US3673459A - Two-wire preionizer for surge voltage arresters - Google Patents
Two-wire preionizer for surge voltage arresters Download PDFInfo
- Publication number
- US3673459A US3673459A US90654A US3673459DA US3673459A US 3673459 A US3673459 A US 3673459A US 90654 A US90654 A US 90654A US 3673459D A US3673459D A US 3673459DA US 3673459 A US3673459 A US 3673459A
- Authority
- US
- United States
- Prior art keywords
- wires
- gap
- sparkgap
- preionizer
- ionizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T4/00—Overvoltage arresters using spark gaps
- H01T4/16—Overvoltage arresters using spark gaps having a plurality of gaps arranged in series
Definitions
- ABSIRACT A preionizer for a surge voltage arrester such as a lightening arrester, is fomied by twisting the ends of a pair of wires, at least one of which is insulated except at its end, together so that the exposed ends of the wires form an ionizing gap that is essentially as long as the thickness of insulation between the two wires.
- an epoxy bead is used to encapsulate the twisted portion of the preionizer in order to maintain the desired gap spacing.
- the epoxy bead may also be utilized to position the ionizing gap adjacent a main gap or a trigger gap that is to have its sparkover level stabilized by the preionizing action of the twisted-wire preionizer of the invention.
- Such a lower sparkover rating would serve to stabilize the discharge characteristics of an arrester when a fast wave front surge voltage is applied to its terminals, because it would amply preionize the main discharge gaps before the surge voltage increased to their rated sparkover level, thus, they would consistently sparkover at this level.
- an-optimum preionizer must incorporate several basic characteristics. First of all, it must be capable of operating reliably and consistently through an extended number of ionizing operations. It should be easy to calibrate accurately and it should be resistant to mechanical shock and jarring forces, so that it does not lose its calibration during normal shipping and operating handling. In addition, a
- suitable preionizer for a lightning arrester sparkgap assembly must be small enough to be fitted into the arrester housing without requiring the provision of extra space to house the preionizer.
- a further object of the invention is to provide a preionizer that is rugged in construction so that it can withstand nonnal shocks and vibrations without varying the calibration of its ionizing gap.
- Yet another object of the invention is to provide a' preionizer that is simple to manufacture and relatively small so that it can be assembled within the normally space-limited confines of a lightning arrester housing without requiring any special provision for added space to accommodate the preionizer.
- a still further object of the invention is to provide a preionizer that has a sparkover voltage of less than 1,000 volts.
- a lightning arrester sparkgap assembly is provided with a preionizer that is formed by twisting a pair of thin, insulated copper wires together, then removing the insulation from the ends of the wires that are maintained in proximity by their twisted configuration so that an ionizing gap is thus formed between the exposed ends of the wire.
- the length of the ionizing gap is substantially equal to the combined thickness of the layers of insulation onthe wires, this, since the thickness of such insulating coatings is normally carefully controlled, the calibration of the preionizer is inexpensively and accurately attained.
- a bead of epoxy resin is placed over the twisted portion of the wires to encapsulate them.
- the preionizer thus formed may be shuntconnected with a pair of main electrodes forming a discharge sparkgap of the assembly, or it may be shunt connected across a trigger sparkgap for such a main discharge gap of an arrester.
- the preionizer serves to maintain the sparkover voltage of the main discharge sparkgap within a narrow range of voltages so that the operating characteristics of the arrester are desirably consistent.
- FIG. 1 is a side elevational view of a sparkgap assembly for a surge voltage arrester which incorporates a preionizer constructed pursuant to the present invention.
- FIG. 2 is a top plan view taken along the plane 2-2 of FIG. 1 showing a pair of main electrodes that form a discharge gap, a pair of trigger gapelectrodes and a preionizer, all of which are connected electrically in parallel pursuant to one embodiment of my invention.
- FIG. 3 is a schematic circuit diagram of the circuit elements contained in the sparkgap assembly illustrated in FIG. 1 of the drawing.
- FIG. 4 is an enlarged perspective view of the preionizer illustrated in FIG. 2, which is constructed pursuant to the invention.
- an overvoltage protective device in the form of a sparkgap assembly 1 of a type that may be used in a lightning arrester in combination with one or more blocks of nonlinear resistance valve material to provide a suitable current limiting discharge path from a line terminal of the arrester to its ground terminal.
- the primary structural features of the sparkgap assembly 1 may be similar to the sparkgap housing and electrode arrangement disclosed in U.S. Pat. No. 3,504,226-Stetson, which issued on Mar. 31, 1970 and is assigned to the assignee of the present invention.
- sparkgap assembly 1 will normally be used in combination with additional voltage and current regulating means that form a discharge circuit.
- additional circuitry it is not necessary to describe such additional circuitry, so the following description will be in context of the structure and circuitry embodied in the sparkgap assembly 1 only.
- the sparkgap assembly 1 comprises a plurality of insulating plate members 2, 3, 4, 5, 6 and 7 that are formed of a porous insulating material to define five arc-confining chambers between the respective pairs of plates 2-3, 3-4, 4-5, 5-6 and 6-7, in a manner well known in the lightning arrester art.
- FIG. 2 of the drawings is a top plan view taken along the plane 2-2 depicted in FIG. 1.
- FIG. 3 An exemplary discharge circuit and associated triggering circuits for the sparkgap assembly 1 is shown in schematic form in FIG. 3.
- the terminals 9 and 10 on the opposite ends of assembly 1 are also identified as terminals 9 and 10 on opposite ends of the circuit illustrated in FIG. 3.
- Four pairs of spaced-apart main electrodes 11-11, 12-12, 13-13 and 14-14, are electrically connected in series with a fifth pair of coil-gap electrodes 15-15 to form the primary discharge circuit through the sparkgap assembly 1.
- An electromagnetic coil 16 is connected in series with the main discharge gaps 11- 11, through 14-14, and in shunt relationship with the coil gap 15-15 in order to provide an electromotive force for driving arcs formed in the main discharge gaps outward along the horns of their respective homgap electrodes to accelerate clearing and resealing of the assembly 1, in a well known manner.
- the coil 16 is shunted by a pair of capacitors 17 and 18 to afford the desired sequential breakdown of the main discharge gaps which will be described more fully below.
- a trigger circuit arrangement is provided.
- This trigger circuit arrangement does not form an essential part of the present invention and no claim is made herein to the specific structural features or functional characteristics of the triggering circuit, per se.
- the means for defining trigger gaps for main discharge gaps 11-11' and 12-12 constitute two pairs of trigger gap electrodes 19-19 and 20-20' which are electrically connected in series between the terminal 9 and the upper terminal of the capacitor 18.
- a twisted-wire preionizer 21 comprising a pair of wires 21a and 21b is supported by any suitable supporting means adjacent the trigger gap 19-19.
- the inherent resilience of the wires 21a and 21b is used to support the preionizer 21 in this desired operating position, and a bead of air-curable epoxy material 22 (also see FIG. 4) is used to encapsulate at least part of the twistedtogether portions of the wires 21a and 2112 so that it holds the respective first ends of these wires in close proximity and at the same time serves as a bonding agent to glue the wires to the insulating plate member 3.
- bonding agents or glues may be utilized to perform this securing function; however, I have found that epoxy resin is an ideal material to utilize for this purpose.
- Three slab-type preionizers 23, 24 and 25 are electrically connected in shunt relationship respectively with the trigger gap 20-20 and the pair of main discharge gaps 13-13 and 14-14.
- These slab-type preionizers may be of any suitable type construction but in the preferred embodiment of the invention they are constructed pursuant to the teaching in my US. Pat. No. 3,223,074, which issued on Dec. 14, 1965 and is assigned to the assignee of the present invention.
- Each of these slab-type preionizers 23-25 is shunted respectively with one of the non-linear resistors 26, 27 or 28, and a fourth non- 20-20' from the basic discharge gaps 11-11' and 12-12, a pair of isolating resistors 33 and 34 are connected between the triggering circuit and the discharge circuit, as shown in FIG. 3.
- resistors and capacitors in the circuit illustrated in FIG. 3.
- 1 have found that the following size resistors and capacitors function well in one preferred embodiment of this circuit.
- Each of the non-linear resistors 2629 may vary in size, but in the preferred embodiment of the invention, these resistors are substantially the same size and are rated to carry approximately one-tenth milliampere at 2.2 KV.
- Non-linear resistor 31 is rated to carry approximately onetenth milliampere at 8.8 KV; linear resistor 30 is 3 megaohms in size and the isolating resistors 33 and 34 are respectively 0.68 megaohms and 0.33 megaohms.
- Capacitor 32 which partially shunts non-linear resistor 31, may vary between 5 and l2 picofarads, but is approximately 6 picofarads in this preferred embodiment of the invention.
- capacitors 17 and 18 can vary substantially in size between approximately 50 to 500 picofarads, but in this preferred embodiment of the invention, capacitor 17 is approximately 50 picofarads and capacitor 18 is picofarads.
- each of the main discharge gaps ll-ll through 14-14 are separated by approximately 44 mils whereas each of the trigger gaps is substantially smaller, in the range of 25 to 30 mils.
- the preionizer 21 in the preferred form of the invention comprises a pair of wires that are twisted together adjacent first ends 21a and 21b thereof to hold these first ends of the wires in close proximity to one another.
- One of the wires 21a is covered with an insulating coating 40 that is coextensive with substantially its entire outer surface portion, except for the end 21a from which this coating has been removed.
- the other wire 21b is not provided with an insulating coating in this embodiment of the invention.
- an ionizing gap is defined between the respective first ends 21a and 21b of the wires, and the length of this gap is substantially equal to the thickness of the insulating coating 40 on the wire 21a.
- the insulating coating 40 is formed of a suitable standard insulating varnish and is approximately 2 mils in thickness.
- the ionizing gap formed between ends 21a and 21b of the wires will sparkover substantially below 1,000 volts and, in fact, I have found that it consistently sparks over in the range of 200 to 300 volts by taking care to assure that the ends 21a and 21b are maintained as close together as possible with only the thickness of the insulating coating 40 between them.
- a suitable glue or other bonding agent 22 is used to encapsulate the twisted portions of the wires 21a and 21b adjacent the ends thereof that are held in close proximity to form the ionizing gap 21a21b'.
- various materials can be used for this bonding agent 22 but I prefer to use an epoxy resin to form this encapsulating bead.
- a thicker insulating coating 40
- both the wire 21a and the wire 21b may be coated with insulation so that the ionizing gap is separated by substantially twice the thickness of the individual insulating coatings. It will be appreciated that this technique of forming the preionizer 21 results in an inexpensive preionizer thatcan be quickly manufactured and accurately calibrated simply by twisting the ends 21a and 21b of the wires together, then cutting them simultaneously at a point at, or near, the twisted portions thereof.
- the wires are relatively small and flexible so that it is easy to mount the preionizer 21 in operating position adjacent a trigger gap such as gap 19-19 or adjacent a primary discharge gap such as gap 11-11 within a lightning arrester sparkgap assembly, without requiring the provision of additional space or sophisticated mounting means to support the preionizer 21.
- the wires 21a and 21b may simply be soldered directly to leads on the resistors 29 and 30 respectively and then the preionizer 21 may be bent into operating position.
- the sparkgap assembly 1 is made to reliably and consistently spark over within a narrow range of voltages due to the optimum preionizing efiect obtained from the unusually low-voltage sparkover of preionizer 21.
- a surge voltage is applied across the terminals 9 and 10.0f sparkgap assembly 1
- a rapid increase in voltage will occur across the linear resistor 30, since the non-linear resistor 31 in series with it initially builds a relatively small back voltage.
- the sparkover voltage of preionizer 21 is approximately 300 volts, it breaks down and starts to discharge protons into the trigger gap 19- 19 to ionize it in the very early stages of a surge voltage rise.
- nonlinear resistors 26-29 and capacitor 18 form a series grading circuit to ground potential at terminal 10
- the rising surge voltage is graded across the substantially equal nonlinear resistors 26-29 and thus causes the trigger gap 19-19 to sparkover first, since it is ionized by the preionizer 21 and also is slightly shorter than the trigger gap 20-20.
- the trigger gap 20-20 sparks over next in the sequence, since it is substantially shorter than the main discharge gaps 13-13 and 14-14, and is isolated from the main discharge circuit by resistors 33 and 34. With trigger gaps 19-19 and 20-20 sparked over, the full surge voltage is impressed directly across main discharge gaps 13-13 and 14-14 and causes both of these gaps to break down, either in sequence or simultaneously.
- the preionizer 21 of the invention has been described in the environment of a triggering circuit, such as that shown in FIG. 3, it will be appreciated that this reionizer may be used directly in combination with a main discharge gap, such as the gap 11-11 of the circuit in FIG. 3. In such an application, the main discharge gap 11-11' need not be ionized directly by a trigger gap, such as gap 19-19 which may be removed from the circuit depicted in FIG. 3 in such an embodiment of the invention.
- the primary discharge gap 11-11 would not be as completely ionized by the radiation of photons directly from the ionizing gap 2la-21b of preionizer 21 as would be the case if it is ionized by the much larger sparkover current of a trigger gap such as gap 19-19.
- a low-voltage preionizer may be formed pursuant to the teaching of the present invention by providing some suitable securing means other than the twisted portions of wires 21a and 21b to hold the ends 21a and 21b of these wires in proximity to form an ionizing gap between them.
- wires 21a and 21b might be placed in abutting relationship and encapsulated by a suitable bonding agent such as the abovementioned bead of epoxy resin.
- a suitable bonding agent such as the abovementioned bead of epoxy resin.
- the preferred twisted-wire embodiment of the invention is inexpensive and results in a desirably rugged and consistently calibrated preionizer being formed.
- An overvoltage protective device comprising a pair of spaced main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, a preionizer for ionizing said discharge sparkgap, means for supporting said preionizer adjacent the discharge sparkgap in operating relationship thereto, said preionizer comprising two electrically conductive wires, at least one of said wires having an insulating coating on the outer surface thereof, said wires being twisted together adjacent a first one of the respective ends thereof thereby to hold said first ends of the wires in close proximity to one another, the first ends of said wires that are held in close proximity to one another being uninsulated and separated by said insulating coating so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said discharge sparkgap, whereby an overvoltage applied to
- both of said wires have insulating coatings thereon, said coatings each being less than 5 mils in thickness over substantially their entire surface areas.
- said mounting means for said main electrodes includes wall members of a sparkgap assembly in which the electrodes are mounted to define a discharge sparkgap, and wherein said means for supporting the preionizer adjacent the discharge sparkgap includes a bead of glue that substantially encases the twisted portion of the twisted wires and is bonded to the insulating housing of said sparkgap assembly.
- An overvoltage protective device as defined in claim 2 including a resistor electrically connected in shunt relationship with said ionizing gap.
- An overvoltage protective device comprising a pair of main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, means defining a trigger gap for ionizing close proximity to one another, the first ends of said wires that l are held in close proximity to one another being uninsulated so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said trigger gap and said discharge sparkgap, whereby an overvoltage applied to said circuit means causes said ionizing gap to radiate photons into the trigger gap to ionize it and lower its sparkover resistance thereby causing it to sparkover and preionize the discharge sparkgap so it sparks over consistently within a relatively narrow range of voltages applied to said circuit means.
Landscapes
- Emergency Protection Circuit Devices (AREA)
Abstract
A preionizer for a surge voltage arrester, such as a lightening arrester, is formed by twisting the ends of a pair of wires, at least one of which is insulated except at its end, together so that the exposed ends of the wires form an ionizing gap that is essentially as long as the thickness of insulation between the two wires. After the ionizing gap is formed, an epoxy bead is used to encapsulate the twisted portion of the preionizer in order to maintain the desired gap spacing. The epoxy bead may also be utilized to position the ionizing gap adjacent a main gap or a trigger gap that is to have its sparkover level stabilized by the preionizing action of the twisted-wire preionizer of the invention.
Description
United States Patent Carpenter 51 June 27, 1972 [54] TWO-WIRE PREIONIZER FOR SURGE VOLTAGE ARRESTERS [72] Inventor: Thomas J. Carpenter, Pittsfleld, Mass.
[73] Assignee: General Electric Company [22] Filed: Nov. 18, 1970 21 Appl. No.: 90,654
52 u.s.c| ..3l5/36,3l7/70 s11 Int.Cl. "Bout/0o 5x FieldofSenrch ..3l5/36;3l7/7O Primary Examiner-Roy Lake Assislanl Examiner-Darwin R. Hostetter Attorney-Francis X. Doyle, Vale P. Myles, Frank L. Neuhauser, Oscar B. Waddell and Joseph B. Forman [57] ABSIRACT A preionizer for a surge voltage arrester, such as a lightening arrester, is fomied by twisting the ends of a pair of wires, at least one of which is insulated except at its end, together so that the exposed ends of the wires form an ionizing gap that is essentially as long as the thickness of insulation between the two wires. After the ionizing gap is formed, an epoxy bead is used to encapsulate the twisted portion of the preionizer in order to maintain the desired gap spacing. The epoxy bead may also be utilized to position the ionizing gap adjacent a main gap or a trigger gap that is to have its sparkover level stabilized by the preionizing action of the twisted-wire preionizer of the invention.
1 l Chins, 4 Drawing Figures TWO-WIRE PREIONIZER FOR SURGE VOLTAGE ARRESTERS It has become common practice in the field of surge voltage arresters, such as lightning arresters, to utilize preionizing means to assure consistent sparkover of the main discharge gaps of the arrester within a relatively narrow range of voltages. In fact, prior to the present invention, numerous attempts have been made to develop preionizer devices that will afford this desirable function inexpensively and reliably. In general, such prior art preionizers have performed satisfactorily, but due to the limited space available in arresters, it would be advantageous to developa smaller preionizer than is now commercially available for ionizing arresters. Also, it is particularly desirable to develop a preionizer having a sparkover voltage much lower than the 2 to 3 kilovolt range that is conventional for present day lightning arrester preionizers. Such a lower sparkover rating would serve to stabilize the discharge characteristics of an arrester when a fast wave front surge voltage is applied to its terminals, because it would amply preionize the main discharge gaps before the surge voltage increased to their rated sparkover level, thus, they would consistently sparkover at this level. 1
An appreciation of the present state of the art in preionizers for surge voltage arresters may be gained by examining some fairly recent U.S. patents that disclose and claim particular preionizer structures. For example, U.S. Pat. No. 2,805,355- Snell, Jr., which issued Sept. 3, I957; U.S. Pat. No. 2,922,9l4- Carpenter et al, which issued Jan. 26, 1960; and U.S. Pat. No. 3,504,226 Stetson, which issued Mar. 3l, 1970 all disclose and claim preionizer devices that are intended to improve the reliability of surge voltage arrester sparkover characteristics while atthe same time constituting efforts to economize on space utilization within an arrester housing and attempting to reduce the costs of manufacture and installation of preionizer devices. All three of these patents are assigned to the assignee of the present invention.
It is apparent from a study of the prior art in the field of preionizing devices that an-optimum preionizer must incorporate several basic characteristics. First of all, it must be capable of operating reliably and consistently through an extended number of ionizing operations. It should be easy to calibrate accurately and it should be resistant to mechanical shock and jarring forces, so that it does not lose its calibration during normal shipping and operating handling. In addition, a
suitable preionizer for a lightning arrester sparkgap assembly must be small enough to be fitted into the arrester housing without requiring the provision of extra space to house the preionizer. Moreover, it is desirable to have apreionizer that is inexpensive to manufacture and assemble in operating position so that the provision of a preionizing function does not unduly increase the overall cost of the surge voltage device in which it is utilized. Finally, it is desirable to provide a preionizer having a sparkover rating substantially lower than 1,000 volts, so that it can be used to enhance the response time of a main discharge gap with which it is utilized.
Accordingly, it is an object of the present invention to provide a preionizer for a surge voltage arrester which overcomes the disadvantages itemized above of prior art preionizers, as well as affording the characteristics of a more nearly optimum preionizer.
More specifically, it is an object of the present invention to provide a preionizer that is inexpensive to manufacture and assemble in operating position, while at the same time being easy to accurately calibrate.
A further object of the invention is to provide a preionizer that is rugged in construction so that it can withstand nonnal shocks and vibrations without varying the calibration of its ionizing gap.
Yet another object of the invention is to provide a' preionizer that is simple to manufacture and relatively small so that it can be assembled within the normally space-limited confines of a lightning arrester housing without requiring any special provision for added space to accommodate the preionizer.
A still further object of the invention is to provide a preionizer that has a sparkover voltage of less than 1,000 volts.
In one preferred form of the invention, a lightning arrester sparkgap assembly is provided with a preionizer that is formed by twisting a pair of thin, insulated copper wires together, then removing the insulation from the ends of the wires that are maintained in proximity by their twisted configuration so that an ionizing gap is thus formed between the exposed ends of the wire. The length of the ionizing gap is substantially equal to the combined thickness of the layers of insulation onthe wires, this, since the thickness of such insulating coatings is normally carefully controlled, the calibration of the preionizer is inexpensively and accurately attained. In order to maintain the desired spacing of the ionizing gap, a bead of epoxy resin is placed over the twisted portion of the wires to encapsulate them. Consequently, when the epoxy'hardens, it preserves the calibration of the ionizing gap through all shocks and vibration normally encountered during use of the sparkgap assembly in a lightning arrester. The preionizer thus formed may be shuntconnected with a pair of main electrodes forming a discharge sparkgap of the assembly, or it may be shunt connected across a trigger sparkgap for such a main discharge gap of an arrester. In either application, the preionizer serves to maintain the sparkover voltage of the main discharge sparkgap within a narrow range of voltages so that the operating characteristics of the arrester are desirably consistent.
Additional objects and advantages of the invention will become apparent from the description of it that follows. The particular features of the invention that I believe to be novel are set forth in the claims appended at the end of the description of the invention given below. However, both the structural features and the desirable applications of my invention may best be understood by a reference to the following description taken in connection with the accompanying drawings, in which:
FIG. 1 is a side elevational view of a sparkgap assembly for a surge voltage arrester which incorporates a preionizer constructed pursuant to the present invention.
FIG. 2 is a top plan view taken along the plane 2-2 of FIG. 1 showing a pair of main electrodes that form a discharge gap, a pair of trigger gapelectrodes and a preionizer, all of which are connected electrically in parallel pursuant to one embodiment of my invention.
FIG. 3 is a schematic circuit diagram of the circuit elements contained in the sparkgap assembly illustrated in FIG. 1 of the drawing.
FIG. 4 is an enlarged perspective view of the preionizer illustrated in FIG. 2, which is constructed pursuant to the invention.
Referring now to FIG. 1 of the drawing, it will be seen that there is shown an overvoltage protective device in the form of a sparkgap assembly 1 of a type that may be used in a lightning arrester in combination with one or more blocks of nonlinear resistance valve material to provide a suitable current limiting discharge path from a line terminal of the arrester to its ground terminal. In general, except for the unique preionizer that will be discussed in detail hereinafter, the primary structural features of the sparkgap assembly 1 may be similar to the sparkgap housing and electrode arrangement disclosed in U.S. Pat. No. 3,504,226-Stetson, which issued on Mar. 31, 1970 and is assigned to the assignee of the present invention. Thus, it will be understood that the sparkgap assembly 1 will normally be used in combination with additional voltage and current regulating means that form a discharge circuit. However, in order to understand the present invention, it is not necessary to describe such additional circuitry, so the following description will be in context of the structure and circuitry embodied in the sparkgap assembly 1 only.
The sparkgap assembly 1 comprises a plurality of insulating plate members 2, 3, 4, 5, 6 and 7 that are formed of a porous insulating material to define five arc-confining chambers between the respective pairs of plates 2-3, 3-4, 4-5, 5-6 and 6-7, in a manner well known in the lightning arrester art. A
portion of one of these chambers 8 is shown in FIG. 2 of the drawings, which is a top plan view taken along the plane 2-2 depicted in FIG. 1.
Various suitable circuit arrangements might be used to form a current limiting discharge path through the sparkgap assembly 1; however, for the purpose of explaining the preferred embodiment of the present invention, an exemplary discharge circuit and associated triggering circuits for the sparkgap assembly 1 is shown in schematic form in FIG. 3. Like reference numerals are used throughout the various different figures of the drawing to designate identical component parts of the invention. Accordingly, the terminals 9 and 10 on the opposite ends of assembly 1 are also identified as terminals 9 and 10 on opposite ends of the circuit illustrated in FIG. 3. Four pairs of spaced-apart main electrodes 11-11, 12-12, 13-13 and 14-14, are electrically connected in series with a fifth pair of coil-gap electrodes 15-15 to form the primary discharge circuit through the sparkgap assembly 1. An electromagnetic coil 16 is connected in series with the main discharge gaps 11- 11, through 14-14, and in shunt relationship with the coil gap 15-15 in order to provide an electromotive force for driving arcs formed in the main discharge gaps outward along the horns of their respective homgap electrodes to accelerate clearing and resealing of the assembly 1, in a well known manner. In addition, the coil 16 is shunted by a pair of capacitors 17 and 18 to afford the desired sequential breakdown of the main discharge gaps which will be described more fully below.
In order to make the sparkgap assembly 1 spark over within a fairly consistent and narrow range of voltages, a trigger circuit arrangement is provided. This trigger circuit arrangement does not form an essential part of the present invention and no claim is made herein to the specific structural features or functional characteristics of the triggering circuit, per se. As shown in FIG. 3, the means for defining trigger gaps for main discharge gaps 11-11' and 12-12 constitute two pairs of trigger gap electrodes 19-19 and 20-20' which are electrically connected in series between the terminal 9 and the upper terminal of the capacitor 18. Pursuant to the present invention, a twisted-wire preionizer 21 comprising a pair of wires 21a and 21b is supported by any suitable supporting means adjacent the trigger gap 19-19. In this embodiment of the invention, the inherent resilience of the wires 21a and 21b is used to support the preionizer 21 in this desired operating position, and a bead of air-curable epoxy material 22 (also see FIG. 4) is used to encapsulate at least part of the twistedtogether portions of the wires 21a and 2112 so that it holds the respective first ends of these wires in close proximity and at the same time serves as a bonding agent to glue the wires to the insulating plate member 3. It should be obvious that other bonding agents or glues may be utilized to perform this securing function; however, I have found that epoxy resin is an ideal material to utilize for this purpose. A further description of the detailed structure and operation of the preionizer 21 will be given below, but first the remainder of the circuit depicted in FIG. 3 will be described.
Three slab- type preionizers 23, 24 and 25 are electrically connected in shunt relationship respectively with the trigger gap 20-20 and the pair of main discharge gaps 13-13 and 14-14. These slab-type preionizers may be of any suitable type construction but in the preferred embodiment of the invention they are constructed pursuant to the teaching in my US. Pat. No. 3,223,074, which issued on Dec. 14, 1965 and is assigned to the assignee of the present invention. Each of these slab-type preionizers 23-25 is shunted respectively with one of the non-linear resistors 26, 27 or 28, and a fourth non- 20-20' from the basic discharge gaps 11-11' and 12-12, a pair of isolating resistors 33 and 34 are connected between the triggering circuit and the discharge circuit, as shown in FIG. 3.
It will be apparent to those skilled in the art that various values of resistance and capacitance can be used for the resistors and capacitors in the circuit illustrated in FIG. 3. However, by way of example, and without limiting the generality of the present invention, 1 have found that the following size resistors and capacitors function well in one preferred embodiment of this circuit. Each of the non-linear resistors 2629 may vary in size, but in the preferred embodiment of the invention, these resistors are substantially the same size and are rated to carry approximately one-tenth milliampere at 2.2 KV. Non-linear resistor 31 is rated to carry approximately onetenth milliampere at 8.8 KV; linear resistor 30 is 3 megaohms in size and the isolating resistors 33 and 34 are respectively 0.68 megaohms and 0.33 megaohms. Capacitor 32, which partially shunts non-linear resistor 31, may vary between 5 and l2 picofarads, but is approximately 6 picofarads in this preferred embodiment of the invention. In like manner, capacitors 17 and 18 can vary substantially in size between approximately 50 to 500 picofarads, but in this preferred embodiment of the invention, capacitor 17 is approximately 50 picofarads and capacitor 18 is picofarads. In addition to these values of resistance and capacitance, it should be understood that each of the main discharge gaps ll-ll through 14-14 are separated by approximately 44 mils whereas each of the trigger gaps is substantially smaller, in the range of 25 to 30 mils. In fact, I have found that it is desirable to make the trigger gap 19-19 slightly smaller than the trigger gap 20- 20', by about 5 mils, in order to cause it to consistently sparkover first when a surge voltage is applied across the terminals 9-10 of assembly 1.
Before describing the sequence of breakdown of the sparkgaps in sparkgap assembly 1, when a surge voltage is impressed across the end terminals 9 and 10, reference will now be made to FIG. 4 of the drawing to describe in greater detail the unique structure and characteristics of the preionizer 21 of the present invention. The preionizer 21 in the preferred form of the invention comprises a pair of wires that are twisted together adjacent first ends 21a and 21b thereof to hold these first ends of the wires in close proximity to one another. One of the wires 21a is covered with an insulating coating 40 that is coextensive with substantially its entire outer surface portion, except for the end 21a from which this coating has been removed. The other wire 21b is not provided with an insulating coating in this embodiment of the invention. Accordingly, when the wires 21a and 21b are secured together by twisting them in the manner illustrated in FIG. 4, an ionizing gap is defined between the respective first ends 21a and 21b of the wires, and the length of this gap is substantially equal to the thickness of the insulating coating 40 on the wire 21a. In the preferred embodiment of the invention, the insulating coating 40 is formed of a suitable standard insulating varnish and is approximately 2 mils in thickness. Therefore, the ionizing gap formed between ends 21a and 21b of the wires will sparkover substantially below 1,000 volts and, in fact, I have found that it consistently sparks over in the range of 200 to 300 volts by taking care to assure that the ends 21a and 21b are maintained as close together as possible with only the thickness of the insulating coating 40 between them. In order to assure such close spacing of the preionizing gap, a suitable glue or other bonding agent 22 is used to encapsulate the twisted portions of the wires 21a and 21b adjacent the ends thereof that are held in close proximity to form the ionizing gap 21a21b'. As noted above, various materials can be used for this bonding agent 22 but I prefer to use an epoxy resin to form this encapsulating bead.
It will be apparent that if an ionizing gap having a slightly larger sparkover voltage is desired a thicker insulating coating (40) may be utilized on the wire 21a, or both the wire 21a and the wire 21b may be coated with insulation so that the ionizing gap is separated by substantially twice the thickness of the individual insulating coatings. It will be appreciated that this technique of forming the preionizer 21 results in an inexpensive preionizer thatcan be quickly manufactured and accurately calibrated simply by twisting the ends 21a and 21b of the wires together, then cutting them simultaneously at a point at, or near, the twisted portions thereof. Another advantage of this type of preionizer is that the wires are relatively small and flexible so that it is easy to mount the preionizer 21 in operating position adjacent a trigger gap such as gap 19-19 or adjacent a primary discharge gap such as gap 11-11 within a lightning arrester sparkgap assembly, without requiring the provision of additional space or sophisticated mounting means to support the preionizer 21. As shown in FIG. 2, the wires 21a and 21b may simply be soldered directly to leads on the resistors 29 and 30 respectively and then the preionizer 21 may be bent into operating position.
In the operation of the invention, the sparkgap assembly 1 is made to reliably and consistently spark over within a narrow range of voltages due to the optimum preionizing efiect obtained from the unusually low-voltage sparkover of preionizer 21. Referring to FIG- 3, and assuming that a surge voltage is applied across the terminals 9 and 10.0f sparkgap assembly 1, a rapid increase in voltage will occur across the linear resistor 30, since the non-linear resistor 31 in series with it initially builds a relatively small back voltage. Since the sparkover voltage of preionizer 21 is approximately 300 volts, it breaks down and starts to discharge protons into the trigger gap 19- 19 to ionize it in the very early stages of a surge voltage rise. Since nonlinear resistors 26-29 and capacitor 18 form a series grading circuit to ground potential at terminal 10, the rising surge voltage is graded across the substantially equal nonlinear resistors 26-29 and thus causes the trigger gap 19-19 to sparkover first, since it is ionized by the preionizer 21 and also is slightly shorter than the trigger gap 20-20. The trigger gap 20-20 sparks over next in the sequence, since it is substantially shorter than the main discharge gaps 13-13 and 14-14, and is isolated from the main discharge circuit by resistors 33 and 34. With trigger gaps 19-19 and 20-20 sparked over, the full surge voltage is impressed directly across main discharge gaps 13-13 and 14-14 and causes both of these gaps to break down, either in sequence or simultaneously. After discharge gaps 13-13 and 14-14 are sparked over, the voltage level on terminal 13 is relatively close to ground potential, therefore, substantially the entire discharge voltage now is distributed across the remaining two discharge gaps 11-11 and 12-12 in series with capacitor 17. Accordingly, the remaining two discharge gaps sparkover, then the coil gap 15-15 is overvoltaged and forced to sparkover, so that all of the gaps in the main discharge circuit are then conducting to discharge the surge voltage to terminal and thence to ground.
Although the preionizer 21 of the invention has been described in the environment of a triggering circuit, such as that shown in FIG. 3, it will be appreciated that this reionizer may be used directly in combination with a main discharge gap, such as the gap 11-11 of the circuit in FIG. 3. In such an application, the main discharge gap 11-11' need not be ionized directly by a trigger gap, such as gap 19-19 which may be removed from the circuit depicted in FIG. 3 in such an embodiment of the invention. However, it will be understood by those skilled in the art that in such an application of the invention the primary discharge gap 11-11 would not be as completely ionized by the radiation of photons directly from the ionizing gap 2la-21b of preionizer 21 as would be the case if it is ionized by the much larger sparkover current of a trigger gap such as gap 19-19. It will also be apparent that a low-voltage preionizer may be formed pursuant to the teaching of the present invention by providing some suitable securing means other than the twisted portions of wires 21a and 21b to hold the ends 21a and 21b of these wires in proximity to form an ionizing gap between them. For example, wires 21a and 21b might be placed in abutting relationship and encapsulated by a suitable bonding agent such as the abovementioned bead of epoxy resin. However, the preferred twisted-wire embodiment of the invention is inexpensive and results in a desirably rugged and consistently calibrated preionizer being formed. Other advantages and modifications of the invention will be apparent to those skilled in the art from the foregoing description and illustrations of it. Ac-
cordingly, it is my intention to encompass within the scope of the appended claims all such equivalent embodiments of the invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. An overvoltage protective device comprising a pair of spaced main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, a preionizer for ionizing said discharge sparkgap, means for supporting said preionizer adjacent the discharge sparkgap in operating relationship thereto, said preionizer comprising two electrically conductive wires, at least one of said wires having an insulating coating on the outer surface thereof, said wires being twisted together adjacent a first one of the respective ends thereof thereby to hold said first ends of the wires in close proximity to one another, the first ends of said wires that are held in close proximity to one another being uninsulated and separated by said insulating coating so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said discharge sparkgap, whereby an overvoltage applied to said circuit means causes said ionizing gap to sparkover and preionize said discharge sparkgap to facilitate its sparkover and resultant discharge of the overvoltage.
2. An overvoltage protective device as defined in claim 1 wherein the length of said ionizing gap is substantially equal to the thickness of the insulating coating on said insulated wire.
3. An overvoltage protective device as defined in claim 2 wherein the sparkover voltage of said ionizing gap is in the range between 200 and 1,000 volts.
4. An overvoltage protective device as defined in claim 3 wherein the thickness of said insulating coating is in the range of l to 5 mils.
5. An overvoltage protective device as defined in claim 1 wherein both of said wires have insulating coatings thereon, said coatings each being less than 5 mils in thickness over substantially their entire surface areas.
6. An overvoltage protective device as defined in claim'5 wherein said mounting means for said main electrodes includes wall members of a sparkgap assembly in which the electrodes are mounted to define a discharge sparkgap, and wherein said means for supporting the preionizer adjacent the discharge sparkgap includes a bead of glue that substantially encases the twisted portion of the twisted wires and is bonded to the insulating housing of said sparkgap assembly.
7. An overvoltage protective device as defined in claim 6 wherein said glue comprises an epoxy resin.
8. An overvoltage protective device as defined in claim 5 wherein the uninsulated ends of the pair of twisted wires are exposed only at the terminal ends of the wires, the insulation coatings on said wires being coextensive with the remaining outside diameters of the wires.
9. A sparkgap assembly as defined in claim 2 wherein said twisted wires are less than 30 mils in diameter and the insulation coating on the outer surface of said insulated wire is less than 3 mils in thickness.
10. An overvoltage protective device as defined in claim 2 including a resistor electrically connected in shunt relationship with said ionizing gap.
11. An overvoltage protective device comprising a pair of main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, means defining a trigger gap for ionizing close proximity to one another, the first ends of said wires that l are held in close proximity to one another being uninsulated so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said trigger gap and said discharge sparkgap, whereby an overvoltage applied to said circuit means causes said ionizing gap to radiate photons into the trigger gap to ionize it and lower its sparkover resistance thereby causing it to sparkover and preionize the discharge sparkgap so it sparks over consistently within a relatively narrow range of voltages applied to said circuit means.
I! I I! i
Claims (11)
1. An overvoltage protective device comprising a pair of spaced main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, a preionizer for ionizing said discharge sparkgap, means for supporting said preionizer adjacent the discharge sparkgap in operating relationship thereto, said preionizer comprising two electrically conductive wires, at least one of said wires having an insulating coating on the outer surface thereof, said wires being twisted together adjacent a first one of the respective ends thereof thereby to hold said first ends of the wires in close proximity to one another, the first ends of said wires that are held in close proximity to one another being uninsulated and separated by said insulating coating so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said discharge sparkgap, whereby an overvoltage applied to said circuit means causes said ionizing gap to sparkover and preionize said discharge sparkgap to facilitate its sparkover and resultant discharge of the overvoltage.
2. An overvoltage protective device as defined in claim 1 wherein the length of said ionizing gap is substantially equal to the thickness of the insulating coating on said insulated wire.
3. An overvoltage protective device as defined in claim 2 wherein the sparkover voltage of said ionizing gap is in the range between 200 and 1,000 volts.
4. An overvoltage protective device as defined in claim 3 wherein the thickness of said insulating coating is in the range of 1 to 5 mils.
5. An overvoltage protective device as defined in claim 1 wherein both of said wires have insulating coatings thereon, said coatings each being less than 5 mils in thickness over substantially their entire surface areas.
6. An overvoltage protective device as defined in claim 5 wherein said mounting means for said main electrodes includes wall members of a sparkgap assembly in which the electrodes are mounted to define a discharge sparkgap, and wherein said means for supporting the preionizer adjacent the discharge sparkgap includes a bead of glue that substantially encases the twisted portion of the twisted wires and is bonded to the insulating housing of said sparkgap assembly.
7. An overvoltage protective device as defined in claim 6 wherein said glue comprises an epoxy resin.
8. An overvoltage protective device as defined in claim 5 wherein the uninsulated ends of the pair of twisted wires are exposed only at the terminal ends of the wires, the insulation coatings on said wires being coextensive with the remaining outside diameters of the wires.
9. A sparkgap assembly as defined in claim 2 wherein said twisted wires are less than 30 mils in diameter and the insulation coating on the outer surface of said insulated wire is less than 3 mils in thickness.
10. An overvoltage protective device as defined in claim 2 including a resistor electrically connected in shunt relationship with said ionizing gap.
11. An overvoltage protective device comprising a pair of main electrodes, mounting means for supporting said main electrodes in a predetermined spaced-apart relationship thereby to define a surge voltage discharge sparkgap between the main electrodes, means defining a trigger gap for ionizing said discharge sparkgap, second mounting means for supporting said trigger gap adjacent the discharge sparkgap in operating relationship theReto, a preionizer for ionizing said trigger gap, means for supporting said preionizer in operating relationship adjacent said trigger gap, said preionizer comprising two electrically conductive wires, at least one of said wires having an insulating coating on the outer surface thereof, said wires being twisted together adjacent a first one of the respective ends thereof thereby to hold said first ends of the wires in close proximity to one another, the first ends of said wires that are held in close proximity to one another being uninsulated so that an ionizing gap is formed therebetween, and electric circuit means for electrically connecting said two wires in series with said ionizing gap and for connecting the ionizing gap in parallel circuit relationship with said trigger gap and said discharge sparkgap, whereby an overvoltage applied to said circuit means causes said ionizing gap to radiate photons into the trigger gap to ionize it and lower its sparkover resistance thereby causing it to sparkover and preionize the discharge sparkgap so it sparks over consistently within a relatively narrow range of voltages applied to said circuit means.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9065470A | 1970-11-18 | 1970-11-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3673459A true US3673459A (en) | 1972-06-27 |
Family
ID=22223707
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US90654A Expired - Lifetime US3673459A (en) | 1970-11-18 | 1970-11-18 | Two-wire preionizer for surge voltage arresters |
Country Status (1)
Country | Link |
---|---|
US (1) | US3673459A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3733520A (en) * | 1971-05-03 | 1973-05-15 | Asea Ab | Means for limiting the residual level during superimposed over-voltage conditions in a surge diverter |
US4760486A (en) * | 1985-08-28 | 1988-07-26 | Licentia Patent-Verwaltungs-Gmbh | Protection device against flashover in a transmitter circuit |
US4881147A (en) * | 1987-03-02 | 1989-11-14 | Schaff Jean Paul | Protection of sensitive electrical installations against the effects of lightning, and devices proposed for such arrangement |
US4945442A (en) * | 1989-01-30 | 1990-07-31 | The Boeing Company | Protective circuitry for high-energy transients |
-
1970
- 1970-11-18 US US90654A patent/US3673459A/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3733520A (en) * | 1971-05-03 | 1973-05-15 | Asea Ab | Means for limiting the residual level during superimposed over-voltage conditions in a surge diverter |
US4760486A (en) * | 1985-08-28 | 1988-07-26 | Licentia Patent-Verwaltungs-Gmbh | Protection device against flashover in a transmitter circuit |
US4881147A (en) * | 1987-03-02 | 1989-11-14 | Schaff Jean Paul | Protection of sensitive electrical installations against the effects of lightning, and devices proposed for such arrangement |
US4945442A (en) * | 1989-01-30 | 1990-07-31 | The Boeing Company | Protective circuitry for high-energy transients |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4262317A (en) | Line protector for a communications circuit | |
US3496409A (en) | Spark gap and discharge control apparatus | |
JPS58204483A (en) | Arresting tube | |
US3631323A (en) | Surge-modifying lightning arrester construction | |
US4198590A (en) | High current triggered spark gap | |
US3673459A (en) | Two-wire preionizer for surge voltage arresters | |
US3223874A (en) | Preionizer for use in overvoltage protective devices | |
US4707762A (en) | Surge protection device for gas tube | |
JP5946534B2 (en) | Laminated gas filled surge arrester | |
GB1158481A (en) | Spark Gap Electronic Component | |
WO2002001687A2 (en) | Impulse lightning arresters and pulse arrester columns for power lines | |
US3366831A (en) | Overvoltage arrester having stacked arrays of arc gap and grading resistor units | |
US3524408A (en) | Electrostatic discharge dissipator for a heater bridgewire circuit of an electro-explosive device | |
US2618765A (en) | Excess voltage grounding device | |
US3845345A (en) | Frequency sensitive preionizer | |
GB900198A (en) | Display device | |
US3624445A (en) | Electric system for firing a gaseous discharge device | |
JPS60124381A (en) | Lightning tube | |
JP2562045B2 (en) | Surge absorber | |
US3519878A (en) | Lightning arrester with spark gaps within voltage sensitive resistor blocks | |
JPH10312876A (en) | Surge absorber | |
JPH06188106A (en) | Arrester with varistor function and protector using the arrester | |
SU1669026A1 (en) | Multigap spark discharger | |
US3757152A (en) | Resistor assembly | |
JPH023270Y2 (en) |