US20230168013A1 - Heat pump system with flash defrosting mode - Google Patents
Heat pump system with flash defrosting mode Download PDFInfo
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- US20230168013A1 US20230168013A1 US17/475,999 US202117475999A US2023168013A1 US 20230168013 A1 US20230168013 A1 US 20230168013A1 US 202117475999 A US202117475999 A US 202117475999A US 2023168013 A1 US2023168013 A1 US 2023168013A1
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- refrigerant
- cooling
- coil
- heating
- mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
- F25B47/022—Defrosting cycles hot gas defrosting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
- F25B41/34—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
- F25B41/345—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators by solenoids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
- F25B47/022—Defrosting cycles hot gas defrosting
- F25B47/025—Defrosting cycles hot gas defrosting by reversing the cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0232—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units with bypasses
- F25B2313/02321—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units with bypasses during cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0232—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units with bypasses
- F25B2313/02323—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units with bypasses during heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0234—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in series arrangements
- F25B2313/02342—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in series arrangements during defrosting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0234—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in series arrangements
- F25B2313/02343—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in series arrangements during dehumidification
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/029—Control issues
- F25B2313/0293—Control issues related to the indoor fan, e.g. controlling speed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/029—Control issues
- F25B2313/0294—Control issues related to the outdoor fan, e.g. controlling speed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
Definitions
- HVAC heating, ventilation, and air-conditioning
- An HVAC system may have a condensing circuit and a heating and cooling unit to perform heating and cooling of an indoor area.
- a condenser located in the condensing circuit may collect frost on it during a heating operation in cold weather. When this occurs, it is necessary to temporarily suspend the heating operation to defrost the condenser.
- an HVAC system will switch from a heating mode to a defrosting mode.
- the HVAC system operates in similar fashion to a cooling mode, but fans do not blow air over the condenser or the cooling and heating coil.
- the heat to melt the frost on the outdoor condenser comes from the heat of compression produced by the compression of the refrigerant in the compressor of the heat pump, the heat in the refrigerant piping that has been warmed from operating in heating mode, and the heat from the cooling and heating coil that was warm from operating in the heating mode.
- a heat pump system comprising: a cooling and heating coil having a first refrigerant port and a second refrigerant port and configured to circulate refrigerant; a reheat coil having a third refrigerant port and a fourth refrigerant port and configured to circulate the refrigerant; a plurality of refrigerant pipes configured to circulate the refrigerant, the plurality of refrigerant pipes including a first refrigerant pipe connected between the first refrigerant port and a condensing circuit, a second refrigerant pipe connected between the second refrigerant port and the condensing circuit, a third refrigerant pipe connected between the third refrigerant port and a first node on the second refrigerant pipe, a fourth refrigerant pipe connected between the fourth refrigerant port and a second node on the third refrigerant pipe, and a fifth refrigerant pipe connected between a third node on the fourth refrigerant
- the expansion valve may be an electronically controlled expansion valve.
- the first solenoid valve may be a positive off solenoid valve.
- the second solenoid valve may be a positive off solenoid valve.
- a method for operating a heat pump system to defrost a condenser comprising: maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode; circulating refrigerant through a cooling and heating coil during the heating mode; blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air; blowing the discharge air over the reheat coil during the heating mode to generate supply air; circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
- the method may further comprise stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
- the method may further comprise stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the heating and cooling coil and the stopping of blowing the discharge air over the reheat coil.
- the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve.
- the method may further comprise receiving from a controller a signal indicating a start of a defrosting mode prior to entering the defrost mode.
- the method may further comprise receiving a signal from a controller indicating an end of a defrosting mode and a resumption of the heating mode; and stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
- the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve; and the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by closing the first solenoid valve and opening the second solenoid valve.
- the method may further comprise resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed; and resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
- a non-transitory computer-readable medium comprising instructions for execution by a computer, the instructions including a computer-implemented method for controlling a heat pump system to defrost a condenser coil, the instructions for implementing: maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode; circulating refrigerant through a cooling and heating coil during the heating mode; blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air; blowing the discharge air over the reheat coil during the heating mode to generate supply air; circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
- the instructions may be for further implementing stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
- the instructions may be for further implementing stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil.
- the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve.
- the instructions may be for further implementing exiting the defrosting mode and resuming the heating mode; and stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
- the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve; and the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by closing the first solenoid valve and opening the second solenoid valve.
- the instructions may be for further implementing resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed; resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
- FIG. 1 is a diagram of a heat pump system according to disclosed embodiments
- FIG. 2 is a diagram of a heat pump system operating in a cooling mode according to disclosed embodiments
- FIG. 3 is a diagram of a heat pump system operating in a cooling with reheat mode according to disclosed embodiments
- FIG. 4 is a diagram of a heat pump system operating in a heating mode according to disclosed embodiments
- FIG. 5 is a diagram of a heat pump system operating in a flash defrost mode according to disclosed embodiments.
- FIG. 6 is a flow chart showing the operation of a heat pump system operating in a defrost mode according to disclosed embodiments.
- FIG. 1 is a diagram of a heat pump system 100 according to disclosed embodiments.
- the heat pump system 100 includes a condensing circuit 103 , a heating and cooling unit 106 , first and second refrigerant pipes 180 , 182 that connect the condensing circuit 103 and the heating and cooling unit 106 .
- the condensing circuit 103 includes a compressor 110 , a suction accumulator 113 , a reversing valve 116 , a condenser 118 , a condenser fan 119 , a first expansion valve 120 , a second expansion valve 123 , and a liquid heat exchanger 126 .
- the heating and cooling unit 106 includes a cooling and heating coil 140 having a first refrigerant port 143 and a second refrigerant port 146 , a reheat coil 150 having a third refrigerant port 153 and a fourth refrigerant port 156 , a cooling and heating coil fan 160 , a first solenoid valve 164 , a second solenoid valve 166 , a third expansion valve 168 , a first check valve 170 , a second check valve 173 , a third check valve 176 , a third refrigerant pipe 184 , a fourth refrigerant pipe 186 , a fifth refrigerant pipe 188 , a first node 190 , a second node 192 , a third node 194 , a fourth node 196 , and a controller 135 .
- the controller 135 includes a processor 137 and a memory 139 .
- the compressor 110 is configured to circulate refrigerant through the heat pump system 100 .
- the compressor 110 receives refrigerant at a low pressure from the suction accumulator 113 , compresses the refrigerant to a higher pressure, thereby heating the refrigerant, and provides the relatively hot, high-pressure refrigerant to the reversing valve 116 .
- the suction accumulator 113 is disposed at the inlet of the compressor 110 .
- the suction accumulator 113 operates as a refrigerant reservoir to prevent liquid refrigerant from entering the compressor 110 .
- the reversing valve 116 is configured to allow the system to switch the direction in which refrigerant flows, thereby permitting the heat pump system 100 to perform both heating and cooling operations.
- the reversing valve has at least two states in which the outlet of the compressor 110 , the condenser 118 , the first refrigerant port 143 of the cooling and heating coil 140 , and the suction accumulator 113 are selectively connected. In a first state, the reversing valve 116 connects the outlet of the compressor 110 with the condenser 118 and connects the inlet of the compressor 110 with the first refrigerant port 143 of the cooling and heating coil 140 .
- the reversing valve connects the inlet of the compressor 110 and the condenser 118 and connects the outlet of the compressor 110 to the first refrigerant port 143 of the cooling and heating coil 140 .
- the reversing valve 116 may be a four-way valve.
- the condenser 118 is a heat exchanger that may be located either indoors or outdoors.
- the condenser 118 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes.
- refrigerant in the condenser 118 will absorb heat from passing air.
- heat will be transferred from the refrigerant circulated in the condenser 118 to the passing air.
- the condenser 118 may become cold enough that frost forms on the pipes of the condenser 118 through which the refrigerant flows.
- the condenser fan 119 operates to blow condenser input air ( 240 in FIGS. 2 - 4 ) through the condenser 118 and past the refrigerant pipes in the condenser 118 .
- the condenser fan 119 may be located and operated such that it draws air through the condenser 118 or blows air through condenser 118 .
- the first expansion valve 120 may be disposed on the second refrigerant pipe 182 between the condenser 118 and the liquid heat exchanger 126 .
- the first expansion valve 120 may be an electronically controlled expansion valve.
- the first expansion valve 120 operates to selectively lower the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant.
- the first expansion valve 120 can be set to be: (a) controlling flow, reducing the pressure of the refrigerant that flows through it; or (b) entirely open, allowing refrigerant to freely flow through it.
- the liquid heat exchanger 126 may be a subcooling heat exchanger that cools liquid refrigerant flowing through the second refrigerant pipe 182 .
- the second expansion valve 123 may be disposed between the second refrigerant pipe 182 and a coil of the liquid heat exchanger 126 .
- the second expansion valve 123 may be an electronically controlled expansion valve.
- the second expansion valve 123 operates to selectively lower the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant.
- the second expansion valve 123 can be set to be: (a) controlling flow, reducing the pressure of the refrigerant that flows through it; or (b) entirely open, allowing refrigerant to freely flow through it.
- the cooling and heating coil 140 is a heat exchanger that may be located either indoors or outdoors.
- the cooling and heating coil 140 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes. In a heating mode, heat will be transferred from the refrigerant circulated in the cooling and heating coil 140 to the passing air. In a cooling mode, refrigerant in the cooling and heating coil 140 will absorb heat from passing air.
- the first refrigerant port 143 may act as a refrigerant inlet or a refrigerant outlet for the cooling and heating coil 140 depending upon the direction of refrigerant flow in the heat pump system 100 .
- the second refrigerant port 146 may act as a refrigerant inlet or a refrigerant outlet for the cooling and heating coil 140 depending upon the direction of refrigerant flow in the heat pump system 100 .
- the cooling and heating coil fan 160 blows cooling and heating input air ( 210 in FIGS. , 2 - 4 ) through the cooling and heating coil 140 and past the refrigerant pipes in the cooling and heating coil 140 .
- the cooling and heating coil 140 exchanges heat with the input air to generate discharge air ( 220 in FIGS. 2 - 4 ), which is output from the cooling and heating coil 140 .
- the cooling and heating input air 210 may be outdoor air, return air drawn from inside of a building, or a mixture of outdoor air and return air.
- the cooling and heating coil fan 160 may be located and operated such that it draws the cooling and heating input air 210 through the cooling and heating coil 140 or blows the cooling and heating input air 210 through cooling and heating coil 140 .
- the reheat coil 150 is a heat exchanger.
- the reheat coil 150 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes. Specifically, the discharge air 220 will absorb heat from the refrigerant circulating in the reheat coil 150 .
- the reheat coil 150 may be located adjacent to the cooling and heating coil 140 such that air passing through the cooling and heating coil 140 subsequently passes through the reheat coil 150 .
- the third refrigerant port 153 acts as a refrigerant inlet for the reheat coil 150 .
- the fourth refrigerant port 156 may act as a refrigerant outlet for the reheat coil 150 .
- the cooling and heating coil fan 160 blows the discharge air 220 from the cooling and heating coil 140 through the reheat coil 150 and past the refrigerant pipes in the reheat could 150 to generate supply air ( 230 in FIGS. 2 - 4 ), which can be supplied to an indoor space that is being heated or cooled.
- the cooling and heating coil fan 160 may be located and operated so that it draws air through the cooling and heating coil 140 and the reheat coil 150 or such that it blows air through the cooling and heating coil 140 and the reheat coil 150 .
- the third refrigerant pipe 184 is a pipe for circulating refrigerant.
- the third refrigerant pipe 184 extends from the third refrigerant port 153 to the first node 190 .
- the third refrigerant pipe 184 connects to the fourth refrigerant pipe 186 at the second node 192 .
- the third refrigerant pipe connects to the second refrigerant pipe 182 at the first node 190 .
- the fourth refrigerant pipe 186 is a pipe for circulating refrigerant.
- the fourth refrigerant pipe 186 extends from the fourth refrigerant port 156 to the second node 192 .
- the fourth refrigerant pipe 186 connects to the fifth refrigerant pipe 188 at the third node 194 .
- the fourth refrigerant pipe 186 connects to the third refrigerant pipe 184 at the second node 192 .
- the fifth refrigerant pipe 188 is a pipe for circulating refrigerant.
- the fifth refrigerant pipe 188 extends from the third node 194 to the fourth node 196 .
- the fifth refrigerant pipe 188 connects to the fourth refrigerant pipe 186 at the third node 194 and connects to the second refrigerant pipe 182 at the fourth node 196 .
- the first node 190 is an intersection of the third refrigerant pipe 184 and the second refrigerant pipe 182 .
- the second node 192 is an intersection of the third refrigerant pipe 184 and the fourth refrigerant pipe 186 .
- the third node 194 is an intersection of the fourth refrigerant pipe 186 and the fifth refrigerant pipe 188 .
- the fourth node 196 is an intersection of the second refrigerant pipe 182 and the fifth refrigerant pipe 188 .
- the first solenoid valve 164 is disposed on the third refrigerant pipe 184 between the second node 192 and the third refrigerant port 153 of the reheat coil 150 . In a fully closed state, the first solenoid valve 164 prevents flow of refrigerant through the reheat coil 150 .
- the first solenoid valve 164 is a positive off solenoid valve in the embodiment of FIG. 1 , though it may be a positive on solenoid valve in alternate embodiments.
- an expansion valve or other type of valve may be used in place of a solenoid valve.
- Solenoid valves are used in the embodiment of FIG. 1 because solenoid valves can only be placed in a fully closed state or a fully open state.
- Other valves, such as electronic expansion valves, may not close tightly in a “fully closed” state, leading to undesired bleeding of refrigerant through the valve.
- solenoid valves simplifies the controls and reduces incidences of refrigerant leaking through valves because solenoid valves can only be fully open or fully closed.
- the second solenoid valve 166 is disposed on the fourth refrigerant pipe 186 between the second node 192 and the third node 194 .
- the second solenoid valve 166 is a positive off solenoid valve in the embodiment of FIG. 1 , though it may be a positive on solenoid valve in alternate embodiments. In alternative embodiments, an expansion valve or other type of valve may be used in place of a solenoid valve. Solenoid valves are used because they simplify the controls and reduce incidences of refrigerant leaking through valves because solenoid valves can only be fully open or fully closed.
- the third expansion valve 168 is disposed on the second refrigerant pipe 182 between the fourth node 196 and the second refrigerant port 146 .
- the third expansion valve 168 may be an electronically controlled expansion valve.
- the third expansion valve 168 operates to selectively reduce the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant.
- the third expansion valve 168 will be set to be controlling flow, reducing the pressure of the refrigerant that flows through it.
- the first check valve 170 is disposed on the fourth refrigerant pipe 186 between the fourth refrigerant port 156 and the third node 194 .
- the first check valve 170 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction.
- the first check valve 170 is arranged to allow the flow of refrigerant from the fourth refrigerant port 156 to the third node 194 and to prevent the flow of refrigerant from the third node 194 to the fourth refrigerant port 156 and back into the reheat coil 150 .
- the second check valve 173 is disposed on the second refrigerant pipe 182 between the first node 190 and the fourth node 196 .
- the second check valve 173 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction.
- the second check valve 173 is arranged to allow the flow of refrigerant from the fourth node 196 to the first node 190 and to prevent the flow of refrigerant from the first node 190 towards the fourth node 196 .
- the third check valve 176 is disposed on the fifth refrigerant pipe 188 between the third node 194 and the fourth node 196 .
- the third check valve 176 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction.
- the third check valve 176 is arranged to allow the flow of refrigerant from the third node 194 to the fourth node 196 and to prevent the flow of refrigerant from the fourth node 196 to the third node 194 .
- the controller 135 operates to control the various components in the heat pump system 100 .
- the controller 135 may be located in either of the condensing circuit 103 and the heating and cooling unit 106 . In an alternate embodiment, the controller 135 may be located remotely from the heat pump system 100 .
- the controller 135 may comprise one or more controllers.
- the controller 135 may comprise one or more processors, one or more transmitters, one or more receivers, one or more digital signal processors, and one or more memory structures.
- the controller 135 may be programmable via a user interface. Although not shown in the drawings, the controller 135 can also have the necessary interface circuitry and connections to control the operation of various elements in the heat pump system 100 . This can include wired and wireless interfaces and connections.
- the controller 135 may, for example, control the operation of the compressor 110 , select the state of the reversing valve 116 , set the expansion amount of the first, second, and third expansion valves 120 , 123 , and 168 , open or close the first and second solenoid valves 164 and 166 , and control the operation of the cooling and heating coil fan 160 and the condenser fan 119 .
- the processor 137 generates signals to perform the control of the controller 135 . It can store information in the memory 139 and run instructions stored in the memory 137 .
- the processor can be a microprocessor (e.g., a central processing unit), an application-specific integrated circuit (ASIC), or any suitable device for controlling the operation of all or part of the heat pump system 100 .
- the memory 139 can include a read-only memory (ROM), a random-access memory (RAM), an electronically programmable read-only memory (EPROM), an electrically erasable programmable read only memory (EEPROM), flash memory, or any suitable memory device.
- ROM read-only memory
- RAM random-access memory
- EPROM electronically programmable read-only memory
- EEPROM electrically erasable programmable read only memory
- flash memory or any suitable memory device.
- the condensing circuit 103 or the heating and cooling unit 106 may include one or more sensors used to determine whether frost has formed on the condenser 118 .
- These one or more sensors could include a temperature sensor on or proximate to the condenser 118 configured to measure an ambient temperature or a temperature of the condenser 118 , a pressure sensor to monitor the pressure of the refrigerant exiting the condenser 118 , a temperature sensor to monitor the temperature of the refrigerant exiting the condenser 118 , or any other sensor that could provide information that may be used by the controller 135 to estimate when frost has formed on the coils of the condenser 118 .
- FIG. 2 is a diagram of a heat pump system 100 operating in a cooling mode according to disclosed embodiments.
- the first solenoid valve 164 is closed (as indicated by it being shown as black) and the second solenoid valve 166 and the second expansion valve 123 are open (as indicated by them being shown as white).
- the first and second check valves 170 , 173 operate to prevent the flow of refrigerant (as indicated by them being shown as being partially black) and the third check valve 176 passes refrigerant (as indicated by it being shown as white).
- hot refrigerant gas leaves the outlet of the compressor 110 and enters the condenser 118 .
- Condenser input air 240 is blown over the condenser 118 by the condenser fan 119 .
- the refrigerant transfers heat to the condenser input air 240 and leaves the condenser 118 as a liquid.
- the liquid refrigerant is subsequently subcooled in a first coil of the liquid heat exchanger 126 .
- a portion of the subcooled refrigerant is diverted through the second expansion valve 123 and into a second coil of the liquid heat exchanger 126 to absorb heat from the refrigerant that is flowing through the first coil of the liquid heat exchanger 126 .
- the remainder of the subcooled refrigerant flows to first node 190 .
- the second check valve 173 prevents refrigerant flow from the first node 190 to the fourth node 196 , and the first solenoid valve 164 , which is set to a fully closed state, prevents refrigerant flow to the third refrigerant port 153 and through the reheat coil 150 .
- the subcooled refrigerant flows through the second solenoid valve 166 , which is set in a fully open state, to the third node 194 .
- the first check valve 170 prevents flow to the fourth refrigerant port 156 and through the reheat coil 150 .
- the refrigerant flows through the third check valve 176 and the third expansion valve 168 and enters the second refrigerant port 146 of the cooling and heating coil 140 .
- the cooling and heating coil fan 160 blows cooling and heating input air 210 over the cooling and heating coil 140 , allowing the refrigerant in the cooling and heating coil 140 to absorb heat from the cooling and heating input air 210 . As it absorbs heat from the input air 210 , the refrigerant boils to become a gas.
- the gaseous refrigerant exits the cooling and heating coil 140 at the first refrigerant port 143 and flows down the first refrigerant pipe 180 and through the reversing valve 116 .
- the refrigerant flows to the suction accumulator 113 and gaseous refrigerant from the suction accumulator 113 enters the inlet of the compressor 110 .
- the controller 135 In the cooling mode of the heat pump system 100 , the controller 135 varies the cooling capacity of the air conditioner 100 by varying the speed of the compressor 110 . Changing the speed of the compressor 110 changes the temperature of the cooling and heating coil 140 .
- FIG. 3 is a diagram of a heat pump system 100 operating in a cooling with reheat mode. Cooling with reheat mode is used in situations when humidity is high, but the outdoor temperature is not high enough for the heat pump system 100 to provide dehumidification of the air without cooling it excessively. In this mode, the air is cooled for dehumidification and is reheated before it enters the air-conditioned space to ensure the comfort of the occupants.
- the first solenoid valve 164 is open (as indicated by it being shown as white) and the second solenoid valve 166 and the second expansion valve are closed (as indicated by them being shown in black).
- the second check valve 173 operates to prevent the flow of refrigerant (as indicated by it being shown as being partially black) and the first and third check valves 170 , 176 pass refrigerant (as indicated by them being shown as white).
- hot gaseous refrigerant leaves the outlet of the compressor 110 and enters the condenser 118 via the reversing valve 116 .
- the reversing valve 116 is in a state such that the refrigerant pipe 180 is connected to the suction accumulator 113 at the inlet of the compressor 110 and the outlet of the compressor 110 is connected to the condenser 118 .
- Condenser input air 240 is blown over the condenser 118 by the condenser fan 119 .
- the refrigerant transfers heat to the condenser input air 240 while it is in the condenser 118 and leaves the condenser 118 as a liquid at a high temperature.
- the controller 135 may control the amount of heat transferred from the refrigerant in the condenser 118 by controlling the speed of the condenser fan 119 .
- the liquid refrigerant flows through the first expansion valve 120 to the first node 190 .
- the second check valve 173 prevents flow of refrigerant from the first node 190 to the fourth node 196 and the second solenoid valve 166 is closed to prevent flow of refrigerant from the second node 192 to the third node 194 .
- the hot liquid refrigerant flows through the first solenoid valve 164 , which is disposed in an open position.
- the refrigerant flows through the third refrigerant pipe 184 and enters the reheat coil 150 at the third refrigerant port 153 . When it enters the reheat coil 150 , the refrigerant may be a hot liquid or a mixture of liquid and gas.
- the cooling and heating coil fan 160 is operated to blow discharge air 220 that has been cooled by the cooling and heating coil 140 over the reheat coil 150 .
- the discharge air 220 absorbs heat from the refrigerant that is flowing through the reheat coil 150 to be reheated to an appropriate temperature and becomes supply air 230 that is provided to an area being cooled.
- the refrigerant exits the reheat coil 150 via the fourth refrigerant port 156 and flows through the first check valve 170 to the third node 194 .
- the refrigerant flows through the fifth refrigerant pipe 188 via the third check valve 176 to the fourth node 196 where it then enters the second refrigerant pipe 182 and travels through the third expansion valve 168 .
- the third expansion valve is set to lower the pressure of the refrigerant passing through it to thereby lower the temperature of the coolant.
- the relatively lower-temperature refrigerant then enters the cooling and heating coil 140 through the second refrigerant port 146 .
- the cooling and heating coil fan 160 is operated to blow cooling and heating input air 210 over the cooling and heating coil 140 .
- the refrigerant that is flowing through the cooling and heating coil 140 absorbs heat from the cooling and heating input air 210 . This cools the cooling and heating input air 210 , which becomes discharge air 220 .
- the refrigerant exits the cooling and heating coil 140 via the first refrigerant port 143 after absorbing heat from the cooling and heating input air 210 and flows through the first refrigerant pipe 180 .
- the refrigerant then enters the suction accumulator 113 via the reversing valve 116 .
- Gaseous refrigerant from the suction accumulator 113 enters the inlet of the compressor 110 , which continues the process.
- the controller 135 may control the speed of the compressor 110 to vary the amount of cooling provided by the heat pump system.
- the cooling and heating coil 140 cools the input air 210 below a desired cooling temperature, resulting in discharge air 220 that is colder than is desired for the supply air 230 . In some embodiments this may be done to dehumidify the input air 210 . However, the reheat coil 150 heats the discharge air 220 such that the supply air 230 is the desired temperature.
- FIG. 4 is a diagram of a heat pump system 100 operating in a heating mode according to disclosed embodiments.
- a heating mode of the heat pump system 100 hot gas refrigerant is discharged from an outlet of the compressor 110 .
- the reversing valve 116 is disposed such that the outlet of the compressor 110 is connected to the first refrigerant pipe 180 and the condenser 118 is connected to the inlet of the compressor 110 .
- the second expansion valve 123 is controlling (as indicated by it being shown as white) and both the first solenoid valve 164 and the second solenoid valve 166 are closed (as indicated by them being shown as black).
- the first and third check valves 170 , 176 operate to prevent the flow of refrigerant (as indicated by them being shown as being partially black) and the second check valve 173 passes refrigerant (as indicated by it being shown as white).
- hot gaseous refrigerant leaves the outlet of the compressor 110 and enters the cooling and heating coil 140 via the reversing valve 116 .
- the reversing valve 116 is in a state such that the refrigerant pipe 180 is connected to the outlet of the compressor 110 and the inlet of the suction accumulator 113 is connected to the condenser 118 .
- the relatively hot refrigerant flows through the first refrigerant pipe 180 to the first refrigerant port 143 of the cooling and heating coil 140 and into the cooling and heating coil 140 .
- the cooling and heating coil fan 160 blows cooling and heating input air 210 over the cooling and heating coil 140 .
- the cooling and heating input air 210 absorbs heat from the refrigerant flowing through the cooling and heating coil 140 and becomes discharge air 220 .
- the cooling and heating coil fan 160 blows the discharge air 220 over the reheat coil 150 .
- the refrigerant is a subcooled liquid when it exits the cooling and heating coil 140 at the second refrigerant port 146 .
- the subcooled refrigerant flows through the third expansion valve 168 , which is controlled by the controller 135 to vary the amount of flow allowed through the cooling and heating coil 140 .
- the refrigerant flows through the second check valve 173 .
- a first portion of the refrigerant flows through a coil of the liquid heat exchanger 126 and is further subcooled.
- a second portion of refrigerant travels through the second expansion valve 123 and through the second coil of the liquid heat exchanger 126 , where it absorbs heat from the first portion of the refrigerant.
- the second portion of the refrigerant then flows to the suction accumulator 113 .
- the first portion of the refrigerant flows through the first expansion valve 120 and into the condenser 118 .
- Condenser input air 240 is blown across the condenser 118 by the condenser fan 119 , and the refrigerant within the condenser 118 absorbs heat from the condenser input air 240 and becomes a vapor.
- the refrigerant vapor exits the condenser 118 and flows to the suction accumulator 113 .
- Refrigerant vapor flows from the suction accumulator 113 to the inlet of the compressor 110 .
- refrigerant does not flow through the reheat coil 150 because the first solenoid valve 164 is closed.
- the reheat coil 150 does not circulate any refrigerant during the heating mode, so it does not perform any ongoing heat exchange with the discharge air 220 .
- the reheat coil simple passes the discharge air 220 as supply air 230 .
- the refrigerant in the reheat coil 150 may be at a lower temperature than the discharge air 220 . If this is the case, the refrigerant in the reheat coil 150 will absorb heat from the discharge air 220 until it is at a temperature at which heat exchange between the discharge air 220 and the refrigerant in the reheat coil 150 is negligible. Since the refrigerant in the reheat coil 150 is not circulating, no little heat is required to maintain the refrigerant in the reheat coil 150 at this relatively higher temperature throughout the heating mode.
- FIG. 5 is a diagram of a heat pump system operating in a defrost mode according to disclosed embodiments.
- the first solenoid valve 164 is open (as indicated by it being shown as white) and the second solenoid valve 166 and the second expansion valve 123 are closed (as indicated by them being shown as black).
- the second check valve 173 operate to prevent the flow of refrigerant (as indicated by it being shown as being partially black) and the first and third check valves 170 , 176 pass refrigerant (as indicated by them being shown as white).
- the reversing valve 116 is disposed such that the outlet of the compressor 110 is connected to the condenser 118 and the inlet of the suction accumulator 113 is connected to the first refrigerant pipe 180 . Hot gas refrigerant exits the compressor 110 and enters the condenser 118 via the reversing valve 116 .
- the condenser fan 119 is set to stop the flow of air across the condenser 118 (represented by the stopped condenser input air 540 in FIG. 5 ).
- the condenser input air 240 for the refrigerant to exchange heat with as it passes over the condenser 118
- there will generally be frost formed on the condenser 118 which will be colder than the refrigerant flowing through condenser 118 . Any frost that has accumulated on the condenser 118 therefore absorbs heat from the refrigerant and melts off the condenser 118 . Having given up heat to melt the frost off the condenser 118 , the refrigerant in the condenser 118 condenses to become a liquid.
- the refrigerant then flows from the condenser 118 through the first expansion valve 120 and the liquid heat exchanger 126 , where the liquid refrigerant may be cooled further.
- the liquid refrigerant flows from the liquid heat exchanger 126 , through the first node 190 and through the first solenoid valve 164 , which is in a fully open state, to the third refrigerant port 153 .
- the second solenoid valve 166 which is in a fully closed state, prevents the refrigerant from flowing from the first node 190 to the third node 194 and the second check valve 173 prevents refrigerant flow from flowing from the first node 190 to the fourth node 196 .
- the temperature of the refrigerant flowing between the condenser 118 and the reheat coil 150 during the defrost mode may be 10° F. to 60° F. However, this is just by way of example.
- the refrigerant flowing between the condenser 118 and the reheat coil 150 during the defrost mode may be different temperatures in some alternate embodiments.
- the reheat coil 150 will typically be filled with warm liquid refrigerant that was heated by discharge air 220 blowing over the reheat coil 150 during the heating mode.
- the warm liquid refrigerant flows out of the reheat coil 150 via the fourth refrigerant port 156 .
- the temperature of the refrigerant exiting the reheat coil 150 will be relatively high compared to the refrigerant being provided along the second refrigerant line from the condensing circuit 103 (e.g., 70° F. to 105° F.).
- This relatively high-temperature refrigerant flows out of the reheat coil 150 via the fourth refrigerant port 156 , through the first check valve 170 , the third check valve 176 , and to the third expansion valve 168 .
- the refrigerant flashes, or begins to boil, due to the drop in pressure. Because the refrigerant has been warmed while inside the reheat coil 150 , a larger proportion of the refrigerant boils than it otherwise would if cold refrigerant was used.
- the refrigerant that is a mixture of gas and liquid enters the cooling and heating coil 140 through the second refrigerant port 146 .
- the cooling and heating coil 140 is warm from operating in the heating mode.
- the refrigerant absorbs heat from the warm cooling and heating coil 140 and the remainder of the liquid refrigerant boils to become a vapor.
- the refrigerant evaporating temperature inside the cooling and heating coil 140 during the defrosting mode may be -10° F. to 40° F. Feeding the cooling and heating coil 140 with refrigerant that is already warm and that has already become partially gaseous adds to the total heat available in the cooling and heating coil 140 to defrost the condenser 118 and greatly shortens the necessary defrost time.
- the refrigerant vapor exits the cooling and heating coil 140 through the first refrigerant port 143 .
- the refrigerant vapor flows through the first refrigerant pipe 180 to the reversing valve 116 and the suction accumulator 113 and enters the compressor 110 .
- the cooling and heating fan coil 160 is set to stop the flow of air across the cooling and heating coil 140 (represented by the stopped heating and cooling input air 510 , stopped discharge air 520 , and stopped supply air 530 in FIG. 5 ). As a result, there is no heating and cooling input air 240 for the refrigerant to exchange heat with as it passes over the cooling and heating coil 140 .
- FIG. 6 is a flow chart 600 showing the method of operation of a heat pump system in a defrost mode according to disclosed embodiments.
- the method begins with the heat pump system 100 entering a heating mode in step 605 .
- refrigerant is maintained in a reheat coil 150 , but refrigerant is not circulated through the reheat coil 150 .
- Step 610 This can be achieved in various embodiments by having valves (e.g., solenoid valves 164 , 166 ) at the refrigerant ports 153 , 156 of the reheat coil 150 and setting those valves to be fully closed during the heating mode, which can prevent the circulation of refrigerant through the reheat coil 150 .
- valves e.g., solenoid valves 164 , 166
- Refrigerant is then circulated through the cooling and heating coil 140 during the heating mode.(Step 615 ) This refrigerant will generally be warmer than the cooling and heating air 210 that will be passed over the heating and cooling coil 140 during the heating mode.
- Cooling and heating input air 210 is blown across the cooling and heating coil 140 during the heating mode to generate discharge air 220 .
- Step 620 In an exemplary embodiment, this is accomplished by operating the cooling and heating coil fan 160 . During this operation heat is exchanged between the refrigerant in the cooling and heating coil 140 and the cooling and heating input air 210 such that the discharge air 220 is warmer than the cooling and heating input air 210 .
- the discharge air 220 is blown over the reheat coil 150 during a heating mode to generate supply air 230 .
- Step 625 this is accomplished by operating the cooling and heating coil fan 160 . Since the refrigerant in the reheat coil 150 is not circulated, the temperature of the supply air 230 will be essentially the same as the temperature of the discharge air 220 , except at the very beginning of the heating mode when the refrigerant in the reheat coil 150 may need to be initially heated to a temperature at which it will no longer exchange any significant heat with the discharge air 220 passing through the reheat coil 150 .
- the heat pump system 100 then moves from a heating mode to a defrost mode. (Step 630 ) In an exemplary embodiment, this may occur when the heat pump system 100 receives a signal from the controller 135 indicating a start of a defrost mode. This may be in response to one or more sensors signals indicative of frost having formed on coils of a condenser, a timer, or any other triggering signal.
- the cooling and heating input air 210 stops blowing across the cooling and heating coil 140 . In an exemplary embodiment, this is accomplished by stopping the operation of the cooling and heating coil fan 160 . (Step 635 )
- the discharge air 220 stops blowing over the reheat coil 150 . In an exemplary embodiment, this is accomplished by stopping the operation of the cooling and heating coil fan 160 . (Step 640 )
- a single cooling and heating fan 160 will be used to both blow the cooling and heating input air 210 across the cooling and heating coil 140 and to blow the discharge air 220 over the reheat coil 150 .
- steps 635 and 640 can be performed simultaneously by stopping operation of the cooling and heating fan 160 .
- Refrigerant from the reheat coil 150 is circulated to the cooling and heating coil 140 during the defrost mode.
- the temperature of the refrigerant exiting the reheat coil 150 may be 70° F. to 105° F. (though this can vary in alternate embodiments based on the temperature of the discharge air 220 in the heating mode).
- the evaporating temperature in the cooling and heating coil 140 may be -10° F. to 40° F.
- Circulating the refrigerant from the reheat coil 150 to the cooling and heating coil 140 may be achieved by operating valves that were used to isolate the reheat coil 150 during the heating mode (e.g., by opening the first solenoid valve 164 and closing the second solenoid valve 166 in the embodiment of FIGS. 1 - 5 ).
- Refrigerant from the cooling and heating coil 140 is also circulated to the condenser 118 in the defrost mode.
- the refrigerant from the cooling and heating coil 140 is initially warm in the defrost mode because the heat pump system 100 was operating in heating mode immediately prior to entering the defrost mode.
- the warm refrigerant circulated to the condenser 118 warms the condenser 118 and causes frost that has formed on the condenser 118 to begin melting.
- the refrigerant that was maintained in the reheat coil 150 without being circulated during the heating mode was also heated by the warm discharge air 220 blown over the reheat coil 150 by the cooling and heating coil fan 160 during the heating mode.
- this relatively warm refrigerant is provided to the cooling and heating coil 140 during the defrost mode, it will increase the amount of heat available to the cooling and heating coil 140 relative to what would have been available if the cooling and heating coil 140 received only refrigerant from the condensing circuit 103 . This will allow the cooling and heating coil 140 to provide heat to the condenser 118 more quickly and can reduce the length of a defrost mode necessary to remove frost from the coils of the condenser 118 .
- the refrigerant that was warmed in the reheat coil 150 could pass through an expansion valve (e.g., third expansion valve 168 in FIGS. 1 - 5 ). As it passes through the expansion valve, the refrigerant flashes, or begins boiling, to become a mixture of gas and liquid.
- the refrigerant enters the cooling and heating coil 140 , which is warm from operating in a heating mode, and the remainder of the liquid refrigerant absorbs heat from the cooling and heating coil 140 and boils off. Because the refrigerant was already warm when it began boiling, less heat is absorbed by the refrigerant from the cooling and heating coil 140 than would otherwise be absorbed by refrigerant that was cold prior to passing though the third expansion valve 168 . This maximizes the amount of heat available in the cooling and heating coil 140 to be used to defrost the condenser 118 and reduces the defrosting time.
- an expansion valve e.g., third expansion valve 168 in FIGS. 1 - 5 .
- the heat pump system 100 moves from the defrost mode back to the heating mode. (Step 655 ) This may occur after a set period of time or in response to sensor signals similar to those that triggered the defrost mode to begin with.
- the heat pump system 100 may receive a signal from a controller 135 indicating an end of the defrosting mode and a resumption of the heating mode.
- Step 610 the system will again stop circulating refrigerant from the reheat coil 150 to the cooling and heating coil 140 (Step 610 ), resuming circulating refrigerant through the heating and cooling coil 140 (Step 615 ), resuming blowing cooling and heating input air 210 across the cooling and heating coil 140 to generate discharge air 220 (Step 620 ), and resuming blowing discharge air 220 over the reheat coil 150 to generate supply air 230 ( 625 ).
- a non-transitory computer readable medium may be provided which comprises instructions for execution by a computer, the instructions including a computer-implemented method for controlling an air-conditioning system to defrost a condenser coil, as described above.
- the non-transitory computer readable medium may comprise, for example, a read-only memory (ROM), a random-access memory (RAM), a programmable ROM (PROM), and/or an electrically erasable read-only memory (EEPROM).
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Abstract
A heat pump system is provided, comprising: a cooling and heating coil having first and second refrigerant ports; a reheat coil having third and fourth refrigerant ports; first and second refrigerant pipes connected to the first and second refrigerant ports, respectively; a first solenoid valve between the third refrigerant port and the second refrigerant pipe; a second solenoid valve between the fourth refrigerant port and the second refrigerant line; an expansion valve between the fourth refrigeration port and the second refrigerant port; a first check valve between the fourth refrigerant port and the expansion valve; a second check valve between the expansion valve and a condensing circuit; a third check valve between the first check valve and the expansion valve; a fan circuit for blowing air across the cooling and heating coil and the reheat coil in order; and a controller for controlling the heat pump system.
Description
- The disclosed devices and methods relate generally to a heating, ventilation, and air-conditioning (HVAC) system. More particularly, the disclosed devices and methods relate to a HVAC system which quickly defrosts a condenser by directing warm refrigerant from a reheat coil to a cooling and heating coil to speed up the defrosting of a condenser.
- An HVAC system may have a condensing circuit and a heating and cooling unit to perform heating and cooling of an indoor area. A condenser located in the condensing circuit may collect frost on it during a heating operation in cold weather. When this occurs, it is necessary to temporarily suspend the heating operation to defrost the condenser.
- In general, to defrost an outdoor condenser, an HVAC system will switch from a heating mode to a defrosting mode. In the defrosting mode, the HVAC system operates in similar fashion to a cooling mode, but fans do not blow air over the condenser or the cooling and heating coil. In a conventional defrosting mode, the heat to melt the frost on the outdoor condenser comes from the heat of compression produced by the compression of the refrigerant in the compressor of the heat pump, the heat in the refrigerant piping that has been warmed from operating in heating mode, and the heat from the cooling and heating coil that was warm from operating in the heating mode.
- As a result, it is necessary to provide an HVAC system with a larger capacity than would otherwise be required to account for this temporary pause in the heating operation during the defrosting time and ensure that he system can maintain a desired level of heating. It is therefore desirable to minimize the time needed to defrost the condenser so that an HVAC system with a smaller capacity may be selected.
- According to one or more embodiments, a heat pump system is provided, comprising: a cooling and heating coil having a first refrigerant port and a second refrigerant port and configured to circulate refrigerant; a reheat coil having a third refrigerant port and a fourth refrigerant port and configured to circulate the refrigerant; a plurality of refrigerant pipes configured to circulate the refrigerant, the plurality of refrigerant pipes including a first refrigerant pipe connected between the first refrigerant port and a condensing circuit, a second refrigerant pipe connected between the second refrigerant port and the condensing circuit, a third refrigerant pipe connected between the third refrigerant port and a first node on the second refrigerant pipe, a fourth refrigerant pipe connected between the fourth refrigerant port and a second node on the third refrigerant pipe, and a fifth refrigerant pipe connected between a third node on the fourth refrigerant pipe and a fourth node on the second refrigerant pipe; a first solenoid valve formed on the third refrigerant pipe between the third refrigerant port and the second node; a second solenoid valve formed on the fourth refrigerant pipe between the second node and the third node; an expansion valve connected between the second refrigerant port and the fourth node; a first check valve connected between the fourth refrigerant port and the third node and configured to prevent flow of the refrigerant from the third node to the fourth refrigerant port; a second check valve connected between the first node and the fourth node and configured to prevent flow of the refrigerant from the first node to the fourth node; a third check valve connected between the third node and the fourth node and configured to prevent flow of the refrigerant from the fourth node to the third node; a fan circuit configured to blow input air across the cooling and heating coil to generate discharge air and to blow the discharge air over the reheat coil to generate supply air; and a controller configured to control the heat pump system.
- The expansion valve may be an electronically controlled expansion valve.
- The first solenoid valve may be a positive off solenoid valve.
- The second solenoid valve may be a positive off solenoid valve.
- According to one or more embodiments, a method for operating a heat pump system to defrost a condenser is provided, the method comprising: maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode; circulating refrigerant through a cooling and heating coil during the heating mode; blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air; blowing the discharge air over the reheat coil during the heating mode to generate supply air; circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
- The method may further comprise stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
- The method may further comprise stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the heating and cooling coil and the stopping of blowing the discharge air over the reheat coil.
- The circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve.
- The method may further comprise receiving from a controller a signal indicating a start of a defrosting mode prior to entering the defrost mode.
- The method may further comprise receiving a signal from a controller indicating an end of a defrosting mode and a resumption of the heating mode; and stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
- The circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve; and the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by closing the first solenoid valve and opening the second solenoid valve.
- The method may further comprise resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed; and resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
- According to one or more embodiments, a non-transitory computer-readable medium comprising instructions for execution by a computer, the instructions including a computer-implemented method for controlling a heat pump system to defrost a condenser coil, the instructions for implementing: maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode; circulating refrigerant through a cooling and heating coil during the heating mode; blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air; blowing the discharge air over the reheat coil during the heating mode to generate supply air; circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
- The instructions may be for further implementing stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
- The instructions may be for further implementing stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil.
- The circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve.
- The instructions may be for further implementing exiting the defrosting mode and resuming the heating mode; and stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
- The circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by opening a first solenoid valve and closing a second solenoid valve; and the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil may be achieved by closing the first solenoid valve and opening the second solenoid valve.
- The instructions may be for further implementing resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed; resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
- The accompanying figures, where like reference numerals refer to identical or functionally similar elements and which together with the detailed description below are incorporated in and form part of the specification, serve to further illustrate an exemplary embodiment and to explain various principles and advantages in accordance with the present disclosure.
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FIG. 1 is a diagram of a heat pump system according to disclosed embodiments; -
FIG. 2 is a diagram of a heat pump system operating in a cooling mode according to disclosed embodiments; -
FIG. 3 is a diagram of a heat pump system operating in a cooling with reheat mode according to disclosed embodiments; -
FIG. 4 is a diagram of a heat pump system operating in a heating mode according to disclosed embodiments; -
FIG. 5 is a diagram of a heat pump system operating in a flash defrost mode according to disclosed embodiments; and -
FIG. 6 is a flow chart showing the operation of a heat pump system operating in a defrost mode according to disclosed embodiments. -
FIG. 1 is a diagram of aheat pump system 100 according to disclosed embodiments. As shown inFIG. 1 , theheat pump system 100 includes acondensing circuit 103, a heating andcooling unit 106, first andsecond refrigerant pipes condensing circuit 103 and the heating andcooling unit 106. Thecondensing circuit 103 includes acompressor 110, asuction accumulator 113, areversing valve 116, acondenser 118, acondenser fan 119, afirst expansion valve 120, asecond expansion valve 123, and aliquid heat exchanger 126. The heating andcooling unit 106 includes a cooling andheating coil 140 having afirst refrigerant port 143 and asecond refrigerant port 146, areheat coil 150 having athird refrigerant port 153 and afourth refrigerant port 156, a cooling andheating coil fan 160, afirst solenoid valve 164, asecond solenoid valve 166, athird expansion valve 168, afirst check valve 170, asecond check valve 173, athird check valve 176, athird refrigerant pipe 184, afourth refrigerant pipe 186, afifth refrigerant pipe 188, afirst node 190, asecond node 192, athird node 194, afourth node 196, and acontroller 135. Thecontroller 135 includes aprocessor 137 and amemory 139. - The
compressor 110 is configured to circulate refrigerant through theheat pump system 100. Thecompressor 110 receives refrigerant at a low pressure from thesuction accumulator 113, compresses the refrigerant to a higher pressure, thereby heating the refrigerant, and provides the relatively hot, high-pressure refrigerant to the reversingvalve 116. - The
suction accumulator 113 is disposed at the inlet of thecompressor 110. Thesuction accumulator 113 operates as a refrigerant reservoir to prevent liquid refrigerant from entering thecompressor 110. - The
reversing valve 116 is configured to allow the system to switch the direction in which refrigerant flows, thereby permitting theheat pump system 100 to perform both heating and cooling operations. The reversing valve has at least two states in which the outlet of thecompressor 110, thecondenser 118, thefirst refrigerant port 143 of the cooling andheating coil 140, and thesuction accumulator 113 are selectively connected. In a first state, thereversing valve 116 connects the outlet of thecompressor 110 with thecondenser 118 and connects the inlet of thecompressor 110 with thefirst refrigerant port 143 of the cooling andheating coil 140. In a second state, the reversing valve connects the inlet of thecompressor 110 and thecondenser 118 and connects the outlet of thecompressor 110 to thefirst refrigerant port 143 of the cooling andheating coil 140. The reversingvalve 116 may be a four-way valve. - The
condenser 118 is a heat exchanger that may be located either indoors or outdoors. Thecondenser 118 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes. In a heating mode, refrigerant in thecondenser 118 will absorb heat from passing air. In a cooling mode, heat will be transferred from the refrigerant circulated in thecondenser 118 to the passing air. When theheat pump system 100 is in a heating mode, thecondenser 118 may become cold enough that frost forms on the pipes of thecondenser 118 through which the refrigerant flows. - The
condenser fan 119 operates to blow condenser input air (240 inFIGS. 2-4 ) through thecondenser 118 and past the refrigerant pipes in thecondenser 118. Thecondenser fan 119 may be located and operated such that it draws air through thecondenser 118 or blows air throughcondenser 118. - The
first expansion valve 120 may be disposed on thesecond refrigerant pipe 182 between thecondenser 118 and theliquid heat exchanger 126. Thefirst expansion valve 120 may be an electronically controlled expansion valve. Thefirst expansion valve 120 operates to selectively lower the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant. Thefirst expansion valve 120 can be set to be: (a) controlling flow, reducing the pressure of the refrigerant that flows through it; or (b) entirely open, allowing refrigerant to freely flow through it. - The
liquid heat exchanger 126 may be a subcooling heat exchanger that cools liquid refrigerant flowing through the secondrefrigerant pipe 182. - The
second expansion valve 123 may be disposed between the secondrefrigerant pipe 182 and a coil of theliquid heat exchanger 126. Thesecond expansion valve 123 may be an electronically controlled expansion valve. Thesecond expansion valve 123 operates to selectively lower the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant. Thesecond expansion valve 123 can be set to be: (a) controlling flow, reducing the pressure of the refrigerant that flows through it; or (b) entirely open, allowing refrigerant to freely flow through it. - The cooling and
heating coil 140 is a heat exchanger that may be located either indoors or outdoors. The cooling andheating coil 140 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes. In a heating mode, heat will be transferred from the refrigerant circulated in the cooling andheating coil 140 to the passing air. In a cooling mode, refrigerant in the cooling andheating coil 140 will absorb heat from passing air. - The first
refrigerant port 143 may act as a refrigerant inlet or a refrigerant outlet for the cooling andheating coil 140 depending upon the direction of refrigerant flow in theheat pump system 100. The secondrefrigerant port 146 may act as a refrigerant inlet or a refrigerant outlet for the cooling andheating coil 140 depending upon the direction of refrigerant flow in theheat pump system 100. - The cooling and
heating coil fan 160 blows cooling and heating input air (210 inFIGS. , 2-4 ) through the cooling andheating coil 140 and past the refrigerant pipes in the cooling andheating coil 140. The cooling andheating coil 140 exchanges heat with the input air to generate discharge air (220 inFIGS. 2-4 ), which is output from the cooling andheating coil 140. The cooling andheating input air 210 may be outdoor air, return air drawn from inside of a building, or a mixture of outdoor air and return air. The cooling andheating coil fan 160 may be located and operated such that it draws the cooling andheating input air 210 through the cooling andheating coil 140 or blows the cooling andheating input air 210 through cooling andheating coil 140. - The
reheat coil 150 is a heat exchanger. Thereheat coil 150 operates to exchange heat between refrigerant flowing through its pipes and air moving past the pipes. Specifically, thedischarge air 220 will absorb heat from the refrigerant circulating in thereheat coil 150. Thereheat coil 150 may be located adjacent to the cooling andheating coil 140 such that air passing through the cooling andheating coil 140 subsequently passes through thereheat coil 150. - The third
refrigerant port 153 acts as a refrigerant inlet for thereheat coil 150. The fourthrefrigerant port 156 may act as a refrigerant outlet for thereheat coil 150. - The cooling and
heating coil fan 160 blows thedischarge air 220 from the cooling andheating coil 140 through thereheat coil 150 and past the refrigerant pipes in the reheat could 150 to generate supply air (230 inFIGS. 2-4 ), which can be supplied to an indoor space that is being heated or cooled. The cooling andheating coil fan 160 may be located and operated so that it draws air through the cooling andheating coil 140 and thereheat coil 150 or such that it blows air through the cooling andheating coil 140 and thereheat coil 150. - The third
refrigerant pipe 184 is a pipe for circulating refrigerant. The thirdrefrigerant pipe 184 extends from the thirdrefrigerant port 153 to thefirst node 190. The thirdrefrigerant pipe 184 connects to the fourthrefrigerant pipe 186 at thesecond node 192. The third refrigerant pipe connects to the secondrefrigerant pipe 182 at thefirst node 190. - The fourth
refrigerant pipe 186 is a pipe for circulating refrigerant. The fourthrefrigerant pipe 186 extends from the fourthrefrigerant port 156 to thesecond node 192. The fourthrefrigerant pipe 186 connects to the fifthrefrigerant pipe 188 at thethird node 194. The fourthrefrigerant pipe 186 connects to the thirdrefrigerant pipe 184 at thesecond node 192. - The fifth
refrigerant pipe 188 is a pipe for circulating refrigerant. The fifthrefrigerant pipe 188 extends from thethird node 194 to thefourth node 196. The fifthrefrigerant pipe 188 connects to the fourthrefrigerant pipe 186 at thethird node 194 and connects to the secondrefrigerant pipe 182 at thefourth node 196. - The
first node 190 is an intersection of the thirdrefrigerant pipe 184 and the secondrefrigerant pipe 182. Thesecond node 192 is an intersection of the thirdrefrigerant pipe 184 and the fourthrefrigerant pipe 186. Thethird node 194 is an intersection of the fourthrefrigerant pipe 186 and the fifthrefrigerant pipe 188. Thefourth node 196 is an intersection of the secondrefrigerant pipe 182 and the fifthrefrigerant pipe 188. - The
first solenoid valve 164 is disposed on the thirdrefrigerant pipe 184 between thesecond node 192 and the thirdrefrigerant port 153 of thereheat coil 150. In a fully closed state, thefirst solenoid valve 164 prevents flow of refrigerant through thereheat coil 150. Thefirst solenoid valve 164 is a positive off solenoid valve in the embodiment ofFIG. 1 , though it may be a positive on solenoid valve in alternate embodiments. - In alternate embodiments, an expansion valve or other type of valve may be used in place of a solenoid valve. Solenoid valves are used in the embodiment of
FIG. 1 because solenoid valves can only be placed in a fully closed state or a fully open state. Other valves, such as electronic expansion valves, may not close tightly in a “fully closed” state, leading to undesired bleeding of refrigerant through the valve. Using solenoid valves simplifies the controls and reduces incidences of refrigerant leaking through valves because solenoid valves can only be fully open or fully closed. - The
second solenoid valve 166 is disposed on the fourthrefrigerant pipe 186 between thesecond node 192 and thethird node 194. Thesecond solenoid valve 166 is a positive off solenoid valve in the embodiment ofFIG. 1 , though it may be a positive on solenoid valve in alternate embodiments. In alternative embodiments, an expansion valve or other type of valve may be used in place of a solenoid valve. Solenoid valves are used because they simplify the controls and reduce incidences of refrigerant leaking through valves because solenoid valves can only be fully open or fully closed. - The
third expansion valve 168 is disposed on the secondrefrigerant pipe 182 between thefourth node 196 and the secondrefrigerant port 146. Thethird expansion valve 168 may be an electronically controlled expansion valve. Thethird expansion valve 168 operates to selectively reduce the pressure of the refrigerant passing through it. This drop in pressure will result in a drop in the temperature of the refrigerant. Thethird expansion valve 168 will be set to be controlling flow, reducing the pressure of the refrigerant that flows through it. - The
first check valve 170 is disposed on the fourthrefrigerant pipe 186 between the fourthrefrigerant port 156 and thethird node 194. Thefirst check valve 170 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction. In theheat pump system 100 ofFIG. 1 , thefirst check valve 170 is arranged to allow the flow of refrigerant from the fourthrefrigerant port 156 to thethird node 194 and to prevent the flow of refrigerant from thethird node 194 to the fourthrefrigerant port 156 and back into thereheat coil 150. - The
second check valve 173 is disposed on the secondrefrigerant pipe 182 between thefirst node 190 and thefourth node 196. Thesecond check valve 173 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction. In theheat pump system 100 ofFIG. 1 , thesecond check valve 173 is arranged to allow the flow of refrigerant from thefourth node 196 to thefirst node 190 and to prevent the flow of refrigerant from thefirst node 190 towards thefourth node 196. This allows for the routing of the flow of refrigerant from the condensingcircuit 103 through thesecond solenoid valve 166 or thefirst solenoid valve 164 when refrigerant is flowing from the condensingcircuit 103 to the heating andcooling unit 106 via the second refrigerant pipe 182 (i.e., during a cooling mode or a defrost mode). - The
third check valve 176 is disposed on the fifthrefrigerant pipe 188 between thethird node 194 and thefourth node 196. Thethird check valve 176 allows refrigerant to flow in one direction but prevents refrigerant from flowing in the other direction. In theheat pump system 100 ofFIG. 1 , thethird check valve 176 is arranged to allow the flow of refrigerant from thethird node 194 to thefourth node 196 and to prevent the flow of refrigerant from thefourth node 196 to thethird node 194. - The
controller 135 operates to control the various components in theheat pump system 100. Thecontroller 135 may be located in either of the condensingcircuit 103 and the heating andcooling unit 106. In an alternate embodiment, thecontroller 135 may be located remotely from theheat pump system 100. Thecontroller 135 may comprise one or more controllers. Thecontroller 135 may comprise one or more processors, one or more transmitters, one or more receivers, one or more digital signal processors, and one or more memory structures. Thecontroller 135 may be programmable via a user interface. Although not shown in the drawings, thecontroller 135 can also have the necessary interface circuitry and connections to control the operation of various elements in theheat pump system 100. This can include wired and wireless interfaces and connections. - The
controller 135 may, for example, control the operation of thecompressor 110, select the state of the reversingvalve 116, set the expansion amount of the first, second, andthird expansion valves second solenoid valves heating coil fan 160 and thecondenser fan 119. - The
processor 137 generates signals to perform the control of thecontroller 135. It can store information in thememory 139 and run instructions stored in thememory 137. The processor can be a microprocessor (e.g., a central processing unit), an application-specific integrated circuit (ASIC), or any suitable device for controlling the operation of all or part of theheat pump system 100. - The
memory 139 can include a read-only memory (ROM), a random-access memory (RAM), an electronically programmable read-only memory (EPROM), an electrically erasable programmable read only memory (EEPROM), flash memory, or any suitable memory device. - Although not shown, the condensing
circuit 103 or the heating andcooling unit 106 may include one or more sensors used to determine whether frost has formed on thecondenser 118. These one or more sensors could include a temperature sensor on or proximate to thecondenser 118 configured to measure an ambient temperature or a temperature of thecondenser 118, a pressure sensor to monitor the pressure of the refrigerant exiting thecondenser 118, a temperature sensor to monitor the temperature of the refrigerant exiting thecondenser 118, or any other sensor that could provide information that may be used by thecontroller 135 to estimate when frost has formed on the coils of thecondenser 118. -
FIG. 2 is a diagram of aheat pump system 100 operating in a cooling mode according to disclosed embodiments. During the cooling mode, thefirst solenoid valve 164 is closed (as indicated by it being shown as black) and thesecond solenoid valve 166 and thesecond expansion valve 123 are open (as indicated by them being shown as white). As shown inFIG. 2 , the first andsecond check valves third check valve 176 passes refrigerant (as indicated by it being shown as white). - In a cooling mode of the
heat pump system 100, hot refrigerant gas leaves the outlet of thecompressor 110 and enters thecondenser 118.Condenser input air 240 is blown over thecondenser 118 by thecondenser fan 119. The refrigerant transfers heat to thecondenser input air 240 and leaves thecondenser 118 as a liquid. The liquid refrigerant is subsequently subcooled in a first coil of theliquid heat exchanger 126. A portion of the subcooled refrigerant is diverted through thesecond expansion valve 123 and into a second coil of theliquid heat exchanger 126 to absorb heat from the refrigerant that is flowing through the first coil of theliquid heat exchanger 126. The remainder of the subcooled refrigerant flows tofirst node 190. - The
second check valve 173 prevents refrigerant flow from thefirst node 190 to thefourth node 196, and thefirst solenoid valve 164, which is set to a fully closed state, prevents refrigerant flow to the thirdrefrigerant port 153 and through thereheat coil 150. The subcooled refrigerant flows through thesecond solenoid valve 166, which is set in a fully open state, to thethird node 194. Thefirst check valve 170 prevents flow to the fourthrefrigerant port 156 and through thereheat coil 150. - The refrigerant flows through the
third check valve 176 and thethird expansion valve 168 and enters the secondrefrigerant port 146 of the cooling andheating coil 140. The cooling andheating coil fan 160 blows cooling andheating input air 210 over the cooling andheating coil 140, allowing the refrigerant in the cooling andheating coil 140 to absorb heat from the cooling andheating input air 210. As it absorbs heat from theinput air 210, the refrigerant boils to become a gas. The gaseous refrigerant exits the cooling andheating coil 140 at the firstrefrigerant port 143 and flows down the firstrefrigerant pipe 180 and through the reversingvalve 116. The refrigerant flows to thesuction accumulator 113 and gaseous refrigerant from thesuction accumulator 113 enters the inlet of thecompressor 110. - In the cooling mode of the
heat pump system 100, thecontroller 135 varies the cooling capacity of theair conditioner 100 by varying the speed of thecompressor 110. Changing the speed of thecompressor 110 changes the temperature of the cooling andheating coil 140. -
FIG. 3 is a diagram of aheat pump system 100 operating in a cooling with reheat mode. Cooling with reheat mode is used in situations when humidity is high, but the outdoor temperature is not high enough for theheat pump system 100 to provide dehumidification of the air without cooling it excessively. In this mode, the air is cooled for dehumidification and is reheated before it enters the air-conditioned space to ensure the comfort of the occupants. During the cooling mode, thefirst solenoid valve 164 is open (as indicated by it being shown as white) and thesecond solenoid valve 166 and the second expansion valve are closed (as indicated by them being shown in black). As shown inFIG. 3 , thesecond check valve 173 operates to prevent the flow of refrigerant (as indicated by it being shown as being partially black) and the first andthird check valves - In a cooling with reheat mode of the
heat pump system 100, hot gaseous refrigerant leaves the outlet of thecompressor 110 and enters thecondenser 118 via the reversingvalve 116. The reversingvalve 116 is in a state such that therefrigerant pipe 180 is connected to thesuction accumulator 113 at the inlet of thecompressor 110 and the outlet of thecompressor 110 is connected to thecondenser 118.Condenser input air 240 is blown over thecondenser 118 by thecondenser fan 119. The refrigerant transfers heat to thecondenser input air 240 while it is in thecondenser 118 and leaves thecondenser 118 as a liquid at a high temperature. Thecontroller 135 may control the amount of heat transferred from the refrigerant in thecondenser 118 by controlling the speed of thecondenser fan 119. - The liquid refrigerant flows through the
first expansion valve 120 to thefirst node 190. Thesecond check valve 173 prevents flow of refrigerant from thefirst node 190 to thefourth node 196 and thesecond solenoid valve 166 is closed to prevent flow of refrigerant from thesecond node 192 to thethird node 194. The hot liquid refrigerant flows through thefirst solenoid valve 164, which is disposed in an open position. The refrigerant flows through the thirdrefrigerant pipe 184 and enters thereheat coil 150 at the thirdrefrigerant port 153. When it enters thereheat coil 150, the refrigerant may be a hot liquid or a mixture of liquid and gas. The cooling andheating coil fan 160 is operated to blowdischarge air 220 that has been cooled by the cooling andheating coil 140 over thereheat coil 150. Thedischarge air 220 absorbs heat from the refrigerant that is flowing through thereheat coil 150 to be reheated to an appropriate temperature and becomessupply air 230 that is provided to an area being cooled. - The refrigerant exits the
reheat coil 150 via the fourthrefrigerant port 156 and flows through thefirst check valve 170 to thethird node 194. The refrigerant flows through the fifthrefrigerant pipe 188 via thethird check valve 176 to thefourth node 196 where it then enters the secondrefrigerant pipe 182 and travels through thethird expansion valve 168. The third expansion valve is set to lower the pressure of the refrigerant passing through it to thereby lower the temperature of the coolant. - The relatively lower-temperature refrigerant then enters the cooling and
heating coil 140 through the secondrefrigerant port 146. The cooling andheating coil fan 160 is operated to blow cooling andheating input air 210 over the cooling andheating coil 140. The refrigerant that is flowing through the cooling andheating coil 140 absorbs heat from the cooling andheating input air 210. This cools the cooling andheating input air 210, which becomesdischarge air 220. - The refrigerant exits the cooling and
heating coil 140 via the firstrefrigerant port 143 after absorbing heat from the cooling andheating input air 210 and flows through the firstrefrigerant pipe 180. The refrigerant then enters thesuction accumulator 113 via the reversingvalve 116. Gaseous refrigerant from thesuction accumulator 113 enters the inlet of thecompressor 110, which continues the process. Thecontroller 135 may control the speed of thecompressor 110 to vary the amount of cooling provided by the heat pump system. - In the cooling with reheat operation, the cooling and
heating coil 140 cools theinput air 210 below a desired cooling temperature, resulting indischarge air 220 that is colder than is desired for thesupply air 230. In some embodiments this may be done to dehumidify theinput air 210. However, thereheat coil 150 heats thedischarge air 220 such that thesupply air 230 is the desired temperature. -
FIG. 4 is a diagram of aheat pump system 100 operating in a heating mode according to disclosed embodiments. In a heating mode of theheat pump system 100, hot gas refrigerant is discharged from an outlet of thecompressor 110. The reversingvalve 116 is disposed such that the outlet of thecompressor 110 is connected to the firstrefrigerant pipe 180 and thecondenser 118 is connected to the inlet of thecompressor 110. During the cooling mode, thesecond expansion valve 123 is controlling (as indicated by it being shown as white) and both thefirst solenoid valve 164 and thesecond solenoid valve 166 are closed (as indicated by them being shown as black). As shown inFIG. 4 , the first andthird check valves second check valve 173 passes refrigerant (as indicated by it being shown as white). - In the heating mode of the
heat pump system 100, hot gaseous refrigerant leaves the outlet of thecompressor 110 and enters the cooling andheating coil 140 via the reversingvalve 116. The reversingvalve 116 is in a state such that therefrigerant pipe 180 is connected to the outlet of thecompressor 110 and the inlet of thesuction accumulator 113 is connected to thecondenser 118. The relatively hot refrigerant flows through the firstrefrigerant pipe 180 to the firstrefrigerant port 143 of the cooling andheating coil 140 and into the cooling andheating coil 140. The cooling andheating coil fan 160 blows cooling andheating input air 210 over the cooling andheating coil 140. The cooling andheating input air 210 absorbs heat from the refrigerant flowing through the cooling andheating coil 140 and becomesdischarge air 220. The cooling andheating coil fan 160 blows thedischarge air 220 over thereheat coil 150. - The refrigerant is a subcooled liquid when it exits the cooling and
heating coil 140 at the secondrefrigerant port 146. The subcooled refrigerant flows through thethird expansion valve 168, which is controlled by thecontroller 135 to vary the amount of flow allowed through the cooling andheating coil 140. The refrigerant flows through thesecond check valve 173. A first portion of the refrigerant flows through a coil of theliquid heat exchanger 126 and is further subcooled. A second portion of refrigerant travels through thesecond expansion valve 123 and through the second coil of theliquid heat exchanger 126, where it absorbs heat from the first portion of the refrigerant. The second portion of the refrigerant then flows to thesuction accumulator 113. - The first portion of the refrigerant flows through the
first expansion valve 120 and into thecondenser 118.Condenser input air 240 is blown across thecondenser 118 by thecondenser fan 119, and the refrigerant within thecondenser 118 absorbs heat from thecondenser input air 240 and becomes a vapor. The refrigerant vapor exits thecondenser 118 and flows to thesuction accumulator 113. Refrigerant vapor flows from thesuction accumulator 113 to the inlet of thecompressor 110. During heating mode, refrigerant does not flow through thereheat coil 150 because thefirst solenoid valve 164 is closed. - The
reheat coil 150 does not circulate any refrigerant during the heating mode, so it does not perform any ongoing heat exchange with thedischarge air 220. During most of the heating mode, the reheat coil simple passes thedischarge air 220 assupply air 230. However, at the beginning of the heating mode, the refrigerant in thereheat coil 150 may be at a lower temperature than thedischarge air 220. If this is the case, the refrigerant in thereheat coil 150 will absorb heat from thedischarge air 220 until it is at a temperature at which heat exchange between thedischarge air 220 and the refrigerant in thereheat coil 150 is negligible. Since the refrigerant in thereheat coil 150 is not circulating, no little heat is required to maintain the refrigerant in thereheat coil 150 at this relatively higher temperature throughout the heating mode. -
FIG. 5 is a diagram of a heat pump system operating in a defrost mode according to disclosed embodiments. During the defrost mode, thefirst solenoid valve 164 is open (as indicated by it being shown as white) and thesecond solenoid valve 166 and thesecond expansion valve 123 are closed (as indicated by them being shown as black). As shown inFIG. 4 , thesecond check valve 173 operate to prevent the flow of refrigerant (as indicated by it being shown as being partially black) and the first andthird check valves - In a defrost mode of the
heat pump system 100, the reversingvalve 116 is disposed such that the outlet of thecompressor 110 is connected to thecondenser 118 and the inlet of thesuction accumulator 113 is connected to the firstrefrigerant pipe 180. Hot gas refrigerant exits thecompressor 110 and enters thecondenser 118 via the reversingvalve 116. - During the defrost mode, the
condenser fan 119 is set to stop the flow of air across the condenser 118 (represented by the stoppedcondenser input air 540 inFIG. 5 ). As a result there is nocondenser input air 240 for the refrigerant to exchange heat with as it passes over thecondenser 118, However, there will generally be frost formed on thecondenser 118, which will be colder than the refrigerant flowing throughcondenser 118. Any frost that has accumulated on thecondenser 118 therefore absorbs heat from the refrigerant and melts off thecondenser 118. Having given up heat to melt the frost off thecondenser 118, the refrigerant in thecondenser 118 condenses to become a liquid. - The refrigerant then flows from the
condenser 118 through thefirst expansion valve 120 and theliquid heat exchanger 126, where the liquid refrigerant may be cooled further. The liquid refrigerant flows from theliquid heat exchanger 126, through thefirst node 190 and through thefirst solenoid valve 164, which is in a fully open state, to the thirdrefrigerant port 153. Thesecond solenoid valve 166, which is in a fully closed state, prevents the refrigerant from flowing from thefirst node 190 to thethird node 194 and thesecond check valve 173 prevents refrigerant flow from flowing from thefirst node 190 to thefourth node 196. In some embodiments the temperature of the refrigerant flowing between thecondenser 118 and thereheat coil 150 during the defrost mode may be 10° F. to 60° F. However, this is just by way of example. The refrigerant flowing between thecondenser 118 and thereheat coil 150 during the defrost mode may be different temperatures in some alternate embodiments. - Since the defrost mode is always entered into during a temporary break in the heating mode, the
reheat coil 150 will typically be filled with warm liquid refrigerant that was heated bydischarge air 220 blowing over thereheat coil 150 during the heating mode. The warm liquid refrigerant flows out of thereheat coil 150 via the fourthrefrigerant port 156. The temperature of the refrigerant exiting thereheat coil 150 will be relatively high compared to the refrigerant being provided along the second refrigerant line from the condensing circuit 103 (e.g., 70° F. to 105° F.). - This relatively high-temperature refrigerant flows out of the
reheat coil 150 via the fourthrefrigerant port 156, through thefirst check valve 170, thethird check valve 176, and to thethird expansion valve 168. As it passes through thethird expansion valve 168, the refrigerant flashes, or begins to boil, due to the drop in pressure. Because the refrigerant has been warmed while inside thereheat coil 150, a larger proportion of the refrigerant boils than it otherwise would if cold refrigerant was used. The refrigerant that is a mixture of gas and liquid enters the cooling andheating coil 140 through the secondrefrigerant port 146. The cooling andheating coil 140 is warm from operating in the heating mode. The refrigerant absorbs heat from the warm cooling andheating coil 140 and the remainder of the liquid refrigerant boils to become a vapor. The refrigerant evaporating temperature inside the cooling andheating coil 140 during the defrosting mode may be -10° F. to 40° F. Feeding the cooling andheating coil 140 with refrigerant that is already warm and that has already become partially gaseous adds to the total heat available in the cooling andheating coil 140 to defrost thecondenser 118 and greatly shortens the necessary defrost time. - The refrigerant vapor exits the cooling and
heating coil 140 through the firstrefrigerant port 143. The refrigerant vapor flows through the firstrefrigerant pipe 180 to the reversingvalve 116 and thesuction accumulator 113 and enters thecompressor 110. - During the defrost mode, the cooling and
heating fan coil 160 is set to stop the flow of air across the cooling and heating coil 140 (represented by the stopped heating andcooling input air 510, stoppeddischarge air 520, and stoppedsupply air 530 inFIG. 5 ). As a result, there is no heating andcooling input air 240 for the refrigerant to exchange heat with as it passes over the cooling andheating coil 140. -
FIG. 6 is aflow chart 600 showing the method of operation of a heat pump system in a defrost mode according to disclosed embodiments. The method begins with theheat pump system 100 entering a heating mode instep 605. In a heating mode of theheat pump system 100, refrigerant is maintained in areheat coil 150, but refrigerant is not circulated through thereheat coil 150. (Step 610) This can be achieved in various embodiments by having valves (e.g.,solenoid valves 164, 166) at therefrigerant ports reheat coil 150 and setting those valves to be fully closed during the heating mode, which can prevent the circulation of refrigerant through thereheat coil 150. - Refrigerant is then circulated through the cooling and
heating coil 140 during the heating mode.(Step 615) This refrigerant will generally be warmer than the cooling andheating air 210 that will be passed over the heating andcooling coil 140 during the heating mode. - Cooling and
heating input air 210 is blown across the cooling andheating coil 140 during the heating mode to generatedischarge air 220. (Step 620) In an exemplary embodiment, this is accomplished by operating the cooling andheating coil fan 160. During this operation heat is exchanged between the refrigerant in the cooling andheating coil 140 and the cooling andheating input air 210 such that thedischarge air 220 is warmer than the cooling andheating input air 210. - The
discharge air 220 is blown over thereheat coil 150 during a heating mode to generatesupply air 230. (Step 625) In an exemplary embodiment, this is accomplished by operating the cooling andheating coil fan 160. Since the refrigerant in thereheat coil 150 is not circulated, the temperature of thesupply air 230 will be essentially the same as the temperature of thedischarge air 220, except at the very beginning of the heating mode when the refrigerant in thereheat coil 150 may need to be initially heated to a temperature at which it will no longer exchange any significant heat with thedischarge air 220 passing through thereheat coil 150. - The
heat pump system 100 then moves from a heating mode to a defrost mode. (Step 630) In an exemplary embodiment, this may occur when theheat pump system 100 receives a signal from thecontroller 135 indicating a start of a defrost mode. This may be in response to one or more sensors signals indicative of frost having formed on coils of a condenser, a timer, or any other triggering signal. - Upon entering the defrost mode, the cooling and
heating input air 210 stops blowing across the cooling andheating coil 140. In an exemplary embodiment, this is accomplished by stopping the operation of the cooling andheating coil fan 160. (Step 635) - Likewise, upon entering the defrost mode, the
discharge air 220 stops blowing over thereheat coil 150. In an exemplary embodiment, this is accomplished by stopping the operation of the cooling andheating coil fan 160. (Step 640) - In many embodiments a single cooling and
heating fan 160 will be used to both blow the cooling andheating input air 210 across the cooling andheating coil 140 and to blow thedischarge air 220 over thereheat coil 150. In this case, steps 635 and 640 can be performed simultaneously by stopping operation of the cooling andheating fan 160. - Refrigerant from the
reheat coil 150 is circulated to the cooling andheating coil 140 during the defrost mode. (645) In some embodiments, the temperature of the refrigerant exiting thereheat coil 150 may be 70° F. to 105° F. (though this can vary in alternate embodiments based on the temperature of thedischarge air 220 in the heating mode). In contrast, the evaporating temperature in the cooling andheating coil 140 may be -10° F. to 40° F. - Circulating the refrigerant from the
reheat coil 150 to the cooling andheating coil 140 may be achieved by operating valves that were used to isolate thereheat coil 150 during the heating mode (e.g., by opening thefirst solenoid valve 164 and closing thesecond solenoid valve 166 in the embodiment ofFIGS. 1-5 ). - Refrigerant from the cooling and
heating coil 140 is also circulated to thecondenser 118 in the defrost mode. (Step 650) The refrigerant from the cooling andheating coil 140 is initially warm in the defrost mode because theheat pump system 100 was operating in heating mode immediately prior to entering the defrost mode. The warm refrigerant circulated to thecondenser 118 warms thecondenser 118 and causes frost that has formed on thecondenser 118 to begin melting. - The refrigerant that was maintained in the
reheat coil 150 without being circulated during the heating mode was also heated by thewarm discharge air 220 blown over thereheat coil 150 by the cooling andheating coil fan 160 during the heating mode. As this relatively warm refrigerant is provided to the cooling andheating coil 140 during the defrost mode, it will increase the amount of heat available to the cooling andheating coil 140 relative to what would have been available if the cooling andheating coil 140 received only refrigerant from the condensingcircuit 103. This will allow the cooling andheating coil 140 to provide heat to thecondenser 118 more quickly and can reduce the length of a defrost mode necessary to remove frost from the coils of thecondenser 118. - For example, the refrigerant that was warmed in the
reheat coil 150 could pass through an expansion valve (e.g.,third expansion valve 168 inFIGS. 1-5 ). As it passes through the expansion valve, the refrigerant flashes, or begins boiling, to become a mixture of gas and liquid. The refrigerant enters the cooling andheating coil 140, which is warm from operating in a heating mode, and the remainder of the liquid refrigerant absorbs heat from the cooling andheating coil 140 and boils off. Because the refrigerant was already warm when it began boiling, less heat is absorbed by the refrigerant from the cooling andheating coil 140 than would otherwise be absorbed by refrigerant that was cold prior to passing though thethird expansion valve 168. This maximizes the amount of heat available in the cooling andheating coil 140 to be used to defrost thecondenser 118 and reduces the defrosting time. - Although the operation of circulating refrigerant from the cooling and
heating coil 140 to the condenser 118 (step 645) is listed before the operation of circulating refrigerant from thereheat coil 150 to the cooling and heating coil 140 (Step 650), these processes are typically performed at the same time and continually. - After a time, the
heat pump system 100 moves from the defrost mode back to the heating mode. (Step 655) This may occur after a set period of time or in response to sensor signals similar to those that triggered the defrost mode to begin with. In an exemplary embodiment, theheat pump system 100 may receive a signal from acontroller 135 indicating an end of the defrosting mode and a resumption of the heating mode. Once in the heating mode the system will again stop circulating refrigerant from thereheat coil 150 to the cooling and heating coil 140 (Step 610), resuming circulating refrigerant through the heating and cooling coil 140 (Step 615), resuming blowing cooling andheating input air 210 across the cooling andheating coil 140 to generate discharge air 220 (Step 620), and resumingblowing discharge air 220 over thereheat coil 150 to generate supply air 230 (625). - The various embodiments which demonstrate a method for controlling a heat pump system have been discussed in detail above. It should be further noted that the above-described processes can be stored as instructions in computer-readable storage medium. When the instructions are executed by a computer (e.g., a
processor 137 in a controller 135), for example after being loaded from a computer-readable storage medium (e.g., amemory 139 in a controller 135), the process(es) are performed. In one or more embodiments, a non-transitory computer readable medium may be provided which comprises instructions for execution by a computer, the instructions including a computer-implemented method for controlling an air-conditioning system to defrost a condenser coil, as described above. The non-transitory computer readable medium may comprise, for example, a read-only memory (ROM), a random-access memory (RAM), a programmable ROM (PROM), and/or an electrically erasable read-only memory (EEPROM). - This disclosure is intended to explain how to fashion and use various embodiments in accordance with the invention rather than to limit the true, intended, and fair scope and spirit thereof. The foregoing description is not intended to be exhaustive or to limit the invention to the preci se form disclosed. Modifications or variations are possible in light of the above teachings. The embodiment(s) was chosen and described to provide the best illustration of the principles of the invention and its practical application, and to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims, as may be amended during the pendency of this application for patent, and all equivalents thereof, when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled. The various circuits described above can be implemented in discrete circuits or integrated circuits, as desired by implementation.
Claims (19)
1. A heat pump system comprising:
a cooling and heating coil having a first refrigerant port and a second refrigerant port and configured to circulate refrigerant;
a reheat coil having a third refrigerant port and a fourth refrigerant port and configured to circulate the refrigerant;
a plurality of refrigerant pipes configured to circulate the refrigerant, the plurality of refrigerant pipes including
a first refrigerant pipe connected between the first refrigerant port and a condensing circuit,
a second refrigerant pipe connected between the second refrigerant port and the condensing circuit,
a third refrigerant pipe connected between the third refrigerant port and a first node on the second refrigerant pipe,
a fourth refrigerant pipe connected between the fourth refrigerant port and a second node on the third refrigerant pipe, and
a fifth refrigerant pipe connected between a third node on the fourth refrigerant pipe and a fourth node on the second refrigerant pipe;
a first solenoid valve formed on the third refrigerant pipe between the third refrigerant port and the second node;
a second solenoid valve formed on the fourth refrigerant pipe between the second node and the third node;
an expansion valve connected between the second refrigerant port and the fourth node;
a first check valve connected between the fourth refrigerant port and the third node and configured to prevent flow of the refrigerant from the third node to the fourth refrigerant port;
a second check valve connected between the first node and the fourth node and configured to prevent flow of the refrigerant from the first node to the fourth node;
a third check valve connected between the third node and the fourth node and configured to prevent flow of the refrigerant from the fourth node to the third node;
a fan circuit configured to blow input air across the cooling and heating coil to generate discharge air and to blow the discharge air over the reheat coil to generate supply air; and
a controller configured to control the heat pump system.
2. The heat pump system of claim 1 , wherein the expansion valve is an electronically controlled expansion valve.
3. The heat pump system of claim 1 , wherein the first solenoid valve is a positive off solenoid valve.
4. The heat pump system of claim 1 , wherein the second solenoid valve is a positive off solenoid valve.
5. A method for operating a heat pump system to defrost a condenser coil, the method comprising:
maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode;
circulating refrigerant through a cooling and heating coil during the heating mode;
blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air;
blowing the discharge air over the reheat coil during the heating mode to generate supply air;
circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and
circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
6. The method of claim 5 , further comprising:
stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
7. The method of claim 5 , further comprising
stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein
the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and
the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the heating and cooling coil and the stopping of blowing the discharge air over the reheat coil.
8. The method of claim 5 , wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by opening a first solenoid valve and closing a second solenoid valve.
9. The method of claim 5 , further comprising
receiving from a controller a signal indicating a start of a defrosting mode prior to entering the defrost mode.
10. The method of claim 5 , further comprising:
receiving a signal from a controller indicating an end of a defrosting mode and a resumption of the heating mode; and
stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
11. The method of claim 10 , wherein
the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by opening a first solenoid valve and closing a second solenoid valve; and
the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by closing the first solenoid valve and opening the second solenoid valve.
12. The method of claim 10 , further comprising:
resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed;
resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
13. A non-transitory computer-readable medium comprising instructions for execution by a computer, the instructions including a computer-implemented method for controlling a heat pump system to defrost a condenser coil, the instructions for implementing:
maintaining refrigerant in a reheat coil without circulating the refrigerant through the reheat coil during a heating mode;
circulating refrigerant through a cooling and heating coil during the heating mode;
blowing input air across the cooling and heating coil during the heating mode to generate discharge air, the discharge air in the heating mode being warmer than the input air;
blowing the discharge air over the reheat coil during the heating mode to generate supply air;
circulating refrigerant from the reheat coil to the cooling and heating coil after entering a defrost mode; and
circulating refrigerant from the cooling and heating coil to the condenser coil during the defrost mode.
14. The non-transitory computer-readable medium, as recited in claim 13 , the instructions for further implementing:
stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil after entering a defrost mode.
15. The non-transitory computer-readable medium, as recited in claim 13 , the instructions for further implementing:
stopping blowing the input air across the cooling and heating coil and stopping blowing the discharge air over the reheat coil in response to entering the defrost mode, wherein
the circulating of the refrigerant from the reheat coil to the cooling and heating coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil, and
the circulating of the refrigerant from the cooling and heating coil to the condenser coil is performed after the stopping of blowing the input air across the cooling and heating coil and the stopping of blowing the discharge air over the reheat coil.
16. The non-transitory computer-readable medium, as recited in claim 13 , wherein the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by opening a first solenoid valve and closing a second solenoid valve.
17. The non-transitory computer-readable medium, as recited in claim 13 , the instructions for further implementing:
exiting the defrosting mode and resuming the heating mode; and
stopping circulating refrigerant from the reheat coil to the cooling and heating coil after the defrosting mode has ended and the heating mode has resumed.
18. The non-transitory computer-readable medium, as recited in claim 17 , wherein
the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by opening a first solenoid valve and closing a second solenoid valve; and
the stopping of the circulating of the refrigerant from the reheat coil to the cooling and heating coil is achieved by closing the first solenoid valve and opening the second solenoid valve.
19. The non-transitory computer-readable medium, as recited in claim 17 , the instructions for further implementing:
resuming blowing input air across the cooling and heating coil to generate discharge air after the defrosting mode has ended and the heating mode has resumed; and
resuming blowing the discharge air over the reheat coil to generate supply air after the defrosting mode has ended and the heating mode has resumed.
Priority Applications (1)
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US17/475,999 US20230168013A1 (en) | 2021-09-15 | 2021-09-15 | Heat pump system with flash defrosting mode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US17/475,999 US20230168013A1 (en) | 2021-09-15 | 2021-09-15 | Heat pump system with flash defrosting mode |
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US20230168013A1 true US20230168013A1 (en) | 2023-06-01 |
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US17/475,999 Abandoned US20230168013A1 (en) | 2021-09-15 | 2021-09-15 | Heat pump system with flash defrosting mode |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US12071228B1 (en) * | 2019-03-28 | 2024-08-27 | Snap Inc. | Drone with propeller guard configured as an airfoil |
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US4766734A (en) * | 1987-09-08 | 1988-08-30 | Electric Power Research Institute, Inc. | Heat pump system with hot water defrost |
US4796437A (en) * | 1987-10-23 | 1989-01-10 | James Larry S | Multifluid heat pump system |
JP4270555B2 (en) * | 2004-03-31 | 2009-06-03 | 日立アプライアンス株式会社 | Reheat dehumidification type air conditioner |
US8397522B2 (en) * | 2004-04-27 | 2013-03-19 | Davis Energy Group, Inc. | Integrated dehumidification system |
US20160178222A1 (en) * | 2014-12-22 | 2016-06-23 | Joseph Bush | Air Conditioning System with Dehumidification Mode |
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2021
- 2021-09-15 US US17/475,999 patent/US20230168013A1/en not_active Abandoned
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US4766734A (en) * | 1987-09-08 | 1988-08-30 | Electric Power Research Institute, Inc. | Heat pump system with hot water defrost |
US4796437A (en) * | 1987-10-23 | 1989-01-10 | James Larry S | Multifluid heat pump system |
JP4270555B2 (en) * | 2004-03-31 | 2009-06-03 | 日立アプライアンス株式会社 | Reheat dehumidification type air conditioner |
US8397522B2 (en) * | 2004-04-27 | 2013-03-19 | Davis Energy Group, Inc. | Integrated dehumidification system |
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