US3703198A - Apparatus for making textured panels - Google Patents
Apparatus for making textured panels Download PDFInfo
- Publication number
- US3703198A US3703198A US118665A US11866571A US3703198A US 3703198 A US3703198 A US 3703198A US 118665 A US118665 A US 118665A US 11866571 A US11866571 A US 11866571A US 3703198 A US3703198 A US 3703198A
- Authority
- US
- United States
- Prior art keywords
- panel
- arms
- cuts
- pneumatic
- pneumatic means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000000694 effects Effects 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 241000269627 Amphiuma means Species 0.000 claims description 3
- 239000011120 plywood Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 230000007246 mechanism Effects 0.000 description 2
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- 235000014443 Pyrus communis Nutrition 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000009429 distress Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/003—Mechanical surface treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
Definitions
- This invention pertains to the method, and/or apand Ser. No. 35,011, May 6, 1970, Pat. No. paratus for rapidly producing the same so that fibrous 3,616,826,and Ser. No. 118,666, May 6, 1970 board products including plywood panels would ap- V pear to simulate an ad ze surfaced product having a "144/2 144/136 32 9 2 rustic appearance.
- the distressing or cutting of the c Field of /l36 R, 3 R, 2 R, 2 D, 13, product may be minimal or partial distressing or may be total distressing including overlapping cuts, or cuts within previous cuts.
- This invention pertains to a textured panel simulating preferably a rough hewn product, and the method, and apparatus for rapidly producing. the same so that the wood fiber boards including plywood panels would appear to simulate an adze surfaced product having a rustic appearance.
- the distressing or cutting of the product may be minimal or partial distressing or may be total distressing including overlapping cuts, or cuts in cuts.
- the hand hewn effect is simulated by feeding plywood panels (which is understood to include all types of fibrous boards) longitudinally under transversely spaced rotary cutters having respective lifting mechanisms controlled by a programming device.
- This invention is applicable to any fibrous product, particularly of wood such as plywood, lumber, hardboard, particle board and the like, and has one of its most efiective uses in exterior plywood siding panels.
- the number of cuts made in a panel or board may range from two to three cuts per square foot of surface area to cuts which cover the entire surface, and including double cuts in certain areas.
- an interior or exterior wood or plywood panel or siding to be textured is passed lengthwise with respect to transversely spaced tools stationed along the path of the panel.
- the tools are advanced intermittently toward the moving panel to distress spaced areas of the adjacent surface in a suitable pattern.
- the tools are rotated about transverse axes above the moving panel, and individually pneumatically, hydraulically, or electronically, advanced toward the moving panel.
- the advance of the tools toward the moving panel is preferably program controlled as, for example, by a program cylinder driven by the panel moving means.
- FIG. 1 is a plan view of a preferred embodiment of apparatus according to, and for carrying out the method of, the present invention
- FIG. 2 is a vertical longitudinal section taken along the line 2 2 ofFIG. 1;
- FIG. 3 is a plan view of a plywood panel partially distressed by the invention.
- FIG. 3A is a cross sectional view taken on the line 3A 3A of FIG. 3;
- FIG. 4 is a partial plan view of a portion of a totally distressed panel.
- FIG. 5 is an enlarged longitudinal section taken on line 5 5 of FIG. 3 showing a five ply panel having the face veneer distressed by the invention.
- the machine comprises a bed 10 which supports a plywood panel workpiece 12 of 3, 5 or more plies, and having on each side a conveyor chain 14 driven through a common shaft by a conventional motor (not shown).
- the chain 14 is provided with dogs 16 for engaging the rear edge of the panel for feeding the panel along the bed 10 to pass under a transversely spaced series of cutting means, such as cutter heads 18.
- a fence 20 on each side of the bed 10 is adjustable for alignment of different widths of work.
- the cutter heads 18, which may be of the same or different widths, are journaled on the ends of arms 22 pivoted on a drive shaft 24 driven by a motor 26.
- the cutter heads 18 are driven from the shaft 24 by belts not shown for sake of clarity.
- the arms 22 are connected to piston rods 28 for pneumatic cylinders 30, whereby the cutter heads 18 may be periodically lifted when so desired by a programmed cylinder 32 driven from the shaft 15 and connected to microswitches 34 operating through air lines 36 to actuate the pistons of the pneumatic cylinders 30.
- This mechanism may be, for example, similar to that of a player piano.
- the individual single cut-out portions may vary greatly depending upon individual preference; It has been found that k to 3 inches in length, preferably about 3, k to 3 inches in width, and 1/32 to 3/16 inches in depth, preferably about A; inches, to be particularly effective.
- large flat panel may be grooved at regularly or irregularly spaced intervals as illustrated in FIG. 3A by grooves 39, or by V grooves 39' as illustrated in FIG. 4.
- Exhibit F For the information of the Examiner, a representative advertisement of the new products (Oldbridge, trademark of assignee U.S. Plywood-Champion Papers Inc.) made by this invention is attached hereto as Exhibit F which illustrate more dramatically than the drawing the startling effects achieved by the invention either in the rough or with various appropriate stains and/or finishes applied thereto.
- the tearout which occurs along the rear edge of the cut will vary somewhat depending on the characteristics of the wood.
- the multiple, rotating cutter heads as described up to this point may be substituted by ganged saw blades (similar to dado heads), rotating abrasive heads, or by fixed knives (scrapers) to be brought into engagement against the panel according to a predetermined pattern similar to that used with the cutter heads.
- a number of knives may be affixed in an elongated cutter head (similar to a planing machine) which would rotate to scoop or gouge out a pattern of cuts according to placement of the knives.
- the simulated adze marks may be produced by the removal of material through sand blast or shot blast, with or without a stencil or mask, or by hot or cold embossing of the surface by hot or cold dies, rolls, of platens.
- a second, third or fourth series of distressing tools (not shown for sake of clarity), with different height of cutting edge to produce varying depth of cuts can be positioned along the face of the panel to make as many marks in the panel of whatever pattern desired. While most of the cuts will gouge out the wood, other cuts may be employed, alone or in combination with the gouges, which merely mark, compress, or slit the wood, said marks, compressed areas, and slitted areas being of various depth, length, and width suitable to produce the desired effect. Also to further randomize the pattern, if desired, the banks of cutter heads may be oscillated in a slight side to side motion.
- said rigid cutting tool includes a cylindrical topl holder cou led to a rotatable stub shaft, and a plurality of rigid cu ting blades secured to the cylindrical surface.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
Abstract
Description
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US35011A US3616826A (en) | 1970-05-06 | 1970-05-06 | Control means for cutting flat surfaces |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US75962468A | 1968-09-13 | 1968-09-13 | |
US35011A US3616826A (en) | 1970-05-06 | 1970-05-06 | Control means for cutting flat surfaces |
US00118666A US3726328A (en) | 1970-05-06 | 1971-02-25 | Method for making textured panels |
Publications (1)
Publication Number | Publication Date |
---|---|
US3703198A true US3703198A (en) | 1972-11-21 |
Family
ID=91759059
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US118665A Expired - Lifetime US3703198A (en) | 1968-09-13 | 1971-02-25 | Apparatus for making textured panels |
Country Status (1)
Country | Link |
---|---|
US (1) | US3703198A (en) |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3756295A (en) * | 1972-06-05 | 1973-09-04 | Timbercraft Inc | Device for simulating a hand hewn surface |
US3791427A (en) * | 1972-11-30 | 1974-02-12 | Haynes Bros Inc | Apparatus for simulating barn wood |
US4263947A (en) * | 1979-01-05 | 1981-04-28 | Virgil Steiling | Machine for profiling wood panel to simulate lap siding |
EP0332149A1 (en) * | 1988-03-09 | 1989-09-13 | Koch, Hubert Josef | Apparatus for milling surface contours onto wooden boards |
US4949768A (en) * | 1988-09-22 | 1990-08-21 | Hearthstone Builders, Inc. | Log surface hewing process and associate surface hewing machine |
US5058641A (en) * | 1990-07-20 | 1991-10-22 | Hearthstone Builders, Inc. | Log surface hewing process |
US20060076083A1 (en) * | 2004-10-07 | 2006-04-13 | Stora Enso Ab | Lumber element and method for manufacturing the same |
US20080289723A1 (en) * | 2007-05-23 | 2008-11-27 | Martin Janzen | Rough hew planer |
US20090223600A1 (en) * | 2008-03-10 | 2009-09-10 | Tappan John C | Automated floor board texturing cell and method |
US20110318993A1 (en) * | 2010-06-29 | 2011-12-29 | Smith W Steven | Abrading device and method of abrading a floor structure utilizing the same |
FR2963751A1 (en) * | 2010-08-12 | 2012-02-17 | Menuiserie Letondor | Method for treating surface of resinous softwood panel with open pores used for forming e.g. table, involves treating external surface of panel obtained by projection of sandblasting product so as to highlight grain and color of softwood |
US8186397B2 (en) | 2008-05-09 | 2012-05-29 | Columbia Insurance Company | Hardwood texturing apparatus and methods for using same |
CN102729306A (en) * | 2011-11-17 | 2012-10-17 | 广东省宜华木业股份有限公司 | Method and device for processing slash marks on surface of pseudo-classic board |
US20130091788A1 (en) * | 2010-06-29 | 2013-04-18 | Lg Hausys, Ltd. | Flooring material having superior nonslip characteristics, and synthetic wood flooring using the same |
ITUB20152871A1 (en) * | 2015-08-05 | 2017-02-05 | Scm Group Spa | SHAVING MACHINE |
US10071456B2 (en) | 2013-03-15 | 2018-09-11 | Columbia Insurance Company | Automated hardwood texturing system and associated methods |
US10072427B2 (en) | 2010-06-29 | 2018-09-11 | Afi Licensing Llc | Abrading device and method of abrading a floor structure utilizing the same |
EP3192625B1 (en) * | 2016-01-13 | 2022-10-19 | Escaliers Hibert | Wooden elongate element for stair construction and method for manufacturing such an element |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US585886A (en) * | 1897-07-06 | Automatic attachment for molding-machines | ||
US857738A (en) * | 1906-07-12 | 1907-06-25 | Herman R Karstens | Machine for making lath-boards. |
US1629742A (en) * | 1924-08-18 | 1927-05-24 | Radio Lab & Mfg Co | Machine for milling lumber and the like |
US3234978A (en) * | 1962-07-25 | 1966-02-15 | Stolesen Trygve | Apparatus for texturing building panels |
-
1971
- 1971-02-25 US US118665A patent/US3703198A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US585886A (en) * | 1897-07-06 | Automatic attachment for molding-machines | ||
US857738A (en) * | 1906-07-12 | 1907-06-25 | Herman R Karstens | Machine for making lath-boards. |
US1629742A (en) * | 1924-08-18 | 1927-05-24 | Radio Lab & Mfg Co | Machine for milling lumber and the like |
US3234978A (en) * | 1962-07-25 | 1966-02-15 | Stolesen Trygve | Apparatus for texturing building panels |
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3756295A (en) * | 1972-06-05 | 1973-09-04 | Timbercraft Inc | Device for simulating a hand hewn surface |
US3791427A (en) * | 1972-11-30 | 1974-02-12 | Haynes Bros Inc | Apparatus for simulating barn wood |
US4263947A (en) * | 1979-01-05 | 1981-04-28 | Virgil Steiling | Machine for profiling wood panel to simulate lap siding |
US4945959A (en) * | 1988-03-09 | 1990-08-07 | Hubert Josef Koch | Device for planing and molding surface textures in wood boards |
EP0332149A1 (en) * | 1988-03-09 | 1989-09-13 | Koch, Hubert Josef | Apparatus for milling surface contours onto wooden boards |
US4949768A (en) * | 1988-09-22 | 1990-08-21 | Hearthstone Builders, Inc. | Log surface hewing process and associate surface hewing machine |
US5058641A (en) * | 1990-07-20 | 1991-10-22 | Hearthstone Builders, Inc. | Log surface hewing process |
US20060076083A1 (en) * | 2004-10-07 | 2006-04-13 | Stora Enso Ab | Lumber element and method for manufacturing the same |
US7784506B2 (en) | 2007-05-23 | 2010-08-31 | Martin Janzen | Rough hew planer |
US20080289723A1 (en) * | 2007-05-23 | 2008-11-27 | Martin Janzen | Rough hew planer |
US20090223600A1 (en) * | 2008-03-10 | 2009-09-10 | Tappan John C | Automated floor board texturing cell and method |
US8186399B2 (en) * | 2008-03-10 | 2012-05-29 | Unilin Flooring Nc Llc | Automated floor board texturing cell and method |
US9352482B2 (en) | 2008-05-09 | 2016-05-31 | Columbia Insurance Company | Hardwood texturing apparatus and methods for using same |
US8186397B2 (en) | 2008-05-09 | 2012-05-29 | Columbia Insurance Company | Hardwood texturing apparatus and methods for using same |
US20110318993A1 (en) * | 2010-06-29 | 2011-12-29 | Smith W Steven | Abrading device and method of abrading a floor structure utilizing the same |
US10072427B2 (en) | 2010-06-29 | 2018-09-11 | Afi Licensing Llc | Abrading device and method of abrading a floor structure utilizing the same |
US20130091788A1 (en) * | 2010-06-29 | 2013-04-18 | Lg Hausys, Ltd. | Flooring material having superior nonslip characteristics, and synthetic wood flooring using the same |
US8801505B2 (en) * | 2010-06-29 | 2014-08-12 | Awi Licensing Company | Abrading device and method of abrading a floor structure utilizing the same |
FR2963751A1 (en) * | 2010-08-12 | 2012-02-17 | Menuiserie Letondor | Method for treating surface of resinous softwood panel with open pores used for forming e.g. table, involves treating external surface of panel obtained by projection of sandblasting product so as to highlight grain and color of softwood |
CN102729306B (en) * | 2011-11-17 | 2015-05-20 | 广东省宜华木业股份有限公司 | Method and device for processing slash marks on surface of pseudo-classic board |
CN102729306A (en) * | 2011-11-17 | 2012-10-17 | 广东省宜华木业股份有限公司 | Method and device for processing slash marks on surface of pseudo-classic board |
US10071456B2 (en) | 2013-03-15 | 2018-09-11 | Columbia Insurance Company | Automated hardwood texturing system and associated methods |
ITUB20152871A1 (en) * | 2015-08-05 | 2017-02-05 | Scm Group Spa | SHAVING MACHINE |
EP3192625B1 (en) * | 2016-01-13 | 2022-10-19 | Escaliers Hibert | Wooden elongate element for stair construction and method for manufacturing such an element |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: U.S. PLYWOOD CORPORATION, ONE CHAMPION PLAZA, STAM Free format text: LICENSE;ASSIGNOR:SECURITY PACIFIC BUSINESS CREDIT INC., A DE CORP;REEL/FRAME:004480/0602 Effective date: 19850828 Owner name: SECURITY PACIFIC BUSINESS CREDIT INC., 10680 TREEN Free format text: SECURITY INTEREST;ASSIGNOR:U.S. PLYWOOD CORPORATION;REEL/FRAME:004480/0584 Effective date: 19850828 Owner name: U.S. PLYWOOD CORPORATION, A CORP. OF DE. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:CHAMPION INTERNATIONAL CORPORATION A CORP OF NEW YORK;REEL/FRAME:004476/0458 Effective date: 19850828 |
|
AS | Assignment |
Owner name: GEORGIA-PACIFIC CORPORATION, A GA CORP., GEORGIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:U.S. PLYWOOD CORPORATION;REEL/FRAME:005223/0007 Effective date: 19880104 Owner name: U.S. PLYWOOD CORPORATION, CONNECTICUT Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:SECURITY PACIFIC BUSINESS CREDIT INC.;REEL/FRAME:005219/0021 Effective date: 19870828 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED FILE - (OLD CASE ADDED FOR FILE TRACKING PURPOSES) |