US3256324A - Oxidation of methylaromatic hydrocarbons in the presence of a promoter - Google Patents
Oxidation of methylaromatic hydrocarbons in the presence of a promoter Download PDFInfo
- Publication number
- US3256324A US3256324A US304614A US30461463A US3256324A US 3256324 A US3256324 A US 3256324A US 304614 A US304614 A US 304614A US 30461463 A US30461463 A US 30461463A US 3256324 A US3256324 A US 3256324A
- Authority
- US
- United States
- Prior art keywords
- reaction mixture
- acid
- cumene
- promoter
- oxidation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229930195733 hydrocarbon Natural products 0.000 title claims description 15
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 15
- 238000007254 oxidation reaction Methods 0.000 title description 26
- 230000003647 oxidation Effects 0.000 title description 24
- 239000011541 reaction mixture Substances 0.000 claims description 53
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 239000004215 Carbon black (E152) Substances 0.000 claims description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims description 4
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 70
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 52
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 23
- 239000001301 oxygen Substances 0.000 description 23
- 229910052760 oxygen Inorganic materials 0.000 description 23
- LPNBBFKOUUSUDB-UHFFFAOYSA-N p-toluic acid Chemical compound CC1=CC=C(C(O)=O)C=C1 LPNBBFKOUUSUDB-UHFFFAOYSA-N 0.000 description 22
- 239000003054 catalyst Substances 0.000 description 21
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 16
- -1 aromatic carboxylic acids Chemical class 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 12
- KMHSUNDEGHRBNV-UHFFFAOYSA-N 2,4-dichloropyrimidine-5-carbonitrile Chemical compound ClC1=NC=C(C#N)C(Cl)=N1 KMHSUNDEGHRBNV-UHFFFAOYSA-N 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 239000008096 xylene Substances 0.000 description 10
- 239000005711 Benzoic acid Substances 0.000 description 8
- 235000010233 benzoic acid Nutrition 0.000 description 8
- 239000007791 liquid phase Substances 0.000 description 8
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 8
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 7
- 239000000376 reactant Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 6
- UMVOQQDNEYOJOK-UHFFFAOYSA-N 3,5-dimethylbenzoic acid Chemical compound CC1=CC(C)=CC(C(O)=O)=C1 UMVOQQDNEYOJOK-UHFFFAOYSA-N 0.000 description 5
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 239000003518 caustics Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical compound C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 150000001491 aromatic compounds Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 229910001882 dioxygen Inorganic materials 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- GPSDUZXPYCFOSQ-UHFFFAOYSA-N m-toluic acid Chemical compound CC1=CC=CC(C(O)=O)=C1 GPSDUZXPYCFOSQ-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 3
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- QNLZIZAQLLYXTC-UHFFFAOYSA-N 1,2-dimethylnaphthalene Chemical compound C1=CC=CC2=C(C)C(C)=CC=C21 QNLZIZAQLLYXTC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UHBGYFCCKRAEHA-UHFFFAOYSA-N P-toluamide Chemical compound CC1=CC=C(C(N)=O)C=C1 UHBGYFCCKRAEHA-UHFFFAOYSA-N 0.000 description 2
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229940078552 o-xylene Drugs 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000003822 preparative gas chromatography Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011973 solid acid Substances 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- PBWHJRFXUPLZDS-UHFFFAOYSA-N (1-Ethylpropyl)benzene Chemical compound CCC(CC)C1=CC=CC=C1 PBWHJRFXUPLZDS-UHFFFAOYSA-N 0.000 description 1
- HGTUJZTUQFXBIH-UHFFFAOYSA-N (2,3-dimethyl-3-phenylbutan-2-yl)benzene Chemical group C=1C=CC=CC=1C(C)(C)C(C)(C)C1=CC=CC=C1 HGTUJZTUQFXBIH-UHFFFAOYSA-N 0.000 description 1
- GWHJZXXIDMPWGX-UHFFFAOYSA-N 1,2,4-trimethylbenzene Chemical compound CC1=CC=C(C)C(C)=C1 GWHJZXXIDMPWGX-UHFFFAOYSA-N 0.000 description 1
- LNETULKMXZVUST-UHFFFAOYSA-N 1-naphthoic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1 LNETULKMXZVUST-UHFFFAOYSA-N 0.000 description 1
- RIZUCYSQUWMQLX-UHFFFAOYSA-N 2,3-dimethylbenzoic acid Chemical compound CC1=CC=CC(C(O)=O)=C1C RIZUCYSQUWMQLX-UHFFFAOYSA-N 0.000 description 1
- NWPNXBQSRGKSJB-UHFFFAOYSA-N 2-methylbenzonitrile Chemical compound CC1=CC=CC=C1C#N NWPNXBQSRGKSJB-UHFFFAOYSA-N 0.000 description 1
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 1
- XNXIYYFOYIUJIW-UHFFFAOYSA-N 3-methylbutylbenzene Chemical compound CC(C)CCC1=CC=CC=C1 XNXIYYFOYIUJIW-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 241000370685 Arge Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910021550 Vanadium Chloride Inorganic materials 0.000 description 1
- MCRWZBYTLVCCJJ-DKALBXGISA-N [(1s,3r)-3-[[(3s,4s)-3-methoxyoxan-4-yl]amino]-1-propan-2-ylcyclopentyl]-[(1s,4s)-5-[6-(trifluoromethyl)pyrimidin-4-yl]-2,5-diazabicyclo[2.2.1]heptan-2-yl]methanone Chemical compound C([C@]1(N(C[C@]2([H])C1)C(=O)[C@@]1(C[C@@H](CC1)N[C@@H]1[C@@H](COCC1)OC)C(C)C)[H])N2C1=CC(C(F)(F)F)=NC=N1 MCRWZBYTLVCCJJ-DKALBXGISA-N 0.000 description 1
- RAOSIAYCXKBGFE-UHFFFAOYSA-K [Cu+3].[O-]P([O-])([O-])=O Chemical compound [Cu+3].[O-]P([O-])([O-])=O RAOSIAYCXKBGFE-UHFFFAOYSA-K 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 159000000032 aromatic acids Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- VYLVYHXQOHJDJL-UHFFFAOYSA-K cerium trichloride Chemical compound Cl[Ce](Cl)Cl VYLVYHXQOHJDJL-UHFFFAOYSA-K 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- XSWKLHINRKWMTD-UHFFFAOYSA-L cobalt(2+);3-(3-ethylcyclopentyl)propanoate Chemical compound [Co+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)C1 XSWKLHINRKWMTD-UHFFFAOYSA-L 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000007862 dimeric product Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- NZFVWAOONXJZIQ-UHFFFAOYSA-N heptan-4-ylbenzene Chemical compound CCCC(CCC)C1=CC=CC=C1 NZFVWAOONXJZIQ-UHFFFAOYSA-N 0.000 description 1
- SLVCCWGFGQVDMN-UHFFFAOYSA-N hexan-3-ylbenzene Chemical compound CCCC(CC)C1=CC=CC=C1 SLVCCWGFGQVDMN-UHFFFAOYSA-N 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- KXUHSQYYJYAXGZ-UHFFFAOYSA-N isobutylbenzene Chemical compound CC(C)CC1=CC=CC=C1 KXUHSQYYJYAXGZ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- RPESBQCJGHJMTK-UHFFFAOYSA-I pentachlorovanadium Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[V+5] RPESBQCJGHJMTK-UHFFFAOYSA-I 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 125000000475 sulfinyl group Chemical group [*:2]S([*:1])=O 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
- C07C45/34—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
- C07C45/36—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds in compounds containing six-membered aromatic rings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/48—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/255—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
- C07C51/265—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
Definitions
- This invention relates to the manufacture of aromatic carboxylic acids. It is more particularly concerned with a process for oxidizing a methyl-substituted aromatic compound to the corresponding carboxylic acid or acids.
- methyl-substituted aromatic compounds can be oxidized in the liquid phase at atmospheric pressure. It has been discovered that certain branched-chain alkyl-substituted aromatic hydrocarbons act as promoters for the oxidation of methylarom-atic compounds to aromatic carboxylic acids at atmospheric pressure. Accordingly, it is a broad object of this invention to provide a process for producing aromatic carboxylic acids. Another object is to provide a method for oxidizing methylaromatic compounds to carboxylic acids. A specific object is to provide a process for oxidizing methylaromatic compounds to aromatic carboxylic acids at atmospheric pressure. Another specific object is to provide a process for oxidizing methylaromatic compounds to aromatic carboxylic acids that is promoted by certain bran-ched chain alkyl-substituted aromatic hydrocarbons.
- the present invention provides a method for producing aromatic carboxylic acids that comprises establishing a reaction mixture of a methylaromatic compound and an alkylaromatic hydrocarbon promoter, wherein the alkyl group has a secondary carbon atom directly attached to the aromatic nucleus, and the Weight ratio of said methylaromatic compound to said alkylaromatic promoter being between about 0.121 and about :1, maintaining said reaction mixture at a temperature varying between about 50 C.
- Theprocess of this invention is applicable to the oxidation of methyl-substituted aromatic hydrocarbons to.
- oxidation contemplated herein include the oxidation of toluene to hen-- zoic acid, the oxidation of xylene to toluic acid, and the oxidation of methylnaphthalene to naphthoic acid. It
- methyl-substituted aromatic carboxylic acids can be directly oxidized to polycarboxylic aromatic acids, without resort to converting the methylaromatic carboxylic acid to the ester.
- it is contemplated to oxidize p-toluic acid to terephthalic acid, without first converting to the methyl toluate ester.
- non-limiting examples of the methyl-substituted aromatic compounds oxidizable in the process of this invention include, toluene, o-xylene, m-xy-lene, pxylene, hemimellitene, psuedocumene, mesitylene, a-rnethylnaphthalene, ,6 methylnaphthalene, dimethylnaphthalene, o-toluic acid, m-toluic acid, p-toluic acid, hemimellitic acid, xylic acid, mesitylenic acid, methylpyridine, pch lorotoluene, tolunitrile.
- methylaromatic compounds which are diflicult to oxidize at atmospheric pressure, are readily oxidized when a promoter is used.
- the promoters contemplated herein are alkylaromatic hydrocarbons in which the alkyl group has a secondary carbon atom directly attached to the aromatic nucleus. These compounds have a structure:
- R and Rf are alkyl groups containing 1-3 carbon atoms. These compounds have one hydrogen atom in a position alpha to the aromatic nucleus.
- promoters include cumene, isobutylbenzene, isoamylbenzene, 3-phenylpentane, 3-phenylhexane, and 4- phenylheptane. Cumene is particularly preferred from the standpoint of its ready availability and effectiveness.
- the amount of promoter used, in proportion to the amount of methylaromatic charge, can vary somewhat. Generally, the weight ratio of methylaromatic compound to promoter will vary between about 10:1 and about 0.1 1. Preferably, it will be between about 4:1 and about 0.2:1.
- the oxidation reaction is carried out in the liquid phase by contacting the methylaromatic-promoter mixture with oxygen in the presence of a catalyst, at temperatures which permit operation at atmospheric pressure.
- the oxidation reaction (as previously had been proposed) requires elevated temperatures which are considerably higher than the boiling point of the methylaromatic compound. Accordingly, superatmospheric pressures have been required to maintain liquid phase.
- the present process operates at temperatures ranging from about 50 C. up to the boiling point of the methylaromatic compound reactant.
- the highest reaction temperature will be within about 15 C. of the boiling point of the methylaromatic compound reactant.
- Oxygen is supplied to the process as relatively pure oxygen or in the form of a molecular oxygen-containing gas, such as air.
- the amount of oxygen used (measured in terms of molecular oxygen, in the case of oxygencontaining gas) will vary between about 0.1 cubic foot hour and about 5 hours.
- alkylaromatic hydrocarbon promoter such as cumene
- the promotion effect has been noted even in the absence of an oxidation catalyst.
- the effect is less pronounced, i.e. relatively lower conversions to carboxylic acids are noted for the same reaction conditions.
- the alkylaromatic hydrocarbon promoter will effect improved yields in any liquid phase, catalytic process for oxidizing methylaromatic hydrocarbons to aromatic carboxylic acids.
- the promotional eifect of this invention is not dependent upon the particular oxidation catalyst selected and will be observed with any of the oxidation catalysts known to the art.
- oxidation catalysts used in the art have been extensively investigated and found elfective in this invention.
- One preferred type is a heavy metal phthalocyanine or porphorazine, such as, for example, iron phthalocyanine.
- Another type of catalyst includes metal salts of organic carboxylic acids, such as, cobalt naphthenate, cobalt permanganate, cerium chloride, copper phosphate, vanadium chloride, and manganese acetate.
- the more eifective catalysts of this type are those wherein the metal is in its lower valence state, e.g. cobaltous naphthenate or acetate.
- the oxidation catalysts commonly used include the solid polyvalent metals having an atomic weight between about 50 and 200.
- the metals, themselves, may be used in the finely divided metallic state, or as oxides or as compounds of the types already referred to. Mixtures of two or more oxidation catalysts may be utilized if desirable.
- part of the alkylaromatic promoter will be oxidized.
- some will be converted to acetophenone, a material useful as a perfume ingredient and as lacquer thinner.
- aromatic carboxylic acids can be removed in any of the various ways for separating organic acids from hydrocarbons.
- the carboxylic acid can be neutralized by adding an aqueous solution of alkali, such as aqueous sodium or potassium hydroxide, to the reaction product to obtain an aqueous solution of the salt of the aromatic carboxylic acid.
- The'aqueous solution is separated from the organic material (unreacted reactant, ketones, etc.) and then acidified to release the aromatic 4 amples, or by the operations or manipulations involved. .As will be apparent to those skilled in the art, other reactants and conditions, as set forth herein, can be used to practice this invention.
- the caustic-insoluble oil fraction was analyzed by vapor phase chromatographic analysis and showed 8% acetophenone, i.e. conversion of about 40% of the cumene to acetophenone. Unreacted toluene and cumene are recoverable by distillation for recycle to the process.
- Example 2 Another run similar to that of Example 1 was made, except that no cumene promoter was used. After 3% hours operation at 110 C. using an oxygen flow rate of 0.5-0.6 cubic foot per hour, there was produced no benzoic acid.
- Example 3 Two runs were made, as described in Example 1, using air as the source of oxygen.
- the flow rates were 0.7-0.8 cubic foot of air per hour, equivalent to an oxygen flow rate of about 0.14-0.16 cubic foot per hour.
- the ratio of toluene to cumene was 4:1 and in the other, 121.
- Pertinent data on these run and on the runs of Examples 1 and 2 are summarized in Table I.
- the run is summarized xamp e in Table 11.
- a charge of 50 grams m-xylene, 50 grams Example 6 cumene, and 0.5 gram iron phthalocyanine was oxidized for 3.2 hours at 135 C., using an oxygen rate of 0.3-0.4 A fun slmllar to that Of Example 5 was made except cubic foot per hour.
- a crude acid product was obtained t at 110 6111118116 Was used: The Charge W 75 grams (14 grams) which, when recrystallized from water, pand 0375 gram lfOIl phthalocyanlh? Oxygen melted at l079 C. Reported melting point of metawas bubbled through the charge at 135 C.
- Example 10 arge of hgh 811115 fY 7 g t ii fi gg g A run was made as described in Example 9, except that gram Iron P t a Ocyanme was e at no cumene promoter was used.
- the Product was 40 for 24 hours at 135 C., using an oxygen rate of 0.3 cubic cooled and extracted with 200 ml. of 10% potassium foot per hour. No measurable yield of oxidation product hydroxide.
- Nil Nil 1 Fe PTO is iron phthalocyanine.
- the cooled oxidation product was extracted with three 100 ml. portions of 10% sodium hydroxide solution, leaving 90 grams of caustic-insoluble oil. Neutralization of the caustic extract with 10% hydrochloric acid produced grams of crude acid, which was crystallized from water to yield while crystals having a melting range of 157160 C. The reported melting point of mesitylenic acid is 166 C. The acid number of the acid was 368 (theoryfor mesitylenic acid, 374).
- Example 12 A solution containing 20 grams of p-toluic acid, 80 grams of cumene and 0.5 gram of iron phthalocyanine were heated at 135 C. while oxygen was passed through the solution at a rate of 0.4 cubic foot per hour for 3 hours. The solution was filtered hot and 2.35 grams of solid acid were separated in this fashion (terephthalic acid is extremely insoluble in most organic solvents while p-toluic acid is soluble in hot organic solvents). The solid wasdigested with two 400 ml. portions of hot water and the insoluble solid separated by filtration and dried in a drying pistol, weight 2.32 grams. This solid did not melt when heated to 220 C. and gave an acid number with two breaks (indicative of two carboxyl groups). Acid numbers found:' 337, 453; theoretical for terephthalic acid: 338, 674. (Solubility problems render it ditficult to obtain a satisfactory second break in the acid number determination for pure terephthalic acid.)
- Example- 13 Sixty grams of p-xylene and 60 grams of cumene were oxidized (note: no oxidation catalyst was used) at 135 C. for 7 hours using oxygen at a flow rate of 0.3 cubic foot per hour. The crude p-toluic acid obtained weighed 6 grams and was similar to that prepared in Example 5. 1
- Recrystallization gave a solidp-toluic acid of melting point 1748 C. which did not depress the melting point of known p-toluic acid when added thereto.
- a method for producing aromatic carboxylic acids that consists essentially of establishing a reaction mixture of a rnethylaromatic hydrocarbon and an alkylaromatic hydrocarbon promoter having the structure:
- R and R are alkyl groups having 1-3 atoms, and the weight ratio of said methylaromatic hydrocarbon and said alkylaromatic promoter being between about 0.1:1 and about 10:1; maintaining said reaction mixture at a temperature varying between about 50 C. and about 135 C. and under atmospheric pressure; and contacting said reaction mixture in the liquid phase with a molecular oxygen-containing gas at a flow rate, measured in terms of oxygen, varying between about 0.1 cubic foot per hour and about 4 cubic feet per hour per 100 g. of said reaction mixture, and for a period of time varying between about 0.5 hour and about 10 hours.
- a method for producing benzoic acid that consists essentially of establishing a reaction mixture of toluene wherein R and R are alkyl groups having 1-3 C atoms, and the weight ratio of said toluene to said alkylaromatic promoter being between about 0.2:1 and about 4: 1; maintaining said reaction mixture at a temperature varying between about 50 C. and about 110 C.; and under atmospheric pressure and contacting said reaction mixture with a molecular oxygen-containing gas at a flow rate, measured in terms of oxygen, varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per g. of said reaction mixture, in the presence of cobalt naphthenate catalyst, and for a period of time varying between about one hour and about 5 hours.
- a method for producing benzoic acid that consists essentially of establishing a reaction mixture of toluene and cumene promoter, the weight ratio of said toluene to said cumene being between about 0.221 and about 4: l; maintaining said reaction mixture at a temperature of about C. and under atmospheric pressure; contacting said reaction mixture with oxygen at a fiow rate'varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, in the presence of cobalt naphthenate catalyst, and for a period of time varying between about one hour and about 5 hours; and recovering benzoic acid from the reaction mixture.
- a method for producing benzoic acid that consists essentially of establishing a reaction mixture of toluene and cumene promoter, the weight ratio of said toluene to said cumene being between about 0.221 and about 4: 1; maintaining said reaction mixture at a temperature of about 110 C. and under atmospheric pressure; contacting said reaction mixture with air at a flow rate, measured in terms of oxygen, varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, in the presence of cobalt naphthenate catalyst, and for a period of time varying between about one hour and about 5 hours; and recovering benzoic acid from the reaction mixture.
- a method for producing toluic acids that consists essentially of establishing a reaction mixture of xylene and cumene promoter, the weight ratio of said xylene to said cumene being between about 0.211 and about 4:1; maintaining said reaction mixture at a temperature varying between about 50 C. and about C. and under atmospheric pressure; and contacting said reaction mixture with oxygen at a flow rate varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, and for a period of time varying between about 0.5 hour and about 5 hours.
- a method for producing paratoluic acid that consists essentially of establishing a reaction mixture of pxylene and cumene promoter, the weight ratio of said p-xylene to said cumene being between about 0.2:1 and about 4: 1; maintaining said reaction mixture at a temperature of about 135 C. and under atmospheric pressure; contacting said reaction mixture with oxygen at a flow rate varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture in the presence of iron phthalocyanine catalyst, and for a period of time varying between about one hour and about 5 hours; and recovering paratoluic acid from the reaction mixture.
- a method for producing orthotoluic acid that consists essentially of establishing a reaction mixture of oxylene and cumene promoter, the Weight ratio of said 0- xylene to said cumene being between about 0.2:1 and about 4:1; maintaining said reaction mixture at a temperature of about 135 C. and under atmospheric pressure; contacting said reaction mixture with oxygen at a flow rate varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, in the presence of iron phthalocyanine catalyst, and for a period of time varying etween about one hour and about 5 hours; and recovering orthotoluic acid from the reaction mixture.
- a method for producing metatoluic acid that consists essentially of establishing a reaction mixture of mxylene and cumene promoter the weight ratio of said mxylene to said cumene being between about 02:1 and about 4:1; maintaining said reaction mixture at a temperature of about 135 C. and under atmospheric pressure; contacting said reaction mixture with oxygen at a flow rate varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, in the presence of iron phthalocyanine catalyst, and for a period of time varying between about one hour and about 5 hours; and recovering metatoluic acid from the reaction mixture.
- a method for producing mesitylenicacid that consists essentially of establishing a reaction mixture of rnesitylene and cumene promoter, the weight ratio of said mesitylene to said cumene being between about 0.211 and about 4:1; maintaining said reaction mixture at a temperature of about 135 C. and under atmospheric pressure; contacting said reaction mixture with oxygen at a flow rate varying between about 0.2 cubic foot per hour and about 0.5 cubic foot per hour per 100 g. of said reaction mixture, in the presence of iron phthalocyanine catalyst, and for a period of time varying between about one hour and about 5 hours; and recovering mesitylenic acid from the reaction mixture.
- a method for producing terephthalic acid that consists essentially of establishing a reaction mixture of p- References Cited by the Examiner UNITED STATES PATENTS 2,245,528 6/1941 Loder 260-524 2,833,816 5/1958 Safier et a1 260-524 3,139,452 6/ 1964 Hay 260524 FOREIGN PATENTS 681,455 10/1952 Great Britain.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US1950060A | 1960-04-04 | 1960-04-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3256324A true US3256324A (en) | 1966-06-14 |
Family
ID=30769044
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US304614A Expired - Lifetime US3256324A (en) | 1960-04-04 | 1963-08-26 | Oxidation of methylaromatic hydrocarbons in the presence of a promoter |
Country Status (6)
Country | Link |
---|---|
US (1) | US3256324A (fr) |
BE (1) | BE602086A (fr) |
FR (1) | FR1299531A (fr) |
GB (1) | GB966986A (fr) |
IT (1) | IT649554A (fr) |
NL (1) | NL283165A (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0600375A1 (fr) * | 1992-11-30 | 1994-06-08 | Mitsubishi Chemical Corporation | Procédé de préparation de l'acide naphtalène-2,6-dicarboxylique |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2245528A (en) * | 1938-10-18 | 1941-06-10 | Du Pont | Catalytic oxidation of alkyl substituted aromatic compounds |
GB681455A (en) * | 1949-04-05 | 1952-10-22 | Bataafsche Petroleum | Process for the production of aromatic dicarboxylic acids |
GB787054A (en) * | 1954-12-24 | 1957-11-27 | Harold Newby | The oxidation of para-dialkylbenzenes to terephthalic acid and other oxidation products |
US2833816A (en) * | 1954-05-03 | 1958-05-06 | Mid Century Corp | Preparation of aromatic polycarboxylic acids |
GB801387A (en) * | 1954-02-17 | 1958-09-10 | Ruhrchemie Ag | Process for the production of aromatic hydroperoxides, carbinols, ketones and carboxylic acids |
US3139452A (en) * | 1957-02-25 | 1964-06-30 | Gen Electric | Oxidation of p-xylene to terephthalic acid |
-
0
- IT IT649554D patent/IT649554A/it unknown
- NL NL283165D patent/NL283165A/xx unknown
- BE BE602086D patent/BE602086A/xx unknown
-
1961
- 1961-03-30 FR FR857289A patent/FR1299531A/fr not_active Expired
- 1961-04-04 GB GB12026/61A patent/GB966986A/en not_active Expired
-
1963
- 1963-08-26 US US304614A patent/US3256324A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2245528A (en) * | 1938-10-18 | 1941-06-10 | Du Pont | Catalytic oxidation of alkyl substituted aromatic compounds |
GB681455A (en) * | 1949-04-05 | 1952-10-22 | Bataafsche Petroleum | Process for the production of aromatic dicarboxylic acids |
GB801387A (en) * | 1954-02-17 | 1958-09-10 | Ruhrchemie Ag | Process for the production of aromatic hydroperoxides, carbinols, ketones and carboxylic acids |
US2833816A (en) * | 1954-05-03 | 1958-05-06 | Mid Century Corp | Preparation of aromatic polycarboxylic acids |
GB787054A (en) * | 1954-12-24 | 1957-11-27 | Harold Newby | The oxidation of para-dialkylbenzenes to terephthalic acid and other oxidation products |
US3139452A (en) * | 1957-02-25 | 1964-06-30 | Gen Electric | Oxidation of p-xylene to terephthalic acid |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0600375A1 (fr) * | 1992-11-30 | 1994-06-08 | Mitsubishi Chemical Corporation | Procédé de préparation de l'acide naphtalène-2,6-dicarboxylique |
US5442103A (en) * | 1992-11-30 | 1995-08-15 | Mitsubishi Petrochemical Co., Ltd. | Process for producing 2,6-naphthalenedicarboxylic acid |
Also Published As
Publication number | Publication date |
---|---|
FR1299531A (fr) | 1962-07-27 |
BE602086A (fr) | |
NL283165A (fr) | |
GB966986A (en) | 1964-08-19 |
IT649554A (fr) |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3626001A (en) | Method for the production of high-purity isophthalic or terephthalic acid | |
US3845117A (en) | Process for preparation of phthalic acids | |
US3686293A (en) | Process for the preparation of aromatic carboxylic acids | |
US3700731A (en) | Process for oxidizing xylenes to phthalic acids | |
EP0021747A1 (fr) | Procédé pour la préparation de l'acide téréphtahlique | |
GB1454236A (en) | Process for continuous preparation of terephthalic acid | |
US2746990A (en) | Preparation of terephthalic acid | |
US3145237A (en) | Polynuclear aromatic compounds | |
US4131742A (en) | Cobalt-catalyzed oxidation of hydrocarbons | |
US3162683A (en) | Liquid phase oxidation of alkyl-substituted aromatics | |
US2530369A (en) | Oxidation of aromatic compounds | |
US3256324A (en) | Oxidation of methylaromatic hydrocarbons in the presence of a promoter | |
US3406196A (en) | Oxidation of polyalkyl aromatics to polycarboxylic acids | |
US3038940A (en) | Process for preparation of aromatic ketones | |
US3506704A (en) | Ester process | |
US3703549A (en) | Production of dicarboxylic acids | |
US3781341A (en) | Disproportionation of alkali metal salts of aromatic carboxylic acids | |
US4952721A (en) | Process for oxidizing esters of methyl-substituted phenol compounds to aromatic carboxylic acids | |
US2900412A (en) | Oxidation process employing sulfur dioxide | |
US3105851A (en) | Separation of recoverable materials from oxidation by-products | |
US2880237A (en) | Process for production of aromatic polycarboxylic acids | |
US3748350A (en) | Coupling with a palladium salt | |
US4214100A (en) | Process for preventing blackening of phthalic acid | |
US3086991A (en) | Preparation of halopolycarboxy benzene by oxidation of halopolyalkyl benzene | |
IE45896B1 (en) | Process for the preparation of aromatic dicarboxylic acids |