US3522846A - Method and apparatus for production amplification by spontaneous emission of radiation - Google Patents
Method and apparatus for production amplification by spontaneous emission of radiation Download PDFInfo
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- US3522846A US3522846A US765052A US3522846DA US3522846A US 3522846 A US3522846 A US 3522846A US 765052 A US765052 A US 765052A US 3522846D A US3522846D A US 3522846DA US 3522846 A US3522846 A US 3522846A
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
- E21B43/24—Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
- E21B43/2401—Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection by means of electricity
Definitions
- electro-energy A method and variant apparatus for the recovery of crudepetroleum from a natural reservoir by in- (for the purposes of this application electro-energy" is used as a generic term and includes electrical current discharges and/or electromagnetic wave discharges) to effect an interaction between said gas and the impacted electro-energy with resultant ionizing excitation of the gas atoms and molecules and emission of radiation in the infrared (heat) sector of the electromagnetic spectrum within the natural reservoir.
- apparatus contemplates a source of suitable gas, preferably internal combustion engine exhaust gases, a suitable source of electrical current as herein defined, and transducer means composed of a tube for conducting the gas into the drilled well-bore and extendingthrough the natural reservoir oil bearing zone and discharge elements for injecting electro-energy impacts into the gas or gases to excite the atoms and molecules during their passage through and from the transducer.
- suitable gas preferably internal combustion engine exhaust gases
- suitable source of electrical current as herein defined
- transducer means composed of a tube for conducting the gas into the drilled well-bore and extendingthrough the natural reservoir oil bearing zone and discharge elements for injecting electro-energy impacts into the gas or gases to excite the atoms and molecules during their passage through and from the transducer.
- Hydrocarbon oil usually occurs in natural reservoirs of porous and permeable conglomerate matrix, the oil existing within the interstices of such matrix.
- the interstices vary in size and continuity asthe size and shape of the solid formation Y particles of the matrix vary within the said reservoirs.
- ncl apparatus variants are respectively useful in accomplishing the-teachings and purposes disclosed in my copendi'ng application Ser. No. 667,228 filed Sept. 12, 1967, of the same title-now abandoned, by copending applications The e d entitled Apparatus for Production Amplification by Stimulated Emission of Radiation, Ser. No. 641,823 filed May 29, 1967, and Ser. No. 712,510 filed Mar. 12, 1968, and my copending application Ser. No. 724,002 filed Apr. 24, 1968 entitled Method and Apparatus for Cleaning Heat Amplification by Stimulated Emission of Radiation.
- Another important object of this invention is to provide means of applying, reenforcing and controlling the electroenergy impacts to be applied to the mixture of gases as herein provided.
- a further object of this invention is to provide new, novel,
- a most important object of this invention is to utilize the energy levels of one or more of the gases herein set forth to continuously emit infra-red (heat) radiation when excited by the action of electro-energy impacts as herein described.
- Mix- 'tures of certain of these gases of suitable energy levels such as helium and neon, or carbon dioxide and argon, or carbon dioxide and nitrogen
- infra-red radiation when mixed in proper proportion and the mixtures are excited by application of optimum impacts of such nature.
- Still another object of this invention is to provide an effi-. cient, simple and economical transducer means comprised of tubing forming a continuous conduit and an electrical cable spiraled thereabout and connected to electro-ener'gy discharge elements at pre-selected locations along the transducer designed to inject electro-energy discharges into the gas to cause excitation and a high degree of ionization of the atoms and molecules of the gas as it descends through said conduit.
- Another object of this invention is to provide as one form of transducer means a small diameter casing which both cases a bore-hole and serves also as a continuous conduit to introduce selected gas into a natural oil bearing reservoir and an electrical cable hanging therein and mounting electro-energy discharge elements in the form of electrodes or light-emitting I tion and ionization of the atoms and molecules of the gas as it descends through the casing.
- the present invention further provides a new, novel, efficient, and exceedingly economical internal combustion engine driven electrical generating plant supplying engine exhaust gas and also electrical current for activating a transducer means of the preceding objects disposed in a bore-hole in a natural reservoir to cause a high degree of excitation and ionization of the atoms and'molecules of the exhaust gas resulting in radiation in the infrared (heat) sector of the electromagnetic spectrum, for heating of the through put gas and of the porous and permeable oil bearing zone of natural reservoirs in the earth thereby causing the oil therein to flow into a completed production well for recovery, and/or to cause removal of materials and conditions that may inhibit maximum and efficient production.
- Another objectofthis invention is to extract shale-oil? (heat) rad' tionand p
- a further object of the invention is to provide exhaust gases and electrical current generator plant equipment and a transducer of an enormous improved and efiicient construction for on site operation to produce the oil from a natural reser voir by infrared radiation produced by excitation of the exhaust gases, preferably of an internal combustion engine which engine simultaneously, and at almost no extra cost, drives an electrical generator to provide the requiredquantities of electrical current to energize the transducer fitted with electro-energy discharge elements (such as electrodes or injection diodes) to cause ionizing excitation of the atoms and molecules of the combustion gases in a manner to effect quantities of radiation emissions in the infrared sector of the elec- 1 tromagnetic spectrum to heat and substantially reduce the viscosity of the hydrocarbon oil, and/or to vaporize the interstitial water in the natural reservoir, and/or remove production inhibitors within a cased well-bore, its attendant
- Still another object of this invention is to provide generating equipment that produces both large volumes of nitrogen and carbon dioxide gas and electrical current for effective use under predetermined conditions to provide new, novel, efficient and extremely economical means to create and in-- troduce heat into natural reservoirs containing hydrocarbon oil, and/or hydrocarbon oil .and water, and/or into well-bores and attendant equipment and adjacent formations which may be rendered inefficiently productive or non-productive because of the accumulation of production inhibitors.
- a still further object of this invention is to provide apparatus that is an assemblage of relatively inexpensive and largely well known components arranged in efficient and economical combination for effective transformation of x quantities of hydrocarbon fuel and ambient atmospheric air into approximately 9 times x quantities of nitrogen and carbon dioxide exhaust (waste) gas, and simultaneously, and at almost no additional cost, generate quantities of suitable electrical current usable to energize a transducer providing an electro-energy feedback into the exhaust gas (and possibly other selected inert gases admixed with said exhaust gas) to produce infrared (heat) emissions by excitation of the gas atoms and molecules.
- a further most important object of this invention is to provide as a part of the apparatus hereof an improved efficient, simple, and economical transducer means, comprising tubing arranged to form a conduit through which a suitable gas or mixture of gases is conducted and to mount electro-energy discharge elements, comprising suitable electrodes disposed at one or a multiplicity of pre-selected locations within and-along the conduit so that the electric sparks (arcs) emanating from p the electrodes as they are energized will cause excitation and' ionization ofthe atoms and molecules of the gas or mixture of gases as it passes through the conduit, and suitable permanent magnets in close proximity to each electrode to create a static field for the purpose of causing a rotational effect in the arcs and also a swirling or rotational effect in the flow of the gas so that all parts and portions of said gas flow will be in ionizing contact with the said electric arcs.
- a further important object of this invention is to provide as a part of the apparatus of the preceding object an efficient, simple and economical ignitor to start breakdown and ionization of the gas as it flows through the transducer, thus activating the electrodes into which the electrical current voltage has already been charged and causing the electrodes to emit electrical sparks (arcs) which sparks will thereafter create further and continuous excitation and ionization ofthe gases.
- a most important object of this invention is to provide new, unique and novel apparatus assemblies to apply this invention to a cased well-bore in such a way that the electrical cable, transducer, electrode assembly and ignitor are readily accessable for adjustment, repair or replacement without the necessity of pulling the tubing that serves as the conduit to convey the gas-flow thus effecting maintenance economies contributing to the economical aspects that are so important a part of this invention.
- FIGURE 1 illustrates schematically generator equipment provided by this invention for effective production of electroenergy and the principal gaseous components fitted to a conventionally completed well in a natural oil bearing reservoir for practicing any of the several methods disclosed;
- FIGURE 2 is an enlarged schematic sectional view of the sub-surface apparatus of FIGURE l employed to obviate the necessity of pulling the tubing that serves as the conduit for the hot inert gas-flow to the bottom of the well-bore in order that the transducer and its component parts may be readily retrieved for adjustment, repair or replacement;
- FIGURE 3 illustrates in partial cross-section a schematic cross-sectional view of the continuously operating electrode arrangement of FIGURES l and 2 for maintaining excitation and ionization;
- FIGURE 4 illustrates schematically in partial cross-section a conventionally completed well in a natural oil bearing reservoir fitted with an alternate suitable apparatus for practicing this invention
- FIGURE 5 is an enlarged schematic elevational view of the conduit provided by the apparatus of FIGURE 4 to introduce the hot inert gas into the natural oil bearing reservoir and the electrical cable and electrodes to form an electromagnetic wave transducer suitable for practicing this invention;
- FIGURE 6 is a detailed sectional view on an enlarged scale of one of the threaded couplings employed in the conduit of FIGURE 5 to join the lengths of tubing and create a continuous conduit with electric cable and electrodes by which electro-energy impacts are exerted upon the gas conducted to the natural reservoir through the tubing;
- FIGURE 7 schematically illustrates a 5 spot" application of hot inert gas produced in accord with this invention useful in continuously recovering petroleum from an area of a natural reservoir within the effective range of a single bore hole fitted to produce the reservoir area;
- FIGURE 8 illustrates schematically in partial cross-section a directionally drilled well employing perforated casing in the lower portion of the natural oil bearing reservoir positioned approaching the horizontal for a relatively long distance and cooperating with a further apparatus arrangement, namely, vertical bore holes cased and fitted to serve as transducers, for applying hot inert gas to the natural reservoir in accord with this invention; and,
- FIGURE 9 is an enlarged sectional view of one of the vertical bore holes of FIGURE 8 illustrating the relatively small diameter casing that may be used to introduce the hot inert gas into said reservoir and house the electrical cable and electro-energy discharge elements for producing the electro-energy impacts into the gas within the oil bearing zone.
- FIGURE l illustrates a preferred adaptation of the invention to a conventionally completed well suitably equipped to apply the invention.
- the conventional well casing is composed of solid well casing 1 extending from the surface down through the alluvium and shale formations to the top of the oil bearing zone of the reservoir where it joins connected sections of perforated well casing 2 which extends down through the oil bearing zone.
- the usual production tubing 7, pump 8 and packer 9 set at the bottom of solid casing l is provided to pump the oil entering the well bore to the surface and thence to an oil storage tank.
- the gas employed in carrying out this invention is supplied to the bottom of the well bore through a supply conduit 3 extending through packer 9 and composed of threadedly coupled tubing sections the uppermost section of which terminates within perhaps 10 feet of well-cap 10 (see FIGURE 2) in a cupped flange 3a that is only fractionally smaller in diameter than the inner diameter of solid well casing 1.
- Flange 3a receives in nested relation, a gasket G, preferably of neoprene or asbestos, which is sealingly clamped between flange 3a and the lower flanged comprises a main tubular body, which may be a section of tubing like that employed to provide conduit 3, and electro-energy discharge elements 6 connected by suitable electric cable 4 to supply source of electric current, in the present embodiment of the invention an on-site gas and electrical current generating plant of novel construction adapted to supply a flow of exhaust gas under low pressure to and through the tubing section of transducer 5 and conduit 3 to the bottom'of the cased well bore.
- a gasket G preferably of neoprene or asbestos
- the gas which may be one or an optimum mixture of two or more of the gases herein set forth, preferably internal combustion engine exhaust gas (carbon dioxide and nitrogen) obtained.
- internal combustion engine exhaust gas carbon dioxide and nitrogen
- Transducer 5 is pumped into the main tubular body of transducer 5 at the surface and flows therethrough and into and along conduit 3 to exude therefrom below packer 9 set tionally bolted to the upper end of well casing l.
- Transducer 5" the reservoir, and for distributing the heat throughout the reservoir.
- the hydrocarbon oil, and the reservoir matrix and the interstitial water (connate and intrusional) and accumulated production inhibitors absorb the heat under gaswet conditions the total purpose is accomplished; the viscosity of the oil is greatly reduced, cohesion between the hydrocarbon molecules themselves and the cohesion and capillarity between the hydrocarbon molecules and the solid formation particles of the matrix becomes greatly reduced, the interstitial water is converted to steam providing kinetic energy in the form of a pressure drive force acting on the oil and on the production inhibiting contaminants to effect efficient oil flow through the interstices of the matrix and thence into a drilled well to be pumped to the surface and captured (see straight shanked arrows).
- the mixture of gases is subjected in the transducer to ionizing excitation charges, preferably at a multiplicity of times and places as it travels through the transducer, to
- Specifications and characteristics may be determined, in conventional ways forming no part of this invention, to determine the physical characteristics and fluid content of the oil bearing zone.
- the cycle of producing the oil and delivering it to a storage tank is entirely conventional; the input of gas through tubing 3 is stopped and energizing of the electro-energy discharge elements 6 is stopped at the end of the computed heating period.
- the oil enters production tubing 7 through pump 8 and is thence pumped to the surface by conventional means, that are not part ofthis invention, thence to an oil storage tank.
- the cycles may be repeated.
- the transducer means of this invention in its alternate forms is interchangeable and designed to apply to such gases a series of excitation discharges at pre-selected intervals, each successive discharge re-enforcing the ionizing effect upon said gases to affect maximum radiation in the infrared (heat) sector of the electromagnetic spectrum.
- the transducer means subjects the mixture of gases to excitation stimulation which causes out-put radiation emissions at frequencies in the order of 10 trillion cycles per second (infrared).
- the transducer means can be constructed to operate so as to control the interaction and to re-enforce the molecule-atom-electro-energy interaction by pre-selecting' the placement of the electro-energy discharge elements 6 along transducer 5.
- a combined electrical and gas generating plant is combined with a transducer 5 of unique construction to inject ionizing electro-energy discharges into the exhaust gases of the generating plant to interact withand excite the gas atoms and molecules within the transducer to infrared emissivity and introduce the heated emitting gases into the well-bore and the surrounding natural oil bearing reservoir through a supply conduit in carrying out the method of this invention.
- the introduced gases act on the hydrocarbon oil in a manner to greatly reduce the viscosity, cohesion, capillarity and surfacetension of the hydrocarbon oil, and/or convert the interstitial water to steam providing kinetic energy to impart flowability to the oil content of such reservoir, and/or cause removal of the materials or conditions that inhibit or reduce production.
- an internal combustion engine A of conventional construction preferably of a type capable of burning a mixture of natural gas usually present in an oil field and ambient air, exhausts products of combustion (nitrogen and carbon dioxide and a small quantity of water) through exhaust manifold M, preferably to inlet pipe'l2 of a desiccator D where the water is removed.
- the resulting nitrogen and carbon dioxide mixture under the influence of pressure, passes thereafter into and through pipe 16 to compressor C where it is compressed to a relatively low constant pressure (for example 15 to psi) and then delivered through pipe 17 to main body conduit 18 of transducer 5,
- trical generator-B designedto generate electrical current at conventional voltage (perhaps 300 volts).
- This output current is fed through cable 4 sequentially to a first radio frequency ignitor type electro-energy discharge element 6, to be hereinafter described in detail, and then to one or morecontinuously operating electro energy discharge elements 6 in the form of plasma tube type electrodes to be hereinafter described, all arranged to discharge into the gas mixturecon- Transducer conduit 18 of FIGURE 1 comprisesa high temmetal or ceramic) while the conduits l7 and 3 may be made of any suitable inexpensivematerial for conveying the gas mix-' ture to transducer 5 and from transducer 5 into the well-bore.
- Each plasma tube type electrode 6 is designed to transform the conventional direct current energy inputinto spark (arc) discharges injected into the gases beyond ignitor discharge element 6 in a way to expose all parts and portions of thefollowing gas, to the arcing discharge and maintain the excitation and ionization of the gas atoms and molecules.
- FIGURE 3 hereof shows schematically in partial cross-section the operational parts of such plasma tube type electrodes.
- cable 4 is connected to an electrode assembly 24 mounted in a pipe coupler and made up of suitable opposing tungsten electrodes 25 mounted in electrode holders 26 made of suitable material such as copper and also mounting per. manent magnets 27 arranged to create a static field (see arrows) to impart rotation to the arcs bridging electrodes 25 40.
- electrode assembly 24 here delineated is insulated from undesirable contacts with the coupler by insulation rings 28 made of suitablematerial such as refractory material.
- Radio frequency ignitor discharge element 6 comprises an assembly 29, containing an R.F. converter, a step-up transformer and automatic switch gear, to change the generated sistance path between and causes the charged plasma tube type electrodes'6 to arc, and from that time on the low voltage direct current energy of cable 4 by-passes assembly'29 and flows directly to continuously operating plasma tube type electrodes'6 energizing them to are continuouslyand sustain ionization excitation.
- the gas pressure is increased automatically throu gh the switch gear of assemblyZQ-to the desired pressure (perhaps 50 to 150 psi) as the ignitor electrode 6 ceases operation and theoperating voltage thereafter remains at its generated amplitude (perhaps 300 volts)-o'f direct current.
- the switch-gear to direct the flow of electrical current to ignitor discharge element 6 or to by-pass it is conventional and not part ofthis invention.
- Such equipment together with other conventional control equipment also not part of this invention ries,i.e.: perature resistant material (for example high temperature I will provide for automatic re-procedure as above in the event the arc ofthe electrodes should become extinguished.
- FIGURE 2 illustrates more fully the manner in which electrical cable 4, transducer 5 and its associated discharge elements 6 are made readily accessible for adjustment, repair or replacement without the necessity of pulling supply tubing 3 that serves as the'conduit to convey the gas-flow.
- discharge elet I ments 6'or gasket 6 requires only removing cap bolts 31 and
- the drive shaft 21 of engine A is shown connected to drive a suitable D.C. electrical generator B designed to generate eleclifting cap 10 to which transducer 5 is secured to effect separat'ion of the gas flow line at the junction of transducer 5 and supply conduit 3.
- Conduit 3 between flange 3a and packer 9 I may or may not be insulated, and to whatever degree of efficiency, as desired.
- the method of this invention can also be practiced utilizing the huff-and-puff system and a conventionally completed well equipped as will now be described with reference to FIGURES through 6 l
- the solid casing 1 extends from the surface' to the top of the oil bearing zone, perforated casing 2 3 extends through the oil bearing zone, and a continuous consuitable mixtures, is pumped into tubing 3 at the surface and is conducted therethrough and exuded into perforated casing 2 I below packer 9 which is set at the bottom of solid casing l, and thence through the perforations of perforated casing 2 the frequency of visual light.
- eachsuccessive discharge element 6 re-enforces the impact effect thus'intensifying the interaction ofthe electromagnetic yvaves and the atoms and molecules of f; V :and'pump it to the surface. the gas mixture resulting in tremendous emissions of radiation in the infrared sector of the electromagnetic spectrum (in the order of 10 trillion electrical impulses per second) the radiated heat being then introduced into the natural oil bean;
- electromagnetic wave energy Utilizing-the m; ternal combustion engine gas and electrical current generating plant to create exhaust gas and electrical energy as in FIGURE. l (in this case direct current) can be employed to energize.
- semi-conductor crystals in the nature of light-emitting injec- I tion diodes
- electro-energy discharge elements 60f a transducer variant as shown in FIGURES 8 and 9. Such.
- FIGURES 7 and 8 disclose an adaptation of this invention to a method of continuous injection and production involving in l the arrangement of FIGURE 8 of the stimulation of gravity flow of oil into a well to be there accumulated and pumped to' a-surface oil. storage tank.
- Gravity flow of oil from a natural subsurfacefoil bearing reservoir into a well is known to be ex- 55 eeedi ngly efficient; and economical; however, such flow is greatly retarded by high viscosity of oil, by the cohesion andcapillarity of the hydrocarbon molecules to each other and to the reservoir 'matrix..,'lhe radiated heat and gas-wet" condL tion of this invention materially reduces viscosity, cohesion.
- IIGUREIillustrates .IIGURE 8 illustrates this invention applied through a v amethod of continuous injection and production wherein wells 10 are conventionally completed wells .having pumps 8 andproduction tubing! but contain no i apparatus for the injection of gas or radiation.
- Well 1] (constructed as shown in FIGURE 9) contains the apparatus of this inventionfor the injection ofgas and radiation but contains no Jproduetionequipmenthe injection of gas and radiation by methodot' this inflation is continuously maintained in;
- perforated casing 2 assumes in the I lower portion of such oil bearing zone a position approaching the horizontal and continues approximately horizontally for a relatively long distance in order to present a maximum drainage area for the gravity flow of the oil into such perforated casing 2.
- the horizontal extension of perforated cas- .irlg 2 may be asmuch as 1,000 feet, or even more.
- Such directionally drilledwell is equipped with production tubing 7 and pump 8 only, as it is utilized only to accumulate the oil
- three or more vertically are disposed along the sides of and above the horizontal run of perforated casing 2 to. form wells 11 while in FIGURE 7 a single well 11 is centered with respect to wells 10.
- Each well 11 ' consistsof solid casing extending from the surface to the i5 topof the oil bearing reservoir, and a perforated casing 36 withinthe oil bearing reservoir.
- Electrical cable 4 depends vertically within solid casing 35 and perforated casing 36 and g fitted with electro-energy discharge elements 6 ofany ofthe Fpreviously described embodiments (semi-conductor crystal .30 injection diodes where a'DLC. sourceis provided may bev used) at preselected locations along electrical cable 23, preferably i thin perforated casing 36.
- Gas input pipe 3 extends through asingicap 37 into the upper end of the cavity of solid casing 5.
- the diameter'of solid casing 35 and perforated casing 36 is relatively srn'all, probably no more than joints of 2-1/ tubing with regular tubing couplings.
- the mixture of gases as selected and used in this invention is introduced into the top of solid 40 casing 35 through gas input pipe 3, and thus solid casing 35 i and perforated casing 36 function not only as the casing of the if bore-hole but also as a transducer conduit asin FIGURE I 1
- the alternate transducers can be interchanged in practicing the several methods of the invention if desired.
- FIGURE 8 illustrates only three wells 11-, any suitablenumber may be utilized inconjunction with this method application. Assuming that the horizontal perforated casing36 of the directionally drilled well extends laterally for 1,000 feet it may be to best advantage in the practice of this invention to have as many as ten or. more such vertical wells above, and
- the invention may be embodied in other specific forrns without departing from the spirit or essential characteristics I thereof.
- the present embodiments are therefore to be con- I method of continuous injection and production wherein a isidered in all respects as illustrative and not restrictive, the
- a met odof' recoveringhydrocarbons from a natural subsurface frcservo ir. through a completed cased production well comprisingiisupplying gas that is chemically inactive as to .the hydrocarbon.constituents of the reservoir and capable of emitting infrared-into a well-bore in-fluid communication with saidreservoir; simultaneously applying ionizing electro-energy impacts tozthefsuppliedgas to effect an interaction between the J e'lectro-e-nergy fdiseharges 'andthe gas atoms and molecules causinga fesultant emission of infrared radiation to heat-the 'gas,the well-bore and the-reservoir area selectively to.
- the gas is I selected from the noble gases, (i.e. helium, neon, argon,-krypton, xenon, radon) and also nitrogen and carbon dioxide, and
- vey the collected oil to a surface storage area and the ionizing electro-energy impacts comprise the photon output of a plurality of suitable injection diodes spaced along said tubing-andenergized from a common source of conventional low voltage D.C. electrical current.
- Apparatus for recovering hydrocarbons from. a natural subs'urface reservoir comprising: conduit means for conveying a gas that is chemically inactive as to the hydrocarbon constituents of the reservoir and capable of emitting infrared into a well bore in fluid communication with said reservoir, said conduit means within the reservoir having passage means providing ready egress ofthe conveyed gas intothe reservoir;
- transducer means for applying ionizing electro-energy discharges to the conveyed gas tov effect an interaction between the electro -energy discharges and the gas atoms and molecules causing a resultant emission of infrared radiation in thevgas as it effectively to heat the gas, the well-bore and the reservoir area selectively to a temperature sufficiently high to accomplish at least one of the following: (a) conversion of the interstitial water in the reservoir to steam thereby imposing the resulting pressure on the contained hydrocarbon constituents forcing them to flow to a subsurface collection point, (b) a melting or spalling of hardened inhibitors, vaporization of the connate and intrusional water, and mechanical disintegration and dissolution of .the frangible metallic oxides and scale, and (c) reduction of the viscosity.
- the transducer means comprises a terminal length of said pipe fitted with at least one high (radio) frequency high voltage discharge element connected by'a supply cable extending from a suitable source of electrical energy to selectively maintain said discharge element energized to discharge into the supplied gas for a predetermined time interval to assure optimum heating of the reservoir area.
- transducer means includes an input electrical cable encircling associated with said section of said conduit means and respective electroenergy discharge elements electrically connected at predetermined spaced intervals to said input electrical cable and fitted to said section of said conduit means to discharge into the gas flow through said section of said conduit means.
- said electro-energy discharge elements comprise a first high (radio) frequency high voltage discharge element energized for a short duration to initiate excitation and ionization of the through flow of gas entering said section of said conduit means and at least one plasma tube type electrode spaced downstream of said section of said conduit means continuously energized to sustain excitation and ionization of the through flow gas after its initial excitation and ionization.
- conduit means comprises the well casing of a small diameter drill bore adjacently related to said conventionally completed well
- said well casing includes a perforated casing section lying within the oil bearing zone of said natural reservoir
- said transducer means comprises a portion of said conduit means and an input electrical cable suspended in axial relation within said electrodes spaced along said section of said conduit means and cable means interconnecting said series of electrodes an connected to a common source of high (radio) frequency, high voltage electrical energy.
- transducer means comprises a section of said conduit means, a series of injection diodes spaced along said section of said conduit means, and cable means interconnecting said series of injection diodes and connected to a common source of conventional low voltage D.C. electrical current.
- a generating plant and transducer means for producing a flow of gas that is chemically inactive to petroleum hydrocarbons and electrical energy to be impacted into the flowing gas as electro-energy discharges to excite and ionize the flowing gas to infrared (heat) emissivity and apply the heat output to a source of hydrocarbon oil comprising an internal combustion engine including an output shaft and an exhaust manifold; an electrical current generator drivingly connected to said output shaft; conduit means connected to said exhaust manifold and includinga desiccator and a compressor for delivering said exhaust gas to said source of hydrocarbon oil;
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Description
Un' ite -d States Patent Inventor: Robert New Old National Building, 5619 v Fannin St., Houston, Texas 77006 [21] Application No.: 765,052 l s e [22] Filed: Oct. 4, 1968 [45] Patented: Aug. 4, I970 Continuation-impartofSenNo. 641,825., May 29, 1 967 METHOD AND-APPARATUS FOR PRODUCTION I AMPLlFlCATlON BY SPONTANEOUS EMISSlON OFRADIATION 4 28 Claims, 9 Drawing Figs. Z [52] (1.8. CI. 166/303, 1 .166/60; 219/277 [51] lnt.Cl., ..-E2lb43/24 [50] Field ofSearch....,.. i 166/272,
[56] References Cited I UNITED STATES PATENTS 1,457,479 6/1923 Wolcott l66/60Xv 2,134,610 10/1938 Hogg 166/60 2,670,801 3/1954 Sherborne. 166/177X' 2,685,930 8/1954 'Albaugh.... 166/302, 2,757,738 8/1956 ,Ritchey 166/60X 2,923,535 2/1960 Ljungstrom... 166/302X 166/60 2,954,826 10/19 601 vSievers ALLUVIUM I H ALLuVIuM 3,004,137 10/1961 Karlovitz.....'. l75/l6X 3,140,421 7/1964 Spongberg ..2l9/l2l(P)UX Primary Examiner- Marvin A. Champion Assistant Examiner Ian A. Calvert Attomy-Strauch, Nolan, Neale, Nies and Kurz ABSTRACT: A method and variant apparatus for the recovery of crudepetroleum from a natural reservoir by in- (for the purposes of this application electro-energy" is used as a generic term and includes electrical current discharges and/or electromagnetic wave discharges) to effect an interaction between said gas and the impacted electro-energy with resultant ionizing excitation of the gas atoms and molecules and emission of radiation in the infrared (heat) sector of the electromagnetic spectrum within the natural reservoir. The
apparatus contemplates a source of suitable gas, preferably internal combustion engine exhaust gases, a suitable source of electrical current as herein defined, and transducer means composed of a tube for conducting the gas into the drilled well-bore and extendingthrough the natural reservoir oil bearing zone and discharge elements for injecting electro-energy impacts into the gas or gases to excite the atoms and molecules during their passage through and from the transducer.
l twat Patented Aug. 4, 1970 Sheet i of 4 SHALE INVENTOR ROBERT V NEW 1 OIL BEAR! ZONE / ///A//// v r T /VVV///////////////////////////////////////4/ ATTORNEYS Patented Aug. 4, 197g Sheet TO $TORAGE TANK ALLUVIUM WAVE ENERGY SOURCE 1 OIL BEARING ZON INVENTOR ROBERT V NEW J M% ZM%M ATTORNEYS from oil-shale."--byinjection of infrared This application is a continuation-in-part of 'my copending application Serial No. 641,825,, filed May 29, 1967, entitled Method and Apparatus for Oil Production Amplification by Stimulated Emission of Radiation.
BxcxoRou uor THE INVENTION Hydrocarbon oil usually occurs in natural reservoirs of porous and permeable conglomerate matrix, the oil existing within the interstices of such matrix. The interstices vary in size and continuity asthe size and shape of the solid formation Y particles of the matrix vary within the said reservoirs. Nu-
' merousfine fractures interlace the matrix, being interstices themselves. Hydrocarbon oil is restricted in its flow from its position within such interstices because of (1). the properties of viscosity, capillarity, cohesion and surface-tension, (2) by lack of the energy often naturally caused by gas expansion or It is well known that heat reduces viscosity of hydrocarbon oil in spectacular fashion, that the application to hydrocarbon oil of even a modest amount of heat can produce a reduction of viscosity that can approach 100/1 or even 1000/ 1. Also, it is well known that steam vapor requires about 1400 timesthe amount of space as does the water from which it is formed, the expansion in volume creating pressure which is the basis for all materials and conditions accumulate in well-bores and attendant equipment and in the adjacent formation that inhibit production. It is the purpose of this invention to provide in an improved and simple, economical and novel, way with an apparatus and means of simple novel construction, a method to water drive, and/or (3) contamination in or adjacent to the well-bore.
steam-developed kinetic energy. Also, it is well known that elevate sufficiently the temperature of .a cased'well-bore and its attendant equipment and/or the adjacent natural oil-bean ing reservoir by introduction of super-heated inert gas or gas mixtures into the reservoir to effect desired reduction in viscosity, capillarity, cohesion and surface-tension of the hydrocarbon oil content, and/or conversion of. the interstitial water to steam, and/or removal of .aeeumulated salt, paraffin, asphaIt sI udge or emulsions, detrital .m'aterial, products of metallic. oxidation (such as rust);, wat er-block and other productioninhibitors,
ncl apparatus variants are respectively useful in accomplishing the-teachings and purposes disclosed in my copendi'ng application Ser. No. 667,228 filed Sept. 12, 1967, of the same title-now abandoned, by copending applications The e d entitled Apparatus for Production Amplification by Stimulated Emission of Radiation, Ser. No. 641,823 filed May 29, 1967, and Ser. No. 712,510 filed Mar. 12, 1968, and my copending application Ser. No. 724,002 filed Apr. 24, 1968 entitled Method and Apparatus for Cleaning Heat Amplification by Stimulated Emission of Radiation.
SUMMARY OF THE INVENTION Another important object of this invention is to provide means of applying, reenforcing and controlling the electroenergy impacts to be applied to the mixture of gases as herein provided.
-' A further object of this invention is to provide new, novel,
simplified, efficient and economical apparatus (notably transducer means) to effect the excitation of the gas.
A most important object of this invention is to utilize the energy levels of one or more of the gases herein set forth to continuously emit infra-red (heat) radiation when excited by the action of electro-energy impacts as herein described. Mix- 'tures of certain of these gases of suitable energy levels (such as helium and neon, or carbon dioxide and argon, or carbon dioxide and nitrogen) will emit infra-red (heat) radiation when mixed in proper proportion and the mixtures are excited by application of optimum impacts of such nature.
Still another object of this invention is to provide an effi-. cient, simple and economical transducer means comprised of tubing forming a continuous conduit and an electrical cable spiraled thereabout and connected to electro-ener'gy discharge elements at pre-selected locations along the transducer designed to inject electro-energy discharges into the gas to cause excitation and a high degree of ionization of the atoms and molecules of the gas as it descends through said conduit.
Another object of this invention is to provide as one form of transducer means a small diameter casing which both cases a bore-hole and serves also as a continuous conduit to introduce selected gas into a natural oil bearing reservoir and an electrical cable hanging therein and mounting electro-energy discharge elements in the form of electrodes or light-emitting I tion and ionization of the atoms and molecules of the gas as it descends through the casing.
The present invention further provides a new, novel, efficient, and exceedingly economical internal combustion engine driven electrical generating plant supplying engine exhaust gas and also electrical current for activating a transducer means of the preceding objects disposed in a bore-hole in a natural reservoir to cause a high degree of excitation and ionization of the atoms and'molecules of the exhaust gas resulting in radiation in the infrared (heat) sector of the electromagnetic spectrum, for heating of the through put gas and of the porous and permeable oil bearing zone of natural reservoirs in the earth thereby causing the oil therein to flow into a completed production well for recovery, and/or to cause removal of materials and conditions that may inhibit maximum and efficient production.
within natural reservoirscontaining high viscosity oil, and toximpart flowability to such oil.
Another objectofthis invention is to extract shale-oil? (heat) rad' tionand p A further object of the invention is to provide exhaust gases and electrical current generator plant equipment and a transducer of an immensely improved and efiicient construction for on site operation to produce the oil from a natural reser voir by infrared radiation produced by excitation of the exhaust gases, preferably of an internal combustion engine which engine simultaneously, and at almost no extra cost, drives an electrical generator to provide the requiredquantities of electrical current to energize the transducer fitted with electro-energy discharge elements (such as electrodes or injection diodes) to cause ionizing excitation of the atoms and molecules of the combustion gases in a manner to effect quantities of radiation emissions in the infrared sector of the elec- 1 tromagnetic spectrum to heat and substantially reduce the viscosity of the hydrocarbon oil, and/or to vaporize the interstitial water in the natural reservoir, and/or remove production inhibitors within a cased well-bore, its attendant equipment and adjacent formation.
Still another object of this invention is to provide generating equipment that produces both large volumes of nitrogen and carbon dioxide gas and electrical current for effective use under predetermined conditions to provide new, novel, efficient and extremely economical means to create and in-- troduce heat into natural reservoirs containing hydrocarbon oil, and/or hydrocarbon oil .and water, and/or into well-bores and attendant equipment and adjacent formations which may be rendered inefficiently productive or non-productive because of the accumulation of production inhibitors.
A still further object of this invention is to provide apparatus that is an assemblage of relatively inexpensive and largely well known components arranged in efficient and economical combination for effective transformation of x quantities of hydrocarbon fuel and ambient atmospheric air into approximately 9 times x quantities of nitrogen and carbon dioxide exhaust (waste) gas, and simultaneously, and at almost no additional cost, generate quantities of suitable electrical current usable to energize a transducer providing an electro-energy feedback into the exhaust gas (and possibly other selected inert gases admixed with said exhaust gas) to produce infrared (heat) emissions by excitation of the gas atoms and molecules.
LII
A further most important object of this invention is to provide as a part of the apparatus hereof an improved efficient, simple, and economical transducer means, comprising tubing arranged to form a conduit through which a suitable gas or mixture of gases is conducted and to mount electro-energy discharge elements, comprising suitable electrodes disposed at one or a multiplicity of pre-selected locations within and-along the conduit so that the electric sparks (arcs) emanating from p the electrodes as they are energized will cause excitation and' ionization ofthe atoms and molecules of the gas or mixture of gases as it passes through the conduit, and suitable permanent magnets in close proximity to each electrode to create a static field for the purpose of causing a rotational effect in the arcs and also a swirling or rotational effect in the flow of the gas so that all parts and portions of said gas flow will be in ionizing contact with the said electric arcs.
A further important object of this invention is to provide as a part of the apparatus of the preceding object an efficient, simple and economical ignitor to start breakdown and ionization of the gas as it flows through the transducer, thus activating the electrodes into which the electrical current voltage has already been charged and causing the electrodes to emit electrical sparks (arcs) which sparks will thereafter create further and continuous excitation and ionization ofthe gases.
A most important object of this invention is to provide new, unique and novel apparatus assemblies to apply this invention to a cased well-bore in such a way that the electrical cable, transducer, electrode assembly and ignitor are readily accessable for adjustment, repair or replacement without the necessity of pulling the tubing that serves as the conduit to convey the gas-flow thus effecting maintenance economies contributing to the economical aspects that are so important a part of this invention.
BRIEF DESCRIPTION OF THE DRAWINGS Further objects ofthe invention will appear from the following description and appended claims when read in connection with the accompanying drawings wherein:
FIGURE 1 illustrates schematically generator equipment provided by this invention for effective production of electroenergy and the principal gaseous components fitted to a conventionally completed well in a natural oil bearing reservoir for practicing any of the several methods disclosed;
FIGURE 2 is an enlarged schematic sectional view of the sub-surface apparatus of FIGURE l employed to obviate the necessity of pulling the tubing that serves as the conduit for the hot inert gas-flow to the bottom of the well-bore in order that the transducer and its component parts may be readily retrieved for adjustment, repair or replacement;
FIGURE 3 illustrates in partial cross-section a schematic cross-sectional view of the continuously operating electrode arrangement of FIGURES l and 2 for maintaining excitation and ionization;
FIGURE 4 illustrates schematically in partial cross-section a conventionally completed well in a natural oil bearing reservoir fitted with an alternate suitable apparatus for practicing this invention;
FIGURE 5 is an enlarged schematic elevational view of the conduit provided by the apparatus of FIGURE 4 to introduce the hot inert gas into the natural oil bearing reservoir and the electrical cable and electrodes to form an electromagnetic wave transducer suitable for practicing this invention;
FIGURE 6 is a detailed sectional view on an enlarged scale of one of the threaded couplings employed in the conduit of FIGURE 5 to join the lengths of tubing and create a continuous conduit with electric cable and electrodes by which electro-energy impacts are exerted upon the gas conducted to the natural reservoir through the tubing;
FIGURE 7 schematically illustrates a 5 spot" application of hot inert gas produced in accord with this invention useful in continuously recovering petroleum from an area of a natural reservoir within the effective range of a single bore hole fitted to produce the reservoir area;
FIGURE 8 illustrates schematically in partial cross-section a directionally drilled well employing perforated casing in the lower portion of the natural oil bearing reservoir positioned approaching the horizontal for a relatively long distance and cooperating with a further apparatus arrangement, namely, vertical bore holes cased and fitted to serve as transducers, for applying hot inert gas to the natural reservoir in accord with this invention; and,
FIGURE 9 is an enlarged sectional view of one of the vertical bore holes of FIGURE 8 illustrating the relatively small diameter casing that may be used to introduce the hot inert gas into said reservoir and house the electrical cable and electro-energy discharge elements for producing the electro-energy impacts into the gas within the oil bearing zone.
DESCRIPTION OF METHOD With continued reference to the drawings wherein the same reference numerals are employed throughout to indicate the same parts, the method of heat application provided by this in vention can be practiced with a wide variation in apparatus.
FIGURE l illustrates a preferred adaptation of the invention to a conventionally completed well suitably equipped to apply the invention. In such a well, the conventional well casing is composed of solid well casing 1 extending from the surface down through the alluvium and shale formations to the top of the oil bearing zone of the reservoir where it joins connected sections of perforated well casing 2 which extends down through the oil bearing zone. The usual production tubing 7, pump 8 and packer 9 set at the bottom of solid casing l is provided to pump the oil entering the well bore to the surface and thence to an oil storage tank. The gas employed in carrying out this invention is supplied to the bottom of the well bore through a supply conduit 3 extending through packer 9 and composed of threadedly coupled tubing sections the uppermost section of which terminates within perhaps 10 feet of well-cap 10 (see FIGURE 2) in a cupped flange 3a that is only fractionally smaller in diameter than the inner diameter of solid well casing 1. Flange 3a receives in nested relation, a gasket G, preferably of neoprene or asbestos, which is sealingly clamped between flange 3a and the lower flanged comprises a main tubular body, which may be a section of tubing like that employed to provide conduit 3, and electro-energy discharge elements 6 connected by suitable electric cable 4 to supply source of electric current, in the present embodiment of the invention an on-site gas and electrical current generating plant of novel construction adapted to supply a flow of exhaust gas under low pressure to and through the tubing section of transducer 5 and conduit 3 to the bottom'of the cased well bore.
In operation of this form of the invention, the gas, which may be one or an optimum mixture of two or more of the gases herein set forth, preferably internal combustion engine exhaust gas (carbon dioxide and nitrogen) obtained. as-
hereinafter pointed out, is pumped into the main tubular body of transducer 5 at the surface and flows therethrough and into and along conduit 3 to exude therefrom below packer 9 set tionally bolted to the upper end of well casing l. Transducer 5" the reservoir, and for distributing the heat throughout the reservoir. As the hydrocarbon oil, and the reservoir matrix and the interstitial water (connate and intrusional) and accumulated production inhibitors absorb the heat under gaswet conditions the total purpose is accomplished; the viscosity of the oil is greatly reduced, cohesion between the hydrocarbon molecules themselves and the cohesion and capillarity between the hydrocarbon molecules and the solid formation particles of the matrix becomes greatly reduced, the interstitial water is converted to steam providing kinetic energy in the form of a pressure drive force acting on the oil and on the production inhibiting contaminants to effect efficient oil flow through the interstices of the matrix and thence into a drilled well to be pumped to the surface and captured (see straight shanked arrows).
Of utmost importance to the present invention, simultaneous with the passage of the mixture of gases down the tubing from the surface to the point or points of injection into the said reservoir, the mixture of gases is subjected in the transducer to ionizing excitation charges, preferably at a multiplicity of times and places as it travels through the transducer, to
' create radiation in the infrared (heat) sector of the electrothen intensifying an inter-action of the electro-energy impacts and the atoms and molecules of the gas mixture resulting in tremendous emissions of radiation in the infrared sector of the electromagnetic spectrum (in the order of 10 trillion electrical impulses per second) the radiated heat being effective to super-heat the gas which is then introduced into the natural oil bearing reservoir.
Specifications and characteristics may be determined, in conventional ways forming no part of this invention, to determine the physical characteristics and fluid content of the oil bearing zone. Dependent upon this ascertainable information, and a knowledge of the specifications of the gas mixture (volume, pressure, and input velocity of the mixture of gases to be used) and the uniform temperature desired to be achieved throughout the oil bearing zone (perhaps 300F) to greatly reduce the viscosity of the oil or vaporize interstitial water and impart fiowability to such oil, mathematical computation can be made to determine the temperature desired from the radiation of the input gas and the length of time this input heating cycle should be extended to achieve the optimum heating result.
In the huff-and-puff" method (FIGURES l and 4) the cycle of producing the oil and delivering it to a storage tank is entirely conventional; the input of gas through tubing 3 is stopped and energizing of the electro-energy discharge elements 6 is stopped at the end of the computed heating period. The oil enters production tubing 7 through pump 8 and is thence pumped to the surface by conventional means, that are not part ofthis invention, thence to an oil storage tank.
The cycles may be repeated.
The transducer means of this invention in its alternate forms is interchangeable and designed to apply to such gases a series of excitation discharges at pre-selected intervals, each successive discharge re-enforcing the ionizing effect upon said gases to affect maximum radiation in the infrared (heat) sector of the electromagnetic spectrum. Thus the transducer means subjects the mixture of gases to excitation stimulation which causes out-put radiation emissions at frequencies in the order of 10 trillion cycles per second (infrared).
As the heated gases physically combine into a homogeneous mass with hydrocarbon molecules, individual grains of the matrix and the hydrocarbon molecules become surrounded by a thin but continuous layer of gas, i.e., gas wet. ltis well known in the sciences that these gases can be in physical continuity even when reduced to a thickness of no more than one millionth of an inch. Yet, such thin-layer gases display the characteristics needed for maintaining gas wet conditions in magnetic spectrum. In this way the transducer means can be constructed to operate so as to control the interaction and to re-enforce the molecule-atom-electro-energy interaction by pre-selecting' the placement of the electro-energy discharge elements 6 along transducer 5.
In the above mentioned example, knowing the ascertainable specifications and characteristics of the matrix and of the fluid content thereof, the specifications of the mixture of gases and the volume, pressure and velocity thereof, and the temperature desired to be achieved in the oil bearing formation, mathematical computation can be made of the desired number of points to place the ionizing electro-energy discharge elements 6, and the nature and intensity of each electro-energy discharge. In this example one or a multiplicity of points may be utilized.
DESCRIPTION OF PREFERRED APPARATUS EMBODIMENT With continued reference to FIGURE 1, a combined electrical and gas generating plant, conveniently assembled almost entirely from a wide range of conventional apparatus components obtainable at reasonable cost to efficiently and effectively produce electrical current and exhaust gas at substantially elevated temperatures and relatively low pressure (as distinguished from high pressure gas-drive), is combined with a transducer 5 of unique construction to inject ionizing electro-energy discharges into the exhaust gases of the generating plant to interact withand excite the gas atoms and molecules within the transducer to infrared emissivity and introduce the heated emitting gases into the well-bore and the surrounding natural oil bearing reservoir through a supply conduit in carrying out the method of this invention. The introduced gases act on the hydrocarbon oil in a manner to greatly reduce the viscosity, cohesion, capillarity and surfacetension of the hydrocarbon oil, and/or convert the interstitial water to steam providing kinetic energy to impart flowability to the oil content of such reservoir, and/or cause removal of the materials or conditions that inhibit or reduce production.
In this adaptation of the invention, an internal combustion engine A of conventional construction, preferably of a type capable of burning a mixture of natural gas usually present in an oil field and ambient air, exhausts products of combustion (nitrogen and carbon dioxide and a small quantity of water) through exhaust manifold M, preferably to inlet pipe'l2 of a desiccator D where the water is removed. The resulting nitrogen and carbon dioxide mixture under the influence of pressure, passes thereafter into and through pipe 16 to compressor C where it is compressed to a relatively low constant pressure (for example 15 to psi) and then delivered through pipe 17 to main body conduit 18 of transducer 5,
veyed through transducer 5.-
hereinafter desc'ribed in detail, fixed to well cap 10, as by gaging its'conve dterrriinal flange a fitted with gasket G in the mating cave upwardly facing flange 3a of conduit 3 as cap-'10 is belted to the coupling flange ofupper casing sectidnl. i
trical generator-B designedto generate electrical current at conventional voltage (perhaps 300 volts). This output current is fed through cable 4 sequentially to a first radio frequency ignitor type electro-energy discharge element 6, to be hereinafter described in detail, and then to one or morecontinuously operating electro energy discharge elements 6 in the form of plasma tube type electrodes to be hereinafter described, all arranged to discharge into the gas mixturecon- Transducer conduit 18 of FIGURE 1 comprisesa high temmetal or ceramic) while the conduits l7 and 3 may be made of any suitable inexpensivematerial for conveying the gas mix-' ture to transducer 5 and from transducer 5 into the well-bore.
Each plasma tube type electrode 6 is designed to transform the conventional direct current energy inputinto spark (arc) discharges injected into the gases beyond ignitor discharge element 6 in a way to expose all parts and portions of thefollowing gas, to the arcing discharge and maintain the excitation and ionization of the gas atoms and molecules. FIGURE 3 hereof shows schematically in partial cross-section the operational parts of such plasma tube type electrodes. As there shown, cable 4 is connected to an electrode assembly 24 mounted in a pipe coupler and made up of suitable opposing tungsten electrodes 25 mounted in electrode holders 26 made of suitable material such as copper and also mounting per. manent magnets 27 arranged to create a static field (see arrows) to impart rotation to the arcs bridging electrodes 25 40.
minimizing burning of the electrodes and imparting a swirling or rotational effect to the flow-through of gas assuring that all. parts and portions of the gas come in contact with the ionizing sparks. The entire mechanism of electrode assembly 24 here delineated is insulated from undesirable contacts with the coupler by insulation rings 28 made of suitablematerial such as refractory material.
Radio frequency ignitor discharge element 6 comprises an assembly 29, containing an R.F. converter, a step-up transformer and automatic switch gear, to change the generated sistance path between and causes the charged plasma tube type electrodes'6 to arc, and from that time on the low voltage direct current energy of cable 4 by-passes assembly'29 and flows directly to continuously operating plasma tube type electrodes'6 energizing them to are continuouslyand sustain ionization excitation. The gas pressure is increased automatically throu gh the switch gear of assemblyZQ-to the desired pressure (perhaps 50 to 150 psi) as the ignitor electrode 6 ceases operation and theoperating voltage thereafter remains at its generated amplitude (perhaps 300 volts)-o'f direct current.
The switch-gear to direct the flow of electrical current to ignitor discharge element 6 or to by-pass it is conventional and not part ofthis invention. Such equipment together with other conventional control equipment also not part of this invention ries,i.e.: perature resistant material (for example high temperature I will provide for automatic re-procedure as above in the event the arc ofthe electrodes should become extinguished.
FIGURE 2 illustrates more fully the manner in which electrical cable 4, transducer 5 and its associated discharge elements 6 are made readily accessible for adjustment, repair or replacement without the necessity of pulling supply tubing 3 that serves as the'conduit to convey the gas-flow. To adjust, repair, or replace all or any portion of cable 4, discharge elet I ments 6'or gasket 6 requires only removing cap bolts 31 and The drive shaft 21 of engine A is shown connected to drive a suitable D.C. electrical generator B designed to generate eleclifting cap 10 to which transducer 5 is secured to effect separat'ion of the gas flow line at the junction of transducer 5 and supply conduit 3. Conduit 3 between flange 3a and packer 9 I may or may not be insulated, and to whatever degree of efficiency, as desired.
' the knowledge and abilities of one skilled in such arts to put this invention to use'.
The operation of the generating equipment and the results obtainable therefrom, are based upon proven scientifc theo- 1; Internal combustion engines will produce approximately 9X quantities of nitrogen and carbon dioxide as exhaust gas for each x quantity of natural gas burned as fuel, and will at the same time drive a suitable electrical generator to produce e quantities of electro-energy, at almost no extra cost, to be coni verted to optimum conditions of usability as a feedback to cause excitation of the gas:
2. The nitrogen and carbon dioxide content of the exhaust of an internal combustion engine needs only as treatment for the purposes of this invention the drying provided by a conventional type desiccator; experience indicates that at the contemplated pressures exhaust gases cause little or no corrosion of materials used in a well. In this connection, this invention is set forth as one to heat (as distinguished from a high pressure gas-drive or forced displacement theory) operating at relatively low pressures, the radiated heat and hot gas moves slowly into the well-bore and reservoir so the element of time complements the coefficient of heat transfer.
r In the application of the invention a unified fourfold advantage results, in that (I) the temperature of the hydrocarbon oil in a natural oil bearing reservoir is elevated to a sufficient degree to greatly reduce viscosity, cohesion and capil- 45 larity; (2) interstitial water heated sufficiently to create steam;
(3) salt, paraffin, asphalt, sludge or emulsions, detrital material, products of metallic oxidation (such as rust), scale, etc.,
. may be conditioned for easy removal from a well-bore and its attendant equipment by melting, spalling, erosional or mechanical action, and water-block adjacent to the well-bore vaporized and expelling kinetic energy developed; (4) heating DESCRIPTION OF ALTERNATE APPARATUS EMBODIMENT The method of this invention can also be practiced utilizing the huff-and-puff system and a conventionally completed well equipped as will now be described with reference to FIGURES through 6 l The solid casing 1 extends from the surface' to the top of the oil bearing zone, perforated casing 2 3 extends through the oil bearing zone, and a continuous consuitable mixtures, is pumped into tubing 3 at the surface and is conducted therethrough and exuded into perforated casing 2 I below packer 9 which is set at the bottom of solid casing l, and thence through the perforations of perforated casing 2 the frequency of visual light.
i into the-oil bearing zone. Inserted through couplings 32 are l eIectro-energyT discharge elements 6 the output of which im-.
pacts into the gas mixture ionizing electromagnetic waves, a which waves are generated on the surface by awa've energy source v generator G of conventional well known design'and conducted therefrom'to discharge elements 6 bymeans of electrical cable 23.
As the gas mixture moves down through tubing 3 it is subjected to a series of repeated impacts at each pre-selected lo-' I cation of discharge elements '6. Assuming for this example that .the upper limit of the oil bearing zone is 500 deep and the lower limit 600' deep as many as discharge elements 6 a energized through electrical cable 23 may be employed if T desired to successfully practice this invention. As the gas. moves through tubing eachsuccessive discharge element 6 re-enforces the impact effect thus'intensifying the interaction ofthe electromagnetic yvaves and the atoms and molecules of f; V :and'pump it to the surface. the gas mixture resulting in tremendous emissions of radiation in the infrared sector of the electromagnetic spectrum (in the order of 10 trillion electrical impulses per second) the radiated heat being then introduced into the natural oil bean;
ing reservoir asthe super-heated gas is exuded thereinto.
Should the internal combustion engine generating plant of .I'IGURE I be used as the combined source of gas and electrical energy, conventional ,low voltage alternating current could "be produced by a suitable generator I! and converted in an R-F- converter and then transformed to high voltage (in the order of 1 kilovolt). Suchelectro-ene g), when introduced into the gas-by means of electro-energy discharge elements 6 a (see FIGURE Sand 6 ,creates an interaction with the gas 1-, .I .resulting in emissions in the infrared sector of the electromagnetic spectrum. The heated gas flows thence into the oilfbearingformation through the perforations of perforated casing 2 Alternatively, electromagnetic wave energyutilizing-the m; ternal combustion engine gas and electrical current generating plant to create exhaust gas and electrical energy as in FIGURE. l (in this case direct current) can be employed to energize. semi-conductor crystals (in the nature of light-emitting injec- I tion diodes) as the electro-energy discharge elements 60f a transducer variant as shown in FIGURES 8 and 9. Such.
discharge elements can also be employed in the transducers in either the well arrangement of FIGURE 1 or FIGURE 4 if desiredthus impacting into the gas electromagnetic waves of REQUIRED APPARATUS FIGURES 7 and 8 disclose an adaptation of this invention to a method of continuous injection and production involving in l the arrangement of FIGURE 8 of the stimulation of gravity flow of oil into a well to be there accumulated and pumped to' a-surface oil. storage tank. Gravity flow of oil from a natural subsurfacefoil bearing reservoir into a well is known to be ex- 55 eeedi ngly efficient; and economical; however, such flow is greatly retarded by high viscosity of oil, by the cohesion andcapillarity of the hydrocarbon molecules to each other and to the reservoir 'matrix..,'lhe radiated heat and gas-wet" condL tion of this invention materially reduces viscosity, cohesion.
. and capillarity and imparts the necessary tlowability to the oil content of the re ervoir,.
IIGUREIillustrates .IIGURE 8 illustrates this invention applied through a v amethod of continuous injection and production wherein weils 10 are conventionally completed wells .having pumps 8 andproduction tubing! but contain no i apparatus for the injection of gas or radiation. Well 1] (constructed as shown in FIGURE 9) contains the apparatus of this inventionfor the injection ofgas and radiation but contains no Jproduetionequipmenthe injection of gas and radiation by methodot' this inflation is continuously maintained in;
. .well It to heat thesurrounding reservoir area causing the conoil to be freedtoreadily ilow to wells- 10 where the production ofoilis continuously maintained from wells 10.
conventional slant drilled production well 10 has a plurality of of the oil bearing reservoir, perforated casing 2 assumes in the I lower portion of such oil bearing zone a position approaching the horizontal and continues approximately horizontally for a relatively long distance in order to present a maximum drainage area for the gravity flow of the oil into such perforated casing 2. The horizontal extension of perforated cas- .irlg 2 may be asmuch as 1,000 feet, or even more. Such directionally drilledwell is equipped with production tubing 7 and pump 8 only, as it is utilized only to accumulate the oil In the embodiment of FIGURES three or more vertically are disposed along the sides of and above the horizontal run of perforated casing 2 to. form wells 11 while in FIGURE 7 a single well 11 is centered with respect to wells 10. Each well 11 'consistsof solid casing extending from the surface to the i5 topof the oil bearing reservoir, and a perforated casing 36 withinthe oil bearing reservoir. Electrical cable 4 depends vertically within solid casing 35 and perforated casing 36 and g fitted with electro-energy discharge elements 6 ofany ofthe Fpreviously described embodiments (semi-conductor crystal .30 injection diodes where a'DLC. sourceis provided may bev used) at preselected locations along electrical cable 23, preferably i thin perforated casing 36. Gas input pipe 3 extends through asingicap 37 into the upper end of the cavity of solid casing 5. These wells are not utilized to accumulate oil or to pump it to the surface,these only function as is hereinafter'set forth.
The diameter'of solid casing 35 and perforated casing 36is relatively srn'all, probably no more than joints of 2-1/ tubing with regular tubing couplings. The mixture of gases as selected and used in this invention is introduced into the top of solid 40 casing 35 through gas input pipe 3, and thus solid casing 35 i and perforated casing 36 function not only as the casing of the if bore-hole but also as a transducer conduit asin FIGURE I 1 The alternate transducers can be interchanged in practicing the several methods of the invention if desired.
; 5-. While FIGURE 8 illustrates only three wells 11-, any suitablenumber may be utilized inconjunction with this method application. Assuming that the horizontal perforated casing36 of the directionally drilled well extends laterally for 1,000 feet it may be to best advantage in the practice of this invention to have as many as ten or. more such vertical wells above, and
a along the path of or in reasonable proximity to, the extension j of horizontal perforated casing 2 of the directionally drilled well to materially reduce viscosity and impart-flowability to the oil content of the reservoir in the various ways heretofore pointed out. i
.In these vertically drilled wells 11 the mixture or gases moves down through solid casing 35 and perforated casing) and'the mixture passing therethrough is subjectedto ionizing '9 electro-energy discharges from discharge elements 6 and then passes outwardly into' the natural reservoir. The effect thereafter is precisely identical as is described inconnection .fwith FIGURE 2 hereof. It follows, therefore, that the overall concept of heating of the natural reservoir is the same in respective of whether-the huff-puff" or continuous application equipment is used.
" As the oil in the reservoir is acted upon as heretofore described it flows by gravity, assisted by any steam generated,
,into the perforated casing of the vertically or directionally drilled wells 10 and is accumulated and pumpedto the surface .oil storage tank by pump 8 through production tubing 7.
The invention may be embodied in other specific forrns without departing from the spirit or essential characteristics I thereof. The present embodiments are therefore to be con- I method of continuous injection and production wherein a isidered in all respects as illustrative and not restrictive, the
'copefof the invention being indicated by the appended claims rather-than ,by the foregoingdescription, and all changes which-comeZwithinthe meaning and range of equivalency of the,claimsarethereforeintended to be embraced therein.
1. A met odof' recoveringhydrocarbons from a natural subsurface frcservo ir. through a completed cased production well comprisingiisupplying gas that is chemically inactive as to .the hydrocarbon.constituents of the reservoir and capable of emitting infrared-into a well-bore in-fluid communication with saidreservoir; simultaneously applying ionizing electro-energy impacts tozthefsuppliedgas to effect an interaction between the J e'lectro-e-nergy fdiseharges 'andthe gas atoms and molecules causinga fesultant emission of infrared radiation to heat-the 'gas,the well-bore and the-reservoir area selectively to.
a temperature sufficiently high to accomplish at least one of theflfollovv in'g: a)"conver sion of the interstitial water in the reservoir to steam thereby imposing the resulting pressure on the contained hydrocarbon constituents forcing them to flow to'asubsurfajce collection point, (b) a melting or spalling of hardened "inhibitors,vaporization of the c onnage and intru- 'sional watert'ahd'rne'ehanical disintegration and dissolution of the frangible metallicoxides and scale, and (c) reduction of the viscosity of the contained petroleum hydrocarbons freeing them to flow to a subsurface collection point; and conveying the collected hydrocarbons and fluids and removing the freed inhibitorsth'rough the completed cased production well.
.' 2 The method as defined in Claim 1 wherein the gas is I selected from the noble gases, (i.e. helium, neon, argon,-krypton, xenon, radon) and also nitrogen and carbon dioxide, and
' mixtures thereof.
comprise the output ofa first high (radio) frequency high volt-' agedischar'ge of short duration followed by a series of-sustaining low voltage, direct current electron discharges applied at spaced-intervals along said cased bore holes and energized by a common source ofconventional D.C. electrical current.
10, The method as defined in Claim 9 wherein the completed well is a directionally drilled well having a casing section with a perforated wall portion extending substantially horizontally along the lower portion of the oil reservoir and forming a collection conduit and the gas is supplied from the surface through a plurality of cased bore-holes adjacently related and spaced axially along said perforated casing section.
11. The method as defined in Claim 9 wherein the completed well is a'vertically drilled well having a casing section with a perforated wall portion extending substantially ver- I tically through the oil reservoir and forming a collection conduit and the gas is supplied from the surface through a plurality of cased bore-holes adjacently related and spaced along a circle having the completed well as its center. I
12. The method as defined in Claim 1 wherein the ionizing electro-energy impacts are applied to the stream of supplied I gas at pre-selected intervals along its path of travel so each successive application will have an excitation re-enforcing effect upon the gases to create, maintain and intensify a resultant infrared radiation heating effect passes well out into the reservoir area.
13. The method as defined in Claim 1 wherein the infrared emissions are maintained for a period sufficient to heat the gas sufficiently to convert the interstitial water to steam.
14. The method as defined in Claim 1 wherein the infrared emissions are maintained for a period of time sufficient to heat 6. The method as defined in Claim 1 wherein the gas is'supplied from the surface through tubing passing downwardlythrough the conventionally completed well provided to convey the collected oil to a surface storage area and the ionizing electro-energy impacts comprise the output of a plurality of electrodes spaced along said tubing and energized from comv mon source of high (radio) frequency, high voltage electrical energy.
7. The method as defined in Claim 1 wherein the gas is supplied from the surface through tubing passing downwardly through the conventionally completed well provided to..con-
vey the collected oil to a surface storage area and the ionizing electro-energy impacts comprise the photon output of a plurality of suitable injection diodes spaced along said tubing-andenergized from a common source of conventional low voltage D.C. electrical current.
8. The method as defined in Claim 1 wherein the gas is s'up- I plied from thesurface through tubing passing downwardly- -through the conventionally completed well provided to convey the collected oil to a surface storage area and the ionizing electro-energy impacts comprise a first high (radio) frequency high voltage discharge of short duration of an electrode assembly including a converter, a transformer and suitable switch gear followed by a series of'sustaining low voltage direct current electron discharges from plasma tube type electrodes spaced alon'g'said tubing, said plasma tube electrodes being energized from acommon source of conventional D.C.
electrical current.
9.'The method as defined in Claim 1 wherein the gas is supthe gas sufficiently to effect a melting or spalling of hardened inhibitors, vaporization of the connate and intrusional water,
and'mechanical disintegration and dissolution of frangible I metallic oxides and scale.
15. The method as defined in Claim 1 wherein the infrared emissions are maintained for a period of time sufficient to heat the gas sufficiently to reduce the viscosity of the contained oil and free it to flow.
16. The method of Claim 1 wherein the gas is supplied from a the surface through tubing passing downwardly through said conventionally completed well provided to convey the collected hydrocarbons to a surface storage area and the ionizing electro-energy impacts comprise the output ofa series of high (radio) frequency discharges of a plurality of electrodes spaced alongsaid tubing and powered by a common source of conventional A.C. electrical current.
17. The method ofClaim I wherein the gas is supplied from the surface through one or more cased bore holes adjacently related to said conventionally completed well provided to convey the collected hydrocarbon to a surface storage area and the ionizing electro-energy impacts comprise the output of a series of high (radio) frequency discharges of a plurality of electrodes spaced along said cased boreholes and powered by a common source of conventional A.C. electrical current.
plied from the surface through one or more cased 'bore holes tionallycompleted well provided to convey the collected oil to a surface storage area and the ionizing electro-energy impacts "adjacently related in said reservoir to at least one conven- 18. The method of Claim 17 wherein the conventionally completed well is a directionally drilled wellhaving a casing "section extending substantially horizontally along the lower portion of the reservoir and having a perforated wall portion forming a collection conduit and the gas is supplied through bore-holes a'djacently related and spaced along said perforated casing section.
19, Apparatus for recovering hydrocarbons from. a natural subs'urface reservoir comprising: conduit means for conveying a gas that is chemically inactive as to the hydrocarbon constituents of the reservoir and capable of emitting infrared into a well bore in fluid communication with said reservoir, said conduit means within the reservoir having passage means providing ready egress ofthe conveyed gas intothe reservoir; 1
transducer means for applying ionizing electro-energy discharges to the conveyed gas tov effect an interaction between the electro -energy discharges and the gas atoms and molecules causing a resultant emission of infrared radiation in thevgas as it effectively to heat the gas, the well-bore and the reservoir area selectively to a temperature sufficiently high to accomplish at least one of the following: (a) conversion of the interstitial water in the reservoir to steam thereby imposing the resulting pressure on the contained hydrocarbon constituents forcing them to flow to a subsurface collection point, (b) a melting or spalling of hardened inhibitors, vaporization of the connate and intrusional water, and mechanical disintegration and dissolution of .the frangible metallic oxides and scale, and (c) reduction of the viscosity. of the contained petroleum hydrocarbons freeing them 'to flow to a subsurface collection point; and at least one conventionally completed well having its lower cased end perforated and disposed in said reservoir at said sub-surface collection point to receive and convey the collected hydrocarbons and fluids and removing the freed inhibitors to a surface storage area.
end-to-end relation by pipe couplings and the transducer means comprises a terminal length of said pipe fitted with at least one high (radio) frequency high voltage discharge element connected by'a supply cable extending from a suitable source of electrical energy to selectively maintain said discharge element energized to discharge into the supplied gas for a predetermined time interval to assure optimum heating of the reservoir area.
21. The apparatus of Claim 19 wherein said conduit means extends axially within said conventionally completed well and said transducer means includes a section of said conduit means disposed immediately adjacent the surface of the ground and provided atits lower end with an abutment flange, the adjacent section of said conduit means is provided at its upper end with a mating abutment flange, a sealing gasket is disposed between said abutment flanges in position to sealingly cooperate with and be clamped between said abut-' ment flanges when said transducer means is lowered upon said sealing gasket and said adjacent section of said conduit means, said connection between said transducer means and said adjacent conduit section assuring a leak proof connection and adapting said transducer means for ready removal for servicing without the need of pulling the entire conduit means.
22. The apparatus of Claim 21 wherein said conduit means and said transducer means are disposed within the casing of the conventionally completed well, said conventionally.
completed \vcii is provided conventionally with a bolt on closure cap and sass section of said conduit means included as part of said transducer means is fixed to said closure cap for unitary removal and replacement with said closure cap whereby tightening of said closure cap bolts imparts a clamping force through said transducer means to sealingly clamp said gasket between said abutment flanges.
23. The apparatus of Claim 21 wherein said transducer means includes an input electrical cable encircling associated with said section of said conduit means and respective electroenergy discharge elements electrically connected at predetermined spaced intervals to said input electrical cable and fitted to said section of said conduit means to discharge into the gas flow through said section of said conduit means.
24. The apparatus of Claim 21 wherein said electro-energy discharge elements comprise a first high (radio) frequency high voltage discharge element energized for a short duration to initiate excitation and ionization of the through flow of gas entering said section of said conduit means and at least one plasma tube type electrode spaced downstream of said section of said conduit means continuously energized to sustain excitation and ionization of the through flow gas after its initial excitation and ionization.
25. The apparatus of Claim 19 wherein said conduit means comprises the well casing of a small diameter drill bore adjacently related to said conventionally completed well, said well casing includes a perforated casing section lying within the oil bearing zone of said natural reservoir, and said transducer means comprises a portion of said conduit means and an input electrical cable suspended in axial relation within said electrodes spaced along said section of said conduit means and cable means interconnecting said series of electrodes an connected to a common source of high (radio) frequency, high voltage electrical energy.
27. The apparatus of Claim 19 wherein said transducer means comprises a section of said conduit means, a series of injection diodes spaced along said section of said conduit means, and cable means interconnecting said series of injection diodes and connected to a common source of conventional low voltage D.C. electrical current.
28. A generating plant and transducer means for producing a flow of gas that is chemically inactive to petroleum hydrocarbons and electrical energy to be impacted into the flowing gas as electro-energy discharges to excite and ionize the flowing gas to infrared (heat) emissivity and apply the heat output to a source of hydrocarbon oil comprising an internal combustion engine including an output shaft and an exhaust manifold; an electrical current generator drivingly connected to said output shaft; conduit means connected to said exhaust manifold and includinga desiccator and a compressor for delivering said exhaust gas to said source of hydrocarbon oil;
gases.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 5 6 Dated August 4, 1970 Inventor(s) ROBERT V. NEW
It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 8, line 67, change "2" to ---3--.
SIGNH) Am REALED William (SEAL) mast:
Munmn. mm L W, m AttestingOffioer Commissioner of PM
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US76505268A | 1968-10-04 | 1968-10-04 |
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US3522846A true US3522846A (en) | 1970-08-04 |
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US765052A Expired - Lifetime US3522846A (en) | 1968-10-04 | 1968-10-04 | Method and apparatus for production amplification by spontaneous emission of radiation |
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