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US3291580A - Prevention of microbial growth, corrosion, and the like - Google Patents

Prevention of microbial growth, corrosion, and the like Download PDF

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US3291580A
US3291580A US277702A US27770263A US3291580A US 3291580 A US3291580 A US 3291580A US 277702 A US277702 A US 277702A US 27770263 A US27770263 A US 27770263A US 3291580 A US3291580 A US 3291580A
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fuel
water
water phase
additive
ether
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Emil A Malick
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Phillips Petroleum Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters

Definitions

  • This invention relates to the storage, handling and transportation of organic materials, petroleum, petroleum derivatives, hydrocarbon derivatives, hydrocarbon fuels, and the like.
  • this invention relates to a method for reducing the distribution or partition coefiicient of hydrocarbon fuel additives so as to minimize partitioning and loss of additives from the hydrocarbon fuel to a water phase in contact therewith.
  • this invention relates to the protection of organic materials, petroleum and petroleum products, and the like, against additive partitioning, microbial growth, corrosion, icing, and the like, when in contact with water.
  • an object of this invention is to provide a method of reducing additive loss from hydrocarbon fuels during storage and transportation.
  • Another object of this invention is to provide materials that are soluble in water, but substantially insoluble in the hydrocarbon fuel, that will reduce the partitioning coelficient of hydrocarbon fuel additives, inhibit microbial growth in hydrocarbon fuels, metal corrosion, and the like.
  • a further object of this invention is to provide hydrocarbon jet fuels that have been stored in the presence of water Without any appreciable loss of additive, microbial attack, and the like.
  • the loss of additives due to partitioning from liquid hydrocarbon fuels into water is minimized during storage and transportation by the step of adding to the fuel and/or water a depressant or retardant material compatible with the fuel that is soluble in water, but substantially insoluble in the hydrocarbon fuel, in an amount suf ficient to substantially reduce the distribution or partitioning coefiicient of one or more of the additives in the fuel, thereby minimizing partitioning of additive into the water phase.
  • the depressant added functions to prevent additive from entering the water phase as well as displace additive already present in the water phase.
  • the addition of from about 10 to about 300 volume percent of a polyhydroxy compound base on the amount of water present in a given system in contact with the fuel to a liquid hydrocarbon fuel and water phase substantially reduces the tendency of additives present in the hydrocarbon fuel to partition into the water phase when in contact with water.
  • the amount of retardant added based on the amount of fuel will ordinarily range from 0.01 to 5 volume percent, preferably from 0.1 to 2 volume percent.
  • a distribution or partitioning coeificient retardant or depressant material suitable for use in a liquid hydrocarbon fuel and/or water comprising a polyhydroxy alcohol containing from 2 to about 22 carbon atoms and from 2 to 5 OH groups wherein each OH is attached to different carbon atoms.
  • polyethylene glycols having molecular weights preferably ranging from 200-700 and having the formula HOCH (CH OCH CH OH wherein x ranges from 1-10 .
  • Other polyhydroxy alcohols that can be used include ethylene glycol;
  • retardant materials to treat the fuel or water phase to prevent partitioning of an additive from a hydrocarbon phase to a water phase when the two phases are in contact with each other.
  • Other retardants that can be used include one or more of the glycol ethers as defined hereinbelow with regard to the anti-icing additives preferred.
  • spike the hydrocarbon fuel with extra additive or glycol ether in order to compensate for additive or glycol ether lost to the Water phase coming in contact with the fuel.
  • the amount of partitioning coetlicient depressant or retardant added according to the invention of said copending application will vary appreciably but will ordinarily be preferably at least volume percent of the water present or in contact with the hydrocarbon fuel containing additives which one does not want to lose to the Water phase. However, ordinarily the amount of depresant or retardant added will range from about 50 to about 300 volume percent base on the amount of water in a given system and in contact with the fuel.
  • the polyhydroxy alcohol partitioning coefiicient retardant material employed, according to the invention is added directly to a storage tank or other facility containing a Water phase and a hydrocarbon fuel having water soluble additives. If a water phase is present in the storage tank prior to the addition of the .fuel, the retardant can be conveniently added directly to the water phase to concentrate the additive therein. When the fuel is removed from the storage tank and replaced with another batch of fuel, in .some instances it may not be necessary to add more retardant unless more untreated water enters the system or storage tank since the retardant will remain in the water phase.
  • the retardant can also be added to low places in pipelines or other fuel handling facilities containing water so as to prevent additive loss from the hydrocarbon fuel into the water phase.
  • the particular procedure and place of addition is well within the skill of the art and can be readily determined depending upon the particular problem and facilities at hand.
  • microbial growth and metals corrosion in particular, can be inhibited, or even eliminated, in hydrocarbon fuels systems containing moisture or water by the addition either to the :fuel or to the water associated wih the fuel a least one additive selected from the polyhydroXy alcohols and glycol ethers such as ethylene glycol, methyl Carbitol (diethylene glycol monomethyl ether), methyl Cellosolve (ethylene glycol monomethyl ether), and combinations of these such as methyl Cellosolve and glycerol, ethylene glycol and methyl Cellosolve, and the like.
  • polyhydroXy alcohols and glycol ethers such as ethylene glycol, methyl Carbitol (diethylene glycol monomethyl ether), methyl Cellosolve (ethylene glycol monomethyl ether), and combinations of these such as methyl Cellosolve and glycerol, ethylene glycol and methyl Cellosolve, and the like.
  • a partition coefficient is set up between the hydrocarbon and the water so that the added material goes into the water phase in a concentration high enough to cause sterilization of the water phase and metals contacted by the added material, yet remaining in the hydrocarbon phase in sufficient quantity to protect the hydrocarbon fuel against icing during use in internal combustion engines, for example, which encounter subfreezing conditions.
  • the present invention involves the maintenance of a water layer in contact with petroleum, petroleum products, organic compounds, hydrocarbon derivatives, and like substances in storage tanks and other facilities in a condition capable of inhibiting microbial action over a sustained period of time, the condition being such that neither the stored substance nor the material of which the tanks are constructed is affected thereby. More specifically, the invention involves the maintenance of at least 7.5 volume percent of an antimicrobial agent defined herein in the water phase so as to inhibit the growth of micro-organisms and microbial action in the water and consequently prevent any undesirable effect on the stored material or the tank structure.
  • a microbial growth inhibitor, corrosion inhibitor, and the like suitable for use in systems containing liquid hydrocarbon fuels in intimate contact with a minor proportion of an aqueous phase wherein the aqueous phase contains at least about 7.5 volume percent, preferably at least 10 volume percent of at least one compound selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms, and from 2 to 5 OH groups wherein each OH is attached to a different carbon atom, and (b) glycol ether having the formula wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydro-gen, x is an integer of from 2 to 4 and when R is other than hydrogen, x is an integer of from 1 to 4.
  • antimicrobial agents comprising a blend of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms, and from 2 to 5 OH groups wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and t-olyl groups, when R is hydro-gen, x is an integer of from 2 to 4 and when R is other than hydrogen, at is an integer of from 1 to 4.
  • a liquid hydrocarbon fuel having an anti-icing additive incorporated therein in an amount ranging up to 1 volume percent or more of the fuel sufiicient to set up a partition coefficient between the fuel and a water phase in contact therewith so that at least a portion of the additive goes into the water phase in a concentration high enough to inhibit microbial growth and inhibit corrosion of metals contacted by the water phase.
  • a synergistic blend of (1) a saturated acrylic polyhydroxy alcohol containing from 3 to 5 carbon atoms, from 2 to 5 OH groups each attached to different carbon atoms and wherein the ratio of OH groups to carbon atoms is in the range of 0.66:1 to 1:1,
  • compound (a) include the specific polyhydroxy alcohols set forth above with regard to the partitioning retardant.
  • Representative examples of compound (b) and (2) include methyl ether of ethylene glycol (methyl Cellosolve); ethyl ether ofethylene glycol (eth'yl Cellosolve); butyl ether of ethylene glycol (butyl Cellosolve); methyl ether of diethylene glycol (methyl Carbitol); ethyl ether of diethylene glycol (ethyl Carbitol); butyl ether of diethylene glycol (butyl Carbitol); methyl ether of triethylene glycol; ethyl ether of triethylene glycol; phenyl ether of ethylene glycol; tolyl ether of ethylene glycol; phenyl ether of diethylene glycol; tolyl ether of diethylene glycol; phenyl ether of triethylene glycol;
  • Representative examples of compounds 1) include 1,2- dihydroxypropane; 1,3-dihydroxypropane; glycerol; 1,2,3- trihydroxybutane; 1,2,4-trihydroxybutane; Z-(hydroxymethyl)-1,3-dihydroxypropane; erythritol; pentaerythritol; 1,2,3,4-tetrahydroxypentane; 1,2,3,5-tetrahydroxypentane; 1,2,4,5 tetrahydroxypentane; 2-(hydroxymethyl)-1,3,4- trihydroxybutane; and 1,2,3,4,S-pentahydroxypentane.
  • a presently preferred group of compounds effective as anti-microbial agents, corrosion inhibitors, and the like, according to the invention include ethylene glycol, methyl ether of diethylene glycol (methyl Carbitol), methyl ether of ethylene glycol (methyl Cellosolve), ethylene glycolmethyl Cellosolve mixture, ethylene glycol-methyl Carbitol mixture, and methyl Cellosolve-glycerol mixture.
  • microorganisms are a serious problem in the storage and handling of hydrocarbon fuels such as jet fuels and fuel oils because of growth in the fuel and in any water associated with the fuel and especially growth at the hydrocarbon-water interface. By their growth the organisms cause the fuel to become unacceptable for its intended use due to the formation of materials which plug filters, cause corrosion, produce off-color fuel, etc.
  • the microbial growth encountered in the handling and storage of hydrocarbon fuels can be stopped and eliminated by the addition of one or more of the above-defined compounds to the system.
  • the exact identity of these microorganisms is often difficult to ascertain, and, therefore, the invention is not limited to any specific scientific class of microorganism. In what manner the hydrocarbon fuels become infected has not been definitely established because of the many possible sources of contamination, such as, for example, contact with residual water in stationary storage tanks or storage tanks of marine transports, engine fuel systems, decaying vegetation, or merely air.
  • Anti-microbial agents that are suitable for the purposes of this invention are those that are capable of destroying or killing hydrocarbon fuel gel-forming microorganisms.
  • the anti-microbial agents of this invention should be used in concentrations effective to destroy the microorganisms, i.e., in microbial proportions.
  • concentrations effective to destroy the microorganisms i.e., in microbial proportions.
  • concentration of the anti-microbial agents of this invention may, of course, vary with the nature of the individual agents themselves and possibly in some instances accord ing to the degree of infection of the fuel by the microorganisms.
  • highly effective results will be obtained by addition to the hydrocarbon fuel, or to aqueous phase material in contact therewith, of anti-microbial agents of the kind disclosed herein in amounts such that the aqueous phase contains at least about 7.5 volume percent, preferably at least about volume percent of the anti-microbial agents.
  • the preferred upper limit of anti-microbial agent is at least 50 percent and, more preferably, 100 percent higher than the lower limit which gives 6 biocidity.
  • the upper preferred limit would be 30 volume percent. It has been found that as the concentration of glycol ethers, for example, in water is increased, there is a positive and significant increase in the degradation of materials which come into contact with such solutions.
  • One such example is Buna-N-topcoating in aircraft fuel tanks. Other examples includes sealants and gasket materials at connections, joints, pumps and elsewhere.
  • the upper limit of anti-microbial agent added ordinarily will be determined from a practical standpoint in view of the above problems.
  • concentration of the agent in no instance should be so great as to materially impair the ignition or combustibility of the fuel treated.
  • glycerol for example, in the anti-microbial agent tends to harden topcoatings such as Buna-N, and, therefore, higher concentrations can be employed when such agent is present.
  • the anti-microbial agents disclosed herein can be used to treat the hydrocarbon fuels that are subject to microbial attack in any suitable manner.
  • the anti-microbial agents of the invention can be added as such, either directly to the fuel or to an aqueous phase in contact therewith at the refinery.
  • the agents of the invention can be added to the base of storage tanks that may or may not contain a water layer, either before fuel addition to the tank or after fuel addition.
  • the amount of anti-icing additive referred to above incorporated in the liquid hydrocarbon fuel ranges from 0.01:1, preferably 0.01:0.5, more preferably from 0.05 to 0.2 volume percent of the hydrocarbon fuel.
  • the amount of 0.1 volume percent gives excellent results.
  • the proportions of alcohol and ether in the anti-icing additive are usually from 0.5 to 50 volume percent of the alcohol and from 99.5 to 50 volume percent of the ether. A more preferred range is from 1 to 40 volume percent of alcohol and from 99 to 60 volume percent of ether. A still more preferred range is from 1 to 10 volume percent of alcohol and 99 to volume percent of ether.
  • a jet engine hydrocarbon fuel (J P-4) containing a 90/ 10 blend of ethylene glycol monomethyl ether and glycerine as an anti-icing agent blend is stored in an 80,000 barrel tank which contains 300 barrels of water. Prior to introduction of the additive-containing fuel into the tank, the fuel contains 0.117 volume percent of the ether (93.6 barrels in the hydrocarbon fuel). After storage of the fuel in the tank with the 300 barrels of water, the ether concentration in the fuel dropped to 0.067 volume percent. Thus, the fuel contains 53.5 barrels of ether and the Water phase contains 41 barrels.
  • Glycerine is added to the 80,000 barrel tank in varying amounts to minimize the partitioning of ether into the water phase.
  • the improvement obtained by the addition of barrels, 200 barrels and 300 barrels of glycerine to the tank is set forth below in Table I.
  • X volume fraction ether in water phase
  • X volurne fraction ether in fuel phase and the subscripts are:
  • Y fuel phase
  • Z water phase
  • A ethylene glycol monomethyl ether Table II below presents the distribution coeflicients for a fuel where the amount of glycol ether present in the fuel was varied from 0.09 to 0.24 volume percent.
  • EXAMPLE III A test was set up using jet fuel containing various concentrations of a deicing agent comprising methyl Cellosolve and glycerol using microorganisms contained in an aviation gasoline tank bottom. The organisms were added (equal cone.) to Bushnell-Haas media overlayed with the hydrocarbon. After a period suflicient for microbial growth and action to take place, the number of microorganisms remaining viable were counted on two media (plate count agar and Bushnell-Haas media with kerosene). The results show that:
  • bacteriologists would regard counts such as shown above for 15, 20 and 25 percent as being so low as to be uncountable and essentially zero. Also, these drops indicate a log kill generally following a logarithimic drop ofi which lbacterio logists are familiar with and recognize as a normal kill pattern.
  • Methyl Cellosolve Methyl Cellosolve: 10% 1, 060, 000 10% 9, 000 20% I 20% 1 Methyl Cellosolve and Glycerol: Methyl Cellosolve and Glycerol:
  • EXAMPLE IV The biocidal aspects of ethylene glycol mono-methyl ether (EGME) were checked using twelve composited cultures, three combinations of EGME and glycerol, and six concentrations of these combinations. These cultures included nine combinations of twenty-eight cultures received from an aircraft company and three combinations from'five refinery tanks. Among the additive combinations evaluated were:
  • EXAMPLE v Two airline cultures were used to determine the length of time required to bring a culture count to zero under optimum growth conditions with various combinations and concentrations of EGME-glycerol. The test procedure was similar to that described earlier with 50 ml. Bushnell-Haas/ additive media covered with 25 ml. kerosene. Since one approach to sterilization might be to flood either an aircraft or a storage tank bottom with EGME-glycerol, using a suitable device, a test was made, at various concentrations, to see how rapidly sterilization might be obtained. Each sample bottle was shaken vigorously before sampling to obtain representative counts These data are presented in Table VI.
  • hydrocarbon fuel Any suitable type of hydrocarbon fuel can be employed in the practice of the invention.
  • Said fuels which can be so employed include the conventional jet engine fuels which comprise a blend of hydrocarbons boiling in the range from about to about 700 R, such as gas oils, kerosene, and gasolines, including aviation gasoline.
  • Fuels of the paraffin and naphthenic type having relatively low aromatic content, i.e., not more than about 20 liquid volume percent aromatics, as well as fuels of the aromatic type having high aromatic contents ranging from about 20 up to about 88 percent or higher liquid volume percent aromatics, can be used in operating continuous combustion turbo type aircraft engines according to the practice of the invention.
  • Hydrocarbon fuels having wide boiling ranges, such as JP-3, JP-4, or fuels of the kerosene type, such as J P-S can be employed, the boiling range of these fuels generally being in the range of about 200 to about 600 F.
  • EXAMPLE VI A series of tests was carried out to demonstrate that ethylene glycol will function as a biocide in the presence of methyl Cellosolve or methyl Carbitol.
  • the ethylene glycol was used as representative of other glycols.
  • the test procedure consisted of storing 4 ounce vented bottles containing 50 cc. of Bushnell-Haas media with various concentrations of the additive overlayed with 20 cc. of kerosene.
  • the inoculum consisted of a mixed culture from 40 diiferent tank bottoms in order to get as broad a spectrum as possible for challenging. The concentration of the additive is in the Water phase. Two cc. of inoculum was used to each sample.
  • test compounds were:
  • Methyl Cellosolve ethylene glycol monomethyl ether
  • Partition Compound coeflicient Methyl Cellosolve 220 Methyl Carbitol 350 Ethylene glycol 12,000
  • ethylene glycol has a higher partition coefficient than the other compounds, an effective biocidal concentration can be achieved in a small water phase with a lower quantity of a bactericide consisting of ethylene glycol and an ether in the fuel phase than treatment with either glycol or ether alone.
  • the water phase of fuel storage tanks at service stations has been found to contain 14 to 16 percent methyl Carbitol and 23 to 26 percent ethylene glycol, giving a total of 37-42 percent of biocidal agents, after filling with fuel treated with .042 percent of anti-icing blend of 95 percent methyl Carbitol and percent ethylene glycol.
  • the glycol ether either alone or with glycerol, containing no ethylene glycol (01' a very much lower value)
  • the partitioned total amount of additive components to water would be less.
  • the following table compares the partitioning effect of ethylene glycol with glycol ether from a fuel phase to a water phase in contact therewith.
  • glycol ether-glycerol mixtures are presently preferred to glycol ether-glycerol mixtures as bactericides becausethe ethylene glycol is a more effective bactericide than glycerol.
  • concentration range for ethylene glycol in blends with glycol ethers is limited by the solubility of ethylene glycol in hydrocarbon fuels.
  • the invention can be used with all grades of engine fuels, as well as other materials subject to microbial attack when in contact with water or other microbe-containing materials.
  • the antimicrobial additives of the invention can also be used with advantage in gasolines for reciprocating engines, in diesel fuels for compression-ignition engines, as well as other petroleum products, both liquid and solid, such as distillate fuels, fuel oil, turbine fuel, LPG, naphthas, gas oils, lubricating oils and stocks, waxes, asphalts, petrolatum, mineral oils, and the like.
  • compositions containing anti-microbial additives treated according to the invention can also contain commonly used other additives such as anti-corrosion agents, oxidation inhibitors, and the like, when desired.
  • a method for inhibiting microbial attack of liquid hydrocarbon fuels when said fuels contact a water phase comprises: injecting directly into said water phase, from a source other than said fuel, a microbial growth inhibiting amount of at least one additive selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms and from 2 to 5 OH groups per molecule wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CI-I OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when R is other than hydrogen, x is an integer of from 1 to 4; and contacting said fuel and the resulting water phase containing said additive.
  • a microbial growth inhibiting amount of at least one additive selected from the group consisting of (a) polyhydroxy alcohols containing from 2
  • a method for inhibiting the corrosion, in the presence of moisture, of a tank of metal construction which holds a liquid hydrocarbon fuel comprises the step of: placing directly in the bottom of the tank, from a source other than said fuel, a corrosion inhibiting amount of at least one compound capable of inhibiting said corrosion and selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to 22 carbon atoms and from 2 to OH groups per molecule wherein each OH group is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OI-l wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when R is other than hydrogen, x is an integer of from 1 to 4.
  • the method of substantially preventing microbial growth, and corrosion of said metals during said storage and handling comprises: injecting directly into said water phase, from a source other than said fuel, a microbial growth inhibiting amount of at least one additive selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to 22 carbon atoms and from 2 to 5 OH groups per molecule wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when
  • the method of substantially preventing microbial growth and corrosion during storage and handling comprises: injecting directly into said water phase, prior to said contacting of fuel and water, a microbial growth inhibiting concentration in the amount of at least 7.5 volume percent, based on said water phase, of an additive comprising (a) from about 0.5 to volume percent of glycerol and (b) from about 99.5 to 50 volume percent of ethylene glycol monomethyl ether; and then effecting said contact of said fuel with the resulting water phase containing said additive.

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Description

United States Patent Office 3,291,580 Patented Dec. 13, 1966 3,291,580 PREVENTION OF MICROBIAL GROWTH,
. CORROSION, AND THE LIKE Emil A. Malick, llartlesville, Okla., assignor to Phillips Petroleum Company, a corporation of Delaware No Drawing. Filed May 3, 1963, Ser. No. 277,702 Claims. (Cl. 44-53) This application is a continuation-in-part of my copending application Serial No. 191,333, filed April 30, 1962I'now abandoned.
This invention relates to the storage, handling and transportation of organic materials, petroleum, petroleum derivatives, hydrocarbon derivatives, hydrocarbon fuels, and the like. In accordance with one aspect, this invention relates to a method for reducing the distribution or partition coefiicient of hydrocarbon fuel additives so as to minimize partitioning and loss of additives from the hydrocarbon fuel to a water phase in contact therewith. In accordance with another aspect, this invention relates to the protection of organic materials, petroleum and petroleum products, and the like, against additive partitioning, microbial growth, corrosion, icing, and the like, when in contact with water.
The storage and transportation of hydrocarbon fuels, for example, is in many instances complicated due to the fact that certain additives present in the hydrocarbon fuels are lost to water, which is nearly always present in fuel storage and transportation facilities. Even though precautions are taken to prevent water from entering storage tanks and other fuel handling equipment, nevertheless water enters these systems and is, therefore, an ever present problem. -F or example, water enters floating roof storage tanks since :many of the roofs drain water directly into the tank. After prolonged periods of storage, many fuels will have lost all of one or more water soluble additives to the water phase. Thus, when the hydrocarbon fuel is ultimately passed to a place of utilization, the additive lost to the water during storage and handling must be replaced. Replacement of lost additives is not only inconvenient but also expensive.
During the past few years a number of consumers of distillate products have indicated operational difficulties which they have attributed to microbiological activity in fuel storage systems. In the case of burner or diesel fuels, biological activity has been associated with fuel filter plugging, dirty injector nozzles, color instability and corrosion. In the case of aviation turbine fuels, fouling of filters and erratic operation of fuel-quantity indicating systems are reported. However, the facet of micro biological activity of most concern to the aircraft industry is corrosion damage to integral wing fuel tanks. The serious nature of this corrosion has been indicated by an aircraft where 30 percent of the entire wing was corroded within a 4-month period with corrosion pit depths of 0.010 inch in the wing skin and 0.030 inch in the stringers. Similar severe corrosion has been reported in service aircraft by USAF and airline operators.
Although all of the mechanisms of corrosion have not been completely defined, one which has been postulated involves, as a first step, the softening of fuel tank topc-oatings by water itself. Iron rust particles enter the aircraft fuel tank by various means, such as through deteriorated filter separators, attract and hold the water, and thus provide an environment for the accelerated growth of bacteria in direct contact with the topcoatin-g. Organic acids, produced by the metabolic activity of bacteria, may react with iron rust which, in turn, deteriorates and penetrates the water-softened topooating. Once the coating is perforate-d, the organic acid lay-products attack the aluminum tank wall/wing skin. Other mechanisms such as electrolytic corrosion may also be operative, and it is not essential that iron rust particles be present for the undesirable effects of microbial growths to be experienced.
It is apparent from the .foregoing discussion that such aircraft corrosion problems as may result from microbial action would be reduced if a material were present in all discrete water in the fuel system in a concentration sufficient to sterilize the water. If at the same time this added material also were to improve the condition of the topcoating, by increasing its resistance to softening by water, the possibility o faluminnm corrosion would be reduced even further.
Accordingly, an object of this invention is to provide a method of reducing additive loss from hydrocarbon fuels during storage and transportation.
Another object of this invention is to provide materials that are soluble in water, but substantially insoluble in the hydrocarbon fuel, that will reduce the partitioning coelficient of hydrocarbon fuel additives, inhibit microbial growth in hydrocarbon fuels, metal corrosion, and the like.
A further object of this invention is to provide hydrocarbon jet fuels that have been stored in the presence of water Without any appreciable loss of additive, microbial attack, and the like.
Other objects, aspects as well as the several advantages of the invention will be apparent to those skilled in the art upon a further consideration of the specification and the appended claims.
According to the invention set forth in said copending application, the loss of additives due to partitioning from liquid hydrocarbon fuels into water is minimized during storage and transportation by the step of adding to the fuel and/or water a depressant or retardant material compatible with the fuel that is soluble in water, but substantially insoluble in the hydrocarbon fuel, in an amount suf ficient to substantially reduce the distribution or partitioning coefiicient of one or more of the additives in the fuel, thereby minimizing partitioning of additive into the water phase. Actually, the depressant added functions to prevent additive from entering the water phase as well as displace additive already present in the water phase.
More specifically, it has been found according to said copending application that the addition of from about 10 to about 300 volume percent of a polyhydroxy compound base on the amount of water present in a given system in contact with the fuel to a liquid hydrocarbon fuel and water phase substantially reduces the tendency of additives present in the hydrocarbon fuel to partition into the water phase when in contact with water. The amount of retardant added based on the amount of fuel will ordinarily range from 0.01 to 5 volume percent, preferably from 0.1 to 2 volume percent.
Thus, according to the invention of said copending application, there is provided, in a preferred embodiment, a distribution or partitioning coeificient retardant or depressant material suitable for use in a liquid hydrocarbon fuel and/or water, comprising a polyhydroxy alcohol containing from 2 to about 22 carbon atoms and from 2 to 5 OH groups wherein each OH is attached to different carbon atoms.
Representative examples of polyhydroxy alcohols that can be used according to the invention of said copending application include the polyethylene glycols having molecular weights preferably ranging from 200-700 and having the formula HOCH (CH OCH CH OH wherein x ranges from 1-10 .such as: diethylene glycol; triethylene glycol; tetraethylene glycol; pent-aethylene glycol; decaethylene glycol; dipropylene glycol, and the like. Other polyhydroxy alcohols that can be used include ethylene glycol;
1,2-dihydroxypropane; 1,3-dihydroxypropane;
glycerol;
1,2,3-trihydroxybutane; 1,2,4trihydroxybutane;
2- (hydroxymethyl)-l,3-dihydroxypropane; erythritol;
pentaerythritol; 1,2,3,4-tetrahydroxypentane;
1,2,3,5 -tetrahydroxypentane; 1,2,4,S-tetrahydroxypentane;
2- (hydroxymethyl) -1,3 ,4-trihydroxybutane; 1,2,3 ,4,S-pentahydr-oxypentane,
and the like.
It is also within the scope of the invention of said copending application to utilize other retardant materials to treat the fuel or water phase to prevent partitioning of an additive from a hydrocarbon phase to a water phase when the two phases are in contact with each other. Other retardants that can be used include one or more of the glycol ethers as defined hereinbelow with regard to the anti-icing additives preferred. Also, it is within the scope of the invention to spike the hydrocarbon fuel with extra additive or glycol ether in order to compensate for additive or glycol ether lost to the Water phase coming in contact with the fuel.
The amount of partitioning coetlicient depressant or retardant added according to the invention of said copending application will vary appreciably but will ordinarily be preferably at least volume percent of the water present or in contact with the hydrocarbon fuel containing additives which one does not want to lose to the Water phase. However, ordinarily the amount of depresant or retardant added will range from about 50 to about 300 volume percent base on the amount of water in a given system and in contact with the fuel.
In actual operation, the polyhydroxy alcohol partitioning coefiicient retardant material employed, according to the invention, is added directly to a storage tank or other facility containing a Water phase and a hydrocarbon fuel having water soluble additives. If a water phase is present in the storage tank prior to the addition of the .fuel, the retardant can be conveniently added directly to the water phase to concentrate the additive therein. When the fuel is removed from the storage tank and replaced with another batch of fuel, in .some instances it may not be necessary to add more retardant unless more untreated water enters the system or storage tank since the retardant will remain in the water phase. As indicated above, the retardant can also be added to low places in pipelines or other fuel handling facilities containing water so as to prevent additive loss from the hydrocarbon fuel into the water phase. The particular procedure and place of addition is well within the skill of the art and can be readily determined depending upon the particular problem and facilities at hand.
It has now been found, according to the invention, that microbial growth and metals corrosion, in particular, can be inhibited, or even eliminated, in hydrocarbon fuels systems containing moisture or water by the addition either to the :fuel or to the water associated wih the fuel a least one additive selected from the polyhydroXy alcohols and glycol ethers such as ethylene glycol, methyl Carbitol (diethylene glycol monomethyl ether), methyl Cellosolve (ethylene glycol monomethyl ether), and combinations of these such as methyl Cellosolve and glycerol, ethylene glycol and methyl Cellosolve, and the like. These materials can be added directly to the water phase to kill the microorganisms or can be added to the hydrocarbon tuel. When added to the hydrocarbon phase, a partition coefficient is set up between the hydrocarbon and the water so that the added material goes into the water phase in a concentration high enough to cause sterilization of the water phase and metals contacted by the added material, yet remaining in the hydrocarbon phase in sufficient quantity to protect the hydrocarbon fuel against icing during use in internal combustion engines, for example, which encounter subfreezing conditions.
Briefly described, the present invention involves the maintenance of a water layer in contact with petroleum, petroleum products, organic compounds, hydrocarbon derivatives, and like substances in storage tanks and other facilities in a condition capable of inhibiting microbial action over a sustained period of time, the condition being such that neither the stored substance nor the material of which the tanks are constructed is affected thereby. More specifically, the invention involves the maintenance of at least 7.5 volume percent of an antimicrobial agent defined herein in the water phase so as to inhibit the growth of micro-organisms and microbial action in the water and consequently prevent any undesirable effect on the stored material or the tank structure.
Thus, according to the invention, there is provided a microbial growth inhibitor, corrosion inhibitor, and the like, suitable for use in systems containing liquid hydrocarbon fuels in intimate contact with a minor proportion of an aqueous phase wherein the aqueous phase contains at least about 7.5 volume percent, preferably at least 10 volume percent of at least one compound selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms, and from 2 to 5 OH groups wherein each OH is attached to a different carbon atom, and (b) glycol ether having the formula wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydro-gen, x is an integer of from 2 to 4 and when R is other than hydrogen, x is an integer of from 1 to 4.
Preferably, according to the invention, there is provided antimicrobial agents, corrosion inhibitor compositions, and anti-icing additives comprising a blend of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms, and from 2 to 5 OH groups wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and t-olyl groups, when R is hydro-gen, x is an integer of from 2 to 4 and when R is other than hydrogen, at is an integer of from 1 to 4.
Further, according to the invention there is provided a liquid hydrocarbon fuel having an anti-icing additive incorporated therein in an amount ranging up to 1 volume percent or more of the fuel sufiicient to set up a partition coefficient between the fuel and a water phase in contact therewith so that at least a portion of the additive goes into the water phase in a concentration high enough to inhibit microbial growth and inhibit corrosion of metals contacted by the water phase. most preferred comprises a synergistic blend of (1) a saturated acrylic polyhydroxy alcohol containing from 3 to 5 carbon atoms, from 2 to 5 OH groups each attached to different carbon atoms and wherein the ratio of OH groups to carbon atoms is in the range of 0.66:1 to 1:1,
and (2) a glycol ether having the formula R(OCH CH OH The anti-icing additive Representative examples of compound (a) include the specific polyhydroxy alcohols set forth above with regard to the partitioning retardant. Representative examples of compound (b) and (2) include methyl ether of ethylene glycol (methyl Cellosolve); ethyl ether ofethylene glycol (eth'yl Cellosolve); butyl ether of ethylene glycol (butyl Cellosolve); methyl ether of diethylene glycol (methyl Carbitol); ethyl ether of diethylene glycol (ethyl Carbitol); butyl ether of diethylene glycol (butyl Carbitol); methyl ether of triethylene glycol; ethyl ether of triethylene glycol; phenyl ether of ethylene glycol; tolyl ether of ethylene glycol; phenyl ether of diethylene glycol; tolyl ether of diethylene glycol; phenyl ether of triethylene glycol; tolyl ether of triethylene glycol; diethylene glycol; triethylene glycol; tetraethylene glycol, and the like. a
Representative examples of compounds 1) include 1,2- dihydroxypropane; 1,3-dihydroxypropane; glycerol; 1,2,3- trihydroxybutane; 1,2,4-trihydroxybutane; Z-(hydroxymethyl)-1,3-dihydroxypropane; erythritol; pentaerythritol; 1,2,3,4-tetrahydroxypentane; 1,2,3,5-tetrahydroxypentane; 1,2,4,5 tetrahydroxypentane; 2-(hydroxymethyl)-1,3,4- trihydroxybutane; and 1,2,3,4,S-pentahydroxypentane.
A presently preferred group of compounds effective as anti-microbial agents, corrosion inhibitors, and the like, according to the invention include ethylene glycol, methyl ether of diethylene glycol (methyl Carbitol), methyl ether of ethylene glycol (methyl Cellosolve), ethylene glycolmethyl Cellosolve mixture, ethylene glycol-methyl Carbitol mixture, and methyl Cellosolve-glycerol mixture.
As indicated above, microorganisms are a serious problem in the storage and handling of hydrocarbon fuels such as jet fuels and fuel oils because of growth in the fuel and in any water associated with the fuel and especially growth at the hydrocarbon-water interface. By their growth the organisms cause the fuel to become unacceptable for its intended use due to the formation of materials which plug filters, cause corrosion, produce off-color fuel, etc. According to the invention, the microbial growth encountered in the handling and storage of hydrocarbon fuels can be stopped and eliminated by the addition of one or more of the above-defined compounds to the system. The exact identity of these microorganisms is often difficult to ascertain, and, therefore, the invention is not limited to any specific scientific class of microorganism. In what manner the hydrocarbon fuels become infected has not been definitely established because of the many possible sources of contamination, such as, for example, contact with residual water in stationary storage tanks or storage tanks of marine transports, engine fuel systems, decaying vegetation, or merely air.
As indicated above, it has been found that the problem of microbial growth in hydrocarbon fuels can be alleviated by treatment thereof with the anti-microbial agents of the invention. Anti-microbial agents that are suitable for the purposes of this invention are those that are capable of destroying or killing hydrocarbon fuel gel-forming microorganisms.
The anti-microbial agents of this invention should be used in concentrations effective to destroy the microorganisms, i.e., in microbial proportions. The optimum concentration of the anti-microbial agents of this invention may, of course, vary with the nature of the individual agents themselves and possibly in some instances accord ing to the degree of infection of the fuel by the microorganisms. Generally speaking, highly effective results will be obtained by addition to the hydrocarbon fuel, or to aqueous phase material in contact therewith, of anti-microbial agents of the kind disclosed herein in amounts such that the aqueous phase contains at least about 7.5 volume percent, preferably at least about volume percent of the anti-microbial agents. From a practical standpoint and for other important reasons, the preferred upper limit of anti-microbial agent is at least 50 percent and, more preferably, 100 percent higher than the lower limit which gives 6 biocidity. Thus, in the case of ethylene glycol monomethyl ether (methyl Cellosolve) or 98/2 mixture of methyl Cellosolve and glycerol, for example, assuming 15 volume percent in the water phase is biocidal, the upper preferred limit would be 30 volume percent. It has been found that as the concentration of glycol ethers, for example, in water is increased, there is a positive and significant increase in the degradation of materials which come into contact with such solutions. One such example is Buna-N-topcoating in aircraft fuel tanks. Other examples includes sealants and gasket materials at connections, joints, pumps and elsewhere. Thus, the upper limit of anti-microbial agent added ordinarily will be determined from a practical standpoint in view of the above problems. However, in no instance should the concentration of the agent be so great as to materially impair the ignition or combustibility of the fuel treated. Moreover, it has been found that the presence of glycerol, for example, in the anti-microbial agent tends to harden topcoatings such as Buna-N, and, therefore, higher concentrations can be employed when such agent is present. Thus, it is often preferred to utilize glycerol, or other polyhydroxy alcohols, with the glycol ethers as anti-microbial agents. In the case where microbial contamination is present at the bottom of a fuel tank which has perhaps been drained of free water, but where the organisms persist, and which is subsequently loaded with fuel which does not contain any significant amount of free water, concentrations of glycerol will build up, in proximity to the cultures, which will be biocidal.
The anti-microbial agents disclosed herein can be used to treat the hydrocarbon fuels that are subject to microbial attack in any suitable manner. For example, the anti-microbial agents of the invention can be added as such, either directly to the fuel or to an aqueous phase in contact therewith at the refinery. The agents of the invention can be added to the base of storage tanks that may or may not contain a water layer, either before fuel addition to the tank or after fuel addition.
The amount of anti-icing additive referred to above incorporated in the liquid hydrocarbon fuel ranges from 0.01:1, preferably 0.01:0.5, more preferably from 0.05 to 0.2 volume percent of the hydrocarbon fuel. The amount of 0.1 volume percent gives excellent results. The proportions of alcohol and ether in the anti-icing additive are usually from 0.5 to 50 volume percent of the alcohol and from 99.5 to 50 volume percent of the ether. A more preferred range is from 1 to 40 volume percent of alcohol and from 99 to 60 volume percent of ether. A still more preferred range is from 1 to 10 volume percent of alcohol and 99 to volume percent of ether.
A better understanding of the invention will be obtained upon reference to the following illustrative examples which are not intended, however, to be unduly limitative of the invention.
EXAMPLE I A jet engine hydrocarbon fuel (J P-4) containing a 90/ 10 blend of ethylene glycol monomethyl ether and glycerine as an anti-icing agent blend is stored in an 80,000 barrel tank which contains 300 barrels of water. Prior to introduction of the additive-containing fuel into the tank, the fuel contains 0.117 volume percent of the ether (93.6 barrels in the hydrocarbon fuel). After storage of the fuel in the tank with the 300 barrels of water, the ether concentration in the fuel dropped to 0.067 volume percent. Thus, the fuel contains 53.5 barrels of ether and the Water phase contains 41 barrels.
Glycerine is added to the 80,000 barrel tank in varying amounts to minimize the partitioning of ether into the water phase. The improvement obtained by the addition of barrels, 200 barrels and 300 barrels of glycerine to the tank is set forth below in Table I.
From the above table, it can be seen that the additive of glycerine to the water phase displaced ether from the water phase as well as preventing additional ether from partitioning into the water phase.
EXAMPLE II The distribution or partition coeflicient for the system comprised of ethylene glycol monomethyl ether, hydrocarbon fuel and water is defined by XAZ m= where:
X =volume fraction ether in water phase X =volurne fraction ether in fuel phase and the subscripts are:
Y=fuel phase Z=water phase A=ethylene glycol monomethyl ether Table II below presents the distribution coeflicients for a fuel where the amount of glycol ether present in the fuel was varied from 0.09 to 0.24 volume percent.
Table II Glycol ether original Glycol ether distribution in fuel, vol. percent: coefiicient 0.09 212 0.11 216 0.13 190 The addition of glycerol to the water phase materially changes the distribution coefficient of the water soluble glycol ether. As the concentration of glycerol in the water phase builds up, the distribution coefficient of the glycol ether decreases. This is illustrated in Table III where the water phase already contains 25 volume percent of glycol ether.
Table III Glycerol in water Glycol ether distribution phase, vol. percent: coefficient Thus, from the above, it can be seen that the present invention provides a practical method of minimizing the loss of fuel additives by partitioning from a fuel to a water phase.
EXAMPLE III A test was set up using jet fuel containing various concentrations of a deicing agent comprising methyl Cellosolve and glycerol using microorganisms contained in an aviation gasoline tank bottom. The organisms were added (equal cone.) to Bushnell-Haas media overlayed with the hydrocarbon. After a period suflicient for microbial growth and action to take place, the number of microorganisms remaining viable were counted on two media (plate count agar and Bushnell-Haas media with kerosene). The results show that:
INOCULUM FROM AVIATION GAS STORAGE TANK Number of Surviving Organisms per, ml. in Bushnell-Haas Plate Count Kerosene Agar Agar Percent Additive G1ycerol+Methyl Cellosolve (1:1):
Normally, bacteriologists would regard counts such as shown above for 15, 20 and 25 percent as being so low as to be uncountable and essentially zero. Also, these drops indicate a log kill generally following a logarithimic drop ofi which lbacterio logists are familiar with and recognize as a normal kill pattern.
Another series of tests showing these biocidal effects was made in a similar manner using only 10 and 20 percent additives and components:
NUMBER OF SURVIVING ORGANISMS PER ML. IN PRESENCE OF Mixed Inoculum Inoculum from Gasoline Tank Methyl Cellosolve: Methyl Cellosolve: 10% 1, 060, 000 10% 9, 000 20% I 20% 1 Methyl Cellosolve and Glycerol: Methyl Cellosolve and Glycerol:
The visual appearance of the samples in all cases showed that the absence of the bacteria caused the hydrocarbon to remain clear as well as the water phase. In those tests with high bacteria counts, the interface was ragged showing high :microbiail attack of the fuel and the water phase was turbid. This killing of the microorganism will also stop bacterial corrosion of tanks and equipment.
EXAMPLE IV The biocidal aspects of ethylene glycol mono-methyl ether (EGME) were checked using twelve composited cultures, three combinations of EGME and glycerol, and six concentrations of these combinations. These cultures included nine combinations of twenty-eight cultures received from an aircraft company and three combinations from'five refinery tanks. Among the additive combinations evaluated were:
1 100 percent EGME 75/25 volume percent EGME and glycerol 50/50 volume percent EGME and glycerol Each of the above additives was tested at concentrations of 0, 5, 10, 12.5, 15, 20 and 25 volume percent against each of the twelve cultures, making a total of two hundred and fifty-two sample bottles. Each sample was inspected for bacterial activity at frequent intervals up to thirty-nine days storage. The criterion for bacterial growth was the appearance of the kerosene-Bushnell-Haas media and the interface between the two phases. Bacterial activity was judged positive if growth was present at the interface of if the interface and media layer were cloudy. Bacterial activity was judged negative if the interface and media were clear. Judgment made by the visual inspection of the samples was confirmed in doubtful cases by microbial plate counts.
The results of the inspection at the end of the test period are recorded in Table IV as the effective concentration of ethylene glycol monomethyl ether in Bushnell- 15 on TGE agar.
EXAMPLE v Two airline cultures were used to determine the length of time required to bring a culture count to zero under optimum growth conditions with various combinations and concentrations of EGME-glycerol. The test procedure was similar to that described earlier with 50 ml. Bushnell-Haas/ additive media covered with 25 ml. kerosene. Since one approach to sterilization might be to flood either an aircraft or a storage tank bottom with EGME-glycerol, using a suitable device, a test was made, at various concentrations, to see how rapidly sterilization might be obtained. Each sample bottle was shaken vigorously before sampling to obtain representative counts These data are presented in Table VI.
Table VI BACTERIAL COUNT 0N AIRLINE CULTURES 1 AND 2 Airline Culture No. 1
Airline Culture N0. 2
Times, Days Number of Organisms Per Ml.
Number of Organisms Per M1.
in Presence of in Presence of Times.
E GME- Glycerol Days E GME-Glycerol UNDER TURBINE FUEL FOR VARIOUS CULTURES (39 DAY TEST) 75/25% 50/507}, No. Culture E GME E GME/ E G ME Glycerol Glycerol 1 Aircraft company 10 11.3 10 2 -,do 12 .5 12.5
10 ll .3 10 10 9 A 10 10 9 .4 10 10 11.3 10 10 ll .3 l2 .5 12 .5 ll .3 10 d 12 .5 15 12 .5 Mixed Culture from 12.5 11.3 10
Airport Tank including [our Nocardia species, one mold and four Pseuedomonas species. 11 50/50 Mixture of Cul- 12.5 11.3 7 a tures from Refinery Heavy and Regular Diesel Fuel Tank Bottoms. 12 50/50 Mixture of Cul- 12.5 11.3 10
turcs from 0.4% and 1% Sulfur Diesel Fuel Tank Bottoms.
NOTE: The biocidal concentration of glycerol itself is volume percent.
Deionized water ml 1000 It will be noted that within 4 to 7 days complete sterilization of these cultures is obtained with between 10 and 15 percent of EGME-glycerol.
Any suitable type of hydrocarbon fuel can be employed in the practice of the invention. Said fuels which can be so employed include the conventional jet engine fuels which comprise a blend of hydrocarbons boiling in the range from about to about 700 R, such as gas oils, kerosene, and gasolines, including aviation gasoline. Fuels of the paraffin and naphthenic type having relatively low aromatic content, i.e., not more than about 20 liquid volume percent aromatics, as well as fuels of the aromatic type having high aromatic contents ranging from about 20 up to about 88 percent or higher liquid volume percent aromatics, can be used in operating continuous combustion turbo type aircraft engines according to the practice of the invention. Hydrocarbon fuels having wide boiling ranges, such as JP-3, JP-4, or fuels of the kerosene type, such as J P-S, can be employed, the boiling range of these fuels generally being in the range of about 200 to about 600 F.
EXAMPLE VI A series of tests Was carried out to demonstrate that ethylene glycol will function as a biocide in the presence of methyl Cellosolve or methyl Carbitol. The ethylene glycol was used as representative of other glycols. The test procedure consisted of storing 4 ounce vented bottles containing 50 cc. of Bushnell-Haas media with various concentrations of the additive overlayed with 20 cc. of kerosene. The inoculum consisted of a mixed culture from 40 diiferent tank bottoms in order to get as broad a spectrum as possible for challenging. The concentration of the additive is in the Water phase. Two cc. of inoculum was used to each sample.
The test compounds were:
(1) Ethylene glycol (free of ethers).
(2) Methyl Carbitol (diethylene glycol monomethyl ether).
(3) Methyl Cellosolve (ethylene glycol monomethyl ether).
11 (4) 50-50 mix of ethylene glycol and methyl Carbitol. (5) 50-50 mix of ethylene glycol and methyl Cellosolve. ('6) 50-50 mix of glycerol and methyl Carbitol. (7) 5050 mix of glycerol and methyl Cellosolve. (8) Glycerol.
Table VII Additive Test Compound lllll++++ lllll++++ layer. The partition coefficients-of these compounds are as follows:
Partition Compound: coeflicient Methyl Cellosolve 220 Methyl Carbitol 350 Ethylene glycol 12,000
Since ethylene glycol has a higher partition coefficient than the other compounds, an effective biocidal concentration can be achieved in a small water phase with a lower quantity of a bactericide consisting of ethylene glycol and an ether in the fuel phase than treatment with either glycol or ether alone. As an illustration, the water phase of fuel storage tanks at service stations has been found to contain 14 to 16 percent methyl Carbitol and 23 to 26 percent ethylene glycol, giving a total of 37-42 percent of biocidal agents, after filling with fuel treated with .042 percent of anti-icing blend of 95 percent methyl Carbitol and percent ethylene glycol. Assuming this to have been the glycol ether, either alone or with glycerol, containing no ethylene glycol (01' a very much lower value), the partitioned total amount of additive components to water would be less.
The following table compares the partitioning effect of ethylene glycol with glycol ether from a fuel phase to a water phase in contact therewith.
[Fuel/water ratio=1000z 1] I Vol. Percent Additive Components in V Aqueous Phase Referring to the above table, 'it will be noted that with glycol ether/glycerol the low limit of volume percent in the water phase is not reached until two exposures at 0.05 volume percent in the fuel are experienced. However, with added ethylene glycol the 10 percent level is reached in only three cycles at about 0.025 percent in the fuel, and at two cycles using slightly less than 0.03 percent in the fuel. This clearly shows the advantage of ethylene glycol inclusion in nonaviation usage, in that it allows use of lower additive concentrations in the fuel to reach biocidity.
The combinations of ethylene glycol and glycol ethers are presently preferred to glycol ether-glycerol mixtures as bactericides becausethe ethylene glycol is a more effective bactericide than glycerol. The concentration range for ethylene glycol in blends with glycol ethers is limited by the solubility of ethylene glycol in hydrocarbon fuels.
Thus, while the invention has been described herein with particular reference to hydrocarbon fuels, more specifically JP 4 jet engine fuel, the invention is not limited thereto. The invention can be used with all grades of engine fuels, as well as other materials subject to microbial attack when in contact with water or other microbe-containing materials. The antimicrobial additives of the invention can also be used with advantage in gasolines for reciprocating engines, in diesel fuels for compression-ignition engines, as well as other petroleum products, both liquid and solid, such as distillate fuels, fuel oil, turbine fuel, LPG, naphthas, gas oils, lubricating oils and stocks, waxes, asphalts, petrolatum, mineral oils, and the like.
The compositions containing anti-microbial additives treated according to the invention can also contain commonly used other additives such as anti-corrosion agents, oxidation inhibitors, and the like, when desired.
As will be evident to those skilled in the art, many variations and modifications of this invention can be practiced in view of the foregoing disclosure. Such variations and modifications are clearly believed to come within the spirit and scope of the invention.
I claim:
1. A method for inhibiting microbial attack of liquid hydrocarbon fuels when said fuels contact a water phase, which method comprises: injecting directly into said water phase, from a source other than said fuel, a microbial growth inhibiting amount of at least one additive selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to about 22 carbon atoms and from 2 to 5 OH groups per molecule wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CI-I OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when R is other than hydrogen, x is an integer of from 1 to 4; and contacting said fuel and the resulting water phase containing said additive.
2. A method according to claim 1 wherein said additive is ethylene glycol monomethyl ether.
3. A method according to claim 1 wherein said additive is diethylene glycol monomethyl ether.
4. A method according to claim 1 wherein said additive is a mixture of glycerol and ethylene glycol monomethyl ether.
5. A method according to claim 1 wherein said additive is a mixture of glycerol and diethylene glycol monomethyl ether.
6. A method according to claim 1 wherein said additive is a mixture of ethylene glycol and ethylene glycol monomethyl ether.
7. A method according to claim 1 wherein said additive is present in said water phase in an amount of at least 7.5 volume percent, based on said water phase.
8. A method for inhibiting the corrosion, in the presence of moisture, of a tank of metal construction which holds a liquid hydrocarbon fuelwhich method comprises the step of: placing directly in the bottom of the tank, from a source other than said fuel, a corrosion inhibiting amount of at least one compound capable of inhibiting said corrosion and selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to 22 carbon atoms and from 2 to OH groups per molecule wherein each OH group is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OI-l wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when R is other than hydrogen, x is an integer of from 1 to 4.
9. In a process for the storage and handling of a liquid hydrocarbon fuel wherein said fuel contacts a water phase at an interface therebetween and is subject to attack by microorganisms at said interface and wherein metals employed during said storage and handling are subject to corrosion as a consequence of said microbial attack, the method of substantially preventing microbial growth, and corrosion of said metals during said storage and handling, which method comprises: injecting directly into said water phase, from a source other than said fuel, a microbial growth inhibiting amount of at least one additive selected from the group consisting of (a) polyhydroxy alcohols containing from 2 to 22 carbon atoms and from 2 to 5 OH groups per molecule wherein each OH is attached to a different carbon atom, and (b) glycol ethers having the formula R(OCH CH OH wherein R is selected from the group consisting of hydrogen, methyl, ethyl, propyl, butyl, phenyl and tolyl groups, when R is hydrogen, x is an integer of from 2 to 4, and when R is other than hydrogen, x is an integer of from 1 to 4; and contacting said fuel with the resulting water phase containing said additive so as to inhibit said microbial growth and said corrosion.
10. In a process for the storage and handling of a liquid hydrocarbon fuel wherein said fuel is brought into contact with a water phase at an interface therebetween, said fuel is subject to attack by microorganisms at said interface, and wherein metals employed during said storage and handling are subject to corrosion as a consequence of said microbial attack, the method of substantially preventing microbial growth and corrosion during storage and handling, which method comprises: injecting directly into said water phase, prior to said contacting of fuel and water, a microbial growth inhibiting concentration in the amount of at least 7.5 volume percent, based on said water phase, of an additive comprising (a) from about 0.5 to volume percent of glycerol and (b) from about 99.5 to 50 volume percent of ethylene glycol monomethyl ether; and then effecting said contact of said fuel with the resulting water phase containing said additive.
References Cited by the Examiner UNITED STATES PATENTS 5/1962 ShOttOn 4477 X 9/1963 Jaffer 4477 X C. O. THOMAS, J. E. DEMPSEY, Y. H. SMITH,
Assistant Examiners.

Claims (1)

1. A METHOD FOR INHIBITING MICROBIAL ATTACK OF LIQUID HYDROCARBON FUELS WHEN SAID FUELS CONTACT A WATER PHASE, WHICH METHOD COMPRISES: INJECTING DIRECTLY INTO SAID WATER PHASE, FROM A SOURCE OTHER THAN SAID FUEL, A MICROBIAL GROWTH INHIBITING AMOUNT OF AT LEAST ONE ADDITIVE SELECTED FROM THE GROUP CONSISTING OF (A) POLYHYDROXY ALCOHOLS CONTAINING FROM 2 TO ABOUT 22 CARBON ATOMS AND FROM 2 TO 5 OH GROUPS PER MOLECULE WHEREIN EACH OH IS ATTACHED TO A DIFFERENT CARBON ATOM, AND (B) GLYCOL ETHERS HAVING THE FORMULA R(OCH2CH2)XOH WHEREN R IS SELECTED FROM THE GROUP CONSISTING OF HYDROGEN, METHYL, ETHYL, PROPYL, BUTYL, PHENYL AND TOLYL GROUPS, WHEN R IS HYDROGEN, X IS AN INTEGER OF FROM 2 TO 4, AND WHEN R IS OTHER THAN HYDROGEN, X IS AN INTEGE OF FROM 1 TO 4; AND CONTACTING SAID FUEL AND THE RESULTING WATER PHASE CONTAINING SAID ADDITIVE.
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US20170260467A1 (en) * 2013-05-31 2017-09-14 Government Of The United States As Represented By The Secretary Of The Air Force Method for prevention of biodeterioration of fuels
US10487281B2 (en) * 2013-05-31 2019-11-26 United States Of America As Represented By The Secretary Of The Air Force Method for prevention of biodeterioration of fuels
US10876059B2 (en) * 2013-05-31 2020-12-29 United States Of America As Represented By The Secretary Of The Air Force Method for prevention of biodeterioration of fuels
US10876058B2 (en) * 2013-05-31 2020-12-29 United States Of America As Represented By The Secretary Of The Air Force Method for prevention of biodeterioration of fuels
WO2016116199A1 (en) * 2015-01-20 2016-07-28 FAUDI Aviation GmbH Agent for avoiding and/or destroying microbial growth in a store for a liquid hydrocarbon, method for avoiding and/or destroying microbial growth in a store for a liquid hydrocarbon, store for a liquid hydrocarbon
US11197480B2 (en) 2015-01-20 2021-12-14 FAUDI Aviation GmbH Separation means for the avoidance and/or elimination of microbial growth in a storage for a liquid hydrocarbon, method for avoiding and/or elimination of microbial growth in a storage using the separation means, and storage for a liquid hydrocarbon using separation means

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