US3615132A - Method of printing multiple copies of composite information on standard size copy sheets - Google Patents
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- US3615132A US3615132A US850141A US3615132DA US3615132A US 3615132 A US3615132 A US 3615132A US 850141 A US850141 A US 850141A US 3615132D A US3615132D A US 3615132DA US 3615132 A US3615132 A US 3615132A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/60—Apparatus which relate to the handling of originals
- G03G15/602—Apparatus which relate to the handling of originals for transporting
Definitions
- the invention relates to improvements in xerographic reproduction systems and, particularly, to improvements in systems of this type to facilitate the making of xerographic reproductions from varied length docu ments onto standard copy sheets.
- a xerographic plate comprising a layer of photoconductive insulating material on a conductive backing is given a uniform electric charge over its surface and is then exposed to the subject matter to be reproduced, usually by conventional projection techniques. This exposure discharges the plate areas in accordance with the light intensity that reaches them, and thereby creates an electrostatic latent image on or in the photoconductive layer.
- Development of the latent image is effected with an electrostatically charged, finely divided material, such as an electroscopic powder, which is brought into surface contact with the photoconductive layer and is held thereon electrostatically in a xerographic powder image pattern corresponding to the electro static latent image. Thereafter, the developed xerographic powder image is usually transferred to a support surface, such as, a sheet of copy paper to which it may be fixed by any suitable means.
- the xerographic machines previously referred to are primarily restricted to reproducing letter or legal size documents. Hence, it is awkward for them to handle larger documents which may take the form of an original and add-on clipped together.
- To modify the existing reproducing machines to copy different length documents onto standard size copy sheet as described above would require complex mechanisms or manually positioning each document on the machine platen. The former is expensive while the latter, obviously is quite laborious and time consuming. In any case, the slightest deviation in synchronization between the document scanned and the moving xerographic drum detracts considerably from the resolution of the copies produced.
- Xerographic recording apparatus wherein varied length documents can be scanned and reproduced as a fixed length image on a xerographic drum without complex mechanisms and without sacrificing quality in copies reproduced.
- the turret contains two or more continuously moving rotary platens on which the documents are supported to be scanned and projected as a flowing image onto the xerographic drum. The number of platens utilized depends upon the number of various length documents to be recorded.
- By selectively positioning the turret feed and associated optics appropriate scanning is effected for the corresponding document size to produce a constant length image on the moving xerographic drum.
- the turret construction is arranged for continuous automatic operation to produce multiple copies at the option of the machine operator.
- FIG. 1 is a schematic sectional view of a drum-type xerographic apparatus incorporating the present invention
- FIG. 2 illustrates document feed belts shown by FIG. 1 in greater detail.
- FIGS. 3 and 4 illustrate side and end views of the optical turret assembly respectively
- FIG. 5 is a side view of the document turret assembly with parts in section to show detail
- FIG. 6 is a left hand end view of the turret assembly shown in FIG.
- FIG. 7 is a sectional view of the turret assembly taken along line 7-7 of FIG. 5;
- FIG. 8 is a right hand end view of the turret assembly shown in FIG. 5;
- FIG. 9 is a side-sectional view of the document puffing mechanism.
- FIG. 10 is a schematic of the puffing mechanism control.
- FIG. 1 an automatic xerographic recording machine incorporating a document turret feed and scanning mechanism according to the present invention.
- the document to be reproduced is scanned while being rotated in a turret assembly generally designated 10- and the light pattern produced by the scanning operation is projected by an optical assembly generally designated 15.
- the light pattern is projected onto a photoconductive layer on a conductive backing formed in the shape of a drum generally designated 20.
- the drum is mounted on a shaft journaled in a frame to rotate in the direction indicated by the arrow to cause the drum surface sequentially to pass a plurality of xerographic processing stations as described more fully in U.S. Pat. 3,062,109 to Mayo et a1.
- a charging station preferably located as indicated by reference character A, at which a uniform electrostatic charge is deposited on the photoconductive layer of the xerographic drum. This is generally accomplished by a corona Charging device 24.
- exposure station B Next subsequent thereto in the path of motion of the xerographic drum is exposure station B at which a light pattern of the document is projected onto the drum surface to dissipate the drum charge in the exposed areas thereof. Thus a latent electrostatic image of the document to be reproduced is formed.
- Adjacent to the exposure station is a developing station C in which there is positioned a developer apparatus including a container 26 having a lower sump portion for accumulating developing material 28.
- a toner dispenser generally designated 30 is used to replenish- ⁇ toner to the developing material.
- the image transfer station D Positioned next and adjacent to the developing station is the image transfer station D at which the xerographic powder image is electrostatically transferred from the drum surface to cut-sheet transfer material. This is accomplished by a corona transfer device 34 similar to corona charging device 24.
- a sheet feeding mechanism generally designated 35 serially feeds cut-sheet transfer material into contact with the xerographic drum so that the developed powder image on the surface of said drum may be transfrred.
- the mechanism comprises a tray 36 for holding a supply of cutsheet transfer material, separator rollers 37 for separating a single sheet of transfer material from said supply, feed rollers 38 for feeding a single sheet into impression contact with the drum and means for coordinating the operation of the separator rollers and feed rollers to thereby feed a single sheet of transfer material into contact with the drum for proper registration of the powder image on the drum onto the transfer material.
- a stripping device for removing the copy sheet from the drum surface.
- the powder image is fused to the copy sheet by the fuser 42 and then transported by conveyor 43 to a copy tray 45.
- the final station E is a drum cleaning and discharge station at which the drum surface is brushed to remove residual toner particles remaining after image transfer, and at which the drum surface is exposed to a relatively bright light source 48 to effect substantially complete discharge of any residual electrostatic charge remaining thereon.
- Xerographic recording drum 20 moves at a fixed rate to transfer developed images onto standard size copy sheets which are also advanced at a fixed rate. Therefore, varied length documents reproduced must be scanned and the images optically corrected to produce the same length image on the drum surface.
- a document 49 to be reproduced is placed onto a plurality of continuously moving, endless belts 50 (see FIG. 2) mounted on a pair of spaced apart parallel rollers 51 and 53 to advance the document toward a gate 55.
- Roller 53 is driven at a constant speed by a suitable drive motor not shown.
- Gate 55 arrests the document until such time as the machine is ready to print and comprises a plurality of spaced pins 57 mounted on a shaft 58 journaled for rotation beneath the belts.
- Shaft 58 is biased with pins 57 extending vertically between the belts 50 when in the rest or normal position by a spring (not shown).
- a rotary solenoid 59 rotates the shaft against the spring bias releasing the document upon receiving a signal from machine control (not shown).
- Document turret assembly 10 contains a pair of rotary platens 60 and 61 having circumferences corresponding to a standard document size and a larger document size, respectively. It should be understood that more than two platens may be installed on the turret assembly but that only two have been shown for purposes of illustration. Platens 60 and 61 rotate on their own axis and also revolve about the axis of the turret assembly for positioning to receive the appropriate length document from belts 50. It should be noted that the lowermost or six oclock position of both platens lies in the same plane. For a given document length there is a platen of corresponding circumference and angular velocity to effect the desired scanning rate as will be understood.
- the document is transferred to the smaller or standard size platen 60.
- a stop stud 64 on the periphery of platen 60 receives the leading edge of the document as it passes through spaced guides 65 on the turret frame as best shown in FIG. 7.
- the document is pulled onto rotating platen 60 by a vacuurn to be described more fully hereinafter and is carried in the direction of rotation until completely wrapped around the platen.
- the document is now in scanning position which is in the six oclock position on turret assembly 10.
- a plurality of lamps encased in a housing 77.
- a light tunnel 79 through which a light pattern can be reflected from the document toward optical assembly 15 which projects the light pattern onto the surface of drum 20.
- Optical assembly 15 comprises an object mirror 81 positioned to receive a light image reflected from the document and to direct the image toward an adjustable lens turret 85 (FIGS. 3 and 4) for the requisite focusing.
- An image mirror 87 receives the image from the lens turret 85 and transmits the image onto the suface of the moving xerographic dum 20.
- Document recording on platen 61 is the same as that already described in the case of platen 60. With the latter, however, there is an optical reduction of the image as will become more apparent.
- the input guides 103 and output guides 105 are positioned adjacent belts 50 and belt 92, respectively in the same manner as are guides 65 and 90 when the platen 60 is utilized.
- Stop stud 107 on the periphery of platen 61 receives the leading edge of the document.
- platens 60 and 61 rotate at dilferent angular velocities to obtain desired linear scanning rates for producing the same length image on drum 20.
- lens turret 85 comprises a pair of projection lenses 111 and 113 each having the requisite focal length for imaging onto drum 20 from its corre sponding platen.
- the magnification of the lenses 111, 113 is chosen such that the same length image is produced on the drum surface with either of the platens.
- the lenses 111 and 113 are mounted on a shaft 115 so as to be radially displaced relative to the shaft axis and longitudinally spaced along the shaft.
- a torsion spring 120 is wrapped around shaft 115 to normally urge lens 111 for the platen 60 in the optical path.
- a lever 125 pinned to a collar member 127 mounted on shaft 115 is utilized to rotate the collar member in the direction indicated by the arrow to compress spring 120. Actuation of the lever 125 may be coordinated with rotation of the turret 10 thereby imparting simultaneous rotation of the document turret assembly to provide a matching lens as will be understood.
- Machine frame 201 supports one end of turret frame 204 in ball beaings 208 while ball bearings 209 support a drive assembly 210 for the turret frame on the opposite end.
- Turret frame 204 comprises a pair of spaced apart parallel end plates 215 and 216 which rotate with respect to machine frame 201.
- Platen 60 is mounted for rotation within the turret frame 204 by being rotatably supported at one end Within ball bearings 218 set in turret end plate 215 and by being rotatably supported at the other end within bearings 220 set in turret end plate 216 for supporting a drive shaft 217 for the platen.
- the platen 61 is journaled for rotation in bearings 222 set in turret end plate 215 for movement with shaft 225 journaled for rotation in bearings 227 set in turret end plate 216.
- Mounted around each of shafts 217 and 225 are coil springs 230 which urge the platens to the left, as viewed in FIG. 5 toward a plate member 235 fixed to machine frame 201 for a purpose to be described.
- Platen 60 comprises a foraminous cylinder 241 having openings 243 which extend along the length of the cylinder for approximately a document width. Cylinder 241 is sealed at one end by a cap 245 and open at the opposite end for permitting connection to a vacuum producing means. A vacuum condition is produced by means of a conduit 250 snuggly fitting over a tubing connection 251 formed in plate member 235. As the document is Wrapped about the openings 243 the vacuum supplied through con- 6 duit 250 becomes sealed off. To ensure proper sealing of the cylinders, the platens 60 and 61 are provided with annular seals 254 and 255, respectively, which are urged in firm contact with plate member 235 by the action of coil springs 230.
- chordal chamber 260 is defined by a longitudinally extending bafile plate 262 subtending a chord adjacent the leading edge of the document which abuts stop stud 64 on the periphery of cylinder 241 (see FIG. 7).
- Bafile plate 262 is provided with spaced linear apertures 265 so that pressurized air can be pulsed into chamber 260 to momentarily break the vacuum holding the lead-ing edge of the document to platen 60 while permitting a continuous vacuum to be exerted on the chamber from vacuum conduit 250.
- baffle plate 262 defines the document portion at which vacuum previously formed in chordal chamber 260 is momentarily broken to release the leading edge of the document.
- Platen 61 When platen 61 is in the scanning or six oclock position on turret assembly 10, this platen is similarly with vacuum and pressurized air applied through conduits 250 and 258, respectively.
- Platen 61 comprises a foraminous cylinder 270 formed with openings 272 and having an undercut diameter portion 275 adjacent tubing connections 251 and 256 in plate member 235.
- Baffie plate 280 formed with apertures 281 subtends cylinder 270 to form a chordal chamber 283 for receiving pressurized air to break the vacuum adjacent the leading edge of the document.
- drive assembly 210 utilizes a main driven gear 301 driven by a suitable drive represented diagrammatically as 302.
- Main driven gear 301 is connected to tubular sleeve 303 which is fixed to elongated sleeve 305 by pins 307 and 308 received in a keyway 309.
- Mounted at one end of the tubular sleeve 305 are spur gears 312 and 314 which mesh with gears 318 and 320 for driving platens 60 and 61 respectively.
- main driven gear 301 rotates, rotation is continuously imparted to the platens.
- gears 335 and 337 are also pinned to main driven gear 301 by pins 307 and 308, which are used to drive xerographic drum 20 and copy sheet feed 35, respectively. In this manner synchronization is at all times provided between the movement of platens 60 and 61, drum 20, and copy sheet feed 35.
- a shaft 350 is connected to turret end plate 216 via a hub member 325 pinned to the shaft by a pin 354.
- Hub member 352 is secured to turret end plate 216 and, when rotated, rotates the entire turret frame 204.
- a clutch mechanism generally designated 355 is adapted to provide transmission from main driven gear 301 to shaft 350. Movement imparted to elongated sleeve member 305 by main driven gear 301 is in turn imparted to an adapter hub 360 which is fixed to the sleeve by a pin 362 received in keyway 309.
- Movement of the adapter hub is imparted to a mounting hub 365 through the coils of clutch spring 370 wrapped around the diameter of the adapter hub 350 and a corresponding diameter of mounting hub 365.
- Spring 370 has one end terminating with an outwardly projecting release toe 375 for a purpose to be described.
- the coils of the spring have their inner diameter smaller than the external diameter of the adapter hub and mounting hub so that they are elastically or resiliently preloaded in relation to the adapter and the mounting hub.
- Mounted around the outer periphery of the clutch spring is a control sleeve 380 having a ratchet tooth under periphery, as best shown in FIG. 8, arranged to be engaged by a pawl 382.
- Control sleeve 380 has an axial groove 384 on the inner periphery to engage the release toe 375 of the clutch spring.
- lRelease toe 375 which extends into the axial groove 384 in the release sleeve is restricted in its rotary movement by the control sleeve when engaged by pawl 382. This causes the coils of the spring to unwind against the movement of the mounting hub to extend their inner diameters to a size greater than the diameter of the adapter thus releasing the hub for independent movement and placing the entire clutch in an idler or non-torque transmitting attitude.
- a solenoid control described hereinafter is provided to withdraw pawl 382 from the ratchet surface of sleeve 380 allowing adapter 360 to transmit torque through to the hub 365 via spring 370.
- the hub When the hub is in the torque transmitting position, it drives shaft 350 through a key member 390 in engagement therewith. In this manner turret frame 204 may be rotated or remain fixed depending upon whether the clutch is in the torque transmitting or non-torque transmitting condition, respectively.
- Control assembly 401 which receives a control signal from the control panel (not shown).
- Control assembly 401 comprises an index plate 403 secured on the end shaft 350 and having a pair of notches 405 and 407 on its periphery for the two positions of platens 60 and 61.
- a pawl member 410 positioned to engage the notches in index plate 403 is fixed to a pivot 412 and connected to pawl 382 by connecting link 415.
- Connecting link 415 is movable vertically upward upon actuation by a solenoid 420 which on receiving a signal momentariy raises pawl 410 out of contact with notch 405 in index plate 403 simultaneously raising pawl 382 out of contact with control sleeve 380. In doing so, a force is released on clutch spring 370 permitting the clutch to assume torque-transmitting attitude to rotate shaft 350 carrying index plate 403 and control sleeve 380 along therewith.
- Pawl 410 via connecting link 415 holds pawl 382 out of contact with sleeve 380 until such time as pawl 410 engages the notch 407 in the periphery of the index plate.
- connecting link 415 urges pawl 382 into the appropriate ratchet surface on the control sleeve thereby causing the clutch to be in an idle or non-torque transmitting attitude again.
- lens turret assembly 85 is being positioned in matching relationship therewith.
- index plate 403 On index plate 403 there is mounted a cam ring 450 eccentric to the plate axis (see FIG. 8).
- Cam ring 450 engages a follower roller 452 to displace a linkage assembly 454 pivotally fixed at pivot 456, in the direction of the arrows for positioning lens turret assembly 85.
- the eccentric path of ring 450 over comes the bias of torsion spring 120 previously described to rotate shaft 115 thereby changing the lens setting in the lens turret assembly.
- DOCUMENT PICK-OFF MECHANISM After scanning the document for the number of copies desired, the leading edge of the document is peeled off from the rotary platen by a momentary pulse of pressurized air sutficient to break the vacuum thereon. To accomplish this, compressed air is supplied from a puffing mechanism responsive to a signal from a counter which counts off the number of revolutions of the platen before actuating the pufiing mechanism.
- Puffing mechanism 467 for de livering compressed air to conduit 268 previously described.
- Puffing mechanism 467 comprises a closed cylinder 468 adapted to receive a connector 469 which functions as both an inlet and discharge conduit for the cylinder.
- the cylinder is bored concentric with its center to slidably support a piston rod 470.
- the pufling mechanism has a normally de-energized solenoid 473 adapted to actuate the compression or forward stroke of the piston rod 470 of the pulsator by means of an actuator block 475 fastened to the forked left-hand end of the plunger of said solenoid.
- the solenoid 473 which is controlled by a microswitch described hereinafter is energized, the magnetic field created by the coil of the solenoid results in the pushing of the piston rod 470 in the same direction, left as seen in FIG. 9, to effect a compression or forward stroke of the piston.
- the compressed air passes into conduit 258 and subsequently into chordal chamber 260.
- a microswitch 480 suitably mounted adjacent the lower extremity of turret assembly 10 is engaged by pins 482 and 484 protruding from platens 60 and 61, respectively (see FIG. 5).
- Microswitch 480 is connected to a counter, as shown hereinafter, preset for the number of scans desired to emit a p-ufiing signal to the putting mechanism thereby separating the document from the platen.
- An electrical counter 490 is preset for the number of copies, i.e., scans of the document, by a selector knob 492 on the control panel (not shown).
- Microswitch 480 normally open is closed by rotational movement of pin 482 about the axis of platen 60.
- Counter 490 counts off the number of revolutions until reaching zero at which time solenoid 473 is energized actuating puffing mechanism 467.
- a method of reproducing copies of predetermined size from documents of varying sizes comprising:
- a method according to claim 1 including attaching an add-on slip bearing first information to a standard size sheet bearing second information, then imaging at least one copy of the composite information at an optically reduced magnification corresponding to a standard size copy sheet, and making multiple prints of the optically reduced copy of composite information at a 1:1 ratio on standard size copy sheets.
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Abstract
A METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE INFORMATION ON STANDARD SIZE COPY SHEETS COMPRISING ATTACHING AN ADD-ON SLIP BEARING FIRST INFORMATION TO A STANDARD SIZE SHEET BEARING SECOND INFORMATION, PRINTING AT LEAST ONE COPY OF THE COMPOSITE INFORMATION AT AN OPTICALLY REDUCED PREDETERMINED ZISE CORESPONDING TO A STANDARD SIZE COPY SHEET, AND MARKETING MULTIPLE PRINTS OF THE OPTICALLY REDUCED COPY OF COMPOSITE INFORMATION AT A 1:1 RATIO ON STANDARD SIZE COPY SHEETS.
Description
Oct. 26, 1971 TURNER 3,615,132
METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE v INFORMATION ON STANDARD SIZE COPY SHEETS Original Filed Oct. 17, 1966 6 Sheets-Sheet 1 INVENTOR. LYMAN H. TURN ER BY mam;
ATTORNEY L. H. TURNER Oct. 26, 1971 METHOD OF PRINTING MULTIPLE COPIES OF COMPOSI INFORMATION ON STANDARD SIZE COPY SHEETS 17, 1966 6 Sheets-Sheet 2 OriginaIFiled Oct.
L Ll L L Oct. 26 1971 L. H. TURNER 3,615,132
METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE INFORMATION ON STANDARD SIZE COPY SHEETS Original ma Oct. 17, 1966 s Sheets-Sheet s '0 0, g Q Q w v k m n "8;: "a v v- Q1 Get. 26 19 71 U E 3,615,132
METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE INFORMATION ON STANDARD SIZE COPY SHEETS Original Filed Oct. 17, 1966 6 Sheets-Sheet L OCL 26 1971 UR ER METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE INFORMATION ON STANDARD SIZE COPY SHEETS Original Filed Oct. 17, 1966 6 Sheets-Sheet 5 N $l\ Q Q O CIIGD 3 I Q) Q 0 F Lg I m a Q, ll
L. H. TURNER Oct. 26, 1971 METHOD OF PRINTING MULTIPLE COPIES O INFORMATION ON STANDARD SIZE COPY SHEETS Original Filed 001.. 1.7, 1966 United States Patent Otfice 3,615,132 METHOD OF PRINTING MULTIPLE COPIES OF COMPOSITE INFORMATION ON STANDARD SIZE COPY SHEETS Lyman H. Turner, Pittsford, N.Y., assignor to Xerox Corporation, Rochester, N.Y.
Original application Oct. 17, 1966, Ser. No. 587,110. Divided and this application Aug. 14, 1969, Ser. No. 850,141
Int. Cl. G03g 13/04 US. Cl. 355-17 3 Claims ABSTRACT OF THE DISCLOSURE A method of printing multiple copies of composite information on standard size copy sheets comprising attaching an add-on slip bearing first information to a standard size sheet bearing second information, printing at least one copy of the composite information at an optically reduced predetermined size corresponding to a standard size copy sheet, and making multiple prints of the optically reduced copy of composite information at a 1:1 ratio on standard size copy sheets.
This application is a division of application, Ser. No. 587,110 filed Oct. 17, 1966, now Pat. No. 3,524,704.
The invention relates to improvements in xerographic reproduction systems and, particularly, to improvements in systems of this type to facilitate the making of xerographic reproductions from varied length docu ments onto standard copy sheets.
In the process of xerography, as disclosed, for example in Carlson Pat. No. 2,297,691, a xerographic plate comprising a layer of photoconductive insulating material on a conductive backing is given a uniform electric charge over its surface and is then exposed to the subject matter to be reproduced, usually by conventional projection techniques. This exposure discharges the plate areas in accordance with the light intensity that reaches them, and thereby creates an electrostatic latent image on or in the photoconductive layer. Development of the latent image is effected with an electrostatically charged, finely divided material, such as an electroscopic powder, which is brought into surface contact with the photoconductive layer and is held thereon electrostatically in a xerographic powder image pattern corresponding to the electro static latent image. Thereafter, the developed xerographic powder image is usually transferred to a support surface, such as, a sheet of copy paper to which it may be fixed by any suitable means.
4 Since the disclosure in Carlson, many improvements have been made in xerographic devices and techniques and, as a result, both manual and automatic machines for carrying out xerographic reproduction processes are in wide commercial use. The present invention constitutes a further improvement in automatic xerographic processing systems to further extend such systems to modern day business usage.
Business systems frequently require copies to be made of business forms at a reduced size, such as, for reasons of economy. Also documents already reduced in size (previously made copies) and used as originals must be copied without further reductions for legibility. For example, in the case of public carriers, the original shipping order, received by the carrier with the consignment, can be transformed into a bill of lading by attaching thereto an add-on strip which contains only that information required for shipment, i.e., the carriers name, address, rates, routing, payment, etc. The add-on strip eliminates the possibility of errors in transcribing the informa- 3,615,132 Patented Oct. 26, 1971 tion on the shipping order to a bill of lading form. Thus, for ease of handling and economy the original carrier requires reduced size copies of the bill of lading, while subsequent carriers require actual size reproductions of the already reduced copy (now used as an original) received with the shipment.
The xerographic machines previously referred to are primarily restricted to reproducing letter or legal size documents. Hence, it is awkward for them to handle larger documents which may take the form of an original and add-on clipped together. To modify the existing reproducing machines to copy different length documents onto standard size copy sheet as described above would require complex mechanisms or manually positioning each document on the machine platen. The former is expensive while the latter, obviously is quite laborious and time consuming. In any case, the slightest deviation in synchronization between the document scanned and the moving xerographic drum detracts considerably from the resolution of the copies produced.
Now in accordance with the present invention, there is provided Xerographic recording apparatus wherein varied length documents can be scanned and reproduced as a fixed length image on a xerographic drum without complex mechanisms and without sacrificing quality in copies reproduced. Generally speaking, this is accomplished by providing a document turret feed and associated optics. The turret contains two or more continuously moving rotary platens on which the documents are supported to be scanned and projected as a flowing image onto the xerographic drum. The number of platens utilized depends upon the number of various length documents to be recorded. By selectively positioning the turret feed and associated optics, appropriate scanning is effected for the corresponding document size to produce a constant length image on the moving xerographic drum. The turret construction is arranged for continuous automatic operation to produce multiple copies at the option of the machine operator.
It is therefore an object of this invention to improve reproducing apparatus for recording varied length documents onto standard size copy paper.
It is another object of this invention to record multiple copies of different length documents rapidly and efficiently.
It is a further object of this invention to employ simple and inexpensive apparatus for scanning different length documents in a Xerographic machine to project fixed length images onto a recording drum therein.
It is a further object of this invention to ensure the orderly feed of dilferent length documents in a xerographic recording machine adapted to produce multiple copies on standard size copy sheets.
It is a further object of this invention to ensure scanrung of a line of characters on a moving document for projection onto a recording surface along a constant length optical path irrespective of document length.
It is a further object of this invention to produce multiple copies of varied length documents more simple and rapid than heretofore.
These and other objects will become more apparent in connection with the subsequent description and the drawings in which:
FIG. 1 is a schematic sectional view of a drum-type xerographic apparatus incorporating the present invention;
FIG. 2 illustrates document feed belts shown by FIG. 1 in greater detail.
FIGS. 3 and 4 illustrate side and end views of the optical turret assembly respectively;
FIG. 5 is a side view of the document turret assembly with parts in section to show detail;
FIG. 6 is a left hand end view of the turret assembly shown in FIG.
FIG. 7 is a sectional view of the turret assembly taken along line 7-7 of FIG. 5;
FIG. 8 is a right hand end view of the turret assembly shown in FIG. 5;
FIG. 9 is a side-sectional view of the document puffing mechanism; and
FIG. 10 is a schematic of the puffing mechanism control.
Referring now to the drawings wherein like numerals designate like parts, there is shown schematically in FIG. 1 an automatic xerographic recording machine incorporating a document turret feed and scanning mechanism according to the present invention. The document to be reproduced is scanned while being rotated in a turret assembly generally designated 10- and the light pattern produced by the scanning operation is projected by an optical assembly generally designated 15. The light pattern is projected onto a photoconductive layer on a conductive backing formed in the shape of a drum generally designated 20. The drum is mounted on a shaft journaled in a frame to rotate in the direction indicated by the arrow to cause the drum surface sequentially to pass a plurality of xerographic processing stations as described more fully in U.S. Pat. 3,062,109 to Mayo et a1.
For the purpose of the present disclosure, the several xerographic processing stations in the path of movement of the drum surface may be described functionally, as follows:
A charging station, preferably located as indicated by reference character A, at which a uniform electrostatic charge is deposited on the photoconductive layer of the xerographic drum. This is generally accomplished by a corona Charging device 24.
Next subsequent thereto in the path of motion of the xerographic drum is exposure station B at which a light pattern of the document is projected onto the drum surface to dissipate the drum charge in the exposed areas thereof. Thus a latent electrostatic image of the document to be reproduced is formed.
Adjacent to the exposure station is a developing station C in which there is positioned a developer apparatus including a container 26 having a lower sump portion for accumulating developing material 28. As toner powder images are formed, additional toner particles must be supplied to the developing material in proportion to the amount of toner deposited on the drum. For this purpose, a toner dispenser generally designated 30 is used to replenish-{toner to the developing material.
Positioned next and adjacent to the developing station is the image transfer station D at which the xerographic powder image is electrostatically transferred from the drum surface to cut-sheet transfer material. This is accomplished by a corona transfer device 34 similar to corona charging device 24.
A sheet feeding mechanism generally designated 35 serially feeds cut-sheet transfer material into contact with the xerographic drum so that the developed powder image on the surface of said drum may be transfrred. The mechanism comprises a tray 36 for holding a supply of cutsheet transfer material, separator rollers 37 for separating a single sheet of transfer material from said supply, feed rollers 38 for feeding a single sheet into impression contact with the drum and means for coordinating the operation of the separator rollers and feed rollers to thereby feed a single sheet of transfer material into contact with the drum for proper registration of the powder image on the drum onto the transfer material.
Immediately subsequent to transfer is a stripping device, generally designated 40, for removing the copy sheet from the drum surface. After stripping, the powder image is fused to the copy sheet by the fuser 42 and then transported by conveyor 43 to a copy tray 45.
The final station E is a drum cleaning and discharge station at which the drum surface is brushed to remove residual toner particles remaining after image transfer, and at which the drum surface is exposed to a relatively bright light source 48 to effect substantially complete discharge of any residual electrostatic charge remaining thereon.
In accordance with the invention, a document 49 to be reproduced is placed onto a plurality of continuously moving, endless belts 50 (see FIG. 2) mounted on a pair of spaced apart parallel rollers 51 and 53 to advance the document toward a gate 55. Roller 53 is driven at a constant speed by a suitable drive motor not shown. Gate 55 arrests the document until such time as the machine is ready to print and comprises a plurality of spaced pins 57 mounted on a shaft 58 journaled for rotation beneath the belts. Shaft 58 is biased with pins 57 extending vertically between the belts 50 when in the rest or normal position by a spring (not shown). A rotary solenoid 59 rotates the shaft against the spring bias releasing the document upon receiving a signal from machine control (not shown). After being released by gate 55 the document is advanced onto one of the rotary platens of the document turret assembly 10 as will become more apparent.
For the two turret arrangement illustrated the document is transferred to the smaller or standard size platen 60. A stop stud 64 on the periphery of platen 60 receives the leading edge of the document as it passes through spaced guides 65 on the turret frame as best shown in FIG. 7. The document is pulled onto rotating platen 60 by a vacuurn to be described more fully hereinafter and is carried in the direction of rotation until completely wrapped around the platen. The document is now in scanning position which is in the six oclock position on turret assembly 10.
Mounted directly below the turret assembly is a plurality of lamps encased in a housing 77. In the bottom of the housing is a light tunnel 79 through which a light pattern can be reflected from the document toward optical assembly 15 which projects the light pattern onto the surface of drum 20.
After the document has been scanned the desired number of times it is released from platen 60 by breaking the vacuum at the leading edge as it passes adjacent output guides 90 in a manner which will become more apparent. The vacuum release is only momentary to permit the leading edge of the document to flex away from the platen by its own stiffness and to be positioned within guides 90.
Thereafter, the document is advanced through guides 90 due to movement imparted by continued rotation of the platen. This movement carries the document up through guides 90 to endless belt member 92 and pinch roller 95 which engage the document as it comes through the guides. Endless belt 92 is supported on a pair of spaced apart parallel rollers 97 and 98, the latter being continuously driven by a drive motor (not shown) to advance the document toward output tray 100.
Document recording on platen 61 is the same as that already described in the case of platen 60. With the latter, however, there is an optical reduction of the image as will become more apparent. Upon rotation of turret assembly 10 to revert the positions of the platens 60 and 61, the input guides 103 and output guides 105 are positioned adjacent belts 50 and belt 92, respectively in the same manner as are guides 65 and 90 when the platen 60 is utilized. Stop stud 107 on the periphery of platen 61 receives the leading edge of the document. As can readily be appreciated platens 60 and 61 rotate at dilferent angular velocities to obtain desired linear scanning rates for producing the same length image on drum 20.
To effect optical reduction of a large document wrapped around platen 61 while permitting one-to-one ratio of documents on platen 60, lens turret 85 comprises a pair of projection lenses 111 and 113 each having the requisite focal length for imaging onto drum 20 from its corre sponding platen. The magnification of the lenses 111, 113 is chosen such that the same length image is produced on the drum surface with either of the platens. As shown in FIGS. 3 and 4, the lenses 111 and 113 are mounted on a shaft 115 so as to be radially displaced relative to the shaft axis and longitudinally spaced along the shaft. A torsion spring 120 is wrapped around shaft 115 to normally urge lens 111 for the platen 60 in the optical path. To displace the lens turret moving lens 113 into the optical path and lens 111 out of the optical path, a lever 125 pinned to a collar member 127 mounted on shaft 115 is utilized to rotate the collar member in the direction indicated by the arrow to compress spring 120. Actuation of the lever 125 may be coordinated with rotation of the turret 10 thereby imparting simultaneous rotation of the document turret assembly to provide a matching lens as will be understood.
DOCUMENT TURRET ASSEMBLY Referring now to FIGS. 5 through 8, inclusive, there is shown in greater detail the structure of turret assembly 10. Machine frame 201 supports one end of turret frame 204 in ball beaings 208 while ball bearings 209 support a drive assembly 210 for the turret frame on the opposite end. Turret frame 204 comprises a pair of spaced apart parallel end plates 215 and 216 which rotate with respect to machine frame 201. Platen 60 is mounted for rotation within the turret frame 204 by being rotatably supported at one end Within ball bearings 218 set in turret end plate 215 and by being rotatably supported at the other end within bearings 220 set in turret end plate 216 for supporting a drive shaft 217 for the platen. Similarly the platen 61 is journaled for rotation in bearings 222 set in turret end plate 215 for movement with shaft 225 journaled for rotation in bearings 227 set in turret end plate 216. Mounted around each of shafts 217 and 225 are coil springs 230 which urge the platens to the left, as viewed in FIG. 5 toward a plate member 235 fixed to machine frame 201 for a purpose to be described.
Positioned slightly below and at an angle with tubing connection 251 is a tubing connection conduit 256 for insertion of a pressurized air conduit 258 to break vacuum in a chordal chamber 260 of platen 60. Chordal chamber 260 is defined by a longitudinally extending bafile plate 262 subtending a chord adjacent the leading edge of the document which abuts stop stud 64 on the periphery of cylinder 241 (see FIG. 7). Bafile plate 262 is provided with spaced linear apertures 265 so that pressurized air can be pulsed into chamber 260 to momentarily break the vacuum holding the lead-ing edge of the document to platen 60 while permitting a continuous vacuum to be exerted on the chamber from vacuum conduit 250. Hence the are of cylinder 241 subtended by baffle plate 262 defines the document portion at which vacuum previously formed in chordal chamber 260 is momentarily broken to release the leading edge of the document.
When platen 61 is in the scanning or six oclock position on turret assembly 10, this platen is similarly with vacuum and pressurized air applied through conduits 250 and 258, respectively. Platen 61 comprises a foraminous cylinder 270 formed with openings 272 and having an undercut diameter portion 275 adjacent tubing connections 251 and 256 in plate member 235. Baffie plate 280 formed with apertures 281 subtends cylinder 270 to form a chordal chamber 283 for receiving pressurized air to break the vacuum adjacent the leading edge of the document.
To rotate platens 60 and 61 on their axes of rotation and also revolve them about the axis of turret frame 204, drive assembly 210 utilizes a main driven gear 301 driven by a suitable drive represented diagrammatically as 302. Main driven gear 301 is connected to tubular sleeve 303 which is fixed to elongated sleeve 305 by pins 307 and 308 received in a keyway 309. Mounted at one end of the tubular sleeve 305 are spur gears 312 and 314 which mesh with gears 318 and 320 for driving platens 60 and 61 respectively. Thus as main driven gear 301 rotates, rotation is continuously imparted to the platens.
Also pinned to main driven gear 301 by pins 307 and 308 are gears 335 and 337, respectively, which are used to drive xerographic drum 20 and copy sheet feed 35, respectively. In this manner synchronization is at all times provided between the movement of platens 60 and 61, drum 20, and copy sheet feed 35.
To rotate turret frame 204 and revolve platens 60 and 61 about the turret axis, a shaft 350 is connected to turret end plate 216 via a hub member 325 pinned to the shaft by a pin 354. Hub member 352 is secured to turret end plate 216 and, when rotated, rotates the entire turret frame 204. A clutch mechanism generally designated 355 is adapted to provide transmission from main driven gear 301 to shaft 350. Movement imparted to elongated sleeve member 305 by main driven gear 301 is in turn imparted to an adapter hub 360 which is fixed to the sleeve by a pin 362 received in keyway 309.
Movement of the adapter hub is imparted to a mounting hub 365 through the coils of clutch spring 370 wrapped around the diameter of the adapter hub 350 and a corresponding diameter of mounting hub 365. Spring 370 has one end terminating with an outwardly projecting release toe 375 for a purpose to be described. The coils of the spring have their inner diameter smaller than the external diameter of the adapter hub and mounting hub so that they are elastically or resiliently preloaded in relation to the adapter and the mounting hub. Mounted around the outer periphery of the clutch spring is a control sleeve 380 having a ratchet tooth under periphery, as best shown in FIG. 8, arranged to be engaged by a pawl 382. Control sleeve 380 has an axial groove 384 on the inner periphery to engage the release toe 375 of the clutch spring. lRelease toe 375 which extends into the axial groove 384 in the release sleeve is restricted in its rotary movement by the control sleeve when engaged by pawl 382. This causes the coils of the spring to unwind against the movement of the mounting hub to extend their inner diameters to a size greater than the diameter of the adapter thus releasing the hub for independent movement and placing the entire clutch in an idler or non-torque transmitting attitude.
A solenoid control described hereinafter is provided to withdraw pawl 382 from the ratchet surface of sleeve 380 allowing adapter 360 to transmit torque through to the hub 365 via spring 370. When the hub is in the torque transmitting position, it drives shaft 350 through a key member 390 in engagement therewith. In this manner turret frame 204 may be rotated or remain fixed depending upon whether the clutch is in the torque transmitting or non-torque transmitting condition, respectively.
To control the position of turret assembly there is provided a control assembly 401 which receives a control signal from the control panel (not shown). Control assembly 401 comprises an index plate 403 secured on the end shaft 350 and having a pair of notches 405 and 407 on its periphery for the two positions of platens 60 and 61. A pawl member 410 positioned to engage the notches in index plate 403 is fixed to a pivot 412 and connected to pawl 382 by connecting link 415. Connecting link 415 is movable vertically upward upon actuation by a solenoid 420 which on receiving a signal momentariy raises pawl 410 out of contact with notch 405 in index plate 403 simultaneously raising pawl 382 out of contact with control sleeve 380. In doing so, a force is released on clutch spring 370 permitting the clutch to assume torque-transmitting attitude to rotate shaft 350 carrying index plate 403 and control sleeve 380 along therewith. Pawl 410 via connecting link 415 holds pawl 382 out of contact with sleeve 380 until such time as pawl 410 engages the notch 407 in the periphery of the index plate. When this occurs connecting link 415 urges pawl 382 into the appropriate ratchet surface on the control sleeve thereby causing the clutch to be in an idle or non-torque transmitting attitude again.
At the same time that turret assembly 10 is being positioned lens turret assembly 85 is being positioned in matching relationship therewith. On index plate 403 there is mounted a cam ring 450 eccentric to the plate axis (see FIG. 8). Cam ring 450 engages a follower roller 452 to displace a linkage assembly 454 pivotally fixed at pivot 456, in the direction of the arrows for positioning lens turret assembly 85. Upon rotation of the index plate by a signal received in solenoid 420, the eccentric path of ring 450 over comes the bias of torsion spring 120 previously described to rotate shaft 115 thereby changing the lens setting in the lens turret assembly.
DOCUMENT PICK-OFF MECHANISM After scanning the document for the number of copies desired, the leading edge of the document is peeled off from the rotary platen by a momentary pulse of pressurized air sutficient to break the vacuum thereon. To accomplish this, compressed air is supplied from a puffing mechanism responsive to a signal from a counter which counts off the number of revolutions of the platen before actuating the pufiing mechanism.
Shown in FIG. 9 is a pufiing mechanism 467 for de livering compressed air to conduit 268 previously described. Puffing mechanism 467 comprises a closed cylinder 468 adapted to receive a connector 469 which functions as both an inlet and discharge conduit for the cylinder. The cylinder is bored concentric with its center to slidably support a piston rod 470. Mounted within the cylinder 468 on the reduced end of piston rod 470 is a piston 471, and a spring 472 positioned to bias said piston toward the right on its return stroke The pufling mechanism has a normally de-energized solenoid 473 adapted to actuate the compression or forward stroke of the piston rod 470 of the pulsator by means of an actuator block 475 fastened to the forked left-hand end of the plunger of said solenoid. As the solenoid 473, which is controlled by a microswitch described hereinafter is energized, the magnetic field created by the coil of the solenoid results in the pushing of the piston rod 470 in the same direction, left as seen in FIG. 9, to effect a compression or forward stroke of the piston. As a result, the compressed air passes into conduit 258 and subsequently into chordal chamber 260.
To ensure that chordal chamber 260 is properly aligned at the instant of pufiing, a microswitch 480 suitably mounted adjacent the lower extremity of turret assembly 10 is engaged by pins 482 and 484 protruding from platens 60 and 61, respectively (see FIG. 5). Microswitch 480 is connected to a counter, as shown hereinafter, preset for the number of scans desired to emit a p-ufiing signal to the putting mechanism thereby separating the document from the platen.
The puifing operation can be more fully understood in connection with the schematic wiring diagram shown in FIG. 10. An electrical counter 490 is preset for the number of copies, i.e., scans of the document, by a selector knob 492 on the control panel (not shown). Microswitch 480 normally open is closed by rotational movement of pin 482 about the axis of platen 60. Counter 490 counts off the number of revolutions until reaching zero at which time solenoid 473 is energized actuating puffing mechanism 467.
Once the leading edge of a sheet of transfer material has been separated from the surface of the platen, the remainder of the sheet will peel off due to the rotational force of the platen and a pulling force exerted on the paper by the document guides. Contributing to the short duration of the pufiing blasts is the fact that as the solenoid is de-energized, the return stroke of the piston effected by spring 472 reverses the fluid flow in conduit 258. Thus on the return stroke, air is drawn into the pufiing mechanism through the conduit then acting as inlet conduit to supply air to the pufiing mechanism.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth, but is intended to cover such modifications or changes as may come within the scope of the following claims.
What is claimed is:
ll. A method of reproducing copies of predetermined size from documents of varying sizes comprising:
feeding documents one at a time to a document scanning station at which is positioned multiple size document platens each corresponding to a particular document length,
positioning the document onto a corresponding size platen for scanning along an optical path, optically scanning the document and projecting a flowing image thereof onto a moving photosensitive plate,
imaging onto the photosensitive plate with a selected one of multiple lenses associated with the optical path and corresponding to the selected document platen size to affect an image of predetermined magnification on said photosensitive plate irrespective of the document size whereby standard size copies may be made from different size documents.
2. A method according to claim 1 including attaching an add-on slip bearing first information to a standard size sheet bearing second information, then imaging at least one copy of the composite information at an optically reduced magnification corresponding to a standard size copy sheet, and making multiple prints of the optically reduced copy of composite information at a 1:1 ratio on standard size copy sheets.
3. A method according to claim 2 wherein said photosensitive plate is a xerographic drum and comprising further the steps of rotating the xerographic drum in synchronization with multiple size document platens, optically projecting the document image of appropriate length onto said xerographic drum to produce a light image of predetermined length, developing the image, transferring the developed image onto standard copy size sheet and affixing the image thereto.
References Cited UNITED STATES PATENTS 6/1959 Bolton 355--14 JOHN M. HORAN, Primary Examiner
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US85014169A | 1969-08-14 | 1969-08-14 |
Publications (1)
Publication Number | Publication Date |
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US3615132A true US3615132A (en) | 1971-10-26 |
Family
ID=25307360
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US850141A Expired - Lifetime US3615132A (en) | 1969-08-14 | 1969-08-14 | Method of printing multiple copies of composite information on standard size copy sheets |
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Country | Link |
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US (1) | US3615132A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4723146A (en) * | 1984-04-27 | 1988-02-02 | Ricoh Company, Ltd. | Color electrophotographic copying apparatus |
EP3758174A1 (en) | 2019-06-24 | 2020-12-30 | Schneider Electric Industries SAS | Frame for an electrical cabinet, electrical cabinet comprising such a frame |
-
1969
- 1969-08-14 US US850141A patent/US3615132A/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4723146A (en) * | 1984-04-27 | 1988-02-02 | Ricoh Company, Ltd. | Color electrophotographic copying apparatus |
EP3758174A1 (en) | 2019-06-24 | 2020-12-30 | Schneider Electric Industries SAS | Frame for an electrical cabinet, electrical cabinet comprising such a frame |
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