US3721935A - High current- carrying-capacity dual element fuse - Google Patents
High current- carrying-capacity dual element fuse Download PDFInfo
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- US3721935A US3721935A US00160379A US3721935DA US3721935A US 3721935 A US3721935 A US 3721935A US 00160379 A US00160379 A US 00160379A US 3721935D A US3721935D A US 3721935DA US 3721935 A US3721935 A US 3721935A
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- switching devices
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- casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
- H01H85/05—Component parts thereof
- H01H85/055—Fusible members
Definitions
- the overload current interrupting devices are arranged in two' 7 Claims, 3 Drawing Figures PATENTEDHARZOIQN 122128222113 F edeiilbi JKozaaM VMMA W/m HIGH CURRENT- CARRYING-CAPACITY DUAL ELEMENT FUSE BACKGROUND OF THE INVENTION filler.
- the overload interrupting device effects are initiation preferably in air.
- the overload interrupting device, or overload interrupting switch may be arranged in an additional casing, or sub-casing, which is provided inside the casing of the fuse and separates on interruption of low overload currents the point of arc inception from the pulverulent arc-quenching filler which embeds the major fault current interrupting fuse link, or fuse links.
- the limit current is the largest current which a fuse may carry for an indefinite period of time
- the minimum fusing current is the smallest current required to form a circuit interrupting break
- the minimum interrupting current is the smallest current which a fuse is capable of interrupting satisfactorily.
- the minimum interrupting current may be much larger than the limit current, or the minimum fusing current.
- a small overload current may be sufficiently high to cause formation of a break, but the fuse may not be capable of interrupting the small overload current which caused the formation of the break. This may lead to extremely hazardous situations.
- a fuse may be capable of effectively interrupting a given small overload current in one test circuit, and the same fuse may fail in another test circuit imposing more onerous interrupting conditions upon the fuse.
- Standardization of test circuits including a standardization of the topology thereof is one of the means adopted to avoid fuse failures at interruption of extremely low overload currents.
- Another approach to the problem is to design dual element fuses for relatively high current ratings in such a way as to enable the fuses to effectively interrupt all overload currents, however small they may be, irrespective of the severity of the interruptingconditions in the circuit into which the fuse has been inserted.
- the sub-casings are preferably made of tubes ofinsulating material which are squashed and flattened at one side thereof, thus minimizing cost and space requirements, as taught in U.S. Pat. No. 3,483,501.
- the squashed and flattened ends of the two sub-casings are arranged closer to each other than the opposite ends of the subcasings whose cross-section is circular. It has been found necessary or desirable when increasing the number of overload current interrupting devices beyond two, and increasing the number of sub-casings beyond two, to reverse the positioning of the overload interrupting switches and of the sub-casings thereof as will be shown below more in detail.
- a fuse embodying this invention includes a tubular casing of electric insulating material, a body of pulverulent arc-quenching filler inside of said casing, and a pair.
- a fuse embodying this invention further includes a plurality of perforated ribbon fuse links arranged inside said casing, submersed in said body of arc-quenching filler, each conductively interconnecting the axially inner ends of said pair of blade contacts.
- the fuse further includes a plurality of solder joint overload current interrupting switching devices each interposed into the current path of one of said plurality of ribbon fuse links. The aforementioned plurality of switching devices forms two groups of switching devices, i.e., a first group of switching devices and a second group of switching devices.
- the constituent switching devices of the first group are arranged in a first plane substantially parallel to said common plane of said pair of blade contacts, and the constituent switching devices of said second group are arranged in a second plane spaced from said first plane substantially parallel to said common plane of said pair of blade contacts.
- the fuse further includes a plurality of sub-casings equal in number to the number of said switching devices, each housing one of said plurality of switching devices, and separating each of said plurality of switching devices from said body of arc-quenching filler.
- the aforementioned plurality of sub-casings forms two groups of sub-casings, i.e., a first group of sub-casings and a second group of sub-casings.
- the constituent sub-casings of said first group are arranged in a first plane substantially parallel to said common plane of said pair of blade contacts and the constituent sub-casings of said second group are arranged in a second plane spaced from said first plane substantially parallel to said common plane of said pair of blade contacts.
- FIG. 1 shows a fuse embodying this invention and is substantially a section along l-l of FIG. 2;
- FIG. 2 shows the same structure as FIG. 1 and is substantially a section along 2-2 of FIG. 1;
- FIG. 3 is substantially a longitudinal section of a single overload current interrupting device and the individual sublcasing thereof taken along 3-3 of FIG. 1 and drawn on a larger scale than FIG. 1.
- reference numeral 1 has been applied to indicate a tubular casing of electric insulating material, e.g., vulcanized fiber, or melamine-glasscloth.
- a body 2 of pulverulent arc-quenching filler is arranged inside of casing l.
- the pulverulent arcquenching filler may be quartz sand.
- a pair of terminal caps 3 closes the ends of casing 1.
- Reference numeral 4 has been applied to indicate a pair of blade contacts. Blade contacts 4 are arranged in a common plane and each projects transversely through one end surface of one of the two terminal caps 3.
- a plurality of perforated fuse links are arranged inside of easing l and submersed in arc-quenching tiller 2.
- Each fuse link includes two sections 5,6 of equal length.
- the axially outer ends of fuse link sections 5,6 are conductively connected to the axially inner ends of blade contacts 4.
- the axially inner end of fuse link sections 5,6 form a gap therebetween, as clearly shown in FIG. 3. This gap is normally bridged by a spring biased solder joint overload current interrupting switching device.
- the fuse link structure illustrated includes eight fuse links of which each is made up of a pair of fuse link sections 5,6, forming eight gaps normally bridged by eight overload current interrupting switching devices, one such device bridging each of the eight gaps.
- Each overload current interrupting switching device includes a stationary cylindrical terminal 7 and a movable spring biased terminal 8.
- Terminal 8 is provided with a collar 9 engaged by a helical spring 10.
- Spring housing 11 has a flange 12' engaged by the right end of spring 10 (FIG. 3), thus biasing terminal 8 from right to left.
- Terminal 7 closes one end of cylindrical spring housing 11 and the end surface of terminal 7 remote from terminal 8 is connected by a solder joint 12 to fuse link section 5.
- Solder joint 12 is made of a solder having a relatively high fusing point and is not supposed to fuse at any time.
- the movable terminal 8 has an end surface adjacent to fuse link section 6 which is provided with a groove into which the axially inner end of fuse link section 6 projects.
- a solder joint 13 made of a solder having a relatively low fusing point conductively connects movable terminal 8 to the axially inner end of fuse link section 6.
- a solderjoint 14 of a solder having a relatively low fusing point conductively connects movable terminal 8 to spring housing 11.
- Overload currents of inadmissible duration cause fusing of solder joints l3 and I4.
- movable terminal 8 is propelled from right to left (FIG. 3) under the bias of spring 10, thus causing formation of a break between movable terminal 8 and the axially inner end of fuse link section 6.
- the fixed terminal 7 has a larger diameter than terminal 8 and forms a cavity into which movable terminal 8 may enter when being moved under the bias of helical spring 10.
- Reference numeral 15 has been applied to indicate a sub-casing of insulating material. As shown in FIG. 3, the left cylindrical end of sub-casing 15 is mounted on spring housing 11 and the right end of subcasing 15 is squashed and flattened, and affixed by means of a staple 16 to fuse link section 6.
- the body 2 of pulverulent arc-quenching filler surrounds sub-casing 15, but has no access to the break initially formed between movable terminal 8 and the axially inner end of fuse link section 6. It is important that arc-initiation 5 at the junction between parts 6 and 8 occurs in a gaseous atmosphere rather than inside of a pulverulent arcquenching fulgurite-forming medium.
- Parts 7, 8, 9, l and 11 are arranged in coaxial relation.
- the fuse link sections and 6 are of equal length, and are identical. All of the perforations, or points of reduced cross-sectional area, or necks, of fuse link sections 5 are embedded in the body 2 of arc-quenching filler, but not all of the perforations, or points of reduced cross-sectional area, or necks of fuse link sections 6 are exposed to the surrounding pulverulent arcquenching filler.
- One of the points of reduced crosssectional area of fuse link sections 6 is enclosed in subcasing forming a heat generator and heat dam to establish the right yielding point characteristic for solder joints I3 and 14.
- FIGS. 1 and 2 four overload switching devices having terminals 7,8 as shown in FIG. 3 are arranged in an upper plane, and four overload switching devices having terminals 7,8 as shown in FIG. 3 are arranged in a lower plane, the upper and lower plane being parallel to the common plane of blade contacts 4.
- This two-plane-feature makes it possible to arrange a large number of overload interrupting switches in the relatively limited space available in a fuse casing of standard size, or even smaller than standard size.
- All sub-casings 15 are arranged in parallel relation to casing 1.
- FIGS. 1 and 2 do not show the fixed terminals 7 and the movable terminals 8 of the overload switching devices, but the above geometry is apparent from FIGS. 1 and 2 since these figures show the non-squashed ends and the squashed ends of sub-casings l5, and since the fixed terminals 7 are always arranged adjacent a nonsquashed end of a sub-casing l5, and the movable terminal 8 of any switching device is always arranged adjacent the squashed and flattened end of a sub-casing
- FIG. 2 shows four subvcasings 15
- the upper two sub-casings 15 house switching devices arranged in the upper plane and the lower two sub-casings 15 house switching devices arranged in the lower plane.
- FIG. 2 does not show the relative positions of fixed and movable terminals 7,8 inside of sub-casings 15, but the relative position thereof is evident from FIG. 2 since each fixed terminal 7 is arranged immediately adjacent a nosquashed end of a sub-casing l5, and since each movable terminal 8 is arranged immediately adjacent a squashed and flattened end ofa sub-casing 15.
- terminals 7,8 in two different spaced layers and of casings 15 in two different spaced layers and the axially reverse arrangement of terminals 7,8 and sub-casings 15 maximizes the number of switching devices which can be provided in a given limited space and at the same time maximizes the spacing between fulgurites resulting from the back-burn of fuse link sections 6 beyond the confines of sub-casings
- the squashed flattened type of sub-casings minimizes the cost of production.
- sub-casings which are circular in cross-section from one end to the other end thereof and are closed at the ends adjacent the movable terminals by insulating discs having slots for the passage of the fusible element sections 6 to which the movable terminals 8 are connected by solder joints 13.
- Such a structure should preferably be constructed in accordance with the teachings in the copending patent application of Richard A. Belcher, filed May l3, 1972 Ser. No. 142,877 for Electric Cartridge Fuse.
- An electric dual element high-current-carryingcapacity cartridge fuse including a. a tubular casing of electric insulating material;
- a plurality of spring. biased solder joint overload current interrupting switching devices each interposed into the current path of one of said plurality of ribbon fuse links, said plurality of switching devices forming a first group and a second group of switching devices, the constituent switching devices of said first group being arranged in a first plane substantially parallel to said common plane of said pair of blade contacts and the constituent switching devices of said second group being arranged in a second plane spaced from said first plane substantially parallel to said common plane of said pair of blade contacts; and j a plurality of sub-casings of electric insulating material inside of said casing equal in number to the number of said switching devices each housing one of said plurality of switching devices and each separating one of said plurality of switching devices from said body of arc-quenching filler, said plurality of sub-casings forming a first group and a second group of sub-casings, the constituent subcasings of said first group being arranged in a first plane substantially parallel to said common plane of said pair of blade contacts and the constituent sub-cas
- each of said plurality of switching devices includes a fixed terminal and a spring biased movable terminal;
- said fixed terminal and said movable terminal of contiguous pairs of switching devices of said first group are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices; and wherein c. said fixed terminal and said movable terminal of contiguous switching devices of said second group are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices.
- each of said plurality of switching devices includes a fixed terminal and a movable spring biased terminal; and wherein b. pairs of superimposed switching devices of which one pertains to said first and the other pertains to said second group are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices.
- each of said plurality of switching devices includes a fixed terminal and a spring biased movable terminal;
- said fixed terminal and said movable terminal of contiguous switching devices of said first group are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices;
- said fixed terminal and said movable terminal of the contiguous switching devices of said second group are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices; and wherein (1. pairs of superimposed switching devices of which one pertains to said first group and the other pertains to said second group of switching devices are arranged in axially reverse positions in such a way that the axial spacing between the axially outer ends of the movable terminals of contiguous pairs of switching devices exceeds the axial spacing between the axially inner ends of the fixed terminals of contiguous pairs of switching devices.
- An electric dual element cartridge fuse including a tubular casing of insulating material
- each of said plurality of fuse links including a pair of sections of equal length having axially outer ends conductively connected to the axially inner ends of said pair of blade contacts and axially inner ends forming a gap therebetween;
- each of said plurality of switching devices including a fixed cylindrical terminal of relatively large diameter having an. end surface conductively connected to the axially inner end of one of said sections of one of said plurality of fuse links, each of said plurality of switching devices further including a movable spring biased terminal arranged in coaxial relation to said fixed terminal thereof and having an'end surface conductively connected by a solderjoint to the axially inner end of one of said sections of one of said plurality of fuse links, said plurality of switching devices forming a first group and a second group of switching devices, the constituent switching devices of said first group being arranged in a first plane substantially parallel to said common plane of said pair of blade contacts and the constituent switching devices of said second group being arranged in a second plane spaced from said first plane and substantially parallel to said common plane of said pair of blade contacts;
- a plurality of substantially tubular sub-casings of electric insulating material arranged inside of said casing in parallel relation to said casing, each of said plurality of sub-casings housing one of said plurality of switching devices and each of said plurality of sub-casings having an end circular in cross-section arranged immediately adjacent said fixed terminal of one of said plurality of switching devices and each of said plurality of switching devices having a squashed and flattened end arranged immediately adjacent said movable terminal of one of said plurality of switching devices;
- said squashed and flattened ends of said sub-casings of contiguous switching devices of said first group of switching devices being arranged in axially reverse positions in such a way that the axial spacing between the squashed and flattened ends of contiguous pairs of switching devices exceeds the axial spacing between the ends circular in cross-section of contiguous pairs of sub-casings;
- said squashed and flattened ends of said sub-casings of contiguous switching devices of said second group of switching devices being arranged in axially reverse positions in such a way that the axial spacing between the squashed and flattened ends of contiguous pairs of switching devices exceeds the axial spacing between the ends circular in cross-section of contiguous pairs of sub-casings;
- the squashed and flattened ends of said sub-casings of superimposed switching devices of which one pertains to said first group of switching devices and the other pertains to said second group of switching devices being arranged in axially reverse positions in such a way that the spacing between the squashed and flattened ends of the sub-casings of superimposed switching devices exceeds the spacing between the ends circular in cross-section of the sub-casings of superimposed switching devices.
- An electric fuse including a. a tubular casing of electric insulating material
- a plurality of perforated ribbon fuse links inside said casing submersed in said arc-quenching filler, said plurality of fuse links forming two separate groups of fuse links each arranged in one of a pair of parallel planes parallel to said common plane of 'said pair of blade contacts, said plurality of fuse links having axially outer ends connected to said pair of blade contacts and having axially inner spaced ends;
- a plurality of spring-biased solder joint overload current switching devices each arranged in one of said pair of parallel planes and each normally conductively interconnecting said axially inner spaced ends of said plurality of ribbon fuse links, each of said plurality of switching devices including a fixed non-spring-biased member and a movable springbiased member;
- a plurality of sub-casings each housing one of said plurality of switching devices and separating each of said plurality of switching devices from said arequenching filler;
- switching devices being arranged in reverse d. a pair of blade contacts arranged in a common plane each projecting transversely through one end surface of one of said pair ofterminal caps;
- a plurality of perforated ribbon fuse links inside said casing submersed in said arc-quenching filler, said plurality of fuse links forming two separate groups of fuse links each arranged in one of a pair of parallel planes parallel to said common plane of said pair of blade contacts, said plurality of fuse links having axially outer ends connected to said pair of blade contacts and having axially inner spaced ends;
- a plurality of spring biased solder joint overload current interrupting switching devices each arranged in one of said pair of parallel planes and each normally conductively interconnecting said axially inner spaced ends of said plurality of ribbon fuse links, each of said plurality of switching devices including a first contact fixed relative to said plurality of fuse links and a second contact movable relative to said plurality of fuse links;
- a plurality of sub-casings of electric insulating material inside said casing equal in number to the number of said switching devices each housing one of said plurality of switching devices and each separating one of devices from said body of arc-quenching filler, each of said plurality of sub-casings having one end circular in cross-section arranged immediately adjacent said first contact of one of said plurality of switching devices and each of said plurality of sub-casings having another end being squashed and flattened arranged immediately adjacent said second contact of one of said plurality of switching devices; and
- contiguous switching devices and said sub-casings thereof being arranged in reverse in such a way that the spacing between said squashed and flattened ends of contiguous said sub-casings exceeds the spacing between said end circular in cross-section of contiguous said sub-casings.
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Abstract
Description
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US16037971A | 1971-07-07 | 1971-07-07 |
Publications (1)
Publication Number | Publication Date |
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US3721935A true US3721935A (en) | 1973-03-20 |
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ID=22576648
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Application Number | Title | Priority Date | Filing Date |
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US00160379A Expired - Lifetime US3721935A (en) | 1971-07-07 | 1971-07-07 | High current- carrying-capacity dual element fuse |
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US (1) | US3721935A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4032879A (en) * | 1975-11-18 | 1977-06-28 | Teledyne, Inc. | Circuit-protecting fuse having arc-extinguishing means |
US5254967A (en) * | 1992-10-02 | 1993-10-19 | Nor-Am Electrical Limited | Dual element fuse |
US5343185A (en) * | 1993-07-19 | 1994-08-30 | Gould Electronics Inc. | Time delay fuse with mechanical overload device |
US5355110A (en) * | 1992-10-02 | 1994-10-11 | Nor-Am Electrical Limited | Dual element fuse |
US5905426A (en) * | 1996-06-27 | 1999-05-18 | Cooper Technologies Company | Knife blade fuse |
US7348872B1 (en) * | 2006-11-10 | 2008-03-25 | Eaton Corporation | Fuse having a plurality of configurable thermal ceilings |
US20080122571A1 (en) * | 2006-11-28 | 2008-05-29 | Emerson Electric Co. | Fulgurite reducing fuse |
US11049683B2 (en) * | 2017-06-30 | 2021-06-29 | Xiamen Set Electronics Co., Ltd | High-voltage direct-current thermal fuse |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2670418A (en) * | 1952-10-09 | 1954-02-23 | Chase Shawmut Co | Fuse and fuse holder |
US3189712A (en) * | 1963-02-18 | 1965-06-15 | Chase Shawmut Co | High interrupting capacity fuse |
US3294937A (en) * | 1965-06-03 | 1966-12-27 | Chase Shawmuth Company | Time lag dual element fuse having means for precluding arc initiation adjacent terminals |
US3483501A (en) * | 1968-06-17 | 1969-12-09 | Chase Shawmut Co | Electric cartridge fuse |
-
1971
- 1971-07-07 US US00160379A patent/US3721935A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2670418A (en) * | 1952-10-09 | 1954-02-23 | Chase Shawmut Co | Fuse and fuse holder |
US3189712A (en) * | 1963-02-18 | 1965-06-15 | Chase Shawmut Co | High interrupting capacity fuse |
US3294937A (en) * | 1965-06-03 | 1966-12-27 | Chase Shawmuth Company | Time lag dual element fuse having means for precluding arc initiation adjacent terminals |
US3483501A (en) * | 1968-06-17 | 1969-12-09 | Chase Shawmut Co | Electric cartridge fuse |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4032879A (en) * | 1975-11-18 | 1977-06-28 | Teledyne, Inc. | Circuit-protecting fuse having arc-extinguishing means |
US5254967A (en) * | 1992-10-02 | 1993-10-19 | Nor-Am Electrical Limited | Dual element fuse |
US5355110A (en) * | 1992-10-02 | 1994-10-11 | Nor-Am Electrical Limited | Dual element fuse |
US5343185A (en) * | 1993-07-19 | 1994-08-30 | Gould Electronics Inc. | Time delay fuse with mechanical overload device |
US5905426A (en) * | 1996-06-27 | 1999-05-18 | Cooper Technologies Company | Knife blade fuse |
US7348872B1 (en) * | 2006-11-10 | 2008-03-25 | Eaton Corporation | Fuse having a plurality of configurable thermal ceilings |
US20080122571A1 (en) * | 2006-11-28 | 2008-05-29 | Emerson Electric Co. | Fulgurite reducing fuse |
US11049683B2 (en) * | 2017-06-30 | 2021-06-29 | Xiamen Set Electronics Co., Ltd | High-voltage direct-current thermal fuse |
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Owner name: GOLUD INC 10 GOULD CENTER ROLLING MEADOWS IL 60008 Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:I-T-E IMPERIAL CORPORATION;REEL/FRAME:004167/0716 Effective date: 19821227 Owner name: I-T-E IMPERIAL CORPORATION A DE CORP Free format text: MERGER;ASSIGNORS:AIRMATIC - BECKETT HARCUM INC - THE CHASE SHAWMUT COMPANY COMPONETROL INC - DATAMETRICS INC - EFCO DIE CASTING CORPORATION - GENRE REALTY INC - IMPERIAL EASTMAN CORPORATION - INDUSTRIAL DESIGN INC - RUNDEL COMP;ONENTS INC - TERAC CONTROLS INC;REEL/FRAME:004167/0712 Effective date: 19761130 Owner name: GOULD INC Free format text: MERGER;ASSIGNOR:I-T-E IMPERIAL CORPORATION;REEL/FRAME:004167/0705 Effective date: 19830607 |
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