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US3699016A - Bright nickel plating bath and process - Google Patents

Bright nickel plating bath and process Download PDF

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US3699016A
US3699016A US145474A US3699016DA US3699016A US 3699016 A US3699016 A US 3699016A US 145474 A US145474 A US 145474A US 3699016D A US3699016D A US 3699016DA US 3699016 A US3699016 A US 3699016A
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agents
sulfonic
bath
plating
nickel
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Sidney C Beach
Bernard P Martin
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Inorganic & Metal Treating Che
Inorganic & Metal Treating Chem Division Chemetron Corp
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • C25D3/14Electroplating: Baths therefor from solutions of nickel or cobalt from baths containing acetylenic or heterocyclic compounds
    • C25D3/16Acetylenic compounds

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  • a novel class of brightening addition agents is disclosed for the electrodeposition of nickel from modified Watts type acid nickel plating baths.
  • the novel class of addidition agents consists of symmetrical hydroxy sulfonic lower alkanoxy acetylenic derivatives produced either by the boron trifiuoride or similar Lewis acid catalyzed reaction of halogenated propylene and butylene oxides with symmetrical acetylenic diols having 4, 6, or 8 carbon atoms, or by first reacting the diols with ethylene, propylene or butylene oxides and then with epichlorohydrin.
  • the resulting brightening agents are characterized by attachment to adjacent carbon atoms of the alkanoxy group of a sulfonic and an hydroxyl radical.
  • Plating bath solutions incorporating the novel addition agents, and plating processes employing such solutions are also enclosed.
  • novel addition agents belong generally to the class of acetylenic organic compounds whose brightening effect in nickel electroplating solutions has been known for some years, this is yet another example of the fact that despite such general knowledge it is quite impossible to predict whether or not a particular member of that general class will be satisfactory, and still less possible to predict that any particular member will have outstanding advantages over others in the same class.
  • lower alkyl symmetrical acetylenic diols is used herein to designate those having 4, 6 or 8 carbons with symmetrically oriented hydroxyl groups relative to the triple bond.
  • the halogenated epoxides herein referred to comprise the chloro, bromo and iodo substituted propylene and butylene compounds.
  • the brightening agents of this invention are found to possess unique properties useful as bright nickel plating bath adjuncts.
  • novel addition agents as hereinabove briefly defined are believed to comprise chemically new compounds differing from any which have been proposed heretofore for use in bright nickel plating baths. These new agents give excellent performance within unusually broad addition agent concentrations and within wide current density ranges in a plating operation. This is of great practical importance because of the trend toward fully automated plating processes where continuous maintenance and adjustment to keep the plating process operating effectively and satisfactorily is and must be held to a minimum. Broad tolerance to variations in additive concentration in the bath is highly desirable as this simplifies the matter of automatic replenishment of the plating bath. Broad tolerance to current density changes is likewise all-important since such changes occur inevitably over a rather wide range during the passage of articles through the electroplating bath in variably spaced relation to the electrodes therein. Due also to contour variations in the articles themselves, which necessarily place certain areas or points on such articles closer to the electrodes than others while passing through the bath, current density differences over the surface of the articles are always present.
  • opitmum concentration of one of the novel addition agents namely 1,4 di (beta-hydroxy gamma-sulfonic propoxy)-2-butyne, is from about 0.35 to 1.5 grams per liter where air agitation of the bath is employed.
  • Other novel addition agents within the class herein disclosed but of higher molecular weight are preferably employed at proportionately greater concentrations in solution. In all cases minimum effect is noted at a concentration of around 0.05 g./l. but the plated deposite is usually dull at such lower amount.
  • excess amounts up to the limit of solubility of the addition agent in the bath do not adversely affect the plating operation; generally 5.0 g./l. represents the maximum and is far in excess of what is needed.
  • NiSO -6H O grams/liter 180-400 NiCl -6H O do 8-120 H BO do 8-50 1,4 di- (beta-hydroxy gamma-sulfonic propoxy)- Z-butyne do 0.35-1.5 pH do 2.5-4.8 Temp. C 30-80
  • the brightener designated above is represented by the following structural formula:
  • the bath should preferably include a surfactant, for example 0.1 gram per liter of sodium lauryl sulfate.
  • the plating bath described is fully operative at temperatures from 30 C. to 80 C. with the preferred range being to C.
  • the resulting plate is of full, uniform brightness from areas of very low cathode current density up to just short of where burning occurs. This represents a range of current densities from as low as 1 amp. per square foot up to 150 amps. or more per square foot, which thus amply covers the range of conditions normally encountered in a practical plating operation.
  • a conductive master phonograph record or plaque is employed as the test substrate to be plated, in which there is accurately milled or scribed a groove of exactly 1 mil depth. This is then plated to provide a deposit of nickel exactly 1 mil thick.
  • the leveling capacity of the bath is evaluated by comparing the thickness of the nickel deposit in the groove against the 1 mil deposit on the ungrooved (level) portion of the plaque. In the bath described the degree of leveling is around 85%. This compares, for example with about 64% from a plating bath containing 0.2 g./l. of butyne diol and 4.0 g./l. of naphthalene trisulfonic acid, a typically standard plating bath in commercial use. Such a bath has generally required supplemental leveling agents to bring it up to an acceptable degree of leveling.
  • Ductility of the deposit is also one of the more important factors to be considered.
  • the invention provides outstanding results in that the ductility of a nickel deposit using a bath composition as in Example II is rated at 0.11 to 0.12 on the standard Chrysler test. A standard value of 0.1 is considered as being commercially acceptable in this test.
  • the conventional butyne diol, naphthalene trisulfonic acid bath above referred to produces a deposit whose ductility rating on the same test is down around 0.01.
  • a full bright deposit of excellent luster is obtained throughout a plating current density range of from 1 to at least 150 a.s.f. using the invention bath of Example II, as compared to a deposit that is generally fogged at all current densities using the conventional butyne diol addition agent.
  • the baths above described may be modified by substituting for some or all of the novel addition agent of Examples I or II a still further epoxylated derivative of 1,4-di-(beta-hydroxy gamma-sulfonic propoxy)-2-butyne.
  • the hydroxy groups of the latter can be further reacted with epichlorohydrin to add an additional beta-hydroxy gamma-sulfonic propoxy group to each end of the molecule.
  • Such product is herein designated as 1,4-di- [beta(beta-hydroxy gamma sulfonic propoxy) gammasulfonic propoxy]-2-butyne, and is represented by the following structural formula:
  • Addition agent (2) appears to enhance the brilliance of the trations above specified, air agitation or the equivalent deposit even more, probably on account of the extra sul- EXAMPLE V
  • the acetylenic brightening agent is the sulfonated reaction product of 4-octyne, 1,8-
  • the hexyne additive is representative by the formula:
  • the concentration of additive (4) when used in the plating bath is again preferably increased over that given in Example I substantially proportionally to the increase in l HzOHSO; (3)
  • Concentrations in the plating bath are proportional on a molecular weight basis with those recommended for the novel agents in Examples I and Ill.
  • a halo butylene oxide such as chlorobutylene oxide
  • the sulfonated reaction product in this case will contain an additional carbon in the alkanoxy group and is typified by the following formula (where l,4butyne diol is the start ing reactant): HO-CH-CH2CH2OCHr-CECCHz-OCH2CHz-CH-OH SOgHCHz HzCHSOa
  • the hexyne and octyne diols will form corresponding reaction products.
  • the starting reactants are chlorobutylene oxide and 3-hexyne 2,5-diol or 3-hexyne, 1,6- diol
  • the corresponding products are, respectively:
  • the resulting plate is of full, uniform brightness 55 respectively:
  • concentration of these brightening agents in the plating bath is proportional to their molecular weights.
  • EXAMPLE VII The reaction between symmetrical acetylenic diols and various alkene oxides to produce a first intermediate product having hydroxyl groups, which are then further reacted with epichlorohydrin and sulfonated, provides still another class of useful additives.
  • Addition agent (3) (5) 75 of Example 111 above is illustrative, using ethylene oxide 8 as the alkene oxide.
  • This group retains the characterizing ple, if the hydroxyl group is replaced by methoxy, ethoxy hydroxy-sulfonic radical arrangement discussed, and is or even propoxy hydroxy (O-C H OH) groups so further characterized by a double ether linkage on each that there is no grouping of sulfonic and hydroxyl radiside of the acetylenic carbons.
  • Typical are same is true if the sulfonate group is replaced by a hythe following: 10 droxyl group, as can be accomplished by reacting butyne HOCHCH OCH-CH -O-CHr-CEC-CHz-O-CHz-CHO-CH2CH0H $0 11 H, ()H; H; Hz H50
  • the alkene oxide use to derive this was propylene oxide.
  • Production of the novel additives may be accomplished in various ways, however the following procedure affords advantages of simplicity and low cost and is accordingly preferred.
  • 1,4 di (beta hydroxy gamma-sulfonic propoxy) 2 butyne i.e. addition agent 1
  • 1,4-butyne diol there is employed at least 2.5 and preferably 3.6 moles of epichlorohydrin in the starting mixture to ensure as complete a reaction as possible.
  • Boron trifiuoride or other Lewis acid in ether is employed as a catalyst, and the reaction is effected by adding the epichlorohydrin dropwise to hold the reaction mixture temperature below 40 C. until all of the epichlorohydrin has been added. The mixture is then held for a further period to ensure complete reaction.
  • the condensation product, that is, the intermediate product, resulting from this is a polymerized water insoluble compound, 1,4-di-(beta-hydroxy gramma-chloro propoxy)-2- butyne.
  • the intermediate thus obtained is refluxed with sodium sulfite solution containing one mole of the sulfite for each mole of epichlorohydrin originally employed.
  • the sulfonation step is accomplished by first adding to the insoluble reaction product sufficient water to dissolve the sodium sulfite which is subsequently to be added. First however, the mixture is agitated and made neutral or basic with any suitable base. Then the sulfite is added, after which the mixture is refluxed and sulfonation proceeds smoothly. After about one or two hours at reflux, the process is shut down. The mixture is acidified, preferably to a pH of 1.0 to 2.0, and then heated to drive off residual sulfur dioxide.
  • an addition agent of the class consisting of the symmetrical acetylenic hydroxy sulfonic alkanoxy derivatives of the boron trifluoride catalyzed reaction product of halogenated propylene and butylene oxides with symmetrical acetylenic diols having 4, 6 or 8 carbons, wherein the hydroxyl and sulfonic groups are located on adjacent carbon atoms of the alkanoxy group, said addition agent being present in solution from about 0.05 gram per liter to saturation.
  • An electroplating bath as defined in claim 1 for the production of bright level deposits of nickel which includes, in addition to said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative supplemental addition agents, one of said supplemental agents being selected from the group consisting of the benzene and naphthalene sulfonic acids, sulfonamides and sulfonimides in amount from about 0.5 to 25.0 grams per liter; and a second agent selected from the group of amine polyaryl methanes consisting of fuchsin, reduced fuchsin, p,p'-methylene dianiline and 2,2',4,4'-tetramine 5,5'-dimethyl diphenylmethane in amount from about 2 to 100 milligrams per liter.
  • addition agents (3), (15) and (16) above are produced in similar manner except that the first reaction with butyne diol may employ an unhalo 8.
  • the addition agents may have the sulfonic group either in the acid form or as the alkali metal salt of the acid since this will hydrolyze in the acid solution of the plating bath to the sulfonic acid group.
  • a bath for producing exceptionally bright, level, ductile electrodeposit of nickel on an article over a wide variation of cathode current densities which comprises an aqueous acidic solution containing a predominating amount of a nickel salt as the source of the nickel to be oxide and octyne diol.
  • the process of producing ductile full bright electrodeposits of nickel having superior leveling properties which comprises electrodepositing nickel from an aqueous acid bath as defined in claim 1, said process being carried out at a temperature of from 30 to 80 C. and at a cathode current density of from 1 to 150 amperes per square foot, the pH of said bath lying in the range from 2.5 to 4.8.
  • the process of producing ductile full bright electrodeposits of nickel having superior leveling properties which comprises electrodepositing nickel from an aqueous acidic nickel electrolyte solution as defined in claim 10, said process being carried out at a temperature of to C. and at a cathode current density of 1 to amperes per square foot, the pH of said bath being maintained in the range from 2.5 to 4.8.

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Abstract

A NOVEL CLASS OF BRIGHTENING ADDITION AGENTS IS DISCLOSED FOR THE ELECTRODEPOSITION OF NICKEL FROM MODIFIED WATTS TYPE ACID NICKEL PLATING BATHS. THE NOVEL CLASS OF ADDIDITION AGENTS CONSISTS OF SYMMETRICAL HYDROXY SULFONIC LOWER ALKANOXY ACETYLENIC DERIVATIVES PRODUCED EITHER BY THE BORON TRIFLUORIDE OR SIMILAR LEWIS ACID CATALYZED REACTION OF HALOGENATED PROPYLENE AND BUTYLENE OXIDES WITH SYMMETRICAL ACETYLENIC DIOLS HAVING 4, 6, OR 8 CARBON ATOMS, OR BY FIRST REACTING THE DIOLS WITH ETHYLENE, PROPYLENE OR BUTYLENE OXIDES AND THEN WITH EPICHLOROHYDRIN. IN EITHER CASE, THE RESULTING BRIGHTENING AGENTS ARE CHARACTERIZED BY ATTACHEMENT TO ADJACENT CARBON ATOMS OF THE ALKANOXY GROUP OF SULFONIC AND AN HYDROXYL RADICAL. PLATING BATH SOLUTIONS INCORPORATING THE NOVEL ADDITION AGENTS, AND PLATING PROCESSES EMPLOYING SUCH SOLUTIONS ARE ALSO ENCLOSED.

Description

United States Patent O 3,699,016 BRIGHT NICKEL PLATING BATH AND PROCESS Sidney C. Beach and Bernard P. Martin, Cleveland, Ohio, assignors to Inorganic & Metal Treating Chemicals Division, Chemetron Corporation N Drawing. Continuation-impart of applications Ser. No. 592,742, Nov. 8, 1966, and Ser. No. 860,008, Sept. 22, 1969, both now abandoned. This application May 20, 1971, Ser. No. 145,474
Int. Cl. C23b /08, 5/46 US. Cl. 204-49 21 Claims ABSTRACT OF THE DISCLOSURE A novel class of brightening addition agents is disclosed for the electrodeposition of nickel from modified Watts type acid nickel plating baths. The novel class of addidition agents consists of symmetrical hydroxy sulfonic lower alkanoxy acetylenic derivatives produced either by the boron trifiuoride or similar Lewis acid catalyzed reaction of halogenated propylene and butylene oxides with symmetrical acetylenic diols having 4, 6, or 8 carbon atoms, or by first reacting the diols with ethylene, propylene or butylene oxides and then with epichlorohydrin. In either case, the resulting brightening agents are characterized by attachment to adjacent carbon atoms of the alkanoxy group of a sulfonic and an hydroxyl radical. Plating bath solutions incorporating the novel addition agents, and plating processes employing such solutions are also enclosed.
PRIOR RELATED APPLICATIONS This application is a continuation-in-part of our prior cO-pending application Ser. No. 592,742, filed Nov. 8, 1966, now abandoned, and of our co-pending application Ser. No. 860,008, filed Sept. 22, 1969, now abandoned.
BACKGROUND OF THE INVENTION The prior art is replete with teachings respecting addition agents for modifying a standard acidic nickel plating bath of the Watts type to overcome the deficiencies of that bath in respect to the brightness, uniformity of appearance, leveling capabilities, corrosion resistance, ductility, etc., of the nickel deposit, and for overcoming low tolerance to cathode current density differences or changes invariably encountered in any practical commercial nickel plating operation. While the art of selecting suitable brightening agents for use in such baths has developed to a state where it is now possible to make some predictions regarding general suitability of a given type agent for a given application, the fact remains that the use of brightening agents in nickel plating is still largely an art and not a science. Discoveries of new agents having fewer of the disadvantages attending previously known agents, and possessing better properties than those prior known agents, is a highly empirical matter. Thus addition agents differing only slightly in chemical structure from previously known addition agents can and do produce vastly different results which are totally unpredictable. It is believed that the foregoing is especially true with respect to the novel addition agents herein disclosed.
Although the novel addition agents belong generally to the class of acetylenic organic compounds whose brightening effect in nickel electroplating solutions has been known for some years, this is yet another example of the fact that despite such general knowledge it is quite impossible to predict whether or not a particular member of that general class will be satisfactory, and still less possible to predict that any particular member will have outstanding advantages over others in the same class. As
Patented Oct. 17, 1972 will be further demonstrated, the particular agents herein disclosed do possess unusual and unexpected advantages leading to nickel deposits of exceptional luster, uniform brightness, remarkable leveling power, good ductility and excellent corrosion resistance which make them especially desirable for use in mass production, highly automated plating installations of the type encountered in the automotive and appliance industries.
SUMMARY OF THE INVENTION The novel class of addition agents which are the subject of this invention comprises the symmetrical hydroxy sulfonic lower alkanoxy acetylenic derivatives of the condensation product resulting either directly from the boron trifluoride or similar Lewis acid catalyzed reaction of halogenated propylene and butylene oxides with lower alkyl symmetrical acetylenic diols, or from first reacting the diols with ethylene, propylene or butylene oxide, followed by reaction with epichlorohydrin. In both cases of course the intermediate is sulfonated to substitute for the chloro or other halogen radical. The term lower alkyl symmetrical acetylenic diols is used herein to designate those having 4, 6 or 8 carbons with symmetrically oriented hydroxyl groups relative to the triple bond. The halogenated epoxides herein referred to comprise the chloro, bromo and iodo substituted propylene and butylene compounds. The brightening agents of this invention, more especially when used in combination with other additives of standard or known type, are found to possess unique properties useful as bright nickel plating bath adjuncts.
The novel addition agents as hereinabove briefly defined are believed to comprise chemically new compounds differing from any which have been proposed heretofore for use in bright nickel plating baths. These new agents give excellent performance within unusually broad addition agent concentrations and within wide current density ranges in a plating operation. This is of great practical importance because of the trend toward fully automated plating processes where continuous maintenance and adjustment to keep the plating process operating effectively and satisfactorily is and must be held to a minimum. Broad tolerance to variations in additive concentration in the bath is highly desirable as this simplifies the matter of automatic replenishment of the plating bath. Broad tolerance to current density changes is likewise all-important since such changes occur inevitably over a rather wide range during the passage of articles through the electroplating bath in variably spaced relation to the electrodes therein. Due also to contour variations in the articles themselves, which necessarily place certain areas or points on such articles closer to the electrodes than others while passing through the bath, current density differences over the surface of the articles are always present.
It has been found to be a critical characteristic in the addition agents of the invention that the symmetry of the molecule be maintained at least to the extent that one hydroxyl and one sulfonate group be present on each end. It is further found to be critical that the hydroxyl and sulfonate groups be attached to adjacent carbons at a terminal alkyl group. The resulting symmetrical sulfonic hydroxy alkanoxy acetylenic derivatives produce uniquely good nickel plating results when used in a standard Watts bath, as aforesaid, and especially when used in conjunction with other known brightening agents, as will be described more fully hereinafter.
In using the new class of brightening agents it is found that while relatively small amounts in the plating bath will provide a full bright nickel deposit over a wide range of current densities, excess amounts of the agent do not interfere with the operation of the bath. For example, opitmum concentration of one of the novel addition agents, namely 1,4 di (beta-hydroxy gamma-sulfonic propoxy)-2-butyne, is from about 0.35 to 1.5 grams per liter where air agitation of the bath is employed. Other novel addition agents within the class herein disclosed but of higher molecular weight are preferably employed at proportionately greater concentrations in solution. In all cases minimum effect is noted at a concentration of around 0.05 g./l. but the plated deposite is usually dull at such lower amount. Apart from economic considerations, excess amounts up to the limit of solubility of the addition agent in the bath do not adversely affect the plating operation; generally 5.0 g./l. represents the maximum and is far in excess of what is needed.
DESCRIPTION OF THE PREFERRED EMBODIMENTS The use of the novel agents by themselves in a Watts bath shows substantial improvement in the nickel deposit. Such a bath is shown in the following example.
EXAMPLE I NiSO -6H O grams/liter 180-400 NiCl -6H O do 8-120 H BO do 8-50 1,4 di- (beta-hydroxy gamma-sulfonic propoxy)- Z-butyne do 0.35-1.5 pH do 2.5-4.8 Temp. C 30-80 The brightener designated above is represented by the following structural formula:
Maximum benefits of the invention are, however, secured by incorporating other well-known primary or carrier sulfo-oxy brighteners consisting of such agents as the benzene and naphthalene sulfonic acids, sulfonamides and sulfonimides in standard amount, usually from about 0.5 to 25.0 grams per liter of bath solution; also, a secondary brightener such as the known amine polyaryl methane group consisting of fuchsin, reduced fuchsin, p,p'-methylene dianiline or 2,2',4,4-tetramine 5,5'-dimethyl diphenylmethane. The secondary brightener is commonly used in amounts of from 2 to 100 milligrams per liter. The novel symmetrical hydroxy sulfonic alkanoxy acetylenic compounds are fully compatible with such known addition agents and with mixtures of more than one additive from the same class.
As an illustration, a typical bath of preferred composition in accordance with the invention is given as follows:
4 should be employed in the bath, otherwise higher concentrations of the additives will be necessary to get comparable results. Alternatively, cathode oscillation may be employed in which case the bath should preferably include a surfactant, for example 0.1 gram per liter of sodium lauryl sulfate.
The plating bath described is fully operative at temperatures from 30 C. to 80 C. with the preferred range being to C.
The resulting plate is of full, uniform brightness from areas of very low cathode current density up to just short of where burning occurs. This represents a range of current densities from as low as 1 amp. per square foot up to 150 amps. or more per square foot, which thus amply covers the range of conditions normally encountered in a practical plating operation.
The leveling capabilities of such a bath are outstanding. As a measurement of bath performance in this respect., a conductive master phonograph record or plaque is employed as the test substrate to be plated, in which there is accurately milled or scribed a groove of exactly 1 mil depth. This is then plated to provide a deposit of nickel exactly 1 mil thick. The leveling capacity of the bath is evaluated by comparing the thickness of the nickel deposit in the groove against the 1 mil deposit on the ungrooved (level) portion of the plaque. In the bath described the degree of leveling is around 85%. This compares, for example with about 64% from a plating bath containing 0.2 g./l. of butyne diol and 4.0 g./l. of naphthalene trisulfonic acid, a typically standard plating bath in commercial use. Such a bath has generally required supplemental leveling agents to bring it up to an acceptable degree of leveling.
Ductility of the deposit is also one of the more important factors to be considered. The invention provides outstanding results in that the ductility of a nickel deposit using a bath composition as in Example II is rated at 0.11 to 0.12 on the standard Chrysler test. A standard value of 0.1 is considered as being commercially acceptable in this test. By comparison, the conventional butyne diol, naphthalene trisulfonic acid bath above referred to produces a deposit whose ductility rating on the same test is down around 0.01.
By way of further comparison, a full bright deposit of excellent luster is obtained throughout a plating current density range of from 1 to at least 150 a.s.f. using the invention bath of Example II, as compared to a deposit that is generally fogged at all current densities using the conventional butyne diol addition agent.
The baths above described may be modified by substituting for some or all of the novel addition agent of Examples I or II a still further epoxylated derivative of 1,4-di-(beta-hydroxy gamma-sulfonic propoxy)-2-butyne. The hydroxy groups of the latter can be further reacted with epichlorohydrin to add an additional beta-hydroxy gamma-sulfonic propoxy group to each end of the molecule. Such product is herein designated as 1,4-di- [beta(beta-hydroxy gamma sulfonic propoxy) gammasulfonic propoxy]-2-butyne, and is represented by the following structural formula:
SOaHCHz 50311 Hz 80311 H2 H2 H303 The foregoing bath has a pH of around 3.8 to 4.2 which It is to be noted that this alternative addition agent (2) is the preferred range but this may vary in the course of the plating operation from as low as about 2.5 to as high as abount 4.8 with completely satisfactory results.
Normally at the lower limits of the additive results.
still maintains the positioning of hydroxyl and sulfonic groups on adjacent carbons at each end of the molecule, which characterized the addition agent (1) first discussed. Addition agent (2) appears to enhance the brilliance of the trations above specified, air agitation or the equivalent deposit even more, probably on account of the extra sul- EXAMPLE V The same plating bath as used in the preceding examples is employed except that the acetylenic brightening agent is the sulfonated reaction product of 4-octyne, 1,8-
5 diol and epichlorohydrin, represented by the structural formula:
SOiHdHi EXAMPLE III A compound similar to addition agent (2) but omitting the symmetric sulfonic groups interiorly of the chain is also useful and is represented by the formula:
HzCHSO; (6)
Similarly the sulfonated reaction products of epichlorohydrin and either of the 2,7 and 3,6-diol octyne isomers This is obtained by first reacting butyne diol with ethylene oxide and then reacting the condensation product with epichlorohydrin. Further reaction is of course required to substitute the sulfonic group for the chloro radical on the intermediate product. Addition agent (3), when substituted for the novel brightening agents in Examples I and Ill, produces an exceptionally satisfactory nickel plating bath. The amount of brightener added is about the same as in Example II; that is, it is increased over the concentration recommended proportional to the increase in molecular weight.
Other compounds in the novel class of addition agents include the sulfonated reaction products of hexyne diols and octyne diols with the halogenated epoxides. The following examples are illustrative:
The hexyne additive is representative by the formula:
HOCH--CHz-OCHCEC--CH0CHz-CH-OH SOaHdlHz 0H; CH3 H2 H80: (4)
The concentration of additive (4) when used in the plating bath is again preferably increased over that given in Example I substantially proportionally to the increase in l HzOHSO; (3)
can also be used, alone or mixed. These are represented respectively by the formulas:
SOzH H3 H3 CH3 H2 H30:
HO- CHP-CHz-O-CH-CEC-CHOCH2-CHOH SOaHCHz (EH1 CH2 H2 HSO;
Concentrations in the plating bath are proportional on a molecular weight basis with those recommended for the novel agents in Examples I and Ill.
EXAMPLE VI In place of using epichlorohydrin as the alkene oxide in reacting with the acetylenic diol, a halo butylene oxide such as chlorobutylene oxide can be employed. The sulfonated reaction product in this case will contain an additional carbon in the alkanoxy group and is typified by the following formula (where l,4butyne diol is the start ing reactant): HO-CH-CH2CH2OCHr-CECCHz-OCH2CHz-CH-OH SOgHCHz HzCHSOa The hexyne and octyne diols will form corresponding reaction products. Where the starting reactants are chlorobutylene oxide and 3-hexyne 2,5-diol or 3-hexyne, 1,6- diol, the corresponding products are, respectively:
a 3 H2 HS 0 3 (10) molecular weights of the additives, but other conditions of the plating bath remain the same.
Hz HSO;
Similarly, for chlorobut'ylene oxide and 4-octyne 1,8-diol, or the 2,7 or 3,6 isomers, the resulting products are,
The resulting plate is of full, uniform brightness 55 respectively:
HO-CH-CH -CH -OOH CHQ-CH O5CCH -CHTCHQO-CH1CH -CH-OH SOgHH,
Hub HS 0 (12) SOaH Hz throughout a wide range of current cathode densities normally encountered in commercial plating operation, and
SOsHCHz H2CHS 03 CH: H2 H30:
Again, concentration of these brightening agents in the plating bath is proportional to their molecular weights.
EXAMPLE VII The reaction between symmetrical acetylenic diols and various alkene oxides to produce a first intermediate product having hydroxyl groups, which are then further reacted with epichlorohydrin and sulfonated, provides still another class of useful additives. Addition agent (3) (5) 75 of Example 111 above is illustrative, using ethylene oxide 8 as the alkene oxide. This group retains the characterizing ple, if the hydroxyl group is replaced by methoxy, ethoxy hydroxy-sulfonic radical arrangement discussed, and is or even propoxy hydroxy (O-C H OH) groups so further characterized by a double ether linkage on each that there is no grouping of sulfonic and hydroxyl radiside of the acetylenic carbons. Additional products of cals on adjacent carbons, and these resulting compounds this type found to provide good results in plating baths are substituted into the bath of Example II in place of are illustrated by the following which are obtained by the invention addition agents, the leveling values drop reacting 2-butyne 1,4-diol first with an alkene oxide (or to 65-70% and the ductility drops to less than 0.01, with halo alkene oxide) and then epoxylating that interrnea striated and dark low current density deposit. The diate again by reaction with epichlorohydrin. Typical are same is true if the sulfonate group is replaced by a hythe following: 10 droxyl group, as can be accomplished by reacting butyne HOCHCH OCH-CH -O-CHr-CEC-CHz-O-CHz-CHO-CH2CH0H $0 11 H, ()H; H; Hz H50 The alkene oxide use to derive this was propylene oxide.
HO--CHCHzOCHCHzOCHz-CECCHr-O-GHzCHO-CHz-CH-OH (16) SOaH Hz HzOH CHZOH H2 HSO3 The alkene oxide in this case was epichlorohydrin. diol with glycidol to give the di-beta, gamma-hydroxy Similarly the various available methyl, ethyl, propyl, derivative. butyl and styrene oxides when reacted with symmetrical 20 It is clear that the combination of a hydroxyl group butyne diol yield corresponding products useful as alpha to the sulfonate results in uniquely good plating brightening and leveling addition agents. performance. It would appear from this that the chemical Polymerization of the alkanoxy grouping on the mostructure involving the positioning of these two functional lecule chain of these compounds occurs depending on groups is unique and is the result of hydrogen and resothe relative concentrations of the alkene oxides and diols. nance bonding which occurs between the oxygens of the However, as the length of the chain increases the solufunctional groups, a shown below, to P e e Stable bility of the resulting product in the plating bath destructure for the atoms (in acid solution): creases and for practical purposes a polymerization num- O H+ O ber of about 3 appears to be the useful limit.
C s++-o In summary, the class of novel addition agents can be represented by general structural formula:
HO CH CHHB] [A] CEC [A'] [B'] CHZ'CHTOH The hydrogen which is effectively bonded to two oxy- SOaHCHa H2 H803 gens thus maintains this six-membered ring structure in where A is planar form. Substitution of other groups for the hydroxyl group destroys the hydrogen bonding; similarly, replace Z2321: ment of the sulfonate group by another hydroxyl group likewise destroys the possibilities for the foregoing unique H: structure stabilized by resonance and hydrogen bonding. -OCH 40 Wherever such substitutions are made, the performance 2115 of the plating bath is adversely affected in one or more of the important factors of leveling, brilliance or ductility.
The importance of the symmetry of the molecule, the H3 other requirement above mentioned of the novel addition agents, is further evidenced by the following. For CHiOH instance, 1f propargyl alcohol is used in place of butyne diol in the epoxylating reaction, and then this reaction O CHQ CH2 CH2" product sulfonated to substitute the sulfonic for the and A is the steroisomer of the same radical; and B is 5 chloro group as before, and this final Product is used in the plating bath described above, leveling drops to 70% and ductility is about 0.07, while the deposit is badly 'O CHZ CH2 striated and dark in the low current density region. On the other hand, if one end of the starting butyne diol B is blocked off with the methoxy group (thereby forming soiH the mono methyl ether of butyne diol), and this is re acted in the manner described and the resulting material H is used as an addition agent in the foregoing bath, the -'OCH" CHE leveling value then drops to the order of 61%, ductility (IZHZOH is about 0.1 but the deposit is dark throughout the medrum and low current density plating ranges.
It may also be pointed out that the intermediate hy- ZHs droxy chloro compound resulting from reaction of -()-0HCH2 epichlorohydrin and butyne diol, which incidentaly has 65 very slight solubility in water, is a poor addition agent, probably on account of the chlorine groups. Using this as an addition agent in a standard nickel plating bath in amount of 1.1 g./l., together with 14.0 g./l. of naphthalene trisulfonic acid, gives only 8% leveling, a ductiland 15 the stereolsomer of the same radical; and ity value less than 0.01 and black deposits throughout Where is an integer of from 0 t0 the medium and low current density plating range.
The importance of the POSitiOHiHg 0f the hydroxyl Thus, in brief, it is indicated that if either of the hyand sulfonate g ps on jacent carbon atoms of the droxyl or sulfonate groups on adjacent carbons of the terminal alkanoxy groups has been mentioned. Furt e alkanoxy group is replaced, or if their relative positions evidence of this s afi fi y the following- For eXamare shifted, then ductility and color of nickel deposit are adversely affected. And if symmentry of the molecule of the addition agent is not maintained relative to the triple bond, then the color of the deposit falls below acceptable limits.
Production of the novel additives may be accomplished in various ways, however the following procedure affords advantages of simplicity and low cost and is accordingly preferred.
In producing 1,4 di (beta hydroxy gamma-sulfonic propoxy) 2 butyne (i.e. addition agent 1) above), for each mole of 1,4-butyne diol there is employed at least 2.5 and preferably 3.6 moles of epichlorohydrin in the starting mixture to ensure as complete a reaction as possible. Boron trifiuoride or other Lewis acid in ether is employed as a catalyst, and the reaction is effected by adding the epichlorohydrin dropwise to hold the reaction mixture temperature below 40 C. until all of the epichlorohydrin has been added. The mixture is then held for a further period to ensure complete reaction. The condensation product, that is, the intermediate product, resulting from this is a polymerized water insoluble compound, 1,4-di-(beta-hydroxy gramma-chloro propoxy)-2- butyne.
Thereafter, the intermediate thus obtained is refluxed with sodium sulfite solution containing one mole of the sulfite for each mole of epichlorohydrin originally employed. The sulfonation step is accomplished by first adding to the insoluble reaction product sufficient water to dissolve the sodium sulfite which is subsequently to be added. First however, the mixture is agitated and made neutral or basic with any suitable base. Then the sulfite is added, after which the mixture is refluxed and sulfonation proceeds smoothly. After about one or two hours at reflux, the process is shut down. The mixture is acidified, preferably to a pH of 1.0 to 2.0, and then heated to drive off residual sulfur dioxide.
Thereafter the solution is readjusted to a desired pH of 4 to 5, purified with carbon, filtered and is ready for use as the additive (1) in the plating bath, as described.
In producing the further epoxylated product (2), namely 1,4-di-[beta (beta-hydroxy gamma-sulfonic propoxy gamma sulfonic propoxy]-2-butyne, the procedure is the same except that from 4 to '6 moles of epichlorohydrin are reacted per mole of butyne diol in the starting mixture.
The same procedure just described is used in preparing deposited and having dissolved therein an addition agent of the class consisting of the symmetrical acetylenic hydroxy sulfonic alkanoxy derivatives of the boron trifluoride catalyzed reaction product of halogenated propylene and butylene oxides with symmetrical acetylenic diols having 4, 6 or 8 carbons, wherein the hydroxyl and sulfonic groups are located on adjacent carbon atoms of the alkanoxy group, said addition agent being present in solution from about 0.05 gram per liter to saturation.
2. An electroplating bath as defined in claim 1 for the production of bright level deposits of nickel, which includes, in addition to said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative supplemental addition agents, one of said supplemental agents being selected from the group consisting of the benzene and naphthalene sulfonic acids, sulfonamides and sulfonimides in amount from about 0.5 to 25.0 grams per liter; and a second agent selected from the group of amine polyaryl methanes consisting of fuchsin, reduced fuchsin, p,p'-methylene dianiline and 2,2',4,4'-tetramine 5,5'-dimethyl diphenylmethane in amount from about 2 to 100 milligrams per liter.
3. An electroplating bath as defined in claim 2, wherein said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative is present in amount from about 0.35 to 1.5 gram per liter of solution.
4. An electroplating bath as defined in claim 2, wherein said acetylenic derivative is 1,4 di (beta-hydroxy gamma-sulfonic propoxy) -2-butyne.
5. An electroplating bath as defined in claim 2, wherein said acetylenic derivative is 1,4 di [beta (betahydroxy gamma-sulfonic propoxy) gamma-sulfoni-c propoxy]-2-butyne.
6. An electroplating bath as defined in claim 2, which comprises per liter of solution:
1,4 di (beta-hydroxy gamma-sulfonic propoxy)- 2-butyne 7. An electroplating bath as defined in claim 2, wherein said acetylenic derivative has the following structural formula:
the sulfonated reaction products of the hexyne and octyne diols, using either epichlorohydrin or chloro'butylene oxide (or the bromo or iodo substituted equivalents). Concentrations of these reactants should be proportioned on a molecular weight basis to the weights employed in the epichlorohydrin-butyne diol reaction.
The various addition agents incorporating the double ether linkage, such as addition agents (3), (15) and (16) above, are produced in similar manner except that the first reaction with butyne diol may employ an unhalo 8. A bath as defined in claim 1, wherein said addition agent is present in amount of about 0.35 to 3.0 gram per liter of solution.
9. A bath as defined in claim 1, wherein said agent is 1,4-di-(beta-hydroxy gamma-sulfonic propoxy)-Z-butyne.
10. A bath as defined in claim 1, wherein said agent is 1,4 di [beta (beta hydroxy gramma sulfonic propoxy) gamma-sulfonic propoxy]-2-butyne.
11. A bath as defined in claim 1, wherein said agent has the following structural formula:
S OaH Hz genated alkene oxide, and this reaction product then reacted further with a halogenated alkene oxide, in the manner described.
The addition agents may have the sulfonic group either in the acid form or as the alkali metal salt of the acid since this will hydrolyze in the acid solution of the plating bath to the sulfonic acid group.
What is claimed is:
1. A bath for producing exceptionally bright, level, ductile electrodeposit of nickel on an article over a wide variation of cathode current densities, which comprises an aqueous acidic solution containing a predominating amount of a nickel salt as the source of the nickel to be oxide and octyne diol.
16. The process of producing ductile full bright electrodeposits of nickel having superior leveling properties, which comprises electrodepositing nickel from an aqueous acid bath as defined in claim 1, said process being carried out at a temperature of from 30 to 80 C. and at a cathode current density of from 1 to 150 amperes per square foot, the pH of said bath lying in the range from 2.5 to 4.8.
17. The process defined in claim 16, wherein said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative is present in amount of about 0.35 to 3.0 gram per liter of solution.
18. The process defined in claim 16, wherein said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative is 1,4 di-(beta-hydroxy gamma-sulfonic propoxy)-2-'butyne.
19. The process defined in claim 16, wherein said symmetrical hydroxy sulfonic alkanoxy acetylenic derivative is 1,4 di [beta (beta-hydroxy gamma-sulfonic propoxy) gamma-sulfonic proxy]-2-butyne.
20. The process of producing ductile full bright electrodeposits of nickel having superior leveling properties, which comprises electrodepositing nickel from an aqueous acidic nickel electrolyte solution as defined in claim 10, said process being carried out at a temperature of to C. and at a cathode current density of 1 to amperes per square foot, the pH of said bath being maintained in the range from 2.5 to 4.8.
21. The process as defined in claim 20, wherein symmetrical hydroxy sulfonic alkanoxy acetylenic derivative is present in amount of about 0.35 to 3.0 grams per liter.
References Cited UNITED STATES PATENTS 3,041,256 6/1962 Kleiner et al. 204-49 3,089,888 5/1963 Mayhew et a1 20449 X 3,140,988 7/1964 Clauss et a1. 20449 GERALD L. KAPLAN, 'Primary Examiner US. Cl. X.R. 260512 R, 513 B
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062738A (en) * 1974-10-04 1977-12-13 E. I. Du Pont De Nemours And Company Acid nickel electroplating additive therefor and method of making said additive
US4832802A (en) * 1988-06-10 1989-05-23 Mcgean-Rohco, Inc. Acid zinc-nickel plating baths and methods for electrodepositing bright and ductile zinc-nickel alloys and additive composition therefor
US10329437B2 (en) 2016-06-30 2019-06-25 Ppg Industries Ohio, Inc. Electrodepositable coating composition having improved crater control

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062738A (en) * 1974-10-04 1977-12-13 E. I. Du Pont De Nemours And Company Acid nickel electroplating additive therefor and method of making said additive
US4832802A (en) * 1988-06-10 1989-05-23 Mcgean-Rohco, Inc. Acid zinc-nickel plating baths and methods for electrodepositing bright and ductile zinc-nickel alloys and additive composition therefor
US10329437B2 (en) 2016-06-30 2019-06-25 Ppg Industries Ohio, Inc. Electrodepositable coating composition having improved crater control
US10717883B2 (en) 2016-06-30 2020-07-21 Ppg Industries Ohio, Inc. Electrodepositable coating composition having improved crater control

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