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US2600772A - Die or mold and cooling assembly therefor - Google Patents

Die or mold and cooling assembly therefor Download PDF

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Publication number
US2600772A
US2600772A US20855A US2085548A US2600772A US 2600772 A US2600772 A US 2600772A US 20855 A US20855 A US 20855A US 2085548 A US2085548 A US 2085548A US 2600772 A US2600772 A US 2600772A
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Prior art keywords
die
strip
cooling
outlet
metal
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US20855A
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Harry L Horn
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UNIVERSAL MONO TABULAR CORP
UNIVERSAL MONO-TABULAR Corp
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UNIVERSAL MONO TABULAR CORP
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/065Cooling or heating equipment for moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41BMACHINES OR ACCESSORIES FOR MAKING, SETTING, OR DISTRIBUTING TYPE; TYPE; PHOTOGRAPHIC OR PHOTOELECTRIC COMPOSING DEVICES
    • B41B5/00Devices for making type or lines
    • B41B5/08Tools or auxiliaries
    • B41B5/12Tools or auxiliaries for making type in the form of lines, e.g. by drawing or casting

Definitions

  • This ⁇ invention relates to new and useful iinprovements .in dies or molds and cooling assemblies theref'or, for use in machines for making printers leads, slugs and rules, and more particularly for use in machines of the general type shown in the United States Letters Patent No. 1,438,951, granted to Benjamin S. Elrod on December 19, 1922, and No. 1,800,938, granted to Arthur H. Hedlyon April i4, 1193.1, such'machines being constructed-and arranged to form a continuous strip of type metal which is 'then out into sections of desired lengths.
  • the improvement is directed more particularly to the die or mold used in forming and shaping the strip 'of type vmetal and to the cooling assembly for cooling and solidi- .fying the type metal las it passses through such die or mold.
  • the invention relates broadly, therefore, to the arts of die-expressing and drawing or metal, and more particularly to the forming of continuous bars of metal from a molten body thereof.
  • the machines used for practicing the foregoing method or art are adapted to form afcontinucus vmetal bar by drawing the same from the bottom or from below the surface of a molten body of the metal, the metal being drawn through the shaped channel of a suitable die and cooled while passing through said channel, so that the metal enter-s one end of the channel as a fluidand emerges from the other end thereof as a solidl bar, the movement of the ⁇ bar being eiiected yby pulling upon the solidified portion thereof protruding from the die, the mol-ten metal .being subjected merely to sufii'cient pressure'to cause it to follow through the die channel rather than to a pressure great enough to directly expel or extrude the metal through thedie channel.
  • the die channel is bolted to an outlet neck formed on the pot or Crucible containing the molten type' metal, and the cooling mechanism for the die is incorporated as an integral part of the die assembly.
  • the die or mold is set in an outlet throat opening from the pot or Crucible containing the molten 'metal and is held in place therein by means of a portion of the metal contained in the pot or crucible throat which ha-s been permitted to harden or set around the die between the die and the Wall of the throat, and the cooling mechanism forms an integral part of the outlet throat of the pot or Crucible.
  • the configuration of the metal strip formed by the die is lixed and unchangeable, it being necessary to replace the die with another having the desired conguration when it is vdesired to change the shape of the strip or the printing face thereon.
  • the position -of thedie in the foregoing devices is positively fixed andy cannot be changed to correct bowing or other mi'salignment of the strip lof type metal formed by the'die.
  • An important object of the invention is to provide, for a machine of the character described, a die or mold which may be readily and easily installed, removed, altered, replaced, vor adjusted in position.
  • a further important object of the invention is to provide an improved mea-ns for mounting the die or mold in communication with the molten metal contained in the pot or crucible 'of the ma'- chine, whereby exchange or replacement of dies is 'facilitated vand may be accomplished without shutting down the entire machine for longperiods of time.
  • Another object of the invention is to ,provide in a die of the character described means providing for the formation of printingr faces of 'different shapes on slugs or leads formed by the die, said means being in the form of inserts which are interchangeable or replaceable as desired.
  • a -still further obj ect of the invention is to provide a die of the character described wherein the same die body may be used for forming strips of type metal of the same thickness, and wherein the die body is provided with a removable and interchangeable type face forming liner or slide insert which forms the desired printing face on the"strip of type metal, whereby the same mold body may be used for various ⁇ styles of printing face merely by changing the insert forming the printing face, so that the same ⁇ mold may be used ior forming various different styles of printing faces, thus reducing the cost of molds and providing for quick interchangeability thereof.
  • Still another object of the invention is to provide in a machine of the character described ⁇ irnproved means for installing and securing the die in position for forming the strip of type metal.
  • a further object of the invention is to provide a die of the character described which has provided therein means for forming marking indicia on the sides of the strip of type metal for identifying the size, the type face, etc. of the particular strip.
  • Another important object of the invention is to provide a cooling system of the character described having adjustable eooling jacket elements, whereby said elements may be adjusted to fit dies of different thicknesses, sizes and shapes.
  • a further object of the invention is to provide a cooling system of the character described wherein the cooling jackets are readily movable into and out of contact with the strip forming die to permit quick interchange of dies.
  • a still further object of the invention is to provide in a cooling system and die holding mechanism of the character described means for adjusting the position of the die in the cooling system to provide for the elimination of bowing of the metal strip formed by the die.
  • Figure 1 is a view, partly in elevation and partly in section, of a portion of a machine for making printers leads, slugs, rules, and the like, and showing a die and cooling system constructed in accordance with the invention incorporated therein,
  • Figure 2 is an enlarged, longitudinal, vertical sectional view of the cooling mechanism and die, showing the die secured in place in the cooling mechanism
  • Figure 3 is a view similar to Figure 2, but showing the cooling mechanism in a released position permitting the removal of the die therefrom,
  • Figure 4 is a transverse, vertical sectional view through the die and cooling mechanism
  • Figure 5 is a plan view of the die and cooling mechanism
  • Figure 6 is an enlarged plan view of the die of the invention.
  • Figure '7 is a view, in elevation, or front end of the die
  • Figure 8 is a view in elevation of the exit or rear end of the die
  • Figure 9 is a transverse, longitudinal sectional view of the die taken on the line 9-9 of Figure 8,
  • Figure l is a transverse, vertical sectional view of the die taken on the line Ill-I0 of Figure 6,
  • Figure 11 is an isometric view of one of the removable type face forming inserts for the die
  • Figure 12 is a series of transverse crosssectional views through several of the type face forming inserts, illustrating type faces of different styles which may be incorporated in such insert, and
  • Figure 13 is a view in elevation of the outlet end of a modified form of the die, showing means for forming identifying indicia on the cast strip ⁇
  • the numeral I designates of the entrant a melting pot or crucible, substantially cylindrical in form, which is mounted on a bench or table top I6 of a strip casting machine used for forming continuous bars of metal from a molten body thereof in the form of printers leads, slugs, rules, and the like.
  • Beneath the crucible is mounted a gas burner or other heating element I1 to which fuel is supplied for heating the crucible for melting the type metal, lead, or similar soft metal alloys capable of fusion at moderate temperaturesand having a fair degree of tensile strength when cold, which metals are used in forming the strips.
  • the crucible is provided with an outlet passage or spout I8 communicating with the lower portion of the crucible and extending laterally therefrom.
  • the inner end of the passage communicates with the lower end of a pump cylinder I9 which is disposed in the body of the crucible and forms an integral part of the lower portion or bottom thereof.
  • a piston or plunger 20 is slidable within the cylinder and is actuated by means of a connecting rod 2
  • the lever 22 is actuated by means of a push rod 24 which is connected with the outer end thereof and extends downwardly below the table top to a suitable crank or cam mechanism (not shown) which causes reciprocating movement of the push rod and thus likewise causes reciprocating movement of the piston 20 in the cylinder I9.
  • a suitable crank or cam mechanism (not shown) which causes reciprocating movement of the push rod and thus likewise causes reciprocating movement of the piston 20 in the cylinder I9.
  • lifts the piston until it is positioned above a lateral opening 25 in the side Wall of the cylinder, whereby molten metal may enter through said opening into the bore of the cylinder, whereupon downward movement of the piston will force the metal outwardly along the passage of the spout I8 in the usual manner.
  • a rotatable ported cylindrical plug valve 26 is mounted in the spout passage I8 for controlling flow of molten metal through the passage of said spout.
  • a valve stem 21 extends upwardly from the valve plug to a point above the upper end of the crucible and is provided with a handle 28 for manipulation by the user of the device.
  • an oil feeding mechanism 29 which may be of any desired suitable type, for feeding oil to the inner surface of the passage and of the die or mold which forms the metal strip, for reducing the resistance to the drawing of the formed strip from the die, as will hereinafter be more fully explained.
  • the details of structure of the oil feeding mechanism are not essential to this invention, but such mechanism comprises an oil reservoir and valve means adjustable from externally of the device for controlling the amount of oil permitted to enter the flow passage through the spout I 8.
  • a nozzle or tip member 30 is screwthreaded into the outer end of the outlet spout I8 from the crucible and has an axial flow passage therethrough for permitting the molten metal to flow outwardly through the nozzle.
  • the extreme outer portion or tip of the nozzle is preferably substantially hemispherical in configuration, as clearly shown in Figures 2 and 3, and this hemispherical tip end of the nozzle is arranged to engage in a concave or frusto-conical opening 3l formed in the entrant end of a die or mold 32 which determines the form of the strip or type metal to be produced by the machine.
  • the structure of the die 32 will be hereinafter more fully described, but includes an elongate longitudinal channel 33 into which the molten type metal flows and wherein such type metal is cooled and caused to set, and is shaped, as it passes from the exit end opening 34 of the die to form the strip S'of type metal.
  • yA suitable lclutch and pulling mechanism ⁇ (not shown) Aof 4any desired suitable type, is mounted on the table top i6 near the exit end of the die for the positively drawing the strip of type metal from the die in the usual manner.
  • the strip so drawn from the die may subsequently be cut into sections of any predetermined desired length by a cutting mecha'- nism (not shown) in any desired suitable or usual manner.
  • the metal supplied to the die 32 enters the die in molten form and is caused to solidify or set adjacent the outlet or exit end Y34 of the die channel 33'.
  • solidication or setting being effected by cooling means. in heat exchanging relationship with the die, through which cooling water is circulated for reducing the temperature of the type metal to cause the same to set or solidify.
  • the cooling assembly includes a base which is in the form of substantially a rectangular cubical housing 35 having its upper end open, and the base is provided with a vpair of spaced upright posts 36 formed integral with and extending upwardly from the two rear corners of the housing.
  • a flexible water conduit 4l is screwthreaded into an opening in the under side of the lower water jacket for conducting water to the chamber 38.
  • the cooling water passes outwardly through an opening 42 and through a flexible conduit 43 threadedly connected therewith to the inlet opening 44 of an upper water jacket 45 to which the conduit is also threadedly connected.
  • the upper water jacket is substantially identical in configuration to the lower water jacket and has a hollow or water chamber 45 formed therein for receiving the coolant water.
  • From the chamber 46 the water passes through an exit opening 41 to an L-shaped discharge pipe or conduit 4B, which is threaded into the opening 41 and extends vdownwardly to a point just above a waste pot or vessel 49 having a waste pipe 5d communicating with a suitable point of disposal for the waste coolant water.
  • Both the upper end the lower water jackets have laterally extending ears or lugs 5l formed at each side of the rear corners thereof, and a pair of spaced vertically extending guide rods 52 extend through openings formed in these ears.
  • the lower ends of the guide rods are fixed in recesses formed in the upper edge of the housing 35, while the upper ends are ilxed ⁇ in similar openings formed in the underside of a cover plate 53 which is secured by means of bolts 54 to the upper ends of the upright posts 36 carried by the rear corners of the housing.
  • a helical coil spring 55 surrounds each guide rod and is confined between the upper and lower jackets, whereby the springs exert their force to urge the upper water jacket upwardly away from 6 the lower water jacket, such movement vbeing guided by the rods 52.
  • An elongate clamping screw 55 is threaded through the cover plate ⁇ 53 land engages the upper side of the upper water jacket for controlling the movement and positioning ofv such water jacket, whereby said upper water jacket may be pressed firmly downwardly against the upper surface of the die or mold 32 to securely clamp the mold or die between the upper and lower water jackets in cooling or heat exchanging contact therewith, so that water circulated through such water jackets will cool and cause the molten type metal passing through the channel 33 of the die to solidify and become set in the outlet portion thereof.
  • the adjusting screw 5B may be turned to force the ,upper water jacket 45 downwardly toward the lower water jacket to securely clamp the die 32 in heat exchanging relationship with the upper and lower water jackets; and, likewise, the screw may be adjusted upwardly vto permit the upper water .jacket 45 to be raised away from the die by the springs 55, whereby the die may be readily adjusted or removed from between the two cooling water jackets.
  • the entrant opening of the die .32 is maintained in positive leak proof engagement with the tip or nipple of the nozzle 3B by means of a clamping arm 51:, which has an inturned finger 53 at its upper end, and which is adjustable by means of an adjusting screw 59 which extends through an opening in said arm and is threaded into the upper portion of the side wall of the housing 35 at a position substantially centrally of the outlet or exit end of the die, as clearly shown in Figures 2 and 3.
  • the arm 51 When the screw 59 is tightened, the arm 51 is swung to cause the nnger 58 to engage against the lower portion of the outlet end of the die to press the die firmly toward the nozzle 3D in such a manner that the concave recess 3
  • the hemispherical nozzle tip permits slight misalignment ofthe die without breaking the seal therebetween.
  • the hinge cross pin 39 upon which the lower water jacket is mounted permits the lower water jacket to tilt to accommodate slight variations of position or misalignrnent of the die when it is clamped against the nozzle tip ⁇ as aforesaid, and the loose t of the upper water jacket on the guide rods 52 permits such upper jacket to tilt to similarly accommodate such variations Yof position or misalignment of the die.
  • the die 32 is not positioned in proper alignment with the pulling mechanism (not shown) by means of which the strip S is pulled from the outlet opening of the die.
  • the strip of metal which is pulled from the die will 'be formed with a bow or in substantially a crescent shape.
  • the strip may be caused to bow for other reasons, such as uneven cooling in the die, etc.
  • In order to prevent the formation of the strip with such a by such outlet end of the die may be adjusted laterally to correct alignment with the pulling mechanism or to proper position to eliminate the formation of any bow or curvature in the strip S pulled from the die.
  • the strip of type metal S is pulled from the die in intermittent movements. A short section of strip is pulled from the die, then the pulling mechanism moves forward for a new grip to pull another section from the die.
  • the molten metal In order that the strip be formed of a continuous uniform length, the molten metal must be caused to flow into the die channel 33 of the die in sufficient volume to maintain the same completely lled at all times, this being accomplished by means of the pump piston 20 which forces additional molten metal into the entrant or inlet end of the dieeach time the formed strip portion is pulled from the exit or outlet end of the die.
  • a small supplementary burner 63 is positioned near the inlet end of the die for heating the inlet portion of the die along the side on which the printing face is formed, whereby the type metal will be somewhat more molten and will more readily flow to fill the space created when the solidified strip is withdrawn from the outlet or exit end of the die.
  • This auxiliary burner has been found to very satisfactorily cause the metal to flow into. the printing face forming portion of the die to provide a uniform full smooth printing face on the strip.
  • the channel 33 through the die be tapered outwardly or relieved slightly from the inlet end toward the outlet end of the die on at least two sides other than the printing face forming side, the outlet opening 34 of the die thus being slightly larger than the exact dimension to which it is desired to form the strip S.
  • the taperr of the walls of the channel 33 of the die will preferably amount to approximately three thousandths (.003) of an inch on each tapered face.
  • any suitable die having a concave or frusto-conical recess at its entrant end opening may be used for forming the strip S, it is preferable that a die of the character illustrated in Figures 6 through 12 be utilized. It will be noted that the preferred form of the die is so constructed and arranged that the strip formed thereby is positioned on one side, so that the printing face does not drag against or touch any part of the machine after such strip leaves the die.
  • the die 32 is preferably substantially of elongate rectangular configuration and isformed with an upper plate 65 and a lower plate 66 which are properly positioned with respect to each other by means of dowel pins 61 extending through openings formed in both the upper and lower plates, said plates being held securely together by means of screws 68 extending through the upper plate and threaded into the lower plate, as clearly shown in Figure 10.
  • the channel 33 in the die is substantially rectangular in configuration, as clearly shown in Figures 9 and 10, the concave or frusto-conical recess 3l at the entrant end of the die communicating with such channel through an aperture 69.
  • the channel 33 is provided in the die by forming a longitudinally extending recess in the upper plate of a depth sufficient to provide a strip of the desired thickness, such as two point, four point, six point, or the like.
  • the bottom of the channel is formed by the flat upper surface of the lower plate 66, as will clearly be seen in Figure 10.
  • the width of the recess formed in the upper plate will determine the height of the slug or strip formed by the die or mold.
  • a face forming insert 10 For forming the printing face on the strip, a face forming insert 10, illustrated in Figure 11, is mounted in an elongate longitudinally extending rectangular groove or recess 1I formed in both the upper and lower plates of the die along one side of the channel 33 therein and of a thickness greater than said channel.
  • extends from the outlet opening end of the die completely along the channel-33 to the closed end thereof near the entrant end of the die.
  • the face forming insert 10 is an elongate substantially rectangular member having a longitudinally extending groove 12 formed in one surface thereof and so positioned as to form the desired printing face on the strip formed by the die.
  • the insert fits closely within the elongate recess 1
  • Clamping set screws 14 are threaded through the upper plate 65 and engage against the sides of the insert to positively prevent the same from being displaced outwardly from the recess in the die as the metal is pulled from the outlet end 34 of the channel in the die.
  • the extreme inner end of the insert is tapered as illustrated at 16 and engages against a button 11 positioned at the extreme inner end of the recess 1l, whereby the inner end of the insert is firmly and securely pressed inwardly toward the shoulder between the channel and the recess.
  • the button 11 likewise serves as a stop to limit inward movement of the insert in the recess.
  • a finger grip extension 15 is formed on the outer end of the insert and is so dimensioned that the printing edge of the strip will not contact such grip, the material from which the insert is formed being relieved along the surface of the insert in which the groove 12 is formed.
  • the groove provided in the surface of the insert which forms the printing face on the strip, may be varied from the substantially triangular shaped groove 12 illustrated in Figure 11.
  • Several different styles of printing faces may be formed as illustrated, by the grooves 12a, 12b, and 12e formed in the inserts 10a, 10b, and 10c respectively, of Figure 12 of the drawings.
  • each of the inserts 10, 10a, 10b, 16e, and any other insert having a groove of a configuration other than those illustrated may be inserted in the recess 1
  • the grooves may be omitted from the insert 'Hl and a rectangular strip thus formed by the die and insert.
  • the same die may be used with a number of different inserts having grooves of different shapes formed therein, or with an insert without a groove formed therein, to mold or. shape strips of type metal having various printing faces.
  • only a single die having a number of interchangeable inserts is required to form strips of a given thickness having a variety of printing faces, and the printing faces formed on the strips may be varied by changing the insert in the die.
  • a different die be used if a strip of a different thickness is to be formed.
  • the number of dies otherwise required to form many various printing faces on strips of the same thickness is reduced to one die iwith the desired number of inserts. This reduces substantially the cost of dies for the strip casting machine.
  • the recess formed in the upper plate 65 of the die may have one or more marking ridges 8i) formed thereon and projecting into the recess for forming longitudinally extending indentations or depressions in the side surface of the strip formed by the die.
  • the indentations formed in the strip may be used for identifying the various printing faces formed on the strip, or the size of the strip, etc., such identification being effected by the user feeling of the indentations or looking and counting the number thereof or the arrangement thereof. Since the marks or indiciaare formed inthe strip as indentations, it will be seen that such markings do not interfere with the utility of the strip as a spacer or the like.
  • die 32 illustrated in Figures 6 through 12 may readily be used in strip casting machines of the type illustrated in the patents to Elrod and Hedly aforementioned, the die being of substantially the same shape and configuration as the dies presently used in such machines.
  • the provision of the insert 'I0 in the die for forming the desired printing face on the strip of type metal may be made in dies suitable for use with other machines, and it is to be understood that a die having an insert of the character just described may be so constructed, with any required inlet opening arrangement as may be necessary for use in machines other than those of the character described herein.
  • an improved die or mold and an improved cooling system for such die or mold has been provided for usein machines for casting strips of metal, such as printers leads, slugs, rules, and the like; and that the die or mold may be readily and easily removed from the cooling system and altered, replaced or adjusted in position.
  • an improved means for mounting, the die or mold in communication with the ⁇ molten metal outlet from the melting pot or crucible of the strip casting machine has been provided, whereby exchange or replacement of dies is expedited and facilitatedV and may be accomplished without shutting down the entire machine for long periods of time.
  • adie has been clescribed having a removable insert providing for ther formation of printing faces of different shapes on the slugs or leads formed by the die, such insert being interchangeable or replaceable as desired, whereby the same mold body may be used for various styles of printing face merely by changing the insert forming the printing face, thus reducing the cost of molds for the machine and providing for quick interchangeability thereof.
  • improved lmeans has been provided for installing and securing the die in position for forming the strip of type metal, Also, means has been described and illustrated for forming marking indicia on the sides of the strip of type metal for identifying the sizes, type face, etc., of the particular strip.
  • an improved cooling system has been provided for use in strip casting machines, said cooling system being spaced from and independent of the melting pot or crucible containing the molten meta-l and likewise independent of and separable from the die used for forming the strip of type metal.
  • the cooling system is provided with adjustable cooling jacket elements, whereby said cooling jacket elements may be adjusted to iit dies of different thicknesses, sizes and shapes; and such cooling jackets are particularly adapted to permit ready installation, removal or replacement of dies secured in the cooling system.
  • the cooling system permits each of they cooling jackets to be independently and separately removed and replaced, if desired or necessary because of becoming stopped with lime or other foreign matter or because of leaks or the like, thus expediting and facilitating repairs or replacements of parts of the cooling system and reducing the costs thereof.
  • means has been provided for adjusting the position of the die in the cooling system to provide for the elimination of bowing of the-metal strip formed by the die.
  • means has been provided for substantially eliminating roughness or incomplete formation of the printing face on the metal strip formed by the die, Such means being the auxiliary heating burner positoned at the entrant end portion of the die near the printing face forming insert.
  • a strip molding diel and a cooling mechanism therefor for a strip casting machine having a melting pot with an outlet conduit and including, a supporting housing carried by the machine adjacent the outlet conduit from the melting pot, opposed cooling jacket members adjustably carried by said housing, one of said cooling jacket members being movable toward and away from the other jacket member, an adjustable member on the housing engaging the movable cooling jacket member for moving said jacket member toward the other jacket member, a die having a strip forming channel formed therein with an inlet and an outlet at opposite ends and having its inlet positioned in pivotal sealing engagement with the outlet conduit from the melting pot, said die being positioned so as to rest upon one of the cooling jackets and to be clamped between said jacket and the movable cooling jacket by said adjustable member whereby the molten metal in the die is cooled and solidified as it passes through the channel therein, a clamp on the supporting housing engageable with the die for detachably holding the inlet of the die in pivotal sealing engagement with the outlet conduit from the melting pot, and opposed adjustable members carried by
  • a die having a channel therethrough and pivotally connected at one end to an outlet from said melting pot whereby molten metal from the melting pot will pass into'the die channel and the die may be swung about the pivotal connection with the outlet from the melting pot, a lower body having a cooling chamber in heat exchanging relationship with the underside of the die, and an upper body having a cooling chamber in heat exchanging relationship with the upper side of said die whereby the molten metal received in the channel of the die is caused to solidify as it passes through said channel, the die being pivotally movable in a horizontal plane between the upper and lower bodies, the upper body being retractable from heat exchanging contact with the die.
  • a strip casting machine having a melting pot with an outlet therefrom, an outlet nozzle mounted at the outlet end of the outlet conduit from the melting pot, said nozzle having a convex end substantially hemispherical in shape, a die having a strip forming channel therethrough with an inlet opening and an outlet opening, an adjustable clamp for releasably maintaining said die in a position with the inlet opening of the die body in pivotal sealing engagement with the convex tip of the nozzle at the outlet conduit from the melting pot, and adjustable members on the machine engageable with the sides of the die for moving said die body pivotally about the convex nozzle tip in the plane of the major crosssectional dimension of the strip formed thereby.
  • a strip casting machine having a melting pot with an outlet therefrom, a support adjacent said outlet; a first cooling jacket on said support, a die on said first jacket, said die having a strip forming channel extending therethrough and an inlet at one end in pivotal sealing engagement with the outlet of said melting pot; a clamp on said support abutting the end of said die opposite said inlet end for holding said inlet of said die against said outlet of said melting pot; a second cooling jacket on said die; a rst member movably mounted on said support for movement toward and away from said second jacket for rigidly holding said second jacket against said die; and a second member movably mounted on said support for movement in a plane perpendicular to the plane of movement of said first member for moving said die pivotally with respect to said inlet in the plane perpendicular to the plane of movement of said first member.
  • a molding die for a strip casting machine including, an elongate body having a longitudinal strip forming channel extending therethrough with an inlet opening at one end and an outlet opening at the opposite end of the body and arranged to receive molten metal and form the same into a solidied Istrip, said body also having an enlarged recess formed therein at one of the narrow sides of the strip forming channel extending longitudinally inwardly from the outlet end of the die along said side of the channel ⁇ and opening along its side into said channel, said enlarged recess providing shoulders extending longitudinally along each side of the strip forming channel, an elongate insert slidable longitudinally in the enlarged recess and having a surface engaging the shoulders in said enlarged recess whereby the insert closes such side of the strip forming channel, and securing means carried by the body extending into the enlarged recess and engaging the insert to clamp said insert against the shoulders in said enlarged recess.

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  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Description

June 17, 1952 H, L, @ORN v2,600,772
DIE OR MOLD AND COOLING ASSEMBLY THEREFOR Filed April 14, 1948 2 SHEETS- SHEET l ZZ Z5 2.9 56 i7'. a 45 y /5 /z /a 3o z5 37 [7 26 63 4/ nlnln 56 54 53 54 54 54 se i 45 46 47 6 HARRY L. HORN 4, INVENToR.
BY M7' Amway June 17, 1952 H. 1 HORN DIE OR MOLD AND COOLING ASSEMBLY THEREF'OR Filed April 14, 1948 2 SHEETS-SHEET 2 HARRY L. Horan Patented June 1.17, 1.952n
DIE'OR MOLD AND COOLING ASSEMBLY THEREFOR Harry L. Horn, Dallas, Tex., assigner to Universal Mono-Tabular Corporation, Dallas, Tex., a corporation of Delaware Application April 14, 1948,'Seria1No. 20,355
(Cl. 2v2-572) 7 Claims. 1
This `invention relates to new and useful iinprovements .in dies or molds and cooling assemblies theref'or, for use in machines for making printers leads, slugs and rules, and more particularly for use in machines of the general type shown in the United States Letters Patent No. 1,438,951, granted to Benjamin S. Elrod on December 19, 1922, and No. 1,800,938, granted to Arthur H. Hedlyon April i4, 1193.1, such'machines being constructed-and arranged to form a continuous strip of type metal which is 'then out into sections of desired lengths. The improvement is directed more particularly to the die or mold used in forming and shaping the strip 'of type vmetal and to the cooling assembly for cooling and solidi- .fying the type metal las it passses through such die or mold.
The invention relates broadly, therefore, to the arts of die-expressing and drawing or metal, and more particularly to the forming of continuous bars of metal from a molten body thereof. 'The machines used for practicing the foregoing method or art are adapted to form afcontinucus vmetal bar by drawing the same from the bottom or from below the surface of a molten body of the metal, the metal being drawn through the shaped channel of a suitable die and cooled while passing through said channel, so that the metal enter-s one end of the channel as a fluidand emerges from the other end thereof as a solidl bar, the movement of the `bar being eiiected yby pulling upon the solidified portion thereof protruding from the die, the mol-ten metal .being subjected merely to sufii'cient pressure'to cause it to follow through the die channel rather than to a pressure great enough to directly expel or extrude the metal through thedie channel.
In the aforementioned patent to Elrod, the die channel is bolted to an outlet neck formed on the pot or Crucible containing the molten type' metal, and the cooling mechanism for the die is incorporated as an integral part of the die assembly. In the patent to Hedly, supra, the die or mold is set in an outlet throat opening from the pot or Crucible containing the molten 'metal and is held in place therein by means of a portion of the metal contained in the pot or crucible throat which ha-s been permitted to harden or set around the die between the die and the Wall of the throat, and the cooling mechanism forms an integral part of the outlet throat of the pot or Crucible. Furthermore, in both of the .patented devices, the configuration of the metal strip formed by the die is lixed and unchangeable, it being necessary to replace the die with another having the desired conguration when it is vdesired to change the shape of the strip or the printing face thereon. Furthermore, the cooling mechanism Vof both of the previous devicesv -forms an integral part of either the die or the throat of the Crucible in leo 2 which the die is set, and such cooling mechanism cannot be repaired, adjusted'or replaced without completely shutting down the entire machine for long periods of time, and completely replacing the cooling mechanism and frequently `rebuilding both the crucible and cooling mechanism. Also, the position -of thedie in the foregoing devices is positively fixed andy cannot be changed to correct bowing or other mi'salignment of the strip lof type metal formed by the'die.
It is, therefore, one object of this invention to provide an improved die or mold and a-n improved cooling system for such die or mold, for use in machines for making printers leads, slugs and rules, and the like.
An important object of the invention is to provide, for a machine of the character described, a die or mold which may be readily and easily installed, removed, altered, replaced, vor adjusted in position.
A further important object of the invention is to provide an improved mea-ns for mounting the die or mold in communication with the molten metal contained in the pot or crucible 'of the ma'- chine, whereby exchange or replacement of dies is 'facilitated vand may be accomplished without shutting down the entire machine for longperiods of time.
Another object of the invention is to ,provide in a die of the character described means providing for the formation of printingr faces of 'different shapes on slugs or leads formed by the die, said means being in the form of inserts which are interchangeable or replaceable as desired.
A -still further obj ect of the invention is to provide a die of the character described wherein the same die body may be used for forming strips of type metal of the same thickness, and wherein the die body is provided with a removable and interchangeable type face forming liner or slide insert which forms the desired printing face on the"strip of type metal, whereby the same mold body may be used for various `styles of printing face merely by changing the insert forming the printing face, so that the same `mold may be used ior forming various different styles of printing faces, thus reducing the cost of molds and providing for quick interchangeability thereof.
Still another object of the invention is to provide in a machine of the character described `irnproved means for installing and securing the die in position for forming the strip of type metal.
A further object of the invention is to provide a die of the character described which has provided therein means for forming marking indicia on the sides of the strip of type metal for identifying the size, the type face, etc. of the particular strip.
It is a particularly important object of the invention to provide an improved cooling system for a machine of the character described, wherein said cooling system is spaced from and independent of the pot or crucible containing the molten metal and likewise independent of and separable from the die for forming the strip of type metal.
Another important object of the invention is to provide a cooling system of the character described having adjustable eooling jacket elements, whereby said elements may be adjusted to fit dies of different thicknesses, sizes and shapes.
It is also a particular object of the invention to provide a cooling system of the character described wherein the jackets are each independently and separately removable and replaceable if desired or necessary, thus facilitating and expediting repairs or replacement of parts of the cooling system and reducing the costs thereof.
A further object of the invention is to provide a cooling system of the character described wherein the cooling jackets are readily movable into and out of contact with the strip forming die to permit quick interchange of dies.
A still further object of the invention is to provide in a cooling system and die holding mechanism of the character described means for adjusting the position of the die in the cooling system to provide for the elimination of bowing of the metal strip formed by the die.
Additional objects and advantages of the invention will readily be apparent from the reading of the following description of devices constructed in accordance with the invention, and reference to the accompanying drawings thereof, wherein:
Figure 1 is a view, partly in elevation and partly in section, of a portion of a machine for making printers leads, slugs, rules, and the like, and showing a die and cooling system constructed in accordance with the invention incorporated therein,
Figure 2 is an enlarged, longitudinal, vertical sectional view of the cooling mechanism and die, showing the die secured in place in the cooling mechanism,
Figure 3 is a view similar to Figure 2, but showing the cooling mechanism in a released position permitting the removal of the die therefrom,
Figure 4 is a transverse, vertical sectional view through the die and cooling mechanism,
Figure 5 is a plan view of the die and cooling mechanism,
Figure 6 is an enlarged plan view of the die of the invention,
Figure '7 is a view, in elevation, or front end of the die,
Figure 8 is a view in elevation of the exit or rear end of the die,
Figure 9 is a transverse, longitudinal sectional view of the die taken on the line 9-9 of Figure 8,
Figure l is a transverse, vertical sectional view of the die taken on the line Ill-I0 of Figure 6,
Figure 11 is an isometric view of one of the removable type face forming inserts for the die,
Figure 12 is a series of transverse crosssectional views through several of the type face forming inserts, illustrating type faces of different styles which may be incorporated in such insert, and
Figure 13 is a view in elevation of the outlet end of a modified form of the die, showing means for forming identifying indicia on the cast strip` In the drawings, the numeral I designates of the entrant a melting pot or crucible, substantially cylindrical in form, which is mounted on a bench or table top I6 of a strip casting machine used for forming continuous bars of metal from a molten body thereof in the form of printers leads, slugs, rules, and the like. Beneath the crucible is mounted a gas burner or other heating element I1 to which fuel is supplied for heating the crucible for melting the type metal, lead, or similar soft metal alloys capable of fusion at moderate temperaturesand having a fair degree of tensile strength when cold, which metals are used in forming the strips.
The crucible is provided with an outlet passage or spout I8 communicating with the lower portion of the crucible and extending laterally therefrom. The inner end of the passage communicates with the lower end of a pump cylinder I9 which is disposed in the body of the crucible and forms an integral part of the lower portion or bottom thereof. A piston or plunger 20 is slidable within the cylinder and is actuated by means of a connecting rod 2| extending upwardly from the piston and connected to one end of a lever 22 which is fulcrumed between lugs 23 formed on the upper end of the crucible body. The lever 22 is actuated by means of a push rod 24 which is connected with the outer end thereof and extends downwardly below the table top to a suitable crank or cam mechanism (not shown) which causes reciprocating movement of the push rod and thus likewise causes reciprocating movement of the piston 20 in the cylinder I9. Such reciprocating movement of the piston 2| lifts the piston until it is positioned above a lateral opening 25 in the side Wall of the cylinder, whereby molten metal may enter through said opening into the bore of the cylinder, whereupon downward movement of the piston will force the metal outwardly along the passage of the spout I8 in the usual manner.
A rotatable ported cylindrical plug valve 26 is mounted in the spout passage I8 for controlling flow of molten metal through the passage of said spout. A valve stem 21 extends upwardly from the valve plug to a point above the upper end of the crucible and is provided with a handle 28 for manipulation by the user of the device.
Also communicating with the passage of the lateral spout I8 from the crucible is an oil feeding mechanism 29, which may be of any desired suitable type, for feeding oil to the inner surface of the passage and of the die or mold which forms the metal strip, for reducing the resistance to the drawing of the formed strip from the die, as will hereinafter be more fully explained. The details of structure of the oil feeding mechanism are not essential to this invention, but such mechanism comprises an oil reservoir and valve means adjustable from externally of the device for controlling the amount of oil permitted to enter the flow passage through the spout I 8.
A nozzle or tip member 30 is screwthreaded into the outer end of the outlet spout I8 from the crucible and has an axial flow passage therethrough for permitting the molten metal to flow outwardly through the nozzle. The extreme outer portion or tip of the nozzle is preferably substantially hemispherical in configuration, as clearly shown in Figures 2 and 3, and this hemispherical tip end of the nozzle is arranged to engage in a concave or frusto-conical opening 3l formed in the entrant end of a die or mold 32 which determines the form of the strip or type metal to be produced by the machine. The structure of the die 32 will be hereinafter more fully described, but includes an elongate longitudinal channel 33 into which the molten type metal flows and wherein such type metal is cooled and caused to set, and is shaped, as it passes from the exit end opening 34 of the die to form the strip S'of type metal. yA suitable lclutch and pulling mechanism `(not shown) Aof 4any desired suitable type, is mounted on the table top i6 near the exit end of the die for the positively drawing the strip of type metal from the die in the usual manner. The strip so drawn from the die may subsequently be cut into sections of any predetermined desired length by a cutting mecha'- nism (not shown) in any desired suitable or usual manner.
In the forming of the strip S, the metal supplied to the die 32 enters the die in molten form and is caused to solidify or set adjacent the outlet or exit end Y34 of the die channel 33'. such solidication or setting being effected by cooling means. in heat exchanging relationship with the die, through which cooling water is circulated for reducing the temperature of the type metal to cause the same to set or solidify.
The cooling assembly includes a base which is in the form of substantially a rectangular cubical housing 35 having its upper end open, and the base is provided with a vpair of spaced upright posts 36 formed integral with and extending upwardly from the two rear corners of the housing. A lower water jacket 31, preferably substantially rectangular in configuration and having a central hollow or water chamber 38 formed therein, is pivotally mounted 'on' the upper end of the housing 35 by means of a cross hinge pin 39 which extends transversely of the central portion of the upper end of the housing and through a pair of spaced depending wings or lugs 40 formed integral with the under side of the lower water jacket. A flexible water conduit 4l is screwthreaded into an opening in the under side of the lower water jacket for conducting water to the chamber 38. From the chamber 38 of the lower water jacket the cooling water passes outwardly through an opening 42 and through a flexible conduit 43 threadedly connected therewith to the inlet opening 44 of an upper water jacket 45 to which the conduit is also threadedly connected. The upper water jacket is substantially identical in configuration to the lower water jacket and has a hollow or water chamber 45 formed therein for receiving the coolant water. From the chamber 46 the water passes through an exit opening 41 to an L-shaped discharge pipe or conduit 4B, which is threaded into the opening 41 and extends vdownwardly to a point just above a waste pot or vessel 49 having a waste pipe 5d communicating with a suitable point of disposal for the waste coolant water.
Both the upper end the lower water jackets have laterally extending ears or lugs 5l formed at each side of the rear corners thereof, and a pair of spaced vertically extending guide rods 52 extend through openings formed in these ears. The lower ends of the guide rods are fixed in recesses formed in the upper edge of the housing 35, while the upper ends are ilxed `in similar openings formed in the underside of a cover plate 53 which is secured by means of bolts 54 to the upper ends of the upright posts 36 carried by the rear corners of the housing. A helical coil spring 55 surrounds each guide rod and is confined between the upper and lower jackets, whereby the springs exert their force to urge the upper water jacket upwardly away from 6 the lower water jacket, such movement vbeing guided by the rods 52.
An elongate clamping screw 55 is threaded through the cover plate `53 land engages the upper side of the upper water jacket for controlling the movement and positioning ofv such water jacket, whereby said upper water jacket may be pressed firmly downwardly against the upper surface of the die or mold 32 to securely clamp the mold or die between the upper and lower water jackets in cooling or heat exchanging contact therewith, so that water circulated through such water jackets will cool and cause the molten type metal passing through the channel 33 of the die to solidify and become set in the outlet portion thereof. It will be seen, therefore, that the adjusting screw 5B may be turned to force the ,upper water jacket 45 downwardly toward the lower water jacket to securely clamp the die 32 in heat exchanging relationship with the upper and lower water jackets; and, likewise, the screw may be adjusted upwardly vto permit the upper water .jacket 45 to be raised away from the die by the springs 55, whereby the die may be readily adjusted or removed from between the two cooling water jackets.
The entrant opening of the die .32 is maintained in positive leak proof engagement with the tip or nipple of the nozzle 3B by means of a clamping arm 51:, which has an inturned finger 53 at its upper end, and which is adjustable by means of an adjusting screw 59 which extends through an opening in said arm and is threaded into the upper portion of the side wall of the housing 35 at a position substantially centrally of the outlet or exit end of the die, as clearly shown in Figures 2 and 3. When the screw 59 is tightened, the arm 51 is swung to cause the nnger 58 to engage against the lower portion of the outlet end of the die to press the die firmly toward the nozzle 3D in such a manner that the concave recess 3| in the inlet end of the die engages and seals against the hemispherical tip of the nozzle. The hemispherical nozzle tip permits slight misalignment ofthe die without breaking the seal therebetween. also, the hinge cross pin 39 upon which the lower water jacket is mounted permits the lower water jacket to tilt to accommodate slight variations of position or misalignrnent of the die when it is clamped against the nozzle tip `as aforesaid, and the loose t of the upper water jacket on the guide rods 52 permits such upper jacket to tilt to similarly accommodate such variations Yof position or misalignment of the die.
It sometimes happens that the die 32 is not positioned in proper alignment with the pulling mechanism (not shown) by means of which the strip S is pulled from the outlet opening of the die. In such event, the strip of metal which is pulled from the die will 'be formed with a bow or in substantially a crescent shape. Or, the strip may be caused to bow for other reasons, such as uneven cooling in the die, etc. In order to prevent the formation of the strip with such a by such outlet end of the die may be adjusted laterally to correct alignment with the pulling mechanism or to proper position to eliminate the formation of any bow or curvature in the strip S pulled from the die.
In the usual strip casting machine, the strip of type metal S is pulled from the die in intermittent movements. A short section of strip is pulled from the die, then the pulling mechanism moves forward for a new grip to pull another section from the die. In order that the strip be formed of a continuous uniform length, the molten metal must be caused to flow into the die channel 33 of the die in sufficient volume to maintain the same completely lled at all times, this being accomplished by means of the pump piston 20 which forces additional molten metal into the entrant or inlet end of the dieeach time the formed strip portion is pulled from the exit or outlet end of the die. As the strip is pulled from the die, there is a tendency of the metal which is in a mushy state between the solidified portion in the outlet end portion of the die and the molten or uid state at the entrant end portion of the die to be reduced in size. Where a printing face is being formed on the strip, this reduction in size of the mushy part of the strip sometimes causes a gap to be formed in such printing face, even though the molten metal usually ows into the die in sufficient quantity to completely ll the same. To prevent such gaps or irregularities, in the printing face of the strip, a small supplementary burner 63 is positioned near the inlet end of the die for heating the inlet portion of the die along the side on which the printing face is formed, whereby the type metal will be somewhat more molten and will more readily flow to fill the space created when the solidified strip is withdrawn from the outlet or exit end of the die. This auxiliary burner has been found to very satisfactorily cause the metal to flow into. the printing face forming portion of the die to provide a uniform full smooth printing face on the strip.
It is also preferable that the channel 33 through the die be tapered outwardly or relieved slightly from the inlet end toward the outlet end of the die on at least two sides other than the printing face forming side, the outlet opening 34 of the die thus being slightly larger than the exact dimension to which it is desired to form the strip S. This permits the type metal in the solidified or set state to be withdrawn from the die without deformation caused by stretching as it is pulled from the die. The taperr of the walls of the channel 33 of the die will preferably amount to approximately three thousandths (.003) of an inch on each tapered face.
While any suitable die having a concave or frusto-conical recess at its entrant end opening may be used for forming the strip S, it is preferable that a die of the character illustrated in Figures 6 through 12 be utilized. It will be noted that the preferred form of the die is so constructed and arranged that the strip formed thereby is positioned on one side, so that the printing face does not drag against or touch any part of the machine after such strip leaves the die.
As will clearly be seen in the drawings, the die 32 is preferably substantially of elongate rectangular configuration and isformed with an upper plate 65 and a lower plate 66 which are properly positioned with respect to each other by means of dowel pins 61 extending through openings formed in both the upper and lower plates, said plates being held securely together by means of screws 68 extending through the upper plate and threaded into the lower plate, as clearly shown in Figure 10. The channel 33 in the die is substantially rectangular in configuration, as clearly shown in Figures 9 and 10, the concave or frusto-conical recess 3l at the entrant end of the die communicating with such channel through an aperture 69. The channel 33 is provided in the die by forming a longitudinally extending recess in the upper plate of a depth sufficient to provide a strip of the desired thickness, such as two point, four point, six point, or the like. The bottom of the channel is formed by the flat upper surface of the lower plate 66, as will clearly be seen in Figure 10. The width of the recess formed in the upper plate will determine the height of the slug or strip formed by the die or mold.
For forming the printing face on the strip, a face forming insert 10, illustrated in Figure 11, is mounted in an elongate longitudinally extending rectangular groove or recess 1I formed in both the upper and lower plates of the die along one side of the channel 33 therein and of a thickness greater than said channel. The elongate rectangular recess 1| extends from the outlet opening end of the die completely along the channel-33 to the closed end thereof near the entrant end of the die. The face forming insert 10 is an elongate substantially rectangular member having a longitudinally extending groove 12 formed in one surface thereof and so positioned as to form the desired printing face on the strip formed by the die.
The insert fits closely within the elongate recess 1| and is positively secured in position therein by means of set screws 13 which press the insert inwardly in the recess toward the channel 33 until the face forming surface of the insert engages against the shoulder between the channel 33 and the recess 1|, thus positively dimensioning the strip formed by the die. Clamping set screws 14 are threaded through the upper plate 65 and engage against the sides of the insert to positively prevent the same from being displaced outwardly from the recess in the die as the metal is pulled from the outlet end 34 of the channel in the die. The extreme inner end of the insert is tapered as illustrated at 16 and engages against a button 11 positioned at the extreme inner end of the recess 1l, whereby the inner end of the insert is firmly and securely pressed inwardly toward the shoulder between the channel and the recess. The button 11 likewise serves as a stop to limit inward movement of the insert in the recess. A finger grip extension 15 is formed on the outer end of the insert and is so dimensioned that the printing edge of the strip will not contact such grip, the material from which the insert is formed being relieved along the surface of the insert in which the groove 12 is formed.
Manifestly, the groove provided in the surface of the insert, which forms the printing face on the strip, may be varied from the substantially triangular shaped groove 12 illustrated in Figure 11. Several different styles of printing faces may be formed as illustrated, by the grooves 12a, 12b, and 12e formed in the inserts 10a, 10b, and 10c respectively, of Figure 12 of the drawings.
Furthermore, each of the inserts 10, 10a, 10b, 16e, and any other insert having a groove of a configuration other than those illustrated, may be inserted in the recess 1| to form a printing face, on the strip of type metal formed by the die. Or, if desired, the grooves may be omitted from the insert 'Hl and a rectangular strip thus formed by the die and insert. I
It will be seen, therefore, that the same die may be used with a number of different inserts having grooves of different shapes formed therein, or with an insert without a groove formed therein, to mold or. shape strips of type metal having various printing faces. Thus, only a single die having a number of interchangeable inserts is required to form strips of a given thickness having a variety of printing faces, and the printing faces formed on the strips may be varied by changing the insert in the die. It is, of course, necessary that a different die be used if a strip of a different thickness is to be formed. However, the number of dies otherwise required to form many various printing faces on strips of the same thickness is reduced to one die iwith the desired number of inserts. This reduces substantially the cost of dies for the strip casting machine. l
If desired, the recess formed in the upper plate 65 of the die may have one or more marking ridges 8i) formed thereon and projecting into the recess for forming longitudinally extending indentations or depressions in the side surface of the strip formed by the die. The indentations formed in the strip may be used for identifying the various printing faces formed on the strip, or the size of the strip, etc., such identification being effected by the user feeling of the indentations or looking and counting the number thereof or the arrangement thereof. Since the marks or indiciaare formed inthe strip as indentations, it will be seen that such markings do not interfere with the utility of the strip as a spacer or the like.
It is believed manifestthat the die 32 illustrated in Figures 6 through 12 may readily be used in strip casting machines of the type illustrated in the patents to Elrod and Hedly aforementioned, the die being of substantially the same shape and configuration as the dies presently used in such machines.
Furthermore, the provision of the insert 'I0 in the die for forming the desired printing face on the strip of type metal may be made in dies suitable for use with other machines, and it is to be understood that a die having an insert of the character just described may be so constructed, with any required inlet opening arrangement as may be necessary for use in machines other than those of the character described herein.
From the foregoing, it will be seen that an improved die or mold and an improved cooling system for such die or mold has been provided for usein machines for casting strips of metal, such as printers leads, slugs, rules, and the like; and that the die or mold may be readily and easily removed from the cooling system and altered, replaced or adjusted in position. It will particularly be noted that an improved means for mounting, the die or mold in communication with the` molten metal outlet from the melting pot or crucible of the strip casting machine has been provided, whereby exchange or replacement of dies is expedited and facilitatedV and may be accomplished without shutting down the entire machine for long periods of time. Furthermore, it will particularly be noted that adie has been clescribed having a removable insert providing for ther formation of printing faces of different shapes on the slugs or leads formed by the die, such insert being interchangeable or replaceable as desired, whereby the same mold body may be used for various styles of printing face merely by changing the insert forming the printing face, thus reducing the cost of molds for the machine and providing for quick interchangeability thereof. It will further be seen that improved lmeans has been provided for installing and securing the die in position for forming the strip of type metal, Also, means has been described and illustrated for forming marking indicia on the sides of the strip of type metal for identifying the sizes, type face, etc., of the particular strip.
It will particularly be noted that an improved cooling system has been provided for use in strip casting machines, said cooling system being spaced from and independent of the melting pot or crucible containing the molten meta-l and likewise independent of and separable from the die used for forming the strip of type metal. Furthermore, the cooling system is provided with adjustable cooling jacket elements, whereby said cooling jacket elements may be adjusted to iit dies of different thicknesses, sizes and shapes; and such cooling jackets are particularly adapted to permit ready installation, removal or replacement of dies secured in the cooling system. It is also important to note that the cooling system permits each of they cooling jackets to be independently and separately removed and replaced, if desired or necessary because of becoming stopped with lime or other foreign matter or because of leaks or the like, thus expediting and facilitating repairs or replacements of parts of the cooling system and reducing the costs thereof. It will also be seen that means has been provided for adjusting the position of the die in the cooling system to provide for the elimination of bowing of the-metal strip formed by the die. Also, means has been provided for substantially eliminating roughness or incomplete formation of the printing face on the metal strip formed by the die, Such means being the auxiliary heating burner positoned at the entrant end portion of the die near the printing face forming insert.
The foregoing description of the invention is explanatory only, and changes in the details of the construction illustrated may be made by those skilled in the art, within the scope of the appended claims, without departing from the spirit of the invention.
What I claim and desire to secure by Letters Patent is:
l. lin a strip casting machine having a melting pct with an outlet therefrom, a die having a strip forming channel extending therethrough and having a pivotal sealing connection at one end with the outlet from the melting pot for receiving molten metal therefrom, a pair of cooling jackets, a support for said cooling' jackets disposed to position the cooling jackets on opposite sides of the die, an adjustable clamp on the support for moving one of the cooling jackets toward and away from the other cooling jacket independently of the die whereby the cooling jackets may be releasably secured in heat-exchanging relationship with opposite sides of the die, and opposed adjustable members carried by the support on opposite sides of the die remote from the pivotal connection of the die with the melting pot outlet for moving the outer end of` the die between the cooling jackets about. the pivotal connection of the die with the melting pot outlet.
.2; A strip molding diel and a cooling mechanism therefor for a strip casting machine having a melting pot with an outlet conduit and including, a supporting housing carried by the machine adjacent the outlet conduit from the melting pot, opposed cooling jacket members adjustably carried by said housing, one of said cooling jacket members being movable toward and away from the other jacket member, an adjustable member on the housing engaging the movable cooling jacket member for moving said jacket member toward the other jacket member, a die having a strip forming channel formed therein with an inlet and an outlet at opposite ends and having its inlet positioned in pivotal sealing engagement with the outlet conduit from the melting pot, said die being positioned so as to rest upon one of the cooling jackets and to be clamped between said jacket and the movable cooling jacket by said adjustable member whereby the molten metal in the die is cooled and solidified as it passes through the channel therein, a clamp on the supporting housing engageable with the die for detachably holding the inlet of the die in pivotal sealing engagement with the outlet conduit from the melting pot, and opposed adjustable members carried by one of the cooling jackets on opposite sides of the die and engageable with the die for swinging the outlet end of the die between the cooling jackets about the pivotal engagement of the inner end of the die with the outlet conduit from the melting pot, said movable cooling jacket member being movable away from the die to permit said die to be removed from between the cooling jacket members whereby replacement or interchange of die members is expedited and facilitated.
3. In a strip casting machine having a melting pot, a die having a channel therethrough and pivotally connected at one end to an outlet from said melting pot whereby molten metal from the melting pot will pass into'the die channel and the die may be swung about the pivotal connection with the outlet from the melting pot, a lower body having a cooling chamber in heat exchanging relationship with the underside of the die, and an upper body having a cooling chamber in heat exchanging relationship with the upper side of said die whereby the molten metal received in the channel of the die is caused to solidify as it passes through said channel, the die being pivotally movable in a horizontal plane between the upper and lower bodies, the upper body being retractable from heat exchanging contact with the die.
4. In a strip casting machine having a melting pot with an outlet therefrom, an outlet nozzle mounted at the outlet end of the outlet conduit from the melting pot, said nozzle having a convex end substantially hemispherical in shape, a die having a strip forming channel therethrough with an inlet opening and an outlet opening, an adjustable clamp for releasably maintaining said die in a position with the inlet opening of the die body in pivotal sealing engagement with the convex tip of the nozzle at the outlet conduit from the melting pot, and adjustable members on the machine engageable with the sides of the die for moving said die body pivotally about the convex nozzle tip in the plane of the major crosssectional dimension of the strip formed thereby.
5. In a strip casting machine having a melting pot with an outlet therefrom, a support adjacent said outlet; a first cooling jacket on said support, a die on said first jacket, said die having a strip forming channel extending therethrough and an inlet at one end in pivotal sealing engagement with the outlet of said melting pot; a clamp on said support abutting the end of said die opposite said inlet end for holding said inlet of said die against said outlet of said melting pot; a second cooling jacket on said die; a rst member movably mounted on said support for movement toward and away from said second jacket for rigidly holding said second jacket against said die; and a second member movably mounted on said support for movement in a plane perpendicular to the plane of movement of said first member for moving said die pivotally with respect to said inlet in the plane perpendicular to the plane of movement of said first member.
6. A molding die for a strip casting machine including, an elongate body having a longitudinal strip forming channel extending therethrough with an inlet opening at one end and an outlet opening at the opposite end of the body and arranged to receive molten metal and form the same into a solidied Istrip, said body also having an enlarged recess formed therein at one of the narrow sides of the strip forming channel extending longitudinally inwardly from the outlet end of the die along said side of the channel` and opening along its side into said channel, said enlarged recess providing shoulders extending longitudinally along each side of the strip forming channel, an elongate insert slidable longitudinally in the enlarged recess and having a surface engaging the shoulders in said enlarged recess whereby the insert closes such side of the strip forming channel, and securing means carried by the body extending into the enlarged recess and engaging the insert to clamp said insert against the shoulders in said enlarged recess. l
7. A molding die of the character set forth in claim 6 wherein said insert is provided with a finger grip extension projecting out of the body whereby the insert may be readily removed and inserted in said recess.
HARRY L. HORN.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 91,426 Fanning June 15, 1869 473,579 Illingworth Apr. 26, 1892 1,139,885 Mellen May 18, 1915 1,139,887 Mellen May 18, 1915 1,222,415 Knight Apr. 10, 1917 1,283,626 Bancroft et al Nov. 5, 1918 1,422,532 Breit July 11, 1922 1,438,951 Elrod Dec. 19, 1922 1,444,905 Dittman Feb. 13, 1923 1,476,967 Hedly Dec. 11, 1923 1,567,363 Elrod et al Dec. 29, 1925 1,683,721 Morin Sept. 11, 1928 1,800,938 Hedly Apr. 14, 1931 1,811,258 Clark June 23, 1931 1,895,135 Rohn Jan. 24, 1933 1,907,130 Summey May 2, 1933 1,946,488 Dahl Feb. 13, 1934 2,007,301 Lemieux July 9, 1935 2,030,726 Strock et al Feb. 11, 1936 2,108,080 Schultz et al. Feb. 15, 1938 2,171,628 Lannert Sept. 5, 1939 2,186,938 McWane Jan. 16, 1940
US20855A 1948-04-14 1948-04-14 Die or mold and cooling assembly therefor Expired - Lifetime US2600772A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2715252A (en) * 1951-06-21 1955-08-16 Clevite Corp Continuous casting apparatus for aluminum onto metallic strip material
US2893080A (en) * 1954-03-26 1959-07-07 Norman P Goss Apparatus for the continuous casting of metals
US3020999A (en) * 1953-05-29 1962-02-13 Mergenthaler Linotype Gmbh Line casting machines

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US91426A (en) * 1869-06-15 Improvement in mould for casting soi
US1567363A (en) * 1925-12-29 Forming continuous soft-metal bars fbom molten metal
US1139885A (en) * 1914-05-16 1915-05-18 Continuous Casting Corp Method of and apparatus for continuous casting.
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US1283626A (en) * 1917-07-13 1918-11-05 Lanston Monotype Machine Co Mold for printers' strip material.
US1422532A (en) * 1921-05-31 1922-07-11 Light Publishing Company Machine for making ornamental rules and borders
US1444905A (en) * 1921-11-03 1923-02-13 Ernst C Dittman Slug-casting machine
US1476967A (en) * 1922-02-03 1923-12-11 Ludlow Typograph Co Strip-forming mechanism
US1683721A (en) * 1924-08-14 1928-09-11 Doehler Die Casting Co Die-casting machine
US1946488A (en) * 1929-02-01 1934-02-13 George H M Dahl Machine for making printers' leads and rules
US1800938A (en) * 1929-03-30 1931-04-14 Ludlow Typograph Co Machine for making printers' leads, slugs, and rules
US1895135A (en) * 1929-07-08 1933-01-24 Rohn Wilhelm Water-cooled mold
US1811258A (en) * 1930-07-29 1931-06-23 Harry A Clark Adapter for molds
US1907130A (en) * 1930-10-17 1933-05-02 Company The Colonial Trust Molding apparatus
US2007301A (en) * 1933-04-26 1935-07-09 Frank J Lemieux Means for making spacers, rules, or the like
US2030726A (en) * 1934-03-06 1936-02-11 William L Strock Adjustable mold for battery cell connecters
US2108080A (en) * 1934-03-19 1938-02-15 Schultz Machine Company Method for casting metals
US2186938A (en) * 1934-10-11 1940-01-16 Henry E Mcwane Apparatus for casting articles
US2171628A (en) * 1935-12-07 1939-09-05 Paragon Die Casting Company Die-casting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2715252A (en) * 1951-06-21 1955-08-16 Clevite Corp Continuous casting apparatus for aluminum onto metallic strip material
US3020999A (en) * 1953-05-29 1962-02-13 Mergenthaler Linotype Gmbh Line casting machines
US2893080A (en) * 1954-03-26 1959-07-07 Norman P Goss Apparatus for the continuous casting of metals

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