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US2929547A - Method and apparatus for detection and prevention of overspeed and surge conditions in a compressor - Google Patents

Method and apparatus for detection and prevention of overspeed and surge conditions in a compressor Download PDF

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US2929547A
US2929547A US492899A US49289955A US2929547A US 2929547 A US2929547 A US 2929547A US 492899 A US492899 A US 492899A US 49289955 A US49289955 A US 49289955A US 2929547 A US2929547 A US 2929547A
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compressor
turbine
switch
surge
valve
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US492899A
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John K Koffel
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Northrop Grumman Space and Mission Systems Corp
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Thompson Ramo Wooldridge Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • F04D27/0261Surge control by varying driving speed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

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  • This invention relates to rotating fluid compressors which may include by way of illustrative example compressors of the centrifugal fiuid type, and more particularly to a method and apparatus for detecting and preventsurging conditions in such compressors.
  • a centrifugal type fluid compressor is driven by a prime mover such as a turbine, whereby a temperature sensitive surge detection device located in the air inlet to the compressor regulates the speed of the turbine driving the compressor by controlling the amount of driving medium supplied to said turbine.
  • the novel features of the present invention are based upon the principle that recirculation of high pressure air at the compressor discharge is a function of the compressor tip speed, pressure ratio, and impeller clearances. It is a well known phenomena that as the compressor pressure ratio increases, the amount of air flowing from a centrifugal compressor discharge through the impeller passages and clearance space to the impeller inlet increases, and the compression of air through the impeller causes this temperature to increase, and because of the back flow through the impeller passages and clearance space, the compressor inlet temperature measured immediately ahead of the impeller varies radially, increasing from the compressor axis to the extreme inlet diameter.
  • the temperature 'diflerence between the incoming air and the temperature measured immediately ahead of the impeller has been found to be a function of the tip speed and overall compressor pressure ratio. Based upon these findings, this inherent situation is used to measure a temperature differential, which is a function again of the compressor tip speed and pressure ratio and adiabatic eflicienc; hence, surging conditions in the compressor will exist at a predetermined temperature differential.
  • a suitable external mechanism or circuit which is temperature sensitive, is provided to actuate the inlet valve controlling the turbine driving medium of the turbine which drives the compressor.
  • the temperature sensitive device is set to actuate the turbine inlet valve at a compressor-inlet-temperature difference slightly below the temperature difference at which the compressor would surge.
  • Another object of this invention is to provide a method of obtaining a compressor surge detection signal in centrifugal type fluid compressors by converting heat energy to electrical or pressure energy.
  • Another object of this invention resides in the provision of a temperature sensitive apparatus for centrifugal type fluid compressors to be disposed in the air inlet of a compressor for providing a compressor surge detection signal.
  • a further object of this invention is to provide a temperature sensitive apparatus for obtaining a compressor surge detection signal in centrifugal type fluid compressors by strategically locating a pair of differentially connected thermopiles, thermocouples, or pressurized capillary tubes in the compressor air inlet.
  • Still another object of this invention resides in the provision of a temperature sensitive apparatus for obtaining a compressor surge detection signal in centrifugal type fluid compressors comprising a pair of resistors located strategically in the air inlet of the compressor and being associated with a bridge circuit, said resistors having the characteristic of varying their resistance greatly over the desired temperture range expected to be encountered.
  • Another object of this invention is to provide an apparatus for preventing surge conditions in turbine driven controlled fluid type compressors.
  • Still another object of this invention is to provide an apparatus for use with turbine driven centrifugal fluid type compressors which, after the detection of a presurge or surge condition in the conmpressor, will inrmediately stop the supply of driving medium to the turbine, thereby immediately reducing the speed of the compressor and avoiding a surge condition which may become destructive if left uncontrolled.
  • Another object of this invention is to provide, for use with turbine driven centrifugal type fluid compressors, a device employed to provide a signal which closes or modulates the turbine inlet air supply upon the detection of a pre-surge condition in the compressor.
  • a further object of this invention is to provide a means for preventing overspeed conditions in compres sors.
  • a still further object of the invention is to provide an automatic compressor surge control utilizing as a con trolling variable a temperature gradient measured at the compressor inlet independent of the absolute temperature of the fluid moving through the inlet.
  • the surge control sensing system of the present inven :tion is primarily useful with rotating fluid compressors, and will be described as associated with a centrifugal type compressor, although, of course, it' is to be under- .stood that the invention may-be used for other purposes if desired.
  • the persent invention is primarily intended to be used with turbine driven centrifugal compressors, although it is obvious that other forms of drive means I may be used, but the invention will'be described in as- :sociation with the turbine driven compressors.
  • a conventional centrifugal type fluid compressor 10 having an air inlet 11 and a discharge or outlet 12 is driven by a turbine 13 of the usual .type through a shaft 14.
  • the turbine 13 is provided 1 with an inlet 15 and a dischargeor outlet 16.
  • a suita- .ble driving medium such as'gaseous fluid, may be introduced into the turbine inlet to drive the turbine 13 and be discharged'through the-turbine'outlet 16.
  • air is received in the air inlet 11, compressed by the impeller or wheel 10a and discharged at a higher temperature and higher pressure air 7 from the outlet 12.
  • an overspeed generator 17 driven by shaft 14 guards against overspeed of the compressor 10 and turbine 13, while a surge detection arrangement, generally designated by the numeral 18, and as shown is disposed in the compressor air inlet conduit 11, prevents surging conditions from developing in the compressor 10 by controlling speed and powerinput to the prime mover.
  • 'A signal is relayed by the overspeed generator 17 or the surge detection apparatus 18in the event of a preoverspeedor overspeed, or a pre-surgeor surge condition ex sting in the compressor 10 to control means which in this form of the invention are embodied in an electrical valve control circuit, generally designated by numeral 19,
  • valves 20 and 2i T may be or any suitable type, such as butterfiyvalves, and are suitably positioned in the turbine inlet duct 15.
  • the overspeed generator 17 is set to preventfthe overspeed of compressor 10 and at a predetermined speed will generate sufiicient current to close the usualtype relay (not shown) and actuate the contacts of switch 33, of the valve control circuit 19. In other words. the overspeed generator 17 detects a pre-overspeed or overspeed condition of the compressor and signals the closing of switch 33 to energize the valve control circuit 19.
  • a pre-surge or surge condition is detected by the apparatus 18 which sends a signal to a means for closing switch 34 to energize the valve control circuit E3.
  • the closing of either switch, 33 or 34, will energize the relay 24, whereupon the switch 25 will be opened,
  • the switches indicated at 28, 29, 38, 39 are mechanically linked as at 20a to the valve 20 and will be actuated upon movement thereof.
  • switch 38 When the turbine shut-off valve 20 reaches a closed position, switch 38 will automatically be moved upwardly opening the line to coil 37, and closing switch 39, thereby energizing the lamp 40 which indicates on a control panel that the turbine shut-off valve is fully closed.
  • the switch 36 When the switch 36 is closed the coil 41is energized whereupon the turbine modulating valve 21 is closed.
  • the motors 44 and 45 are selected to. exhibit difierent operational speeds, for example, by having different gear ratios.
  • the servo motor 45 is normallyenergized by the switch 31 which is manually operated. Energy is supplied to the coil 43 through the normally closed switch 47 to open the valve 21.
  • the valve 21' reaches its extreme open -Inthe operation of the valve control circuit 19, which includes a turbine shut-off valve control 27 and a turbine modulating valve control 32, a main or line switch 22 is I manually closed to actuate the circuit.
  • Switch 23 is manually operated and of the two-gang typerand in the position shown in Figure 1, the relay 24 is deenergized With the switch 23 in the position shown, switch 25 will be closed and coil 26 of the turbine shut-off valve control" 27 is energized until the shut-'ofi valve 26 reaches a fully opened'position, whereupon simultaneously switch 28 opens and switch 29 closes to deenergize opening coil 26 and energize a lamp 30 on the control panel indicating' that the turbine shut-off valve'is fully opened;
  • a switch .31 may be laterally. pivoted up OI down E on a control panel is energized.
  • the turbine modulating valve 21 closes at a much slower rate than the turbine shut-off valve 20. Since the turbine shut-elf valve closes in a very short period of time, and the turbine throttle valve 21 closes much slower, it is possible for a surge condition in the compressor to be avoided and the turbine flow control to be reset ata substantially lower, operating condition for the compressor without completely shutting down the unit. This feature is highly desirable in the case of turbine driven air compressors used on airplanes.
  • an indicator lamp42 preferably'located
  • relay 24 will be deasaacar energized, thereby closing switch and opening switches and 36.
  • open coil 26 of the shut-oil valve control 27 will be energized until the shut-ofl valve 20 is moved to the fully open position, whereupon the switchv 29 will close and switch 28 will open energizing the open indicating lamp 3!).
  • the turbine modulating valve control 32 will again actuate the turbine throttle valve 21, to either energize the closed coil 41 or the open coil 43, thereby restoring control at a lower, safe operating condition for the compressor unit without completely shutting down thereof.
  • switch 23 in the position shown in Figure l, allows the relay 24 to be normally deenergized. If for any reason, such as in the case of an emergency, it is desired to override overspeed switch 33 and surge detecting switch 34, switch 23 may be moved to energize relay 2.4 and actuate valves 26 and 21.
  • Various temperature sensitive circuits or mechanisms may be employed to provide a signal which closes switch 34 to actuate valve control circuit 19 and close or modu: late the turbine inlet air supply with the primary purpose of such a mechanism being to supply some kind of a signal prior to a compressor surge condition.
  • temperature sensitive mechanisms are illustrated in Figures 2-5, inclusive, and these surge detection devices are designated respectively by the numerals 18a, 18b, 18c and 18d.
  • the compression of air through the impeller of a centrifugal compressor causes its temperature to increase and because of the back flow through the impeller clearance space and passages,-the compressor inlet.
  • temperature measured immediately ahead of the impeller is higher than the upstream temperature and varies radially, increasing from the compressor axis to the inlet outside diameter.
  • the clearance space may be more accurately defined as that radial space designated by the numeral 46, between the impeller 10a and the inlet housing 1%; and it has been found that the temperature difference between the incoming air measured at a point in the inlet 11 substantially ahead of the impeller 10a, and the temperature of the compressor back fiowmeasured immediately ahead of the impeller 10a is a function of the tip speed and overall compressor pressure ratio. Hence, from this measurement, it can be determined when the compressor will surge.
  • a surge sensing device of Figure 2 comprises a pair of thermopiles, 47 and 48, disposed in the compressor inlet 11, and differentially connected by suitable wiring such as indicated by the numeral 49.
  • the signal output received from the difierentially connected thermopiles 47 and 48 is amplified by amplifier 50 to operate a conventional current or voltage sensitive relay 51 and close the surge contacts 34.
  • Thermopile 47 measures the temperature of the incoming air while thermopile 48 measures the temperature of the compressor back flow air adjacent the impeller 10a.
  • surge detection device 18b comprises resistances disposed in the compressor inlet 11 which have the characteristics of varying their resistance greatly over the desired temperature range expected to be encountered, such as between 65 F. to 160 F.
  • a balanced bridge circuit 52 having a resistor 53 exposed to the compressor inlet air temperature and a resistor 54 exposed to the higher temperature air resulting from the back flow through the clearance space of the compressor emits an electric difference signal independent of inlet temperature which is amplified electronically by amplifier 55 to actuate a conventional relay 56, of the current or voltage sensitive type, which in turn, closes the surge contacts 34.
  • FIG. 180 Another typeof temperature sensitive surge detection mechanism is illustrated in Figure 4 and indicated by the numeral 180 which comprises a pair of pressurized capillary tubes 57 and 58 connected to opposite sides of a difiercntial pressure switch 59, such as a bellows, bysuitable means, such as capillary tubing.
  • Capillary tube 57 is located upstream to sense the incoming air temperature
  • capillary tube 58 is disposed immediately ahead of the compressor impeller preferably at the inlet outside diameter of 10a to sense the compressor back flow temperature wise.
  • a temperature difference causes apressure difference in the sealed capillary tubes having essentially constant volume and thereby actuates the pressure differential switch 59 to close the surge contacts 34.
  • the capillary tubes may assume the form of a ring to conform to the extreme inside diameter of the compressor inletll.
  • thermocouples 60 and 61 the former for measuring the temperature of incoming air, while the latter measures the temperature of the compressor back flow, are connected differentially to a galvanometer movement 62 by means of suitable wiring.
  • the galvanometer 62 is capable of being actuated by a low microvolt input (less than 2 microvolts), and upon a surge condition will respond to a voltage diflerential in the thermo-.
  • couple circuit 67 to close the switch 63 to a voltage supplied circuit to energize a coil 64. The energization of coil 64 will close surge contacts 34 and a set of contacts 65 of an automatic reset solenoid circuit.
  • switch 63 By action of a solenoid 66 in a reset solenoid circuit, switch 63 is opened, thus deenergizing the relay 64 which then allows the surge contact 34 and the automatic reset solenoid circuit contacts 65'to open.
  • a suitable time delay mechanism (not shown) may be provided to efiect a time delay in the opening of surge con tacts or the closing of contact 65.
  • a centrifugal compressor having an inlet conduit, an impeller to pump fluid through said inlet conduit, variable speed motive means connected to responsive to said change of position of said switch to vary the speed of said motive means rotating said impeller.
  • thermoelectric transducer positioned in said inlet conduit to provide a measure of the temperature of the incoming air in said inlet conduit
  • thermoelectric transa ducer positioned in said inlet conduit to provide a measure of the air immediatelyaheadof said impeller in said inlet conduit, said first; and second thermo-electric transducers being difierentially connected to a' bridge circuit, said bridge circuit providing an electrical output signal the magnitude of which is a measure of the temperature difierential existing between the incoming air and the air immediately ahead of the impeller, and an electrical circuit connected to said motive means to receive said signal and be responsive to a predetermined magnitude of said signalrepresenting a preselected value of said temperature differential slightly below that at which the compressor would surge to vary the speed of said motive means connected to rotate'said impeller of said compressor to prevent surging in 'said
  • Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor including an impeller, a turbine connected to drive saidimpeller, an air inlet conduit connected to said compressor to direct incoming air to said impeller, first and second differentially connected thermopiles located in said air inlet conduit and positioned and connected to provide an output signal which is a measure of the difierence in temperature between the incoming air and the air immediately ahead of the compressor impeller, an amplifier connected in circuit to amplify said signal, normally open switch means operatively connected with the output of said amplifier so as to be closed by said output when said signal reaches a predetermined magnitude, a valve operatively connected to control the amount of driving medium supplied to said turbine to control its speed, an electrical circuit including said switch means and completed by the closing thereof, said circuit also including means operatively connected to actuate said valve when said circuit is closed, said switch being connected to be closed when said predetermined magnitude of said signal indicates a temperature differential indicative of a condition immediately preceding that which would cause surging of
  • Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor having a rotary impeller, a turbine connected'to rotate said impeller, an air inlet conduit connected to said compressor and directing incoming air to said impeller, a pair 'of temperature responsive resistances located in the air inlet conduit and connected in a circuit for measuring the difference in temperature between the incoming air and the air immediately ahead of the compressor impeller, said resistances having the characteristics of varying their'resistance greatly over a preselected temperature range,
  • said circuit comprising a bridge circuit connecting said resistances, said bridge circuit providing an output signal which is a measure of said temperature difierence, an amplifier operatively connected to amplify said output signal of said bridge circuit, a switch which is normally open and which is connected to'be'closed in response to a predetermined magnitude of the output'of said amplifier, said switch being connected in an electrical circuit which is completed by the closing thereof, valve controlled meansconnected to said turbine to control the amount of driving medium supplied to'the turbine so as to control the speed of said turbine, said electrical circuit including said switch being operatively connected to control said valve means in response to said predetermined magnitude of said amplifier output closing said switch.
  • ,5,Apparatus for preventing surging in a centrifugal having the characteristic. of varying their. pressure as a function oftemperature over a preselected temperature range a normally open pressure actuated switch means connected to be actuated to a closed position in response to a pressure indicative of a predetermined temperature ditference b'etween said incoming air and said air immediately ahead of the compressor impeller, an electric circuit including said switch and connected to be completed by closing of said switch, valve controlled means connected to said turbine to control the amountof driving medium supplied to said turbine, said electrical circuit including means to control said valve means in response to closing of said switch when said predetermined temperature difference reaches said predetermined magnitude indicating a condition immediately preceding th'at which causes surging of said compressor.
  • Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor having a rotary impeller, a turbine connected to said impeller to impart drive thereto, valve controlled means connected to said turbine to supply driving medium thereto, an-air inlet conduit directing incoming air to said impeller, first and second thermocouples located in said air inlet conduit for measuring the difference in temperature between the incoming air and the air immediately ahead of said compressor impeller, said thermocouples being connectedin a first circuit to provide an electrical signal proportional to the magnitude of said temperature differential, said circuit including a galvanometer movement, a normally open switch connected to be "closed by said circuit in response to a predetermined magnitude of said signal, a second electrical circuit including said switch and com pleted 'by the closing of said switch, said second circuit also including means connected to actuate said valve means to control the amount of driving medium supplied to said turbine.
  • Apparatus for preventing surging in'a centrifugal compressor unit comprising, a compressor including an impeller, a turbine connected to. drive said impeller, a turbine inlet duct for supplying a driving medium to said turbine, at shut ofi valve in said inlet duct, a throttle valve in said inlet duct, an air inlet conduit directing incoming air to said impeller, first and second thermo-electric transducers operatively connected and positioned to derive an electrical signal which is a measure of the difference in temperature in said conduit between said incoming air and the air immediately adjacentsaid'impeller, an electrical circuit including a normally open switch, means connected to said switch and responsive to a predetermined magnitude of said derived signal for closing said switch, said electrical circuit being completed by the closing of said switch, said electrical circuit also including means actuated by the completion of said circuit for operating said shut off valve and said throttle valve in said turbine inlet to vary the speed of said compressor to prevent surging therein.
  • thermoelectric transducers connected and positioned to derive an electrical signal which is a measure of the temperature difference in said inlet between incoming air in said impeller inlet and air im mediately ahead-of said impeller, means connected to said valve to control said valve means in response to a predetermined magnitudeof said signal corresponding to a predetermined .magnitude'of said temperature difierence to vary the speed of said turbine and thus prevent surging'in said compressor, speed sensing means driven by said turbine and connected to provide a second electrical signal which is a measure of the speed of rotation ofsaid turbine, and electrical circuit meansconnecte'd-to said valve means and connected to receive saidsignal to'be responsive to a'predetermined magnitude of said second signal to control the speed of said turbine to prevent overspeeding of said compressor.
  • a compressor having an air inlet leading to a compressor impeller, a turbine connected to rotate said impeller, conduit means connected to supply driving medium to said turbine, valve means mounted in said conduit for controlling the amount of driving medium supplied to said turbine and for thereby controlling the speed of said turbine, first and second temperature sensitive devices so positioned in said compressor air inlet and so connected as to provide an output signal which is a direct measure of the temperature difierential between the incoming air and the air in the compressor backflow, an electrical circuit including a normally open switch, means operatively connected to close said switch in response to a predetermined magnitude of said output signal corresponding to a predetermined magnitude of said temperature difierential indicating a condition immediately preceding that at which said compressor would surge, said electrical circuit being connected to be complcted by closing of said switch, said electrical circuit including means actuated by completion of said circuit and operatively connected to said valve means to actuate to vary the amount of driving medium supplied to said turbine and hence vary the speed of said turbine.

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Description

3 Sheets-Sheet 1 i I I J. K. KOFFEL METHOD AND APPARATUS FOR DETECTION AND PREVENTION OF OVERSPEED AND SURGE CONDITIONS IN A COMPRESSOR Filed March 8. 1955 March 22, 1960 J. K KOFFEL 2,929,547
METHOD AND APPARATUS EOR DETECTION AND PREVENTION OF OVERSPEED AND SURGE CONDITIONS IN A COMPRESSOR Filed March 8, 1955 3 Sheets-Sheet 2 .E .2 /a J I \KK /04 I l I I I I I 49 I l /50 I AMFZ/F/EE I 1 I I 15 a I I I I J/ i I l l I I I I I J 1- r I I I i I 52 I I I Jews: I cwcu/r i 1' l 151: I 7 I I I 7* .v v;v; I d I APIFLlF/EE l 34 I I I I I March 22, 19b0 J. K. KOFFEL 2,929,547
METHOD AND APPARATUS FOR DETECTION AND PREVENTION OF OVERSPEED AND SURGE CONDITIONS IN A COMPRESSOR Filed March 8, 1955 3 Sheets-Sheet 3 I I I I I I I I I Q 4&7 7%,; @Wz AI METHUD AND APPARATUS FOR DETECTION AND PREVENTION OF @VERSPEED AND SURGE CONDITIG NS KN A COMPRESSOR John K. Kofiel, Cleveland Heights, Ohio, assignor to Thompson Ramo Wooldridge Inc, a corporaticn of Ohio 7 Application March 8, 1955, Serial No. 492,899
9 Claims. (Cl. 230-115) This invention relates to rotating fluid compressors which may include by way of illustrative example compressors of the centrifugal fiuid type, and more particularly to a method and apparatus for detecting and preventsurging conditions in such compressors.
in the illustrated form of the invention, a centrifugal type fluid compressor is driven by a prime mover such as a turbine, whereby a temperature sensitive surge detection device located in the air inlet to the compressor regulates the speed of the turbine driving the compressor by controlling the amount of driving medium supplied to said turbine.
In the operation of centrifugal type fluid compressors, when the flow is decreased to a small percentage of the total, a peculiar action known as surging, back flow, or pulsation takes place, meaning thereby that the air surges to and fro in the compressor and in the conduits connected thereto. Such surging is highly objectionable as it causes excessive pressure and flow pulsations, vibration and noise, interferes with the operation of the apparatus supplied with the fluid being pumped or compressed, and decreases the overall efficiency of operation.
The novel features of the present invention are based upon the principle that recirculation of high pressure air at the compressor discharge is a function of the compressor tip speed, pressure ratio, and impeller clearances. it is a well known phenomena that as the compressor pressure ratio increases, the amount of air flowing from a centrifugal compressor discharge through the impeller passages and clearance space to the impeller inlet increases, and the compression of air through the impeller causes this temperature to increase, and because of the back flow through the impeller passages and clearance space, the compressor inlet temperature measured immediately ahead of the impeller varies radially, increasing from the compressor axis to the extreme inlet diameter. The temperature 'diflerence between the incoming air and the temperature measured immediately ahead of the impeller has been found to be a function of the tip speed and overall compressor pressure ratio. Based upon these findings, this inherent situation is used to measure a temperature differential, which is a function again of the compressor tip speed and pressure ratio and adiabatic eflicienc; hence, surging conditions in the compressor will exist at a predetermined temperature differential.
in accordance with the present invention, to prevent the compressor from surging, a suitable external mechanism or circuit, which is temperature sensitive, is provided to actuate the inlet valve controlling the turbine driving medium of the turbine which drives the compressor. The temperature sensitive device is set to actuate the turbine inlet valve at a compressor-inlet-temperature difference slightly below the temperature difference at which the compressor would surge.
Accordingly, it is an important object of this invention to provide means for detecting surge conditions in centrifugal type fluid compressors.
Patent It is a further object of this invention to provide a method of detecting surge'conditions in centrifugal type fluid compressors by measuring the temperature difference between the incoming air to the compressor inlet and the air immediately ahead of the compressor impeller.
Another object of this invention is to provide a method of obtaining a compressor surge detection signal in centrifugal type fluid compressors by converting heat energy to electrical or pressure energy.
Another object of this invention resides in the provision of a temperature sensitive apparatus for centrifugal type fluid compressors to be disposed in the air inlet of a compressor for providing a compressor surge detection signal.
A further object of this invention is to provide a temperature sensitive apparatus for obtaining a compressor surge detection signal in centrifugal type fluid compressors by strategically locating a pair of differentially connected thermopiles, thermocouples, or pressurized capillary tubes in the compressor air inlet.
Still another object of this invention resides in the provision of a temperature sensitive apparatus for obtaining a compressor surge detection signal in centrifugal type fluid compressors comprising a pair of resistors located strategically in the air inlet of the compressor and being associated with a bridge circuit, said resistors having the characteristic of varying their resistance greatly over the desired temperture range expected to be encountered.
Another object of this invention is to provide an apparatus for preventing surge conditions in turbine driven controlled fluid type compressors.
Still another object of this invention is to provide an apparatus for use with turbine driven centrifugal fluid type compressors which, after the detection of a presurge or surge condition in the conmpressor, will inrmediately stop the supply of driving medium to the turbine, thereby immediately reducing the speed of the compressor and avoiding a surge condition which may become destructive if left uncontrolled.
Another object of this invention is to provide, for use with turbine driven centrifugal type fluid compressors, a device employed to provide a signal which closes or modulates the turbine inlet air supply upon the detection of a pre-surge condition in the compressor.
Still another object of this invention is to provide, for use with turbine driven centrifugal type fluid compressors, device employed to provide a signal for actuating an emergency shut-off valve to the turbine inlet and at the same time to close the turbine throttle valve, thus avoid= ing a compressor surge condition and allowing the turbine controls to be reset to a lower, safe operating condition for the compressor without completely shutting down the unit.
A further object of this invention is to provide a means for preventing overspeed conditions in compres sors.
A still further object of the invention is to provide an automatic compressor surge control utilizing as a con trolling variable a temperature gradient measured at the compressor inlet independent of the absolute temperature of the fluid moving through the inlet.
another modified version of the temperature sensitive;
surge-detection device, according to theinvention, for v 1 use with the surge control system of Figure 1.
The surge control sensing system of the present inven :tion is primarily useful with rotating fluid compressors, and will be described as associated with a centrifugal type compressor, although, of course, it' is to be under- .stood that the invention may-be used for other purposes if desired.
. Also, the persent invention is primarily intended to be used with turbine driven centrifugal compressors, although it is obvious that other forms of drive means I may be used, but the invention will'be described in as- :sociation with the turbine driven compressors.
Referring to Figure 1, a conventional centrifugal type fluid compressor 10, having an air inlet 11 and a discharge or outlet 12 is driven by a turbine 13 of the usual .type through a shaft 14. The turbine 13 is provided 1 with an inlet 15 and a dischargeor outlet 16. A suita- .ble driving medium, such as'gaseous fluid, may be introduced into the turbine inlet to drive the turbine 13 and be discharged'through the-turbine'outlet 16.' In 1 driving the compressor 10, air is received in the air inlet 11, compressed by the impeller or wheel 10a and discharged at a higher temperature and higher pressure air 7 from the outlet 12.
h In centrifugal compressors, it is imperative that overspeed and surge conditions donot prevail in order to maintain safe and efficient operation and prevent damage to equipment using'fluid compressors. In the present invention, an overspeed generator 17 driven by shaft 14 guards against overspeed of the compressor 10 and turbine 13, while a surge detection arrangement, generally designated by the numeral 18, and as shown is disposed in the compressor air inlet conduit 11, prevents surging conditions from developing in the compressor 10 by controlling speed and powerinput to the prime mover.
'A signal is relayed by the overspeed generator 17 or the surge detection apparatus 18in the event of a preoverspeedor overspeed, or a pre-surgeor surge condition ex sting in the compressor 10 to control means which in this form of the invention are embodied in an electrical valve control circuit, generally designated by numeral 19,
which, in turn, 'actuates a turbine shut-off valve 20 and a turbine modulating orfthrottle valve 21 to eliminate and/or snnultaneously decrease the supplyof driving medium to the turbine 13. Both valves 20 and 2i T may be or any suitable type, such as butterfiyvalves, and are suitably positioned in the turbine inlet duct 15.
respectively cause the closing or opening of the turbine modulating or throttle valve 21.
During the normal running operation of the compres sor 10, the turbine shut-ofl valve 20 will bef ully open, while the turbine modulating valve 21 will be at least partially open, and the valve control circuit 19 will ap pear as shown in Figure 1 except that the switch-29 will be closed while switch 28 will be open.
Although the details of the illustrated overspeed device are not shown, the general operation will be described for clarification purposes.
The overspeed generator 17 is set to preventfthe overspeed of compressor 10 and at a predetermined speed will generate sufiicient current to close the usualtype relay (not shown) and actuate the contacts of switch 33, of the valve control circuit 19. In other words. the overspeed generator 17 detects a pre-overspeed or overspeed condition of the compressor and signals the closing of switch 33 to energize the valve control circuit 19.
Similarly, a pre-surge or surge condition is detected by the apparatus 18 which sends a signal to a means for closing switch 34 to energize the valve control circuit E3. The closing of either switch, 33 or 34, will energize the relay 24, whereupon the switch 25 will be opened,
while switches 35 and 36 will be closed. The closing of switch 35 energizes a coil 37. p
The coils 26 and 37 may be field windings or an elec= tric servo motor, indicated at 44, while coils indicated at 41 and 43 may be field windings of an electric servo motor indicated at 45. Armatures 44a and 45a are parts of the servo motors 44 and 45, respectively.
Energization of the coils 26 and 37 drives the electric servo motor 44 thereby moving the butterfly valve 20.
The switches indicated at 28, 29, 38, 39 are mechanically linked as at 20a to the valve 20 and will be actuated upon movement thereof. When the turbine shut-off valve 20 reaches a closed position, switch 38 will automatically be moved upwardly opening the line to coil 37, and closing switch 39, thereby energizing the lamp 40 which indicates on a control panel that the turbine shut-off valve is fully closed.
When the switch 36 is closed the coil 41is energized whereupon the turbine modulating valve 21 is closed. The motors 44 and 45 are selected to. exhibit difierent operational speeds, for example, by having different gear ratios.
When the valve 21 is operated, a pair of. switches 45 and 47 are actuated through a linkage shown at 21a.
The servo motor 45 is normallyenergized by the switch 31 which is manually operated. Energy is supplied to the coil 43 through the normally closed switch 47 to open the valve 21. When the valve 21' reaches its extreme open -Inthe operation of the valve control circuit 19, which includes a turbine shut-off valve control 27 and a turbine modulating valve control 32, a main or line switch 22 is I manually closed to actuate the circuit. Switch 23 is manually operated and of the two-gang typerand in the position shown in Figure 1, the relay 24 is deenergized With the switch 23 in the position shown, switch 25 will be closed and coil 26 of the turbine shut-off valve control" 27 is energized until the shut-'ofi valve 26 reaches a fully opened'position, whereupon simultaneously switch 28 opens and switch 29 closes to deenergize opening coil 26 and energize a lamp 30 on the control panel indicating' that the turbine shut-off valve'is fully opened;
A switch .31 may be laterally. pivoted up OI down E on a control panel is energized.
position, the switch 47 becomes normally open by the linkage 21a.
To'close valve 21, energy is supplied through switch 31 which through normally closed switch 46 energizes coil 41. When valve 21 reaches a fully closed position, the switch 46 becomes normally open through the linkage 21a. This arrangement prevents grounding of the motor 45.
Thus, the turbine modulating valve 21 closes at a much slower rate than the turbine shut-off valve 20. Since the turbine shut-elf valve closes in a very short period of time, and the turbine throttle valve 21 closes much slower, it is possible for a surge condition in the compressor to be avoided and the turbine flow control to be reset ata substantially lower, operating condition for the compressor without completely shutting down the unit. This feature is highly desirable in the case of turbine driven air compressors used on airplanes.
While a surge or overspeed condition exists in the compressor 10, an indicator lamp42, preferably'located Upon the passing of surge or overspeed condition, and the opening of switches 33 and 34, relay 24 will be deasaacar energized, thereby closing switch and opening switches and 36. Then open coil 26 of the shut-oil valve control 27 will be energized until the shut-ofl valve 20 is moved to the fully open position, whereupon the switchv 29 will close and switch 28 will open energizing the open indicating lamp 3!). Then by manually operating switch 31, the turbine modulating valve control 32 will again actuate the turbine throttle valve 21, to either energize the closed coil 41 or the open coil 43, thereby restoring control at a lower, safe operating condition for the compressor unit without completely shutting down thereof. As mentioned, switch 23 in the position shown in Figure l, allows the relay 24 to be normally deenergized. If for any reason, such as in the case of an emergency, it is desired to override overspeed switch 33 and surge detecting switch 34, switch 23 may be moved to energize relay 2.4 and actuate valves 26 and 21.
Various temperature sensitive circuits or mechanisms may be employed to provide a signal which closes switch 34 to actuate valve control circuit 19 and close or modu: late the turbine inlet air supply with the primary purpose of such a mechanism being to supply some kind of a signal prior to a compressor surge condition. For such temperature sensitive mechanisms are illustrated in Figures 2-5, inclusive, and these surge detection devices are designated respectively by the numerals 18a, 18b, 18c and 18d.
As already mentioned, the compression of air through the impeller of a centrifugal compressor causes its temperature to increase and because of the back flow through the impeller clearance space and passages,-the compressor inlet. temperature measured immediately ahead of the impeller is higher than the upstream temperature and varies radially, increasing from the compressor axis to the inlet outside diameter. Referring to Figure 2, the clearance space may be more accurately defined as that radial space designated by the numeral 46, between the impeller 10a and the inlet housing 1%; and it has been found that the temperature difference between the incoming air measured at a point in the inlet 11 substantially ahead of the impeller 10a, and the temperature of the compressor back fiowmeasured immediately ahead of the impeller 10a is a function of the tip speed and overall compressor pressure ratio. Hence, from this measurement, it can be determined when the compressor will surge.
A surge sensing device of Figure 2 comprises a pair of thermopiles, 47 and 48, disposed in the compressor inlet 11, and differentially connected by suitable wiring such as indicated by the numeral 49. The signal output received from the difierentially connected thermopiles 47 and 48 is amplified by amplifier 50 to operate a conventional current or voltage sensitive relay 51 and close the surge contacts 34. Thermopile 47 measures the temperature of the incoming air while thermopile 48 measures the temperature of the compressor back flow air adjacent the impeller 10a.
Another form of surge detection device 18b, as shown in Figure 3, comprises resistances disposed in the compressor inlet 11 which have the characteristics of varying their resistance greatly over the desired temperature range expected to be encountered, such as between 65 F. to 160 F. A balanced bridge circuit 52 having a resistor 53 exposed to the compressor inlet air temperature and a resistor 54 exposed to the higher temperature air resulting from the back flow through the clearance space of the compressor emits an electric difference signal independent of inlet temperature which is amplified electronically by amplifier 55 to actuate a conventional relay 56, of the current or voltage sensitive type, which in turn, closes the surge contacts 34.
Another typeof temperature sensitive surge detection mechanism is illustrated in Figure 4 and indicated by the numeral 180 which comprises a pair of pressurized capillary tubes 57 and 58 connected to opposite sides of a difiercntial pressure switch 59, such as a bellows, bysuitable means, such as capillary tubing. Capillary tube 57 is located upstream to sense the incoming air temperature, while capillary tube 58 is disposed immediately ahead of the compressor impeller preferably at the inlet outside diameter of 10a to sense the compressor back flow temperature wise. A temperature difference causes apressure difference in the sealed capillary tubes having essentially constant volume and thereby actuates the pressure differential switch 59 to close the surge contacts 34. The capillary tubes may assume the form of a ring to conform to the extreme inside diameter of the compressor inletll.
Still another type of surge detection arrangement is illustrated in. Figure 5, designated by the numeral 18d. A pair of thermocouples, 60 and 61, the former for measuring the temperature of incoming air, while the latter measures the temperature of the compressor back flow, are connected differentially to a galvanometer movement 62 by means of suitable wiring. The galvanometer 62 is capable of being actuated by a low microvolt input (less than 2 microvolts), and upon a surge condition will respond to a voltage diflerential in the thermo-. couple circuit 67 to close the switch 63 to a voltage supplied circuit to energize a coil 64. The energization of coil 64 will close surge contacts 34 and a set of contacts 65 of an automatic reset solenoid circuit. By action of a solenoid 66 in a reset solenoid circuit, switch 63 is opened, thus deenergizing the relay 64 which then allows the surge contact 34 and the automatic reset solenoid circuit contacts 65'to open. However, a suitable time delay mechanism (not shown) may be provided to efiect a time delay in the opening of surge con tacts or the closing of contact 65.
While various means have been disclosed for obtaining a suitable signal to prevent compressor surge, other means might also be employed. In the embodiments of the invention illustrated in Figures 2-5, there is a definite relation between thelocation of the two temperature sensing elements and the compressor surge characteristics; and for this reason, their location is critical and some optimum location must be determined by experimental testing. Generally, the element sensing the back flow through the compressor clearance space must be located immediately adjacent to the impeller inlet and as close to the inlet outside diameter as possible.
it will be understood that modifications and variations be effected without departing from the scope of the novel concepts of the present invention, but it is understood that this application is to be limited only by the scope of appended claims. I
I claim as my invention:
1. In combination, a centrifugal compressor having an inlet conduit, an impeller to pump fluid through said inlet conduit, variable speed motive means connected to responsive to said change of position of said switch to vary the speed of said motive means rotating said impeller. v
2. In combination, a centrifugal compressor having an inlet conduit, an impeller to pump fluid through said inlet conduit, variable speed motive means connected to rotate said impeller of saidcompressor, a first thermoelectric transducer positioned in said inlet conduit to provide a measure of the temperature of the incoming air in said inlet conduit, a second, thermoelectric transa ducer positioned in said inlet conduit to provide a measure of the air immediatelyaheadof said impeller in said inlet conduit, said first; and second thermo-electric transducers being difierentially connected to a' bridge circuit, said bridge circuit providing an electrical output signal the magnitude of which is a measure of the temperature difierential existing between the incoming air and the air immediately ahead of the impeller, and an electrical circuit connected to said motive means to receive said signal and be responsive to a predetermined magnitude of said signalrepresenting a preselected value of said temperature differential slightly below that at which the compressor would surge to vary the speed of said motive means connected to rotate'said impeller of said compressor to prevent surging in 'saidcompressor.
3. Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor including an impeller, a turbine connected to drive saidimpeller, an air inlet conduit connected to said compressor to direct incoming air to said impeller, first and second differentially connected thermopiles located in said air inlet conduit and positioned and connected to provide an output signal which is a measure of the difierence in temperature between the incoming air and the air immediately ahead of the compressor impeller, an amplifier connected in circuit to amplify said signal, normally open switch means operatively connected with the output of said amplifier so as to be closed by said output when said signal reaches a predetermined magnitude, a valve operatively connected to control the amount of driving medium supplied to said turbine to control its speed, an electrical circuit including said switch means and completed by the closing thereof, said circuit also including means operatively connected to actuate said valve when said circuit is closed, said switch being connected to be closed when said predetermined magnitude of said signal indicates a temperature differential indicative of a condition immediately preceding that which would cause surging of said compressor.
4. Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor having a rotary impeller, a turbine connected'to rotate said impeller, an air inlet conduit connected to said compressor and directing incoming air to said impeller, a pair 'of temperature responsive resistances located in the air inlet conduit and connected in a circuit for measuring the difference in temperature between the incoming air and the air immediately ahead of the compressor impeller, said resistances having the characteristics of varying their'resistance greatly over a preselected temperature range,
'said circuit comprising a bridge circuit connecting said resistances, said bridge circuit providing an output signal which is a measure of said temperature difierence, an amplifier operatively connected to amplify said output signal of said bridge circuit, a switch which is normally open and which is connected to'be'closed in response to a predetermined magnitude of the output'of said amplifier, said switch being connected in an electrical circuit which is completed by the closing thereof, valve controlled meansconnected to said turbine to control the amount of driving medium supplied to'the turbine so as to control the speed of said turbine, said electrical circuit including said switch being operatively connected to control said valve means in response to said predetermined magnitude of said amplifier output closing said switch.
,5,Apparatus for preventing surging in a centrifugal having the characteristic. of varying their. pressure as a function oftemperature over a preselected temperature range, a normally open pressure actuated switch means connected to be actuated to a closed position in response to a pressure indicative of a predetermined temperature ditference b'etween said incoming air and said air immediately ahead of the compressor impeller, an electric circuit including said switch and connected to be completed by closing of said switch, valve controlled means connected to said turbine to control the amountof driving medium supplied to said turbine, said electrical circuit including means to control said valve means in response to closing of said switch when said predetermined temperature difference reaches said predetermined magnitude indicating a condition immediately preceding th'at which causes surging of said compressor.
6, Apparatus for preventing surging in a centrifugal compressor unit comprising, a compressor having a rotary impeller, a turbine connected to said impeller to impart drive thereto, valve controlled means connected to said turbine to supply driving medium thereto, an-air inlet conduit directing incoming air to said impeller, first and second thermocouples located in said air inlet conduit for measuring the difference in temperature between the incoming air and the air immediately ahead of said compressor impeller, said thermocouples being connectedin a first circuit to provide an electrical signal proportional to the magnitude of said temperature differential, said circuit including a galvanometer movement, a normally open switch connected to be "closed by said circuit in response to a predetermined magnitude of said signal, a second electrical circuit including said switch and com pleted 'by the closing of said switch, said second circuit also including means connected to actuate said valve means to control the amount of driving medium supplied to said turbine.
7. Apparatus for preventing surging in'a centrifugal compressor unit comprising, a compressor including an impeller, a turbine connected to. drive said impeller, a turbine inlet duct for supplying a driving medium to said turbine, at shut ofi valve in said inlet duct, a throttle valve in said inlet duct, an air inlet conduit directing incoming air to said impeller, first and second thermo-electric transducers operatively connected and positioned to derive an electrical signal which is a measure of the difference in temperature in said conduit between said incoming air and the air immediately adjacentsaid'impeller, an electrical circuit including a normally open switch, means connected to said switch and responsive to a predetermined magnitude of said derived signal for closing said switch, said electrical circuit being completed by the closing of said switch, said electrical circuit also including means actuated by the completion of said circuit for operating said shut off valve and said throttle valve in said turbine inlet to vary the speed of said compressor to prevent surging therein.
8. In combination with a centrifugal compressor having an air inlet leading to an impeller driven by a turbine the speed of rotation of which is controllable by inlet valve means in a conduit supplying driving medium to said turbine, first and second thermoelectric transducers connected and positioned to derive an electrical signal which is a measure of the temperature difference in said inlet between incoming air in said impeller inlet and air im mediately ahead-of said impeller, means connected to said valve to control said valve means in response to a predetermined magnitudeof said signal corresponding to a predetermined .magnitude'of said temperature difierence to vary the speed of said turbine and thus prevent surging'in said compressor, speed sensing means driven by said turbine and connected to provide a second electrical signal which is a measure of the speed of rotation ofsaid turbine, and electrical circuit meansconnecte'd-to said valve means and connected to receive saidsignal to'be responsive to a'predetermined magnitude of said second signal to control the speed of said turbine to prevent overspeeding of said compressor.
9. In combination, a compressor having an air inlet leading to a compressor impeller, a turbine connected to rotate said impeller, conduit means connected to supply driving medium to said turbine, valve means mounted in said conduit for controlling the amount of driving medium supplied to said turbine and for thereby controlling the speed of said turbine, first and second temperature sensitive devices so positioned in said compressor air inlet and so connected as to provide an output signal which is a direct measure of the temperature difierential between the incoming air and the air in the compressor backflow, an electrical circuit including a normally open switch, means operatively connected to close said switch in response to a predetermined magnitude of said output signal corresponding to a predetermined magnitude of said temperature difierential indicating a condition immediately preceding that at which said compressor would surge, said electrical circuit being connected to be complcted by closing of said switch, said electrical circuit including means actuated by completion of said circuit and operatively connected to said valve means to actuate to vary the amount of driving medium supplied to said turbine and hence vary the speed of said turbine.
References Cited in the file of this patent UNITED STATES PATENTS 1,655,683 Standerwick Jan. 10, 1928 2,442,049 Lee May 25, 1948 2,463,566 Saldin Mar. 8, 1949 2,521,244 Moore Sept. 5, 1950 2,689,680 Lovesey Sept. 21, 1954 2,705,047 Williams Mar. 29, 1955 2,705,590 Lovesey et al Apr. 5, 1955 2,790,120 Ducofi Apr. 23, 1957 FOREIGN PATENTS 1,088,725 France Sept. 15, 1954
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