[go: up one dir, main page]

US2325759A - Ferrous alloy thermocouple element - Google Patents

Ferrous alloy thermocouple element Download PDF

Info

Publication number
US2325759A
US2325759A US311258A US31125839A US2325759A US 2325759 A US2325759 A US 2325759A US 311258 A US311258 A US 311258A US 31125839 A US31125839 A US 31125839A US 2325759 A US2325759 A US 2325759A
Authority
US
United States
Prior art keywords
voltage
column
characteristic
copper
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US311258A
Inventor
Donald I Finch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leeds and Northrup Co
Original Assignee
Leeds and Northrup Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leeds and Northrup Co filed Critical Leeds and Northrup Co
Priority to US311258A priority Critical patent/US2325759A/en
Application granted granted Critical
Publication of US2325759A publication Critical patent/US2325759A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/80Constructional details
    • H10N10/85Thermoelectric active materials
    • H10N10/851Thermoelectric active materials comprising inorganic compositions
    • H10N10/854Thermoelectric active materials comprising inorganic compositions comprising only metals

Definitions

  • thermojunctions for general uses, including more particularly measurement, i'ivhich term addition coinprehends indication, recording and controlling) oi temneratures Within the range from to 900 C., 'more or less.
  • thermocouples one of whose elements consisted of a copper-nickel alloy such as constantan, approximately 55% copper and 45% nickel, and the other or associated element consisted'ofan iron or ferrous alloy, more particularly mild or lowwcarbon steel, commonly charh acterized by a carbon content oi less than .15%
  • thermocouples gener-El ally are subjected to rough usage also to contamination by ambient gases, they eventually fail, either mechanically because of such usage, or electrically because of contamination which arrests their voltage-temperature characteristics; in consequence of either type of failure the thermocouples must be replaced after a period of useful life short as compared with the life of their associated measuring instruments. Beine' so subject to relatively frequent replacements, it is desirable the thermocouples be relatively inexpensive and that their elements oonsist of materials readily available and of definite reproducible compositions to ensure aiways predetermined definite voltage temperature characteristic.
  • thermocouple At the time of early adoption of aforesaid characteristic, the eects of the respective aforesaid alloying elements upon the voltage-temperature characteristic and its deviations were not appreciated, and the iron utilized for the one element of a thermocouple was an indefinite alloy of such iron, lowcarbon. steel, as then currently and regularly produced by steel manufacturers as a commodity to be fabricated for purposes respecting which the compositions or variations thereof as between differentu batches or ,melts were of no importance, though of great importance respecting thermocouple uses.
  • the variations in compositions ci the so available irons or low-carbon steels not affect their utility for mechanical purposes, hut vere of serious effects from the viewpoint ci hherrnocouple uses.
  • alloying elements aforesaid l have found greatly aiect the voltage-temperature characteristics; for example, I have found that copper if present in amounts represented by percentages greater than 0.10, has great eiect upon the voltage-temperature characteristic, and cannot be removed or eliminated in the metallurgical processes of manufacture of low-carbon steels for general uses.
  • thermocouples employing the unmodified low-carbon steels procurable on the market; this has made it increasingly difficult to obtain low-carbon steels for matching, withv satisfactory or necessary accuracy, those upon which were predicated the aforementioned voltage-temperature characteristic long ago adopted and still widely used.
  • thermocouple incuding iron and low-carbon steel alloys, which, when comprised in a thermocouple with another element of known composition or thermoelectric behavior, will, as a couple, have a predetermined voltage-temperature characteristic which may -be one newly selected or desired, or which, and importantly, will match with all needful accuracy any voltage-temperature characteristic orn thermoelectric behavior, heretofore or hereafter known or used, of any thermocouple having one element either of a ferrous a1- loy or of any other material having generally like thermoelectric behavior.
  • an object of my invention to provide, for the purposes aforesaid and herein described, an inexpensive commercially -available iron" or low-carbon steel alloy of such new or different composition, predicated upon modification of composition of a commercially available so-called pure iron or a low-carbon steel, which asso modified and when associated with an element of either pure platinum, or of constantan or the like of known composition or of known thermo-electric characteristics, will 4have any predetermined voltage-temperature characteristic, new or old.
  • a further object of my invention is to somodify the compositions of ferrous alloys, including those of substantially or so-called pure irons including commercial irons in general and lowcarbon steels, as to procure desired new or old thermocouple voltage-temperature characteristics; and, more particularly, to eiect the modifioations of the compositions by adding one or more elements or materials having the eect of" changing to desired extents the voltage-temperature relations of said characteristics, and/or deviations of said characteristics from any chosen reference standard.
  • My invention resides in ferrous or iron a1- loys, utilizable as elements of a thermocouplain the method of producing them, and in other aspects, as hereinafter described and claimed.
  • Fig. 1 is a graph including the voltage-temperature characteristic of a ferrous alloy comprehended in my invention and Fig. 2 is a graph illustrative of the iniiuence upon the voltage, at a chosen temperature, of additions of various percentages of various metals and non-metals to a ferrous alloy of known composition.
  • Figs. 3 and 3A are tables referred to in explanation ,of the invention.
  • C is a characteristic curve whose ordinates are millivolts and whose abscissae are temperatures in degrees centigrade, of a thermocouple whose elements consist of pure platinum, as a usual reference element, and an iron, lowcarbon steel (having the composition shown in column 3 of Fig. 3 significantly different as hereinafter explained from the compositions of Table A) which low-carbon steel alloy is typical of the low-carbon steel alloys comprehended in my invention, particularly when to be used with or against” some other base metal, such as a constantan of known thermoelectric behavior, such as of composition as shown by Table B.
  • alloying metals and non-metals of Table A and their percentages, by Weight, there indicated represent the composition of ferrous alloys obtainable from a steel manufacturer in lots of as much as 40 tons each, and consisting of the steel companys typical composition in regular production for other uses, but to be modified in accordance with my invention as herein explained.
  • composition shown by column 3, Fig. 3, is that of a low-carbon steel actually obtained from a steel manufacturer upon my specifications shown in column 2, Fig. 3, whose percentages, of the various elements indicated, I was able to specify, in the light of Fig. 2, and in the light of the compositions, of low-carbon steel alloys previously obtained from said manufacturer, shown in columns 1 and 2, Table A; the composition,
  • line L or any other of constant slope, is utilizable as a reference line from which to measure parallel with the axes of ordinates and abscissae, respectively, deviations of the characteristic curve C or others herein re- 3 essential for modifying deviations, is insuiiicient to procure the average voltage necessary for the desired characteristic, and there are then resorted to, in lieu of manganese, signicant changes in the-percentages of nickel and copper, by way of decreasing their respective percentages relatively to the percentages -of nickelo and copper in column 2, Table A, thereby raising to desired magnitude the average voltage, because of so decreasing the voltage-depressing effects of both nickel and copper, Fig. 2, while still obtaining via manganese the necessary modification of deviations.
  • the voltage-temperature characteristic of the couple whose iron and constantan elements have the compositions of column 3, Fig. 3 and Table B respectively, is the one defined by column 3 ferred to in millivolts and temperatures. It will be seen in this example, which is not limitative of my invention, that the deviations of' the characteristic C from the straight reference line L are to the left and above, or positive, up to the point minable from or in accord with what I have found to be the effects upon the voltages of the thermocouples produced by the various percentages, by weight, Fig. 2, of the non-ferrous materials chromium, manganese, sulphur, carbon,
  • thermocouples in use some 27 years ago. Only the voltage-temperature characteristic, column 1, Fig. 3A, of those thermocouples in early use has remained known from the similarly long known and used charts or record sheets of temperature recorders in combination with which they were used. Those charts or record sheets then and now used are comprised of lines or markings spaced unequally transversely of the chart or sheet, in dependence upon and in accord with the nonuniform relationship of the temperatures and millivolts appearing in aforesaid column 1 of Fig. 3A.
  • thermocouples whose characteristic was that defined by column 1, Fig. 3A comprised lowcarbon steel, as one element, notonly the composition of which was unknown, column 1, Fig. 3, but also its thermoelectric behavior against any reference material, pure platinum or otherwise, was unknown; and the other element was a constantan of unknown composition and of unknown thermoelectric behavior with respect to any reference material, such as pure platinum or otherwise.
  • the range of temperatures of Fig. 1 is from 0 to about 900 C., which, or suitable or chosen portions of that range, is the range for which my suited.
  • nickel, copper, tin, silicon and phosphorus added singly or in groups in suitable amounts to any ferrous alloy of known composition, including so-called pure and electrolytic irons and lowcarbon steels herein generically contemplated and specically described.
  • Molybdenum it is believed, will act generally similarly to chromium in effecting increase of voltage; and that aluminum will act, generally as in the case of nickel, phosphorus, copper, tin or silicon, to decrease the voltage of the couple.
  • tin, sulphur and phosphorus are desirable to limit the amounts of tin, sulphur and phosphorus to magnitudes below 0.01, 0.04 and 0.02 percent, respectively, because tin and sulphur individually render the alloy brittle when at the higher temperatures within the range herein contemplated; and phosphorus renders the alloy brittle at the lower temperatures of the range.
  • Such brittleness has the undesirable mechanical effect to render the alloy subject to fracture in use.
  • any one or more of tin, sulphur and phosphorus may be utilized as materials for modifying voltage-temperature characteristics, where brittleness is of no import or to be ignored.
  • Fig. 2 Some of the materials contemplated by Fig. 2 have the property of affecting the temperature deviations or departures Iof the characteristic curve, such as generically exemplified by Fig. 1, from a reference straight line such as L; for example, while decreasing as aforesaid the average voltage (voltage change per degree centigrade) of the couple, tin at the same time increases the departures or deviations in n'iillivolts or temperatures of the characteristic curve of a thermocouple from the average straight line such as generically represented by the line L, Fig. 1.
  • Sulphur in amounts as high as 0.05%, has substantially no effect on the voltage-temperature characteristic of a couple so far as regards deviations or departures thereof in millivolts or temperatures from a straight line such as exemplified by L, Fig. 1.
  • Phosphorus has substantially no effect on the average voltage-temperature relationship of the couple, but hasa minor or negligible effect on the deviations in temperatures or millivolts from the average straight line suchl as aforesaid line L.
  • the materials or elements I Vprefer to employ for modifying or controlling voltage-temperature characteristics or relationships are manganese, copper, and carbon of which, as aforesaid, manganese in increasing amounts increases the average Voltage-temperature ratio or relationship; furthermore, it increases the negative deviations in millivolts or temperatures from an average straight line, such as L, at the lower temperatures of the range, increases positive deviations at intermediate temperatures, and again increases negative deviations at the higher temperatures.
  • Copper on the other hand, in increasing amounts decreases the average voltage-temperature ratio or characteristic, and, in increasing amounts. increases the negative deviations from a straight line of reference at lower temperatures and increases positive deviations at the higher temperatures.
  • Carbon having as aforesaid, substantially no effect on the average voltage-temperature relationship, has no effect on deviations of a voltage-temperature characteristic from a straight line at temperatures below 700 C.; at temperatures above '700 C., it has an increasingly greater effect in causing negative deviations which increase with temperature and with the amount of carbon present.
  • manganese is most effective, and less effective, in the order named, are tin, copper and phosphorus. And in any case, where/the deviation is of intolerable magnitude, it may be corrected by recourse to one or more of manganese, tin, copper or phosphorus, and if such modification have an adverse effect on the average voltage of the characteristic, then, in that event, the average voltage may be broughtto desired magnitude by modification by way of chromium or nickel, or both, in accordance with Fig. 2, chromium' having the effect of increasing said average voltage and the latter having the effect of decreasing said average voltage, and neither of them having significant effect upon deviations.
  • Silicon while effective in the same sense as copper, both as to voltage-temperature relations and deviations, has a much greater effect than would a like amount or percentage of copper, and, further, is effective in a percentage range where copper it not.
  • thermocouple By controlling or modifying the amounts oi' one or more of carbon, manganese and copper, a ferrous alloy, such particularly as a low-carbon steel, and without modifying the percentages of all other non-ferrous components, to be utilized as one element of a thermocouple, it is possible. in accordance with my invention, within satisfactory limits, to procure practically any desired voltage-temperature characteristic. For example, and as above indicated, to match the voltage-temperature characteristic, of iron-constantan couples, adopted as a standard some 27 years ago, there is employed, in accordance with my invention, in combination with the readily available constantan oi the known composition of Table B above, a low-carbon steel alloy of the modified composition oi columns 2 and 3, Fig. 3; and the resultant voltage-temperature relationship is that defined by column 3, Fig. 3A.
  • thermo-electric -power of a thermocouple one element of which is pure platinum and the other of which is electrolytic iron, prohibitively expensive, having as components, other than iron, the
  • the Voltage-temperature characteristic of this thermocouple is substantially a straight line, within the range from to at least 500 C., defined as one drawn through end points of 100 to 500 C., for which temperatures, respectively, the corresponding millivolts are 5.326 and 27.355.
  • This substantially straight characteristic departs, in temperatures, on the average, from a perfectly straight characteristic column 9, Fig. 3A to .an extent not exceeding 1A of one percent.
  • thermocouple having such substantially straight line characteristic measuring instruments, more particularly recording and controlling instruments, whose scale or chart calibrations are uniform or of equally spaced markings, so obviating the need for preparing or using uniquely or specially calibrated scales of deflecting 'instruments or charts or record sheets of recorders or controllers in correction for the curvature or deviations of normally encountered voltage-temperature characteristic curves.
  • thermoelectric behavior or voltage-temperature characteristic of any of the ferrous alloys comprehended by my invention when used with any other material or metal, such for example as pure platinum or the like, as a reference element, there becomes known the thermoelectric behavior or voltage-temperature characteristic of va thermocouple comprising the same fer-. rous alloy and any metal or material. other than pure platinum or the like, such as constantan or the like, if there be known its. thermoelectricy behavior or voltage-temperature characteristic with respect to the same pure like reference material.
  • thermocouple element consisting of a ferrous alloy having a composition comprising, among its non-ferrous components, of manganese, nickel and copper in substantially the percentages by weight of .22 to .24, .04 to .05 and .115 to .125, respectively.
  • thermocouple element consisting of .a
  • ferrous alloy having not 1ess than about 99 percent by weightdqf iron, a copper component in excess of 0.10 percent by weight. and, oil-setting at least a substantial portion of the eect of isaid copper component not exceeding about one percent; of one or more of the group of elements chromium, sulphur and manganese.
  • thermocouple element consisting of a ferrous alloy having substantially the composition by weight, respecting its non-ferrous compcnents, of
  • thermocouplo comprising an element consisting of a ferrous alloy having the composition, respecting lits non-ferrous components, of
  • thermocouple one of. whose elements comprises Adams constantan and the other of those elements consists of a ferrous alloy the percentage composition by weight of whose nonferrous components is substantially Carbon .059 Manganese .25 Phosphorus .015 Sulphur .035 Nickel .050 Chromium .007 Copper .129
  • thermocouple elementv consisting Lof a ferrous alloy having substantially the composition respecting its non-ferrous components of Carbon .013 Manganese .088 Phosphorus .007 Sulphur .027 silicon iess thannoa Nickel .021 Chromium less than .01 Copper .069

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)

Description

ma@ 3, 1943. D. u. FlNcH 2,325,759
' EEERous ALLOY THEEMocoUPLE ELEMENT Filed Deo. 28. 193s s sheets-Sheet 1 Ewig; EL
.300 Degree 6 Cef? #yf/fad@ 1 NV EN TOR.
E@ @mi ATTORNEY.
Aug. 3, 1943. D. FlNcH 2,325,759
nFERRoUs ALLOY THERMOCOUPLE ELEMENT Filed Dec. 28, 1939 s sheets-sheet 2 ATTORNEY.
@RPQ
Aug. 3. R943. l. FlNc-a FERROUS ALLOY THERMOCQUPLE ELEMENT Filed Deo. 28, 1939 3 Sheets-Sheet 3 l .0000. 000.0. l l 000. 00.00. 00.0.0. 00.00. 000.0. 000.0 00.... .0 000.0 000 0.5.0..v .00.0. 00.00. 000. 0. 00.0.0 0 000.00 000.00 a. 000 00.0 00 .0 000.0 00.0 000.00 00.00 00.00 m 00... l ...00.0 000.... 0.0. 000.0 00.0.00 000.00 00.00 a 000 000.00 000.0 000.0 0.....0 00.... 0 0.0.00 000.00 000....0 m 000 000.0 .00.00 0.00.0 00 ....0 000.0 000.0 000. .0 000.0 A 000 0.0.0.0. 000.0 0.0.0 00.0.0 000.0 000.0. 000.0. 0000. A 000 000.0. 000.0 000.0 000.0 000.0 0....0. 000.0. 00.... 0. 000 000.0 000.. 000.. 000.. 000. 000.0 000.0 000.0 00. 0 .0 0 0 0 m 0 .0c .0.0.0.0 m ...0... 0.000. ...E 0.02.50 .002.500 ...02.49. 23.2500 200 .00 2.0.00 050.500... moi 00.00 00.00 0....00 00.00 00.00 00.00 00 00.00 00 u m .o v ...0 ...0 000. 000. 00 0 000. ww A.. 00.. 00.. 00.. 0... 0... J 00 00o. m. 000V w w u 0.00. .0.v .QV mm .0 0.0. 00.0. m .00. M w 000. 0.00. 00 0 .P 00. .a m .0. 000. 0000. u. 00 0. QV u.. mw 000V. 000VV mm .0 0.0. 0.o. o 000.v .000. www 000. 000. 000. 0.0. 00. m0 0 000 0000. w 00. ...00. m 0.0. 0.0. 00V m n. 0.0. 0.o. N 0 0. 000. 00. 00. 00. 0.0 00. ...0 .0.. 000. 000. 0.0. 000.4 00. 00. 0.0. 00. 0 0 0 L.. 0 0 0 0 0 0... ...00.000 ...00.00. 0 .E 00 00....; 90.000.000
DONALD LFINCH INVENTOR.
ATTORNEY.
tented ug.. 3, i943 PATENT 2,325,759 cannons amor 'rnaaiviooomens 'ionaid i. Finch, Pheiphia, lita., assigner to Leeds c Northrop Company, Phieiphimiia., a corporation oi Pennsylvma iliainas.l
lviy inventi 1.etes to ferrous alloys as elements of thermeeoupes er thermojunctions for general uses, including more particularly measurement, i'ivhich term addition coinprehends indication, recording and controlling) oi temneratures Within the range from to 900 C., 'more or less.
.For many years, it has been the practice, particularly for measurement of temperatures significant in industrial processes, to utilizebase metal thermocouples one of whose elements consisted of a copper-nickel alloy such as constantan, approximately 55% copper and 45% nickel, and the other or associated element consisted'ofan iron or ferrous alloy, more particularly mild or lowwcarbon steel, commonly charh acterized by a carbon content oi less than .15%
by Weight. Because such thermocouples gener-El ally are subjected to rough usage also to contamination by ambient gases, they eventually fail, either mechanically because of such usage, or electrically because of contamination which arrests their voltage-temperature characteristics; in consequence of either type of failure the thermocouples must be replaced after a period of useful life short as compared with the life of their associated measuring instruments. Beine' so subject to relatively frequent replacements, it is desirable the thermocouples be relatively inexpensive and that their elements oonsist of materials readily available and of definite reproducible compositions to ensure aiways predetermined definite voltage temperature characteristic. It is and has been usual practice to calibrate the associated measuring in struments in terms of temperature, which imposes the requirement the voltage-'temperature characteristics of the thermocouples made from successive batches or lots of element materials shall substantially identical to avoid need for inherently expensive or economically inadvisable recalibration of the measuring instrumium, the amounts or percentages by weight of those present then and ever since being unknown; and, more particularly, there were then and now are unknown the amounts of that one or more of the aforementioned alloying materials which, as hereinafter shown, is or are of material inuence on the voltage-temperature characteristic and/or deviations thereof from a straight or other line of reference of slope comparable with the average slope of the voltagetemperature characteristic. At the time of early adoption of aforesaid characteristic, the eects of the respective aforesaid alloying elements upon the voltage-temperature characteristic and its deviations were not appreciated, and the iron utilized for the one element of a thermocouple Was an indefinite alloy of such iron, lowcarbon. steel, as then currently and regularly produced by steel manufacturers as a commodity to be fabricated for purposes respecting which the compositions or variations thereof as between differentu batches or ,melts were of no importance, though of great importance respecting thermocouple uses. In brief, the variations in compositions ci the so available irons or low-carbon steels not affect their utility for mechanical purposes, hut vere of serious effects from the viewpoint ci hherrnocouple uses. Throughout the period c equent to aforesaid adoption 1: lar rodage-temperature character as been common with manufacturers o i le relatively large ing new steel; and within said period the use o auch steels for mechanical purposes has become more and more common with the result that the number and amounts of one or more of the alloying elements above pointed to, and coming in via the scrap steel or otherwise, has increased even in the case of 10W-carbon steels or socalled irons here of import. And, in any event,
ments with which were associated the couples to be replaced, and, in the case of recorders, to avoid need for printing new chart papers or record sheets therefor.
The present voltage-temperature curve or characteristic of one ofv the iron-constanten thermocouples largely utilized in practice was adopted nearly thirty years ago, at which time the available so-called iron was a low-carbon steel whose components, in addition to the element iron, comprised many of such common a1- loying elements as copper, nickel, carbon, manganese, phosphorus. sulphur, silicon, and chro- Whether or not their compositions were now known, the irons or low carbon steels, upon` which were predicated aforesaid thermoelectric characteristic adopted many years ago, are not now generally or at all manufactured or available; in short, it is now necessary to look to irons or steels of new compositions which, at least in most cases, are unsuitable for thermocouples unless materially modified.
Certain of the alloying elements aforesaid l have found greatly aiect the voltage-temperature characteristics; for example, I have found that copper if present in amounts represented by percentages greater than 0.10, has great eiect upon the voltage-temperature characteristic, and cannot be removed or eliminated in the metallurgical processes of manufacture of low-carbon steels for general uses.
In consequence of the variations of compositions of the "iron or low-carbon steels available from steel manufacturers, unmodified in respect to any particular non-ferrous component or components and so being practically intolerable for thermocouple uses, there has been a gradual and persistent change in the voltagetemperature characteristics of thermocouples employing the unmodified low-carbon steels procurable on the market; this has made it increasingly difficult to obtain low-carbon steels for matching, withv satisfactory or necessary accuracy, those upon which were predicated the aforementioned voltage-temperature characteristic long ago adopted and still widely used.
It is an object of my invention to provide ferrous alloys, incuding iron and low-carbon steel alloys, which, when comprised in a thermocouple with another element of known composition or thermoelectric behavior, will, as a couple, have a predetermined voltage-temperature characteristic which may -be one newly selected or desired, or which, and importantly, will match with all needful accuracy any voltage-temperature characteristic orn thermoelectric behavior, heretofore or hereafter known or used, of any thermocouple having one element either of a ferrous a1- loy or of any other material having generally like thermoelectric behavior.
More particularly, it is an object of my invention to provide, for the purposes aforesaid and herein described, an inexpensive commercially -available iron" or low-carbon steel alloy of such new or different composition, predicated upon modification of composition of a commercially available so-called pure iron or a low-carbon steel, which asso modified and when associated with an element of either pure platinum, or of constantan or the like of known composition or of known thermo-electric characteristics, will 4have any predetermined voltage-temperature characteristic, new or old.
A further object of my invention is to somodify the compositions of ferrous alloys, including those of substantially or so-called pure irons including commercial irons in general and lowcarbon steels, as to procure desired new or old thermocouple voltage-temperature characteristics; and, more particularly, to eiect the modifioations of the compositions by adding one or more elements or materials having the eect of" changing to desired extents the voltage-temperature relations of said characteristics, and/or deviations of said characteristics from any chosen reference standard.
My invention resides in ferrous or iron a1- loys, utilizable as elements of a thermocouplain the method of producing them, and in other aspects, as hereinafter described and claimed.
In assistance to an understanding of my invention, reference is had to the accompanying drawings, in which:
Fig. 1 is a graph including the voltage-temperature characteristic of a ferrous alloy comprehended in my invention and Fig. 2 is a graph illustrative of the iniiuence upon the voltage, at a chosen temperature, of additions of various percentages of various metals and non-metals to a ferrous alloy of known composition.
Figs. 3 and 3A are tables referred to in explanation ,of the invention.
In Fig. 1, C is a characteristic curve whose ordinates are millivolts and whose abscissae are temperatures in degrees centigrade, of a thermocouple whose elements consist of pure platinum, as a usual reference element, and an iron, lowcarbon steel (having the composition shown in column 3 of Fig. 3 significantly different as hereinafter explained from the compositions of Table A) which low-carbon steel alloy is typical of the low-carbon steel alloys comprehended in my invention, particularly when to be used with or against" some other base metal, such as a constantan of known thermoelectric behavior, such as of composition as shown by Table B.
(The slope of the straight line drawn through 0 and 500 C., referred to in column I of Fig. 3A, of the Desired or ancient characteristic, is 0.05478 millivolt per degree C.)
Column 1 av- Column 2 avetage voltage orage voltage too high too low Per een! l Per cent l Carbon 04 .054 Manganese .27 .35 Phosphoru .015 013 ulphur 017 040 Silicon Less than .005 Less than .005 Nickel .046 H6 Chromium 006 004 opper 092 .213 in Nil Nil l Percentages by weight.
TABLE B.Constantan Per .cent Copper 56.1 Nickel 42.3 Manganese 1.4 Iron .2 Siliconless than .01 Magnesium-less than .O2 Carbon-less than .02
l Percentages by Weight.
The alloying metals and non-metals of Table A and their percentages, by Weight, there indicated, represent the composition of ferrous alloys obtainable from a steel manufacturer in lots of as much as 40 tons each, and consisting of the steel companys typical composition in regular production for other uses, but to be modified in accordance with my invention as herein explained.
The composition shown by column 3, Fig. 3, is that of a low-carbon steel actually obtained from a steel manufacturer upon my specifications shown in column 2, Fig. 3, whose percentages, of the various elements indicated, I was able to specify, in the light of Fig. 2, and in the light of the compositions, of low-carbon steel alloys previously obtained from said manufacturer, shown in columns 1 and 2, Table A; the composition,
umn 2, or both, Table A, I was able, in accordance with my invention, more particularly in accord with Fig. 2 and the within stated facts regarding effects of alloying elements on deviations, to arrive at the final specification, column 2, Fig. 3, which, upon execution by the steel manufacturer, yielded the composition of column 3, Fig. 3, upon which is predicated the Actual characteristicdened by column 3, Fig. 3A.
In column 2, Fig. 3, the significant changes were in the percentages of manganese, nickel and copper. Though manganese has the effect of increasing the average voltage of the voltage-temperature characteristic, nevertheless the amount of manganese specied was less than the percentages of the same elements indicated in columns 2 and' 3, Table A, because of need suitably to aect the deviations of the characteristic from one of known slope, for example one of constant slope, such as line L, Fig. 1, it being understood that manganese is most potentI in causing or effecting corrections for or changesin deviations. In this instance, though manganese has also the property of increasing the average voltage of the thermocouple, its effect within the range of percentages indicated in column 2, Fig.
Vdivided by the number of degrees of temperature; on the other hand the slope of curve C and of other voltage-temperature characteristics herein referred to varies because the ratio of millivolts to temperature is different at different temperatures.. Hence line L, or any other of constant slope, is utilizable as a reference line from which to measure parallel with the axes of ordinates and abscissae, respectively, deviations of the characteristic curve C or others herein re- 3 essential for modifying deviations, is insuiiicient to procure the average voltage necessary for the desired characteristic, and there are then resorted to, in lieu of manganese, signicant changes in the-percentages of nickel and copper, by way of decreasing their respective percentages relatively to the percentages -of nickelo and copper in column 2, Table A, thereby raising to desired magnitude the average voltage, because of so decreasing the voltage-depressing effects of both nickel and copper, Fig. 2, while still obtaining via manganese the necessary modification of deviations.
The voltage-temperature characteristic of the couple, whose iron and constantan elements have the compositions of column 3, Fig. 3 and Table B respectively, is the one defined by column 3 ferred to in millivolts and temperatures. It will be seen in this example, which is not limitative of my invention, that the deviations of' the characteristic C from the straight reference line L are to the left and above, or positive, up to the point minable from or in accord with what I have found to be the effects upon the voltages of the thermocouples produced by the various percentages, by weight, Fig. 2, of the non-ferrous materials chromium, manganese, sulphur, carbon,
of Fig.- 3A, and corresponds with satisfactory accuracy to that Ancient or Old one, column 1, Fig. 3A, for aforesaid thermocouples in use some 27 years ago. Only the voltage-temperature characteristic, column 1, Fig. 3A, of those thermocouples in early use has remained known from the similarly long known and used charts or record sheets of temperature recorders in combination with which they were used. Those charts or record sheets then and now used are comprised of lines or markings spaced unequally transversely of the chart or sheet, in dependence upon and in accord with the nonuniform relationship of the temperatures and millivolts appearing in aforesaid column 1 of Fig. 3A.
The thermocouples whose characteristic was that defined by column 1, Fig. 3A comprised lowcarbon steel, as one element, notonly the composition of which was unknown, column 1, Fig. 3, but also its thermoelectric behavior against any reference material, pure platinum or otherwise, was unknown; and the other element was a constantan of unknown composition and of unknown thermoelectric behavior with respect to any reference material, such as pure platinum or otherwise.
The range of temperatures of Fig. 1 is from 0 to about 900 C., which, or suitable or chosen portions of that range, is the range for which my suited.
nickel, copper, tin, silicon and phosphorus, added singly or in groups in suitable amounts to any ferrous alloy of known composition, including so-called pure and electrolytic irons and lowcarbon steels herein generically contemplated and specically described.
In view of the characteristic effects of materials in the percentages shown in Fig. 2, there were added certain of them in suitable percentages predictable from Fig. 2 to substantially pure iron, utilized as a reference base, whose non-ferrous components were of those and of the percentages thereof shown in following table C.
TABLE C Per cent1 Carbon .026 Manganese .015
' Phosphorus .0042
Sulphur .018 Nif-kel .0122 Copper.. .044 Silicon .0039
1Percentages by weight.
As shown in aforesaid Fig. 2, the individual eiects observed at 500 C. on voltage of the thermocouple whose other element was pure plati- `num by addition to different or individual masses of substantially pure iron, of Table C, one only of each of aforesaid materials, chromium to silicon inclusive, for each mass of iron, are that manganese, sulphur and chromium have increasingly greater effects in increasing the voltage of the couple, that addition of carbon has little or negligible effect on the voltage, and that nickel, phosphorus, tin and silicon, in the order named, have increasingly greater effects in decreasing the voltage of the couple; and that copper has ev`en greater effect in decreasing the voltage when present in percentages upwardly of 0.10.
It will vbe noted from Fig. 2 that, generally speaking, the effects of copper, above 0.10% thereof, are comparable with the effects of silicon.
Molybdenum, it is believed, will act generally similarly to chromium in effecting increase of voltage; and that aluminum will act, generally as in the case of nickel, phosphorus, copper, tin or silicon, to decrease the voltage of the couple.
While in Fig. 2 the voltage-percentage characteristics for the several alloying materials there in view are shown as straight lines, it will be understood that at least some of them are not in fact perfectly straight lines; the differences in the characteristics from straight lines are for the purposes of my invention inconsequential or negligible for determining what shall be in any case the added alloying material or materials and its or their amounts to produce any of my herein contemplated ferrous alloy thermocouple elements.
In my alloys of irons and low-carbon steels, it is desirable to limit the amounts of tin, sulphur and phosphorus to magnitudes below 0.01, 0.04 and 0.02 percent, respectively, because tin and sulphur individually render the alloy brittle when at the higher temperatures within the range herein contemplated; and phosphorus renders the alloy brittle at the lower temperatures of the range. Such brittleness has the undesirable mechanical effect to render the alloy subject to fracture in use. However, any one or more of tin, sulphur and phosphorus may be utilized as materials for modifying voltage-temperature characteristics, where brittleness is of no import or to be ignored.
Some of the materials contemplated by Fig. 2 have the property of affecting the temperature deviations or departures Iof the characteristic curve, such as generically exemplified by Fig. 1, from a reference straight line such as L; for example, while decreasing as aforesaid the average voltage (voltage change per degree centigrade) of the couple, tin at the same time increases the departures or deviations in n'iillivolts or temperatures of the characteristic curve of a thermocouple from the average straight line such as generically represented by the line L, Fig. 1.
Sulphur, in amounts as high as 0.05%, has substantially no effect on the voltage-temperature characteristic of a couple so far as regards deviations or departures thereof in millivolts or temperatures from a straight line such as exemplified by L, Fig. 1.
Phosphorus has substantially no effect on the average voltage-temperature relationship of the couple, but hasa minor or negligible effect on the deviations in temperatures or millivolts from the average straight line suchl as aforesaid line L.
The materials or elements I Vprefer to employ for modifying or controlling voltage-temperature characteristics or relationships are manganese, copper, and carbon of which, as aforesaid, manganese in increasing amounts increases the average Voltage-temperature ratio or relationship; furthermore, it increases the negative deviations in millivolts or temperatures from an average straight line, such as L, at the lower temperatures of the range, increases positive deviations at intermediate temperatures, and again increases negative deviations at the higher temperatures. Copper, on the other hand, in increasing amounts decreases the average voltage-temperature ratio or characteristic, and, in increasing amounts. increases the negative deviations from a straight line of reference at lower temperatures and increases positive deviations at the higher temperatures. Carbon, having as aforesaid, substantially no effect on the average voltage-temperature relationship, has no effect on deviations of a voltage-temperature characteristic from a straight line at temperatures below 700 C.; at temperatures above '700 C., it has an increasingly greater effect in causing negative deviations which increase with temperature and with the amount of carbon present.
In general, in accordance with my invention, respecting modifications of deviations, manganese is most effective, and less effective, in the order named, are tin, copper and phosphorus. And in any case, where/the deviation is of intolerable magnitude, it may be corrected by recourse to one or more of manganese, tin, copper or phosphorus, and if such modification have an adverse effect on the average voltage of the characteristic, then, in that event, the average voltage may be broughtto desired magnitude by modification by way of chromium or nickel, or both, in accordance with Fig. 2, chromium' having the effect of increasing said average voltage and the latter having the effect of decreasing said average voltage, and neither of them having significant effect upon deviations.
Inasmuch as copper, in steel as currently manufactured as a commodity for mechanical purposes and other than thermocouple uses, can be controlled only by proper selection of the components to be melted in the open-hearth or other furnace, and since, if once present, copper coming in via the furnace-charging materials cannot be removed, it is expected that, in the immediate and more distant future, the amount of copper in lowcarbon steel will increase, due to the present large and heretofore increasing amount of copper commonly in scrap utilized as a component of the furnace charge. Then, and in any event when .the amount of copper is excessive, as when present in the resultant low-carbon steel in percentage greater than 0.10, correction for the copper, particularly with respect toits voltagedecreasing effect, is accomplished, in accordance with my invention, preferably by addition of chromium, which principally, as distinguished from similarly acting sulphur and manganese, Fig. 2, affects in sense opposite to copper the average voltage-temperature relationship, and has little effect upon deviations of the voltagetemperature characteristic from a reference line. such as L.
If it appears necessary, in order to modify a given voltage-temperature characteristic of a couple, whose one element is a ferrous alloy, to decrease the voltage-temperature relation there preferably may be added to that alloy nickel, which in this respect has an effect similar to that of copper or aluminum, and has no significant effect regarding deviation of the characteristic from a reference standard.
Silicon, while effective in the same sense as copper, both as to voltage-temperature relations and deviations, has a much greater effect than would a like amount or percentage of copper, and, further, is effective in a percentage range where copper it not. However, because of difficulty in controlling the amounts of silicon appearing in the nal product or alloy, I prefer to use. in lieu of silicon, one or'more of the materials, copper. nickel and aluminum.
By controlling or modifying the amounts oi' one or more of carbon, manganese and copper, a ferrous alloy, such particularly as a low-carbon steel, and without modifying the percentages of all other non-ferrous components, to be utilized as one element of a thermocouple, it is possible. in accordance with my invention, within satisfactory limits, to procure practically any desired voltage-temperature characteristic. For example, and as above indicated, to match the voltage-temperature characteristic, of iron-constantan couples, adopted as a standard some 27 years ago, there is employed, in accordance with my invention, in combination with the readily available constantan oi the known composition of Table B above, a low-carbon steel alloy of the modified composition oi columns 2 and 3, Fig. 3; and the resultant voltage-temperature relationship is that defined by column 3, Fig. 3A.
Low-carbon steels of substantially the compositions exemplied by columns 1 and 2 of aforesaid Table A and any generally equivalent compositions within the spirit of my invention, are now obtainable from manufacturers who are enabled, from and in accord with my specications predicated upon column A2, Fig. 3, or the like, embodying modification pursuant'to Fig. 2, to modify their regularly produced and more or less closely approaching but per se unsatisfactory low-carbon steels, to ,suit the needs of my invention without affecting the steels from the viewpoint of satisfaction for their usual and primarily intended uses. And the composition of columns 2 and 3, Fig. 3 and generally like compositions within the spirit oi my invention are obtainable by 'modication in the light hereof of substantially or sc-called pure irons and other ferrous alloys if their pre-modification compo.- sitions be known.
The National Bureau of Standards, in Research Paper RP 1080, page 351, recently has proposed for general acceptance the voltagetemperature characteristic for iron-platinum dcfined by column 5, Fig. 3A, based on averages of tests of 3 high purity irons and 16 mild or lowcarbon steels individually against pure platinum as the other element of each of the nineteen thermocouples. So far as I am aware, specifications of composition of such an average iron" 4 5 trolytic iron and pure platinum is dened by column l, of Fig. 3A, which voltage-temperature characteristic does not match that of column l. Fig. 3A, but corresponds with all necessary ac- -curacy with the characteristic defined'by column Fig. 3A is matched by modifying the composihave not been published (column 5. Fig. 3). In
any event, in accordance with my invention, it is possible to obtain upon specifications, of the type of column 2 of Figi 3, mild or low-carbon steels of the composition indicated in column G, Fig. 3, which will yield when used against pure platinum a voltage-temperature characteristic defined by column S, Fig. 3A, which differs in actual temperatures from those of the characteristic deiined by column 5, Fig. 3A, by at most 1%; for practical purposes these two characteristics are identical.
The National Bureau of Standards has further published (Bulletin of the Bureau of Standards. vol. 14, page 20) the results of its tests respecting thermo-electric -power of a thermocouple, one element of which is pure platinum and the other of which is electrolytic iron, prohibitively expensive, having as components, other than iron, the
tion of a ferrous alloy distinct from aforesaid electrolytic iron. For example, by adding 0.025 percent, by Weight, of chromium to the far less expensive commercially obtainable pure iron of Table C above, there is procured a ferrous alloy, column 8, Fig. 3 which, against pure platinum, has the voltage-temperature characteristic, dened by column 8, Fig. 3A, which will be found to correspond substantially and closely enough for all practical purposes with the characteristic defined by column 1, Fig. 3A; however, neither of the voltage-temperature characteristics of columns 1 and 8, Fig. 3A matches the Ancient" voltage-temperature characteristic of column i, Fig. 3A. above.
, Sc far as I am aware, there has not heretofore existed or been known an iron-constantan thermocouple having, throughout a substantial or practically important temperature range, a voltage-temperature characteristic which is very closely or substantially a straight line. In accordance with my invention, however, such characteristic is procurable by employment with constantan of the composition of foregoing Table B an associate elementof a ferrous alloy, comprehended in my invention, of the composition respecting its components shown in column 9, Fig. 3, which composition is a modification of that of a commercially obtainable so-called pure iron exemplified by Table C above; the composition of column 9, Fig. 3 differs from that of Table C practically solely in its far greater percentage of carbon. The Voltage-temperature characteristic of this thermocouple is substantially a straight line, within the range from to at least 500 C., defined as one drawn through end points of 100 to 500 C., for which temperatures, respectively, the corresponding millivolts are 5.326 and 27.355. This substantially straight characteristic departs, in temperatures, on the average, from a perfectly straight characteristic column 9, Fig. 3A to .an extent not exceeding 1A of one percent. For at least the temperature range aforesaid, there may be employed with the thermocouple having such substantially straight line characteristic measuring instruments, more particularly recording and controlling instruments, whose scale or chart calibrations are uniform or of equally spaced markings, so obviating the need for preparing or using uniquely or specially calibrated scales of deflecting 'instruments or charts or record sheets of recorders or controllers in correction for the curvature or deviations of normally encountered voltage-temperature characteristic curves.
The long heretofore used characteristic, that dened by column l, Fig. 3A, is matched, with an error in actual temperatures not exceeding .3/4 of one percent, by a thermocouple utilizing as one element Adams constantan (Table 5, page 351 of aforesaid paper RP 1080) against a ferrous alloy of composition, respecting its nonferrous components, defined in column il, Fig. 3. This composition falls within that of column 2, Fig. 3, except as to manganese and copper which are present ir. greater percentages to afford with Adams constanten the -voltage temperature characteristic defined by column 4, Fig. 3A, which for all practical purposes matches the aforesaid Ancient" characteristic, column l, Fig. 3A.
It will be understood that if there be known the thermoelectric behavior or voltage-temperature characteristic of any of the ferrous alloys comprehended by my invention, when used with any other material or metal, such for example as pure platinum or the like, as a reference element, there becomes known the thermoelectric behavior or voltage-temperature characteristic of va thermocouple comprising the same fer-. rous alloy and any metal or material. other than pure platinum or the like, such as constantan or the like, if there be known its. thermoelectricy behavior or voltage-temperature characteristic with respect to the same pure like reference material.
What I claim is: Y
1. A thermocouple element consisting of a ferrous alloy having a composition comprising, among its non-ferrous components, of manganese, nickel and copper in substantially the percentages by weight of .22 to .24, .04 to .05 and .115 to .125, respectively.
` 2. A thermocouple element consisting of .a
ferrous alloy having not 1ess than about 99 percent by weightdqf iron, a copper component in excess of 0.10 percent by weight. and, oil-setting at least a substantial portion of the eect of isaid copper component not exceeding about one percent; of one or more of the group of elements chromium, sulphur and manganese.
3. A thermocouple element consisting of a ferrous alloy having substantially the composition by weight, respecting its non-ferrous compcnents, of
Percent' Carbon .04 to .06 Manganese .22 to .24 Phosphorus less than .02 Sulphur .02 to .045 Silicon 1ess than .005 Nickel .04 to .05 Chromium less than .01
platinum or the- 2.
i Percent Copper .115 to .125 Tin less than .01
- 4. A thermocouplo comprising an element consisting of a ferrous alloy having the composition, respecting lits non-ferrous components, of
and an associated element of constantai comprising copper, nickel and manganese in substantiallythe percentages by weight of 56.1%, 42.3% and 1.4%, respectively.
, 5. A thermocouple one of. whose elements comprises Adams constantan and the other of those elements consists of a ferrous alloy the percentage composition by weight of whose nonferrous components is substantially Carbon .059 Manganese .25 Phosphorus .015 Sulphur .035 Nickel .050 Chromium .007 Copper .129
6. A thermocouple elementv consisting Lof a ferrous alloy having substantially the composition respecting its non-ferrous components of Carbon .013 Manganese .088 Phosphorus .007 Sulphur .027 silicon iess thannoa Nickel .021 Chromium less than .01 Copper .069
DONALD .1. FINCH.
US311258A 1939-12-28 1939-12-28 Ferrous alloy thermocouple element Expired - Lifetime US2325759A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US311258A US2325759A (en) 1939-12-28 1939-12-28 Ferrous alloy thermocouple element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US311258A US2325759A (en) 1939-12-28 1939-12-28 Ferrous alloy thermocouple element

Publications (1)

Publication Number Publication Date
US2325759A true US2325759A (en) 1943-08-03

Family

ID=23206114

Family Applications (1)

Application Number Title Priority Date Filing Date
US311258A Expired - Lifetime US2325759A (en) 1939-12-28 1939-12-28 Ferrous alloy thermocouple element

Country Status (1)

Country Link
US (1) US2325759A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2490196A (en) * 1945-03-27 1949-12-06 Ralph H Beach Base metal thermopile
US2521929A (en) * 1946-11-22 1950-09-12 Jr David C Mcneill Fountain brush
US2881236A (en) * 1957-06-20 1959-04-07 Robertshaw Fulton Controls Co Thermoelectric material
WO1980001438A1 (en) * 1979-01-02 1980-07-10 E Gomez Energy production and storage apparatus
US4251290A (en) * 1979-01-02 1981-02-17 Gomez Ernesto E Thermopile formed of conductors

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2490196A (en) * 1945-03-27 1949-12-06 Ralph H Beach Base metal thermopile
US2521929A (en) * 1946-11-22 1950-09-12 Jr David C Mcneill Fountain brush
US2881236A (en) * 1957-06-20 1959-04-07 Robertshaw Fulton Controls Co Thermoelectric material
WO1980001438A1 (en) * 1979-01-02 1980-07-10 E Gomez Energy production and storage apparatus
US4251290A (en) * 1979-01-02 1981-02-17 Gomez Ernesto E Thermopile formed of conductors

Similar Documents

Publication Publication Date Title
US3688581A (en) Device for correcting the non-linear variation of a signal as a function of a measured magnitude
US3184962A (en) Strain type transducers
US2325759A (en) Ferrous alloy thermocouple element
US4510813A (en) Temperature compensation circuit for strain gauges
US2920298A (en) Resistance strain gage
US2705747A (en) Temperature control instruments
CN108489628A (en) A kind of measureing method of high-temperature
US2094102A (en) Thermoelectric apparatus
US2335707A (en) Thermocouple wire
US3178938A (en) Temperature compensation for condition response of a condition-responsive network
US3017269A (en) Copper-nickel thermocouple elements with controlled voltage temperature characteristics
US2968548A (en) Temperature compensating iron-nickelcopper alloys
US1209372A (en) Electrical measuring apparatus.
Bentley Irreversible thermoelectric changes in type K and type N thermocouple alloys within Nicrosil-sheathed MIMS cable
JP2019074452A (en) Thin film strain sensor material and thin film strain sensor
US1132591A (en) Electrical measuring apparatus.
US955191A (en) Resistance-thermometer.
US3337371A (en) Compensation wire for chromel-alumel thermocouples
US3179885A (en) Resistive network temperature compensator using resistors having positive, negative, and zero temperature characteristics
US1199724A (en) Electrical measuring apparatus.
US3045335A (en) Rustless and refractory bimetallic strip for high temperatures
Davies Two thermocouples suitable for measurement of temperatures up to 2800 C
US2909428A (en) Thermocouple element
US3399056A (en) Electrical resistance alloys
US2457615A (en) Voltage stabilizing circuits