US20200251583A1 - High electron mobility transistor - Google Patents
High electron mobility transistor Download PDFInfo
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- US20200251583A1 US20200251583A1 US16/294,893 US201916294893A US2020251583A1 US 20200251583 A1 US20200251583 A1 US 20200251583A1 US 201916294893 A US201916294893 A US 201916294893A US 2020251583 A1 US2020251583 A1 US 2020251583A1
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- 239000000758 substrate Substances 0.000 claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 12
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 11
- 229910002601 GaN Inorganic materials 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229910052732 germanium Inorganic materials 0.000 claims description 3
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 238000000034 method Methods 0.000 description 25
- 230000008569 process Effects 0.000 description 24
- 238000005229 chemical vapour deposition Methods 0.000 description 11
- 238000009826 distribution Methods 0.000 description 6
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 6
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- 239000002019 doping agent Substances 0.000 description 3
- 238000001451 molecular beam epitaxy Methods 0.000 description 3
- 238000001259 photo etching Methods 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910002704 AlGaN Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- RNQKDQAVIXDKAG-UHFFFAOYSA-N aluminum gallium Chemical compound [Al].[Ga] RNQKDQAVIXDKAG-UHFFFAOYSA-N 0.000 description 1
- 238000005566 electron beam evaporation Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 230000005533 two-dimensional electron gas Effects 0.000 description 1
Images
Classifications
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- H01L29/7786—
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/40—FETs having zero-dimensional [0D], one-dimensional [1D] or two-dimensional [2D] charge carrier gas channels
- H10D30/47—FETs having zero-dimensional [0D], one-dimensional [1D] or two-dimensional [2D] charge carrier gas channels having 2D charge carrier gas channels, e.g. nanoribbon FETs or high electron mobility transistors [HEMT]
- H10D30/471—High electron mobility transistors [HEMT] or high hole mobility transistors [HHMT]
- H10D30/475—High electron mobility transistors [HEMT] or high hole mobility transistors [HHMT] having wider bandgap layer formed on top of lower bandgap active layer, e.g. undoped barrier HEMTs such as i-AlGaN/GaN HEMTs
- H10D30/4755—High electron mobility transistors [HEMT] or high hole mobility transistors [HHMT] having wider bandgap layer formed on top of lower bandgap active layer, e.g. undoped barrier HEMTs such as i-AlGaN/GaN HEMTs having wide bandgap charge-carrier supplying layers, e.g. modulation doped HEMTs such as n-AlGaAs/GaAs HEMTs
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/40—FETs having zero-dimensional [0D], one-dimensional [1D] or two-dimensional [2D] charge carrier gas channels
- H10D30/47—FETs having zero-dimensional [0D], one-dimensional [1D] or two-dimensional [2D] charge carrier gas channels having 2D charge carrier gas channels, e.g. nanoribbon FETs or high electron mobility transistors [HEMT]
- H10D30/471—High electron mobility transistors [HEMT] or high hole mobility transistors [HHMT]
- H10D30/475—High electron mobility transistors [HEMT] or high hole mobility transistors [HHMT] having wider bandgap layer formed on top of lower bandgap active layer, e.g. undoped barrier HEMTs such as i-AlGaN/GaN HEMTs
-
- H01L29/207—
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/124—Shapes, relative sizes or dispositions of the regions of semiconductor bodies or of junctions between the regions
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/80—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials
- H10D62/85—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group III-V materials, e.g. GaAs
- H10D62/854—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group III-V materials, e.g. GaAs further characterised by the dopants
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/17—Semiconductor regions connected to electrodes not carrying current to be rectified, amplified or switched, e.g. channel regions
- H10D62/343—Gate regions of field-effect devices having PN junction gates
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/80—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials
- H10D62/85—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group III-V materials, e.g. GaAs
- H10D62/8503—Nitride Group III-V materials, e.g. AlN or GaN
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/80—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials
- H10D62/85—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group III-V materials, e.g. GaAs
- H10D62/852—Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group III-V materials, e.g. GaAs being Group III-V materials comprising three or more elements, e.g. AlGaN or InAsSbP
Definitions
- the invention relates to a high electron mobility transistor (HEMT).
- HEMT high electron mobility transistor
- High electron mobility transistor (HEMT) fabricated from GaN-based materials have various advantages in electrical, mechanical, and chemical aspects of the field. For instance, advantages including wide band gap, high break down voltage, high electron mobility, high elastic modulus, high piezoelectric and piezoresistive coefficients, and chemical inertness. All of these advantages allow GaN-based materials to be used in numerous applications including high intensity light emitting diodes (LEDs), power switching devices, regulators, battery protectors, display panel drivers, and communication devices.
- LEDs high intensity light emitting diodes
- a high electron mobility transistor includes: a buffer layer on a substrate; a carrier transit layer on the buffer layer; a carrier supply layer on the carrier transit layer; a gate electrode on the carrier supply layer; and a source and a drain adjacent to two sides of the gate electrode.
- the carrier supply layer comprises a concentration gradient of aluminum (Al).
- a high electron mobility transistor includes: a buffer layer on a substrate; a carrier transit layer on the buffer layer; a carrier supply layer on the carrier transit layer; a gate electrode on the carrier supply layer; and a source electrode and a drain electrode adjacent to two sides of the gate electrode.
- the gate electrode includes a top portion and a bottom portion and the top portion and the bottom portion include different materials.
- the FIGURE illustrates a structural view of a HEMT according to an embodiment of the present invention.
- the FIGURE illustrates a structural view of a HEMT according to an embodiment of the present invention.
- a substrate 12 such as a substrate made from silicon, silicon carbide, or aluminum oxide (or also referred to as sapphire) is provided, in which the substrate 12 could be a single-layered substrate, a multi-layered substrate, gradient substrate, or combination thereof.
- the substrate 12 could also include a silicon-on-insulator (SOI) substrate.
- SOI silicon-on-insulator
- the buffer layer 14 is preferably made of III-V semiconductors such as gallium nitride (GaN), in which a thickness of the buffer layer 14 could be between 0.5 microns to 10 microns.
- the formation of the buffer layer 14 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof.
- MBE molecular-beam epitaxy
- MOCVD metal organic chemical vapor deposition
- CVD chemical vapor deposition
- HVPE hydride vapor phase epitaxy
- a carrier transit layer 16 is formed on the surface of the buffer layer 14 .
- the carrier transit layer 16 is preferably made of III-V semiconductors including but not limited to for example GaN or more specifically unintentionally doped (UID) GaN.
- the formation of the carrier transit layer 16 on the buffer layer 14 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof.
- MBE molecular-beam epitaxy
- MOCVD metal organic chemical vapor deposition
- CVD chemical vapor deposition
- HVPE hydride vapor phase epitaxy
- the carrier supply layer 18 is formed on the surface of the carrier transit layer 16 .
- the carrier supply layer 18 is preferably made of III-V semiconductor such as n-type or n-graded aluminum gallium nitride (Al x Ga 1 ⁇ x N), in which 0 ⁇ x ⁇ 1, the carrier supply layer 18 preferably includes an epitaxial layer formed through epitaxial growth process, and the carrier supply layer 18 preferably includes dopants such as silicon or germanium.
- the formation of the carrier supply layer 18 on the carrier transit layer 16 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof.
- MBE molecular-beam epitaxy
- MOCVD metal organic chemical vapor deposition
- CVD chemical vapor deposition
- HVPE hydride vapor phase epitaxy
- the carrier supply layer 18 in this embodiment preferably includes a concentration gradient of aluminum (Al).
- the concentration of aluminum in the carrier supply layer 18 has a gradient distribution instead of an even distribution.
- the concentration of aluminum atoms in the carrier supply layer 18 preferably decreases toward the boundary between the carrier transit layer 16 and the carrier supply layer 18 , or if viewed from an overall perspective, the portion of carrier supply layer 18 farther away from the boundary between the carrier transit layer 16 and the carrier supply layer 18 preferably has higher aluminum concentration (hence the more concentrated dots distribution shown in the FIGURE) whereas the portion of carrier supply layer 18 closer to the boundary between the carrier transit layer 16 and the carrier supply layer 18 has lower aluminum concentration (hence the more scarce dots distribution shown in the FIGURE).
- the gate electrode 20 includes a bottom portion 22 and a top portion 24 after the patterning process, in which the bottom portion 22 and the top portion 24 are preferably made of different materials, a thickness of the bottom portion 22 is preferably less than a thickness of the top portion 24 , and sidewalls of the top portion 24 are aligned with sidewalls of the bottom portion 22 .
- the semiconductor layer or the bottom portion 22 of the gate electrode 20 preferably includes p-type or p-aluminum gallium nitride (Al y Ga 1 ⁇ y N), in which 0 ⁇ y ⁇ 1 and y is preferably less than the x from (Al x Ga 1 ⁇ x N) of the aforementioned carrier supply layer 18 , y is preferably between 0-0.2 while x is greater than 0.2, and the bottom portion 22 could further include dopants such as magnesium (Mg), zinc (Zn), or combination thereof.
- the top portion 24 of the gate electrode 20 on the other hand preferably includes metal including but not limited to for example gold (Au), silver (Ag), platinum (Pt), a combination thereof, or other Schottky metals.
- the bottom portion 22 of the gate electrode 20 and the carrier supply layer 18 are both made of AlGaN, in contrast to aluminum atoms are distributed unevenly or having gradient distribution in the carrier supply layer 18 , the bottom portion 22 of the gate electrode 20 does not have any concentration gradient of aluminum or aluminum atoms are preferably evenly distributed throughout the bottom portion 22 .
- a source electrode 26 and a drain electrode 28 are formed adjacent to two sides of the gate electrode 20 .
- the source electrode 26 and the drain electrode are preferably made of metal.
- the source electrode 26 and the drain electrode 28 are preferably made of ohmic contact metals.
- each of the source electrode 26 and drain electrode 28 could include titanium (Ti), aluminum (Al), tungsten (W), palladium (Pd), or combination thereof.
- a photo-etching process to remove part of the carrier supply layer 18 adjacent to two sides of the gate electrode 20 for forming a recess, conduct an electroplating process, sputtering process, resistance heating evaporation process, electron beam evaporation process, physical vapor deposition (PVD) process, chemical vapor deposition (CVD) process, or combination thereof to form electrode materials in the recess, and then pattern the electrode materials through etching process to form the source electrode 26 and the drain electrode 28 . Since the source electrode 26 and the drain electrode 28 are formed adjacent to two sides of the carrier supply layer 18 through photo-etching process, the bottom surface of the carrier supply layer 18 is even with the bottom surfaces of the source electrode 26 and drain electrode 28 .
- a heterojunction is formed at the interface between the carrier transit layer 16 and carrier supply layer 18 as a result of the bandgap difference between the two layers 16 , 18 .
- a quantum well is formed in the banding portion of the conduction band of the heterojunction to constrain the electrons generated by piezoelectricity so that two-dimensional electron gas (2DEG) is formed at the junction between the carrier transit layer 16 and carrier supply layer 18 to form conductive current.
- 2DEG two-dimensional electron gas
- a channel region 30 is preferably formed close to the junction between the carrier transit layer 16 and carrier supply layer 18 and this channel region 30 is the region where conductive current is formed by the 2DEG and in such condition the HEMT device is typically operated under a “normally on” mode.
- the present invention first replaces the carrier supply layer 18 which had even distribution of aluminum concentration with a carrier supply layer 18 having concentration gradient of aluminum, in which the portion of carrier supply layer 18 closer to the boundary between the carrier supply layer 18 and bottom portion 22 of gate electrode 20 preferably has higher concentration of aluminum atoms while the portion of carrier supply layer 18 closer to the boundary between the carrier transit layer 16 and carrier supply layer 18 preferably has lower concentration of aluminum atoms.
- concentration gradient of aluminum it would be desirable to improve the dynamic R on ratio reduction issue when the HEMT device is operated under the normally off mode.
- another embodiment of the present invention preferably replaces the bottom portion 22 of the gate electrode 20 from p-type GaN to p-type (Al y Ga 1 ⁇ y N), in which 0 ⁇ y ⁇ 1 and y is preferably less than the x from (Al x Ga 1 ⁇ x N) of the aforementioned carrier supply layer 18 , y is preferably between 0-0.2 while x is greater than 0.2, and the bottom portion 22 could further include dopants such as magnesium (Mg), zinc (Zn), or combination thereof.
- Mg magnesium
- Zn zinc
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- Junction Field-Effect Transistors (AREA)
Abstract
Description
- The invention relates to a high electron mobility transistor (HEMT).
- High electron mobility transistor (HEMT) fabricated from GaN-based materials have various advantages in electrical, mechanical, and chemical aspects of the field. For instance, advantages including wide band gap, high break down voltage, high electron mobility, high elastic modulus, high piezoelectric and piezoresistive coefficients, and chemical inertness. All of these advantages allow GaN-based materials to be used in numerous applications including high intensity light emitting diodes (LEDs), power switching devices, regulators, battery protectors, display panel drivers, and communication devices.
- According to an embodiment of the present invention, a high electron mobility transistor (HEMT) includes: a buffer layer on a substrate; a carrier transit layer on the buffer layer; a carrier supply layer on the carrier transit layer; a gate electrode on the carrier supply layer; and a source and a drain adjacent to two sides of the gate electrode. Preferably, the carrier supply layer comprises a concentration gradient of aluminum (Al).
- According to another aspect of the present invention, a high electron mobility transistor (HEMT) includes: a buffer layer on a substrate; a carrier transit layer on the buffer layer; a carrier supply layer on the carrier transit layer; a gate electrode on the carrier supply layer; and a source electrode and a drain electrode adjacent to two sides of the gate electrode. Preferably, the gate electrode includes a top portion and a bottom portion and the top portion and the bottom portion include different materials.
- These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
- The FIGURE illustrates a structural view of a HEMT according to an embodiment of the present invention.
- Referring to the FIGURE, the FIGURE illustrates a structural view of a HEMT according to an embodiment of the present invention. As shown in the FIGURE, a
substrate 12 such as a substrate made from silicon, silicon carbide, or aluminum oxide (or also referred to as sapphire) is provided, in which thesubstrate 12 could be a single-layered substrate, a multi-layered substrate, gradient substrate, or combination thereof. According to other embodiment of the present invention, thesubstrate 12 could also include a silicon-on-insulator (SOI) substrate. - Next, a
buffer layer 14 is formed on thesubstrate 12. According to an embodiment of the present invention, thebuffer layer 14 is preferably made of III-V semiconductors such as gallium nitride (GaN), in which a thickness of thebuffer layer 14 could be between 0.5 microns to 10 microns. According to an embodiment of the present invention, the formation of thebuffer layer 14 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof. - Next, a
carrier transit layer 16 is formed on the surface of thebuffer layer 14. In this embodiment, thecarrier transit layer 16 is preferably made of III-V semiconductors including but not limited to for example GaN or more specifically unintentionally doped (UID) GaN. According to an embodiment of the present invention, the formation of thecarrier transit layer 16 on thebuffer layer 14 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof. - Next, a
carrier supply layer 18 is formed on the surface of thecarrier transit layer 16. In this embodiment, thecarrier supply layer 18 is preferably made of III-V semiconductor such as n-type or n-graded aluminum gallium nitride (AlxGa1−xN), in which 0<x<1, thecarrier supply layer 18 preferably includes an epitaxial layer formed through epitaxial growth process, and thecarrier supply layer 18 preferably includes dopants such as silicon or germanium. Similar to thebuffer layer 14 and thecarrier transit layer 16, the formation of thecarrier supply layer 18 on thecarrier transit layer 16 could be accomplished by a molecular-beam epitaxy (MBE) process, a metal organic chemical vapor deposition (MOCVD) process, a chemical vapor deposition (CVD) process, a hydride vapor phase epitaxy (HVPE) process, or combination thereof. - It should be noted that the
carrier supply layer 18 in this embodiment preferably includes a concentration gradient of aluminum (Al). In other words, the concentration of aluminum in thecarrier supply layer 18 has a gradient distribution instead of an even distribution. Specifically, the concentration of aluminum atoms in thecarrier supply layer 18 preferably decreases toward the boundary between thecarrier transit layer 16 and thecarrier supply layer 18, or if viewed from an overall perspective, the portion ofcarrier supply layer 18 farther away from the boundary between thecarrier transit layer 16 and thecarrier supply layer 18 preferably has higher aluminum concentration (hence the more concentrated dots distribution shown in the FIGURE) whereas the portion ofcarrier supply layer 18 closer to the boundary between thecarrier transit layer 16 and thecarrier supply layer 18 has lower aluminum concentration (hence the more scarce dots distribution shown in the FIGURE). - Next, a semiconductor layer and a gate material layer are sequentially formed on the surface of the
carrier supply layer 18, and a photo-etching process is conducted to remove part of the semiconductor layer and part of the gate material layer to form agate electrode 20 on the surface of thecarrier supply layer 18. Preferably thegate electrode 20 includes abottom portion 22 and atop portion 24 after the patterning process, in which thebottom portion 22 and thetop portion 24 are preferably made of different materials, a thickness of thebottom portion 22 is preferably less than a thickness of thetop portion 24, and sidewalls of thetop portion 24 are aligned with sidewalls of thebottom portion 22. In this embodiment, the semiconductor layer or thebottom portion 22 of thegate electrode 20 preferably includes p-type or p-aluminum gallium nitride (AlyGa1−yN), in which 0<y<1 and y is preferably less than the x from (AlxGa1−xN) of the aforementionedcarrier supply layer 18, y is preferably between 0-0.2 while x is greater than 0.2, and thebottom portion 22 could further include dopants such as magnesium (Mg), zinc (Zn), or combination thereof. Thetop portion 24 of thegate electrode 20 on the other hand preferably includes metal including but not limited to for example gold (Au), silver (Ag), platinum (Pt), a combination thereof, or other Schottky metals. It should be noted that even though thebottom portion 22 of thegate electrode 20 and thecarrier supply layer 18 are both made of AlGaN, in contrast to aluminum atoms are distributed unevenly or having gradient distribution in thecarrier supply layer 18, thebottom portion 22 of thegate electrode 20 does not have any concentration gradient of aluminum or aluminum atoms are preferably evenly distributed throughout thebottom portion 22. - Next, a
source electrode 26 and adrain electrode 28 are formed adjacent to two sides of thegate electrode 20. In this embodiment, thesource electrode 26 and the drain electrode are preferably made of metal. Nevertheless, in contrast to thetop portion 24 of thegate electrode 20 made of Schottky metal, thesource electrode 26 and thedrain electrode 28 are preferably made of ohmic contact metals. According to an embodiment of the present invention, each of thesource electrode 26 anddrain electrode 28 could include titanium (Ti), aluminum (Al), tungsten (W), palladium (Pd), or combination thereof. Moreover, it would be desirable to first conduct a photo-etching process to remove part of thecarrier supply layer 18 adjacent to two sides of thegate electrode 20 for forming a recess, conduct an electroplating process, sputtering process, resistance heating evaporation process, electron beam evaporation process, physical vapor deposition (PVD) process, chemical vapor deposition (CVD) process, or combination thereof to form electrode materials in the recess, and then pattern the electrode materials through etching process to form thesource electrode 26 and thedrain electrode 28. Since thesource electrode 26 and thedrain electrode 28 are formed adjacent to two sides of thecarrier supply layer 18 through photo-etching process, the bottom surface of thecarrier supply layer 18 is even with the bottom surfaces of thesource electrode 26 anddrain electrode 28. - Typically a heterojunction is formed at the interface between the
carrier transit layer 16 andcarrier supply layer 18 as a result of the bandgap difference between the twolayers carrier transit layer 16 andcarrier supply layer 18 to form conductive current. As shown in the FIGURE, achannel region 30 is preferably formed close to the junction between thecarrier transit layer 16 andcarrier supply layer 18 and thischannel region 30 is the region where conductive current is formed by the 2DEG and in such condition the HEMT device is typically operated under a “normally on” mode. - As current gate electrodes typically made of metal gradually imports material such as p-type GaN to serve as bottom portion for the gate electrode, the operation of HEMT devices under this circumstance now shifts from “normally on” to “normally off”. Nevertheless, this shift in operation further induces issues such as dynamic Ron ratio reduction and lattice mismatch, in which lattice mismatch could also affect the formation of the aforementioned 2DEG.
- In order to resolve the above issues, the present invention first replaces the
carrier supply layer 18 which had even distribution of aluminum concentration with acarrier supply layer 18 having concentration gradient of aluminum, in which the portion ofcarrier supply layer 18 closer to the boundary between thecarrier supply layer 18 andbottom portion 22 ofgate electrode 20 preferably has higher concentration of aluminum atoms while the portion ofcarrier supply layer 18 closer to the boundary between thecarrier transit layer 16 andcarrier supply layer 18 preferably has lower concentration of aluminum atoms. By adjusting the concentration gradient of aluminum it would be desirable to improve the dynamic Ron ratio reduction issue when the HEMT device is operated under the normally off mode. - Moreover, another embodiment of the present invention preferably replaces the
bottom portion 22 of thegate electrode 20 from p-type GaN to p-type (AlyGa1−yN), in which 0<y<1 and y is preferably less than the x from (AlxGa1−x N) of the aforementionedcarrier supply layer 18, y is preferably between 0-0.2 while x is greater than 0.2, and thebottom portion 22 could further include dopants such as magnesium (Mg), zinc (Zn), or combination thereof. By implementing a new material for thebottom portion 22 of thegate electrode 20, the present invention is able to improve the issue of lattice mismatch in current HEMT devices. - Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
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CN115394846A (en) | 2021-05-24 | 2022-11-25 | 联华电子股份有限公司 | High electron mobility transistor and method of making the same |
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