US3049436A - Apparatus and method for application of particulate material to sheet products - Google Patents
Apparatus and method for application of particulate material to sheet products Download PDFInfo
- Publication number
- US3049436A US3049436A US76167A US7616760A US3049436A US 3049436 A US3049436 A US 3049436A US 76167 A US76167 A US 76167A US 7616760 A US7616760 A US 7616760A US 3049436 A US3049436 A US 3049436A
- Authority
- US
- United States
- Prior art keywords
- shield
- particulate material
- slots
- hopper
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011236 particulate material Substances 0.000 title claims description 41
- 238000000034 method Methods 0.000 title claims description 11
- 238000009826 distribution Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 239000007787 solid Substances 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 239000011888 foil Substances 0.000 description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 239000001856 Ethyl cellulose Substances 0.000 description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 2
- 239000000020 Nitrocellulose Substances 0.000 description 2
- 229920001944 Plastisol Polymers 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 2
- UGZICOVULPINFH-UHFFFAOYSA-N acetic acid;butanoic acid Chemical compound CC(O)=O.CCCC(O)=O UGZICOVULPINFH-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001249 ethyl cellulose Polymers 0.000 description 2
- 235000019325 ethyl cellulose Nutrition 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 229920001220 nitrocellulos Polymers 0.000 description 2
- 239000004999 plastisol Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001756 Polyvinyl chloride acetate Polymers 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
Definitions
- the invention relates to apparatus and method which permit application of particulate material to said surfaces in random pattern distribution.
- a method of applying solid particulate material-to a moving adhesivecoated sheet product .in random pattern distribution includes the steps of moving the adhesive-coated sheet in a substantially horizontal plane, placing a shield above the moving sheet, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield, oscillating the shield in a substantially horizontal plane, and dropping the particulate material onto the oscillating shield,whereby the material'is shaken through the slots in the shield onto the moving sheet product in random pattern distribution.
- random pattern distribution of solid particulate material onto a substantially horizontally moving adhesive-coated sheet product may be obtainedby use of an apparatus comprising a hopper for discharge of the particulate material thereto, said hopper being provided with a bottom wall having discharge openings, means for keeping said openings from being plugged with particulate material, a shield below the openings, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of theshield, and means for oscillating the shield in a substantially horizontal plane.
- particulate 2 material is deposited thereon.
- the particulate material is first introduced into the hopper of the distributing apparatus and discharged through the openings in the bottom wall of the hopper. As the particulate material descends through the openings onto the slotted oscillating shield, material falls constantly through the slots onto the sheet product. Part of the material, however, collects on the solid section of the shield and is shaken through the slots. As a result, the sheet product contains a random pattern distribution of irregular heavy coated areas in contrast to areas lightly coated. The product is finally dried to set the adhesive retaining the particulate material.
- the sheet products to be surfaced may be insulating articles such as ceiling tiles and Wallboards composed of either cellulosic or mineral, e.g. gypsum or glass, material. Either perforate or imperforate products may be used.
- the precoat adhesive applied to the products may be paint.
- suitable adhesives include acrylic latices, styrene-butadiene latices, alkyd and hydrocarbon emulsions, polyvinyl chloride and polyvinyl acetate.
- Solid particulate material which may be employed includes granules or aggregate of size in the range of about & to /8" in maximum dimension.
- The. particles of the material are preferably made up of light-reflecting material such as metallic foil bits.
- the metallic foil bits may be composed of aluminum, gold, silver, copper or the like and, if desired, may be coated with plastic such as lacquers of nitrocellulose, ethyl cellulose or acetate butyrate types or vinyl plastisols.
- the metallic foil bits are preferably colored aluminum flakes, e.g. gold or silver colored aluminum flakes.
- Other particulate material comprising natural or synthetic beads, plastic foil, etc., may also be used.
- the shield is preferably composed of a pliable material such as cardboard, asbestos, rubber, plastic material or the like.
- the shield contains elongated slots and is sloped slightly from its ends which extend in the same general direction as the slots downwardlyto- Ward the middle of the shield.
- the shield may also be sloped slightly from its other two ends downwardly toward the middle thereof.
- the shield may be formed into a shallow trough extending longitudinally of the slots or may be slightly dished.
- the configuration and distribution of the slots may be varied Widely as long as particulate material passes through'the slots at all times.
- the coated sheet may be treated with a suitable protective coating such as polyvinyl chloride, polystyrene, lacquers of nitrocellulose, ethyl cellulose or acetate butyrate types, alkyd or hydrocarbon resins, vinyl plastisols or organosols or the like dissolved in inert solvents such ashydrocarbons, esters and ketones.
- a suitable protective coating such as polyvinyl chloride, polystyrene, lacquers of nitrocellulose, ethyl cellulose or acetate butyrate types, alkyd or hydrocarbon resins, vinyl plastisols or organosols or the like dissolved in inert solvents such ashydrocarbons, esters and ketones.
- This coating may be applied by conventional roller, spray or airor trailingknife techniques.
- FIGURE 1 is a plan view of the apparatus for applying solid particulate material to sheets, with part broken away to show the openings in the bottom wall of the hopper;
- FIGURE 2 is a transverse elevational view taken gener- 3 ally along line 2, 2 of FIGURE 1, with part broken away to show details of internal structure of the apparatus;
- FIGURE 3 is a plan view taken generally along line 3, 3 of FIGURE 2, and
- FIGURE 4 is a vertical section taken generally along line 4, 4 of FIGURE 2.
- ceiling tiles 1 composed, for example, of cellulosic material which have been precoated with a suitable wet adhesive such as paint applying by spraying or by any other suitable means.
- the tiles are moved in a substantially horizontal plane by means of a conventional continuous conveyor 2.
- the precoated tiles pass via the conveyor beneath particle distributing apparatus 3.
- Apparatus 3 is provided with a suitable framework 4 for support of the apparatus.
- a hopper 5 for discharge of the particulate material, e.g. metallic foil bits, thereto.
- Hopper 5 has a bottom wall with a series of adjustable discharge openings 6 extending across the width of the hopper. size of the openings controls the feed rate of the particulate material.
- the size of the openings is adjusted by means of a slide plate 7 which swings arcuately in rotating action under the openings to various adjustments.
- the slide plate is pivotally mounted on hopper 5 by brackets 7a at each end of the plate. Each of the brackets is adjustably fastened by bolts to a flange 7b of the respective ends of the plate.
- the position of the slide plate is determined through a rod 8 attached to a flange '70 on the plate.
- the rod is controlled by an adjustable slide plate setting means 9 mounted on the hopper.
- a toothed rotor 11 adjacent the bottom wall of the hopper extends along discharge openings 6 and serves as an agitator and wiper to insure a steady, continuous flow of particulate matter through the openings.
- the rotor is positioned on a shaft 12 and is driven through a wheel 13 and belt 14 by a conventional motor 15.
- Beneath the bottom wall of hopper 5 is provided a shield 16 containing elongated slots 17 and being formed into a shallow trough extending longitudinally of the slots to provide for movement of the particles toward the middle of the shield and the slots.
- the shield is fastened to a frame 18.
- Frame 18 is connected by a link 19 to an eccentric cam 21 which is driven through a shaft 24 by a conventional variable speed motor 22.
- the cam By operation of the cam, the shield is oscillated in a substantially horizontal plane generally in the direction of elongation of the slots and substantially perpendicular to the movement of the tiles.
- the particulate material may be distributed by hand or any other suitable means across the length of the hopper.
- the rotor assures continuous flow of the material through the openings in the bottom wall of the hopper onto the oscillating shield. Particulate material falls constantly through the slots in the shield while some of it collects on the solid section of the shield and is thrown through the slots in the shield to give areas of heavy and light concentration of particulate material on the tiles passing beneath.
- Particulate material not falling onto or retained by the tiles collects in an overflow pan 23 fitted to the framework of the conveyor, and maybe simply scooped up and refed to the hopper.
- any suitable automatic system may be used for removing the excess particulate material and recycling it to the hopper.
- the tiles having particulate material arranged on their faces in random pattern distribution pass through a conventional drying zone where the paint is dried and the particulate material is set into the dried paint, for example, through a zone provided with burners for heating the tiles and fans for keeping the hot air in circulation.
- the nature of the random pattern is dependent upon many operating conditions, including (1) speed of the tile being treated, (2) feed rate of the particulate material, (3) size of openings for distribution of the particulate material, (4) oscillation and throw rates of the Adjustment of the shield, and (5) configuration and distribution of the elongated slots in the shield. These conditions may be correlated by simple experimentation to obtain any desired random pattern.
- the particulate material may be fed to the hopper at any desired rate consistent with the degree of coating desired.
- the feed rate varies from about 1 to 1% pounds per 1000 pieces of 12 square tile.
- the speed of the tile on the conveyor usually ranges from about 50 to 300 pieces per minute.
- the holes of the spreader may be, for instance, about to Ma" wide and about to A" long.
- the slotted shield is generally oscillated at a speed of at least about cycles per minute.
- the throw of the shield determined by the configuration of the eccentric cam, usually varies from about /2 to 2".
- pieces of 12" cellulosic ceiling tile, precoated with wet paint are moved on conveyor 2 in a substantially horizontal plane.
- About 1.3 pounds of a mixture comprising acetate coated gold colored aluminum square flakes ($6 and acetate coated gold colored aluminum hexagon flakes in the weight ratio of about 7:1 are distributed through hopper 5 and the discharge openings 6 in the bottom wall thereof onto oscillating shield 16.
- the speed of the tiles passing beneath the distributing apparatus is about to pieces per minute.
- the discharge openings in the bottom wall of the hopper are maintained about wide and about it s2" long.
- the shield is about 9%" wide, 16 long and thick.
- elongated slots having the configuration and distribution shown in the drawings and is sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield.
- the oscillating speed of the shield is about to cycles per minute, and its throw is about 2".
- the shield is oscillated in a substantially horizontal plane generally in the direction of elongation of the slots and substantially perpendicular to the movement of the tiles. Under these operating conditions, the aluminum flakes are applied in random pattern distribution to the tiles. Some areas of the tile are heavily coated while other areas are lightly coated with the flakes.
- the apparatus of this invention may be readily incorporated in an existing commercial installation for continuous manufacture of sheet products, including tile and wallboard insulating products, and applied or not applied, as desired. Distribution of the particulate material may, therefore, be either continuous or intermittent. The random pattern distribution of particulate material on the resultant products has an extremely attractive appearance and provides the trade with new and decorative products which are in great demand by owners of homes and commercial establishments.
- a method of applying solid particulate material onto a moving adhesive-coated sheet product in random pattern distribution which includes the steps of moving the adhesive-coated sheet in a substantially horizontal plane, placing a shield above the moving sheet, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield, oscillating the shield in a substantially horizontal plane, and dropping the particulate material onto the oscillating shield, whereby the material is shaken through the slots in the shield onto the moving sheet product in random pattern distribution.
- Apparatus for applying solid particulate material to a substantially horizontally moving adhesive-coated sheet product in random pattern distribution comprising a hopper for discharge of the particulate material thereto, said hopper being provided with a bottom wall having discharge openings, means for keeping said openings from being plugged with particulate material, a shield below the openings, said shield being provided with elongated slots and being sloped slightly from its ends which extend 6 in the same general direction as the slots downwardly toward the middle of the shield, and means for oscillating the shield in a substantially horizontal plane.
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Description
Aug. 14, 1962 H. D. STEWART ETAL 3,049,436
APPARATUS AND METHOD FOR APPLICATION OF PARTICULATE MATERIAL TO SHEET PRODUCTS Filed 'Dec. 16, 1960 2 Sheets-Sheet 1 I I I i l l I I I l l.
INVENTORS: HERCULES DORN STEWART DORSEY J. MORRIS EDWAEQ E.W|LSON ATTORN EY Aug. 14, 1962 Filed Dec. 16, 1960 H. D. STEWART ETAL APPARATUS AND METHOD FOR APPLICATION OF PARTICULATE MATERIAL TO SHEET PRODUCTS 2 Sheets-Sheet 2 INVENTORS:
HERCULES DORN STEWART DORSEY J. MORRIS EDWAE? E.WH SON W 4. fi l ATTORNE Y Patented Aug. 14, 1962 APPARATUS AND Ml zrnoi) FOR APPLICATION OF PARTICULATE MATERIAL TO SHEET PRODUCTS "Hercules Dom Stewart, NewYork, N.Y., and Dorsey J.
Morris,'Middleburg, and Edward E. Wilson, Lewishurg, Pa., assignors to Allied Chemical Corporation, New York, N.Y., a corporation of New York Filed Dec. 16, 1960, Ser. No. 76,167 5 Claims. (Cl. 117-25) be coated therewith. More particularly, the invention relates to apparatus and method which permit application of particulate material to said surfaces in random pattern distribution.
Many unsuccessful attempts have been made to obtain random pattern distribution of solid particulate material on sheet products such as ceiling tile and wallboard. For example, when a conventional air-controlled flocking gun was used in spraying particulate material through a slotted shield onto a sheet product, uniform distribution of the particulate material resulted. Using the flocking gun, particles were blown against a bangboard and the material was allowed to bounce back onto the product. Uniform distribution of the particulate material still resulted.
Accordingly,. it is the object of this invention to provide apparatus and method for applying solid particulate material to sheet surfaces to be coated therewith, whereby a random pattern distribution is obtained.
Other objects and advantages of the invention will appear hereinafter.
According to one aspect of the invention, a method of applying solid particulate material-to a moving adhesivecoated sheet product .in random pattern distribution includes the steps of moving the adhesive-coated sheet in a substantially horizontal plane, placing a shield above the moving sheet, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield, oscillating the shield in a substantially horizontal plane, and dropping the particulate material onto the oscillating shield,whereby the material'is shaken through the slots in the shield onto the moving sheet product in random pattern distribution.
According to another aspect of the invention, random pattern distribution of solid particulate material onto a substantially horizontally moving adhesive-coated sheet product may be obtainedby use of an apparatus comprising a hopper for discharge of the particulate material thereto, said hopper being provided with a bottom wall having discharge openings, means for keeping said openings from being plugged with particulate material, a shield below the openings, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of theshield, and means for oscillating the shield in a substantially horizontal plane.
.such as paint and, while the adhesive is wet, particulate 2 material is deposited thereon. The particulate material is first introduced into the hopper of the distributing apparatus and discharged through the openings in the bottom wall of the hopper. As the particulate material descends through the openings onto the slotted oscillating shield, material falls constantly through the slots onto the sheet product. Part of the material, however, collects on the solid section of the shield and is shaken through the slots. As a result, the sheet product contains a random pattern distribution of irregular heavy coated areas in contrast to areas lightly coated. The product is finally dried to set the adhesive retaining the particulate material.
The sheet products to be surfaced may be insulating articles such as ceiling tiles and Wallboards composed of either cellulosic or mineral, e.g. gypsum or glass, material. Either perforate or imperforate products may be used. The precoat adhesive applied to the products may be paint. Other suitable adhesives include acrylic latices, styrene-butadiene latices, alkyd and hydrocarbon emulsions, polyvinyl chloride and polyvinyl acetate.
Solid particulate material which may be employed includes granules or aggregate of size in the range of about & to /8" in maximum dimension. The. particles of the material are preferably made up of light-reflecting material such as metallic foil bits. The metallic foil bits may be composed of aluminum, gold, silver, copper or the like and, if desired, may be coated with plastic such as lacquers of nitrocellulose, ethyl cellulose or acetate butyrate types or vinyl plastisols. The metallic foil bits are preferably colored aluminum flakes, e.g. gold or silver colored aluminum flakes. Other particulate material comprising natural or synthetic beads, plastic foil, etc., may also be used.
The shield is preferably composed of a pliable material such as cardboard, asbestos, rubber, plastic material or the like. As indicated above, the shield contains elongated slots and is sloped slightly from its ends which extend in the same general direction as the slots downwardlyto- Ward the middle of the shield. Although not required, the shield may also be sloped slightly from its other two ends downwardly toward the middle thereof. Thus the shield may be formed into a shallow trough extending longitudinally of the slots or may be slightly dished. The configuration and distribution of the slots may be varied Widely as long as particulate material passes through'the slots at all times.
If desired, before or after drying the adhesive, the coated sheet may be treated with a suitable protective coating such as polyvinyl chloride, polystyrene, lacquers of nitrocellulose, ethyl cellulose or acetate butyrate types, alkyd or hydrocarbon resins, vinyl plastisols or organosols or the like dissolved in inert solvents such ashydrocarbons, esters and ketones. This coating may be applied by conventional roller, spray or airor trailingknife techniques.
The present invention is described in greater detail in the accompanying drawings in which:
FIGURE 1 is a plan view of the apparatus for applying solid particulate material to sheets, with part broken away to show the openings in the bottom wall of the hopper;
FIGURE 2 is a transverse elevational view taken gener- 3 ally along line 2, 2 of FIGURE 1, with part broken away to show details of internal structure of the apparatus;
FIGURE 3 is a plan view taken generally along line 3, 3 of FIGURE 2, and
FIGURE 4 is a vertical section taken generally along line 4, 4 of FIGURE 2.
Referring to the drawings, there is shown ceiling tiles 1 composed, for example, of cellulosic material which have been precoated with a suitable wet adhesive such as paint applying by spraying or by any other suitable means. The tiles are moved in a substantially horizontal plane by means of a conventional continuous conveyor 2. The precoated tiles pass via the conveyor beneath particle distributing apparatus 3.
The particulate material may be distributed by hand or any other suitable means across the length of the hopper. As indicated above, the rotor assures continuous flow of the material through the openings in the bottom wall of the hopper onto the oscillating shield. Particulate material falls constantly through the slots in the shield while some of it collects on the solid section of the shield and is thrown through the slots in the shield to give areas of heavy and light concentration of particulate material on the tiles passing beneath.
Particulate material not falling onto or retained by the tiles collects in an overflow pan 23 fitted to the framework of the conveyor, and maybe simply scooped up and refed to the hopper. Alternatively, any suitable automatic system may be used for removing the excess particulate material and recycling it to the hopper.
The tiles having particulate material arranged on their faces in random pattern distribution pass through a conventional drying zone where the paint is dried and the particulate material is set into the dried paint, for example, through a zone provided with burners for heating the tiles and fans for keeping the hot air in circulation.
The nature of the random pattern is dependent upon many operating conditions, including (1) speed of the tile being treated, (2) feed rate of the particulate material, (3) size of openings for distribution of the particulate material, (4) oscillation and throw rates of the Adjustment of the shield, and (5) configuration and distribution of the elongated slots in the shield. These conditions may be correlated by simple experimentation to obtain any desired random pattern.
The particulate material may be fed to the hopper at any desired rate consistent with the degree of coating desired. In typical operation, the feed rate varies from about 1 to 1% pounds per 1000 pieces of 12 square tile. The speed of the tile on the conveyor usually ranges from about 50 to 300 pieces per minute. The holes of the spreader may be, for instance, about to Ma" wide and about to A" long. The slotted shield is generally oscillated at a speed of at least about cycles per minute. The throw of the shield, determined by the configuration of the eccentric cam, usually varies from about /2 to 2".
In a specific example, pieces of 12" cellulosic ceiling tile, precoated with wet paint, are moved on conveyor 2 in a substantially horizontal plane. About 1.3 pounds of a mixture comprising acetate coated gold colored aluminum square flakes ($6 and acetate coated gold colored aluminum hexagon flakes in the weight ratio of about 7:1, are distributed through hopper 5 and the discharge openings 6 in the bottom wall thereof onto oscillating shield 16. The speed of the tiles passing beneath the distributing apparatus is about to pieces per minute. The discharge openings in the bottom wall of the hopper are maintained about wide and about it s2" long. The shield is about 9%" wide, 16 long and thick. It is provided with elongated slots having the configuration and distribution shown in the drawings and is sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield. The oscillating speed of the shield is about to cycles per minute, and its throw is about 2". The shield is oscillated in a substantially horizontal plane generally in the direction of elongation of the slots and substantially perpendicular to the movement of the tiles. Under these operating conditions, the aluminum flakes are applied in random pattern distribution to the tiles. Some areas of the tile are heavily coated while other areas are lightly coated with the flakes.
The apparatus of this invention may be readily incorporated in an existing commercial installation for continuous manufacture of sheet products, including tile and wallboard insulating products, and applied or not applied, as desired. Distribution of the particulate material may, therefore, be either continuous or intermittent. The random pattern distribution of particulate material on the resultant products has an extremely attractive appearance and provides the trade with new and decorative products which are in great demand by owners of homes and commercial establishments.
The invention as hereinabove set forth is embodied in particular form and manner but may be variously embodied within the scope of the appended claims.
We claim:
17 A method of applying solid particulate material onto a moving adhesive-coated sheet product in random pattern distribution which includes the steps of moving the adhesive-coated sheet in a substantially horizontal plane, placing a shield above the moving sheet, said shield being provided with elongated slots and being sloped slightly from its ends which extend in the same general direction as the slots downwardly toward the middle of the shield, oscillating the shield in a substantially horizontal plane, and dropping the particulate material onto the oscillating shield, whereby the material is shaken through the slots in the shield onto the moving sheet product in random pattern distribution.
2. The method of claim 1 wherein the shield is composed of a pliable material.
3. The method of claim 2 wherein the shield is oscillated generally in the direction of elongation of the slots and substantially perpendicular to the movement of the sheet product.
4. Apparatus for applying solid particulate material to a substantially horizontally moving adhesive-coated sheet product in random pattern distribution comprising a hopper for discharge of the particulate material thereto, said hopper being provided with a bottom wall having discharge openings, means for keeping said openings from being plugged with particulate material, a shield below the openings, said shield being provided with elongated slots and being sloped slightly from its ends which extend 6 in the same general direction as the slots downwardly toward the middle of the shield, and means for oscillating the shield in a substantially horizontal plane.
5. The apparatus of claim 4 wherein the shield is composed of a pliable material.
Esch Aug. 16, 1932 Sallie et a1 Dec. 25, 1956
Claims (1)
1. A METHOD OF APPLYING PARTICULATE MATERIAL ONTO A MOVING ADHESIVE-COATED SHEET PRODUCT IN RANDOM PATTERN DISTRIBUTION WHICH INCLUDES THE STEPS OF MOVING THE ADHESIVE-COATED SHEET IN A SUBSTANTIALLY HORIZONTAL PLANE, PLACING A SHIELD ABOVE THE MOVING SHEET, SAID SHIELD BEING PROVIDED WITH ELONGATED SLOTS AND BEING SLOPED SLIGHTLY FROM ITS ENDS WHICH EXTEND IN THE SAME GENERAL DIRECTION
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US76167A US3049436A (en) | 1960-12-16 | 1960-12-16 | Apparatus and method for application of particulate material to sheet products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US76167A US3049436A (en) | 1960-12-16 | 1960-12-16 | Apparatus and method for application of particulate material to sheet products |
Publications (1)
Publication Number | Publication Date |
---|---|
US3049436A true US3049436A (en) | 1962-08-14 |
Family
ID=22130356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US76167A Expired - Lifetime US3049436A (en) | 1960-12-16 | 1960-12-16 | Apparatus and method for application of particulate material to sheet products |
Country Status (1)
Country | Link |
---|---|
US (1) | US3049436A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3452871A (en) * | 1967-04-10 | 1969-07-01 | Carl E Hoover | Wood product for water and sewage treatment |
US3490935A (en) * | 1966-09-06 | 1970-01-20 | Victor Danberg | Article coated with fluorescent adhesive and flock |
US4798164A (en) * | 1986-08-01 | 1989-01-17 | Ceramica Filippo Marazzi S.P.A. | Apparatus for applying glaze as granules to tiles maintained at a high temperature |
US4850304A (en) * | 1986-07-02 | 1989-07-25 | Nicholson James E | Automation system for a mixing and dispensing apparatus |
EP0811429A2 (en) * | 1996-06-07 | 1997-12-10 | Grafotec Kotterer Dry Spray GmbH | Apparatus for dusting a product |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1872628A (en) * | 1930-08-01 | 1932-08-16 | Texas Co | Material coating apparatus |
US2775532A (en) * | 1952-09-24 | 1956-12-25 | Bird & Son | Method and apparatus for making patterned siding |
-
1960
- 1960-12-16 US US76167A patent/US3049436A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1872628A (en) * | 1930-08-01 | 1932-08-16 | Texas Co | Material coating apparatus |
US2775532A (en) * | 1952-09-24 | 1956-12-25 | Bird & Son | Method and apparatus for making patterned siding |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3490935A (en) * | 1966-09-06 | 1970-01-20 | Victor Danberg | Article coated with fluorescent adhesive and flock |
US3452871A (en) * | 1967-04-10 | 1969-07-01 | Carl E Hoover | Wood product for water and sewage treatment |
US4850304A (en) * | 1986-07-02 | 1989-07-25 | Nicholson James E | Automation system for a mixing and dispensing apparatus |
US4798164A (en) * | 1986-08-01 | 1989-01-17 | Ceramica Filippo Marazzi S.P.A. | Apparatus for applying glaze as granules to tiles maintained at a high temperature |
EP0811429A2 (en) * | 1996-06-07 | 1997-12-10 | Grafotec Kotterer Dry Spray GmbH | Apparatus for dusting a product |
EP0811429A3 (en) * | 1996-06-07 | 1998-10-21 | Grafotec Kotterer Dry Spray GmbH | Apparatus for dusting a product |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3533829A (en) | Process and apparatus for solidifying and granulating a paste | |
CA2021432A1 (en) | Control device | |
US2962381A (en) | Segment wheel feeder | |
IT1175962B (en) | MANUFACTURING PROCESS OF SYNTHETIC DECORATIVE COATINGS, RELATIVE PLANT AND PRODUCTS OBTAINED | |
US3049436A (en) | Apparatus and method for application of particulate material to sheet products | |
NO850099L (en) | ELECTROSTATIC APPLICATION OF COATING MATERIALS | |
US4542043A (en) | Method and apparatus for continuously coating discrete particles in turning fluidized bed | |
US2597021A (en) | Centrifugal spray coating apparatus | |
US2701774A (en) | Methods of coating sheet material with particulate material | |
US2330300A (en) | Apparatus for producing coherent materials | |
US2775532A (en) | Method and apparatus for making patterned siding | |
US3850659A (en) | Method of flocking metal articles | |
US2276486A (en) | Coating apparatus | |
US2276485A (en) | Coating method | |
US2389845A (en) | Distributor | |
US3970035A (en) | Powder deposition system | |
US1896638A (en) | Apparatus for coating sheet material with granular material | |
US4946636A (en) | Process for producing agglomerated ceramic glazes | |
US5058777A (en) | Automatic method and apparatus for scattering wood pieces in production of a decorative board | |
US6183559B1 (en) | Rotatable coating hopper | |
US3475195A (en) | Process and apparatus for granulating paste | |
US2934455A (en) | Process for coloring coarse aggregate | |
US2276487A (en) | Coating method | |
US2569484A (en) | Apparatus for coating sheet material with paraticulate material | |
KR790000907B1 (en) | Painting method of sand finiohing |