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US3424241A - Method for drilling and working in offshore wells - Google Patents

Method for drilling and working in offshore wells Download PDF

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Publication number
US3424241A
US3424241A US618423A US3424241DA US3424241A US 3424241 A US3424241 A US 3424241A US 618423 A US618423 A US 618423A US 3424241D A US3424241D A US 3424241DA US 3424241 A US3424241 A US 3424241A
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Prior art keywords
vessel
well
drilling
conductor
assembly
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US618423A
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William C Triplett
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Chevron USA Inc
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Chevron Research and Technology Co
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/12Underwater drilling
    • E21B7/128Underwater drilling from floating support with independent underwater anchored guide base
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/01Risers

Definitions

  • a floating drilling vessel is anchored over a submerged well site, and wellhead control equipment separate from the vessel is submerged in and at the bottom of the water and affixed to the bottom at the well site.
  • the fixed wellhead equipment is connected to the floating drilling vessel by a string of flexible conductor casing which serves as a communicating conduit between the drilling vessel and the well.
  • the flexible conductor casing string is arranged to permit the drilling vessel to move with the surface forces on the water without placing undue strain on or causing damage to the fixed wellhead control equipment.
  • the wellhead control is operated from the floating drilling vessel remotely and independently of the vessels connection through the flexible conductor casing string, and is not exposed to the hazard of malfunction which could follow from damage to the flexible conductor casing.
  • Means are provided for remotely detaching and reattaching the flexible conductor casing string to the submerged wellhead, so that the vessel may leave the drilling site or return to it and be reconnected with the well through the operation of the apparatus aboard the vessel.
  • the connection between the conductor casing and wellhead equipment is mechanically maintained.
  • FIGURE 1 illustrates diagrammatically in elevation and partly in section an example of apparatus employed in the method of this invention.
  • FIGURE 2 illustrates in sectional elevation details of parts of the apparatus illustrated in FIGURE 1.
  • FIGURE 3 is a plan view of' a portion of the apparatus taken along the line 3-3 of FIGURE 2.
  • FIGURE 4 is an elevational view of a portion of the apparatus taken Ialong the line 4-4 of FIGURE 3.
  • FIGURE 5 illustrates diagrammatically the arrangement of portions of the apparatus when the drilling vessel is being reconnected to a well.
  • FIGURE 6 illustrates in sectional elevation details of the apparatus shown in FIGURE 5.
  • FIGURE 7 is a plan view of a detail of the apparatus taken along the line 7-7 of FIGURE 6.
  • FIGURE 8 illustrates diagrammatically in elevation and partly in section a modification of apparatus employed in the method of this invention.
  • FIGURE 9 illustrates in elevation and partly in section details of a portion of the apparatus illustrated in FIG- URE 8.
  • FIGURE 10 is a plan view partly in section of the apparatus taken along the line 10--10 of FIGURE 9.
  • FIG-URE 1l is a diagrammatic illustration in elevation and partly in section of details of a modification of a portion of the apparatus.
  • FIGURE 12 is a schematic illustration of an alternate method for reconnecting the drilling vessel to the submerged wellhead.
  • FIGURE 1 there is shown a drilling vessel -10 which has been anchored on the surface of the water over the well site.
  • This vessel may be a floating platform such as a barge which is towed to the well site, but preferably las illustrated it is a self-propelled ship which has been constructed or altered for well drilling purposes.
  • the vessel is anchored by lfour anchors, two at the bow and two at the stern, and each pair of anchors is displaced at an angle of 45 to the longitudinal axis of the ship and hence at 90 to each other to increase the stability of the vessel in its anchored position.
  • the Winches 12 of the bow anchors are manually controlled in the usual manner.
  • the stern anchor cables are wound on a winch 14 to be effective as a continuous line so that as the winch rotates one ca-ble will be taken up as the other is paid out.
  • the operation of the winch is governed automatically by a gyroscopically controlled selsyn arrangement which is designed to hold the vessel within 1A; of arc of rotation in a horizontal plane to the position where it originally has been anchored.
  • the vessel has a bulkhead 16 built transversely across the forward portion of its hull and extending upwardly from the keel a distance appreciably above the water line.
  • the bottom portion of the hull forwardly of the bulkhead has an opening 18 formed in it to provide access to the subjacent body of water from the interior of the vessel.
  • a platform 20 is erected above the opening and above the surface of the water within the hull, and on this platform is positioned a rotary table 22.
  • the platform 20 together with the rotary table and any other equipment which may be on the platform is removable so that access may be had to the opening in the bottom of the hull and equipment and apparatus may be passed through this opening and into the water for a purpose to be described hereinafter.
  • a derrick 24 by which equipment can be raised and lowered through the opening and through the water.
  • the derrick is fitted with gear and tackle connected to suitable powerdriven drums 26 and 28 through which the hoisting oper-ations can be accomplished.
  • the vessel also is equipped with the power sources, pumps, tanks and other equipment normaly used in a well drilling operation, as well as special equipment used in this invention, and to be described hereinafter.
  • wellhead control apparatus designated generally by the number 30, is assembled and supported in the water by cylindrical pontoons 32 and 34.
  • This apparatus comprises a base 36 which may be, by way of example, made of concrete.
  • the base is illustrated as circular in shape, although it will be apparent that this particular shape is not necessary for its function.
  • One end of a length of rigid conductor casing 38 is secured integrally in the base so that the casing extends axially from the bottom of it.
  • the conductor casing extends also above the base a distance sullicient to permit the secure connection of equipment to it.
  • an element 40 Attached to the top of the conductor casing is an element 40 which has a portion 42 of its exterior surfaces formed with a conical configuration.
  • An axial conduit 44 is formed through the central portion of the element, in alignment and communicating with the interior of the conductor casing. Included in the conduit is a conically shaped chamber 46, the smallest diameter of which is comparable to the internal diameter of the conductor casing.
  • Coarse screw threads 48 4 are formed in the upper cylindrical surface of the conduit 44 to receive complementary screw threads 50 formed on an exterior surface of a nipple 52.
  • the upper end of element 40 terminates in a flange 54, and the nipple 52 has a complementary flange 56 which mates with it.
  • a gasket 58 may be placed between the flanges to form a fluid-tight connection.
  • the nipple has an axial opening 60 through it -of the same internal dimension as and in alignment with the interior of the conductor casing. Allixed to the top of and in axial alignment with the nipple is a hydraulically lactuated blowout preventer 62 to which flexible hydraulic lines 64 and 66 are attached. The hydraulic lines are wound on a drum 68 mounted -on the Vessel, and suitable valves are placed in the lines so that the blowout preventer may be remotely operated from aboard the vessel.
  • a second nipple 70 is aflxed to the top portion of the blowout preventer and projects in axial alignment upwardly therefrom.
  • This nipple is designed to ⁇ receive an end of a string of flexible conductor casing, i.e. conductor means, 72 which has an internal diameter comparable to that of the rigid conductor casing 38.
  • the flexible conductor casing is preferably made of a rubber-like material reinforced with steel wires so that it will have high tensile strength, and it may -be fastened to the nipple 70 in any manner which will make a secure connection.
  • a split clamp 74 is used for this purpose.
  • the flexible conductor casing may be made in sections for convenience in handling and the sections joined together by flanges 76 as illustrated in FIGURE 1.
  • the cylindrical pontoons 32 and 34 are connected to the base 36 by means of four chains, two from each pontoon.
  • the chains have a tlxed attachment to the pontoons but are detachably c-onnected to the base by a -remotely controlled connection, so that the pontoons may Abe recovered at the surface of the water when the base is landed on the well site.
  • the free end of each chain terminates in an eye which is received within a clevis which is rigidly attached to the ⁇ ibase; the clevis 78 receives the eye 80 of the respective chain 82, and the clevis 84 receives the eye 86 of the chain 88.
  • a pin 90 is inserted through the clevis and eye combination 78-80, and a pin 92 through the clevis and eye combination 84- 86.
  • Each pin is attached to la frame 94 in a unitary manner so that when the frame is displaced longitudinally each pin also will be displaced the same distance simultaneously.
  • a line 96 is attached to each frame and runs through a corresponding sheave 98 mounted 4on the base 36. The lines from each of the two frames are run through their respective sheaves and thence are joined together and connected to a single line 100. The sheaves are mounted at an angle -on the base to accommodate the angle made by the line 96 and are positioned so that the stress in the line will be in axial alignment with the frame 94.
  • Line 100 is run through a set of sheaves 102 alllxed to the side of pontoon 32 so that the line will clear the pontoon and not become entangled in the well head apparatus.
  • the line continues upwardly through the water to aboard the drilling vessel from which it can be manipulated to draw the pins and 92 from the eye and clevis attachments on the base to thereby release the pontoons so that they may be buoyed to the surface and recovered.
  • the frame 94 and its attached pins are held in place in the eye and clevis connections by a shear pin 104 which is lpassed transversely through the pin 90 as shown in FIGURE 3.
  • the shear pins are proportioned to shear under a predetermined stress placed on the lines 96 and prevent the pins 90 and 92 from being accidentally withdrawn from the eye and clevis connections prior to the time it is desired to release the pontoons from the base.
  • the line 100 is connected to the lines 96 by a shear pin connection 106 incorporating a shear pin 108.
  • This latter shear pin is, of course, proportioned to shear under a greater stress than is required to shear the pins 104 together.
  • additional stress may be placed on the line to release the connection 106, -permitting the line to be cleared from the wellhead assembly and recovered aboard the drilling vessel.
  • the cylindrical pontoons are connected together by rigid members 110 placed between the corresponding axial ends thereof. These rigid members hold the pontoons in spaced relationship so that they will not impinge upon and damage the flexible conductor casing 72 or other apparatus associated with the wellhead.
  • the members may be and preferably are manifold conduits by which the pontoons are joined to receive simultaneously air Ior water introduced into them through the flexible hoses 112 and 114 which are connected to appropriate sources of air and water aboard the drilling vessel.
  • the buoyancy of the pontoons may be controlled from aboard the drilling vessel by manipulating appropriate valves to inject the proper amount of -air or water into the pontoon structures.
  • the wellhead equipment extending above the base 36 is braced by diagonal bracing members 116. These members are attached to the blowout preventer by a relatively rigid connection and extend thence diagonally outwardly to contact the base near its periphery.
  • the ends of the diagonal members adjacent the base terminate in a foot 118 which is bent into a plane parallel with the top surface of the base.
  • the foot has a circular opening 120 in it which is slotted 122 at one side so that the opening may receive the shank 124 of a headed pin 126 in a sliding connection.
  • the head of the pin engages the topmost surface of the foot to prevent an axial displacement of the foot from the pin connection.
  • the foot may be slid out of connection with the pin when the blowout preventer is rotated about its longitudinal axis, carrying the diagonal braces 116 with it.
  • a valve controlled side take off conduit is provided in the wellhead equipment so that the flow of fluids from a completed well may be controlled and taken from the well directly at the wellhead where it emerges from the submarine earth formations.
  • a conduit 128 is inserted through a side wall of the rigid conductor casing 38 in a fluid-tight fitting and extends radially therefrom.
  • a remotely operable valve 130 is connected to the conduit in line with a second conduit 132 to which a pipe line 134 is connected.
  • the conduits 128 and 132 may be cast into the concrete base 36 and the valve inserted in a recess formed in the base and covered with a water-tight cover 136.
  • Control lines 138 and 140 for the valve are passed through the cover through ywater-tight connections so that the valve and conduits will be protected from damage and from corrosion.
  • the pipe line 134 preferably is a flexible line such as a steel-reinforced rubber hose which can be brought to the surface so that its upper end may be secured to a buoy 142 until such time as the well is to be placed in production. At this time the lpipe line will be connected to suitable separators and tanks on a floating vessel or will be extended by liexible or rigid line to reach along the bottom of the water to shore installations.
  • control lines are attached to their respective apparatus in the wellhead assembly, and the end of the flexible conductor casing 72 is secured to the top of the blowout preventer.
  • control lines are reeled on appropriate drums aboard the vessel so that they can be paid out as the wellhead assembly is submerged.
  • the air and water lines from the pontoons are reeled around the drum 144 which has incorporated with it rotary connections which permit the lines to be continuously connected to appropriate sources of pressurized air and water aboard the vessel.
  • the surface end yof the liexible conductor casing is passed upwardly through the opening 18 in the bottom of the hull ⁇ of the vessel and through an opening in the platform 20 so that it may be supported by the derrick.
  • the wellhead assembly is now ready to be lowered to the bottom of the water and iixed there at the drilling site. This is accomplished by injecting water into the pontoons until their buoyance decreases sufficiently to permit the wellhead assembly to sink slowly through the water. As the submerged depth of the wellhead assembly increases, sections of flexible conductor casing are added to the conductor casing string so that the upper end of it remains above the water. The upper end of the exible conductor casing string may be held on the platform 20 by slips while a section is being added to it.
  • Bu-oyant elements 146 are affixed to the liexible conductor casing string at spaced apart intervals as it is being lowered into the water. These buoyant elements are proportioned to give the flexible conductor casing string substantially neutral buoyancy in the water. Preferably the buoyant elements are made of ⁇ a water-impervious, relatively rigid cellular material such as a plastic foam.
  • the buoyant elements may be attached to the exible conductor casing string within the hull of the vessel as the sections are made up, and of course if they are attached to the string above the platform 20 the platform will subsequently be removed to permit the flexible conductor casing string together with the attached buoyant element to pass downwardly through the opening 18 in the bottom of the hull.
  • the hydraulic control lines for the blowout preventer 62 are payed out from reel 68 and secured along the side of the flexible conductor casing string as it is made up and lowered into the water.
  • the release line for the pontoons is also brought aboard the vessel and reeled on an appropriate drum, not shown.
  • the length of rigid conductor casing 38 projecting from the bottom of it cornes in contact with the submerged earth formations.
  • the weight of the apparatus can be used to cause the rigid conductor casing to penetrate some distance into the bottom.
  • t0 make the rigid conductor casing string of such length that it will penetrate through the silt and into contact with the iirmer subterranean formations.
  • a string of tubing to the lower end of which jetting nozzles are attached is inserted into the upper end of the flexible conductor casing string and projected downwardly through the wellhead control equipment and the rigid conductor casing string until the nozzles are proximate the earth formations.
  • a jetting fluid under pressure is forced down the tubing to jet the rigid conductor casing string into the earth formations. Jetting will continue until the base 36 is seated on the earth formations at the bottom of the Water. Where the bottom is relatively iirm, the engagement of the base with the bottom will stop the further downward travel of the wellhead assembly.
  • the wellhead assembly is held in this desired position by the action of the pontoons with the yassistance of the derrick supporting the upper end of the flexible conductor casing string. It is desired to keep the wellhead assembly directly on the bottom and positioned so that the upper end of the rigid conductor casing string will not extend above the earth formations and be exposed in the water, nor will the wellhead assembly be sunk into and be covered by silt or mud.
  • the jetting tubing is removed from the casing string and cement tubing and packers inserted therein. Cement is forced down the cement tubing in a manner analogous to the usual practice to cement the rigid conductor casing string to the submerged earth formations. This will assist in holding the wellhead assembly in position, as well as prevent the topmost layers of earth from caving into the hole.
  • a self-contained drilling mechanism 148 such as a muddriven turbo drill or an electric drill, is inserted into the flexible conductor casing string, through the wellhead equipment and the rigid conductor casing string and into contact with the subterranean formations.
  • the upper open end of the flexible conductor casing is closed by a head member 150, which is securely attached to the casing, through which the operating lines to the drilling mechanism will pass slidably in a fluid-tight connection.
  • the drilling mechanism is supported in the derrick by a wire line 152 which is connected to the drum 26.
  • This drum is automatically controlled to take up or let off line to hold constant weight on the bit while compensating for vertical motion of the drilling vessel and for the increasing depth of the bit as it drills into the subterranean formations.
  • mud under pressure is fed to the drilling mechanism through a flexible hose 154 which also passes through the head member 150 in a slidable fluid-tight connection.
  • the hose 154 is run over a pulley 156 attached to the derrick structure in a position above the end of the flexible conductor casing string.
  • the free end of the hose is connected to a mud pump 158 which will draw drilling mud from the mud tank 160 and force it down the hose to drive the drill turbine.
  • the mud hose may be made in sections which are added to the string as the drill progresses deeper into the earth. As illustrated, the sections 162 may be stored aboard in a hold of the vessel from which they are lifted out by a crane 164 to be added to the mud hose string as needed.
  • a power-driven winch 166 mounted on the deck is detachably secured by cables 168 to the mud hose before it passes over the pulley 156 so that the free end of the mud hose may be drawn up slack and disconnected from the mud pump when a section is to be added to the string.
  • the winch 166 may also be used to place enough tension on the mud hose string to prevent an excess amount of it from following the drilling mechanism into the hole.
  • the head member 150 has a connection for a mud line 170 through which the mud circulated upwardly from the drilling mechanism will pass from the flexible conductor casing to a shale shaker and screen 172 and thence into the mud tank.
  • the return mud may, of course, be treated, inspected and analyzed in conformance with the usual field practice. It will be appreciated that if an electric drill is used the drilling mechanism will be supported in the derrick by a constant feed apparatus in a manner analogous to that explained above, and the electrical conductors will be passed through the head members 150 through slidable fluid-tight connections. Mud will be circulated down to the drill and back through the flexible conductor casing and thence to the mud treating apparatus.
  • the upper end of the flexible conductor casing string may be supported on the platform 20.
  • the flexibility and buoyancy of the string will permit some motion of the vessel relative to the fixed wellhead equipment without placing undue strain on the parts.
  • the casing may be supported in the derrick by lines attached to the drum 28 which is automatically controlled to let off and take up line in accordance with the vertical motion of the vessel to prevent it from being placed under stress due to the latter cause.
  • a hole is drilled into the subterranean formations below the end of the rigid conductor casing string 38 of a diameter large enough to receive a string of surface casing 174.
  • the length of the surface casing string will depend on the nature of the earth formations to which it is to be secured, on'the depth of the well it is desired to drill, and on the pressures likely to be encountered as drilling progresses. This string will, for example, extend 500 feet into the earth.
  • the drilling mechanism When the hole has reached the desired depth, the drilling mechanism is withdrawn and a string of surface casing is made up aboard the drilling vessel and lowered through the flexible cond-uctor casing string which will guide it through the well head control equipment and thence into the rigid conductor casing string 33.
  • the surface casing string will be made up from sections in the usual manner and will he progressively lowered through the conductor casing.
  • the upper end of the surface casing string is hung by casing hangers in the rigid conductor casing string so that the upper end of it is adjacent the bottom portion of the wellhead control assembly. Cementing tubing is then run to the bottom of the surface casing string, which is cemented to the earth formations in a manner well known to the art.
  • the cement slurry is placed under enough pressure so that it will be forced into the annular space between the surface casing string and the rigid conductor casing string to a point adjacent the bottom of the base 36.
  • the wellhead assembly will thus be rigidly secured to the surface casing string and thus held in place in its position at the bottom of the water.
  • the pontoons 32 and 34 may now be detached from the base 36 and recovered. This is accomplished by decreasing the Ibuoyancy of the pontoons to place slack in the chains 82 and 88.
  • the drilling mechanism is now again lowered through the flexible conductor casing string and guided through the wellhead control equipment and the string of surface casing and into contact with the subterranean formations. It is then placed into operation to drill the well.
  • the blowout preventer 62 will assist in maintaining control of the well should conditions require it.
  • the blowout preventer is connected by lies 64 and 66 to appropriate valves aboard the vessel by which its action may be controlled.
  • the blowout preventer is preferably of the well-known ty-pe which will close aro-und the drill tubing and seal the opening of the well.
  • blowout preventer When a flexible steel-reinforced rubber hose is used for drill tubing, it may be desirable to embed spaced-apart sections of a rigid conduit in the inner wall of the flexible tubing so that the blowout preventer may close on the tubing without crushing it. Additionally a complete shutoff blowout preventer may be connected in axial alignment with the blowout preventer 62 to completely close the opening of the well when the drill tubing is withdrawn from the apparatus.
  • the well is drilled to the desired depth and completed in accordance with ⁇ the usual practice.
  • the opening of the well may now be closed by lowering a mass of cement slurry 176 on ⁇ a wire line178 to rest in the conical chamber 46 of element 40.
  • the cement slurry may be contained in a plastic sack 180, FIGURE 6, inside of a ilexible metal petal basket 182 formed of interleaved spring metal segments, a device known to the art.
  • the basket will be collapsed about the sack of cement slurry as it is lowered through the flexible conductor casing string and the blowout preventer, and the petals will be expanded when the basket is located in the conical chamber 46 to confine the mass of slurry in this position.
  • the cement slurry will be placed under sutiicient pressure to cause it to conform to the shape of the chamber so that when it is set a fluidtight seal is made.
  • the flexible conductor casing string and the attached blowout preventer may be disconnected frorn the wellhead control assembly. This is accomplished by placing the upper end of the flexible conductor casing string in the rotary table 22 and rotating it to unscrew the connection 48-50 at the top of the element 40. All of the principal equipment except the element 40 and the base 36 and the connections between them may now be recovered.
  • the control lines 138 and 140 remain attached to the side take oil valve so that this valve can be actuated to Control ⁇ the flow of well fluids through the pipe line 134.
  • the well is completely sealed at the bottom of the water and, except for the control lines, and in some instances the pipe line, no apparatus extends su-bstantially above the bottom to be damaged by water forces or solid objects impinging against them.
  • the wire line 178 on which it was lowered has attached to it at spaced intervals along its length guide members 184.
  • These guide members are proportioned with a circumferential portion of slightly less diameter than the internal diameter lof the flexible conductor casing and are secured to the wire line so that they will extend radially from it.
  • the wire line 178 with the attached guides remains secured to the cement plug 176, and the casing is slipped upwardly over the guides. With the casing removed, the upper end of the wire line is buoyed at the surface of -the water so that it may be recovered.
  • the wire line 17S and the attached guide members 184 serves as a means for guiding the flexible conductor casing string back to the wellhead.
  • a special guidefitting 186 is clamped to the lower end of the flexible conductor casin-g string.
  • This guide tting has a circumferential skirt portion 188 extending downwardly from it and proportioned to slip over the flange 54 and seat upon the conically shaped outer surface 42 of the element 40.
  • the fitting has an inner cylindrical extension 190 upon the outer surface of which screw threads are formed to mate with and be received by the screw threads 48 of the element 40.
  • the wire line and guide members will thus guide the lower end of the flexible conductor casing string to the submerged fixed wellhead and with the assistance of the depending skirt portion 188 it will be brought into axial alignment with the element 40.
  • the upper end of the exible conductor casing string is then rotated to enga-ge the screw threads to connect the lower end of it to the well head assembly.
  • the wire line 178 is severed where it enters the cement plug and the plug is drilled out to open the well so that the appropriate reworking equipment can be guided down through the reattached ilexible conductor casing string and into the well.
  • the cement plug 176 again is established in the chamber ⁇ 46 and the flexible conductor casing string is removed in the manner explained hereinbefore.
  • a oating vessel such as the vessel is located over a well site.
  • An assembly such as the well head control assembly 30 is then positioned on an underwater bottom.
  • This assembly includes an axial opening extending therethrough which communicates with the upper end of the well.
  • guide means 178 may be provided. This guide means, once installed, is operable continuously between the floating vessel 10 and the assembly 30, i.e., as the conductor 72 is lowered from the vessel 10, it is continuously guided by the guide means 178.
  • ⁇ drilling equipment such as the mechanism 148 may be moved to and from the well through the ⁇ Conductor 72.
  • Drilling fluid such as drilling mud may ow downwardly through the drilling mechanism 148 and return to the vessel through the annular space between the drilling mechanism 148 and the conductor 72 or a reverse circulation pattern may be employed.
  • this connection is mechanically maintained independent of the vessel, i.e., an hydraulic or pneumatic holding flow for the connection is not required.
  • This mechanical or threaded connection is releasably maintained until it is desired to break the connection between the conductor and the assembly 30 from the vessel 10. This connection breaking is accomplished by rotating the conductor 72 from the vessel to -free the threaded male fitting 50 from the threaded female fitting 48.
  • the closing member of the aforesaid complete shut off blowout preventer may be selectively positioned so as to close the central opening of the assembly 30 or the cement plug 176 may be selectively positioned within portion 46 of the opening in assembly 30.
  • FIGURE 8 illustrates another embodiment of this invention.
  • the drilling vessel has an opening 200 placed through the bottom portion of the hull, and affixed to its periphery in a water-tight manner is the end of a vertical open cylinder 202.
  • the cylinder is open to the water at the bottom and extends upwardly into the hull above the water line.
  • a remobable platform 204 is placed across the top of the cylinder and above the surface of the water in it.
  • An opening 206 is formed through the deck of the ship in alignment with the cylinder 202, and this opening also is covered with a removable platform 208.
  • a crane or derrick 210 is mounted on the deck of the vessel in a position to hoist equipment into and out of the water through the aligned openings in the deck and hull of the vessel and is connected to an automatically controlled hoisting apparatus 212 constructed to let off or take up the lifting cables to compensate for the vertical movement of the ship and the increasing depth of the drill bit when a drilling operation is in progress.
  • This vessel contains the usual apparatus normally used in a rotary drilling operation.
  • FIGURES 9 and 10 The wellhead equipment in this modilication of the invention is more clearly depicted in FIGURES 9 and 10.
  • a lbase 214 is fabricated of metal members and is permanently secured upon cylindrical pontoons 216 and 218.
  • the pontoons are connected together Iby conduits 220 and are attached to sources of pressurized air and water aboard the drilling vessel by exible hose 222 and 224, so that their buoyancy may be controlled from the vessel.
  • a string of rigid conductor casing 226 is secured to the center of the base in a unitary manner so that its lower end extends below it.
  • Wellhead control equipment is secured to the top surface of the base and to the upper end of the string of rigid conductor casing.
  • This equipment comprises an element 228 which has a portion 230 of its lower outer surface of conical configuration with the smaller diameter disposed upwardly.
  • a projection 232 extends upwardly from the lower portion, and this also has a generally conical outer configuration with the smaller diameter disposed upwardly.
  • Axially spaced circumferential grooves 238 and 240 are formed in the exterior surface of the projection. These grooves are proportioned to engage parts of a clamping device 242 which is used to detaehably secure other portions of the apparatus to the wellhead.
  • the clamp is made with two stages 244 and 246, one superimposed axially on the other.
  • the clamp body has an axial opening 248 through it of sullicient internal diameter to receive within it the projection 232.
  • Each stage has four similar power cylinders 250 disposed in a plane and operatively mounted within the body ofthe clamp to each slidably move a corresponding connecting yrod 252 in a direction radial to the longitudinal axis of the opening 248.
  • Each connecting rod is attached to a ram 254, and hence the rams will be moved radially inwardly and outwardly toward and away from the projection 232.
  • the rams are formed as quadrants of a disc in which the radially inwardly portion has been removed to form a circular edge 256 of approximately the same diameter as the base of the grooves 238 and 240.
  • a ring of packing material 258 of a resilient substance such as rubber is placed on the bottom of the grooves so that the rams will seat in the groove with a fluid-tight connection.
  • Resilient packing material 260 is placed also on the radial edges of the rams and within the body of the rams as at 262, so that when the rams are forced together the packing material will form a lluid-tight seal both between the ram quadrants and between the rams and the adjacent interior surfaces 264 of the body of the clamp.
  • the power cylinders of the clamp are manifolded together and connected by lines 266 and 268 to the drilling vessel so that they may be operated simultaneously to attach or detach the clamp and the element 228.
  • a depending skirt portion 270 Extending from the bottom of the clamp housing is a depending skirt portion 270 which terminates in a flared portion 272 in the form of an inverted funnel.
  • the skirt has a lower interior circumferential surface 274 of a conical configuration complementary to the conical surface 230 of the element 228.
  • the skirt is constructed to engage with and seat on the conical surface 230 to assist in bracing the clamp structure on the wellhead and in centralizing the clamp in axial alignment with the projection 232. It also positions the clamp so that the appropriate rams 254 are in alignment with the corresponding grooves 238 and 240 to enable the clamp to be engaged with and disengaged from the element 228.
  • a blowout preventer 276 is secured to the top portion of the clamp body and in axial alignment with it, and to the top of the blowout preventer is secured the end of a flexible conductor casing string 278.
  • the blowout preventer is connected by lines 280 and 282 to the drilling vessel for operation therefrom.
  • a valve-controlled side take off conduit 284 is provided in the wellhead control equipment in communication with the upper portion of the rigid conductor casing string 226. It is connected to a remotely controllable valve 286 which in turn is connected to a conduit 288 to which the pipe line 290 is attached.
  • the tlexible control lines 292 and 294 for operating the valve are reeled around an appropriate drum aboard the drilling vessel, and the end of the flexible pipe line is buoyed to the surface so that subsequently it may be retrieved and connected to separating equipment and tanks aboard a vessel or to a land installation.
  • the wellhead control equipment is assembled -at the surface of the water and floated on its two pontoons to a position above the well site.
  • the various control lines are fastened to the appropriate units of the wellhead equipment, and they are arranged aboard the vessel so that they may be paid out as the wellhead assembly is lowered through the water.
  • the blowout preventer together with the lower end of the flexible conductor casing string is attached to the element 228 through the -action of clamp 242.
  • the -upper end of the flexible conductor casing string is passed upwardly through the opening 200 in the hull of the vessel and extends upwardly through an opening in the platform 204.
  • the wellhead control assembly is now lowered through the water by controlling the buoyancy of the pontoons from aboard the vessel through the lines 222 and 224.
  • additional sections are added to the flexible conductor casing string 278 so that the upper end of it remains within the hull of the vessel.
  • Buoyant elements 296 are positioned along the length of the ilexible conductor casing string as it is made up. These buoyant elements may, as mentioned heretofore, be made of a relatively rigid cellular material, such as plastic foam.
  • the buoyant elements may be substantially toroidal in form and be made in sections to be put together circumferentially around the flexible conductor casing string.
  • the conductor casing string be given a positive buoyancy for a purpose to be described hereinafter.
  • control lines to the clamping device 242, and the lines to the blowout preventer may be secured to the side of the flexible conductor casing string as it is made up, and are wound on appropriate drums 298 and 300 respectively aboard the vessel. Appropriate valves are placed in the control lines so that the submerged apparatus can be operated from aboard the vessel.
  • the wellhead control assembly is lowered until the bottom of the rigid conductor casing string contacts firm submarine earth formations, after which the rigid conductor casing string is jetted in until the pontoons 216 and 218 rest on the earth formations at the bottom of the water.
  • the pontoons may be permitted to sink into the bottom until the base 214 is substantially even with the surface of the earth formations at the bottom of the water.
  • the penetration of the pontoons into the bottom may, of course, be controlled by regulating their buoyancy.
  • a length of rigid casing 302 is added to the topmost portion of the flexible conductor casing string in a position to extend through the opening in a platform 204 and for some distance above and below the platform as illustrated in FIGURE 8.
  • a gimbal mounting 304 is positioned on the platform and cireumferentially surrounding the section of rigid conductor casing. This section of casing fits slidably within the gimbal mounting so that it may move longitudinally relative thereto as the ship is displaced vertically by the action of the water.
  • Roller bearings 306 may be placed in the radially inwardly face of the gimbal mount so that the casing section may slide through it with minimum friction.
  • the positive buoyancy of the flexible conductor casing will assist in retaining the rigid section 302 within the gimbal mounting, and the top of the flexible conductor casing string may be additionally supported from the derrick by an automatically operated device to compensate for vertical movement of the vessel, analogous to that discussed with reference to FIG- URE l.
  • a flange 308 is placed on the topmost portion of the rigid section to assist in preventing it from disengaging with the gimbal mount. This arrangement permits the drilling vessel to move with the water with the minimum displacement of the upper end of the flexible conductor casing string.
  • drilling is accomplished by rotating a string of drill tubing 310 by a rotary table 312 mounted on the platform 208.
  • the string is made up in the derrick from the deck of the vessel in a manner analogous to that commonly used in oil field practice and inserted into the upper end of the flexible conductor casing string, which guides it down to the submerged wellhead control equipment.
  • the drill string is extended downwardly until the bit 314 is in contact with the submerged earth formations.
  • Drilling mud is pumped down the drill tubing from the mud tank 316 through a swivel 318 and returns through the flexible conductor casing string, from which it flows through a connection 320 in the drilling head assembly 322.
  • the mud is reconditioned and returned to the mud tank for recirculation.
  • a bore hole is drilled below the end of the conductor casing string to accept a predetermined length of surface casing 324 which is inserted into the bore hole and cemented in place and to the conductor casing string, in a manner described heretofore, to anchor the wellhead control equipment to the well.
  • a cement plug is set in the conical chamber 236 of the element 228.
  • the cement plug is let down into the chamber on a wire line which has guide elements for the flexible conductor casing string attached to it in the manner described heretofore.
  • the clamp 242 When the cement plug is set, the clamp 242 is released from its engagement with the element 228 by remote operation from the floating drilling vessel.
  • the flexible conductor casing string, together with the blowout preventer and clamp attached to the end of it, is withdrawn from the water and onto the drilling vessel.
  • the air and water lines to the pontoons may now be severed at the wellhead and reeled aboard the vessel.
  • the side take off valve 286 is operated through the lines 292 and 294 to control the flow of fluids from the producing well. It will be appreciated that when the vessel leaves the drilling site these control lines will be disconnected from the vessel and supported at the surface of the water by a buoy 326 so that they may subsequently be retrieved and connected to a suitable power source to again control the valve.
  • the clamp 242 When it is desired to reopen the well for reworking or other purposes, the clamp 242 is attached to the lower end of the flexible conductor casing string which is guided down to the wellhead on the wire line attached to the element 228 in the manner described heretofore with relation to FIGURES and 6.
  • projection 232 is of a generally conical configuration with the smaller diameter positioned uppermost.
  • the clamp When the interior conical surface 274 of the depending skirt portion seats on the complementary conical surface 230 of the element 228, the clamp will be positioned so that the rams 254 are in radial alignment with -the grooves 238 and 240. The clamp is then actuated to close the rams onto the projection 232 to secure the lower end of the flexible conductor casing string to the fixed wellhead equipment.
  • FIGURES l1 and 12 An alternative means for reconnecting the flexible conductor casing to 'the submerged wellhead apparatus is illustrated in FIGURES l1 and 12.
  • the mass of cement slurry 176 which is used t-o occlude the opening of the well at the element 228 has embedded in it a socket 328 of drillable tubular material such as an appropriate synthetic resin, or soft metal.
  • a centralizer 330 of drillable material is attached to the upper portion of the socket in a position to extend above the mass of cement slurry.
  • the socket and centralizer are incorporated in the assemblage prior to 'the time the basket of slurry is lowered to the wellhead apparatus.
  • the centralizer element is made with an outside diameter which will permit it to slide through the flexible conductor casing string and associated equipment and fit snugly within the opening 234 of the element 228. It is designed to hold the open end of the socket 328 centralized within and in axial alignment with the opening 234.
  • the upper surface of the centralizer element and socket are formed with a conical configuration 331 to assist in guiding apparatus into the socket.
  • the wire line 332 by which the basket of cement slurry was lowered into the chamber 236 has guide members 334 secured along its length in a manner similiar to that of the guide members 184 described heretofore.
  • the guide members 334 have an external diameter which will permit a string of pipe or tubing 336 to be slid over them.
  • the wire line and guides are employed to guide the lower end of the string to the submerged wellhead and into the socket 328.
  • the inside diameter of the socket is large enough to receive freely the end of the string 336.
  • Flexible packing elements 338 and 340 are aflixed to and positioned circumferentially around the end of the string where it engages the inner wall of the socket to act as centralizers to hold the lower end of the string in axial alignment with the opening 234 and thus with the element 228.
  • the string 336 now forms a means connecting the submerged wellhead equipment and the floating drilling plat.- form and can be used as a guide while lowering the end of the flexible conductor casing and its attached clamp to the submerged wellhead equipment for reattachment thereto.
  • the string of pipe or tubing provides a more rigid guide means than the wire line 332 and hence will assist in guiding the lower end of the flexible conductor casing and its attached equipment more positively into axial alignment with the submerged element 228, especially when rough water or strong ocean currents are present at the drill site.
  • guide elements similar to the elements 184 described heretofore may be attached to the string 336 at intervals along its length, in a manner similar to that described in relation to FIGURES 5 and 6, for guiding the flexible conductor casing string to the submerged wellhead.
  • these guide means may be dispensed with by using a blowout preventer, such as the blowout preventer 276 described hereinbefore, as part of the assembly attached to the lower end of the flexible conductor casing string when it is lowered for reattachment to the submerged wellhead.
  • the blowout preventer 276 is closed lightly upon the string 336 when the flexible conductor casing is to be lowered for reattachment to the submerged wellhead, in a manner to permit the blowout preventer and the equipment connected to it to slide downwardly along the string without permitting appreciable lateral motion of the parts.
  • the string will guide the clamp 242 to the submerged element 228 and substantially in axial alignment with the latter.
  • the depending skirt portion 270 will perform the function as explained hereinbefore of centering the clamp over the projection 232 and in radial alignment with the circumferential grooves 238 and 240, so that the clamp rams can 1 5 be closed to attach the flexible conductor casing string to the submerged wellhead.
  • blowout preventer 276 is again included in the apparatus attached to the lower end of the fiexible conductor casing string.
  • the blowout preventer is closed tightly upon the string 336 and adjacent its lower end prior to the time the string is lowered along the wire line guide. Enough of the lower end of the string 336 is left projecting below and beyond the clamp body so that the lower end of the string may be received within a socket 328 without interference from the equipment attached above it.
  • the lower end of the fiexible conductor casing string together with its associated equipment is lowered together with the string 336, and the wire line guide means will direct the end of the string into engagement with the socket.
  • the blowout preventer 276 is opened by remote control from the floating drilling platform a sufficient amount to permit the lower end of the flexible conductor casing string and its associated equipment to slide down the remaining length of the string until the clamp device 24S is positioned to engage and be affixed to the submerged element 228.

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  • Geology (AREA)
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  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Earth Drilling (AREA)

Description

Original Filed April l5, 1957 Jan. 28, 1969 w. c. TRIPLETT l 3,424,241
METHOD FOR DRILLING AND WORKING 1N OFFSHORE WELLS sheet of e WILL/AM C. TR/PLETT Jan. 248, 1969 v w. c. TRIPLr-:TT 3,424,241
METHOD FOR DRILLING AND WORKING IN v OFFSHORE WELLS original Filed April 15, 1957 .sheet 2 of a;v
W/LL/AM C. TRI/LETT ATTORN EYS Jan. 28, 1969 w. c. TRIPLETT 3,424,241
METHOD FOR DRILLING AND WORKING IN OFFSHORE WELLS Original Filed April 15, 1957 sheet 3 of e 4l A 52 122 /a Jam 28, 1969 w. c.TR|'P1 E'rT 424,241 METHOD FOR DRILLING AND WORKING IN OFFSHORE WELLS Sheet 4 ofv 6 Original Filed April 15, 19,57;
| tra llVlll Oro-T9 IIII mrd INVENTOR W/LL/AM c. TR/PLETT Face ATTORNEYS Jan. 28,'-1969 w. c.TR|PL.ETT 3,424,241
ETHOD FOR DRILLING AND WORKING IN OFFSHORE WELLS original Filed April l5, 1957 sheet 5 of e ATTORNEYS Jan. 28, 1969 l w. c. TRIPLETT 3,424,241
METHOD FOR DRILLING AND WORKING IN OFFSHORE WELLS Gfiginal Filed April 15, 1957 Sheet v of 6 @um l INVENTOR W/LL/AM c. TR/PLETT ATTORNEYS United States Patent Ollce 3,424,241 Patented Jan. 28, 1969 3,424,241 METHOD FOR DRILLING AND WORKING IN OFFSHORE WELLS William C. Triplett, Ingleside, Tex., assignor to Chevron Research Company, a corporation of Delaware Continuation-in-part of application Ser. No. 625,682, Dec. 3, 1956. Division of application Ser. No. 652,756, Apr. 15, 1957. This application Feb. 24, 1967, Ser. No. 618,423 U.S. Cl. 166-.5 5 Claims Int. Cl. E21b 33/035 ABSTRACT OF THE DISCLOSURE A method of carrying out offshore Well operations where a riser or conductor means may be guided downwardly to or upwardly from a submerged wellhead. The riser is coupled to a wellhead by coupling means which are releasable from a floating vessel. The coupling is mechanically and releasably maintained as offshore operations continue.
Related applications This application is a division of application Ser. No. 652,756, led Apr. 15, 1957, and also a continuation-inpart of application Ser. No. 625,682, filed Dec. 3, 1956.
Background of the invention As the search for offshore petroleum deposits moves progressively into deeper water, the limitations of fixed offshore drilling platforms become more apparent. Fixed platforms not only are very costly to build, but the engineering difficulties inherent in these structures increase exponentially as the water depth increases. A practical limitation is reached in Waters Well above the depth of those covering some potentially available petroleum deposits. Then, too the susceptibility to storm damage of fixed drilling platforms located in open waters has been amply demonstrated by the destruction of such rigs by storms in the Gulf of Mexico and elsewhere.
It is desirable that some means be provided for drilling offshore wells which will not be limited in its application by the depth f the water; that relatively very maneuverable drilling apparatus be provided that can be moved from one well site to another with a minimum of delay and expense; that equipment be provided to control the opening of the well bore Where it emerges from the submarine earth formations so that control of the Well will not be subject to the hazard of damage through natural or other forces occurring in the water at the Well site; that the well control equipment be operated by remote control from the surface of the water to obviate the necessity of using divers to manipulate the equipment; that provision be made for detaching the drilling apparatus from the well control equipment to permit it to proceed to a new location while leaving the well controlled by the submerged equipment; that provision be made for relocating a submerged drilled Well from which the drilling apparatus previously has been disconnected and for reconnecting the drilling apparatus to the Well by manipulation from the surface of the water; that provision be made t0 enable the drilling apparatus to avoid damage from heavy seas and storms; and that provision be made for controlling at the surface of the water the production from a completed well by remote operation of the submerged wellhead equipment.
Summary 0f the invention It is among the objects of this invention to provide a novel method and means for satisfying the abovementioned desirable conditions. Other objects will become apparent as the description of the invention proceeds in conjunction with the accompanying drawings which form part of this specification.
In pursuance of this invention a floating drilling vessel is anchored over a submerged well site, and wellhead control equipment separate from the vessel is submerged in and at the bottom of the water and affixed to the bottom at the well site. The fixed wellhead equipment is connected to the floating drilling vessel by a string of flexible conductor casing which serves as a communicating conduit between the drilling vessel and the well. The flexible conductor casing string is arranged to permit the drilling vessel to move with the surface forces on the water without placing undue strain on or causing damage to the fixed wellhead control equipment. The wellhead control is operated from the floating drilling vessel remotely and independently of the vessels connection through the flexible conductor casing string, and is not exposed to the hazard of malfunction which could follow from damage to the flexible conductor casing. Means are provided for remotely detaching and reattaching the flexible conductor casing string to the submerged wellhead, so that the vessel may leave the drilling site or return to it and be reconnected with the well through the operation of the apparatus aboard the vessel. In one preferred form of the invention, the connection between the conductor casing and wellhead equipment is mechanically maintained.
In the drawings:
FIGURE 1 illustrates diagrammatically in elevation and partly in section an example of apparatus employed in the method of this invention.
FIGURE 2 illustrates in sectional elevation details of parts of the apparatus illustrated in FIGURE 1.
FIGURE 3 is a plan view of' a portion of the apparatus taken along the line 3-3 of FIGURE 2.
FIGURE 4 is an elevational view of a portion of the apparatus taken Ialong the line 4-4 of FIGURE 3.
FIGURE 5 illustrates diagrammatically the arrangement of portions of the apparatus when the drilling vessel is being reconnected to a well.
FIGURE 6 illustrates in sectional elevation details of the apparatus shown in FIGURE 5.
FIGURE 7 is a plan view of a detail of the apparatus taken along the line 7-7 of FIGURE 6.
FIGURE 8 illustrates diagrammatically in elevation and partly in section a modification of apparatus employed in the method of this invention.
FIGURE 9 illustrates in elevation and partly in section details of a portion of the apparatus illustrated in FIG- URE 8.
FIGURE 10 is a plan view partly in section of the apparatus taken along the line 10--10 of FIGURE 9.
FIG-URE 1l is a diagrammatic illustration in elevation and partly in section of details of a modification of a portion of the apparatus.
FIGURE 12 is a schematic illustration of an alternate method for reconnecting the drilling vessel to the submerged wellhead.
Description Referring to the embodiment of the invention illustrated in FIGURE 1, there is shown a drilling vessel -10 which has been anchored on the surface of the water over the well site. This vessel may be a floating platform such as a barge which is towed to the well site, but preferably las illustrated it is a self-propelled ship which has been constructed or altered for well drilling purposes. The vessel is anchored by lfour anchors, two at the bow and two at the stern, and each pair of anchors is displaced at an angle of 45 to the longitudinal axis of the ship and hence at 90 to each other to increase the stability of the vessel in its anchored position. The Winches 12 of the bow anchors are manually controlled in the usual manner. H-owever, the stern anchor cables are wound on a winch 14 to be effective as a continuous line so that as the winch rotates one ca-ble will be taken up as the other is paid out. The operation of the winch is governed automatically by a gyroscopically controlled selsyn arrangement which is designed to hold the vessel within 1A; of arc of rotation in a horizontal plane to the position where it originally has been anchored.
The vessel has a bulkhead 16 built transversely across the forward portion of its hull and extending upwardly from the keel a distance appreciably above the water line. The bottom portion of the hull forwardly of the bulkhead has an opening 18 formed in it to provide access to the subjacent body of water from the interior of the vessel. A platform 20 is erected above the opening and above the surface of the water within the hull, and on this platform is positioned a rotary table 22. The platform 20 together with the rotary table and any other equipment which may be on the platform is removable so that access may be had to the opening in the bottom of the hull and equipment and apparatus may be passed through this opening and into the water for a purpose to be described hereinafter.
There is erected on the deck of the vessel for operation in vertical alignment with the opening in the hull a derrick 24 by which equipment can be raised and lowered through the opening and through the water. The derrick is fitted with gear and tackle connected to suitable powerdriven drums 26 and 28 through which the hoisting oper-ations can be accomplished. The vessel also is equipped with the power sources, pumps, tanks and other equipment normaly used in a well drilling operation, as well as special equipment used in this invention, and to be described hereinafter.
When the vessel is anchored in position, wellhead control apparatus, designated generally by the number 30, is assembled and supported in the water by cylindrical pontoons 32 and 34. This apparatus comprises a base 36 which may be, by way of example, made of concrete. The base is illustrated as circular in shape, although it will be apparent that this particular shape is not necessary for its function. One end of a length of rigid conductor casing 38 is secured integrally in the base so that the casing extends axially from the bottom of it. The conductor casing extends also above the base a distance sullicient to permit the secure connection of equipment to it.
Attached to the top of the conductor casing is an element 40 which has a portion 42 of its exterior surfaces formed with a conical configuration. An axial conduit 44 is formed through the central portion of the element, in alignment and communicating with the interior of the conductor casing. Included in the conduit is a conically shaped chamber 46, the smallest diameter of which is comparable to the internal diameter of the conductor casing. Coarse screw threads 48 4are formed in the upper cylindrical surface of the conduit 44 to receive complementary screw threads 50 formed on an exterior surface of a nipple 52. The upper end of element 40 terminates in a flange 54, and the nipple 52 has a complementary flange 56 which mates with it. A gasket 58 may be placed between the flanges to form a fluid-tight connection. The nipple has an axial opening 60 through it -of the same internal dimension as and in alignment with the interior of the conductor casing. Allixed to the top of and in axial alignment with the nipple is a hydraulically lactuated blowout preventer 62 to which flexible hydraulic lines 64 and 66 are attached. The hydraulic lines are wound on a drum 68 mounted -on the Vessel, and suitable valves are placed in the lines so that the blowout preventer may be remotely operated from aboard the vessel.
A second nipple 70 is aflxed to the top portion of the blowout preventer and projects in axial alignment upwardly therefrom. This nipple is designed to `receive an end of a string of flexible conductor casing, i.e. conductor means, 72 which has an internal diameter comparable to that of the rigid conductor casing 38. The flexible conductor casing is preferably made of a rubber-like material reinforced with steel wires so that it will have high tensile strength, and it may -be fastened to the nipple 70 in any manner which will make a secure connection. As illustrated in FIGURE 2, a split clamp 74 is used for this purpose. The flexible conductor casing may be made in sections for convenience in handling and the sections joined together by flanges 76 as illustrated in FIGURE 1.
As illustrated in FIGURES 2, 3 and 4, the cylindrical pontoons 32 and 34 are connected to the base 36 by means of four chains, two from each pontoon. The chains have a tlxed attachment to the pontoons but are detachably c-onnected to the base by a -remotely controlled connection, so that the pontoons may Abe recovered at the surface of the water when the base is landed on the well site. As shown in FIGURE 3, the free end of each chain terminates in an eye which is received within a clevis which is rigidly attached to the `ibase; the clevis 78 receives the eye 80 of the respective chain 82, and the clevis 84 receives the eye 86 of the chain 88. A pin 90 is inserted through the clevis and eye combination 78-80, and a pin 92 through the clevis and eye combination 84- 86. Each pin is attached to la frame 94 in a unitary manner so that when the frame is displaced longitudinally each pin also will be displaced the same distance simultaneously. A line 96 is attached to each frame and runs through a corresponding sheave 98 mounted 4on the base 36. The lines from each of the two frames are run through their respective sheaves and thence are joined together and connected to a single line 100. The sheaves are mounted at an angle -on the base to accommodate the angle made by the line 96 and are positioned so that the stress in the line will be in axial alignment with the frame 94.
Line 100 is run through a set of sheaves 102 alllxed to the side of pontoon 32 so that the line will clear the pontoon and not become entangled in the well head apparatus. The line continues upwardly through the water to aboard the drilling vessel from which it can be manipulated to draw the pins and 92 from the eye and clevis attachments on the base to thereby release the pontoons so that they may be buoyed to the surface and recovered.
The frame 94 and its attached pins are held in place in the eye and clevis connections by a shear pin 104 which is lpassed transversely through the pin 90 as shown in FIGURE 3. The shear pins are proportioned to shear under a predetermined stress placed on the lines 96 and prevent the pins 90 and 92 from being accidentally withdrawn from the eye and clevis connections prior to the time it is desired to release the pontoons from the base.
' The line 100 is connected to the lines 96 by a shear pin connection 106 incorporating a shear pin 108. This latter shear pin is, of course, proportioned to shear under a greater stress than is required to shear the pins 104 together. Hence, after the pontoons are released from the base additional stress may be placed on the line to release the connection 106, -permitting the line to be cleared from the wellhead assembly and recovered aboard the drilling vessel.
The cylindrical pontoons are connected together by rigid members 110 placed between the corresponding axial ends thereof. These rigid members hold the pontoons in spaced relationship so that they will not impinge upon and damage the flexible conductor casing 72 or other apparatus associated with the wellhead. The members may be and preferably are manifold conduits by which the pontoons are joined to receive simultaneously air Ior water introduced into them through the flexible hoses 112 and 114 which are connected to appropriate sources of air and water aboard the drilling vessel. Ob-
viously the buoyancy of the pontoons may be controlled from aboard the drilling vessel by manipulating appropriate valves to inject the proper amount of -air or water into the pontoon structures.
The wellhead equipment extending above the base 36 is braced by diagonal bracing members 116. These members are attached to the blowout preventer by a relatively rigid connection and extend thence diagonally outwardly to contact the base near its periphery. The ends of the diagonal members adjacent the base terminate in a foot 118 which is bent into a plane parallel with the top surface of the base. The foot has a circular opening 120 in it which is slotted 122 at one side so that the opening may receive the shank 124 of a headed pin 126 in a sliding connection. The head of the pin engages the topmost surface of the foot to prevent an axial displacement of the foot from the pin connection. However, the foot may be slid out of connection with the pin when the blowout preventer is rotated about its longitudinal axis, carrying the diagonal braces 116 with it.
A valve controlled side take off conduit is provided in the wellhead equipment so that the flow of fluids from a completed well may be controlled and taken from the well directly at the wellhead where it emerges from the submarine earth formations. As illustrated,l a conduit 128 is inserted through a side wall of the rigid conductor casing 38 in a fluid-tight fitting and extends radially therefrom. A remotely operable valve 130 is connected to the conduit in line with a second conduit 132 to which a pipe line 134 is connected. The conduits 128 and 132 may be cast into the concrete base 36 and the valve inserted in a recess formed in the base and covered with a water-tight cover 136. Control lines 138 and 140 for the valve are passed through the cover through ywater-tight connections so that the valve and conduits will be protected from damage and from corrosion.
The pipe line 134 preferably is a flexible line such as a steel-reinforced rubber hose which can be brought to the surface so that its upper end may be secured to a buoy 142 until such time as the well is to be placed in production. At this time the lpipe line will be connected to suitable separators and tanks on a floating vessel or will be extended by liexible or rigid line to reach along the bottom of the water to shore installations.
As stated previously, after the well site has been selected and the drilling vessel anchored on place the well head control apparatus is assembled on its base and supported by pontoons at the surface of the Water. The ends of the control lines are attached to their respective apparatus in the wellhead assembly, and the end of the flexible conductor casing 72 is secured to the top of the blowout preventer. 'I'he control lines are reeled on appropriate drums aboard the vessel so that they can be paid out as the wellhead assembly is submerged. For example, the air and water lines from the pontoons are reeled around the drum 144 which has incorporated with it rotary connections which permit the lines to be continuously connected to appropriate sources of pressurized air and water aboard the vessel.
The surface end yof the liexible conductor casing is passed upwardly through the opening 18 in the bottom of the hull `of the vessel and through an opening in the platform 20 so that it may be supported by the derrick.
The wellhead assembly is now ready to be lowered to the bottom of the water and iixed there at the drilling site. This is accomplished by injecting water into the pontoons until their buoyance decreases sufficiently to permit the wellhead assembly to sink slowly through the water. As the submerged depth of the wellhead assembly increases, sections of flexible conductor casing are added to the conductor casing string so that the upper end of it remains above the water. The upper end of the exible conductor casing string may be held on the platform 20 by slips while a section is being added to it.
Bu-oyant elements 146 are affixed to the liexible conductor casing string at spaced apart intervals as it is being lowered into the water. These buoyant elements are proportioned to give the flexible conductor casing string substantially neutral buoyancy in the water. Preferably the buoyant elements are made of`a water-impervious, relatively rigid cellular material such as a plastic foam. The presently available commercial material called Styrofoam is suitable for this purpose, The buoyant elements may be attached to the exible conductor casing string within the hull of the vessel as the sections are made up, and of course if they are attached to the string above the platform 20 the platform will subsequently be removed to permit the flexible conductor casing string together with the attached buoyant element to pass downwardly through the opening 18 in the bottom of the hull.
The hydraulic control lines for the blowout preventer 62 are payed out from reel 68 and secured along the side of the flexible conductor casing string as it is made up and lowered into the water. The release line for the pontoons is also brought aboard the vessel and reeled on an appropriate drum, not shown.
As the wellhead assembly approaches the bottom of the water, the length of rigid conductor casing 38 projecting from the bottom of it cornes in contact with the submerged earth formations. In muddy and silty bottoms the weight of the apparatus can be used to cause the rigid conductor casing to penetrate some distance into the bottom. However, in order to insure a firm connection with the earth formations it is preferable t0 make the rigid conductor casing string of such length that it will penetrate through the silt and into contact with the iirmer subterranean formations. When downward progress of the wellhead assembly is stopped by the contact of the lower end of the rigid conductor casing string with the firmer earth formations, a string of tubing to the lower end of which jetting nozzles are attached is inserted into the upper end of the flexible conductor casing string and projected downwardly through the wellhead control equipment and the rigid conductor casing string until the nozzles are proximate the earth formations. A jetting fluid under pressure is forced down the tubing to jet the rigid conductor casing string into the earth formations. Jetting will continue until the base 36 is seated on the earth formations at the bottom of the Water. Where the bottom is relatively iirm, the engagement of the base with the bottom will stop the further downward travel of the wellhead assembly. However, if the bottom is mushy, the wellhead assembly is held in this desired position by the action of the pontoons with the yassistance of the derrick supporting the upper end of the flexible conductor casing string. It is desired to keep the wellhead assembly directly on the bottom and positioned so that the upper end of the rigid conductor casing string will not extend above the earth formations and be exposed in the water, nor will the wellhead assembly be sunk into and be covered by silt or mud.
When the base has been landed, the jetting tubing is removed from the casing string and cement tubing and packers inserted therein. Cement is forced down the cement tubing in a manner analogous to the usual practice to cement the rigid conductor casing string to the submerged earth formations. This will assist in holding the wellhead assembly in position, as well as prevent the topmost layers of earth from caving into the hole.
When the rigid conductor casing string has been cemented and the cement tubing Withdrawn from the casing, a self-contained drilling mechanism 148, such as a muddriven turbo drill or an electric drill, is inserted into the flexible conductor casing string, through the wellhead equipment and the rigid conductor casing string and into contact with the subterranean formations. The upper open end of the flexible conductor casing is closed by a head member 150, which is securely attached to the casing, through which the operating lines to the drilling mechanism will pass slidably in a fluid-tight connection.
The drilling mechanism is supported in the derrick by a wire line 152 which is connected to the drum 26. This drum is automatically controlled to take up or let off line to hold constant weight on the bit while compensating for vertical motion of the drilling vessel and for the increasing depth of the bit as it drills into the subterranean formations.
When a mud-driven turbo drill is used, mud under pressure is fed to the drilling mechanism through a flexible hose 154 which also passes through the head member 150 in a slidable fluid-tight connection. In the modification of the invention shown in FlGURE l the hose 154 is run over a pulley 156 attached to the derrick structure in a position above the end of the flexible conductor casing string. The free end of the hose is connected to a mud pump 158 which will draw drilling mud from the mud tank 160 and force it down the hose to drive the drill turbine.
The mud hose may be made in sections which are added to the string as the drill progresses deeper into the earth. As illustrated, the sections 162 may be stored aboard in a hold of the vessel from which they are lifted out by a crane 164 to be added to the mud hose string as needed. A power-driven winch 166 mounted on the deck is detachably secured by cables 168 to the mud hose before it passes over the pulley 156 so that the free end of the mud hose may be drawn up slack and disconnected from the mud pump when a section is to be added to the string. The winch 166 may also be used to place enough tension on the mud hose string to prevent an excess amount of it from following the drilling mechanism into the hole.
The head member 150 has a connection for a mud line 170 through which the mud circulated upwardly from the drilling mechanism will pass from the flexible conductor casing to a shale shaker and screen 172 and thence into the mud tank. The return mud may, of course, be treated, inspected and analyzed in conformance with the usual field practice. It will be appreciated that if an electric drill is used the drilling mechanism will be supported in the derrick by a constant feed apparatus in a manner analogous to that explained above, and the electrical conductors will be passed through the head members 150 through slidable fluid-tight connections. Mud will be circulated down to the drill and back through the flexible conductor casing and thence to the mud treating apparatus.
The upper end of the flexible conductor casing string may be supported on the platform 20. The flexibility and buoyancy of the string will permit some motion of the vessel relative to the fixed wellhead equipment without placing undue strain on the parts. Alternatively the casing may be supported in the derrick by lines attached to the drum 28 which is automatically controlled to let off and take up line in accordance with the vertical motion of the vessel to prevent it from being placed under stress due to the latter cause.
With the drilling apparatus thus in place and connected to the sources of power aboard the vessel, a hole is drilled into the subterranean formations below the end of the rigid conductor casing string 38 of a diameter large enough to receive a string of surface casing 174. The length of the surface casing string will depend on the nature of the earth formations to which it is to be secured, on'the depth of the well it is desired to drill, and on the pressures likely to be encountered as drilling progresses. This string will, for example, extend 500 feet into the earth. When the hole has reached the desired depth, the drilling mechanism is withdrawn and a string of surface casing is made up aboard the drilling vessel and lowered through the flexible cond-uctor casing string which will guide it through the well head control equipment and thence into the rigid conductor casing string 33. It will be appreciated that the surface casing string will be made up from sections in the usual manner and will he progressively lowered through the conductor casing. The upper end of the surface casing string is hung by casing hangers in the rigid conductor casing string so that the upper end of it is adjacent the bottom portion of the wellhead control assembly. Cementing tubing is then run to the bottom of the surface casing string, which is cemented to the earth formations in a manner well known to the art. The cement slurry is placed under enough pressure so that it will be forced into the annular space between the surface casing string and the rigid conductor casing string to a point adjacent the bottom of the base 36. The wellhead assembly will thus be rigidly secured to the surface casing string and thus held in place in its position at the bottom of the water.
The pontoons 32 and 34 may now be detached from the base 36 and recovered. This is accomplished by decreasing the Ibuoyancy of the pontoons to place slack in the chains 82 and 88. The pins 90 and 92 are then vwithdrawn from the clevis and eye combinations so that the pontoons will be released from their attachment. Water may now be displaced from the pontoons =by compressed air and the pontoons floated to the surface where they may be recovered and cleared from the apparatus. It will be appreciated :that under some conditions the pontoons may be released from the base prior to the time the surface casing is set and cemented in place.
The drilling mechanism is now again lowered through the flexible conductor casing string and guided through the wellhead control equipment and the string of surface casing and into contact with the subterranean formations. It is then placed into operation to drill the well. The blowout preventer 62 will assist in maintaining control of the well should conditions require it. As noted previously, the blowout preventer is connected by lies 64 and 66 to appropriate valves aboard the vessel by which its action may be controlled. The blowout preventer is preferably of the well-known ty-pe which will close aro-und the drill tubing and seal the opening of the well. When a flexible steel-reinforced rubber hose is used for drill tubing, it may be desirable to embed spaced-apart sections of a rigid conduit in the inner wall of the flexible tubing so that the blowout preventer may close on the tubing without crushing it. Additionally a complete shutoff blowout preventer may be connected in axial alignment with the blowout preventer 62 to completely close the opening of the well when the drill tubing is withdrawn from the apparatus.
The well is drilled to the desired depth and completed in accordance with `the usual practice. The opening of the well may now be closed by lowering a mass of cement slurry 176 on `a wire line178 to rest in the conical chamber 46 of element 40. The cement slurry may be contained in a plastic sack 180, FIGURE 6, inside of a ilexible metal petal basket 182 formed of interleaved spring metal segments, a device known to the art. The basket will be collapsed about the sack of cement slurry as it is lowered through the flexible conductor casing string and the blowout preventer, and the petals will be expanded when the basket is located in the conical chamber 46 to confine the mass of slurry in this position. The cement slurry will be placed under sutiicient pressure to cause it to conform to the shape of the chamber so that when it is set a fluidtight seal is made.
With the well thus sealed the flexible conductor casing string and the attached blowout preventer may be disconnected frorn the wellhead control assembly. This is accomplished by placing the upper end of the flexible conductor casing string in the rotary table 22 and rotating it to unscrew the connection 48-50 at the top of the element 40. All of the principal equipment except the element 40 and the base 36 and the connections between them may now be recovered. The control lines 138 and 140 remain attached to the side take oil valve so that this valve can be actuated to Control `the flow of well fluids through the pipe line 134. Hence the well is completely sealed at the bottom of the water and, except for the control lines, and in some instances the pipe line, no apparatus extends su-bstantially above the bottom to be damaged by water forces or solid objects impinging against them.
When the cement plug was set in the element 40 the wire line 178 on which it was lowered has attached to it at spaced intervals along its length guide members 184. These guide members are proportioned with a circumferential portion of slightly less diameter than the internal diameter lof the flexible conductor casing and are secured to the wire line so that they will extend radially from it. When the flexible conductor casing string is detached from the wellhead assembly, the wire line 178 with the attached guides remains secured to the cement plug 176, and the casing is slipped upwardly over the guides. With the casing removed, the upper end of the wire line is buoyed at the surface of -the water so that it may be recovered.
Should it become necessary to gain entrance to the well for cleaning or other purposes, the wire line 17S and the attached guide members 184 serves as a means for guiding the flexible conductor casing string back to the wellhead. For reconnecting purposes a special guidefitting 186 is clamped to the lower end of the flexible conductor casin-g string. This guide tting has a circumferential skirt portion 188 extending downwardly from it and proportioned to slip over the flange 54 and seat upon the conically shaped outer surface 42 of the element 40. The fitting has an inner cylindrical extension 190 upon the outer surface of which screw threads are formed to mate with and be received by the screw threads 48 of the element 40. The wire line and guide members will thus guide the lower end of the flexible conductor casing string to the submerged fixed wellhead and with the assistance of the depending skirt portion 188 it will be brought into axial alignment with the element 40. The upper end of the exible conductor casing string is then rotated to enga-ge the screw threads to connect the lower end of it to the well head assembly. When the connection has been made the wire line 178 is severed where it enters the cement plug and the plug is drilled out to open the well so that the appropriate reworking equipment can be guided down through the reattached ilexible conductor casing string and into the well. When the reworking of the well has been completed, the cement plug 176 again is established in the chamber `46 and the flexible conductor casing string is removed in the manner explained hereinbefore.
As will now be appreciated, the preceding discussion has pertained to a variety of techniques for carryinng out operations such as ydrilling and working in a well in a formation underlying a body of water. The operations are unique in that they may be performed without the use of divers. Further, they do not depend on holding devices maintained hydraulically or pneumatically from a drilling or work-over vessel.
In summary the basic aspects of these techniques may be restated as follows: A oating vessel such as the vessel is located over a well site. As the term well is here used, it will be understood that it contemplates a well site as well as a previously initiated well. An assembly such as the well head control assembly 30 is then positioned on an underwater bottom. This assembly includes an axial opening extending therethrough which communicates with the upper end of the well. In order to facilitate the disconnecting and connecting of a conductor, suchas the riser 72 with an assembly such as the assembly 30 guide means 178 may be provided. This guide means, once installed, is operable continuously between the floating vessel 10 and the assembly 30, i.e., as the conductor 72 is lowered from the vessel 10, it is continuously guided by the guide means 178. As the sectional conductor 72 is lowered, additional sections are added so that it is axially extended while its lower end 52 is being .lowered and guided by the guide means 178. This axial extension of the conductor 72 continues until the'conductor 72 extends from the assembly 30 to the `vicinity of the vessel 10. Through the utilization of threaded female connection 48 on the assembly 30 and threaded male connection 50 on the lower end of the conductor 72, the conductor lower end 52 is releasably connected to the assembly to axially immobilize the lower end 52 of the conductor in fixed, Le., non-telescoping, relation relative to the assembly 30. The conductor 72 is thus connected in communication with the central opening in the assembly 30 to form a continuous conduit between the well and the vessel 10. This connection is releasable from the vessel, and by means of gasket S8, effects sealing between the conductor 72 and assembly.
Where the conductor has been thus guided and connected and drilling is to resume, `drilling equipment such as the mechanism 148 may be moved to and from the well through the `Conductor 72. Drilling fluid such as drilling mud may ow downwardly through the drilling mechanism 148 and return to the vessel through the annular space between the drilling mechanism 148 and the conductor 72 or a reverse circulation pattern may be employed.
By virtue of the threaded nature of the interconnection between the lower end of the conductor 72 and the assembly 30, this connection is mechanically maintained independent of the vessel, i.e., an hydraulic or pneumatic holding flow for the connection is not required. This mechanical or threaded connection is releasably maintained until it is desired to break the connection between the conductor and the assembly 30 from the vessel 10. This connection breaking is accomplished by rotating the conductor 72 from the vessel to -free the threaded male fitting 50 from the threaded female fitting 48. Where it is desired to close off the passage or opening in the assembly 30 which communicates with the well, the closing member of the aforesaid complete shut off blowout preventer may be selectively positioned so as to close the central opening of the assembly 30 or the cement plug 176 may be selectively positioned within portion 46 of the opening in assembly 30.
FIGURE 8 illustrates another embodiment of this invention. In this modification, the drilling vessel has an opening 200 placed through the bottom portion of the hull, and affixed to its periphery in a water-tight manner is the end of a vertical open cylinder 202. The cylinder is open to the water at the bottom and extends upwardly into the hull above the water line. A remobable platform 204 is placed across the top of the cylinder and above the surface of the water in it. An opening 206 is formed through the deck of the ship in alignment with the cylinder 202, and this opening also is covered with a removable platform 208.
A crane or derrick 210 is mounted on the deck of the vessel in a position to hoist equipment into and out of the water through the aligned openings in the deck and hull of the vessel and is connected to an automatically controlled hoisting apparatus 212 constructed to let off or take up the lifting cables to compensate for the vertical movement of the ship and the increasing depth of the drill bit when a drilling operation is in progress. This vessel contains the usual apparatus normally used in a rotary drilling operation.
The wellhead equipment in this modilication of the invention is more clearly depicted in FIGURES 9 and 10. A lbase 214 is fabricated of metal members and is permanently secured upon cylindrical pontoons 216 and 218. The pontoons are connected together Iby conduits 220 and are attached to sources of pressurized air and water aboard the drilling vessel by exible hose 222 and 224, so that their buoyancy may be controlled from the vessel. A string of rigid conductor casing 226 is secured to the center of the base in a unitary manner so that its lower end extends below it.
Wellhead control equipment is secured to the top surface of the base and to the upper end of the string of rigid conductor casing. This equipment comprises an element 228 which has a portion 230 of its lower outer surface of conical configuration with the smaller diameter disposed upwardly. A projection 232 extends upwardly from the lower portion, and this also has a generally conical outer configuration with the smaller diameter disposed upwardly. There is an axially disposed opening 234 through the element, in alignment with and having an internal diameter comparable to the conductor casing. A portion of the opening is expanded into a conical chamber 236 which also has its smaller diameter disposed upwardly. Axially spaced circumferential grooves 238 and 240 are formed in the exterior surface of the projection. These grooves are proportioned to engage parts of a clamping device 242 which is used to detaehably secure other portions of the apparatus to the wellhead.
The clamp is made with two stages 244 and 246, one superimposed axially on the other. The clamp body has an axial opening 248 through it of sullicient internal diameter to receive within it the projection 232. Each stage has four similar power cylinders 250 disposed in a plane and operatively mounted within the body ofthe clamp to each slidably move a corresponding connecting yrod 252 in a direction radial to the longitudinal axis of the opening 248. Each connecting rod is attached to a ram 254, and hence the rams will be moved radially inwardly and outwardly toward and away from the projection 232. The rams are formed as quadrants of a disc in which the radially inwardly portion has been removed to form a circular edge 256 of approximately the same diameter as the base of the grooves 238 and 240. When the rams are brought together their complementary edges will approach each other closely, and their radially inwardly portions will seat within the grooves and closely approach the base. A ring of packing material 258 of a resilient substance such as rubber is placed on the bottom of the grooves so that the rams will seat in the groove with a fluid-tight connection. Resilient packing material 260 is placed also on the radial edges of the rams and within the body of the rams as at 262, so that when the rams are forced together the packing material will form a lluid-tight seal both between the ram quadrants and between the rams and the adjacent interior surfaces 264 of the body of the clamp. Thus, when the rams are forced inwardly to engage the grooves a fluid-tight seal is formed which will prevent fluids from escaping between the projection 232 and the clamp mechanism. The power cylinders of the clamp are manifolded together and connected by lines 266 and 268 to the drilling vessel so that they may be operated simultaneously to attach or detach the clamp and the element 228.
Extending from the bottom of the clamp housing is a depending skirt portion 270 which terminates in a flared portion 272 in the form of an inverted funnel. The skirt has a lower interior circumferential surface 274 of a conical configuration complementary to the conical surface 230 of the element 228. The skirt is constructed to engage with and seat on the conical surface 230 to assist in bracing the clamp structure on the wellhead and in centralizing the clamp in axial alignment with the projection 232. It also positions the clamp so that the appropriate rams 254 are in alignment with the corresponding grooves 238 and 240 to enable the clamp to be engaged with and disengaged from the element 228.
A blowout preventer 276 is secured to the top portion of the clamp body and in axial alignment with it, and to the top of the blowout preventer is secured the end of a flexible conductor casing string 278. The blowout preventer is connected by lines 280 and 282 to the drilling vessel for operation therefrom.
A valve-controlled side take off conduit 284 is provided in the wellhead control equipment in communication with the upper portion of the rigid conductor casing string 226. It is connected to a remotely controllable valve 286 which in turn is connected to a conduit 288 to which the pipe line 290 is attached. The tlexible control lines 292 and 294 for operating the valve are reeled around an appropriate drum aboard the drilling vessel, and the end of the flexible pipe line is buoyed to the surface so that subsequently it may be retrieved and connected to separating equipment and tanks aboard a vessel or to a land installation.
The wellhead control equipment is assembled -at the surface of the water and floated on its two pontoons to a position above the well site. The various control lines are fastened to the appropriate units of the wellhead equipment, and they are arranged aboard the vessel so that they may be paid out as the wellhead assembly is lowered through the water. Prior to lowering, the blowout preventer together with the lower end of the flexible conductor casing string is attached to the element 228 through the -action of clamp 242. The -upper end of the flexible conductor casing string is passed upwardly through the opening 200 in the hull of the vessel and extends upwardly through an opening in the platform 204.
The wellhead control assembly is now lowered through the water by controlling the buoyancy of the pontoons from aboard the vessel through the lines 222 and 224. As the wellhead assembly sinks, additional sections are added to the flexible conductor casing string 278 so that the upper end of it remains within the hull of the vessel. Buoyant elements 296 are positioned along the length of the ilexible conductor casing string as it is made up. These buoyant elements may, as mentioned heretofore, be made of a relatively rigid cellular material, such as plastic foam. The buoyant elements may be substantially toroidal in form and be made in sections to be put together circumferentially around the flexible conductor casing string. They are then secured together and to the casing so that they will remain in place as they become submerged in the water and distribute their buoyant effect along the length of the casing string. In the instant modification of the invention it is preferable that the conductor casing string be given a positive buoyancy for a purpose to be described hereinafter.
The control lines to the clamping device 242, and the lines to the blowout preventer, may be secured to the side of the flexible conductor casing string as it is made up, and are wound on appropriate drums 298 and 300 respectively aboard the vessel. Appropriate valves are placed in the control lines so that the submerged apparatus can be operated from aboard the vessel.
The wellhead control assembly is lowered until the bottom of the rigid conductor casing string contacts firm submarine earth formations, after which the rigid conductor casing string is jetted in until the pontoons 216 and 218 rest on the earth formations at the bottom of the water. In silty or muddy bottoms the pontoons may be permitted to sink into the bottom until the base 214 is substantially even with the surface of the earth formations at the bottom of the water. The penetration of the pontoons into the bottom may, of course, be controlled by regulating their buoyancy.
As the wellhead control assembly is landed, a length of rigid casing 302 is added to the topmost portion of the flexible conductor casing string in a position to extend through the opening in a platform 204 and for some distance above and below the platform as illustrated in FIGURE 8. A gimbal mounting 304 is positioned on the platform and cireumferentially surrounding the section of rigid conductor casing. This section of casing fits slidably within the gimbal mounting so that it may move longitudinally relative thereto as the ship is displaced vertically by the action of the water. Roller bearings 306 may be placed in the radially inwardly face of the gimbal mount so that the casing section may slide through it with minimum friction. The positive buoyancy of the flexible conductor casing will assist in retaining the rigid section 302 within the gimbal mounting, and the top of the flexible conductor casing string may be additionally supported from the derrick by an automatically operated device to compensate for vertical movement of the vessel, analogous to that discussed with reference to FIG- URE l. A flange 308 is placed on the topmost portion of the rigid section to assist in preventing it from disengaging with the gimbal mount. This arrangement permits the drilling vessel to move with the water with the minimum displacement of the upper end of the flexible conductor casing string. With the apparatus thus assembled, the rigid conductor casing string is cemented to the earth formations it penetrates.
In this modification of the invention, drilling is accomplished by rotating a string of drill tubing 310 by a rotary table 312 mounted on the platform 208. The string is made up in the derrick from the deck of the vessel in a manner analogous to that commonly used in oil field practice and inserted into the upper end of the flexible conductor casing string, which guides it down to the submerged wellhead control equipment. The drill string is extended downwardly until the bit 314 is in contact with the submerged earth formations. Drilling mud is pumped down the drill tubing from the mud tank 316 through a swivel 318 and returns through the flexible conductor casing string, from which it flows through a connection 320 in the drilling head assembly 322. The mud is reconditioned and returned to the mud tank for recirculation.
A bore hole is drilled below the end of the conductor casing string to accept a predetermined length of surface casing 324 which is inserted into the bore hole and cemented in place and to the conductor casing string, in a manner described heretofore, to anchor the wellhead control equipment to the well.
When the well has been drilled to the desired depth, a cement plug is set in the conical chamber 236 of the element 228. The cement plug is let down into the chamber on a wire line which has guide elements for the flexible conductor casing string attached to it in the manner described heretofore.
When the cement plug is set, the clamp 242 is released from its engagement with the element 228 by remote operation from the floating drilling vessel. The flexible conductor casing string, together with the blowout preventer and clamp attached to the end of it, is withdrawn from the water and onto the drilling vessel. The air and water lines to the pontoons may now be severed at the wellhead and reeled aboard the vessel.
As described heretofore the side take off valve 286 is operated through the lines 292 and 294 to control the flow of fluids from the producing well. It will be appreciated that when the vessel leaves the drilling site these control lines will be disconnected from the vessel and supported at the surface of the water by a buoy 326 so that they may subsequently be retrieved and connected to a suitable power source to again control the valve.
When it is desired to reopen the well for reworking or other purposes, the clamp 242 is attached to the lower end of the flexible conductor casing string which is guided down to the wellhead on the wire line attached to the element 228 in the manner described heretofore with relation to FIGURES and 6. As has been noted previously, projection 232 is of a generally conical configuration with the smaller diameter positioned uppermost. Thus as the depending skirt 270 of the clamp body approaches the fixed wellhead equipment it will be guided over the upper end of the projection, assisted by the flared portion 272, and thence proceed downwardly along its conical outer surface, guiding the clamp body into a position surrounding and in axial alignment with the projection. When the interior conical surface 274 of the depending skirt portion seats on the complementary conical surface 230 of the element 228, the clamp will be positioned so that the rams 254 are in radial alignment with -the grooves 238 and 240. The clamp is then actuated to close the rams onto the projection 232 to secure the lower end of the flexible conductor casing string to the fixed wellhead equipment.
An alternative means for reconnecting the flexible conductor casing to 'the submerged wellhead apparatus is illustrated in FIGURES l1 and 12. In this modification the mass of cement slurry 176 which is used t-o occlude the opening of the well at the element 228 has embedded in it a socket 328 of drillable tubular material such as an appropriate synthetic resin, or soft metal. A centralizer 330 of drillable material is attached to the upper portion of the socket in a position to extend above the mass of cement slurry. The socket and centralizer are incorporated in the assemblage prior to 'the time the basket of slurry is lowered to the wellhead apparatus. The centralizer element is made with an outside diameter which will permit it to slide through the flexible conductor casing string and associated equipment and fit snugly within the opening 234 of the element 228. It is designed to hold the open end of the socket 328 centralized within and in axial alignment with the opening 234. The upper surface of the centralizer element and socket are formed with a conical configuration 331 to assist in guiding apparatus into the socket. When the cement is positioned in the conical chamber 236 and is set, the lsocket will be fixed rigidly in its axially aligned position.
The wire line 332 by which the basket of cement slurry was lowered into the chamber 236 has guide members 334 secured along its length in a manner similiar to that of the guide members 184 described heretofore. However, the guide members 334 have an external diameter which will permit a string of pipe or tubing 336 to be slid over them. The wire line and guides are employed to guide the lower end of the string to the submerged wellhead and into the socket 328. The inside diameter of the socket is large enough to receive freely the end of the string 336. Flexible packing elements 338 and 340 are aflixed to and positioned circumferentially around the end of the string where it engages the inner wall of the socket to act as centralizers to hold the lower end of the string in axial alignment with the opening 234 and thus with the element 228.
The string 336 now forms a means connecting the submerged wellhead equipment and the floating drilling plat.- form and can be used as a guide while lowering the end of the flexible conductor casing and its attached clamp to the submerged wellhead equipment for reattachment thereto. The string of pipe or tubing provides a more rigid guide means than the wire line 332 and hence will assist in guiding the lower end of the flexible conductor casing and its attached equipment more positively into axial alignment with the submerged element 228, especially when rough water or strong ocean currents are present at the drill site. Obviously guide elements similar to the elements 184 described heretofore may be attached to the string 336 at intervals along its length, in a manner similar to that described in relation to FIGURES 5 and 6, for guiding the flexible conductor casing string to the submerged wellhead. However, if the apparatus of the present modification is employed, these guide means may be dispensed with by using a blowout preventer, such as the blowout preventer 276 described hereinbefore, as part of the assembly attached to the lower end of the flexible conductor casing string when it is lowered for reattachment to the submerged wellhead.
In accordance with this latter procedure the blowout preventer 276 is closed lightly upon the string 336 when the flexible conductor casing is to be lowered for reattachment to the submerged wellhead, in a manner to permit the blowout preventer and the equipment connected to it to slide downwardly along the string without permitting appreciable lateral motion of the parts. Thus the string will guide the clamp 242 to the submerged element 228 and substantially in axial alignment with the latter. The depending skirt portion 270 will perform the function as explained hereinbefore of centering the clamp over the projection 232 and in radial alignment with the circumferential grooves 238 and 240, so that the clamp rams can 1 5 be closed to attach the flexible conductor casing string to the submerged wellhead.
The modification of apparatus exemplified in FIG- URES ll and l2 leads itself to a further alternative means for reattaching the flexible conductor casing string to the submerged Wellhead equipment. In this alternative, the blowout preventer 276 is again included in the apparatus attached to the lower end of the fiexible conductor casing string. The blowout preventer is closed tightly upon the string 336 and adjacent its lower end prior to the time the string is lowered along the wire line guide. Enough of the lower end of the string 336 is left projecting below and beyond the clamp body so that the lower end of the string may be received within a socket 328 without interference from the equipment attached above it. The lower end of the fiexible conductor casing string together with its associated equipment, is lowered together with the string 336, and the wire line guide means will direct the end of the string into engagement with the socket. When this engagement has been accomplished, the blowout preventer 276 is opened by remote control from the floating drilling platform a sufficient amount to permit the lower end of the flexible conductor casing string and its associated equipment to slide down the remaining length of the string until the clamp device 24S is positioned to engage and be affixed to the submerged element 228.
As has been explained hereinbefore, after the lower end of a flexible conductor casing string has been reattached to the submerged wellhead equipment the wire line, which was used to lower the basket assembly of cement slurry into place to occlude the opening of the well and which subsequently functioned as a guide means for reattaching the flexible conductor casing string to the submerged wellhead equipment, is severed and the cement plug is drilled out to reopen the well.
It is apparent from the above description of the several exemplary embodiments of the apparatus employed in the method of this invention that it achieves the objects set forth at the beginning of the specification. It is obvious that other modifications than those illustrated may be made employing the inventive concept without departing from it; therefore it is desired that this invention not be limited by the specific exemplary embodiments illustrated herein, but that it include all equivalents within the scope of the appended claims.
I claim:
1. A method for carrying out operations such as drilling and working in a well in a formation underlying a body of water, which operations may be performed without the use of divers, said method comprising locating a fioating vessel over the site of a well;
positioning an assembly on an underwater bottom including an opening therethrough communicating at one end with the upper end of the well;
providing guide means operable continuously between the floating vessel and said assembly;
lowering conductor means from said vessel while continuously guiding said conductor means with said guide means;
continuing the lowering of said conductor means while it is being guided so that said conductor means extends from said assembly to the vicinity of said vessel;
releasably connecting a lower portion of said conductor means to the assembly to axially immobilize said lower portion of said conductor means in fixed relation relative to said assembly and in communication with the opening in the assembly to provide conductor means extending substantially between the well and the vessel with the connection between said conductor means and said assembly being selectively releasable from said vessel and with said conductor means defining equipment guiding means for guiding equipment from said vessel into said well; and
prior to the completion of said well guiding equipment 16 to the well through said conductor means, with said conductor means guiding said equipment continuously between said vessel and said well.
2. A method for carrying out operations such as drilling and working in a well in a formation underlying a body of water, which operations may be performed without the use of divers, said method comprising locating a floating vessel over said well;
positioning an assembly on an underwater bottom including an opening therethrough communicating at one end with the upper end of the well;
providing guide means operable continuously between the oating vessel and said assembly; lowering a conductor from said vessel while said guide means is disposed internally of said conductor to continuously guide said conductor toward said assembly;
axially extending said conductor while it is being lowered and guided so that said conductor extends from said assembly to the vicinity of said vessel;
releasably connecting the lower end of said conductor to the assembly to axially immobilize said lower end of said conductor in fixed relation relative to said assembly and in communication with the opening in the assembly to form a continuous conduit between the well and the vessel, with said connection being releasable from said vessel and effecting sealed and fixed communicating relation between said conductor and said assembly;
moving drill string equipment to and from the well through the conductor;
flowing drilling fluid through a space between said conductor and said drill string equipment;
mechanically, and independent of said vessel, releasably maintaining said connection between said conductor and said assembly; and
maintaining within said assembly on said underwater bottom a controllable portion of said opening which may be selectively closed from said vessel.
3. A method for carrying out operations such as drilling and working in a well in a formation underlying a body of water, which operations may be performed without the use of divers, said method comprising locating a floating vessel over the site of a well;
positioning an assembly on an underwater bottom including an opening therethrough communicating at one end with the upper end of the well, and with first casing means projecting downwardly from said assembly and disposed within an upper portion of said well;
lowering conductor means from said vessel;
continuing the lowering of said conductor means so that said conductor means extends from said assembly to the vicinity of said vessel;
releasably connecting a lower portion of said conductor means to the assembly to axially immobilize said lower portion of said conductor means in fixed relation relative to said assembly and in communication with the opening in the assembly to form conductor means extending substantially between the well and the vessel, with the connection between said conductor means and said assembly being selectively releasable from said vessel;
prior to the completion of said well, lowering second casing means through said conductor means, with said conductor means guiding said second casing means continuously between said vessel and said well;
prior to the completion of said well, continuing the lowering and guiding of said second casing means until said second casing means is at least partially received.l within said well; and
prior to the completion of said well, interconnecting said first and said second casing means.
4. A method for carrying out operations such as drilling and working in a well in a formation underlying a body of 1 7 water, which operations may be performed without the use of divers, said method comprising locating a floating vessel over the site of a well;
positioning an assembly on an underwater bottom including an opening therethrough communicating at one end with the upper end of the well, and with iirst 'casing means projecting downwardly from said assembly and disposed within an upper portion of said well;
providing guide means operable continuously between the floating vessel and said assembly;
lowering conductor means from said vessel while continuously guiding said conductor means with said guide means;
continuing the lowering of said conductor means while it is being guided so that said conductor means extends from said assembly to Ithe vicinity of said vessel;
releasably connecting a lower portion of said conductor means to the assembly to axially immobilize said lower portion of said conductor means in fixed relation relative to said assembly and in communication with the opening in the assembly to provide condructor means extending substantially between the well and the vessel, with the connection between said conductor means and said assembly being selectively releasable and reconnectable from said vessel, and with said conductor means defining equipment guiding means for guiding equipment from said vessel into said well;
prior to the completion of said well, guiding dri-lling equipment to the well through said conductor means, with said conductor means guiding said drilling equipment continuously between said vessel and said well;
prior to the completion of said well, owing drilling iluid through a space between said conductor means and said drilling equipment while operating said drilling equipment in said well;
prior to the completion of said well, raising said drilling equipment through said conductor means to said vessel and removing said drilling equipment from said conductor means;
prior to the completion of said well, lowering second casing means through said conductor means, with said conductor means guiding said second casing means continuously between said vessel and said well;
prior to the completion of said well, continuing the lowering and guiding of said second casing means until said second casing means is at least partially received within said well; and
prior to the completion of said well, interconnecting said first and said second casing means.
5. A method for carrying out operations such as drilling and working in a well in a formation underlying a body of Iwater, which operations may be performed without the fuse of divers, said method comprising locating a `fio-ating vessel over the site of a well;
positioning an assembly on an underwater bottom including an opening therethrough communicating at one end winh an upper end of a well beneath said site;
providing guide means operable continuously between the floating vessel and said assembly;
lowering conductor means from said vessel while said guide means is disposed in guiding relation relative rto said conductor means to continuously guide said conductor means toward said assembly;
axially extending said conductor means while it is being lowered and guided so that said conductor means extends from said assemlbly tothe vicinity of said vessel;
releasable connecting the lower end of said conductor means to the assembly to axially immobilize said lower end of said conductor means in fixed relation relative to said assembly and in communication with the opening in the assembly to form a continuous conduit between the well and the vessel, with the connection between said conductor means and said assembly being releasable from said vessel and effecting sealed and iixed communicating relation between said conductor means and said assembly;
prior to the completion of said well, moving drill string equipment to 'and from the well through the conductor means;
prior to the completion of said well, flowing drilling fluid through a space between said conductor means and said drill string equipment; and I maintaining within said assembly on said underwater bottom a controllable p'ortion of said opening which may be selectively closed from said vessel.
References Cited UNITED STATES PATENTS l0/1957 Bauer et al. 175-7 10/ 1961 Kofahl 175-7 1/1862 Rhodes 175-7 X 4/1965 (Rand 175-7 11/ 1955 McNeill 175--7 CHARLES E. OCONNELLY, Primary Examiner.
RICHARD E. FAVREAU, Assistant Examiner.
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4234047A (en) * 1977-10-14 1980-11-18 Texaco Inc. Disconnectable riser for deep water operation
US4417830A (en) * 1980-02-11 1983-11-29 Constructors John Brown Limited Connector assembly
US4901803A (en) * 1987-06-26 1990-02-20 Institut Francais Du Petrole Method and equipment for performing drilling operations and servicing in an underwater well from a floating surface installation
US5146990A (en) * 1991-04-30 1992-09-15 Shell Offshore Inc. Anchoring structure for marine riser assembly
US20120152560A1 (en) * 2010-06-15 2012-06-21 O'malley Matthew Carl System and method for channeling fluids underwater to the surface
US20150107845A1 (en) * 2011-09-16 2015-04-23 Woodside Energy Technologies Pty Ltd. Redeployable subsea manifold-riser system
US20180141622A1 (en) * 2015-07-06 2018-05-24 Jianhui Zhou Universal offshore platform, and buoyancy regulation method and stable power generation method thereof
NO20191108A1 (en) * 2019-09-13 2021-01-19 Subseadesign As A tether line

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USRE24083E (en) * 1955-11-01 moneill
US2808229A (en) * 1954-11-12 1957-10-01 Shell Oil Co Off-shore drilling
US3004612A (en) * 1956-11-05 1961-10-17 Richfield Oil Corp Submerged elevated well head structure
US3017934A (en) * 1955-09-30 1962-01-23 Shell Oil Co Casing support
US3177954A (en) * 1956-09-17 1965-04-13 William W Rand Subaqueous drilling apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE24083E (en) * 1955-11-01 moneill
US2808229A (en) * 1954-11-12 1957-10-01 Shell Oil Co Off-shore drilling
US3017934A (en) * 1955-09-30 1962-01-23 Shell Oil Co Casing support
US3177954A (en) * 1956-09-17 1965-04-13 William W Rand Subaqueous drilling apparatus
US3004612A (en) * 1956-11-05 1961-10-17 Richfield Oil Corp Submerged elevated well head structure

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4234047A (en) * 1977-10-14 1980-11-18 Texaco Inc. Disconnectable riser for deep water operation
US4417830A (en) * 1980-02-11 1983-11-29 Constructors John Brown Limited Connector assembly
US4901803A (en) * 1987-06-26 1990-02-20 Institut Francais Du Petrole Method and equipment for performing drilling operations and servicing in an underwater well from a floating surface installation
US5146990A (en) * 1991-04-30 1992-09-15 Shell Offshore Inc. Anchoring structure for marine riser assembly
US9605515B2 (en) * 2010-06-15 2017-03-28 Matthew Carl O'Malley Fluid collection reservoir and anti-spill mechanism
US8833459B2 (en) * 2010-06-15 2014-09-16 Matthew Carl O'Malley System and method for channeling fluids underwater to the surface
US20160069164A1 (en) * 2010-06-15 2016-03-10 Matthew Carl O'Malley Fluid collection reservoir and anti-spill mechanism
US20120152560A1 (en) * 2010-06-15 2012-06-21 O'malley Matthew Carl System and method for channeling fluids underwater to the surface
US20150107845A1 (en) * 2011-09-16 2015-04-23 Woodside Energy Technologies Pty Ltd. Redeployable subsea manifold-riser system
US9316066B2 (en) * 2011-09-16 2016-04-19 Woodside Energy Technologies Pty Ltd. Redeployable subsea manifold-riser system
US20180141622A1 (en) * 2015-07-06 2018-05-24 Jianhui Zhou Universal offshore platform, and buoyancy regulation method and stable power generation method thereof
US10442506B2 (en) * 2015-07-06 2019-10-15 Quanzhou Dingwei Construction Technology Co., Ltd Universal offshore platform, and buoyancy regulation method and stable power generation method thereof
NO20191108A1 (en) * 2019-09-13 2021-01-19 Subseadesign As A tether line
NO347287B1 (en) * 2019-09-13 2023-08-21 Subseadesign As A thether line for use in wellhead load relief applications for subsea wells

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