form.
BRIEF SUMMARY OF INVENTION The invention relates generally to a method of making a sponge buif suitable for use in polishing or finishing surfaces of stainless steels, aluminum and other metals and excellent in abrasion resistance and heat resistance.
It has been well known to prepare a grinding stone for surface polishing by mixing grinding grains of alumina or silicon carbide type with polyvinyl formal, which is a soft grinding stone generally called PVA grinding stone and having the effect of mirror surface polishing.
It has also been known to reinforce the binder of PVA grinding stone by the joint use of natural, arificial or synthetic fibers.
In these methods of making such PVA grinding stones, polyvinyl formal, prepared from polyvinyl alcohol and formaldehyde is generally used as a binder because the object is to achieve a grinding effect only. The grinding stone obtained by any of these methods has no buff finishing effect. This buff finishing effect is attained by the surface polishing due to surface friction in contrast to polishing or grinding by grinding grains.
As a surface buff finishing material there have hitherto been employed natural fibers such as cotton and hemp, woven cloths thereof and, of late, unwoven cloths of synthetic fibers However, the following disadvantages are unavoidable in the case of effecting polishing by the use of these materials, since cloths made of these materials with a suitable binder are cut in the form of a disk, combined and fitted to a shaft, followed by rotary polishing.
(1) Many operational steps are necessary for polishing an irregular surface of workpiece because of the use of the cross-section of fiber.
(2) Much trouble is encountered in sewing conventional buifing cloths together and a polished surface is non-uniform sometimes due to fraying of the sewn cloths. Furthermore, there occurs much dust which creates a health hazard.
(3) Emanation of heat on a polished surface is not good, resulting in baking and breaking of the buff.
(4) Synthetic fibers are readily molten by heat of friction, resulting in breaking of the buff, deterioration of a surface lustre and occurrence of adhered matter.
Under the present state of the art, polyvinyl formal sponges have been studied as a bufi' material by reinforcement with various kinds of fibers instead of grinding grains, but have not been put to practical use as a buff because of the following reasons:
(1) The so obtained buffs have a tendency of breaking due to the small binding force.
(2) The abrasion resistance is inferior.
(3) The buffs tend to expand and to be deformed so that the polishing effect is lowered in uniformity.
The present invention is developed as a result of our various studies to overcome the foregoing disadvantages.
DETAILED DESCRIPTION OF INVENTION I, the inventor, have already proposed a method of making a sponge excellent in water-carrying softness and soap resistance, which comprises reacting polyvinyl alcohol with a lower aldehyde such as formaldehyde, acetaldehyde or butyraldehyde, as a reactive aldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst and suitable foaming agent, disclosed in Japan Patent 574,000 (publication No. 28,997/ 69). The sponge resin obtained by this method is excellent in softness and brittleness resistance. This is probably due to the fact that dialdehyde starch used herein has a long molecular structure and, consequently, yields a molecular bridge which distance between the main chains is greater than with the ordinary reaction of formalin alone.
The feature of this invention consists in the addition of 20-70% by weight of heat resistant fibers. That is to say, the present invention provides a method of making a sponge buff, which comprises reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst, suitable foaming agent and 20-70% by weight based on the reaction mixture of heat resistant fibers, and forming the reaction product in any desired form.
The heat resistant fibers used in the method of the invention are fibers which are not molten or carbonized by friction heat (about 250 C.) generated during polishing by the buff material. Natural fibers are preferred, but synthetic fibers such as polyesters, nylons, vinylons and the like may be used. The sisal hemp occurring in Africa, excellent in polishing ability, rigidity and abrasion resistance, is most preferred.
The most important feature of the invention is to incorporate uniformly the heat resistant fibers in the particular polyvinyl acetal sponge produced according to the method of the foregoing Japanese patent, whereby the sponge is effectively reinforced. The amount of such reinforcing fibers ranges from 20% to 70% by weight, preferably 40% to 50% by weight based on the reaction mixture. The incorporation of the fibers is carried out by one or more of the following procedures:
(1) Fibers of 10-50 mm. in length are added to a polyvinyl alcohol solution not yet reacted, and formed.
(2) Fibers are cut so as to accommodate themselves to the radius of a circular sponge and are placed radially thereon in a forming frame and the particular polyvinyl acetal reaction liquid is then poured followed by forming.
(3) Unwoven cloths made of such fibers using a heat resistant resin as a binder are placed on a forming frame and the particular polyvinyl acetal reaction liquid is then poured therein followed by impregnation and formation.
The dialdehyde starch used in the invention may be prepared by oxidation of starch with periodic acid and a lower aldehyde such as formaldehyde, acetaldehyde or butyraldehyde.
The acidic catalyst used in the invention may be chosen from inorganic and organic acids. Hydrochloric acid is preferably used. The acid maintains the pH of the reaction system above 1.
polyvinyl acetal sponge. Consequently, the buff material of the invention depends mainly on the finishing property of the fibers due to friction.
The general characteristics of the present invention and prior art are tabulated below:
Grinding property. Large Medium- Medium- Small- Small. Rotary strength do Small do Large Large. Finishing property Not good Good- Good Better Best. Abrasion resistance. Large Small"-.- Medium. Small Medium.
NrE.-(1)=Ordinary grinding stone; (2)=PVA grinding stone; (3)=Fiber-containing PVA grinding stone; (4) =Woven cloth buff; =Buif of the invention.
The advantages of the sponge buff of the invention are as follows:
(1) Since forming is readily practised and any cut surface is available for polishing, longitudinal and lateral inner surfaces of an L-type work-piece, for example, can simultaneously be polished. In particular, it is suitable for polishing the inner wall of a cylindrical form.
(2) Since the foam of the sponge is of an open cell structure, that is an air-cooling effect by the air in the cells, thereby preventing the fibers from fraying. There is no baking of the polishing surface and no formation of dust even after continuous polishing for a long time.
(3) Since it is highly elastic, the effective Width of the polishing surface is large and a polished surface is thus finished well.
(4) The variety of fibers, size of the diameter and softness of the sponge may be varied with the forming conditions and a desirable buff material of any type of rough polishing, medium polishing, finish polishing and mirror polishing can be performed depending on the ob ject of use.
(5) The absorption property of the polyvinyl acetal type sponge is so excellent that a liquid polishing agent is well adhered and the polishing surface is held constant for a long time.
(6) Since forming is easy, any type of polishing machine can be used with the ease of fitting.
The following example is given in order to illustrate the invention without limiting the same.
EXAMPLE 3 parts of 35% hydrochloric acid and 1 part of a 1% aqueous solution of a surfactant (oleylhydroxyethylimidazoline) were added with vigorous agitation to a mixed solution of 100 parts of a 10% aqueous solution of polyvinyl alcohol (degree of polymerization 1700, degree of saponification 95%), 20 parts of a 25% aqueous solution of dialdehyde starch (aldehydized 90%) and 15 parts of 35% formalin. When the viscosity of the mixture rose rapidly up to 20 centipoises, parts of sisal hemp dust in a length of 50 mm. was added thereto while stirring to insure a uniform mixture which was poured in a mold and reacted at 40 C. for 24 hours. After the reaction, the reaction product was washed with water and dried.
The so obtained sponge was subjected to a test at 2300 r.p.m. with the commercially sold polyvinyl formal sponge and cloth buff for comparison using a same polishing machine, thus obtaining the following results:
Dimension before test:
255 mm. diameter 25 mm. thickness Test piece:
stainless western-style tableware aluminum flat plate.
TABLE 1 Stainless tableware Aluminum flat plate Finished Buff Finished Buff Abrasion Steps surface surface suraice surface resistance Dimension after use Cloth bufi 6 Good. Much fraying Baking Good Not good. Average diameter 216 mm. Solid polyvinyl formal sponge 4 Baking Plneked do Plucked .do Roughened average diameter 193 mm. Sponge of the invention 3 2 Best Good Good Good. Good 1 The cloth buff requires much trouble for sewing up. Adhesion of polishing agents is not good. Much dust occurs.
2 Many surface breakages occur in the soild polyvinyl formal sponge.
* The rising state of the fibers according to the invention is very good.
(7) A wide range of polishing speeds, i.e., from high speed polishing to low speed polishing is possible through.
reinforcement by fibers.
The buff material of the invention differs clearly from the known fiber-containing PVA grinding stone. The largest difference between a grinding stone and buff material consists in the polishing or grinding ability. The grinding ratio, for example, in the case of a steel workpiece is ordinarily as follows:
Grinding stone-above 1 Buff materialless 0.01
What is claimed is:
1. In a method of making a sponge buff, by reacting polyvinyl alcohol with a lower aldehyde selected from the group consisting of formaldehyde, acetaldehyde and butyraldehyde, and dialdehyde starch at a pH of at least 1 in the presence of an acidic catalyst and a foaming agent the improvement which comprises adding to the reaction mixture 20-70% by weight, based on the reaction mixture, of heat resistant fibers.
2. The method of claim 1, wherein, the dialdehyde starch is prepared by oxidation of starch with periodic acid and a lower aldehyde.
3. The method of claim 1, wherein the acidic catalyst is a mineral acid.
4. The method of claim 3 wherein the mineral acid is hydrochloric acid.
5. The method of claim 1, wherein the foaming agent is a sunfactant.
6. The method of claim 1, wherein the heat resistant fibers are used in the form of an unwoven cloth.
7. The method of claim 1, wherein the heat resistant fiber is sisal hemp.
8. The sponge buff produced by the process of claim 1.
9. The method of claim 1 wherein the reaction mixture, including said fibers, is first prepared and then poured into a mold wherein the reaction is completed.
10. The method of claim 1 wherein the, reaction mixture, including said fibers, is prepared in forming frame and the reaction is completed within said frame.
11. The sponge buff produced by the process of claim 6. .v
12. The sponge buff produced by the process of claim 7.
13. A method of making a sponge buff according to claim 1 wherein 100 parts of an aqueous polyvinyl alcohol solution with 20 parts of a 25% aqueous solution of dialdehyde starch and 15 parts of 35% formaldehyde 6 References Cited UNITED STATES PATENTS 2,846,407 8/ 1958 Wilson 260-2.5 F
3,324,057 6/1967 Suzumura et al. 26017.4 ST
2,653,917 9/1953 Hammon 2602.5 F FOREIGN PATENTS 573,966 12/1945 Great Britain 2602.5 F
10 JOHN C. BLEUTGE, Primary Examiner W. J. BRIGGS, 8a., Assistant Examiner US. Cl. X.R.
are employed in conjunction with sisal hemp fibers of 15 51--296; 260-2.5 L, 17.4 ST, 17.4 UC, 41 C, 73 L 91.3
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9042969 | 1969-11-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3737398A true US3737398A (en) | 1973-06-05 |
Family
ID=13998347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00087013A Expired - Lifetime US3737398A (en) | 1969-11-13 | 1970-11-04 | Method of making a polyvinyl acetal sponge buff |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3737398A (en) |
Cited By (41)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4009129A (en) * | 1973-08-29 | 1977-02-22 | Union Carbide Corporation | Copolymers of cyclic vinyl ethers and cyclic acetals |
| US4013629A (en) * | 1975-02-21 | 1977-03-22 | Krause Milling Company | Art of catalyzing the reaction between a polyol and a polyaldehyde |
| US4098728A (en) * | 1976-01-02 | 1978-07-04 | Solomon Rosenblatt | Medical surgical sponge and method of making same |
| US4206301A (en) * | 1972-09-28 | 1980-06-03 | Seymour Yolles | Sustained flavor release composition |
| US4368277A (en) * | 1979-03-05 | 1983-01-11 | Burinsky Stanislav V | Porous open-cell filled reactive material |
| US4374204A (en) * | 1980-05-19 | 1983-02-15 | Leningradsky Ordena Trudovogo Krasnogo Znameni Institut Textilnoi I Legkoi Promyshlennosti Imeni S.M. Kirova | Porous open-cell filled reactive material containing a polymeric matrix and reactive filler |
| US5284468A (en) * | 1991-08-19 | 1994-02-08 | M-Pact Worldwide Management Corporation | Orthopedic splinting article |
| WO1995007940A1 (en) * | 1993-09-17 | 1995-03-23 | Monsanto Company | Rough-surfaced polyvinyl butyral sheet and method of forming same |
| WO1996003443A1 (en) * | 1994-07-21 | 1996-02-08 | Teich Aktiengesellschaft | Vinyl alcohol copolymers, water-soluble films containing them and their use as packaging material |
| US5554659A (en) * | 1991-08-06 | 1996-09-10 | Rosenblatt; Solomon | Injection molded PVA sponge |
| US5773495A (en) * | 1995-05-11 | 1998-06-30 | Teich Aktiengellschaft | Use of plasticisers for thermo-plasticizing starch |
| US6004402A (en) * | 1994-10-06 | 1999-12-21 | Xomed Surgical Products, Inc. | Method of cleaning silicon material with a sponge |
| US6080092A (en) * | 1994-10-06 | 2000-06-27 | Xomed Surgical Products, Inc. | Industrial cleaning sponge |
| US6329438B1 (en) | 1994-10-06 | 2001-12-11 | Medtronic Xomed, Inc. | High density sponge and method and apparatus for rinsing a high density sponge |
| US20030183962A1 (en) * | 2002-03-29 | 2003-10-02 | Scimed Life Systems, Inc. | Processes for manufacturing polymeric microspheres |
| US20040037887A1 (en) * | 2002-06-12 | 2004-02-26 | Scimed Life Systems, Inc. | Bulking agent |
| US20040101564A1 (en) * | 2002-08-30 | 2004-05-27 | Rioux Robert F. | Embolization |
| US6887504B2 (en) | 2000-10-13 | 2005-05-03 | Stephen L. Palmer | Marking pen for decorating food |
| US20050226935A1 (en) * | 2004-03-30 | 2005-10-13 | Kalpana Kamath | Embolization |
| US7053134B2 (en) | 2002-04-04 | 2006-05-30 | Scimed Life Systems, Inc. | Forming a chemically cross-linked particle of a desired shape and diameter |
| US20060116711A1 (en) * | 2004-12-01 | 2006-06-01 | Elliott Christopher J | Embolic coils |
| US7131997B2 (en) | 2002-03-29 | 2006-11-07 | Scimed Life Systems, Inc. | Tissue treatment |
| US7311861B2 (en) | 2004-06-01 | 2007-12-25 | Boston Scientific Scimed, Inc. | Embolization |
| US20080226741A1 (en) * | 2006-11-03 | 2008-09-18 | Boston Scientific Scimed, Inc. | Cross-linked Polymer Particles |
| US7449236B2 (en) | 2002-08-09 | 2008-11-11 | Boston Scientific Scimed, Inc. | Porous polymeric particle comprising polyvinyl alcohol and having interior to surface porosity-gradient |
| US7462366B2 (en) | 2002-03-29 | 2008-12-09 | Boston Scientific Scimed, Inc. | Drug delivery particle |
| US7501179B2 (en) | 2005-12-21 | 2009-03-10 | Boston Scientific Scimed, Inc. | Block copolymer particles |
| US7588825B2 (en) | 2002-10-23 | 2009-09-15 | Boston Scientific Scimed, Inc. | Embolic compositions |
| US7727555B2 (en) | 2005-03-02 | 2010-06-01 | Boston Scientific Scimed, Inc. | Particles |
| US7736671B2 (en) | 2004-03-02 | 2010-06-15 | Boston Scientific Scimed, Inc. | Embolization |
| US7842377B2 (en) | 2003-08-08 | 2010-11-30 | Boston Scientific Scimed, Inc. | Porous polymeric particle comprising polyvinyl alcohol and having interior to surface porosity-gradient |
| US7858183B2 (en) | 2005-03-02 | 2010-12-28 | Boston Scientific Scimed, Inc. | Particles |
| US7883490B2 (en) | 2002-10-23 | 2011-02-08 | Boston Scientific Scimed, Inc. | Mixing and delivery of therapeutic compositions |
| US7901770B2 (en) | 2003-11-04 | 2011-03-08 | Boston Scientific Scimed, Inc. | Embolic compositions |
| US7947368B2 (en) | 2005-12-21 | 2011-05-24 | Boston Scientific Scimed, Inc. | Block copolymer particles |
| US7963287B2 (en) | 2005-04-28 | 2011-06-21 | Boston Scientific Scimed, Inc. | Tissue-treatment methods |
| US7976823B2 (en) | 2003-08-29 | 2011-07-12 | Boston Scientific Scimed, Inc. | Ferromagnetic particles and methods |
| US8007509B2 (en) | 2005-10-12 | 2011-08-30 | Boston Scientific Scimed, Inc. | Coil assemblies, components and methods |
| US8101197B2 (en) | 2005-12-19 | 2012-01-24 | Stryker Corporation | Forming coils |
| US8152839B2 (en) | 2005-12-19 | 2012-04-10 | Boston Scientific Scimed, Inc. | Embolic coils |
| US9463426B2 (en) | 2005-06-24 | 2016-10-11 | Boston Scientific Scimed, Inc. | Methods and systems for coating particles |
-
1970
- 1970-11-04 US US00087013A patent/US3737398A/en not_active Expired - Lifetime
Cited By (69)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4206301A (en) * | 1972-09-28 | 1980-06-03 | Seymour Yolles | Sustained flavor release composition |
| US4009129A (en) * | 1973-08-29 | 1977-02-22 | Union Carbide Corporation | Copolymers of cyclic vinyl ethers and cyclic acetals |
| US4013629A (en) * | 1975-02-21 | 1977-03-22 | Krause Milling Company | Art of catalyzing the reaction between a polyol and a polyaldehyde |
| US4098728A (en) * | 1976-01-02 | 1978-07-04 | Solomon Rosenblatt | Medical surgical sponge and method of making same |
| US4368277A (en) * | 1979-03-05 | 1983-01-11 | Burinsky Stanislav V | Porous open-cell filled reactive material |
| US4374204A (en) * | 1980-05-19 | 1983-02-15 | Leningradsky Ordena Trudovogo Krasnogo Znameni Institut Textilnoi I Legkoi Promyshlennosti Imeni S.M. Kirova | Porous open-cell filled reactive material containing a polymeric matrix and reactive filler |
| US5554659A (en) * | 1991-08-06 | 1996-09-10 | Rosenblatt; Solomon | Injection molded PVA sponge |
| US5554658A (en) * | 1991-08-06 | 1996-09-10 | Rosenblatt; Solomon | Injection molded PVA Sponge |
| US5284468A (en) * | 1991-08-19 | 1994-02-08 | M-Pact Worldwide Management Corporation | Orthopedic splinting article |
| WO1995007940A1 (en) * | 1993-09-17 | 1995-03-23 | Monsanto Company | Rough-surfaced polyvinyl butyral sheet and method of forming same |
| US5914368A (en) * | 1994-07-21 | 1999-06-22 | Teich Aktiengesellschaft | Vinyl alcohol copolymers and water-soluble films containing them |
| WO1996003443A1 (en) * | 1994-07-21 | 1996-02-08 | Teich Aktiengesellschaft | Vinyl alcohol copolymers, water-soluble films containing them and their use as packaging material |
| US6235125B1 (en) | 1994-10-06 | 2001-05-22 | Xomed Surgical Products, Inc. | Industrial cleaning sponge |
| US6875163B2 (en) | 1994-10-06 | 2005-04-05 | Medtronic Xomed, Inc. | Industrial sponge roller device having reduced residuals |
| US6080092A (en) * | 1994-10-06 | 2000-06-27 | Xomed Surgical Products, Inc. | Industrial cleaning sponge |
| US6103018A (en) * | 1994-10-06 | 2000-08-15 | Xomed Surgical Products, Inc. | Method for extracting residue from a sponge material and method of cleaning material with the sponge |
| US6004402A (en) * | 1994-10-06 | 1999-12-21 | Xomed Surgical Products, Inc. | Method of cleaning silicon material with a sponge |
| US6329438B1 (en) | 1994-10-06 | 2001-12-11 | Medtronic Xomed, Inc. | High density sponge and method and apparatus for rinsing a high density sponge |
| US20030145409A1 (en) * | 1994-10-06 | 2003-08-07 | Cercone Ronald J. | Industrial sponge roller device having reduced residuals |
| US6793612B1 (en) | 1994-10-06 | 2004-09-21 | Medtronic Xomed, Inc. | Industrial sponge roller device having reduced residuals |
| US5773495A (en) * | 1995-05-11 | 1998-06-30 | Teich Aktiengellschaft | Use of plasticisers for thermo-plasticizing starch |
| US6887504B2 (en) | 2000-10-13 | 2005-05-03 | Stephen L. Palmer | Marking pen for decorating food |
| US7094369B2 (en) | 2002-03-29 | 2006-08-22 | Scimed Life Systems, Inc. | Processes for manufacturing polymeric microspheres |
| US7462366B2 (en) | 2002-03-29 | 2008-12-09 | Boston Scientific Scimed, Inc. | Drug delivery particle |
| US20030183962A1 (en) * | 2002-03-29 | 2003-10-02 | Scimed Life Systems, Inc. | Processes for manufacturing polymeric microspheres |
| US7588780B2 (en) | 2002-03-29 | 2009-09-15 | Boston Scientific Scimed, Inc. | Embolization |
| US7611542B2 (en) | 2002-03-29 | 2009-11-03 | Boston Scientific Scimed, Inc. | Tissue treatment |
| US7131997B2 (en) | 2002-03-29 | 2006-11-07 | Scimed Life Systems, Inc. | Tissue treatment |
| US7507772B2 (en) | 2002-04-04 | 2009-03-24 | Boston Scientific Scimed, Inc. | Forming a chemically cross-linked particle of a desired shape and diameter |
| US7288319B2 (en) | 2002-04-04 | 2007-10-30 | Boston Scientific Scimed Inc. | Forming a chemically cross-linked particle of a desired shape and diameter |
| US7053134B2 (en) | 2002-04-04 | 2006-05-30 | Scimed Life Systems, Inc. | Forming a chemically cross-linked particle of a desired shape and diameter |
| US8394400B2 (en) | 2002-06-12 | 2013-03-12 | Boston Scientific Scimed, Inc. | Bulking agent |
| US8586071B2 (en) | 2002-06-12 | 2013-11-19 | Boston Scientific Scimed, Inc. | Bulking agents |
| US20040037887A1 (en) * | 2002-06-12 | 2004-02-26 | Scimed Life Systems, Inc. | Bulking agent |
| US10398724B2 (en) | 2002-06-12 | 2019-09-03 | Boston Scientific Scimed, Inc. | Bulking agents |
| US7449236B2 (en) | 2002-08-09 | 2008-11-11 | Boston Scientific Scimed, Inc. | Porous polymeric particle comprising polyvinyl alcohol and having interior to surface porosity-gradient |
| US20090035352A1 (en) * | 2002-08-30 | 2009-02-05 | Boston Scientific Scimed, Inc. | Drug Delivery Particle |
| US20040101564A1 (en) * | 2002-08-30 | 2004-05-27 | Rioux Robert F. | Embolization |
| US8273324B2 (en) | 2002-08-30 | 2012-09-25 | Boston Scientific Scimed, Inc. | Embolization |
| US8012454B2 (en) | 2002-08-30 | 2011-09-06 | Boston Scientific Scimed, Inc. | Embolization |
| US7951402B2 (en) | 2002-08-30 | 2011-05-31 | Boston Scientific Scimed, Inc. | Drug delivery particle |
| US7883490B2 (en) | 2002-10-23 | 2011-02-08 | Boston Scientific Scimed, Inc. | Mixing and delivery of therapeutic compositions |
| US7588825B2 (en) | 2002-10-23 | 2009-09-15 | Boston Scientific Scimed, Inc. | Embolic compositions |
| US7842377B2 (en) | 2003-08-08 | 2010-11-30 | Boston Scientific Scimed, Inc. | Porous polymeric particle comprising polyvinyl alcohol and having interior to surface porosity-gradient |
| US7976823B2 (en) | 2003-08-29 | 2011-07-12 | Boston Scientific Scimed, Inc. | Ferromagnetic particles and methods |
| US7901770B2 (en) | 2003-11-04 | 2011-03-08 | Boston Scientific Scimed, Inc. | Embolic compositions |
| US7736671B2 (en) | 2004-03-02 | 2010-06-15 | Boston Scientific Scimed, Inc. | Embolization |
| US8216612B2 (en) | 2004-03-02 | 2012-07-10 | Boston Scientific Scimed, Inc. | Embolization |
| US20050226935A1 (en) * | 2004-03-30 | 2005-10-13 | Kalpana Kamath | Embolization |
| US8173176B2 (en) | 2004-03-30 | 2012-05-08 | Boston Scientific Scimed, Inc. | Embolization |
| US7964123B2 (en) | 2004-06-01 | 2011-06-21 | Boston Scientific Scimed, Inc. | Embolization |
| US20100109178A1 (en) * | 2004-06-01 | 2010-05-06 | Boston Scientific Scimed, Inc. | Embolization |
| US7666333B2 (en) | 2004-06-01 | 2010-02-23 | Boston Scientific Scimed, Inc. | Embolization |
| US7311861B2 (en) | 2004-06-01 | 2007-12-25 | Boston Scientific Scimed, Inc. | Embolization |
| US8425550B2 (en) | 2004-12-01 | 2013-04-23 | Boston Scientific Scimed, Inc. | Embolic coils |
| US20060116711A1 (en) * | 2004-12-01 | 2006-06-01 | Elliott Christopher J | Embolic coils |
| US7727555B2 (en) | 2005-03-02 | 2010-06-01 | Boston Scientific Scimed, Inc. | Particles |
| US7858183B2 (en) | 2005-03-02 | 2010-12-28 | Boston Scientific Scimed, Inc. | Particles |
| US7963287B2 (en) | 2005-04-28 | 2011-06-21 | Boston Scientific Scimed, Inc. | Tissue-treatment methods |
| US9283035B2 (en) | 2005-04-28 | 2016-03-15 | Boston Scientific Scimed, Inc. | Tissue-treatment methods |
| US8430105B2 (en) | 2005-04-28 | 2013-04-30 | Boston Scientific Scimed, Inc. | Tissue-treatment methods |
| US9463426B2 (en) | 2005-06-24 | 2016-10-11 | Boston Scientific Scimed, Inc. | Methods and systems for coating particles |
| US8007509B2 (en) | 2005-10-12 | 2011-08-30 | Boston Scientific Scimed, Inc. | Coil assemblies, components and methods |
| US8152839B2 (en) | 2005-12-19 | 2012-04-10 | Boston Scientific Scimed, Inc. | Embolic coils |
| US8101197B2 (en) | 2005-12-19 | 2012-01-24 | Stryker Corporation | Forming coils |
| US7947368B2 (en) | 2005-12-21 | 2011-05-24 | Boston Scientific Scimed, Inc. | Block copolymer particles |
| US7501179B2 (en) | 2005-12-21 | 2009-03-10 | Boston Scientific Scimed, Inc. | Block copolymer particles |
| US8414927B2 (en) | 2006-11-03 | 2013-04-09 | Boston Scientific Scimed, Inc. | Cross-linked polymer particles |
| US20080226741A1 (en) * | 2006-11-03 | 2008-09-18 | Boston Scientific Scimed, Inc. | Cross-linked Polymer Particles |
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