US20220356625A1 - Laundry machine apparatus including water detection and method of operating a laundry machine - Google Patents
Laundry machine apparatus including water detection and method of operating a laundry machine Download PDFInfo
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- US20220356625A1 US20220356625A1 US17/314,386 US202117314386A US2022356625A1 US 20220356625 A1 US20220356625 A1 US 20220356625A1 US 202117314386 A US202117314386 A US 202117314386A US 2022356625 A1 US2022356625 A1 US 2022356625A1
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/47—Responding to irregular working conditions, e.g. malfunctioning of pumps
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/14—Arrangements for detecting or measuring specific parameters
- D06F34/18—Condition of the laundry, e.g. nature or weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/18—Washing liquid level
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/46—Drum speed; Actuation of motors, e.g. starting or interrupting
- D06F2105/48—Drum speed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
- D06F33/34—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of water filling
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
- D06F33/40—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of centrifugal separation of water from the laundry
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/48—Preventing or reducing imbalance or noise
Definitions
- the present subject matter relates generally to laundry machine apparatuses, and more particularly to methods of operating laundry machine apparatuses.
- laundry machines may perform rinse, agitation, spin, and drain cycles within a single operation.
- laundry machines may be capable of performing operations on items having different attributes (e.g., clothing, towels, waterproof items, etc.). Certain features of the laundry machine may be adjusted to accommodate the different items, depending on a desired outcome or specific care required for the items. For instance, some items may require less water, or no water at all. Other items may require high speed spin cycles to become adequately pre-dried after an agitation and rinse cycle.
- Certain laundry loads may be susceptible to becoming unbalanced during the course of the laundry operation.
- laundry loads including items which are waterproof or items which may hold pockets of water, commonly referred to as “non-water-shedding” loads, may become unbalanced during certain cycles of the laundry operation.
- the non-water-shedding laundry load is spun (e.g., at an elevated rotational velocity)
- water that is trapped or captured in pockets within the laundry load may escape the pocket of laundry as well as the drum. This in turn may cause the laundry load to become unbalanced within the drum, causing excessive vibration within the laundry machine.
- the laundry machine may perform a determination cycle.
- the determination cycle includes repeatedly accelerating and decelerating the drum within the tub and measuring a load on the drive assembly. This increases a length of time of the laundry operation and contributes to unnecessary stress, wear, and tear on the components of the laundry machine.
- a laundry machine apparatus including features for obviating one or more of the above-mentioned drawbacks would be useful.
- a method of operating a laundry machine apparatus to improve an accuracy of detecting a laundry load category and decrease cycle time would be especially beneficial.
- a method of operating a laundry machine appliance may include a tub and a drum rotatably provided within the tub.
- the method may include supplying an amount of water to the tub; determining that the amount of water supplied to the tub is greater than a predetermined amount; setting a limited speed flag of the drum in response to determining that the amount of water is greater than the predetermined amount, the limited speed flag defining a limited rotational velocity below a standard rotational velocity of the drum; and determining a load category of a laundry load within the drum in response to defining the limited rotational velocity of the drum.
- a laundry machine appliance may include a tub mounted within a cabinet; a drum rotatably mounted within the tub; a motor operably connected to the drum for rotating the drum within the tub at a variable rotational velocity; a water supply in fluid communication with the tub; and a controller operably connected to the motor and configured to perform a series of operations.
- the series of operations may include supplying an amount of water to the tub via the water supply; determining that the amount of water supplied to the tub is greater than a predetermined amount; setting a limited speed flag of the drum in response to determining that the amount of water is greater than the predetermined amount, the limited speed flag defining a limited rotational velocity below a standard rotational velocity of the drum; and determining a load category of a laundry load within the drum in response to defining the limited rotational velocity of the drum.
- FIG. 1 provides a perspective view of a laundry machine appliance with a lid in a closed position according to exemplary embodiments of the present disclosure.
- FIG. 2 provides a perspective view of the exemplary laundry machine appliance of FIG. 1 with the lid in an open position.
- FIG. 3 provides a cut-away side view of the exemplary laundry machine appliance of FIG. 1 .
- FIG. 4 provides a flow chart illustrating a method of operating an exemplary laundry machine appliance.
- FIG. 5 provides a flow chart illustrating another method of operating a laundry machine appliance.
- FIGS. 1 through 3 illustrate an exemplary embodiment of a vertical axis laundry machine appliance or washing machine 100 .
- FIGS. 1 and 2 illustrate perspective views of laundry machine appliance 100 in a closed and an open position, respectively.
- FIG. 3 provides a side cross-sectional view of laundry machine appliance 100 .
- Laundry machine appliance 100 generally defines a vertical direction V, a lateral direction L, and a transverse direction T, each of which is mutually perpendicular, such that an orthogonal coordinate system is generally defined.
- vertical axis laundry machine appliance 100 is provided by way of example only. It will be understood that aspects of the present subject matter may be used in any other suitable laundry machine appliance, such as a horizontal axis laundry machine appliance. Indeed, modifications and variations may be made to laundry machine appliance 100 , including different configurations, different appearances, and/or different features while remaining within the scope of the present subject matter.
- laundry machine appliance 100 may be a combination washing machine and dryer appliance.
- Laundry machine appliance 100 has a cabinet 102 that extends between a top portion 104 and a bottom portion 106 along the vertical direction V. As best shown in FIG. 3 , a tub 108 is positioned within cabinet 102 and is generally configured for retaining wash fluids during an operating cycle (e.g., a washing cycle). Laundry machine appliance 100 further includes a primary dispenser 110 ( FIG. 2 ) for dispensing wash fluid into tub 108 .
- wash fluid refers to a liquid used for washing and/or rinsing articles during an operating cycle and may include any combination of water, detergent, fabric softener, bleach, and other wash additives or treatments.
- laundry machine appliance 100 includes a drum 112 that is positioned within tub 108 and generally defines a wash chamber 114 including an opening 116 for receipt of articles for washing. More specifically, drum 112 may be rotatably mounted within tub 108 such that it is rotatable about an axis of rotation A. According to the illustrated embodiment, the axis of rotation A is substantially parallel to the vertical direction V.
- laundry machine appliance 100 is generally referred to as a “vertical axis” or “top load” laundry machine appliance 100 .
- aspects of the present subject matter may be used within the context of a horizontal axis or front load laundry machine appliance as well.
- cabinet 102 of laundry machine appliance 100 has a top panel 118 .
- Top panel 118 defines an opening ( FIG. 2 ) that coincides with opening 116 of wash basket 112 to permit a user access to wash basket 112 .
- Laundry machine appliance 100 further includes a door 120 which is rotatably mounted to top panel 118 to permit selective access to opening 116 .
- door 120 selectively rotates between the closed position (as shown in FIGS. 1 and 3 ) and the open position (as shown in FIG. 2 ). In the closed position, door 120 inhibits access to wash basket 112 . Conversely, in the open position, a user can access wash basket 112 .
- a window 122 in door 120 permits viewing of wash basket 112 when door 120 is in the closed position, e.g., during operation of laundry machine appliance 100 .
- Door 120 also includes a handle 124 that, e.g., a user may pull and/or lift when opening and closing door 120 .
- door 120 is illustrated as mounted to top panel 118 , door 120 may alternatively be mounted to cabinet 102 or any other suitable support.
- wash basket 112 further defines a plurality of perforations 126 to facilitate fluid communication between an interior of wash basket 112 and tub 108 .
- wash basket 112 is spaced apart from tub 108 to define a space for wash fluid to escape wash chamber 114 .
- wash fluid within articles of clothing and within wash chamber 114 is urged through perforations 126 wherein it may collect in a sump 128 defined by tub 108 .
- Laundry machine appliance 100 may further include a pump assembly 130 ( FIG. 3 ) that is located beneath tub 108 and wash basket 112 for gravity assisted flow when draining tub 108 , e.g., after a wash or rinse cycle.
- An impeller or agitator 132 ( FIG. 3 ), such as a vane agitator, impeller, auger, oscillatory basket mechanism, or some combination thereof may be disposed in wash basket 112 to impart an oscillatory motion to articles and liquid in wash basket 112 . More specifically, agitator 132 may extend into wash basket and assists agitation of articles disposed within wash basket 112 during operation of laundry machine appliance 100 , e.g., to facilitate improved cleaning.
- agitator 132 includes a single action element (i.e., oscillatory only), a double action element (oscillatory movement at one end, single direction rotation at the other end) or a triple action element (oscillatory movement plus single direction rotation at one end, single direction rotation at the other end).
- agitator 132 and wash basket 112 are oriented to rotate about the axis of rotation A (which is substantially parallel to vertical direction V).
- the agitator shown in FIG. 3 (agitator 132 ) is merely an example, and any suitable agitator may be incorporated.
- laundry machine appliance 100 includes a drive assembly 138 in mechanical communication with wash basket 112 to selectively rotate wash basket 112 (e.g., during an agitation or a rinse cycle of laundry machine appliance 100 ).
- drive assembly 138 may also be in mechanical communication with agitator 132 . In this manner, drive assembly 138 may be configured for selectively rotating or oscillating wash basket 112 and/or agitator 132 during various operating cycles of laundry machine appliance 100 .
- drive assembly 138 may generally include one or more of a drive motor 140 and a transmission assembly 142 , e.g., such as a clutch assembly, for engaging and disengaging wash basket 112 and/or agitator 132 .
- drive motor 140 is a brushless DC electric motor, e.g., a pancake motor.
- drive motor 140 may be any other suitable type of motor.
- drive motor 140 may be an AC motor, an induction motor, a permanent magnet synchronous motor, or any other suitable type of motor.
- drive assembly 138 may include any other suitable number, types, and configurations of support bearings or drive mechanisms.
- a control panel 150 with at least one input selector 152 extends from top panel 118 .
- Control panel 150 and input selector 152 collectively form a user interface input for operator selection of machine cycles and features.
- a display 154 of control panel 150 indicates selected features, operation mode, a countdown timer, and/or other items of interest to appliance users regarding operation.
- Controller 156 Operation of laundry machine appliance 100 is controlled by a controller or processing device 156 that is communicatively coupled with control panel 150 for user manipulation to select washing machine cycles and features.
- controller 156 operates the various components of laundry machine appliance 100 to execute selected machine cycles and features.
- Controller 156 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with methods described herein.
- controller 156 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
- Control panel 150 and other components of laundry machine appliance 100 may be in communication with controller 156 via one or more signal lines or shared communication busses.
- laundry machine appliance 100 includes a water supply conduit 160 that provides fluid communication between a water supply source 162 (such as a municipal water supply) and a discharge nozzle 164 for directing a flow of water into tub 108 , and more specifically, into wash chamber 114 .
- laundry machine appliance 100 includes a water fill valve or water control valve 166 which is fluidly coupled with water supply conduit 160 and communicatively coupled to controller 156 . In this manner, controller 156 may regulate the operation of water control valve 166 to regulate the amount of water within tub 108 .
- Laundry appliance 100 may include a flow meter 172 . Flow meter 172 may be connected to water supply conduit 160 to measure an amount of water added to tub 108 .
- Flow meter 172 may send the detected water flow amount to controller 156 .
- laundry machine appliance 100 may include one or more pressure sensors 170 for detecting the amount of water and or clothes within tub 108 .
- pressure sensor 170 may be operably coupled to a side of tub 108 for detecting the weight of tub 108 . Additionally or alternatively, pressure sensor 170 may detect and/or calculate a pressure of water within tub 108 .
- FIG. 4 provides a flowchart illustrating a method 300 of operating a laundry machine (e.g., laundry machine 100 ) according to an exemplary embodiment of the present disclosure.
- FIG. 4 provides a non-exhaustive method of operation, and the method may include more or fewer steps than shown in FIG. 4 , according to specific embodiments.
- FIG. 5 provides an additional flowchart providing an alternative method ( 400 ) of operating a laundry machine.
- method 300 may continuously recur throughout an operation the laundry machine. For instance, method 300 may continuously monitor whether water is added to a tub (e.g., tub 108 ) of the laundry machine. Thus, method 300 may detect an addition of water to the tub at any point during a laundry operation of the laundry machine.
- a tub e.g., tub 108
- Certain laundry loads may be susceptible to becoming unbalanced during the course of the laundry operation.
- laundry loads including items which are waterproof or items which may hold pockets of water commonly referred to as “non-water-shedding” loads
- non-water-shedding loads may become unbalanced during certain cycles of the laundry operation.
- the non-water-shedding laundry load is spun (e.g., at an elevated rotational velocity)
- water that is trapped or captured in pockets within the laundry load may escape the pocket of laundry as well as the drum (e.g., drum 112 ). This in turn may cause excessive vibration of the drum.
- the laundry machine may perform a determination cycle.
- the determination cycle includes repeatedly accelerating and decelerating the drum within the tub and measuring a load on the drive assembly (e.g., drive assembly 138 ). This increases a length of time of the laundry operation and contributes to added stress, wear, and tear on the components of the laundry machine.
- Method 300 may commence after a controller (e.g., controller 156 ) has determined that water has been added to the tub (see FIG. 5, 402 for example).
- a controller e.g., controller 156
- method 300 may include determining that an amount of water added to the tub is greater than a predetermined amount.
- the amount of water added to the tub may be measured in a number of ways.
- the laundry machine includes one or more pressure sensors (e.g., pressure sensor 170 ).
- the pressure sensor may be attached to the tub and configured to measure a pressure within the tub.
- the determined pressure within the tub may incorporate both the water in the tub as well as a laundry load (e.g., wash items). Accordingly, the determined pressure within the tub may be compared to a predetermined pressure.
- the controller can determine an amount of water (e.g., in gallons, liters, or the like) that has been added to the tub via the determined pressure.
- the predetermined pressure may be a set pressure signifying that no additional water has been added to the tub (e.g., after an initiation of a laundry operation).
- the predetermined pressure may be a pressure measured at a previous point during the current laundry operation.
- a laundry operation may be initiated in which water is added to the tub.
- a balancing cycle may be performed to balance a laundry load within the tub.
- a spin and drain cycle may be performed to remove excess water from the tub.
- the pressure sensor may then measure a pressure inside the tub.
- the resulting measurement may be stored (e.g., in the controller) as the predetermined pressure. Accordingly, any subsequent modification of the laundry operation may be determined by comparing the measured pressure with the predetermined pressure.
- the predetermined pressure may be programmed and stored as a preset pressure.
- the laundry machine includes a flow meter (e.g., flow meter 172 ) alternatively to or in addition to the pressure sensor.
- Flow meter 172 may detect an amount of water added to the tub via a water supply (e.g., water supply source 162 ). Accordingly, the amount of water added to the tub may be determined via the flow meter, the pressure sensor, or a combination thereof. Additionally or alternatively, the controller may calculate the amount of water added to the tub by measuring an amount of time a water control valve (e.g., water control valve 166 ) is in an open position in combination with a known flow rate of water through the water control valve.
- a water control valve e.g., water control valve 166
- the laundry machine may utilize a camera, a conductivity sensor, a turbidity sensor, a pressure switch, or the like to determine that water has been added to the tub. Further, as mentioned above, the controller may continuously monitor when water is added to the tub (i.e., at the beginning of a laundry operation, during a sensing cycle, a balancing cycle, a spin cycle, an agitation cycle, or the like).
- method 300 may include determining that a speed limitation is invoked.
- the controller may set a limited speed flag for the rotational velocity of the drum.
- the limited speed flag may restrict the rotational velocity of the drum to a speed deemed acceptable given the laundry items and/or water in the drum.
- the water added to the tub indicates to the controller that the water added may have the potential of becoming trapped within the laundry load, or that the drum may be in danger of becoming unbalanced during a spin cycle (e.g., if non-shedding loads are present).
- the limited speed flag is set to prevent the drum from accelerating past the flagged rotational velocity during any subsequent cycle (e.g., spin cycle, agitation cycle, drain cycle, etc.).
- the controller sets the limited speed flag after determining that the spin cycle is commencing (step 404 ).
- the controller may determine that the amount of water added to the tub is less than the predetermined amount. In this case, the controller may not set a limited speed flag. In detail, the controller determines that the amount of water added to the tub is a negligible amount (e.g., below the predetermined amount such that the amount of water would not affect the laundry load during a spin cycle, regardless of whether the load was water-shedding or non-water-shedding). Accordingly, the controller determines that the drum may be spun at the standard rotational velocity (e.g., with no speed restrictions).
- method 300 may include determining that a spin cycle is required.
- the controller may determine that an upcoming cycle of the laundry operation requires relatively high rotational speeds (e.g., 1000-1800 RPM). For instance, the laundry operation may require the drum to be rotated at a relatively high rotational velocity, e.g., during a spin and drain cycle of the laundry operation.
- the laundry load within the drum must be in a balanced state. Additionally or alternatively, the laundry load must remain in the balanced state throughout the duration of the spin cycle.
- the controller determines that a spin cycle is commencing before determining that the amount of water added to the tub is greater than the predetermined amount (step 406 ), and before setting the limited speed flag (step 408 ).
- the controller may run a load detection operation to determine a load category of the laundry load (e.g., if the load is a water-shedding load).
- a load category of the laundry load e.g., if the load is a water-shedding load.
- certain laundry loads may be susceptible to retaining water pockets (e.g., non-water-shedding loads). Therefore, upon determining that the amount of water added to the tub is greater than the predetermined amount, the controller may recognize that the load detection operation may need to be run.
- the controller may run a load detection cycle to determine the type of laundry load contained within the drum (e.g., weight, density, material, etc.).
- This load detection cycle may determine whether or not the load is water-shedding or non-water-shedding. Once the determination is made, under a standard or normal operation, the rest of the laundry operation may be carried out according to the parameters set according to the determination (e.g., standard parameters including a standard rotational velocity). However, under a scenario in which the laundry load is manipulated during the course of the laundry operation (e.g., by adding water, adjusting dispersion of the laundry load, etc.), the controller may wish to run the load detection cycle again.
- method 300 may include running the load detection cycle in response to setting the limited speed flag and determining that a spin cycle (e.g., a high spin cycle) is commencing.
- a spin cycle e.g., a high spin cycle
- certain cycles during a laundry operation may not require high speeds.
- a tumble cycle for reducing relative moisture in towels for instance, may require the drum to be rotated at a relatively low rotational velocity.
- the controller would determine that it is not necessary to run the load detection cycle, thus saving time and energy consumption.
- minor interference of a load such as adding a garment, adjusting item locations, or the like, may not change the load category of the laundry load (e.g., from water-shedding to non-water-shedding).
- the controller may be triggered to perform the load detection cycle.
- method 300 may include clearing the limited speed flag in response to determining that the load is a water-shedding load.
- the load detection cycle may determine that the load is able to be balanced (e.g., not containing non-water-shedding items). Accordingly, when the laundry load is determined to be water-shedding, the controller may clear the limited speed flag, thus allowing the drum to be rotated at relatively higher speeds. Additionally or alternatively, the controller may instruct the laundry machine to run a balancing cycle to properly balance the laundry load within the drum.
- method 300 may include rotating the drum at the standard rotational velocity.
- the controller may perform a spin cycle in which the drum is rotated at a relatively high speed.
- the controller may retain the limited speed flag.
- a maximum rotation velocity of the drum will be at the limited rotational velocity and set by the limited speed flag.
- this may prevent damage to the laundry machine in the event of excessive vibration, for example, due to a mid-spin escapement of trapped water within a non-water-shedding laundry load.
- method 300 may prevent the laundry machine from performing the load detection cycle unnecessarily. This in turn reduces an operation time and prevents undue stress on the drive assembly of the laundry machine.
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Abstract
Description
- The present subject matter relates generally to laundry machine apparatuses, and more particularly to methods of operating laundry machine apparatuses.
- Conventional laundry apparatuses are capable of performing a multitude of operations. For instance, laundry machines may perform rinse, agitation, spin, and drain cycles within a single operation. Moreover, laundry machines may be capable of performing operations on items having different attributes (e.g., clothing, towels, waterproof items, etc.). Certain features of the laundry machine may be adjusted to accommodate the different items, depending on a desired outcome or specific care required for the items. For instance, some items may require less water, or no water at all. Other items may require high speed spin cycles to become adequately pre-dried after an agitation and rinse cycle.
- Certain laundry loads may be susceptible to becoming unbalanced during the course of the laundry operation. For instance, laundry loads including items which are waterproof or items which may hold pockets of water, commonly referred to as “non-water-shedding” loads, may become unbalanced during certain cycles of the laundry operation. As the non-water-shedding laundry load is spun (e.g., at an elevated rotational velocity), water that is trapped or captured in pockets within the laundry load may escape the pocket of laundry as well as the drum. This in turn may cause the laundry load to become unbalanced within the drum, causing excessive vibration within the laundry machine. In order to determine whether a laundry load is a non-water-shedding load or a water-shedding load, the laundry machine may perform a determination cycle. In some embodiments, the determination cycle includes repeatedly accelerating and decelerating the drum within the tub and measuring a load on the drive assembly. This increases a length of time of the laundry operation and contributes to unnecessary stress, wear, and tear on the components of the laundry machine.
- However, these conventional methods for determining a safety of the laundry load within the laundry machine increase an operation time while not performing any beneficiary actions. Additionally or alternatively, these cycles may be performed multiple times unnecessarily, resulting in extended operation times. Further, conventional methods are prone to providing false conclusions as to a status of the laundry load or a balanced state of the laundry load.
- Accordingly, a laundry machine apparatus including features for obviating one or more of the above-mentioned drawbacks would be useful. In particular, a method of operating a laundry machine apparatus to improve an accuracy of detecting a laundry load category and decrease cycle time would be especially beneficial.
- Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
- In one exemplary aspect of the present disclosure, a method of operating a laundry machine appliance is provided. The laundry machine appliance may include a tub and a drum rotatably provided within the tub. The method may include supplying an amount of water to the tub; determining that the amount of water supplied to the tub is greater than a predetermined amount; setting a limited speed flag of the drum in response to determining that the amount of water is greater than the predetermined amount, the limited speed flag defining a limited rotational velocity below a standard rotational velocity of the drum; and determining a load category of a laundry load within the drum in response to defining the limited rotational velocity of the drum.
- In another exemplary aspect of the present disclosure, a laundry machine appliance is provided. The laundry machine appliance may include a tub mounted within a cabinet; a drum rotatably mounted within the tub; a motor operably connected to the drum for rotating the drum within the tub at a variable rotational velocity; a water supply in fluid communication with the tub; and a controller operably connected to the motor and configured to perform a series of operations. The series of operations may include supplying an amount of water to the tub via the water supply; determining that the amount of water supplied to the tub is greater than a predetermined amount; setting a limited speed flag of the drum in response to determining that the amount of water is greater than the predetermined amount, the limited speed flag defining a limited rotational velocity below a standard rotational velocity of the drum; and determining a load category of a laundry load within the drum in response to defining the limited rotational velocity of the drum.
- These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
- A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
-
FIG. 1 provides a perspective view of a laundry machine appliance with a lid in a closed position according to exemplary embodiments of the present disclosure. -
FIG. 2 provides a perspective view of the exemplary laundry machine appliance ofFIG. 1 with the lid in an open position. -
FIG. 3 provides a cut-away side view of the exemplary laundry machine appliance ofFIG. 1 . -
FIG. 4 provides a flow chart illustrating a method of operating an exemplary laundry machine appliance. -
FIG. 5 provides a flow chart illustrating another method of operating a laundry machine appliance. - Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
- Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
-
FIGS. 1 through 3 illustrate an exemplary embodiment of a vertical axis laundry machine appliance orwashing machine 100. Specifically,FIGS. 1 and 2 illustrate perspective views oflaundry machine appliance 100 in a closed and an open position, respectively.FIG. 3 provides a side cross-sectional view oflaundry machine appliance 100.Laundry machine appliance 100 generally defines a vertical direction V, a lateral direction L, and a transverse direction T, each of which is mutually perpendicular, such that an orthogonal coordinate system is generally defined. - While described in the context of a specific embodiment of a vertical axis laundry machine, it should be appreciated that vertical axis
laundry machine appliance 100 is provided by way of example only. It will be understood that aspects of the present subject matter may be used in any other suitable laundry machine appliance, such as a horizontal axis laundry machine appliance. Indeed, modifications and variations may be made tolaundry machine appliance 100, including different configurations, different appearances, and/or different features while remaining within the scope of the present subject matter. For instance,laundry machine appliance 100 may be a combination washing machine and dryer appliance. -
Laundry machine appliance 100 has acabinet 102 that extends between atop portion 104 and abottom portion 106 along the vertical direction V. As best shown inFIG. 3 , atub 108 is positioned withincabinet 102 and is generally configured for retaining wash fluids during an operating cycle (e.g., a washing cycle).Laundry machine appliance 100 further includes a primary dispenser 110 (FIG. 2 ) for dispensing wash fluid intotub 108. The term “wash fluid” refers to a liquid used for washing and/or rinsing articles during an operating cycle and may include any combination of water, detergent, fabric softener, bleach, and other wash additives or treatments. - In addition,
laundry machine appliance 100 includes adrum 112 that is positioned withintub 108 and generally defines awash chamber 114 including anopening 116 for receipt of articles for washing. More specifically,drum 112 may be rotatably mounted withintub 108 such that it is rotatable about an axis of rotation A. According to the illustrated embodiment, the axis of rotation A is substantially parallel to the vertical direction V. In this regard,laundry machine appliance 100 is generally referred to as a “vertical axis” or “top load”laundry machine appliance 100. However, as noted above, it should be appreciated that aspects of the present subject matter may be used within the context of a horizontal axis or front load laundry machine appliance as well. - As illustrated,
cabinet 102 oflaundry machine appliance 100 has atop panel 118.Top panel 118 defines an opening (FIG. 2 ) that coincides with opening 116 ofwash basket 112 to permit a user access towash basket 112.Laundry machine appliance 100 further includes adoor 120 which is rotatably mounted totop panel 118 to permit selective access to opening 116. In particular,door 120 selectively rotates between the closed position (as shown inFIGS. 1 and 3 ) and the open position (as shown inFIG. 2 ). In the closed position,door 120 inhibits access towash basket 112. Conversely, in the open position, a user can accesswash basket 112. Awindow 122 indoor 120 permits viewing ofwash basket 112 whendoor 120 is in the closed position, e.g., during operation oflaundry machine appliance 100.Door 120 also includes ahandle 124 that, e.g., a user may pull and/or lift when opening and closingdoor 120. Further, althoughdoor 120 is illustrated as mounted totop panel 118,door 120 may alternatively be mounted tocabinet 102 or any other suitable support. - As best shown in
FIGS. 2 and 3 , washbasket 112 further defines a plurality ofperforations 126 to facilitate fluid communication between an interior ofwash basket 112 andtub 108. In this regard, washbasket 112 is spaced apart fromtub 108 to define a space for wash fluid to escapewash chamber 114. During a spin cycle, wash fluid within articles of clothing and withinwash chamber 114 is urged throughperforations 126 wherein it may collect in asump 128 defined bytub 108.Laundry machine appliance 100 may further include a pump assembly 130 (FIG. 3 ) that is located beneathtub 108 and washbasket 112 for gravity assisted flow when drainingtub 108, e.g., after a wash or rinse cycle. - An impeller or agitator 132 (
FIG. 3 ), such as a vane agitator, impeller, auger, oscillatory basket mechanism, or some combination thereof may be disposed inwash basket 112 to impart an oscillatory motion to articles and liquid inwash basket 112. More specifically,agitator 132 may extend into wash basket and assists agitation of articles disposed withinwash basket 112 during operation oflaundry machine appliance 100, e.g., to facilitate improved cleaning. In different embodiments,agitator 132 includes a single action element (i.e., oscillatory only), a double action element (oscillatory movement at one end, single direction rotation at the other end) or a triple action element (oscillatory movement plus single direction rotation at one end, single direction rotation at the other end). As illustrated inFIG. 3 ,agitator 132 and washbasket 112 are oriented to rotate about the axis of rotation A (which is substantially parallel to vertical direction V). The agitator shown inFIG. 3 (agitator 132) is merely an example, and any suitable agitator may be incorporated. - As best illustrated in
FIG. 3 ,laundry machine appliance 100 includes adrive assembly 138 in mechanical communication withwash basket 112 to selectively rotate wash basket 112 (e.g., during an agitation or a rinse cycle of laundry machine appliance 100). In addition,drive assembly 138 may also be in mechanical communication withagitator 132. In this manner, drive assembly 138 may be configured for selectively rotating oroscillating wash basket 112 and/oragitator 132 during various operating cycles oflaundry machine appliance 100. - More specifically, drive assembly 138 may generally include one or more of a
drive motor 140 and atransmission assembly 142, e.g., such as a clutch assembly, for engaging and disengagingwash basket 112 and/oragitator 132. According to the illustrated embodiment, drivemotor 140 is a brushless DC electric motor, e.g., a pancake motor. However, according to alternative embodiments, drivemotor 140 may be any other suitable type of motor. For example, drivemotor 140 may be an AC motor, an induction motor, a permanent magnet synchronous motor, or any other suitable type of motor. In addition,drive assembly 138 may include any other suitable number, types, and configurations of support bearings or drive mechanisms. - Referring to
FIGS. 1 through 3 , acontrol panel 150 with at least one input selector 152 (FIG. 1 ) extends fromtop panel 118.Control panel 150 andinput selector 152 collectively form a user interface input for operator selection of machine cycles and features. Adisplay 154 ofcontrol panel 150 indicates selected features, operation mode, a countdown timer, and/or other items of interest to appliance users regarding operation. - Operation of
laundry machine appliance 100 is controlled by a controller orprocessing device 156 that is communicatively coupled withcontrol panel 150 for user manipulation to select washing machine cycles and features. In response to user manipulation ofcontrol panel 150,controller 156 operates the various components oflaundry machine appliance 100 to execute selected machine cycles and features.Controller 156 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with methods described herein. Alternatively,controller 156 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.Control panel 150 and other components oflaundry machine appliance 100 may be in communication withcontroller 156 via one or more signal lines or shared communication busses. - Referring to
FIG. 3 ,laundry machine appliance 100 includes awater supply conduit 160 that provides fluid communication between a water supply source 162 (such as a municipal water supply) and adischarge nozzle 164 for directing a flow of water intotub 108, and more specifically, intowash chamber 114. In addition,laundry machine appliance 100 includes a water fill valve orwater control valve 166 which is fluidly coupled withwater supply conduit 160 and communicatively coupled tocontroller 156. In this manner,controller 156 may regulate the operation ofwater control valve 166 to regulate the amount of water withintub 108.Laundry appliance 100 may include aflow meter 172.Flow meter 172 may be connected towater supply conduit 160 to measure an amount of water added totub 108.Flow meter 172 may send the detected water flow amount tocontroller 156. In addition,laundry machine appliance 100 may include one ormore pressure sensors 170 for detecting the amount of water and or clothes withintub 108. For example,pressure sensor 170 may be operably coupled to a side oftub 108 for detecting the weight oftub 108. Additionally or alternatively,pressure sensor 170 may detect and/or calculate a pressure of water withintub 108. -
FIG. 4 provides a flowchart illustrating amethod 300 of operating a laundry machine (e.g., laundry machine 100) according to an exemplary embodiment of the present disclosure.FIG. 4 provides a non-exhaustive method of operation, and the method may include more or fewer steps than shown inFIG. 4 , according to specific embodiments.FIG. 5 provides an additional flowchart providing an alternative method (400) of operating a laundry machine. In detail,method 300 may continuously recur throughout an operation the laundry machine. For instance,method 300 may continuously monitor whether water is added to a tub (e.g., tub 108) of the laundry machine. Thus,method 300 may detect an addition of water to the tub at any point during a laundry operation of the laundry machine. - Certain laundry loads may be susceptible to becoming unbalanced during the course of the laundry operation. For instance, laundry loads including items which are waterproof or items which may hold pockets of water, commonly referred to as “non-water-shedding” loads, may become unbalanced during certain cycles of the laundry operation. As the non-water-shedding laundry load is spun (e.g., at an elevated rotational velocity), water that is trapped or captured in pockets within the laundry load may escape the pocket of laundry as well as the drum (e.g., drum 112). This in turn may cause excessive vibration of the drum. In order to determine whether a laundry load is a non-water-shedding load or a water-shedding load, the laundry machine may perform a determination cycle. In some embodiments, the determination cycle includes repeatedly accelerating and decelerating the drum within the tub and measuring a load on the drive assembly (e.g., drive assembly 138). This increases a length of time of the laundry operation and contributes to added stress, wear, and tear on the components of the laundry machine.
-
Method 300 may commence after a controller (e.g., controller 156) has determined that water has been added to the tub (seeFIG. 5, 402 for example). Atstep 302,method 300 may include determining that an amount of water added to the tub is greater than a predetermined amount. The amount of water added to the tub may be measured in a number of ways. In one example, the laundry machine includes one or more pressure sensors (e.g., pressure sensor 170). The pressure sensor may be attached to the tub and configured to measure a pressure within the tub. For instance, the determined pressure within the tub may incorporate both the water in the tub as well as a laundry load (e.g., wash items). Accordingly, the determined pressure within the tub may be compared to a predetermined pressure. Thus, the controller can determine an amount of water (e.g., in gallons, liters, or the like) that has been added to the tub via the determined pressure. - The predetermined pressure may be a set pressure signifying that no additional water has been added to the tub (e.g., after an initiation of a laundry operation). For instance, the predetermined pressure may be a pressure measured at a previous point during the current laundry operation. In detail, a laundry operation may be initiated in which water is added to the tub. A balancing cycle may be performed to balance a laundry load within the tub. Subsequently, a spin and drain cycle may be performed to remove excess water from the tub. The pressure sensor may then measure a pressure inside the tub. The resulting measurement may be stored (e.g., in the controller) as the predetermined pressure. Accordingly, any subsequent modification of the laundry operation may be determined by comparing the measured pressure with the predetermined pressure. Additionally or alternatively, the predetermined pressure may be programmed and stored as a preset pressure.
- In another example, the laundry machine includes a flow meter (e.g., flow meter 172) alternatively to or in addition to the pressure sensor.
Flow meter 172 may detect an amount of water added to the tub via a water supply (e.g., water supply source 162). Accordingly, the amount of water added to the tub may be determined via the flow meter, the pressure sensor, or a combination thereof. Additionally or alternatively, the controller may calculate the amount of water added to the tub by measuring an amount of time a water control valve (e.g., water control valve 166) is in an open position in combination with a known flow rate of water through the water control valve. Thus, the method by which the laundry machine determines the amount of water added to the tub is not limited to those described herein. For instance, the laundry machine may utilize a camera, a conductivity sensor, a turbidity sensor, a pressure switch, or the like to determine that water has been added to the tub. Further, as mentioned above, the controller may continuously monitor when water is added to the tub (i.e., at the beginning of a laundry operation, during a sensing cycle, a balancing cycle, a spin cycle, an agitation cycle, or the like). - At
step 304,method 300 may include determining that a speed limitation is invoked. In detail, upon determining that the amount of water added to the tub is greater than the predetermined amount, the controller may set a limited speed flag for the rotational velocity of the drum. The limited speed flag may restrict the rotational velocity of the drum to a speed deemed acceptable given the laundry items and/or water in the drum. For example, the water added to the tub indicates to the controller that the water added may have the potential of becoming trapped within the laundry load, or that the drum may be in danger of becoming unbalanced during a spin cycle (e.g., if non-shedding loads are present). Thus, the limited speed flag is set to prevent the drum from accelerating past the flagged rotational velocity during any subsequent cycle (e.g., spin cycle, agitation cycle, drain cycle, etc.). In some embodiments, (FIG. 5 , step 408 for example), the controller sets the limited speed flag after determining that the spin cycle is commencing (step 404). - In alternate embodiments (
FIG. 5 , step 416 for example), the controller may determine that the amount of water added to the tub is less than the predetermined amount. In this case, the controller may not set a limited speed flag. In detail, the controller determines that the amount of water added to the tub is a negligible amount (e.g., below the predetermined amount such that the amount of water would not affect the laundry load during a spin cycle, regardless of whether the load was water-shedding or non-water-shedding). Accordingly, the controller determines that the drum may be spun at the standard rotational velocity (e.g., with no speed restrictions). - At
step 306,method 300 may include determining that a spin cycle is required. The controller may determine that an upcoming cycle of the laundry operation requires relatively high rotational speeds (e.g., 1000-1800 RPM). For instance, the laundry operation may require the drum to be rotated at a relatively high rotational velocity, e.g., during a spin and drain cycle of the laundry operation. In order to avoid excessive vibration, and potential subsequent damage to the laundry machine, the laundry load within the drum must be in a balanced state. Additionally or alternatively, the laundry load must remain in the balanced state throughout the duration of the spin cycle. In some embodiments (FIG. 5 ,step 404, for example), the controller determines that a spin cycle is commencing before determining that the amount of water added to the tub is greater than the predetermined amount (step 406), and before setting the limited speed flag (step 408). - Accordingly, upon determining that the spin cycle is commencing and that the limited speed flag has been set, the controller may run a load detection operation to determine a load category of the laundry load (e.g., if the load is a water-shedding load). As discussed previously, certain laundry loads may be susceptible to retaining water pockets (e.g., non-water-shedding loads). Therefore, upon determining that the amount of water added to the tub is greater than the predetermined amount, the controller may recognize that the load detection operation may need to be run. In detail, at a start of a laundry operation (e.g., washing operation), the controller may run a load detection cycle to determine the type of laundry load contained within the drum (e.g., weight, density, material, etc.). This load detection cycle may determine whether or not the load is water-shedding or non-water-shedding. Once the determination is made, under a standard or normal operation, the rest of the laundry operation may be carried out according to the parameters set according to the determination (e.g., standard parameters including a standard rotational velocity). However, under a scenario in which the laundry load is manipulated during the course of the laundry operation (e.g., by adding water, adjusting dispersion of the laundry load, etc.), the controller may wish to run the load detection cycle again.
- Therefore, at
step 308,method 300 may include running the load detection cycle in response to setting the limited speed flag and determining that a spin cycle (e.g., a high spin cycle) is commencing. In detail, certain cycles during a laundry operation may not require high speeds. For instance, a tumble cycle for reducing relative moisture in towels, for instance, may require the drum to be rotated at a relatively low rotational velocity. In such an event, the controller would determine that it is not necessary to run the load detection cycle, thus saving time and energy consumption. For another example, minor interference of a load, such as adding a garment, adjusting item locations, or the like, may not change the load category of the laundry load (e.g., from water-shedding to non-water-shedding). However, in the case that water above the predetermined amount has been added to the tub and a spin cycle (e.g., high speed spin) is imminent, the controller may be triggered to perform the load detection cycle. - At
step 310,method 300 may include clearing the limited speed flag in response to determining that the load is a water-shedding load. For example, the load detection cycle may determine that the load is able to be balanced (e.g., not containing non-water-shedding items). Accordingly, when the laundry load is determined to be water-shedding, the controller may clear the limited speed flag, thus allowing the drum to be rotated at relatively higher speeds. Additionally or alternatively, the controller may instruct the laundry machine to run a balancing cycle to properly balance the laundry load within the drum. - At
step 312,method 300 may include rotating the drum at the standard rotational velocity. Upon determining that the laundry load is a water-shedding load (i.e., the laundry load is not susceptible to excessive vibration), the controller may perform a spin cycle in which the drum is rotated at a relatively high speed. - Referring briefly to
FIG. 5 , upon running the load detection cycle and determining that the laundry load is a non-water-shedding load, the controller may retain the limited speed flag. In detail, for any subsequent cycle during the laundry operation, a maximum rotation velocity of the drum will be at the limited rotational velocity and set by the limited speed flag. Advantageously, this may prevent damage to the laundry machine in the event of excessive vibration, for example, due to a mid-spin escapement of trapped water within a non-water-shedding laundry load. - Accordingly, method 300 (or method 400) may prevent the laundry machine from performing the load detection cycle unnecessarily. This in turn reduces an operation time and prevents undue stress on the drive assembly of the laundry machine.
- This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims (18)
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