US3141285A - Machine for making rope - Google Patents
Machine for making rope Download PDFInfo
- Publication number
- US3141285A US3141285A US216890A US21689062A US3141285A US 3141285 A US3141285 A US 3141285A US 216890 A US216890 A US 216890A US 21689062 A US21689062 A US 21689062A US 3141285 A US3141285 A US 3141285A
- Authority
- US
- United States
- Prior art keywords
- plate
- core
- rope
- strand
- strands
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
Definitions
- the primary object of the invention is the provision of a rope-making machine with which the production of perfect winding layers is made possible in a simple manner.
- This may be achieved through an arrangement such that strand carriers delivering in each case one strand are arranged at the circumference of a circular rope-whipping plate provided with a hollow shaft, which plate rotates at a constant, though adjustable turning relative to the lineal travel of the rope core as it is drawn through the machine by a draw-off device.
- the core is supplied through the hollow shaft of the plate from the side opposite the material carriers.
- Above the whipping plate the strands supplied from the individual strand carriers are wound spirally about the core.
- the machine has a winding device for winding the spirally wound rope under constant rope tension.
- the individual strand carriers are equipped with allocated thread or strand brakes of known type, with the aid of which the tension of the strands running to the winding point can be adjusted according to the requirements.
- the strand carriers are arranged to slide in a concentric groove near the plate or disk edge in such a way that at any time an arbitrarily large number of carriers can be accommodated, the limit being the maximum resulting from the diameter of the groove circle and the diameters of the individual spools.
- the coupling between plate drive and draw-off device is, according to the invention, such that rate of draw-off of the rope core through the machine can be adjusted, for example, by means of an infinitely variable gear of known design in the range corresponding to the practical requirements, relative to the rate of rotation of the plate, or vice versa.
- rate of draw-off of the rope core through the machine can be adjusted, for example, by means of an infinitely variable gear of known design in the range corresponding to the practical requirements, relative to the rate of rotation of the plate, or vice versa.
- the relative rates of lineal take-up of the rope core by the take-off device and the rate of rotation of the plate(s) should remain constant, e.g., by driving both from the same drive source, to provide a constant, predetermined rate of rotation of the plate per lineal unit of travel of the core.
- the device is adapted for whipping two winding layers at the same time by an arrangement such that two plates of different diameters, rotated about a common axis, but independently of one another and at different speeds, if desired, rotate in the particular direction desired.
- the number of concentrically turning rope-Whipping plates driven independently of one another in speed and direction and carrying the strand carriers may even exceed two, so that thereby, possibly, the application of all the core wound layers upon one machine passage becomes possible.
- FIG. 1 is a side elevation, partly in section, of an embodiment of the invention
- FIG. 2 is a side elevation, partly in section, of another embodiment of the invention.
- FIG. 3 is a top plan View to show the detail of a typical strand brake mechanism which may be used in conjunction with the strand carriers of FIGS. 1 and 2.
- the rope core 1 may be a single strand, a group of parallel, untwisted strands, a group of slightly intertwisted strands, or a group of spirally wound strands. It may also be a core of the aforementioned type having one or more spirally wound layers wound thereabout in the event the ultimate rope is made by successive passages through the machine to apply the spirally wound layers thereon.
- the rope core comes from the supply drum 2 and runs over the deflection roller 3 through the bore 10 in the axis of the rope whipping plate 9 to the rotating strand collector 5.
- the strands 15, being supplied from the individual strand carriers 12 meet and are spirally wound in a layer about the core.
- the rope, supplied with a new wound layer passes over the deflection roller 4 between the draw-off rollers 6, 7 to the winding drum 8.
- the rope-whipping plate 9 has on its surface, near the circumference, a concentric groove 11 with dovetail cross section, in which the correspondingly shaped legs 14 of the strand carriers 12 are inserted with the aid of slots of known type.
- Each of the strand carriers 12 has a device 13 which maintains constant the strand tension of the strands 15 drawn off the spools.
- the rope-whipping plate by way of a suitable drive connection, is also connected with the draw-off rollers 6, 7.
- the drive of the rope-whipping plate and its coupling with the draw-off device may also be accomplished in any other manner than that represented.
- the illustrated draw-off device is a lower driven roller 7 and an upper idler roller 6.
- the rope is drawn between these rollers without slippage.
- the roller 7 has a pulley 35 driven by belt 36.
- the belt 36 is mounted on pulley 37 which is mounted on the shaft of friction disc 38.
- the disc 38 is rotatably driven by the wheel 39, the circumferential edge of which frictionally engages the face of disc 38.
- the wheel 39 is movable toward and away from the radial center of disc 38 by virtue of support of its shaft 40 by the yoke arm 41.
- the arm 41 is supported on a reciprocable support (not shown) by which the position of wheel 39 can be set in any position relative to the radial center of disc 38 to give the infinitely variable drive connection between the take-off device 6, 7 and the rotating plate 9.
- the shaft 40 is connected telescopically to the shaft 42 by a conventional spline connection or other similar type connection and is rotatably driven by the shaft 42. This combination provides a stageless adjustable drive for making fine adjustments in the relative velocities at which the plate and means for drawing the rope core are driven by the driven means.
- the winding drum 8 is driven in such a way that during the entire winding process the rope tension in the part '20 of the rope to be wound remains constant.
- This may be achieved with any known means, as for example, independently of the remainining drive of the machine, with a Ferraris motor or slip motor of other construction which is capable of delivering a constant torque, or else by one of the known electric, hydraulic or mechanical slip couplings with constant output torque, in which arrangement then the drive may be coupled in common with the rest of the device.
- the drive of drum 8 is not represented in detail in the drawing.
- FIGURE 2 shows a rope machine according to the invention with two strand-whipping plates 21 and 22.
- the rope core 1 runs over the deflection roller 3 upward through the axis of the strand-whipping plates and in so doing passes through the two strand collectors 25 and 26, whereupon it runs onward over the upper deflection roller 4 to the draw-elf device and thereupon to the winding drum in similar fashion to the embodiment of FIGURE 1.
- Both strand-whipping plates each have only one circular, dovetail groove 23 and 24 near the outer circumference, in which there are inserted the strand spool carriers 12 with their legs 14.
- the rope core 1 runs upward through the axial bore 27 of the upper plate 21, while the rope-whipping plate 22 has a hub in which is rotatably journalled the hub of the ropewhipping plate 21. Both hubs have on their lower end a spur gear 29 and 30, through which they are driven by a gear arrangement and are simultaneously coupled with the draw-01f device in the manner of the embodiment of FIG. 1.
- the strands 31 and 32 coming from the strand spool carriers 12 run to the strand collectors 25 and 26, where they are spirally wound about the rope core 1.
- the lower strand collector 25 is connected by suitable means, for example, with the aid of a strap, with the rope-whipping plate 21, to keep the two strand collectors spaced apart.
- the drive of the rope-whipping plates 9 or 21 and 22 may be accomplished in any usual manner, so long as it allows no slip between those elements of the drive which influence the relative turning rates of the strand-whipping plates on the one hand and of the draw-off device on the other hand. With such a slip it would not be possible to maintain the particular whipping lengths constant.
- the drive of the strand-whipping plates 21 and 22 is designed in such a way that the rotation rate and direction of rotation of each plate can be set independently of the other, at will, before setting the apparatus in operation.
- the rope-whipping plate 9 in FIGURE 1 may be adapted to any desired whipping length and direction. Thereby it becomes possible, with the aid of the apparatus described, to achieve any desired wound layer formation.
- the rope core 1 should have as constant as possible a rope tension between the deflection rollers 3 and 4, in order to prevent a deformation of the rope core. In the embodiment this is provided by a weight 18 hanging on a brake rope 19, a usual form for providing tension in the rope core drawn from the supply spool 2.
- the strand collectors 5, 25 and 26 each is simply a fixed ring through the center opening of which passes the rope core.
- the strands being wound on the core slide across the lower edge of the center opening and are wound on the core in spiral, side-by-side relationship at the site of the strand collector.
- the device 13 for maintaining constant strand tension may be any one of many types of devices known in the art for this purpose.
- FIG. 3 one of such devices, which consists of a rod 43 having mounted thereon a fixed disc 44 and a slidable disc 45.
- the disc 45 is pressed toward the disc 44 by a coil spring 46.
- the coil spring is mounted about the rod 43 between the plate 45 and a nut 47 threaded on the threaded end of rod 43.
- the strand 15 passes between the plates 44, 45.
- the pressure of the plates against the strands provides a braking action on the strands.
- the pressure exerted is adjusted by changing the pressure of spring 46 on plate 45 upon rotating nut 47.
- the ropes produced by the machine of the invention are characterized by a core of the'aforesaid character having at least one and usually two or more layers of spiral strands.
- the strands in each layer are laid side-by side, and in the respective layers of multi-layered ropes, the strands may be wound in the same or opposite direction.
- the number of strands used to form each layer may be adjusted to correspond with the desired number of turns per unit length, diameter of the strands, and/or diameter of the respective spiral-wound layer to provide layers in which the individual strands are applied in close, side-by-side relationship.
- the rope such as a mountaineering rope made of strands of synthetic filaments
- the rope is finished by providing about the spiral-wound core a mantle, which is usually a cross-braided mantle.
- the mantle is applied over the core on another well known machine which does not constitute a part of this invention.
- the mountaineering ropes are best produced with about 60% of the total mass of the rope strands in the core and spirally wound layers about the core and 40% of the total mass in the strands of the mantle. Ropes of this character have wound layers which do not twist upon loading of the rope.
- a machine useful in the manufacture of ropes comprising a rotatable strand-whipping plate having a hub with an axial passage therethrough permitting a rope core to be drawn through the center of the plate, strandspool carriers mounted on one face of said plate, means for laying strands from said strand spool carriers on said core in side-by-side spiral windings to form a spirally wound layer about said core when said core is drawn through the rotating plate and last-mentioned means, means for drawing the rope core through said plate and said means for laying said strands, drive means for rotating said means for drawing at predetermined, constant relative speeds to provide a constant, predetermined rate of rotation of the plate per lineal unit of travel of the rope core through said means for laying the strands, and means operatively associated with said drive means and including speed-change mechanism operable to selectively change the setting of the relative rate of rotation of said plate per lineal unit of travel of said rope core.
- a machine useful in the manufacture of ropes comprising a rotatable strand-whipping plate having a hub with an axial passage therethrough permitting a rope core to be drawn through the center of the plate, strand-spool carriers mounted on one face of said plate, means for laying strands from said strand spool carriers on said core in side-by-side, spiral windings to form a spirally wound layer about said core when said core is drawn through the rotating plate and last-mentioned means, a second, rotatable strand-whipping plate mounted immediately below and concentric with said first-mentioned plate, said second plate being larger than said first-mentioned plate to provide a peripheral area on the upper face thereof extending beyond the edge of the first-mentioned plate, strand-spool carriers mounted on said peripheral area of said upper face, additional means, located above said first-mentioned means, for laying strands from said lastmentioned spool carriers over the spirally wound layer produced by said first-mentioned means
- a machine as claimed in claim 2 wherein said drive means includes means for changing the setting of the relative rates of rotation of said plates per lineal unit of travel of said rope core.
- a machine as claimed in claim 2 wherein said second plate has a hub rotatably journalled about the hub of said first plate, and each of said hubs has mounted thereon a gear operatively connected to said drive means.
- each of said faces of said plates have at least one concentric, circular groove therein, the bases of the respective strand spool carriers on each of said plates being matingly fitted in said groove of the respective plate and slidable around said circular groove whereby the spacing between the strand spool carriers can be changed to allow for equal spacing between said carriers for any number of carriers mounted in each of said concentric grooves.
- a machine useful in the manufacture of ropes comprising a rotatable strand-whipping plate having a hub with an axial passage therethrough permitting a rope core to be drawn through the center of the plate, strandspool carriers mounted on one face of said plate, means for laying strands from said strand spool carriers on said core in side-by-side spiral windings to form a spirally wound layer about said core when said core is drawn through the rotating plate and last-mentioned means, means for drawing the rope core through said plate and said means for laying said strands, drive means for rotating said plate and for driving said means for drawing at predetermined, constant relative speeds to provide a constant, predetermined rate of rotation of the plate per lineal unit of travel of the rope core through said means for laying the strands, and wherein said face of said plate has at least one concentric, circular groove therein, in which groove are adjustably mounted the supporting legs of said strand spoolcarriers which are mounted on said face, the bases of said supporting legs being matingly fitted in said
- a machine as claimed in claim 1 wherein said means operatively associated with said drive means is a stageless adjustable drive operatively connected between said rotating plate and said means for drawing said rope core through said means for laying said strands.
Landscapes
- Ropes Or Cables (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Mechanical Means For Catching Fish (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEV21200A DE1255001B (de) | 1961-08-19 | 1961-08-19 | Vorrichtung zum Umspinnen eines Seilkernes aus synthetischen Faeden |
Publications (1)
Publication Number | Publication Date |
---|---|
US3141285A true US3141285A (en) | 1964-07-21 |
Family
ID=7579016
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US216890A Expired - Lifetime US3141285A (en) | 1961-08-19 | 1962-08-14 | Machine for making rope |
Country Status (6)
Country | Link |
---|---|
US (1) | US3141285A (fr) |
BE (1) | BE619990A (fr) |
CH (1) | CH394875A (fr) |
DE (1) | DE1255001B (fr) |
NL (1) | NL281338A (fr) |
NO (1) | NO115019B (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3667203A (en) * | 1969-07-04 | 1972-06-06 | Pirelli | Winding machine for covering a hose of high polymer with reinforcing threads |
FR2531464A1 (fr) * | 1982-08-03 | 1984-02-10 | Giraudon Ets M | Machine automatique destinee a la fabrication en continu de cordons tors utilises notamment pour constituer des embrasses de rideau |
US20230404193A1 (en) * | 2022-06-21 | 2023-12-21 | Lakshmanan Varadan | System and method for forming a garland |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2127869B (en) * | 1982-09-22 | 1986-04-30 | Standard Telephones Cables Ltd | Optical fibre cable manufacture |
DE3240230C2 (de) * | 1982-10-29 | 1987-02-05 | Siemens AG, 1000 Berlin und 8000 München | Rotierender Garnspinner |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US303943A (en) * | 1884-08-19 | morton | ||
US1210001A (en) * | 1916-02-10 | 1916-12-26 | Ivan L C Gooding | Wire-covering machine. |
US1704888A (en) * | 1929-03-12 | Assianob tq the wire | ||
US1747769A (en) * | 1928-06-04 | 1930-02-18 | Nat Metal Molding Company | Apparatus for the manufacture of electrical conductors |
US2098922A (en) * | 1934-01-08 | 1937-11-09 | Gen Cable Corp | Apparatus for making cable |
US2423289A (en) * | 1945-07-17 | 1947-07-01 | Charles M Bellg | Wire wrapping machine |
US2672722A (en) * | 1949-10-18 | 1954-03-23 | Wardwell Braiding Machine Comp | Serving machine |
US2780906A (en) * | 1954-04-02 | 1957-02-12 | Northern Electric Co | Apparatus for forming multi-element cable |
US3058867A (en) * | 1959-11-02 | 1962-10-16 | Walter A Plummer | Cabling machine and method of producing jacketed cable |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE444006C (de) * | 1927-05-13 | Mueller Fritz | Vorrichtung zum Plattieren von Posamentenfaeden | |
DE186435C (fr) * | ||||
DE37770C (de) * | firma hannoversche Caoutchouc-, Guttapercha- und telegraphen-werke in Linden—Hannover | Maschine zur gleichzeitigen Auflegung von zwei Systemen fadenförmiger Körper auf Kautschukschläuche | ||
US946162A (en) * | 1907-03-21 | 1910-01-11 | Fairfield Smith | Cord-twisting machine. |
AT54549B (de) * | 1911-11-13 | 1912-07-25 | Fried Krupp Actiengesellschaft | Seilschlagmaschine. |
DE643817C (de) * | 1930-12-24 | 1937-04-17 | Siemens & Halske Akt Ges | Vorrichtung zum Herstellen von Fernmeldekabeln |
US1907744A (en) * | 1931-09-16 | 1933-05-09 | Roeblings John A Sons Co | Rope making machine |
US2249781A (en) * | 1940-07-20 | 1941-07-22 | Nat Electric Prod Corp | Serving head |
DE1038226B (de) * | 1955-09-07 | 1958-09-04 | Felten & Guilleaume Carlswerk | Vorrichtung zum Umspinnen von Draehten, Litzen, Seilen od. dgl. |
FR1191528A (fr) * | 1958-02-14 | 1959-10-20 | Guipeuse automatique |
-
0
- NL NL281338D patent/NL281338A/xx unknown
-
1961
- 1961-08-19 DE DEV21200A patent/DE1255001B/de active Pending
-
1962
- 1962-07-10 BE BE619990A patent/BE619990A/fr unknown
- 1962-07-14 CH CH850462A patent/CH394875A/de unknown
- 1962-08-03 NO NO145316A patent/NO115019B/no unknown
- 1962-08-14 US US216890A patent/US3141285A/en not_active Expired - Lifetime
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US303943A (en) * | 1884-08-19 | morton | ||
US1704888A (en) * | 1929-03-12 | Assianob tq the wire | ||
US1210001A (en) * | 1916-02-10 | 1916-12-26 | Ivan L C Gooding | Wire-covering machine. |
US1747769A (en) * | 1928-06-04 | 1930-02-18 | Nat Metal Molding Company | Apparatus for the manufacture of electrical conductors |
US2098922A (en) * | 1934-01-08 | 1937-11-09 | Gen Cable Corp | Apparatus for making cable |
US2423289A (en) * | 1945-07-17 | 1947-07-01 | Charles M Bellg | Wire wrapping machine |
US2672722A (en) * | 1949-10-18 | 1954-03-23 | Wardwell Braiding Machine Comp | Serving machine |
US2780906A (en) * | 1954-04-02 | 1957-02-12 | Northern Electric Co | Apparatus for forming multi-element cable |
US3058867A (en) * | 1959-11-02 | 1962-10-16 | Walter A Plummer | Cabling machine and method of producing jacketed cable |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3667203A (en) * | 1969-07-04 | 1972-06-06 | Pirelli | Winding machine for covering a hose of high polymer with reinforcing threads |
FR2531464A1 (fr) * | 1982-08-03 | 1984-02-10 | Giraudon Ets M | Machine automatique destinee a la fabrication en continu de cordons tors utilises notamment pour constituer des embrasses de rideau |
US20230404193A1 (en) * | 2022-06-21 | 2023-12-21 | Lakshmanan Varadan | System and method for forming a garland |
Also Published As
Publication number | Publication date |
---|---|
BE619990A (fr) | 1962-11-05 |
NO115019B (fr) | 1968-07-01 |
NL281338A (fr) | |
CH394875A (de) | 1965-06-30 |
DE1255001B (de) | 1967-11-23 |
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