US2975020A - Producing all skin viscose rayon - Google Patents
Producing all skin viscose rayon Download PDFInfo
- Publication number
- US2975020A US2975020A US466677A US46667754A US2975020A US 2975020 A US2975020 A US 2975020A US 466677 A US466677 A US 466677A US 46667754 A US46667754 A US 46667754A US 2975020 A US2975020 A US 2975020A
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- US
- United States
- Prior art keywords
- viscose
- bath
- skin
- aniline
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
Definitions
- This invention relates to the production of shaped bodies of regenerated cellulose from viscose and more particularly tofilaments and fibers of regenerated cellulose from viscose.
- a suitable cellulosic material such as purified cotton linters, wood pulp,-mixtures thereof, and the like is first converted to an alkali cellulose by treatment with a caustic soda solution and after shredding the treated cellulose material, it is allowed to age/The aged alkali cellulose is then converted to a xanthate by treatment with carbon disulfide. The cellulose xanthate is subsequently dissolved in a caustic soda solution in an amount calculated to provide a viscose of the desired cellulose and alkali content.
- the viscose solution After filtration, the viscose solution is allowed to ripen and is subsequently extruded through a shaped orifice into a suitable coagulating and regenerating bath.
- the viscose solution is extruded through a spinneret into a coagulating and regenerating bath consisting of an aqueous acid solution containing zinc sulfate.
- the filament may subsequently be passed through a hot aqueous bath where it is stretched to improve its properties such as tensile strength.
- the filament may then be passed through a dilute aqueous solution of sulfuric acid and sodium sulfate to complete the'regene'ration of the cellulose, in case it is not completely regenerated upon leaving the stretching stage.
- the filament is subsequently subjected to washing, purification, bleaching, possibly other treating operations and drying," being collected either before or after these treatments; it p
- the filaments as formedby the conventional methods consist of a skin or outer shell portion, and a core por tion with a sharp line of demarkation between thetwo.
- the cross-section of the filaments exhibits a very irregular or crenulated exterior surface when even small amounts of zinc salts or certain other polyvalent metal salts are present in the spinning bath.
- the skin and core portions of the filament represent differences in structure and these different portions possess different swelling and staining characteristics, the latter permitting a ready identification of skin andcore.
- the sharply irregular and crenulated surface structure has a relatively low abrasion resistance and readily picks up foreign particles such as dirt.
- the core portion possesses a relatively high tensile strength, it haslow abrasion resistance and a 10W flex-life, is subject to fibrillation and is relatively stifi, It has now been discovered thatthe' presence of small amounts of water-soluble alkylene .oxide' adducts of aniline in viscose, in the spinning bath; or in both the viscose and the bath results in the production of shaped V t 7 p v Iii/ 1$ being dissolved nsthe caust c solution or.
- teristics' as compared to conventional filaments include a smooth, non-crenulated surface and the filaments consist entirely of skin.
- This invention contemplates the use of alkylene oxide adducts of aniline having from about 2 to about 50 or more alkylene oxide groups per molecule, preferably from about 4 to about 30 alkylene oxide units per molecule of aniline. It is obvious that for all practical purposes considering cost, ease of preparation.
- an alkylene oxide adduct such as ethylene oxide adduct of aniline containing 4 ethylene oxide units permolecule of aniline would consist of a compound in which each of the amino hydrogen atoms has been replaced With a chain of two ethylene oxide units. It is not necessary, however,-that all of the amino hydrogens be replaced nor isit necessary that the ethylene oxide chains replacing the different hydrogen atoms be the same in each instance.
- adduc is used herein to simplify the disclosure and description and designates a water-soluble N-substituted aniline formed by the reaction between an alkylene oxide and aniline wherein the alkylene oxide or a polyoxyalkylene chain replaces one or both of the hydrogen atoms attached to the nitrogen atom. It is not necessary to employ individual specific compounds of 2,975,020; Prev ew 1 1961 i the type described and the reactionproducts which-probably consist of a mixture of specific compounds, the
- each of the amino hydrogen atoms has been replaced with an alkylene oxide group
- the compound is a N,N-di(beta-hydroxyalkyl)aniline.
- the alkylene oxide adduct must have sufiicient solu- V bility to permit the minimum amount of the adduct'to 1 be dissolved in the viscose'or the spinning bath or both.
- the adduct may be conveniently added to the viscosex in the form of a solution in alkali or water and to the spinning bath in a solution of water or of the spinning bath; Where the alkylene oxide adduct of aniline is tojbe added ot the viscose, the amount of the adduct which is incorporated in viscose must be at least about 0.2% by Weight of the cellulose in the viscose and mayvary up to about 4%, preferably, the amount varies from 0.5%
- the adduct of aniline may be added at i H 3 any desired stage in the production of the viscose-such as in the preparation of the refined wood pulp forthe manufacture of viscose, before or gduringthe shredding of ;the alkali cellulose, to the .x-anthated cellulose, while Y g u q ..-b re 9r;-'afts fi rat n fliidus is-r tsra e slt a t th v sel ess: Xamh t e dissolved in the caustic solution-and prior to-filtration endthe composition of me sin Ba ,li nai eifit 1 PYi a e.hny ran innate? state one .7
- the caustic soda content may be from about 4% to about 8% and the carbon disulfide content may be from about 30% to about 50% based upon the weight of the cellulose.
- the modified viscose that is, a viscose containing the small amount of adduct, may have a salt test above about 7 and preferably above about 9 at the time of spinning or extrusion.
- the composition of the spinning bath be maintained within a well defined range.
- the presence of the alkylene oxide adducts of aniline in the viscose or in the spinning bath combined with these limited spinning baths results in the production of yarns of improved properties such as high tenacity, high abrasion resistance, high fatigue resistance and consisting of filaments composed entirely of skin.
- the spinning bath is a low acid-high zinc spinning bath.
- the bath should contain from about 10% to about 25% sodium sulfate and from about 3% to about 15% zinc sulfate, preferably from 15% to 22% sodium sulfate and from 4% to 9% Zinc sulfate.
- Other metal sulfates such as iron, manganese, nickel and the like may be present and may replace some of the zinc sulfate.
- the temperature of the spinning bath may vary from about 25 C. to about 80 C., preferably between about 45 C. and about 70 C.
- the temperature of the spinning bath is not critical, however, as is well known in the conventional practice in the art, certain of the physical properties such as tensile strength vary directly with the temperature of the spinning bath.
- the spinning bath is preferably maintained at a temperature between about 55 C. and 65 C. so as to obtain the desired high tensile strength.
- the acid content of the spinning bath is balanced against the composition of the viscose.
- the lower limit of the acid concentration is just above the slubbing point, that is, the concentration at which small slubs of uncoagulated viscose appear in the strand as it leaves the spinning bath.
- the acid concentration of the spinning bath is generally maintained about 0.4% to 0.5% above the slubbing point.
- the acid concentration of the spinning bath must be maintained above the slubbing point and below the point at which the neutralization of the caustic of the viscose is sufficiently rapid to form a filament having a skin and core.
- the acid concentration of the spinning baths which are satisfactory for the production of the all skin products from a 7% cellulose, 6% caustic-viscose and containing the adducts of aniline lies between about and about 7.8%.
- the acid concentration may be increased as the amount of adduct is increased and also as the salt test of the viscose is increased.
- a lowering of the amount of adduct of aniline, the lowering of the caustic soda content or the lowering of the salt test of the viscose reduces the maximum permissible acid concentration for the production of all skin filaments. It has been determined that the maximum concentration of acid which is permissible for the production of all skin products is about 1.35 times the percentage caustic soda content of the viscose and is preferably held between about 1.15 and 1.25 times the percentage caustic soda content of the viscose. Thus, for a viscose containing 8% caustic soda, the maximum acid content of the bath should not exceed about 8% 1.35 or about 10.8%.
- the adducts of aniline in the viscose retards the coagulation and, therefore, the amount of adduct employed must be reduced at high spinning speeds.
- the adduct is employed in amounts within the lower portion of the range, for-example, about 0.5%.
- the extruded viscose must, of course, be immersed or maintained in the spinning bath for a period sufiicient to effect relatively complete coagulation of the viscose, that is, the coagulation must be sutficient so that the filaments will not adhere to each other as they are brought together and withdrawn from the bath.
- the filaments are preferably stretched after removal from the initial coagulating and regenerating bath.
- the filaments may be passed through a hot aqueous bath which may consist of hot water or a dilute acid solution and may be stretched from about 70% to about 120%, preferably between and Yarns for other textile purposes may be stretched as low as 20%.
- the precise amount of stretching will be dependent upon the desired tenacity and other properties and the specific type of product being produced. It is to be understood that the invention is not restricted to the production of filaments and yarns but it is also applicable to other shaped bodies such as sheets, films, tubes and the like.
- the filaments may then be passed through a final regenerating bath which may contain from about 1% to about 5% sulfuric acid and from about 1% to about 5% sodium sulfate with or without small amounts of zinc sulfate if regeneration has not previously been completed.
- the treatment following the final regenerating bath, or the stretching operation where regeneration has been completed may consist of a washing step, a desulfurizing step, the application of a finishing or plasticizing material and drying before or after collecting, or may include other desired and conventional steps such as bleaching and the like.
- the treatment after regeneration will be dictated by the specific type of shaped body and the proposed use thereof.
- Regenerated cellulose filaments prepared from viscose containing the small amounts of the water-soluble alkylene oxide adducts of aniline and spun in the spinning baths of limited acid content have asmooth or non-crcnulated surface and consist substantially entirely of skin. cause of the uniformity of structure throughout the filament, the swelling and staining characteristics are uniform throughout the cross-section of the filament.
- Fila ments produced pursuant to this invention and consisting entirely of skin have a high toughness and a greater flexing life than filaments as produced according to prior methods which may be attributed by the uniformity in skin structure throughout the filament.
- the adducts may be added to both the viscose nad the spinning bath, if desired. In such instance, it is also essential to maintain the amountsof the adduct in the viscose and in the spinning bath, and the composition of the spinning bath within the statedlimits.
- the all skin products of improved properties are obtained only when the spinning operation in the presence of the alkylene oxide adducts ofaniline is carried out within the spinning bath composition as set forth hereinbefore. 1
- the invention may be illustrated by reference to the preparation [of regenerated cellulose filaments from a viscose containing about 7% cellulose, about 6%.caustic soda, and having a total carbon disulfide content of about 41% based on the weight of the cellulose.
- Theviscose solutions were prepared by xanthating alkali cellulose by the introduction of 36%' carbon disulfide based on the weight of the cellulose and churning for about 2 hours. The cellulose xanthate was then dissolved in caustic soda solution. An additional 5% carbon disulfide was then added to the mixer and the mass mixed for about one hour. The viscosewas then allowed to ripen for about 30 hours at 18 C. In those instances where the modifier was incorporated in the viscose, the desired amount of an ethylene oxide adduct of aniline was added to the solution and mixed for about /2 hour before allowing the viscose to ripen.
- Example 1 Approximately 1% (based on the weight of the cellulose) of an ethylene oxide adduct of anilinecontaining about 6 ethylene oxide units per molecule of aniline was added to and incorporated in the viscose as described above.
- the viscose employed in the spinning of filaments had a salt test of 10.
- the viscose was extruded through a spinneret to form a 1650 denier, 720 filament cord at a rate of about 22 meters per minute.
- the coagulating and regenerating bath was maintained at a temperature of about 60 C. and contained 7.1%sulfurie acid, 8% zinc sulfate and 17% sodium sulfate.
- the cord was stretched about 90%, Washed free of acids and salts by treatment with water at about 95 C.
- the individual filaments have a smooth, non-crenulated exterior surface and consist entirely of skin, no core being detectable at high magnification (e.g. 1500).
- Other physical properties are set forth in the table which follows the examples.
- Example 2 A viscose solution as described above (no adduct added) having a salt test of 10.7 was spun into a 210 denier, 120 filament yarn by extrusion into a spirming bath containing 7.7% sulfuric acid, 8% zinc sulfate, 17% sodium sulfate and 0.1% of an ethylene oxide adduct of aniline containing about 6 ethylene oxide units. per molecule of aniline. The bath was maintained at 60 C. and the extrusion rate was about 22 meters per minute.
- the yarn was collected in a spinning box, washed free of acid and salts and dried.
- the filaments have a smooth, non-crenulated surface and consist entirely of skin while control filaments have a very irregular and serrated surface and consist of about 75% skin and the balance corewith a sharp line of de markation between the skin and core.
- Other physical characteristics are set forth in the table which follows the examples.
- Example 3 To a viscose as described above, there was added 1%, based on the weight of the cellulose in the viscose, of
- the individual filaments were readily distinguishable from control filaments in that they have a smooth, non-' crenulated surface and consist entirely, of skin whilethe 7 table which follows the examples.
- Example 4 As a control for the foregoing examples, a viscose solution, prepared as described above, having a salt test of 10 was spun into a 210 denier, 120 filament yarn by extrusion into a bath containing 7.5% sulfuric acid, 8%'
- the bath was maintained at a temperature of about 60 C.
- the extnusion rate was about 22 meters per minute.
- the water bath was maintained at a temperature of about 95" C.
- the yarn was'collected in a spin- 'ning box, washed free of acid and salts and dried,
- the tenacity and elongation are the only properties set forth, they have been chosen because of the ease and simplicity with which such properties may be determined. In some instances, products made in accordance with this invention do not exhibit large or great improvements in tenacity and elongation (Example 3), however, the products consists of a smooth-surfaced, all skin structure and possess improved abrasion resistance, flex-life and other properties as disclosed hereinbefore.
- the modifier of this invention may be added to any desired viscose such as those normally used in industry, the specific viscose composition set forth above, being merely for illustrative purposes.
- the alkylene oxide adduct of aniline may be added at any desired stage in the production of the viscose and may be present in the cellulosic raw material although it may be necessary to adjust the amount present to produce a viscose having the proper proportions of the adduct at the time of spinning.
- the term skin is employed to designate that portion of regenerated cellulose filaments which is permanently stained or dyed by the following procedure: A microtome section of one or more ofthe filaments mounted in a wax block is taken and mounted on a slide with Meyers albumin fixative. After dewaxing in xylene, the section is placed in successive baths of 60% and 30% alcohol for a few moments each, and it is then stained in 2% aqueous solution of Victoria Blue BS conc. (General Dyestuffs Corp.) for 1 to 2 hours. At this point, the entire section is blue.
- Victoria Blue BS conc. General Dyestuffs Corp.
- the dye By rinsing the section first in distilled water and then in one or more baths composed of 10% water and 90% dioxane for a period varying from to 30 minutes depending on the particular filament, the dye is entirely removed from the core, leaving it restricted to the skin areas.
- a method of producing shaped bodies of regenerated cellulose consisting substantially entirely of skin the step which comprises extruding viscose into an aqueous spinning bath in the presence of a water-soluble substance selected from the group consisting of watersoluble N,N-di(beta-hydroxyalkyl)anilines, water-soluble N-mono(omega-hydroxy polyoxyalkylene)anilines, watersoluble N,N-di(omega-hydroxy polyoxyalkylene)anilines and mixtures thereof, the hydroxyalkyl and the oxyalkyl ene groups containing at least 2 carbon atoms, the bath containing from about to 25% sodium sulfate, from about 3% to zinc sulfate and sulfuric acid, the percentage sulfuric acid content of the spinning bath exceeding the slubbing point but not exceeding about 1.35
- the water-soluble substance being present in an amount of from about 0.2% to about 4%, based upon the weight of the cellulose in the viscose, when present in the viscose and of at least about 0.05%, based upon the weight of the spinning bath, when present in the spinning bath.
- the selected substance is from the group consisting of Water-soluble N,N-di(beta-hydroxyethyl)aniline, watersoluble N-mono(omega-hydroxy polyoxyethylene)aniline, water-soluble N,N-di(omega-hydroxy polyoxyethylene)aniline and mixtures thereof, the N-substituted anilines containing from 2 to 30 ethylene oxide units per molecule of aniline.
- the method of producing shaped bodies of regenerated cellulose consisting substantially entirely of skin which comprises adding to and incorporating in a viscose from about 0.5% to about 2%, based upon the weight of the cellulose in the viscose, of a substance selected from the group consisting of water-soluble N,N-di(beta-hydroxyethyl)aniline, water-soluble N-mono(ornega-hydroxy polyoxyethylene)aniline, water-soluble N,N-di- (omega-hydroxy polyoxethylene)aniline and mixtures thereof, the N-substituted anilines containing from 2 to 30 ethylene oxide units per molecule of aniline, ripening the viscose to a salt point of not less than 9 and extruding the viscose into an aqueous spinning bath containing from about 16% to about 20% sodium sulfate, from about 4% to about 9% zinc sulfate and sulfuric acid, the sulfuric acid content of the spinning bath exceeding the slubb
- the method of producing shaped bodies of regenerated cellulose consisting entirely of skin which comprises forming an aqueous spinning bath containing in solution from about 10% to 25% sodium sulfate, from about 3% to 15% zinc sulfate, at least about 0.05% of a substance selected from the group consisting of water soluble N,N-di(beta-hydroxyalkyl)anilines, water-soluble N-mono(omega-hydroxy polyoxyalkylene)anilines, watersoluble N,N-di(omega-hydroxy polyoxyalkylene) anilines and mixtures thereof, the hydroxyalkyl and the oxyalkylene groups containing at least 2 carbon atoms, and sulfuric acid, and extruding viscose into the spinning bath, the sulfuric acid content of the bath exceeding the slubbing point but not exceeding about 7.8%.
- the selected substance is from the group consisting of water-soluble N,N-di(beta-hydroxyethyl)aniline, water-soluble N-mono- (omega-hydroxy polyoxyethylene)anilinc, water-soluble N,N-di(omega-hydroxy polyoxyethylene) aniline and mixtures thereof.
- the N-substituted anilines containing from 2 to 30 ethylene oxide units per molecule of aniline.
- An aqueous spinning bath for the production of regenerated cellulose products consisting substantially entirely of skin from viscose containing from about 10% to 25% sodium sulfate, from about 3% to 15% zinc sul acid, the percentage of sulfuric acid not exceeding about 8.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Description
Claims (1)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US466677A US2975020A (en) | 1954-11-03 | 1954-11-03 | Producing all skin viscose rayon |
US667668A US2923637A (en) | 1954-11-03 | 1957-06-24 | Viscose solution |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US466677A US2975020A (en) | 1954-11-03 | 1954-11-03 | Producing all skin viscose rayon |
Publications (1)
Publication Number | Publication Date |
---|---|
US2975020A true US2975020A (en) | 1961-03-14 |
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ID=23852683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US466677A Expired - Lifetime US2975020A (en) | 1954-11-03 | 1954-11-03 | Producing all skin viscose rayon |
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US (1) | US2975020A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2125031A (en) * | 1935-02-16 | 1938-07-26 | American Enka Corp | Manufacture of artificial silk |
US2312152A (en) * | 1941-12-10 | 1943-02-23 | American Viscose Corp | Rayon and method of manufacturing same |
US2373712A (en) * | 1943-04-19 | 1945-04-17 | Rayonier Inc | Viscose production |
US2593466A (en) * | 1948-07-16 | 1952-04-22 | Ind Rayon Corp | Viscose spinning solution |
-
1954
- 1954-11-03 US US466677A patent/US2975020A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2125031A (en) * | 1935-02-16 | 1938-07-26 | American Enka Corp | Manufacture of artificial silk |
US2312152A (en) * | 1941-12-10 | 1943-02-23 | American Viscose Corp | Rayon and method of manufacturing same |
US2373712A (en) * | 1943-04-19 | 1945-04-17 | Rayonier Inc | Viscose production |
US2593466A (en) * | 1948-07-16 | 1952-04-22 | Ind Rayon Corp | Viscose spinning solution |
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