US2990374A - Process and product for removing and inhibiting corrosion - Google Patents
Process and product for removing and inhibiting corrosion Download PDFInfo
- Publication number
- US2990374A US2990374A US594122A US59412256A US2990374A US 2990374 A US2990374 A US 2990374A US 594122 A US594122 A US 594122A US 59412256 A US59412256 A US 59412256A US 2990374 A US2990374 A US 2990374A
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- Prior art keywords
- sodium
- acid
- corrosion
- composition
- phosphate
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- Expired - Lifetime
Links
- 230000007797 corrosion Effects 0.000 title claims description 19
- 238000005260 corrosion Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title description 9
- 230000002401 inhibitory effect Effects 0.000 title description 5
- 239000000203 mixture Substances 0.000 claims description 37
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 235000019820 disodium diphosphate Nutrition 0.000 claims description 10
- GYQBBRRVRKFJRG-UHFFFAOYSA-L disodium pyrophosphate Chemical compound [Na+].[Na+].OP([O-])(=O)OP(O)([O-])=O GYQBBRRVRKFJRG-UHFFFAOYSA-L 0.000 claims description 10
- 239000004094 surface-active agent Substances 0.000 claims description 10
- 229910019142 PO4 Inorganic materials 0.000 claims description 9
- 239000003599 detergent Substances 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
- 239000010452 phosphate Substances 0.000 claims description 5
- 230000002265 prevention Effects 0.000 claims description 5
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 claims description 5
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 5
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 5
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 claims description 4
- 235000019980 sodium acid phosphate Nutrition 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims 1
- 239000000243 solution Substances 0.000 description 17
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 235000021317 phosphate Nutrition 0.000 description 8
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 7
- 159000000000 sodium salts Chemical class 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229910001369 Brass Inorganic materials 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000010951 brass Substances 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- -1 acid detergent phosphates Chemical class 0.000 description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 3
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 3
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- NMYKPZSMIQTTPB-UHFFFAOYSA-M sodium;4,7-di(propan-2-yl)naphthalene-2-sulfonate Chemical compound [Na+].CC(C)C1=CC(S([O-])(=O)=O)=CC2=CC(C(C)C)=CC=C21 NMYKPZSMIQTTPB-UHFFFAOYSA-M 0.000 description 2
- MRTOHWYKOIAOSC-UHFFFAOYSA-N 1,2-di(propan-2-yl)naphthalene;sodium Chemical compound [Na].C1=CC=CC2=C(C(C)C)C(C(C)C)=CC=C21 MRTOHWYKOIAOSC-UHFFFAOYSA-N 0.000 description 1
- LWEAHXKXKDCSIE-UHFFFAOYSA-N 2,3-di(propan-2-yl)naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(C(C)C)C(C(C)C)=CC2=C1 LWEAHXKXKDCSIE-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 230000000266 injurious effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical class [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/23—Condensed phosphates
Definitions
- This invention relates to a product and process for the removal of corrosion from metallic and other surfaces, and for the prevention of corrosion when applied to such surfaces.
- a corrosion inhibiting or removing composition which is free from these defects, and which has a mildly acid reaction.
- This composition is economical, safe, non-toxic and non-inflammable, and does not require special equipment.
- the composition described below removes corrosion without attacking or causing loss of the metal to which it is applied, forming at the same time a protective coating which serves to inhibit further corrosion formation.
- the surfaces which are success fully treated with the present composition and process are iron and steel, copper, brass, and chromium plating, from all of which rust and tarnish are removed and inhibited.
- detergent phosphate salts having an acid reaction in aqueous solution.
- these include the various alkali metal phosphates, particularly sodium phosphates.
- detergent phosphate salts which have been found particularly effective in the composition of this invention include monobasic or acid sodium phosphate NaH PO and acid sodium pyrophosphate
- the aqueous solutions of these compounds exhibit pH values in the general vicinity of 4 to 5.
- alkaline reaction particularly the alkali metal phosphates of alkaline reaction.
- alkaline phosphates which are at the same time of the general class of water softeners.
- Such phosphates serve the dual function of increasing the pH of the detergent phosphate of acid reaction, and of acting as water softeners to prevent scale formation.
- Alkali metal phosphates of alkaline reaction suitable for the present composition and method include, for example, sodium tripoly-phosphate and tetra sodium pyrophosphate, although disodium orthophosphate may also be used.
- the combination of these alkaline phosphates with the acid detergent phosphates results in solutions having a pH in the range of about 5 to about 6, and which is characteristic of the present compositions.
- the surface-active agents which are preferred as ingredients of the present compositions are those which exhibit stability in the mild or moderately acid phosphate combination, particularly those which are stable in the pH range of 5 to 6.
- Acid-stable surface active agents of this type include various sulfonates of aliphatic, aliphatic-aromatic, and aromatic hydrocarbons, fatty alcohol sulfates, and the like, which are usually sold commercially in the form of their sodium salts.
- sodium salts of sulfonated aliphatic hydrocarbons which may be successfully incorporated into the compositions of the present there may be included, for example, Petrowet R, a trade-marked product believed to be made by the process disclosed in Du Pont Patent 2,334,764, which relates to sodium salts of sulfonated aliphatic hydrocarbons containing at least 16 carbon atoms.
- Such hydrocarbons are sulfonated, according to this patent, by means of concentrated sulfuric acid, or by sulfochlorination with sulfur dioxide and chlorine, followed by neutralization to form sodium salts.
- the hydrocarbons may be derived from refined petroleum fractions, high boiling oils, par'aflin waxes, and the like.
- the class of fatty alcohol sulfates is highly resistant to acids, and surface-active substances of this class may be successfully incorporated into the present compositions.
- surface-active substances of this class may be successfully incorporated into the present compositions.
- this piupose there may be used, for example, sodium lauryl sulfate.
- acid-stable surface active agents which may be used in accordance with the present invention include the alkyl-aryl sulfonates of chain length ranging from 3 to about 18 carbon atoms.
- examples of such surface-active agents include Nekal A, a trademarked product of General Dyestuif Corp, which is understood to be the sodium salt of di-isopropylnaphthalene sulfonic acid, and Santomerse No. 30, a trademarked product of Monsanto Chemical Company, which is understood to be the sodium salt of dodecylbenzene sulfonic acid.
- the amount of detergent phosphate salt used will generally range from about 5 to about 15 percent by weight of the finished solution, but it is preferred to use about 10% by weight.
- the amount of the buffer or water softener type of alkaline material added will generally be about half the amount of detergent phosphate, ranging from about 2.5 to 7.5% of the finished solution. ⁇ The amount of surface-active agent added is small, being generally about 1%, or less.
- Petrowet R sodium salt of sulfonated aliphatic hydrocarbon, described above 1.5 ounces per gal. of
- This solution has a pH of about 5.1. It can be very effectively used for the removal of rust from iron and steel, and of tarnish from copper, brass, and chromium plated surfaces.
- Example 11 Another composition according to .the present invention was prepared by mixing the following ingredients:
- the pH of this solution is about 5.8.
- Example Ill Another composition according to the present invention was prepared by mixing the following ingredients:
- Example IV Another composition according to the present invention was prepared by mixing the following ingredients:
- Nekal A sodium di-isopropyl naphthalene sulfonate 1.5 ounces per gal. of
- the proportions specifically mentioned in the above examples can be varied somewhat without materially changing the eliectiveness of the various mixtures.
- the desired object is to have the pH of the finished solution sufliciently high so that the metal surface being treated is not affected. At the same time the pH should not be so high as to be alkaline.
- a solution of 1 part by weight of sodium acid pyrophosphate and 3 parts of tripolyphosphate would have a pH of 7.1.
- a decrease in the proportion of the tripolyphosphate would result in a lowering of pH below the figure of 5.1 for the mixture of Example 1.
- the tripolyphosphate were only about 20% of the weight of sodium acid pyrophosphate the pH would become about 4.8, which solution would not attack metals, but which approaches practicable limits.
- the solution may be applied by immersing the article to be treated therein, or by spraying said article with the solution.
- a steel valve which was corroded to such an extent as to be frozen and incapable of being taken apart manually, was immersed in the solution of Example I. After a brief period, the valve was removed from the solution, and
- Pipes of various kinds have been treated with the solution, resulting in complete removal of rust, as well as the deposit of a protective inhibiting coating on the pipe.
- a composition for the removal and prevention of corrosion on metal surfaces consisting essentially of an aqueous solution of about 10% by weight of a detergent phosphate salt selected from the group consisting of sodium acid phosphate and sodium acid pyrophosphate having an acid reaction, about 5% of an alkaline phosphate selected from the group consisting of sodium tripolyphosphate, tetrasodium pyrophosphate and disodium orthophosphate, and about 1% of an acid-stable organic surface active agent, the composition having a pH value from about 5 to about '6.
- a detergent phosphate salt selected from the group consisting of sodium acid phosphate and sodium acid pyrophosphate having an acid reaction
- an alkaline phosphate selected from the group consisting of sodium tripolyphosphate, tetrasodium pyrophosphate and disodium orthophosphate
- an acid-stable organic surface active agent the composition having a pH value from about 5 to about '6.
- a method for the removal of corrosion from metal surfaces which comprises subjecting said surfaces to the action of the composition of claim 1.
- a composition for the removal and prevention of corrosion on metal surfaces consisting essentially of an aqueous solution of about 1 lb. per gallon of sodium acid pyrophosphate, 0.5 lb. per gallon of sodium tripolyphosphate, and about 1.5 ounces of an acid-stable organic surface-active agent.
- a method for the removal of corrosion from metal surfaces which comprises subjecting said surfaces to the action of the composition of claim 3.
- a composition for the prevention and removal of corrosion on the surfaces of metals selected from the group consisting of copper, chromium, brass, and steel consisting essentially of an aqueous solution of from about 5% to 15% of a member of the group consisting of sodium acid phosphate and sodium acid pyrophosphate, from about 2.5% to 7.5% of a member selected from the group consisting of sodium tripolyphosphate, tetrasodium pyrophosphate, and disodium orthophosphate, and about 1% of an acid-stable organic surface-active agent, the composition having a pH value from about 5 to about 6.
- a method for the removal of corrosion from the surfaces of metals of the group consisting of copper, chromium, brass, and steel which comprises subjecting said surfaces to the action of the composition of claim 5.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Description
No Drawing.
6 Claims. (Cl. 252 136) This invention relates to a product and process for the removal of corrosion from metallic and other surfaces, and for the prevention of corrosion when applied to such surfaces.
Heretofore, preparations used for the cleaning and removal of corrosion from metallic and other objects have been either of strongly acid reaction, and hence dangerous to the object being treated as well as to the user, or they have been strongly alkaline, thus being unpleasant to handle, and not fully effective for this purpose.
In accordance with the present invention, a corrosion inhibiting or removing composition is provided which is free from these defects, and which has a mildly acid reaction. This composition is economical, safe, non-toxic and non-inflammable, and does not require special equipment. Moreover, the composition described below removes corrosion without attacking or causing loss of the metal to which it is applied, forming at the same time a protective coating which serves to inhibit further corrosion formation. Among the surfaces which are success fully treated with the present composition and process are iron and steel, copper, brass, and chromium plating, from all of which rust and tarnish are removed and inhibited.
In the preparation of the corrosion inhibiting or removing compositions, it is desirable to achieve a product which will have a mild acid reaction, which will not attack the metal surfaces, which will not be injurious to the skin of the user, and which will have effective penetrating qualities.
It has been found that the corrosion removing properties of certain types of salts are unexpectedly enhanced and controlled when these salts are combined with substances which exercise a buffer action, and with certain types of surface-active agents.
As corrosion removing or inhibiting salts there are preferred for this purpose detergent phosphate salts having an acid reaction in aqueous solution. These include the various alkali metal phosphates, particularly sodium phosphates. Examples of detergent phosphate salts which have been found particularly effective in the composition of this invention include monobasic or acid sodium phosphate NaH PO and acid sodium pyrophosphate The aqueous solutions of these compounds exhibit pH values in the general vicinity of 4 to 5.
Among the substances which exert a buffer action which may be incorporated in the present composition, are salts of alkaline reaction, particularly the alkali metal phosphates of alkaline reaction. These are preferably alkaline phosphates which are at the same time of the general class of water softeners. Such phosphates serve the dual function of increasing the pH of the detergent phosphate of acid reaction, and of acting as water softeners to prevent scale formation. Alkali metal phosphates of alkaline reaction suitable for the present composition and method include, for example, sodium tripoly-phosphate and tetra sodium pyrophosphate, although disodium orthophosphate may also be used. The combination of these alkaline phosphates with the acid detergent phosphates results in solutions having a pH in the range of about 5 to about 6, and which is characteristic of the present compositions.
2,990,374 Patented June 27, 1961 The surface-active agents which are preferred as ingredients of the present compositions are those which exhibit stability in the mild or moderately acid phosphate combination, particularly those which are stable in the pH range of 5 to 6. Acid-stable surface active agents of this type include various sulfonates of aliphatic, aliphatic-aromatic, and aromatic hydrocarbons, fatty alcohol sulfates, and the like, which are usually sold commercially in the form of their sodium salts.
Among sodium salts of sulfonated aliphatic hydrocarbons which may be successfully incorporated into the compositions of the present there may be included, for example, Petrowet R, a trade-marked product believed to be made by the process disclosed in Du Pont Patent 2,334,764, which relates to sodium salts of sulfonated aliphatic hydrocarbons containing at least 16 carbon atoms. Such hydrocarbons are sulfonated, according to this patent, by means of concentrated sulfuric acid, or by sulfochlorination with sulfur dioxide and chlorine, followed by neutralization to form sodium salts. The hydrocarbons may be derived from refined petroleum fractions, high boiling oils, par'aflin waxes, and the like.
The class of fatty alcohol sulfates is highly resistant to acids, and surface-active substances of this class may be successfully incorporated into the present compositions. For this piupose there may be used, for example, sodium lauryl sulfate.
Other types of acid-stable surface active agents which may be used in accordance with the present invention include the alkyl-aryl sulfonates of chain length ranging from 3 to about 18 carbon atoms. Examples of such surface-active agents include Nekal A, a trademarked product of General Dyestuif Corp, which is understood to be the sodium salt of di-isopropylnaphthalene sulfonic acid, and Santomerse No. 30, a trademarked product of Monsanto Chemical Company, which is understood to be the sodium salt of dodecylbenzene sulfonic acid.
In preparing the corrosion removing compositions, the amount of detergent phosphate salt used will generally range from about 5 to about 15 percent by weight of the finished solution, but it is preferred to use about 10% by weight. The amount of the buffer or water softener type of alkaline material added will generally be about half the amount of detergent phosphate, ranging from about 2.5 to 7.5% of the finished solution. {The amount of surface-active agent added is small, being generally about 1%, or less.
The following examples illustrate the invention, but are not to be regarded as limiting.
Petrowet R, sodium salt of sulfonated aliphatic hydrocarbon, described above 1.5 ounces per gal. of
mixture. Water, to make 1 gallon.
This solution has a pH of about 5.1. It can be very effectively used for the removal of rust from iron and steel, and of tarnish from copper, brass, and chromium plated surfaces.
Example 11 Another composition according to .the present invention was prepared by mixing the following ingredients:
Sodium acid pyrophosphate 1 lb. per gal. of mixture. Sodium tripolyphosphate 1 lb. per gal. of mixture.
The pH of this solution is about 5.8.
Example Ill Another composition according to the present invention was prepared by mixing the following ingredients:
Sodium acid pyrophosphate 1 lb. per gal. of mixture.
Sodium tripolyphosphate 0.5 lb. per gal. of mixture.
Sodium lauryl sulfate 1.5 ounces per gal. of
mixture.
Water, to make 1 gallon.
Example IV Another composition according to the present invention was prepared by mixing the following ingredients:
Sodium acid pyrophosphate 1 lb. per gal. of mixture.
Sodium tripolyphosphate 0.5 lb. per gal. of mixture. Nekal A, sodium di-isopropyl naphthalene sulfonate 1.5 ounces per gal. of
mixture.
Water, to make 1 gallon.
The proportions specifically mentioned in the above examples can be varied somewhat without materially changing the eliectiveness of the various mixtures. The desired object is to have the pH of the finished solution sufliciently high so that the metal surface being treated is not affected. At the same time the pH should not be so high as to be alkaline. Thus, a solution of 1 part by weight of sodium acid pyrophosphate and 3 parts of tripolyphosphate would have a pH of 7.1. A decrease in the proportion of the tripolyphosphate would result in a lowering of pH below the figure of 5.1 for the mixture of Example 1. Thus, if the tripolyphosphate were only about 20% of the weight of sodium acid pyrophosphate the pH would become about 4.8, which solution would not attack metals, but which approaches practicable limits.
Again, the avoidance of alkalinity in the final product places a practical limit on the proportion of sodium tripolyphosphate in the product. It is found that the use of 2 parts by weight of sodium acid pyrophosphate and 3 parts of sodium tripolyphosphate produces a solution with a pH of about 6, which is still eiiective to remove rust and inhibit corrosion, while at the same time reducing scale formation. In general, it has been found that a range of pH between about 5 and 6 in the final solution Will accomplish the desired results.
To illustrate the eifectiveness of the composition of this invention, and the method of its application, the following instances are given. The solution may be applied by immersing the article to be treated therein, or by spraying said article with the solution. Thus, a steel valve which was corroded to such an extent as to be frozen and incapable of being taken apart manually, was immersed in the solution of Example I. After a brief period, the valve was removed from the solution, and
' was easily taken apart, the rust having been removed.
Pipes of various kinds have been treated with the solution, resulting in complete removal of rust, as well as the deposit of a protective inhibiting coating on the pipe.
A nut and bolt in badly corroded condition, particularly between the threads, was immersed in the solution, which removed the rust from the surfaces, as well as between the threads, leaving the parts clean, and without loss of metal.
Other uses of the solution of the present invention include the treatment of parts which are to be coated with protective coatings, such as by painting or galvanizing.
The present application is acontinuation-in-part of my co-pending application Serial No. 375,557, filed August 20, 1953, now abandoned.
I claim:
'1. A composition for the removal and prevention of corrosion on metal surfaces consisting essentially of an aqueous solution of about 10% by weight of a detergent phosphate salt selected from the group consisting of sodium acid phosphate and sodium acid pyrophosphate having an acid reaction, about 5% of an alkaline phosphate selected from the group consisting of sodium tripolyphosphate, tetrasodium pyrophosphate and disodium orthophosphate, and about 1% of an acid-stable organic surface active agent, the composition having a pH value from about 5 to about '6.
2. A method for the removal of corrosion from metal surfaces which comprises subjecting said surfaces to the action of the composition of claim 1.
3. A composition for the removal and prevention of corrosion on metal surfaces consisting essentially of an aqueous solution of about 1 lb. per gallon of sodium acid pyrophosphate, 0.5 lb. per gallon of sodium tripolyphosphate, and about 1.5 ounces of an acid-stable organic surface-active agent.
4. A method for the removal of corrosion from metal surfaces which comprises subjecting said surfaces to the action of the composition of claim 3.
5. A composition for the prevention and removal of corrosion on the surfaces of metals selected from the group consisting of copper, chromium, brass, and steel, consisting essentially of an aqueous solution of from about 5% to 15% of a member of the group consisting of sodium acid phosphate and sodium acid pyrophosphate, from about 2.5% to 7.5% of a member selected from the group consisting of sodium tripolyphosphate, tetrasodium pyrophosphate, and disodium orthophosphate, and about 1% of an acid-stable organic surface-active agent, the composition having a pH value from about 5 to about 6.
6. A method for the removal of corrosion from the surfaces of metals of the group consisting of copper, chromium, brass, and steel, which comprises subjecting said surfaces to the action of the composition of claim 5.
References Cited in the file of this patent UNITED STATES PATENTS 2,067,007 Darsey Ian. 5, 1937 2,316,219 Brown Apr. 13, 1943 2,383,502 Quimby Aug. 28, 1945 2,418,955 Shawcross Apr. 15, 1947 2,609,308 Gibson Sept. 2, 1952 OTHER REFERENCES Lesser: Metal Cleaners, Part I, Soap and Sanitary Chemicals, October 1952, pp. 42-45, 169 and 171.
Lesser: Metal Cleaners, Part II, Soap and Sanitary Chemicals, November 1952, pp. 46-49 and 98.
Monsanto Technical Bulletin No. P-l39, July 8, 1949, Monsanto Chem. Co., St. Louis, Mo., Sodium Tripolyphosphate, page 5.
Claims (1)
1. A COMPOSITON FOR THE REMOVAL AND PREVENTION OF CORROSION ON METAL SURFACES CONSISTING ESSENTIALLY OF AN AQUEOUS SOLUTION OF ABOUT 10% BY WEIGHT OF A DETERGENT PHOSPHATE SALT SELECTED FROM THE GROUP CONSISTING OF SODIUM ACID PHOSPHATE AND SODIUM ACID PYROPHOSPHATE HAVING AN ACID REACTION, ABOUT 5% OF AN ALKALINE PHOSPHATE SELECTED FROM THE GROUP CONSISTING OF SODIUM TRIPOLYPHOSPHATE, TETRASODIUM PYROPHOSPHATE AND DISODIUM ORTHOPHOSPHATE, AND ABOUT 1% OF AN ACID-STABLE ORGANIC SURFACE ACTIVE AGENT, THE COMPOSITION HAVING A PH VALUE FROM ABOUT 5 TO ABOUT 6.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US594122A US2990374A (en) | 1956-06-27 | 1956-06-27 | Process and product for removing and inhibiting corrosion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US594122A US2990374A (en) | 1956-06-27 | 1956-06-27 | Process and product for removing and inhibiting corrosion |
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US2990374A true US2990374A (en) | 1961-06-27 |
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US594122A Expired - Lifetime US2990374A (en) | 1956-06-27 | 1956-06-27 | Process and product for removing and inhibiting corrosion |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3211659A (en) * | 1961-10-02 | 1965-10-12 | Purex Corp Ltd | Process and compositions for cleaning shell eggs |
US3305577A (en) * | 1962-08-16 | 1967-02-21 | Henkel & Cie Gmbh | Storage stable fatty alcohol sulfates and method of manufacture |
US3887488A (en) * | 1972-03-08 | 1975-06-03 | Celanese Corp | Inhibition of corrosion in sulfuric acid solutions |
US4390465A (en) * | 1981-06-22 | 1983-06-28 | Fremont Industries, Inc. | Low temperature composition for plating pretreatment of ferrous metals |
US4705665A (en) * | 1985-04-26 | 1987-11-10 | A. E. Staley Manufacturing Company | Method for inhibiting oxidation of ferrous metals with alkyl glycosides and composition for cleaning ferrous metals |
US4767570A (en) * | 1985-07-15 | 1988-08-30 | Rhone-Poulenc Chimie De Base | Sodium tripolyphosphate carrier particles containing a sodium hydrogen ortho on pyro-phosphate |
US5221359A (en) * | 1992-04-08 | 1993-06-22 | Peter Kaupert | Wood bleaching and cleaning composition containing an acid pyrophosphate |
EP0695833A1 (en) * | 1994-08-02 | 1996-02-07 | 21st CENTURY COMPANIES, INC. | Process for reducing lead leachate in brass plumbing components |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2067007A (en) * | 1934-03-05 | 1937-01-05 | Patents Corp | Method of coating metal |
US2316219A (en) * | 1939-04-22 | 1943-04-13 | Aluminum Co Of America | Composition for cleaning aluminum |
US2383502A (en) * | 1941-02-06 | 1945-08-28 | Procter & Gamble | Acid triphosphates as builders for alkyl sulphates and other soapless detergents |
US2418955A (en) * | 1943-05-25 | 1947-04-15 | Aluminum Co Of America | Process of removing foreign matter from magnesium surfaces |
US2609308A (en) * | 1947-11-22 | 1952-09-02 | Parker Rust Proof Co | Method and material for producing coatings on metal |
-
1956
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2067007A (en) * | 1934-03-05 | 1937-01-05 | Patents Corp | Method of coating metal |
US2316219A (en) * | 1939-04-22 | 1943-04-13 | Aluminum Co Of America | Composition for cleaning aluminum |
US2383502A (en) * | 1941-02-06 | 1945-08-28 | Procter & Gamble | Acid triphosphates as builders for alkyl sulphates and other soapless detergents |
US2418955A (en) * | 1943-05-25 | 1947-04-15 | Aluminum Co Of America | Process of removing foreign matter from magnesium surfaces |
US2609308A (en) * | 1947-11-22 | 1952-09-02 | Parker Rust Proof Co | Method and material for producing coatings on metal |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3211659A (en) * | 1961-10-02 | 1965-10-12 | Purex Corp Ltd | Process and compositions for cleaning shell eggs |
US3305577A (en) * | 1962-08-16 | 1967-02-21 | Henkel & Cie Gmbh | Storage stable fatty alcohol sulfates and method of manufacture |
US3887488A (en) * | 1972-03-08 | 1975-06-03 | Celanese Corp | Inhibition of corrosion in sulfuric acid solutions |
US4390465A (en) * | 1981-06-22 | 1983-06-28 | Fremont Industries, Inc. | Low temperature composition for plating pretreatment of ferrous metals |
US4705665A (en) * | 1985-04-26 | 1987-11-10 | A. E. Staley Manufacturing Company | Method for inhibiting oxidation of ferrous metals with alkyl glycosides and composition for cleaning ferrous metals |
US4767570A (en) * | 1985-07-15 | 1988-08-30 | Rhone-Poulenc Chimie De Base | Sodium tripolyphosphate carrier particles containing a sodium hydrogen ortho on pyro-phosphate |
US5221359A (en) * | 1992-04-08 | 1993-06-22 | Peter Kaupert | Wood bleaching and cleaning composition containing an acid pyrophosphate |
EP0695833A1 (en) * | 1994-08-02 | 1996-02-07 | 21st CENTURY COMPANIES, INC. | Process for reducing lead leachate in brass plumbing components |
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