US2393817A - Production of cellulosic products - Google Patents
Production of cellulosic products Download PDFInfo
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- US2393817A US2393817A US462580A US46258042A US2393817A US 2393817 A US2393817 A US 2393817A US 462580 A US462580 A US 462580A US 46258042 A US46258042 A US 46258042A US 2393817 A US2393817 A US 2393817A
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- Prior art keywords
- viscose
- shredding
- pulp
- polyethylene oxide
- wood pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/02—Washing ; Displacing cooking or pulp-treating liquors contained in the pulp by fluids, e.g. wash water or other pulp-treating agents
Definitions
- This invention relates to the production of ,cellulosic products, and has for its general object the provision of certain improvements in carrying out one or more of the processing steps in the
- the invention is of special advantage in the preparation and processin of viscose derived from,chemically prepared wood pulp, and in this connection aims to improve the steps of shredding, filtering and spinning viscose.
- the invention further contemplates, as a new article of manufacture, a chemically prepared wood pulp product having polyethylene oxide incorporated therein.
- Chemically prepared wood pulps are extensively used in the industrial arts for the production of such cellulosic products as rayon and other synthetic fibers, nitrocellulose, cellulose acetate,
- Wood pulp is commonly prepared and marketed in sheet form, and comminution or shredding is customarily one of the initial steps in its subsequent processing.
- shredding or comminution is frequently a step .involved in the subsequent processing. Since such subsequent processing usually involves the conversion of the cellulose oi the wood pulp to some cellulose derivative and the solution of the derivative in a suitable solvent, the purpose of shredding is to break down the sheet into a fiufiy mass or crumb in which the individual fibers will be suitably exposed to the action of the derivative-forming reagent or reagents.
- viscose I consist mainly of cellulose, but contain appreciable amounts of non-cellulosic impurities, such as hemi-celluloses, fats, resins, waxes, etc.
- non-cellulosic impurities such as hemi-celluloses, fats, resins, waxes, etc.
- One of the main objects in the manufacture of a high- 1y refined dissolving pulp is to remove as much as possible of the non-cellulosic impurities, so that a whiter, purer pulp results, which is capableJn the manufacture of rayon, of producing a higher grade yarn.
- beneficial impurities constitute a portion of the materials removable by organic solvents, as for example, ether, benzene, alcohol, etc.
- organic solvents as for example, ether, benzene, alcohol, etc.
- beneficial impurities often loosely termed resins," are mainly of the nature of waxes, fats and resins, the latter often being present in a relatively small amount.
- our invention involves improving one or more of the processing steps in the production of cellulosic products from chemically prepared wood pulp by carrying out one or more of the processing steps in the presence of polyethylene oxide.
- th'e invention particularly involves carrying out the shredding of the alkali cellulose, or at least the final-stage of shredding, and the spinning of the viscose in the presence of polyethylene oxide. Where the invention is practiced solely to improve the spinning .of the viscose, it is immaterial from what cellulosic raw material the viscose is derived.
- polyethylene oxides we prefer to use the freezins point ratherthan the melting point, since the former determinationcan be more conveniently and accurately carried out.
- Polyethylene oxides for use in practicing the invention may be prepared by any of the methods known to the art, such as treating ethylene oxide at an elevated temperature for a suitable length of time with caustic soda solution. We prefer to heat ethylene oxide with 48% caustic soda solution with agitation in a sealed vessel or autoclave at a temperature of 40-100 C. until the pressure drops substantially to zero.
- the small- Polyethylene oxides are commonly prepared by polymerizing ethylene oxide with water in the presence of a suitable catalyst, such as sodium hydroxide, and as so prepared have the empirical formula (C2H40)n.H20, where n is any number greater than 1.
- the polymerized products range from viscous liquids to hard waxes depending upon the de ree of polymerization.
- the polymerized products are not homogeneous compounds, but are a mixture of various chain lengths or degrees of polymerization over a fairly narrow range:
- the polyoxyethylene glycols (sometimes termed polyethylene glycols) which can be prepared by condensation reactions so as to have a homogeneous nature are structurally identical with polyethylene oxides prepared in the presence of water and sodium hydroxide and are equally suitable for the practice of our invention and .are intended to be included within the generic designation of polyethylene oxides.
- polyethylene oxide is also generically intended to include any product which consists substantially of C2H4O groups, irrespective of any small terminal group or groups it may contain other than h'ydroxyl. With a long polyethylene oxide chain, substitution of any other small groups for the hydroxyl groups has a relatively small effect, and the resulting substitution product will still yield at least in part the advantages of the invention.
- polyeth'ylene oxide is intended to also include products having a relatively long or the proportion of 48% caustic soda to ethylene oxide, the higher will be the degree of polymerization, and the higher will be the freezing point.
- reaction temperaturesof around 100 C. are suitable.
- freezing points below 40 0. due to the higher proportions of caustic soda, the reaction tends to proceed much more rapidly and it is advisable to work at lower temperatures to prevent the possibility of the reaction surging to completion within a few minutes with semi-explosive violence, resulting in an'impure product.
- the polymerized product so prepared will contain the original amount'of alkali which will not be objectionable if the agent is to be added directly to the viscose. If, however, the agent is to be added to the pulp, it is advisable to elimipolyethylene oxide chain making up the greater part of the molecule and either one or two terminal groups consisting of halogen or any hydrocarbon group containing not more than seven carbon atoms and linked to the polyethylene oxide through either oxygen or sulfur.
- incrustations tend to form within the orifices of the spinneret, either partially or completely blocking the orifices.
- the partial blocking of the orifices causes objectionable irregularities in the thickness of the filaments and frequently causes breaking of the filaments which were also subjected to subsequent purification as described to eliminate the inorganic salt and wate in order to obtain accurate freezing points.
- the invention is only subject to the limitations that the material be added in such a wayas to be present in either the spinning solution or spin bath at the time of spinning
- the polyethylene oxide will be present in the resulting viscose.
- the amount of polyethylene oxide required'for securing the contemplated improvement in suppressing or minimizing the formation of incrustations during spinning is slightly greater than the amount required for securing the contemplated improvement in shredding-and filtration, there is no objection to carrying out the shredding step in the presence of such amount of polyethylene oxide as is required in the spinning of the viscose.
- the full advantages of our invention are best realized when polyethylene oxide is added to the alkali cellulose prior to the completion of shredding and in amount adequate for securin the contemplated improvement in spinning the viscose.
- the most practical and economical manner of securing the desired presence of polyethylene oxide during the shredding of the alkali cellulose and during the spinning of the viscose is to incorporate polyethylene oxide in the wood pulp.
- This may be advantageously effected by addingpolyethylene oxide to the pulp on the sheet-forming machine subsequent to sheet formation but prior to complete drying, by spraying the pulp sheet with an aqueous solution of polyethylene oxide or by means of a rotating roll partly immersed in such a solution.
- polyethshredding or to the alkali cellulose prior to the ylene oxide may be incorporated in the pulp prior to sheet formation, as, for example, by adding the agent to a suspension of pulp in water in a stock chest. In the latter case, the white water should be re-circulated in order to preventconsiderable loss of the agent when eliminating water in sheet formation.
- All polyethylene oxides are soluble in the dilute sodium hydroxide concentrations normally present in viscose, e. g., 5 to 8%.
- the presence during steeping of a polyethylene oxide having a freezing point lower than 34 C. results in the solution of the agent in the sodium hydroxide steeping liquor, in amount varying with the agents solubilit therein.
- the amount of polyethylene oxide used inthe practice of the invention is relatively small, ranging from 0.0l.to 0.5%, and preferably from 0.02 to 0.25%, by weight on the bone dry weight of the wood pulp used, when the agent is incorporated in or added to the pulp or to the. viscose. So far as the objectives of the invention are concerned. there is littleif any improvement by increasing the amount of polyethylene oxide above 0.5%, and
- the amount of polyethylene oxide required for securing the contemplated improvement in shredding and filtration is generally slightly less than the amount required for securing the contemplated improvement in suppressing or minimizing the formation of incrustations during spinning.
- the contemplated improvement in shredding and filtration will generally be However, more uniformbrought about by from 0.02 to 0.05% of the polyethylene oxide, and rarely would more than 0.1% be required.
- the polyethylene oxide should be present in the viscose in amount of These percentage figures 0.1% or even higher. are based on the bone-dry, weight of the pulp used.
- the amount present in the spin bath may advantageously be 0.001 to 0.1% by weight on the weight of the bath.
- the polyethylene oxide in the wood pulp prod- I uct which preferably is a highly refined pulp containing not more than about'0.15 of ether extractable material and is commonly marketed in sheet form, the presence of thee/gent during.
- the processing steps of shredding, filtering and spinning may be secured in any other appropriate mannen-
- the agentneed not be incorporated in every sheet of pulp, but may be incorporated in .only alternate sheets, or may be added to all or a portion of the alkali cellulose prior to shredding or prior to the completion of shredding.
- the polyethylene oxide may be incorporated in the viscose or the spin bath, and in such cases the suppressing and minimizing of the formation of incrustations will be attained where the viscose is made of other cellulosic raw mate'- rials as well as'wood pulp.
- the method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(CiH4Q) n-iCHZCI'hB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms.
- the method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of result can be accomplished not only without the. use of excess carbon bisulflde, but in many cases shredding the alkali cellulose a polymerized compound having the formula A(C2H40) 11-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms,
- the method of improving a processing step in the production of regenerated cellulosic products from, chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(CzH4O) n-1CH2CHzB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C.
- the method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(C2H4O') 11-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, the amount of the compound present being from 0.01 to 0.5% by. weight on the bone dry weight of the pulp.
- the method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of pound having the formula A(C:H4O) 11-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 0., the amount of the compound present being to the completion of shredding the alkali cellulose a polymerized compound having the formula A(C2H40)n-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 0., the amount of the compound present being from 0.01 to 0.5% by weight on the bone dry weight of the pulp
- the method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp containing not more than about 0.15% ether extractable material which comprises adding prior to the completion of shredding the alkali cellulose, a polymerized compound having the formula A(C2H40)n-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C'., the amount of the compound present being from 0.01 to 0.5% by weight on the bone dry weight of the pulp.
- the method of improving chemically prepared wood pulp which comprises incorporating in the wood pulp a polymerized compound having the formula A(C2H40)nlCH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms.
- the method of improving the shredding and filtering steps in the manufacture of products by the viscose process from chemically prepared wood pulp which comprises carrying out said steps in the presence of a polymerized compound having the formula A(C2l-I40) n-1CH2CI-IzB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 C.
- a wood pulp product having incorporated therein from 0.01 to 0.5 of a polymerized compound having the formula A(C2H40)il-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms based on the. bone dry weight of the pulp.
- a chemi-i cally'prepared wood pulp product containing not more than about 0.15% of natural ether extractable material and having incorporated therein from 0.01 to 0.5% of a polymerized compound having the formula A(C2H40)n-1CH2CH2B.
- n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R repatoms basedonthe bone dry weight of the pulp.
- a wood pulp product having incorporated therein a relatively small amountof a polymerized compound having the f o r m 111 a A(C:H4O) n-ICHBCHiB, where n is an integergreater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to '7 carbon atoms, said compound having a. freezing point of at least 34 'C.
- a wood pulp product having incorporated therein a relatively small amount of a polymerized compound having the f o r m u 1 a A(CIH4o)n-1CH2CH2B.
- a and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 C., the amount of the incorporated compoundbeing from 0.01 to 0.5% by weight on the bone dry weight of the pulp.
- a chemically prepared wood pulp product containing not more than about 0.15% of natural ether extractable material and having incorporated therein a polymerized compound having the formula -A(C2H4O)n-1CH:CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C., the amount of, the incorporated compound being from 0.01 to 0.5% by weight on the bone dry weight of the p p- PAUL HENRY SCI-ILOSSER.
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Description
. production of such products.
Patented Jan. 29, 1946 UNITED STAT PRODUCTION OF CELLULOSIC PRODUCTS Paul Henry Schlosser and Kenneth Russell Gray,
Shelton, Wasln, assignors to Rayonier Incorporated, Shelton, Wasln, a corporation of Delaware No Drawing.
16 Claims.
This invention relates to the production of ,cellulosic products, and has for its general object the provision of certain improvements in carrying out one or more of the processing steps in the The invention is of special advantage in the preparation and processin of viscose derived from,chemically prepared wood pulp, and in this connection aims to improve the steps of shredding, filtering and spinning viscose. The invention further contemplates, as a new article of manufacture, a chemically prepared wood pulp product having polyethylene oxide incorporated therein. I
Chemically prepared wood pulps are extensively used in the industrial arts for the production of such cellulosic products as rayon and other synthetic fibers, nitrocellulose, cellulose acetate,
cellulose ethers, Cellophane and similar cellulosic films or sheets, etc. Wood pulp is commonly prepared and marketed in sheet form, and comminution or shredding is customarily one of the initial steps in its subsequent processing. When wood pulp is used in bulk form, either wet or dry. shredding or comminution is frequently a step .involved in the subsequent processing. Since such subsequent processing usually involves the conversion of the cellulose oi the wood pulp to some cellulose derivative and the solution of the derivative in a suitable solvent, the purpose of shredding is to break down the sheet into a fiufiy mass or crumb in which the individual fibers will be suitably exposed to the action of the derivative-forming reagent or reagents.
Application October 19, 1942, Serial No. 462,580
Thus, for example, in the production of viscose I consist mainly of cellulose, but contain appreciable amounts of non-cellulosic impurities, such as hemi-celluloses, fats, resins, waxes, etc. One of the main objects in the manufacture of a high- 1y refined dissolving pulp is to remove as much as possible of the non-cellulosic impurities, so that a whiter, purer pulp results, which is capableJn the manufacture of rayon, of producing a higher grade yarn.
We find, however, that not all of the non-oellulosic impurities which can be removed are undesirable, and in fact, certain of such impurities, normally present in small amounts, are hi h y beneficial in aiding the processing of the pulp into viscose, especially as regards the step of shredding the alkali cellulose. These beneficial impurities which aid the shredding operation are probably of the nature of fiber lubricants which permit the steeped and pressed pulp to be thoroughly shredded into a fiufiy condition more readily and without mechanical damage to the alkali cellulose fibers which would cause them to react incompletely with carbon bisulphide. In a pulp which has not been highly refined, most of v these beneficial impurities constitute a portion of the materials removable by organic solvents, as for example, ether, benzene, alcohol, etc. These beneficial impurities, often loosely termed resins," are mainly of the nature of waxes, fats and resins, the latter often being present in a relatively small amount.
In theory, the problem of making a good pulp could be solved by removing all the undesirable impurities while retaining thoseimpurities which facilitate the shredding operation by lubricating the fibers or otherwise. In practice, such a clean cut separation is difficult to accomplish directly.
We have discovered that better results are ob-.
tainable by removing most or all of the impurities including those which serve beneficially as lubricants to the alkali cellulose fibers during shredding, and then adding to the pulp or to the alkali cellulose prior to the completion of shredding a suificient amount of an agent capable of acting like, and actually being more effective than, the natural beneficial impurities.
. White, highly purified or refined wood pulps are very advantageous for the production of high grade rayon yarns of superior strength and color,
and for this reason, are highly esteemed by th'e trade. Such highly refined pulps-are in general characterized by having an ether extract of about 0.15% or less where such values refer to the amount of natural ether extractable material left in the pulp after the purification processes. While our invention is particularly applicable to such highly refined pulps containing not more than about 0.15% of ether extractable material, it may be appliedwith certain advantages to the processing of normal dissolving pulps containing substantially more than 0.15% of ether extractable material, although such pulps do not generally yield the highest grade yarns and their processing into shredded alkali cellulose is not accompanied by any particular dimculty.
r We have discovered a class of agents, namely, polyethylene oxides, which lubricate or protect the alkali cellulose fibers during shredding, and
. polymerization. With polyethylene oxides, as
with most other polymers, increase in the degree of polymerization is accompanied by a rise in the melting point or freezing point. In characterizin sequent steps in the-preparation and processing of viscose into rayon which the natural beneficial impurities do not exercise. Based on these discoveries, our invention involves improving one or more of the processing steps in the production of cellulosic products from chemically prepared wood pulp by carrying out one or more of the processing steps in the presence of polyethylene oxide. When applied to the preparation and processing of viscose derived from chemically prepared wood pulp, th'e invention particularly involves carrying out the shredding of the alkali cellulose, or at least the final-stage of shredding, and the spinning of the viscose in the presence of polyethylene oxide. Where the invention is practiced solely to improve the spinning .of the viscose, it is immaterial from what cellulosic raw material the viscose is derived.
polyethylene oxides, we prefer to use the freezins point ratherthan the melting point, since the former determinationcan be more conveniently and accurately carried out. In practicing th'e invention, we prefer to use those polyethylene oxides having a freezing point of at least 34 C., and exceptionally good results have been obtained with polyethylene oxides having a freezing point of 46-51 C.
Polyethylene oxides for use in practicing the invention may be prepared by any of the methods known to the art, such as treating ethylene oxide at an elevated temperature for a suitable length of time with caustic soda solution. We prefer to heat ethylene oxide with 48% caustic soda solution with agitation in a sealed vessel or autoclave at a temperature of 40-100 C. until the pressure drops substantially to zero. The small- Polyethylene oxides are commonly prepared by polymerizing ethylene oxide with water in the presence of a suitable catalyst, such as sodium hydroxide, and as so prepared have the empirical formula (C2H40)n.H20, where n is any number greater than 1. The polymerized products range from viscous liquids to hard waxes depending upon the de ree of polymerization. As com- .monly prepared, the polymerized products are not homogeneous compounds, but are a mixture of various chain lengths or degrees of polymerization over a fairly narrow range: The polyoxyethylene glycols (sometimes termed polyethylene glycols) which can be prepared by condensation reactions so as to have a homogeneous nature are structurally identical with polyethylene oxides prepared in the presence of water and sodium hydroxide and are equally suitable for the practice of our invention and .are intended to be included within the generic designation of polyethylene oxides. While polymerized products having the formula (C2H40)n-H2O (or its expanded form HO(C2H40)nlCH2CH2OH) are the preferred agents of our invention, the term polyethylene oxide is also generically intended to include any product which consists substantially of C2H4O groups, irrespective of any small terminal group or groups it may contain other than h'ydroxyl. With a long polyethylene oxide chain, substitution of any other small groups for the hydroxyl groups has a relatively small effect, and the resulting substitution product will still yield at least in part the advantages of the invention. Thus, the termpolyeth'ylene oxide is intended to also include products having a relatively long or the proportion of 48% caustic soda to ethylene oxide, the higher will be the degree of polymerization, and the higher will be the freezing point. In preparing products with freezing points above 40 0., reaction temperaturesof around 100 C. are suitable. In preparing products with freezing points below 40 0., due to the higher proportions of caustic soda, the reaction tends to proceed much more rapidly and it is advisable to work at lower temperatures to prevent the possibility of the reaction surging to completion within a few minutes with semi-explosive violence, resulting in an'impure product. Also, in all cases, it is advisable to maintain continuous agitation to avoid the possibility of local overheating and the reaction surging too rapidly to completion even when maintaining the autoclave walls at temperatures well below 100 C. These precautions apply especially when all the ethylene oxide used is initially present in the autoclave. If, however, the ethylene oxide is introduced gradually in gaseous form, or by means of very small liquid additions as the reaction proceeds, the tendency for the reaction to run away" will be greatly minimized, and it will even be possible to carry out the reaction at appreciably higher temperatures than those indicated.
The polymerized product so prepared will contain the original amount'of alkali which will not be objectionable if the agent is to be added directly to the viscose. If, however, the agent is to be added to the pulp, it is advisable to elimipolyethylene oxide chain making up the greater part of the molecule and either one or two terminal groups consisting of halogen or any hydrocarbon group containing not more than seven carbon atoms and linked to the polyethylene oxide through either oxygen or sulfur.
We have found that all polyethylene oxides, including even diethylene glycol (the simplest polyethylene oxide). are suitable for the purposes of the invention. In practice, however, we find that the best results are obtained when using polyethylene oxides having a relatively high degree of nate the alkalinity of the polymerized product.
This may readily be accomplished by adding 30% sulfuric acid or concentrated hydrochloric acid to the molten product removed from the autoclave until neutrality is obtained. The polymerized product so prepared will also contain water and an inorganic salt, but in most 'cases will be sufficiently pure for use in the practice of our invention in any of its aspects. In special cases.
as for example when extreme lightness of color is desired or when it is desired to characterize the products accurately by their freezing points. additional purification may be necessary. Any of the known methods for purifying polyethylene oxide may be used. With products havin higher freezing points, however, we find that an appropriate method consists in dissolving the neutralized product in benzene, removal of water by addition of sodium sulfate or other suitable drying agent, decolorizing with charcoal or activated carbon if desired, removal of the inorganic salt from the water-free solution by filtration,
and filtration proceeds more rapidly and economically.
In the spinning of viscose into acid spin baths containing certain metallic salts and especially a zinc salt, incrustations tend to form within the orifices of the spinneret, either partially or completely blocking the orifices. The partial blocking of the orifices causes objectionable irregularities in the thickness of the filaments and frequently causes breaking of the filaments which were also subjected to subsequent purification as described to eliminate the inorganic salt and wate in order to obtain accurate freezing points.
zg Reac- Tlme for Freezing g? tion pressure to point of NBOH temp. drop to 0 product used Cc. C. 1 29 93-100 8 h 51 2 95-100 6% hrs 49.6 8 32 98-100 3 hrs 46 4 2 96 Few minutes 34. 5 4. 60 10.5hrs
While highly refined wood pulps are advantageous for the production of high grade rayon yarns of superior strength and color, the reaction of the shredded alkali cellulose from such pulps with carbon bisulfide is frequently incomplete. This impairment in the xanthating activity of the shredded alkali cellulose is due to some dam- I age to the fibers during the shredding operation or to incomplete comminution or to formation of necessitates interruption of the spinning operation to change spinnerets. The formation of such incrustations is suppressed or minimized in the present invention by carrying out the spinning operation inthe presence of polyethylene oxide. The polyethylene oxide may be added to the viscose or to the constituents entering into.
the production of the viscose, or may be added to the acid spin bath. While this aspect of our invention relates particularly to improving spin- I ning conditions in the viscose process where viscompressed fiber bundles. In the case oi. the conventional shredder having revolving .blades coacting with a stationary saddle bar, the tendency for such damage is especially great if th clearance between the revolving blades and the saddle bar is a little less than the correct value. In an extreme case, with a very highly refined pulp, shredding, even under optimum conditions, may produce a shredded pulp which xanthates less completely than if the alkali cellulose were not shredded at all. In other cases. it is possible to obtain reasonably satisfactory shredding of the alkali cellulose from highly refined pulps by adlusting the shredder clearance and by experimenting to find the optimum shredding time for the particular pulp and particular shredder. In this manner it is possible in some cases to obta n almost as complete a degree of xanthation oi the shredded alkali cellulose from a highly refined pulp as would be obtained with. the shredded alkali cellulose from a less pure pulp. But the necessity of constant supervision and adjustment cose is-normally extruded through spinnerets or other orifices into acid setting baths, it is to be understood that the invention is not limited to the viscose process, but is applicable to any process'where cellulosic solutions are extruded .through spinnerets or other orifices into aqueous setting baths, either acid, alkaline, or neutral, where incrustations tend to form within the ex trusion orifices. In such cases, the invention is only subject to the limitations that the material be added in such a wayas to be present in either the spinning solution or spin bath at the time of spinning When polyethylene oxide has been employed to improve shredding,- in accordance with the invention, the polyethylene oxide will be present in the resulting viscose. Although, as hereinafter more particularly explained, the amount of polyethylene oxide required'for securing the contemplated improvement in suppressing or minimizing the formation of incrustations during spinning is slightly greater than the amount required for securing the contemplated improvement in shredding-and filtration, there is no objection to carrying out the shredding step in the presence of such amount of polyethylene oxide as is required in the spinning of the viscose. Indeed, the full advantages of our invention are best realized when polyethylene oxide is added to the alkali cellulose prior to the completion of shredding and in amount adequate for securin the contemplated improvement in spinning the viscose.
The most practical and economical manner of securing the desired presence of polyethylene oxide during the shredding of the alkali cellulose and during the spinning of the viscose is to incorporate polyethylene oxide in the wood pulp.
This may be advantageously effected by addingpolyethylene oxide to the pulp on the sheet-forming machine subsequent to sheet formation but prior to complete drying, by spraying the pulp sheet with an aqueous solution of polyethylene oxide or by means of a rotating roll partly immersed in such a solution. If desired, polyethshredding or to the alkali cellulose prior to the ylene oxide may be incorporated in the pulp prior to sheet formation, as, for example, by adding the agent to a suspension of pulp in water in a stock chest. In the latter case, the white water should be re-circulated in order to preventconsiderable loss of the agent when eliminating water in sheet formation. In any case. there is produced a chemically prepared wood pulp product having polyethylene oxide incorporated therein. The production of this product.
as a new article of manufacture, is one of the aspects of the invention. When the agent is so incorporated in the wood pulp, by the manufacturer thereof, the pulp comes to the rayon. manufacturer in a form calculated to secure the full advantages of the invention in the preparation and processing of the viscose into high grade rayon yarns.
All polyethylene oxides are soluble in the dilute sodium hydroxide concentrations normally present in viscose, e. g., 5 to 8%. The solubility of the polyethylene oxides in the sodium hydroxide concentrations present in steeping, e. g., about 18%, decreases as the degree of polymerization increases, and polyethylene oxides havingfreezing points about 34 C. or higher are relatively insoluble in 18% sodium hydroxide. Hence, the presence during steeping of a polyethylene oxide having a freezing point lower than 34 C. results in the solution of the agent in the sodium hydroxide steeping liquor, in amount varying with the agents solubilit therein. Since the steeping liquor'is repeatedly reused, an equilibrium will soon be reached, and the loss of agent in steeping and pressing the sheets is thereby conslderably minimized. and dependable results are attained by employing agents substantially insoluble in sodium hydroxide concentrations of around 18%. Moreover, polyethylene oxides having freezing points above 34 C. are more effective in bringing about the contemplated improvements in both the shredding and spinning steps than are the polyethylene oxides having lower freezing points, According- 1y, it is our preferred practice, especially when the agent is added prior to the completion of shredding, to employ in the practice of the invention polyethylene oxide having a freezing point of at least 34 C., and preferably around 46 to 51C.
The amount of polyethylene oxide used inthe practice of the invention is relatively small, ranging from 0.0l.to 0.5%, and preferably from 0.02 to 0.25%, by weight on the bone dry weight of the wood pulp used, when the agent is incorporated in or added to the pulp or to the. viscose. So far as the objectives of the invention are concerned. there is littleif any improvement by increasing the amount of polyethylene oxide above 0.5%, and
such higher amounts give rise 'to certain disadvantages. These disadvantages include the causing of excessive softness in the sheet resulting in mechanical difllculties in steeping, excessive ball formation in xanthation, difficulties in the dissolving operation due both to the excessive ball formation in the xanthating step and due to excessive foaming in the viscose solution. Also therewill be considerable difliculty in obtaining a completely de-aerated viscose which is absolutely necessary for satisfactory spinning. Higher concentrations of polyethylene oxide also unduly lower the surface tension of the viscose, thus changingthe coagulating conditions so that the viscose cannot be satisfactorily spun by standard methods, causing the filaments to break and the thread to stick to the godet wheels or thread guides.
The amount of polyethylene oxide required for securing the contemplated improvement in shredding and filtration is generally slightly less than the amount required for securing the contemplated improvement in suppressing or minimizing the formation of incrustations during spinning. Thus, the contemplated improvement in shredding and filtration will generally be However, more uniformbrought about by from 0.02 to 0.05% of the polyethylene oxide, and rarely would more than 0.1% be required. For suppressing or minimizing the formation of incrustations, the polyethylene oxide should be present in the viscose in amount of These percentage figures 0.1% or even higher. are based on the bone-dry, weight of the pulp used. When the polyethylene oxide is incorporated'in the spin bath, the amount present in the spin bath may advantageously be 0.001 to 0.1% by weight on the weight of the bath.
While it is our preferred practice to incorporate the polyethylene oxide in the wood pulp prod- I uct, which preferably is a highly refined pulp containing not more than about'0.15 of ether extractable material and is commonly marketed in sheet form, the presence of thee/gent during.
the processing steps of shredding, filtering and spinning may be secured in any other appropriate mannen- Moreover, the agentneed not be incorporated in every sheet of pulp, but may be incorporated in .only alternate sheets, or may be added to all or a portion of the alkali cellulose prior to shredding or prior to the completion of shredding. Finally, in those cases where the invention is not practiced in the shredding and fil tering steps, the polyethylene oxide may be incorporated in the viscose or the spin bath, and in such cases the suppressing and minimizing of the formation of incrustations will be attained where the viscose is made of other cellulosic raw mate'- rials as well as'wood pulp. However, we believe it will generally be found more advantageous to incorporate the polyethylene oxide in the initial wood pulp product, both as a matter of conven ience and economy in preparing and processing the viscose, and because a very uniform distribution of the agent throughout. the pulp is easily attained.
When the invention is practiced for-effecting the hereinbefore mentioned improvements in shredding and filtering, certain further economies are eflected in the subsequent steps of xanthating, dissolving and filtering.
there is usually a certain amount of undissolved fibers and gel-like material due to the incomplete 1 reaction of the cellulose with the carbon bisulfide during xanthatlon. Prior to spinning, the viscose solutions are filtered several times to remove these gels and undissolved fibers. In the event that the viscose solutions contain excessive amounts of undissolved and partially dissolved fibers, filtration is an expensive operation. In
' such cases the filters become rapidly clogged and the filter media must'be changed frequently in order that the viscose will pass through in a reasonable time. Frequent changing of the filter media is expensive not only as regards consumption of filter cloth but also in view of the very considerable amount of labor involved and also since a certain amount of viscose is lost every time the filter is opened up. Furthermore, when the viscose solutions contain very large proper tions of gel-like material. filtration is usually not altogether satisfactory in that some of the smaller gel-like particles tend to pass through.
the pores of the cloth with adverse affect upon the spinning operation. It has heretofore been the practice in the viscose industry, when processing pulps which tend to yield viscose solutions high in undissolved material and having poor filtration properties, to minimize such diillculties In viscose solutions reacts much more completely with carbon bisulfide and yields a viscose solution very free from undissolved and partially dissolved cellulose particles and having good filtration properties, This satisfactory viscose solutions can be obtained using amounts of carbon bisulflde very substantially less than the amounts normally required.
We claim:
1. The method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(CiH4Q) n-iCHZCI'hB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms.
2. The method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of result can be accomplished not only without the. use of excess carbon bisulflde, but in many cases shredding the alkali cellulose a polymerized compound having the formula A(C2H40) 11-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms,
said compound having a freezing point of at least 3. The method of improving a processing step ,in the production of regenerated cellulosic products from, chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(CzH4O) n-1CH2CHzB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C.
4. The method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of shredding the alkali cellulose a polymerized compound having the formula A(C2H4O') 11-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, the amount of the compound present being from 0.01 to 0.5% by. weight on the bone dry weight of the pulp.
5. The method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp which comprises adding prior to the completion of pound having the formula A(C:H4O) 11-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 0., the amount of the compound present being to the completion of shredding the alkali cellulose a polymerized compound having the formula A(C2H40)n-1CII2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 0., the amount of the compound present being from 0.01 to 0.5% by weight on the bone dry weight of the pulp.
'7. The method of improving a processing step in the production of regenerated cellulosic products from chemically prepared wood pulp containing not more than about 0.15% ether extractable material which comprises adding prior to the completion of shredding the alkali cellulose, a polymerized compound having the formula A(C2H40)n-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C'., the amount of the compound present being from 0.01 to 0.5% by weight on the bone dry weight of the pulp.
8. The method of improving chemically prepared wood pulp which comprises incorporating in the wood pulp a polymerized compound having the formula A(C2H40)nlCH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms.
9. The method of improving the shredding and filtering steps in the manufacture of products by the viscose process from chemically prepared wood pulp which comprises carrying out said steps in the presence of a polymerized compound having the formula A(C2l-I40) n-1CH2CI-IzB, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 C. V
10. The methodof improving the shredding, filtering and spinning steps in the manufacture of products by the viscose process from chemically prepared wood pulp which comprises carrying out said steps in the presence of a polymerized 5 compound having the formula where n is an integer greater than 1 and where A and B are radicals selected from the group shredding the alkali cellulose a polymerized compresent during each of said steps being from 0.01
to 0.5% by weight onthe bone dry weight of the pulp used for preparing the viscose.
11. As a. new article of manufacture, a wood pulp product having incorporated therein from 0.01 to 0.5 of a polymerized compound having the formula A(C2H40)il-1CH2CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms based on the. bone dry weight of the pulp.
12. As a new article of manufacture, a chemi-i cally'prepared wood pulp product containing not more than about 0.15% of natural ether extractable material and having incorporated therein from 0.01 to 0.5% of a polymerized compound having the formula A(C2H40)n-1CH2CH2B. where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R repatoms basedonthe bone dry weight of the pulp.
13. As a new article of manufacture, a wood pulp product having incorporated therein a relatively small amountof a polymerized compound having the f o r m 111 a A(C:H4O) n-ICHBCHiB, where n is an integergreater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to '7 carbon atoms, said compound having a. freezing point of at least 34 'C.
14. As a new article of manufacture, a wood pulp product having incorporated therein a relatively small amount of a polymerized compound having the f o r m u 1 a A(CIH4o)n-1CH2CH2B.
' resenting an alkyl group having up to '7 carbon greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point of at least 34 C., the amount of the incorporated compoundbeing from 0.01 to 0.5% by weight on the bone dry weight of the pulp.
16. As a new article of manufacture, a chemically prepared wood pulp product containing not more than about 0.15% of natural ether extractable material and having incorporated therein a polymerized compound having the formula -A(C2H4O)n-1CH:CH2B, where n is an integer greater than 1 and where A and B are radicals selected from the group consisting of OH, halogen, OR and SR, R representing an alkyl group having up to 7 carbon atoms, said compound having a freezing point around 46-51 C., the amount of, the incorporated compound being from 0.01 to 0.5% by weight on the bone dry weight of the p p- PAUL HENRY SCI-ILOSSER.
KENNETH RUSSELL GRAY.
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US462580A US2393817A (en) | 1942-10-19 | 1942-10-19 | Production of cellulosic products |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
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US2481692A (en) * | 1944-04-12 | 1949-09-13 | Rayonier Inc | Cotton treated with a cation active amine |
US2664360A (en) * | 1951-08-20 | 1953-12-29 | Int Paper Canada | Manufacture of cellulose |
US2692877A (en) * | 1951-05-11 | 1954-10-26 | Rayonier Inc | Acetylation of wood pulp |
US2710861A (en) * | 1951-08-20 | 1955-06-14 | Int Paper Canada | Treatment of cellulose with the reaction product of primary aliphatic amines and ethylene oxide |
US2775528A (en) * | 1950-04-08 | 1956-12-25 | Int Paper Canada | Manufacture of cellulose |
US2790795A (en) * | 1952-11-12 | 1957-04-30 | Rayonier Inc | Manufacture of cellulose acetate |
US2792628A (en) * | 1954-01-29 | 1957-05-21 | Neumayer Wilhelm | Prosthetic tooth simulating a natural tooth having a filling and method of making the same |
US2810658A (en) * | 1954-08-16 | 1957-10-22 | Du Pont | Process for spinning modified viscose solution |
US2814569A (en) * | 1952-05-24 | 1957-11-26 | Rayonier Inc | High-alpha cellulose pulp |
US2952508A (en) * | 1953-09-16 | 1960-09-13 | Rayonier Inc | Viscose process and products produced thereby |
US2962341A (en) * | 1956-05-14 | 1960-11-29 | Du Pont | Viscose modification |
US3151194A (en) * | 1961-09-01 | 1964-09-29 | American Enka Corp | Process for the manufacture of shaped bodies from viscose, and the products thus obtained |
US3182107A (en) * | 1956-12-18 | 1965-05-04 | Fmc Corp | Method of producing all-skin viscose rayon |
US3377179A (en) * | 1965-06-12 | 1968-04-09 | American Enka Corp | Process for producing improved rayon threads from viscose and the rayon threads produced thereby |
JP2009540144A (en) * | 2006-06-14 | 2009-11-19 | サッピ・マニュファクチャリング・(プロプライエタリー)・リミテッド | Enhanced pulp reactivity |
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1942
- 1942-10-19 US US462580A patent/US2393817A/en not_active Expired - Lifetime
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2481692A (en) * | 1944-04-12 | 1949-09-13 | Rayonier Inc | Cotton treated with a cation active amine |
US2775528A (en) * | 1950-04-08 | 1956-12-25 | Int Paper Canada | Manufacture of cellulose |
US2692877A (en) * | 1951-05-11 | 1954-10-26 | Rayonier Inc | Acetylation of wood pulp |
US2664360A (en) * | 1951-08-20 | 1953-12-29 | Int Paper Canada | Manufacture of cellulose |
US2710861A (en) * | 1951-08-20 | 1955-06-14 | Int Paper Canada | Treatment of cellulose with the reaction product of primary aliphatic amines and ethylene oxide |
US2814569A (en) * | 1952-05-24 | 1957-11-26 | Rayonier Inc | High-alpha cellulose pulp |
US2790795A (en) * | 1952-11-12 | 1957-04-30 | Rayonier Inc | Manufacture of cellulose acetate |
US2952508A (en) * | 1953-09-16 | 1960-09-13 | Rayonier Inc | Viscose process and products produced thereby |
US2792628A (en) * | 1954-01-29 | 1957-05-21 | Neumayer Wilhelm | Prosthetic tooth simulating a natural tooth having a filling and method of making the same |
US2810658A (en) * | 1954-08-16 | 1957-10-22 | Du Pont | Process for spinning modified viscose solution |
US2962341A (en) * | 1956-05-14 | 1960-11-29 | Du Pont | Viscose modification |
US3182107A (en) * | 1956-12-18 | 1965-05-04 | Fmc Corp | Method of producing all-skin viscose rayon |
US3151194A (en) * | 1961-09-01 | 1964-09-29 | American Enka Corp | Process for the manufacture of shaped bodies from viscose, and the products thus obtained |
US3377179A (en) * | 1965-06-12 | 1968-04-09 | American Enka Corp | Process for producing improved rayon threads from viscose and the rayon threads produced thereby |
JP2009540144A (en) * | 2006-06-14 | 2009-11-19 | サッピ・マニュファクチャリング・(プロプライエタリー)・リミテッド | Enhanced pulp reactivity |
US20090321025A1 (en) * | 2006-06-14 | 2009-12-31 | Sappi Manufacturing (Pty) Ltd. | Pulp reactivity enhancement |
EP2047030B2 (en) † | 2006-06-14 | 2014-04-09 | Sappi Manufacturing (PTY) Ltd | Pulp reactivity enhancement |
CN104292342A (en) * | 2006-06-14 | 2015-01-21 | 塞皮制造(Pty)有限公司 | Method for preparing alkali cellulose |
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