US3385735A - Method for cleaning hydraulic systems - Google Patents
Method for cleaning hydraulic systems Download PDFInfo
- Publication number
- US3385735A US3385735A US237976A US23797662A US3385735A US 3385735 A US3385735 A US 3385735A US 237976 A US237976 A US 237976A US 23797662 A US23797662 A US 23797662A US 3385735 A US3385735 A US 3385735A
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- United States
- Prior art keywords
- valve
- hydraulic system
- cleaning
- solution
- cleaning solution
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- Expired - Lifetime
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- 238000004140 cleaning Methods 0.000 title claims description 49
- 238000000034 method Methods 0.000 title claims description 33
- 239000000243 solution Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 239000002253 acid Substances 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000005238 degreasing Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 15
- 239000002245 particle Substances 0.000 description 8
- 238000011010 flushing procedure Methods 0.000 description 7
- 239000000271 synthetic detergent Substances 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 239000012459 cleaning agent Substances 0.000 description 5
- 239000013505 freshwater Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- KIEOKOFEPABQKJ-UHFFFAOYSA-N sodium dichromate Chemical compound [Na+].[Na+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KIEOKOFEPABQKJ-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910000570 Cupronickel Inorganic materials 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 238000009491 slugging Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000001488 sodium phosphate Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical class [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- HRNGDAQBEIFYGL-UHFFFAOYSA-N 3,4-dihydroxy-4-tetradeca-3,6-dienoyloxybutanoic acid Chemical compound CCCCCCCC=CCC=CCC(=O)OC(O)C(O)CC(O)=O HRNGDAQBEIFYGL-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- XKLMZUWKNUAPSZ-UHFFFAOYSA-N N-(2,6-dimethylphenyl)-2-{4-[2-hydroxy-3-(2-methoxyphenoxy)propyl]piperazin-1-yl}acetamide Chemical compound COC1=CC=CC=C1OCC(O)CN1CCN(CC(=O)NC=2C(=CC=CC=2C)C)CC1 XKLMZUWKNUAPSZ-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229920004890 Triton X-100 Polymers 0.000 description 1
- 239000013504 Triton X-100 Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical class [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- -1 amine salt Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 235000020680 filtered tap water Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 238000012354 overpressurization Methods 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000011182 sodium carbonates Nutrition 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 235000019351 sodium silicates Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D37/00—Processes of filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/005—Filling or draining of fluid systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/0318—Processes
- Y10T137/0402—Cleaning, repairing, or assembling
- Y10T137/0419—Fluid cleaning or flushing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/0318—Processes
- Y10T137/0402—Cleaning, repairing, or assembling
- Y10T137/0419—Fluid cleaning or flushing
- Y10T137/0424—Liquid cleaning or flushing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/4238—With cleaner, lubrication added to fluid or liquid sealing at valve interface
Definitions
- the present invention relates to a new and novel method for cleaning hydraulic Systems, and more particularly to a cleaning of hydraulic systems installed in ships, and more specifically the type of hydraulic system installed in modern day submarines.
- Material handling is also a problem because of the lack of space causing dirt to enter the components prior to installation. Also, since many workers in different trades are working concurrently near one another situations often arise where an end of a pipe may be left open such that other workers such as Welders, grinders or chippers may cause contaminating particles to enter the open end of the pipe.
- Some of the components of the system such as one way check Valves must be removed in order to permit the reverse tiushing procedures to be carried out and these relatively small components are rstly removed and replaced by suitable fixtures to permit the ushing procedures to be carried out.
- These small components Patented May 28, 1968 ICE may be effectively cleaned by ultrasonic cleaning in a wellknown manner.
- Flush blocks may be utilized for replacing control valves and ball Valves may also be removed since they tend to score if left in during water flushing and dirt becomes trapped behind the ball and seat assemblies.
- Another feature of the method of the present invention is the provision of a procedure for ensuring that the system is tight and will not leak at 11/2 times its normal working pressure and furthermore that the assembled system does not leak. It will be apparent to one skilled in the art that many forms of apparatus may be utilized for carrying out the invention, and in fact many separate components may be employed for this purpose. On the other hand, applicants have disclosed a first apparatus for circulating cleaning solution, water and air through the system while a second apparatus is disclosed for circulating an acid solution and water through the hydraulic system.
- Each of these apparatuses represents a compact rig arrangement which may for example be mounted on a portable vehicle or the like such that it can be readily transported to a suitable location for carrying out the method of the present invention.
- These apparatuses represent relatively compact and simple arrangements for eil'ciently carrying out the complex procedures of the method of the invention.
- An object of the present invention is to provide a new and novel method for cleaning hydraulic systems which is particularly useful in cleaning the hydraulic systems of ships such as submarines at the time of installation of the hydraulic system.
- Another object is the provision of a method for cleaning hydraulic systems which is adapted to effectively remove substantially all t-he dirt land foreign contaminants from a complex hydraulic system.
- a further object of the invention is to provide a method for cleaning hydraulic systems which is practically foolproof in operation and which is capable of being carried out by personnel who need not be highly technically trained.
- a still further object of the invention is to provide a method of cleaning hydraulic systems which ensures that the system is tight against leaks even at 11/2 times normal working pressure and further that .the assembled system does not leak.
- FIG. 1 illustrates in a diagrammatic manner a form of apparatus which may be utilized for circulating cleaning solution, water yand gas through the hydraulic system to be cleaned;
- FIG. 2 illustrates in a diagrammatic manner a form of apparatus which may be utilized in circulating an acid solution and water through a hydraulic System to be cleaned.
- the hydraulic system loop to be tlushed is indicated generally by the Ireference numeral 10 and includes the piping 11 which may be connected with various components such as a pump 12, it being understood that this loop may comprise many combinations of components which may occur in the hydraulic systems 'of ships or the like.
- Numerals 15 and 16 indicate generally the fittings which are adapted to be connected with suitable fittings of the flushing apparatus by means of flexible connecting lines indicated schematically by reference numerals 17 and 18 and which may for example preferably comprise soft copper tubing and the like.
- the flushing rig itself as mentioned previously may assume many varied forms and as illustrated in FIG. l, the dotted line 20 indicates that portion of the apparatus which might for example -be readily mounted upon a portable vehicle such as a small truck for facilitating transport to the desired location.
- a storage Itank indicated generally by reference numeral is adapted to store the cleaning solution, and a heating element 26 is provided at the lower portion of the tank for maintaining the cleaning solution at a desired elevated temperature.
- the tank is provided with an inlet indicated by reference numeral 28 and an outlet indicated by reference numeral 29".
- An outlet conduit 30 is connected between the outlet of the tank 25 and a control valve indicated generally by reference numeral 32 shown as being within dotted line 20.
- a selectively operable valve 35 Iis connected in conduit 30 and serves to control the flow of cleaning solution through the outlet conduit.
- a suitable pump 36 which may be of a high capacity type is also connected in the outlet conduit, la selectively operable valve 37 being provided for controlling the output tlow from the pump,
- a water supply conduit 40 is connected with outlet conduit 30 downstream of pump 36 and may be connected to any source of fresh water which may be available in the vicinity.
- a selectively operable valve 41 is provided in the water supply conduit 40 for controlling the flow of water into the outlet conduit 30 and a check valve 42 is positioned upstream of valve 41.
- a fitting indicated generally by reference numeral 43 indicates the position at which the outlet conduit 30 may be interrupted in order to enable the portion of the apparatus shown within line 20 to be movable if desired.
- a filter 45 is connected in the outlet conduit and may include a filter element adapted to filter out all solid particles larger than l0 microns, for example.
- a solenoid operated valve 47 is connected in the outlet conduit downstream of filter and controls the flow of liquid from the filter to the control valve 32, the control valve being a four-way type valve as indicated schematically to permit reversing direction of flow in the loop to ybe flushed.
- a check valve 48 is connected in the outlet conduit immediately downstream of the solenoid operated valve 47.
- a gas supply conduit 50 is adapted to be connected to any suitable gas Iunder pressure as for example air which in the present case may be at -any suitable high pressure.
- any suitable gas Iunder pressure as for example air which in the present case may be at -any suitable high pressure.
- a pressure of 80 p.s.i. is lbeing employed since this particular pressure is readily available, but it should be understood that the air could be preferably at a substantially higher pressure if such is available.
- a fitting 51 indicates where the gas supply conduit may be interrupted for permitting the portion 2t) of the apparatus to lbe separately movable as previously discussed.
- a manually operable valve 53 is connected in the gas supply conduit for controlling the iiow of gas therethrough.
- a gas filter 55 is connected in the ⁇ air supply conduit as is a gas heater 56 for heating the gas such as air to ⁇ an elevated temperature.
- a solenoid operated valve 58 is connected in the gas supply conduit, this valve as well as the previously mentioned solenoid operated valve 47 each being connected to a timer 59.
- the timer is of a conventional Itype to intermittently operate the two valves 47 and 58 at selectively timed intervals, the arrangement being such that one valve is open while the other is closed and vice versa.
- a second check valve 49 is connected in gas supply conduit 50 downstream of solenoid operated valve 58.
- a pair of intermediate conduits 60 and 61 are connected with fittings 62 and 63 respectively which are in turn adapted to be connected with flexible conduits 17 and 18 previously discussed.
- the control valve 32 is adapted to alternately connect intermediate conduits 60 and 61 either with tne outlet conduit 30 or with the return conduit 63.
- a pair of fittings 64 and 65 are shown in the return conduit to permit separation at these points if desired.
- a liquid strainer 66 is connected in the return conduit.
- This strainer may be a duplex strainer having a nylon bag therein of approximately 300 mesh.
- a selectively operable valve 70 is connected in the return conduit for controlling the flow of liquid back to the storage tank 25.
- a conduit 71 is adapted to discharge water from the system, a manually operable valve 72 being provided in this conduit for controlling the flow of water therethrough.
- a pump relief conduit 74 is connected between outlet conduit 36 upstream of valve 37 and the return conduit 63 downstream of valve 70.
- a relief valve 75 is connected in conduit 74 for providing a by-pass relief path for the discharge from pump 36 when solenoid valve 47 is closed during operation ofthe apparatus.
- FIG. 2 the apparatus for circulating an acid solution through a hydraulic system is illustrated, the dotted line indicating a portion of the system which may readily be incorporated in a transportable rig.
- An acid solution tank 81 is provided with an inlet 82 and an outlet 83, the outlet 83 being connected with an outlet conduit 85 which as indicated is adapted to be connected with the fitting 15 of the hydraulic system previously referred to.
- a pump 9i) is connected in the outlet conduit 85, and a selectively operable valve 91 is connected in the outlet conduit downstream of the pump for controlling the ow of acid solution through the outlet conduit.
- a pump relief conduit 87 is connected between the outlet conduit 85 upstream of valve 91 and the tank 81, and a relief valve 8S is connected in conduit S7 for providing a pump discharge relief path back to the tank when valve 91 is closed.
- a water supply conduit 92 is adapted to be connected to any suitable source of fresh water, and a selectively operable valve 93 is connected in the water supply conduit for controlling the flow of water into the outlet conduit 85 to displace acid from the system upon completion of descaling.
- a check valve 94 is connected in water supply conduit 92 upstream of the selectively operable valve 93.
- a return conduit 95 is adapted to be connected as indicated to the fitting 16 of the hydraulic system previously referred to, and a selectively operable valve 96 is connected in this return conduit for controlling the flow of liquid therethrough.
- a return strainer 97 is also connected in the return conduit.
- a water outlet conduit 98 is connected to return conduit 95 and is adapted to vent the water from the system, a selectively operable valve 99 being connected in this conduit for controlling the ow of liquid therethrough.
- the initial step of the method is to degrease the hydraulic system by circulating a suitable cleaning solution therethrough.
- the apparatus as shown in FlG. 1 may be connected with the hydraulic system 10 as indicated.
- the control valve is in such a position that the cleaning solution pumped from tank 25 by pump 36 will pass through intermediate conduit 61 and thence through fitting 16 into the hydraulic system and thence back through intermediate conduit 60 and through to return strainer 66 to return conduit 63 from where the liquid will travel back to the cleaning solution tank, it being understood that in this position of operation, valves 35 and 70 are open while valves 4l and 72 are closed, valve 47 also being open while valve 5S is closed.
- the timer 59 may be rendered inactive so that valve 47 will always be open and valve 5S always closed.
- Valve 53 is also, of course, open and the solution within tank 25 is maintained at an elevated temperature of approximately 140 F.
- the cleaning solution utilized in the present invention may take a number of different forms.
- cleaning agents which are suitable for use in the internal hydraulic system of submarines.
- the cleaning agents may comprise alkaline cleaners such as sodium hydroxide, sodium carbonates, sodium phosphates, and sodium silicates, these cleaning agents being employed in a water solution wherein the alkaline cleaners are in the range of 1 percent to 10 percent by weight of the solution.
- the cleaning agents may also comprise one of a number of different synthetic detergents which serve as wetting agents, these detergents being utilized in a range of approximately 0.1 percent to 1 percent by volume of the water solution.
- the synthetic detergents may comprise anionic detergents such as sulphated fatty alcohols or alkyl aryl polyether sulphates.
- the synthetic detergents may also comprise cationic detergents such as tertiary amines or quaternary ammonium compounds.
- the synthetic detergents may be of the nonionic type such as alkylphenoxy-polyethoxy ethanol or amphoteric amine salt of phosphated polyether alcohols.
- an inhibitor such as sodium bichromate may be added to the solution in a proportion such as two percent by weight of the solution to prevent the formation of aluminum hydroxides.
- synthetic detergents it is generally advisable to employ a de-foaming agent to control the foaming action.
- the defoaming agents may comprise silicone base de-oamers such as Dow Antifoam B, manufactured by The Dow Chemical Company, Midland, Mich., in the range of 0.003 to 0.03 by volume of the solution.
- Another example of a suitable de-foaming agent is pine oil in the range of 0.01 to 0.1 percent by volume of the solution.
- the cleaning solution may comprise 0.5 percent Triton X-100 by volume and 2.0 percent sodium bichromate by weight and water solution, one of the de-foaming agents also preferably being employed.
- This cleaning solution may be circulated through the hydraulic system for a period of approximately one or two hours. Gas slugging may or may not be employed during this initial circulation of ycleaning solution through the hydraulic system, it 'being assumed in the present example that no gas slugging is employed during this step of the method.
- valve 35 and opening valve 41 of the apparatus shown in FIG. 1 so as to introduce fresh filtered water into the hydraulic system.
- valve 70 may be closed and valve '72 opened to permit the fresh water to rinse out the hydraulic system.
- Valve 41 is then closed while valve 72 remains open to drain the water from the system.
- the system is then blown dry by opening valve 58 and closing valve 47 so as to introduce heated gas such as air through the hydraulic system.
- T he acid utilized for scale and flux removal may be of the inorganic or organic type.
- Typical inorganic acids are sulfuric acid, which may be utilized with a two percent sodium bichromate o-r other suitable inhibitor, phosphoric aci-d and sulfamic acid.
- Suitable organic acids are for example oxalic acid, citric acid and gluconic acid.
- These acids may be utilized in the range of [approximately 1 to 5 percent by volume -of a water solution with approximately 1 percent of acid by volume being normally employed.
- a 1 percent by volume sulphuric acid and 2 percent by weight sodium bichromate and water solution is utilized.
- This acid solution is not at an elevated temperature and may be relatively cold, the solution being circulated through the hydraulic system for approximately one hour.
- the mild acid solution as described above the acid solution should be circulated through the hydraulic system at velocities of approximately 1 to 4 feet per second. Velocities in excess of 4 feet per second tend to etch the pipe and fittings in the vicinity of weldments.
- Concentrations of greater than l percent of sulfuric acid resulted in zinc plating of the fittings, and the same phenomenon occurred when concentrations of less than l percent were circulated for extended periods of time.
- the mild acid solution described above is suitable for descaling and flux removal in copper and copper-nickel piping. All piping outside of the pressure hull of a submarine is stainless steel. This latter substance requires a slightly different de-scaling procedure than used in copper and copper nickel piping since the acid used on the copper nickel piping would cause stress corrosion in the stainless steel piping. Accordingly, a trisodium phosphate solution of about 2 percent is used in stainless steel piping. The flush procedure is similar to that of the acid ush previously mentioned.
- the hydraulic system is then subjected to a hydrostatic test at approximately 11/2 times its normal operating pressure to ensure that the hydraulic system is tight against leakage.
- the apparatus shown in FIG. 2 is disconnected from the hydraulic system and the apparatus shown in FIG. 1 is then again connected with the hydraulic system, and cleaning solution is .again circulated through the hydraulic system for particle removal.
- the cleaning solution may be the same as that employed previously, and it is circulated through the hydraulic system at as high a velocity as can be obtained. A minimum velocity of 5 feet per second is necessary for particle removal and a velocity of 10 vfeet per second is desired.
- Iair slugging or injection is carried out intermittently.
- the p.s.i. air may be introduced into the system at 5 second intervals every 20 seconds of operation. This time interval may vary as required and the figures given are typical.
- Air injection in conjunction with the wetting agent is utilized to produce bubbles which break up the fluid boundary layer in the pipes of the uid system and utilize surface tension for particle suspension. Large particles which tend to drop out of suspension in full pipe flow are easily carried along in an air bubble.
- the direction of flush through the hydraulic system at this stage of the method is alternated at periodic intervals and for example the change of -direction of flow may occur at 5 minute intervals.
- valve 32 may be turned every 5 minutes to change the direction of flow of the solution through the hydraulic system.
- timer S9 is actuated at suitable intervals for introducing slugs of air into the system by opening valve 58 rand closing valve 47 and alternately closing valve 58 and opening valve 47 for allowing7 the solution to circulate through the system. It has been found that this bi-directional fiush is necessary to remove particles 'from crevices in the hydraulic system and get them into the iiow path. While carrying out this bi-directional iiush a nylon bag is inserted in the return strainer 66. The flush is contained in each direction for the desired interval and the nylon bag within the strainer 66 is periodically inspected.
- valve 70 When two clean bags in succession have been obtained, the particular loop or section of the hydraulic system is considered to be clean, and the cleaning solution is displaced from the hydraulic system by turning off lvalve 35 and opening valve 41 to allow water to enter the system, timer 59 then being rendered inactive so as to leave valve 47 open and close valve 58. The cleaning solution is accordingly displaced back into tank 25, whereupon valve 70 may be closed and valve 72 opened to allow the fresh water to rinse the hydraulic system.
- valve 41 may be closed while valve 72 remains open to drain the water out of the hydraulic system.
- Valve 58 is then actuated to open the valve and valve 53 is also open so as to blow hot air through the hydraulic system. Hot filtered air is blown through the system until a mirror placed under the discharge indicates no moisture present. While blowing hot filtered air through the system all drains are open to remove moisture accumulated at the low points.
- the apparatus shown in FIG. 1 is then disconnected from the hydraulic system and all openings lare capped to ensure against the admission of foreign matter. All valves which have been cleaned in the shop are re-installed and the separately flushed sections of the hydraulic system are connected to one another. At this time extreme care must be taken not to introduce any foreign particles into the hydraulic system.
- a duplex strainer may again be temporarily installed between the return lines and the vent and the supply tank of the oil substance so that one can inspect for dirt removal during the oil ush.
- the system pumps are used to circulate oil through each ushing loop while checking the nylon bags of the strainer to check for satisfactory freedom from dirt.
- the oil is circulated through the hydraulic system in one direction along its normal ow path and in a typical example, the oil flush may continue for a period of approximately minutes to an hour in each flushing loop.
- the oil circulated through the hydraulic system during the oil ush is being circulated below its normal operating pressure.
- air is circulated through the system at its normal working pressure to test the oil tightness of the system to see if any leaks occur.
- the method is such that the system is hydrostatically tested against leaks at 11/2 times its normal working pressure and furthermore, the assembled system is tested for oil tightness.
- the apparatus employed in carrying out the method of the present invention is quite simple and inexpensive and yet is quite efficient and reliable in use and of a compact arrangement.
- the method of cleaning hydraulic systems comprising degreasing the system by circulating a rst non-acid cleaning solution through the system, introducing fresh filtered water into the system to displace the cleaning solution and rinsing out the system, draining said water from the system, blowing the system dry with heated gas, then removing scale and flux by circulating a mild acid solution through the system, then introducing filtered water ⁇ again into the system to displace said acid solution and rinsing said system, then introducing a second nonacid cleaning solution into the system and circulating said cleaning solution in alternate directions at certain time intervals for producing a bi-directional ush, intermit- ,tently introducing injections of gas into the circulating liquid during said bi-directional flush, and further during the bi-directional flush at certain intervals alternately stopping the cleaning solution flow while simultaneously introducing slugs of gas into the system, then again introducing fresh water into the system to displace said last-mentioned cleaning solution, rinsing the system and then draining the water from
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Description
May 2s, 1968 T. V. BRABRAND ET AL.
METHOD FOR CLEANING HYDRAULIC SYSTEM Filed Nov. l5, 1962 United States Patent O 3,385,735 METHOD FOR CLEANING HYDRAULEC y SYSTEMS Thomas V. rahrand and Richard J. Baumler, Newport News, Va., assignors to Newport News Shipbuilding and Dry Dock Company, Newport News, Va., a corporation of Virginia Filed Nov. 15, 1962, Ser. No. 237,976 2 Claims. (Cl. 13d- 28) The present invention relates to a new and novel method for cleaning hydraulic Systems, and more particularly to a cleaning of hydraulic systems installed in ships, and more specifically the type of hydraulic system installed in modern day submarines.
When the hydraulic system is installed as for example in a submarine, it must be thoroughly cleaned prior to putting the submarine into Service to ensure that there will not be any malfunction of the components controlled by the hydraulic system due to the presence of dirt and other foreign contaminants which might otherwise be present in the hydraulic system.
The problem of properly cleaning these hydraulic systems at the time of installation and prior to putting the ship in service is indeed a difficult and extensive procedure when it is considered that in hydraulic systems of this type there may be as much as 61/2 miles of piping connected with approximately 22,000 fittings including about 2250 valves. There are also many other items in the system, and it is essential that once in service the complex system provide long, trouble-free operation.
In the complex machinery as employed in a submarine the simplest failure of a single component of this system can set up a serious chain of events and cause a dangerous condition. The problem is compounded in the instance of submarines since the hydraulic system is prone to become contaminated during installation. This is due to the fact that the space in a submarine is quite limited which makes it ditlicult for workers to make a good joint in the piping in many instances resulting in many joints with too much ux and which are overheated so as to form oxide inside the pipe.
Material handling is also a problem because of the lack of space causing dirt to enter the components prior to installation. Also, since many workers in different trades are working concurrently near one another situations often arise where an end of a pipe may be left open such that other workers such as Welders, grinders or chippers may cause contaminating particles to enter the open end of the pipe.
The ilushing procedures for cleaning out such hydraulic systems must be virtually fool-proof and of course must be capable of being carried out by personnel who are not highly technically trained. The extensive procedures involved in flushing out the hydraulic system of a submarine may generally take from four to four and a half months from the time the flushing is started until the system is ready for testing. It is obvious that if the system should be contaminated from testing it will involve a great delay in time and extra consumption of effort to again flush this system so as to free it of contaminants. It thereby becomes essential to provide a method for cleaning the hydraulic system which is as effective as possible. The entire hydraulic system may be broken down into a number of loops which can be separately flushed, each loop of the system being cleaned according to the disclosure of the present invention. Some of the components of the system such as one way check Valves must be removed in order to permit the reverse tiushing procedures to be carried out and these relatively small components are rstly removed and replaced by suitable fixtures to permit the ushing procedures to be carried out. These small components Patented May 28, 1968 ICE may be effectively cleaned by ultrasonic cleaning in a wellknown manner. Flush blocks may be utilized for replacing control valves and ball Valves may also be removed since they tend to score if left in during water flushing and dirt becomes trapped behind the ball and seat assemblies.
Another feature of the method of the present invention is the provision of a procedure for ensuring that the system is tight and will not leak at 11/2 times its normal working pressure and furthermore that the assembled system does not leak. It will be apparent to one skilled in the art that many forms of apparatus may be utilized for carrying out the invention, and in fact many separate components may be employed for this purpose. On the other hand, applicants have disclosed a first apparatus for circulating cleaning solution, water and air through the system while a second apparatus is disclosed for circulating an acid solution and water through the hydraulic system.
Each of these apparatuses represents a compact rig arrangement which may for example be mounted on a portable vehicle or the like such that it can be readily transported to a suitable location for carrying out the method of the present invention. These apparatuses represent relatively compact and simple arrangements for eil'ciently carrying out the complex procedures of the method of the invention.
It is apparent that certain automatic features of the apparatus could be controlled manually if desired, and actually, diiferent pieces of apparatus could be utilized for performing each of the individual steps involved in the process rather than incorporating in one apparatus connections which permit for example introduction of a cleaning solution, water and also air.
An object of the present invention is to provide a new and novel method for cleaning hydraulic systems which is particularly useful in cleaning the hydraulic systems of ships such as submarines at the time of installation of the hydraulic system.
Another object is the provision of a method for cleaning hydraulic systems which is adapted to effectively remove substantially all t-he dirt land foreign contaminants from a complex hydraulic system.
A further object of the invention is to provide a method for cleaning hydraulic systems which is practically foolproof in operation and which is capable of being carried out by personnel who need not be highly technically trained.
A still further object of the invention is to provide a method of cleaning hydraulic systems which ensures that the system is tight against leaks even at 11/2 times normal working pressure and further that .the assembled system does not leak.
Other objects and many attendant advantages of the invention will become more apparent when considered in connection with the specification and accompanying drawings, wherein:
FIG. 1 illustrates in a diagrammatic manner a form of apparatus which may be utilized for circulating cleaning solution, water yand gas through the hydraulic system to be cleaned; and
FIG. 2 illustrates in a diagrammatic manner a form of apparatus which may be utilized in circulating an acid solution and water through a hydraulic System to be cleaned.
In describing the steps of the method of the invention, it is lirst assumed that the hydraulic system has been initially assembled in position, and that certain valves and components have been replaced with suitable fixtures as discussed previously, and that it is desired to flush a particular loop `of the hydraulic system.
As illustrated in FIG. l, the hydraulic system loop to be tlushed is indicated generally by the Ireference numeral 10 and includes the piping 11 which may be connected with various components such as a pump 12, it being understood that this loop may comprise many combinations of components which may occur in the hydraulic systems 'of ships or the like. Numerals 15 and 16 indicate generally the fittings which are adapted to be connected with suitable fittings of the flushing apparatus by means of flexible connecting lines indicated schematically by reference numerals 17 and 18 and which may for example preferably comprise soft copper tubing and the like.
The flushing rig itself as mentioned previously may assume many varied forms and as illustrated in FIG. l, the dotted line 20 indicates that portion of the apparatus which might for example -be readily mounted upon a portable vehicle such as a small truck for facilitating transport to the desired location.
It will, of course, be understood that the remaining components of the apparatus may also be mounted on such -a vehicle, but in many cases the other componen-ts will be relatively stationary items which can be connected with the apparatus shown in the dotted line 20 by means of suitable flexible connecting conduit means.
A storage Itank indicated generally by reference numeral is adapted to store the cleaning solution, and a heating element 26 is provided at the lower portion of the tank for maintaining the cleaning solution at a desired elevated temperature. The tank is provided with an inlet indicated by reference numeral 28 and an outlet indicated by reference numeral 29". An outlet conduit 30 is connected between the outlet of the tank 25 and a control valve indicated generally by reference numeral 32 shown as being within dotted line 20.
A selectively operable valve 35 Iis connected in conduit 30 and serves to control the flow of cleaning solution through the outlet conduit. A suitable pump 36 which may be of a high capacity type is also connected in the outlet conduit, la selectively operable valve 37 being provided for controlling the output tlow from the pump, A water supply conduit 40 is connected with outlet conduit 30 downstream of pump 36 and may be connected to any source of fresh water which may be available in the vicinity. A selectively operable valve 41 is provided in the water supply conduit 40 for controlling the flow of water into the outlet conduit 30 and a check valve 42 is positioned upstream of valve 41. A fitting indicated generally by reference numeral 43 indicates the position at which the outlet conduit 30 may be interrupted in order to enable the portion of the apparatus shown within line 20 to be movable if desired. A filter 45 is connected in the outlet conduit and may include a filter element adapted to filter out all solid particles larger than l0 microns, for example.
A solenoid operated valve 47 is connected in the outlet conduit downstream of filter and controls the flow of liquid from the filter to the control valve 32, the control valve being a four-way type valve as indicated schematically to permit reversing direction of flow in the loop to ybe flushed. A check valve 48 is connected in the outlet conduit immediately downstream of the solenoid operated valve 47.
A gas supply conduit 50 is adapted to be connected to any suitable gas Iunder pressure as for example air which in the present case may be at -any suitable high pressure. At the present time, a pressure of 80 p.s.i. is lbeing employed since this particular pressure is readily available, but it should be understood that the air could be preferably at a substantially higher pressure if such is available. A fitting 51 indicates where the gas supply conduit may be interrupted for permitting the portion 2t) of the apparatus to lbe separately movable as previously discussed.
A manually operable valve 53 is connected in the gas supply conduit for controlling the iiow of gas therethrough. A gas filter 55 is connected in the `air supply conduit as is a gas heater 56 for heating the gas such as air to `an elevated temperature.
A solenoid operated valve 58 is connected in the gas supply conduit, this valve as well as the previously mentioned solenoid operated valve 47 each being connected to a timer 59. The timer is of a conventional Itype to intermittently operate the two valves 47 and 58 at selectively timed intervals, the arrangement being such that one valve is open while the other is closed and vice versa. A second check valve 49 is connected in gas supply conduit 50 downstream of solenoid operated valve 58.
A pair of intermediate conduits 60 and 61 are connected with fittings 62 and 63 respectively which are in turn adapted to be connected with flexible conduits 17 and 18 previously discussed. The control valve 32 is adapted to alternately connect intermediate conduits 60 and 61 either with tne outlet conduit 30 or with the return conduit 63. A pair of fittings 64 and 65 are shown in the return conduit to permit separation at these points if desired.
A liquid strainer 66 is connected in the return conduit. This strainer may be a duplex strainer having a nylon bag therein of approximately 300 mesh.
A selectively operable valve 70 is connected in the return conduit for controlling the flow of liquid back to the storage tank 25. A conduit 71 is adapted to discharge water from the system, a manually operable valve 72 being provided in this conduit for controlling the flow of water therethrough.
A pump relief conduit 74 is connected between outlet conduit 36 upstream of valve 37 and the return conduit 63 downstream of valve 70. A relief valve 75 is connected in conduit 74 for providing a by-pass relief path for the discharge from pump 36 when solenoid valve 47 is closed during operation ofthe apparatus.
Referring now to FlG. 2, the apparatus for circulating an acid solution through a hydraulic system is illustrated, the dotted line indicating a portion of the system which may readily be incorporated in a transportable rig. An acid solution tank 81 is provided with an inlet 82 and an outlet 83, the outlet 83 being connected with an outlet conduit 85 which as indicated is adapted to be connected with the fitting 15 of the hydraulic system previously referred to.
A pump 9i) is connected in the outlet conduit 85, and a selectively operable valve 91 is connected in the outlet conduit downstream of the pump for controlling the ow of acid solution through the outlet conduit. A pump relief conduit 87 is connected between the outlet conduit 85 upstream of valve 91 and the tank 81, and a relief valve 8S is connected in conduit S7 for providing a pump discharge relief path back to the tank when valve 91 is closed.
A water supply conduit 92 is adapted to be connected to any suitable source of fresh water, and a selectively operable valve 93 is connected in the water supply conduit for controlling the flow of water into the outlet conduit 85 to displace acid from the system upon completion of descaling. A check valve 94 is connected in water supply conduit 92 upstream of the selectively operable valve 93.
A return conduit 95 is adapted to be connected as indicated to the fitting 16 of the hydraulic system previously referred to, and a selectively operable valve 96 is connected in this return conduit for controlling the flow of liquid therethrough. A return strainer 97 is also connected in the return conduit. A water outlet conduit 98 is connected to return conduit 95 and is adapted to vent the water from the system, a selectively operable valve 99 being connected in this conduit for controlling the ow of liquid therethrough.
The initial step of the method is to degrease the hydraulic system by circulating a suitable cleaning solution therethrough. Accordingly, the apparatus as shown in FlG. 1 may be connected with the hydraulic system 10 as indicated. As shown, the control valve is in such a position that the cleaning solution pumped from tank 25 by pump 36 will pass through intermediate conduit 61 and thence through fitting 16 into the hydraulic system and thence back through intermediate conduit 60 and through to return strainer 66 to return conduit 63 from where the liquid will travel back to the cleaning solution tank, it being understood that in this position of operation, valves 35 and 70 are open while valves 4l and 72 are closed, valve 47 also being open while valve 5S is closed. In fact, in this initial step of the invention, the timer 59 may be rendered inactive so that valve 47 will always be open and valve 5S always closed.
Valve 53 is also, of course, open and the solution within tank 25 is maintained at an elevated temperature of approximately 140 F.
The cleaning solution utilized in the present invention may take a number of different forms. There are a number of cleaning agents which are suitable for use in the internal hydraulic system of submarines. For example, the cleaning agents may comprise alkaline cleaners such as sodium hydroxide, sodium carbonates, sodium phosphates, and sodium silicates, these cleaning agents being employed in a water solution wherein the alkaline cleaners are in the range of 1 percent to 10 percent by weight of the solution.
The cleaning agents may also comprise one of a number of different synthetic detergents which serve as wetting agents, these detergents being utilized in a range of approximately 0.1 percent to 1 percent by volume of the water solution. The synthetic detergents may comprise anionic detergents such as sulphated fatty alcohols or alkyl aryl polyether sulphates. The synthetic detergents may also comprise cationic detergents such as tertiary amines or quaternary ammonium compounds. Furthermore, the synthetic detergents may be of the nonionic type such as alkylphenoxy-polyethoxy ethanol or amphoteric amine salt of phosphated polyether alcohols.
When synthetic detergents are used as the cleaning agent, an inhibitor such as sodium bichromate may be added to the solution in a proportion such as two percent by weight of the solution to prevent the formation of aluminum hydroxides. Also, when synthetic detergents are used, it is generally advisable to employ a de-foaming agent to control the foaming action. For example, the defoaming agents may comprise silicone base de-oamers such as Dow Antifoam B, manufactured by The Dow Chemical Company, Midland, Mich., in the range of 0.003 to 0.03 by volume of the solution.
Another example of a suitable de-foaming agent is pine oil in the range of 0.01 to 0.1 percent by volume of the solution.
In a typical example, the cleaning solution may comprise 0.5 percent Triton X-100 by volume and 2.0 percent sodium bichromate by weight and water solution, one of the de-foaming agents also preferably being employed. This cleaning solution may be circulated through the hydraulic system for a period of approximately one or two hours. Gas slugging may or may not be employed during this initial circulation of ycleaning solution through the hydraulic system, it 'being assumed in the present example that no gas slugging is employed during this step of the method.
The cleaning solution is then displaced from the hydraulic system by closing valve 35 and opening valve 41 of the apparatus shown in FIG. 1 so as to introduce fresh filtered water into the hydraulic system. After the cleaning solution has been returned to the cleaning solution tank valve 70 may be closed and valve '72 opened to permit the fresh water to rinse out the hydraulic system. Valve 41 is then closed while valve 72 remains open to drain the water from the system. The system is then blown dry by opening valve 58 and closing valve 47 so as to introduce heated gas such as air through the hydraulic system.
The apparatus shown on FIG. 1 is then disconnected from the hydraulic system and then an .apparatus such as shown in lFIG. 2 may be connected with the hydraulic system for carrying out the scale and flux removal step of the invention by circulating a mild acid solution through the hydraulic system. T he acid utilized for scale and flux removal may be of the inorganic or organic type. Typical inorganic acids are sulfuric acid, which may be utilized with a two percent sodium bichromate o-r other suitable inhibitor, phosphoric aci-d and sulfamic acid. Suitable organic acids are for example oxalic acid, citric acid and gluconic acid. These acids may be utilized in the range of [approximately 1 to 5 percent by volume -of a water solution with approximately 1 percent of acid by volume being normally employed. In a typical example, a 1 percent by volume sulphuric acid and 2 percent by weight sodium bichromate and water solution is utilized. This acid solution is not at an elevated temperature and may be relatively cold, the solution being circulated through the hydraulic system for approximately one hour. With the mild acid solution as described above, the acid solution should be circulated through the hydraulic system at velocities of approximately 1 to 4 feet per second. Velocities in excess of 4 feet per second tend to etch the pipe and fittings in the vicinity of weldments. Concentrations of greater than l percent of sulfuric acid resulted in zinc plating of the fittings, and the same phenomenon occurred when concentrations of less than l percent were circulated for extended periods of time. The mild acid solution described above is suitable for descaling and flux removal in copper and copper-nickel piping. All piping outside of the pressure hull of a submarine is stainless steel. This latter substance requires a slightly different de-scaling procedure than used in copper and copper nickel piping since the acid used on the copper nickel piping would cause stress corrosion in the stainless steel piping. Accordingly, a trisodium phosphate solution of about 2 percent is used in stainless steel piping. The flush procedure is similar to that of the acid ush previously mentioned.
After circulating the scale ran-d ux removal solutions for the time and speed discussed above, the solution is displaced with filtered tap water yby turning oi valve 91 as shown in FIG. 2 and opening valve 93. The clear water rinse is continued until no residue is left of the de-scaling solution in the piping. Valve 96 can ybe closed and valve 99 open to complete this rinsing procedure.
The hydraulic system is then subjected to a hydrostatic test at approximately 11/2 times its normal operating pressure to ensure that the hydraulic system is tight against leakage.
The apparatus shown in FIG. 2 is disconnected from the hydraulic system and the apparatus shown in FIG. 1 is then again connected with the hydraulic system, and cleaning solution is .again circulated through the hydraulic system for particle removal. The cleaning solution may be the same as that employed previously, and it is circulated through the hydraulic system at as high a velocity as can be obtained. A minimum velocity of 5 feet per second is necessary for particle removal and a velocity of 10 vfeet per second is desired.
While this solution is being circulated at high velocity, Iair slugging or injection is carried out intermittently. For example, the p.s.i. air may be introduced into the system at 5 second intervals every 20 seconds of operation. This time interval may vary as required and the figures given are typical. Air injection in conjunction with the wetting agent is utilized to produce bubbles which break up the fluid boundary layer in the pipes of the uid system and utilize surface tension for particle suspension. Large particles which tend to drop out of suspension in full pipe flow are easily carried along in an air bubble.
The direction of flush through the hydraulic system at this stage of the method is alternated at periodic intervals and for example the change of -direction of flow may occur at 5 minute intervals. In other words, valve 32 may be turned every 5 minutes to change the direction of flow of the solution through the hydraulic system. At the same time, timer S9 is actuated at suitable intervals for introducing slugs of air into the system by opening valve 58 rand closing valve 47 and alternately closing valve 58 and opening valve 47 for allowing7 the solution to circulate through the system. It has been found that this bi-directional fiush is necessary to remove particles 'from crevices in the hydraulic system and get them into the iiow path. While carrying out this bi-directional iiush a nylon bag is inserted in the return strainer 66. The flush is contained in each direction for the desired interval and the nylon bag within the strainer 66 is periodically inspected.
When two clean bags in succession have been obtained, the particular loop or section of the hydraulic system is considered to be clean, and the cleaning solution is displaced from the hydraulic system by turning off lvalve 35 and opening valve 41 to allow water to enter the system, timer 59 then being rendered inactive so as to leave valve 47 open and close valve 58. The cleaning solution is accordingly displaced back into tank 25, whereupon valve 70 may be closed and valve 72 opened to allow the fresh water to rinse the hydraulic system.
After the system is rinsed, valve 41 may be closed while valve 72 remains open to drain the water out of the hydraulic system. Valve 58 is then actuated to open the valve and valve 53 is also open so as to blow hot air through the hydraulic system. Hot filtered air is blown through the system until a mirror placed under the discharge indicates no moisture present. While blowing hot filtered air through the system all drains are open to remove moisture accumulated at the low points. The apparatus shown in FIG. 1 is then disconnected from the hydraulic system and all openings lare capped to ensure against the admission of foreign matter. All valves which have been cleaned in the shop are re-installed and the separately flushed sections of the hydraulic system are connected to one another. At this time extreme care must be taken not to introduce any foreign particles into the hydraulic system.
It is then time to start the oil ush of the hydraulic system. Certain relief valves are installed at this time to protect the system from over pressurization during the oil ush. Jumpers are installed around all operating cylinders and rotating units with the exception of the main system pumps, all relief valves except those specified, hand pumps and tanks. The fixtures previously mentioned may remain installed in place of the control valves and the system at this time is complete with the exception of the various components which are still jumped. 10 micron lter elements may then be installed in the system filters and proper operating uid introduced into the system which is an oil substance.
A duplex strainer may again be temporarily installed between the return lines and the vent and the supply tank of the oil substance so that one can inspect for dirt removal during the oil ush. The system pumps are used to circulate oil through each ushing loop while checking the nylon bags of the strainer to check for satisfactory freedom from dirt.
The oil is circulated through the hydraulic system in one direction along its normal ow path and in a typical example, the oil flush may continue for a period of approximately minutes to an hour in each flushing loop.
The oil circulated through the hydraulic system during the oil ush is being circulated below its normal operating pressure. Upon completion of the oil ush, air is circulated through the system at its normal working pressure to test the oil tightness of the system to see if any leaks occur.
It is apparent from the foregoing that there is provided a new and novel method and apparatus for cleaning hydraulic systems which is particularly adapted for use in cleaning vthe hydraulic systems of ships such as 8 submarines at the time of installation of the systems. The method is such that it effectively removes substantially all dirt and foreign contaminants `from the complex hydraulic system and is substantially fool-proof and capable of being carried out by personnel who are not highly technically trained.
The method is such that the system is hydrostatically tested against leaks at 11/2 times its normal working pressure and furthermore, the assembled system is tested for oil tightness. The apparatus employed in carrying out the method of the present invention is quite simple and inexpensive and yet is quite efficient and reliable in use and of a compact arrangement.
As this invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, the present embodiment is therefore illustrative and not restrictive, and since the scope of the invention is defined by the appended claims, all changes that fall within the metes and bounds of the claims or that form their yfunctional as well as conjointly cooperative equivalents are therefore intended to be embraced by those claims.
We claim:
1. The method of cleaning hydraulic systems comprising degreasing the system by circulating a rst non-acid cleaning solution through the system, introducing fresh filtered water into the system to displace the cleaning solution and rinsing out the system, draining said water from the system, blowing the system dry with heated gas, then removing scale and flux by circulating a mild acid solution through the system, then introducing filtered water `again into the system to displace said acid solution and rinsing said system, then introducing a second nonacid cleaning solution into the system and circulating said cleaning solution in alternate directions at certain time intervals for producing a bi-directional ush, intermit- ,tently introducing injections of gas into the circulating liquid during said bi-directional flush, and further during the bi-directional flush at certain intervals alternately stopping the cleaning solution flow while simultaneously introducing slugs of gas into the system, then again introducing fresh water into the system to displace said last-mentioned cleaning solution, rinsing the system and then draining the water from the system, then again blowing the system dry with heated gas to dry out the whole system, and then circulating an oil solution ush through the system along the normal flow path below the normal operating pressure for residual contamination removal and upon completion of the oil flush, circulating gas through the system at the normal working pressure of the system to test for leaks.
2. The method of cleaning hydraulic systems as defined in claim 1 wherein gas is intermittently introduced into said first non-acid cleaning solution during said degreasing step.
References Cited UNITED STATES PATENTS 2,196,176 4/1940 Brigham 137-15 2,920,635 1/1960 Wilson 137-15 2,130,417 9/1938 Butzler 137-240 2,770,248 11/ 1956 Audia 127-240 1,702,702 2/ 1929 Osborne 134-22 2,222,516 11/ 1940 Powell et al. 134-22 2,835,234 5/1958 Rasch et al. 134-22 3,180,759 4/1965 Falk 134-22 2,189,950 2/ 1940 Gump.
2,279,001 4/ 1942 Matheson et al.
2,640,724 6/ 1953 Sanders et al.
MORRIS O. WOLK, Primary Examiner.
ISADOR WEIL, Examiner.
J. T. ZATARGA, D. A. ROWE, Assistant Examiners.
Claims (1)
1. THE METHOD OF CLEANING HYDRAULIC SYSTEMS COMPRISING DEGREASING THE SYSTEM BY CIRCULATING A FIRST NON-ACID CLEANING SOLUTION THROUGH THE SYSTEM, INTRODUCING FRESH FILTERED WATER INTO THE SYSTEM TO DISPLACE THE CLEANING SOLUTION AND RINSING OUT THE SYSTEM, DRAINING SAID WATER FROM THE SYSTEM, BLOWING THE SYSTEM DRY WITH HEATED GAS, THEN REMOVING SCALE AND MIX BY CIRCULATING A MILD ACID SOLUTION THROUGH THE SYSTEM, THEN INTRODUCING FILTERED WATER AGAIN INTO THE SYSTEM TO DISPLACE SAID ACID SOLUTION AND RINSING SAID SYSTEM, THEN INTRODUCING A SECOND NONACID CLEANING SOLUTION INTO THE SYSTEM AND CIRCULATING SAID CLEANING SOLUTION IN ALTERNATE DIRECTIONS AT CERTAIN TIME INTERVALS FOR PRODUCING A BI-DIRECTIONAL FLUSH, INTERMITTENTLY INTRODUCING INJECTIONS OF GAS INTO THE CIRCULATING LIQUID DURING SAID BI-DIRECTIONAL FLUSH, AND FURTHER DURING THE BI-DIRECTIONAL FLUSH AT CERTAIN INTERVALS ALTERNATELY STOPPING THE CLEANING SOLUTION FLOW WHILE SIMULTANEOUSLY
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US237976A US3385735A (en) | 1962-11-15 | 1962-11-15 | Method for cleaning hydraulic systems |
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US3570524A (en) * | 1967-12-22 | 1971-03-16 | Frank J Dellasala | Piston doser with liquid flushing means |
US4231870A (en) * | 1978-02-20 | 1980-11-04 | A/S Akers Mek. Verksted | Process for regeneration of a filter medium |
US4396436A (en) * | 1981-07-20 | 1983-08-02 | Aluminum Company Of America | Method and flushing for removing hydraulic fluid from hydraulic systems |
US4699667A (en) * | 1983-11-14 | 1987-10-13 | Westinghouse Electric Corp. | Removing residual PCB S from transformers |
US6318383B1 (en) * | 1999-07-30 | 2001-11-20 | Charles L. Wood | Cleaning and servicing lawn sprinkler heads |
US6578595B2 (en) * | 2001-04-23 | 2003-06-17 | Tomasz R. Targosz | Shock elimination for filling system |
US20050020470A1 (en) * | 2002-11-30 | 2005-01-27 | Husain Mohd Nazri Bin | Detergent, cleaning method and cleaning apparatus |
US9492054B2 (en) * | 2014-10-02 | 2016-11-15 | Frederick Keiner | Washing machine descaler introduction apparatus |
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US4396436A (en) * | 1981-07-20 | 1983-08-02 | Aluminum Company Of America | Method and flushing for removing hydraulic fluid from hydraulic systems |
US4699667A (en) * | 1983-11-14 | 1987-10-13 | Westinghouse Electric Corp. | Removing residual PCB S from transformers |
US6318383B1 (en) * | 1999-07-30 | 2001-11-20 | Charles L. Wood | Cleaning and servicing lawn sprinkler heads |
US7077151B2 (en) * | 2001-04-23 | 2006-07-18 | Targosz Tomasz R | Shock elimination for filling system |
US6578595B2 (en) * | 2001-04-23 | 2003-06-17 | Tomasz R. Targosz | Shock elimination for filling system |
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US7264010B2 (en) | 2002-11-30 | 2007-09-04 | Matsushita Electric Industrial Co., Ltd. | Detergent, cleaning method and cleaning apparatus |
US10161499B2 (en) * | 2014-07-23 | 2018-12-25 | Horizon Valve Services Inc. | System and process for removing hardened lubricant from an enclosed gearbox |
US9492054B2 (en) * | 2014-10-02 | 2016-11-15 | Frederick Keiner | Washing machine descaler introduction apparatus |
US11346261B2 (en) * | 2017-06-05 | 2022-05-31 | K.J. Manufacturing Co. | System and apparatus for processing fluids present in devices having hydraulic systems |
US20210101189A1 (en) * | 2019-10-03 | 2021-04-08 | Abiomed, Inc. | Cleaning System for Diaphragm Pump |
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