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US2030208A - Method of making elastic thread and reticulated sheets of rubber or similar material - Google Patents

Method of making elastic thread and reticulated sheets of rubber or similar material Download PDF

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Publication number
US2030208A
US2030208A US638772A US63877232A US2030208A US 2030208 A US2030208 A US 2030208A US 638772 A US638772 A US 638772A US 63877232 A US63877232 A US 63877232A US 2030208 A US2030208 A US 2030208A
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United States
Prior art keywords
elastic
support
rubber
reticulated
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US638772A
Inventor
Marion M Harrison
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goodrich Corp
Original Assignee
BF Goodrich Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BF Goodrich Corp filed Critical BF Goodrich Corp
Priority to US638772A priority Critical patent/US2030208A/en
Priority to US50921A priority patent/US2041760A/en
Application granted granted Critical
Publication of US2030208A publication Critical patent/US2030208A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0078Producing filamentary materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/731Filamentary material, i.e. comprised of a single element, e.g. filaments, strands, threads, fibres

Definitions

  • This invention relates to a method of makin elastic thread and reticulated sheets of rubber or similar material and articles produced thereby and is especially useful in the production of such materials to be used in the manufacture of elastic fabrics.
  • the principal objects of the invention are to provide a method by which a' product may be produced with a minimum expenditure of labor and without waste material, and to provide a new and useful product of uniform quality.
  • Fig. 1 is a diagrammatic view showing in elevation and partly in section apparatus which may be used in practicing the method of the invention in the manufacture of elastic thread or sheet material.
  • Fig. 2 is a section on line 22 of Fig. 1 showing the support-breaking device.
  • Fig. 3 is a diagrammatic view showing in elevation and partly in section apparatus which may be used in practicing the method of the invention in the manufacture of reticulated
  • Fig. 6 is a perspective view of a piece ofv reticulated elastic sheet material or fabric, parts being broken away and in section to show the constructlon thereof.
  • Fig. 8 is a section on line 8-8 of Fig. '7.
  • the invention consists in depositing a solution or dispersion of rubber or similar elastic material upon a' filament or netted web of material constituting a temporary support, vulcanizing or otherwise chemically changing the deposit to provide an elastic coating on the support, and progressively or otherwise disintegrating the support to provide an elastic and extensible structure.
  • the invention may be practiced by drawing one or more filaments or cords l0, l0, of weak materlalsuch as loosely twisted short cotton fibers or of untwisted cellulose or other material through a bath ll of a solution adapted to coagulate the material to be deposited thereon whereby the filaments or cords are impregnated or coated with the coagulant solution.
  • the filaments or.cords are then passed through a solution or natural or artificial dispersion of rubber or similar material l2, whereupon the coagulant carried by the filament or cord will cause the coagulation of a film of the solution or dispersion upon the surface of the filament or cord.
  • a sufliciently thick film may be obtained by repeated dipping and drying without the coagulant if desired, but when a coagulant solution such as zinc chloride is used, the coagulant may also act to disintegrate or substantially Weaken the supporting cord or filament.
  • a coagulant solution such as zinc chloride
  • the coagulant may be dispensed with and the filaments or cords I0, I 0', passed directly through the bath l2 of rubber or similar solution in which case a thinner deposit will ordinarily result.
  • the bath l2 may be contained in a tank 13 through the bottom of which the filaments or cords l0, l0, may enter through a flexible selfclosing guide l4 formed of soft vulcanized rubber.
  • the filaments or cords After receiving a deposit of the required thickness, which may sometimes necessitate the application of more than one coat of deposited material, the filaments or cords are drawn through a drying chamber l5 through which heated air or other gases may be circulated to facilitate drying.
  • the filaments or cords arethen subjected to vulcanization, preferably by being passed through a chamber l6 heated by steam coils l1.
  • a convenient apparatus for this purpose comprises a pair of platens20, 2
  • is stationarily mounted so that its ribs 23 contact with or barely clear the coated cords passing thereover and the platen 20, whose ribs.22 are in intercalated relation to the ribs 23, is mounted for vertical movement. Platen is provided with means for intermittently.
  • the platen 20 and an armature 25 extending above the platen through a solenoid 26 may be used to project the plate against the cordsat timed intervals by intermittent energizing of the solenoid.
  • the elastic cords having their fibrous or filamentous supports broken are then wound upon a reel 21.
  • a continuous sheet may be produced if desired.
  • a weak net fabric 30 or a perforated web of paper 42 is provided in place of the filaments or cords and is coated in a similar manner as shown in Fig. 3 by being passed from a roll 3
  • the reticulated or perforated sheet of material is then passed successively through devices 36 and 31 adapted to break the support.
  • devices 36 and 31 adapted to break the support.
  • a device 35 similar to that previously described for breaking cord supports may be used for breaking the longitudinal or warp cord members of the support and a similar device 31, but
  • the reticulated or perforated sheet comprising a support having its warp and weft elements broken to provide discontinuous portions, 38 and 39, all enclosed in a continuous elastic covering 40 of reticulated form, is then wound on a reel 4
  • the reticulated or perforated sheet will be extensible and elastic in all directions and may be used for manufacturing elastic bandages, girdles and the like where both elasticity and porosity to facilitate ventilation are necessary or desirable.
  • the method of making an elastic structure which comprises providing a substantially nonextensible support of substantially the same extent as that of the elastic structure to be produced, forming a coating of elastic material around the support, and so disintegrating the support as substantially to destroy its effectiveness as a tension element.
  • a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible warp and weft members, coating each warp and weft member with a continuous elastic coating without filling the interstices of the support, and so disintegrating the support as to substantially destroy its eifectiveness as a tension member.
  • Y 5 The method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible warp and weft members, treating the support with a substance adapted to coagulate a coating material, depositing an elastic coating thereon, and disintegrating the support by tension applied in a plurality of directions.
  • the method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible material, treating the support with a substance adapted to weaken the support and coagulate a coating, applying a coating of an elastic substance to the support and completing disintegration of the support by tension applied to the resulting sheet of material in a plurality of directions.
  • the method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible sheet material, treating the support with a substance adapted to eventually disintegrate the support and to coagulate a coating applied thereto, and depositing a coating of elastic material about each member of the support without filling the coat of elastic material, disintegrating the warp I members of the support by tension applied longitudinally of the sheet, and disintegrating the weft members by tension applied cross-wise of the sheet.
  • ture which comprises providing a tension-resisting support having a relatively low extensibility and having substantially the same extent as that of the extensible structure to be produced, forming a coating of highly extensible material upon the support, and then substantially destroying the eifectiveness of the support as a tension-resisting element.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Description

'F eb. 1936. M, HARRISON, 2,030,208
METHOD OF MAKING ELASTIC THREAD AND-RETICULATED SHEETS OF RUBBER 0R SIMILARMATERIAL Filed Oct. 20, 1932 2 Sheets-Sheet l mmaum illlllll III III o CIFLICICKIICICEJ ion/1 795521 5027 Feb. 11, 1936.
M. M. HARRISON METHOD OF MAKING ELASTIC THREAD AND 'RETICULATED SHEETS 0 RUBBER OR SIMILAR MATERIAL Filed Oct. 20, 1932 trail-MI r 2 Sheets-Sheet 2 Patented Feb. T 1, 1936 PATENT OFFICE METHOD OF MAKING ELASTIC THREAD Y AND RETICULATED SHEETS OF RUBBER v I OH SIIWILAR MATERIAL Application October 20, 1932, Serial No. 638,772
Claims.
This invention relates to a method of makin elastic thread and reticulated sheets of rubber or similar material and articles produced thereby and is especially useful in the production of such materials to be used in the manufacture of elastic fabrics.
The principal objects of the invention are to provide a method by which a' product may be produced with a minimum expenditure of labor and without waste material, and to provide a new and useful product of uniform quality.
Other objects of the invention will appear from the following description and the accompanying drawings illustrating the method.
In the drawings:
Fig. 1 is a diagrammatic view showing in elevation and partly in section apparatus which may be used in practicing the method of the invention in the manufacture of elastic thread or sheet material.
Fig. 2 is a section on line 22 of Fig. 1 showing the support-breaking device.
Fig. 3 is a diagrammatic view showing in elevation and partly in section apparatus which may be used in practicing the method of the invention in the manufacture of reticulated Fig. 6 is a perspective view of a piece ofv reticulated elastic sheet material or fabric, parts being broken away and in section to show the constructlon thereof.
7 isaplanview of aiperforated' sheet: of material .having a coating of elastic material deposited thereon.
Fig. 8 is a section on line 8-8 of Fig. '7. Briefly stated, the invention consists in depositing a solution or dispersion of rubber or similar elastic material upon a' filament or netted web of material constituting a temporary support, vulcanizing or otherwise chemically changing the deposit to provide an elastic coating on the support, and progressively or otherwise disintegrating the support to provide an elastic and extensible structure.
Referring to the drawings, the invention may be practiced by drawing one or more filaments or cords l0, l0, of weak materlalsuch as loosely twisted short cotton fibers or of untwisted cellulose or other material through a bath ll of a solution adapted to coagulate the material to be deposited thereon whereby the filaments or cords are impregnated or coated with the coagulant solution. The filaments or.cords are then passed through a solution or natural or artificial dispersion of rubber or similar material l2, whereupon the coagulant carried by the filament or cord will cause the coagulation of a film of the solution or dispersion upon the surface of the filament or cord. A sufliciently thick film may be obtained by repeated dipping and drying without the coagulant if desired, but when a coagulant solution such as zinc chloride is used, the coagulant may also act to disintegrate or substantially Weaken the supporting cord or filament.
. Where it is desired to deposit rubber or a similar material from a solution of the same in organic solvents the coagulant may be dispensed with and the filaments or cords I0, I 0', passed directly through the bath l2 of rubber or similar solution in which case a thinner deposit will ordinarily result.
The bath l2 may be contained in a tank 13 through the bottom of which the filaments or cords l0, l0, may enter through a flexible selfclosing guide l4 formed of soft vulcanized rubber.
After receiving a deposit of the required thickness, which may sometimes necessitate the application of more than one coat of deposited material, the filaments or cords are drawn through a drying chamber l5 through which heated air or other gases may be circulated to facilitate drying. The filaments or cords arethen subjected to vulcanization, preferably by being passed through a chamber l6 heated by steam coils l1.
After vulcanization the supporting filaments or cords when not completely disintegrated, may bedlsintegrated by being broken into discontinueous sections I8 within the elastic coating I9 to provide an elastic extensible thread or cord. A convenient apparatus for this purpose comprises a pair of platens20, 2|, located along the path of the cords and provided with spaced ribs 22, 23 on their opposed faces arranged to traverse the path of the cords. The platen 2| is stationarily mounted so that its ribs 23 contact with or barely clear the coated cords passing thereover and the platen 20, whose ribs.22 are in intercalated relation to the ribs 23, is mounted for vertical movement. Platen is provided with means for intermittently. raising and lowering it to such an extent as to force its ribs 22 into the spaces be- "tween ribs 23, as indicated by the dot and dash lines, thereby stretching the cords beyond their elastic limits, whereupon the cords are broken into short lengths whereas the elastic coatings are unbroken. For this purpose the platen 20 and an armature 25 extending above the platen through a solenoid 26 may be used to project the plate against the cordsat timed intervals by intermittent energizing of the solenoid.
The elastic cords having their fibrous or filamentous supports broken are then wound upon a reel 21. By close spacing of the cords ID a continuous sheet may be produced if desired.
In applying the method to the production of reticulated or perforated sheets of elastic material a weak net fabric 30 or a perforated web of paper 42 is provided in place of the filaments or cords and is coated in a similar manner as shown in Fig. 3 by being passed from a roll 3| through a coagulant bath 32, a bath 33 of rubber latex or other solution or dispersion of rubber or similar elastic material, and then through a drying chamber 34 and vulcanizing chamber 35.
The reticulated or perforated sheet of material is then passed successively through devices 36 and 31 adapted to break the support. For this 'purpose a device 35 similar to that previously described for breaking cord supports may be used for breaking the longitudinal or warp cord members of the support and a similar device 31, but
having its platens arranged with their cordbreaking ribs across the weft threads of the support, may be used for breaking the lateral elements or weft threads. When net fabric is used as the support the resulting reticulated sheet comprising a support having its warp and weft elements broken to provide discontinuous portions, 38 and 39, all enclosed in a continuous elastic covering 40 of reticulated form, is then wound on a reel 4|. The reticulated or perforated sheet will be extensible and elastic in all directions and may be used for manufacturing elastic bandages, girdles and the like where both elasticity and porosity to facilitate ventilation are necessary or desirable.
7 Where perforated paper is used as the suppo the rubber coating 40 will extend over the faces of the sheet and through the apertures leaving smaller apertures in the resulting sheet of material than there were in the original sheet of paper. When such a sheet is stretched the paper support, which is entirely enclosed in rubber, will be broken or torn into small disconnected portions thereby providing a perforate elastic sheet of material.
I claim:
1. The method of making an elastic structure which comprises providing a substantially nonextensible support of substantially the same extent as that of the elastic structure to be produced, forming a coating of elastic material around the support, and so disintegrating the support as substantially to destroy its effectiveness as a tension element.
2. The method of making an elastic structure which comprises providing a substantially nonextensible cord with a coating of elastic material, and. disintegrating the cord by tension intermittently applied to successive portions of the finished article.
3. The method of making an elastic cord which comprises roviding a substantially non-extenmay be supported by contractile coil springs 24 sible cord with an enclosing coating of elastic material and treating the resulting article to substantially destroy the effectiveness of the cord 'as a tension member.
4. The method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible warp and weft members, coating each warp and weft member with a continuous elastic coating without filling the interstices of the support, and so disintegrating the support as to substantially destroy its eifectiveness as a tension member.
Y 5. The method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible warp and weft members, treating the support with a substance adapted to coagulate a coating material, depositing an elastic coating thereon, and disintegrating the support by tension applied in a plurality of directions.
6. The method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible material, treating the support with a substance adapted to weaken the support and coagulate a coating, applying a coating of an elastic substance to the support and completing disintegration of the support by tension applied to the resulting sheet of material in a plurality of directions.
7. The method of making a reticulated sheet of elastic material which comprises providing a reticulated support of substantially non-extensible sheet material, treating the support with a substance adapted to eventually disintegrate the support and to coagulate a coating applied thereto, and depositing a coating of elastic material about each member of the support without filling the coat of elastic material, disintegrating the warp I members of the support by tension applied longitudinally of the sheet, and disintegrating the weft members by tension applied cross-wise of the sheet.
10. The method of making an extensible struc;
ture which comprises providing a tension-resisting support having a relatively low extensibility and having substantially the same extent as that of the extensible structure to be produced, forming a coating of highly extensible material upon the support, and then substantially destroying the eifectiveness of the support as a tension-resisting element.
MARION M. HARRISON.
US638772A 1932-10-20 1932-10-20 Method of making elastic thread and reticulated sheets of rubber or similar material Expired - Lifetime US2030208A (en)

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US638772A US2030208A (en) 1932-10-20 1932-10-20 Method of making elastic thread and reticulated sheets of rubber or similar material
US50921A US2041760A (en) 1932-10-20 1935-11-21 Extensible elastic article

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2427334A (en) * 1944-07-01 1947-09-16 Sterling W Alderfer Process of making elastic thread or fabric
US2457350A (en) * 1943-07-07 1948-12-28 American Viscose Corp Method and apparatus for spinning artificial filamentous products
DE858603C (en) * 1936-08-15 1952-12-08 Int Latex Processes Ltd Method for producing a temporarily inelastic rubber thread
US5034176A (en) * 1990-01-29 1991-07-23 Lippman Myron E Method of making a plastic article having a plurality of tiny, through openings

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE858603C (en) * 1936-08-15 1952-12-08 Int Latex Processes Ltd Method for producing a temporarily inelastic rubber thread
US2457350A (en) * 1943-07-07 1948-12-28 American Viscose Corp Method and apparatus for spinning artificial filamentous products
US2427334A (en) * 1944-07-01 1947-09-16 Sterling W Alderfer Process of making elastic thread or fabric
US5034176A (en) * 1990-01-29 1991-07-23 Lippman Myron E Method of making a plastic article having a plurality of tiny, through openings

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