US20190069633A1 - Three layer shoe construction with improved cushioning, breathability, and flexibility - Google Patents
Three layer shoe construction with improved cushioning, breathability, and flexibility Download PDFInfo
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- US20190069633A1 US20190069633A1 US15/693,580 US201715693580A US2019069633A1 US 20190069633 A1 US20190069633 A1 US 20190069633A1 US 201715693580 A US201715693580 A US 201715693580A US 2019069633 A1 US2019069633 A1 US 2019069633A1
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- 238000010276 construction Methods 0.000 title claims abstract description 34
- 210000000548 hind-foot Anatomy 0.000 claims abstract description 49
- 210000004744 fore-foot Anatomy 0.000 claims abstract description 41
- 230000009977 dual effect Effects 0.000 claims abstract description 8
- 210000000452 mid-foot Anatomy 0.000 claims description 34
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 12
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 12
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 6
- 210000002683 foot Anatomy 0.000 description 17
- 230000013011 mating Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 230000035939 shock Effects 0.000 description 6
- 239000004599 antimicrobial Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 241000233866 Fungi Species 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000845 anti-microbial effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 210000000988 bone and bone Anatomy 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 210000001872 metatarsal bone Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 230000001739 rebound effect Effects 0.000 description 2
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/181—Resiliency achieved by the structure of the sole
- A43B13/186—Differential cushioning region, e.g. cushioning located under the ball of the foot
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
- A43B13/122—Soles with several layers of different materials characterised by the outsole or external layer
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
- A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/141—Soles; Sole-and-heel integral units characterised by the constructive form with a part of the sole being flexible, e.g. permitting articulation or torsion
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
- A43B13/188—Differential cushioning regions
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/22—Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
- A43B13/223—Profiled soles
- A43B13/226—Profiled soles the profile being made in the foot facing surface
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/38—Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
- A43B7/142—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the medial arch, i.e. under the navicular or cuneiform bones
Definitions
- the present invention relates to a shoe construction and, more particularly, to a three layered shoe construction with an outsole having a unique exterior face pattern to enhance flexibility and comfort, a dual density midsole, and an insole having a distinctive bubble type pattern for increased breathability, air circulation, and comfort coupled with a raised arch area for providing additional support to the arch of the foot.
- shoe designers have used a wide variety of different tools and methods including heel plugs, shanks, contoured soles, deformable pillars or columns, spring-like structures, different traction designs, cushioning members, different shank designs, different ventilation structures, rocker elements, pads, gels and sole constructions having a plurality of different layers. Although these methods can be effective, the large number of components can result in increased manufacturing costs and complexity. It is therefore desirable to improve cushioning, flexibility, support and stability without increasing the number of components to achieve the same level of comfort for the user.
- the present invention is directed to a three layer shoe construction which includes an outsole, midsole, and insole.
- the three layers have a mating relationship which will be later described in detail.
- the three components of the present shoe are preferably secured together through conventional means such as through cementing and/or adhesives thereby preventing relative movement between the layers during assembly and use of the present shoe.
- Each of the three layers of the present shoe are generally in the shape of a human foot and can be divided into different sections according to the three different regions of the human foot—the forefoot, the midfoot, and the hind foot.
- the forefoot is generally adjacent to and includes the toe area;
- the hind foot is generally adjacent to and includes the heel area; and the midfoot is located adjacent to both the forefoot and the hind foot.
- the ball of the foot is generally the area of the foot at the juncture between the metatarsal bones and the phalange bones.
- the two primary regions of the foot for load bearing when walking or standing normally are the ball area and the heel area, and the major bending of the shoe during normal use is typically in the ball area.
- the arch or instep is positioned between the heel and ball areas and flexes very little when walking normally.
- the present outsole is made out of a super lightweight thermoplastic rubber (TPR) and includes an exterior and interior face.
- TPR super lightweight thermoplastic rubber
- the exterior face of the present outsole engages the ground or other walking surfaces, while the interior face is located opposite the exterior face and has a mating relationship with the midsole as will be hereinafter further described in more detail.
- the exterior face of the outsole includes a first and second section.
- the first section includes parts of the midfoot, forefoot, and hind foot areas respectively.
- the first section includes the arch portion and extends from the arch portion towards the proximal side of the forefoot area and also extends in an opposite direction towards the proximal side of the hind foot area.
- the first section further includes a plurality of horizontal grooves to provide extra flexibility and comfort and is divided from the second section by a non-linear groove.
- the second section includes the reminder of the outsole. More specifically, the second section includes the majority of the forefoot and hind foot area and the portion of the midfoot area that is adjacent to the arch portion.
- the second section includes a plurality of small and elongated apertures which also provide the wearer with additional flexibility and comfort. In one embodiment, this same pattern of small and elongated apertures are located and positioned in spaced apart relationship to each other along the longitudinal axis of the outsole. The second section also provides for additional flexibility and comfort to the wearer.
- the exterior face of the outsole also has a first angled groove and a second angled groove, which also provides additional flexibility and comfort.
- the first angled groove begins at the outer perimeter of the distal side and extends downwards across the exterior face to the proximal side of the outsole, thereby intersecting the non-linear groove.
- the second angled groove also begins at the outer perimeter of the distal side and extends upwards to the proximal side of the exterior face of the outsole thereby also intersecting the non-linear groove.
- the interior face of the outsole includes a lip surrounding its circumference thereby creating a first cavity substantially in the same shape as the outsole.
- the outsole has a mating relationship with the midsole, which will be hereinafter further explained.
- the remainder of the interior face of the outsole is substantially smooth.
- the present midsole is made of a dual density blown ethylene-vinyl acetate copolymer (EVA) with an intrinsic molded arch support which supports the arch of the foot.
- the intrinsic molded arch support includes a spiral shaped groove, which enhances the breathability of the present shoe.
- the EVA creates a lightweight and resilient midsole which helps dissipate shock when walking or running.
- the dual density of the midsole allows for greater flexibility and cushioning in the forefoot area due to its lighter density, and provides greater support and stability in the hind foot area due to its heavier density.
- the entire sidewall of the midsole includes a first scored pattern of substantially circular projections substantially covering the entire sidewall, a second scored pattern of raised horizontal lines located at the forefoot and hind foot areas, and a somewhat U-shaped groove located on both opposite sides of the sidewall at the hind foot area and extending into a portion of the midfoot area before extending back towards the hind foot area.
- the scored patterns and somewhat U-shaped groove provide additional cushioning, dissipate and absorb shock, and create a bounce or rebound effect.
- the midsole has a proximal and distal face.
- the distal face includes a protrusion or raised area substantially in the shape of the outsole and corresponds to the shape of the first cavity in the outsole.
- This raised area includes a plurality of holes or cavities in the hind foot area and a portion of the midfoot area for providing additional cushioning, air circulation and breathability to the midsole.
- the midsole has a mating relationship with the outsole wherein the distal face of the midsole mates with and is received by the first cavity created by the lip on the interior face of the outsole.
- the insole also has a mating relationship to the midsole wherein the proximal face of the midsole has a lip or flange extending around a substantial portion of its circumference creating a second cavity substantially in the shape of the insole.
- the insole mates with and is received by the second cavity of the midsole.
- the three layers are preferably secured together to prevent movement when worn.
- the insole is a lightweight, thermal molded EVA with an antimicrobial shield which provides protection against bacteria, fungus, and controls or eliminates odors, stains, and product deterioration. This can be accomplished by adding a powder or other antimicrobial agents during the manufacturing process.
- the insole has a top face and a bottom face wherein the top face engages with the foot of a wearer and has a plurality of raised circular shaped projections that provide a bubble type effect which enhances cushioning and air circulation when the shoe is worn.
- the raised circular projections cover the entire top face of the insole, creating a distinctive bubble type pattern.
- the bottom face of the insole is smooth.
- the present three layer shoe construction absorbs shock, enhances comfort, and creates a unique propulsion effect, without requiring a vast number of components.
- FIG. 1 is an exploded perspective view illustrating a shoe structure constructed according to the teachings of the present invention
- FIG. 2 is a side elevation view of the outsole of FIG. 1 ;
- FIG. 3 is a bottom plan view of the outsole of FIGS. 1 and 2 ;
- FIG. 4 is a partial enlarged view of the aperture/cavity pattern on the bottom plan view of the outsole of FIG. 3 .
- FIG. 5 is a top plan view of the outsole of FIGS. 1-3 ;
- FIG. 6 is a side elevation view of the midsole of FIG. 1 ;
- FIG. 7 is bottom plan view of the midsole of FIGS. 1 and 6 ;
- FIG. 8 is a bottom plan view of the outsole and midsole of FIGS. 1-7 mated together;
- FIG. 9 is side elevation view of the outsole and midsole of FIG. 8 mated together;
- FIG. 10 is a top plan view of the midsole of FIGS. 1, 6, and 7 ;
- FIG. 11 is a top plan view of the midsole and insole of FIGS. 1, 6, 7, and 10 mated together;
- FIG. 12 is a side elevation view of the insole of FIG. 1 ;
- FIG. 13 is a top plan view of the insole of FIGS. 1 and 12 ;
- FIG. 14 is a bottom plan view of the insole of FIGS. 1, 12, and 13 .
- a three layer shoe construction 2 constructed in accordance with the teachings of the present invention includes an outsole 4 , a midsole 30 , and an insole 54 .
- the outsole 4 , midsole 30 , and insole 54 have a mating relationship to each other as will be hereinafter further described.
- the combination of the three layers provides a unique cushioning and energizing propulsion effect, giving the wearer a sense of bouncing off of the ground.
- the layers of the present shoe are preferably secured together in a conventional manner such as through cementing and/or adhesives thereby preventing relative movement between the layers during assembly and use of the present shoe.
- Each of the three layers of the present shoe are generally in the shape of a human foot and can be divided into different sections according to three distinct regions of the human foot—the forefoot, midfoot, and hind foot.
- the forefoot area or region of the foot is approximately adjacent to and includes the toe area A
- the hind foot area or region of the foot is approximately adjacent to and includes the heel area B.
- the midfoot area or region is approximately adjacent to both the forefoot and hind foot regions as illustrated in FIG. 1 and includes the arch D.
- the ball area C of the foot is generally the area of the foot at the juncture between the metatarsal bones and the phalange bones.
- the two primary regions of the foot for load bearing when walking or standing normally includes the ball area C and the heel area B, and the major bending of the shoe during normal use is typically in the vicinity of the ball area C.
- the arch or instep area D is located between the heel area B and ball area C, and flexes very little when walking normally.
- the three layers of the present shoe also includes a longitudinal axis L which extends through the forefoot, midfoot, and hind foot areas and can further be divided into a proximal and distal half.
- the proximal half is located on the side of the longitudinal axis L that includes the arch area D, while the distal half is located on the other side of the longitudinal axis L.
- the present outsole 4 is made out of a super lightweight thermoplastic rubber (TPR) and has an exterior face 6 and an interior face 8 as seen in FIGS. 2, 3, and 5 .
- TPR super lightweight thermoplastic rubber
- the exterior face 6 of the outsole 4 engages with the ground or other walking surfaces, while the interior face 8 has a mating relationship with the midsole 30 as will be hereinafter described in more detail.
- the exterior face 6 of the outsole 4 has a first section 10 and a second section 12 which extends in the longitudinal direction of the outsole along the longitudinal axis L.
- the first section 10 includes parts of the forefoot, midfoot, and hind foot areas respectively. More specifically, the first section 10 includes the arch portion D and extends from the arch portion D towards the proximal side of the forefoot area and also extends in an opposite direction towards the proximal side of the hind foot area as best illustrated in FIGS. 3 and 8 .
- the first section 10 further includes a plurality of horizontal grooves 14 in the forefoot, midfoot and hind areas of the first section which provide extra flexibility and comfort to a wearer when the present shoe is worn.
- the first section 10 is divided from the second section 12 by a non-linear groove 16 which extends from the heel area into a portion of the forefoot area as best shown in FIGS. 3 and 8 .
- the second section 12 includes the remainder of the outsole 4 not covered by the first section 10 .
- the second section 12 includes the majority of the forefoot and hind foot areas and that portion of the midfoot area that is adjacent to the arch portion D as best illustrated in FIGS. 3 and 8 .
- the second section 12 includes a plurality of small and elongated rectangular apertures or cavities 17 and 18 as best illustrated in FIG. 4 thereby providing the wearer with additional flexibility and comfort.
- the small and elongated apertures/cavities 17 and 18 are located and positioned in spaced apart relationship to each other along the longitudinal axis L of the outsole 4 in the second section 12 .
- each slightly slanted horizontal line of apertures/cavities 20 which extends transversely to the longitudinal axis L of the outsole 4 includes a pattern starting from the distal side of the outsole having a larger elongated aperture 18 followed by a series of three (3) smaller apertures 17 followed by a larger elongated aperture 18 followed by a smaller aperture 17 followed by a somewhat larger aperture 18 followed by a smaller aperture 17 followed by a larger elongated aperture 18 followed by a series of three (3) smaller apertures 17 followed by a larger elongated aperture 18 followed by a smaller aperture 17 followed by a smaller aperture 17 followed by a somewhat larger aperture 18 followed by a smaller aperture 17 followed by a larger elongated aperture 18 followed by a series of three (3) smaller apertures 17 followed by a larger elongated aperture 18 followed by a smaller aperture 17 followed by a somewhat larger aperture 18 .
- this pattern is repeated at each vertically spaced row of small and large apertures/cavities across the second section 12 of the outsole 4 .
- this pattern can also be defined by a series of vertically oriented columns of apertures/cavities which extend parallel to the longitudinal axis L of the outsole 4 in a pattern which includes, for example, following line 20 of FIG. 4 , a column of larger elongated apertures 18 followed by a column of three (3) smaller apertures 17 followed by a column of larger elongated apertures 18 followed by a column of small apertures 17 followed by a column of somewhat larger aperture 18 and so forth along the line 20 in FIG. 4 .
- the first section 10 and second section 12 of the exterior face 6 are both bisected by a first angled groove 22 and a second angled groove 24 .
- the first angled groove 22 begins approximately at the arch portion D on the proximal side of the outsole 4 , and extends upwards across the exterior face 6 of the forefoot area to the distal side of the outsole 4 .
- the second angled groove 24 also begins approximately at the arch portion D, closer to the heel portion B, and extends upwards across the exterior face 6 of the hind foot area to the distal side of the outsole 4 .
- the interior face 8 of the outsole 4 has a lip 26 surrounding its entire circumference thereby creating a first cavity 28 substantially in the same shape as the outsole 4 .
- the outsole 4 has a mating relationship with the midsole 30 which will be hereinafter explained.
- the remainder of the interior face 8 of the outsole 4 is substantially smooth.
- the present midsole 30 is made of a dual density blown ethylene-vinyl acetate copolymer (EVA) with an intrinsic molded arch support 32 which supports the arch area D of the foot, as best illustrated in FIGS. 1, 10, and 11 .
- the intrinsic molded arch support 32 also has a spiral shaped groove 34 allowing for greater breathability.
- the EVA creates a lightweight and resilient midsole 30 which helps dissipate shock when walking or running.
- the dual density of the midsole 30 allows for greater flexibility and cushioning in the forefoot area due to its lighter density, and provides greater support and stability in the hind foot area due to its heavier density.
- the sidewall 36 of the midsole 30 extends completely around the perimeter of the midsole 30 , and includes a first scored pattern 38 , a second scored pattern 40 , and a U-shaped groove 42 on both opposites of the midsole best shown in FIGS. 1, 6, and 9 .
- the sidewall 36 has a first scored pattern 38 that substantially covers the entire sidewall 36 .
- the sidewall 36 also has a second scored pattern 40 at the forefoot and hind foot areas.
- the first scored pattern 38 is a plurality of substantially raised circular projections
- the second scored pattern 40 is a plurality of raised horizontal lines. Both the first scored pattern 38 and the second scored pattern 40 allow for additional cushioning, dissipate and absorb shock, and create a bounce or rebound effect.
- the sidewall 36 also has a U-shaped groove 42 approximately located on the hind foot area and a portion of the midfoot area on both opposite sides of the midsole. The U-shaped grooves 42 extend from the second scored pattern 40 at the hind foot area towards the midfoot area, before extending back towards the hind foot area.
- the midsole 30 has a proximal face 44 and distal face 46 .
- the distal face 46 has a protrusion or raised area 48 substantially in the shape of the outsole 4 which corresponds to the first cavity 28 in the outsole 4 .
- the raised area 48 on the distal face 46 has a plurality of circular shaped apertures 49 and a plurality of raindrop shaped apertures 50 to reduce the weight of the midsole 30 thereby increasing comfort when the present shoe is worn.
- the plurality of circular shaped apertures 49 and raindrop shaped apertures 50 also increase flexibility, cushioning, air circulation, breathability and create a bounce effect.
- the plurality of circular shaped apertures 49 are located and positioned approximately in the hind foot area and extend into a portion of the midfoot area, while the plurality of raindrop shaped apertures 50 are located adjacent to the plurality of circular shaped apertures 49 in the midfoot area as best shown in FIG. 7 .
- the midsole 30 has a mating relationship with the outsole 4 wherein the protrusion 48 on the distal face 46 of the midsole 30 mates with and is received by the first cavity 28 created by the lip 26 on the interior face 8 of the outsole 4 as best illustrated in FIGS. 8 and 9 .
- the insole 54 also has a mating relationship to the midsole 30 wherein the proximal face 44 of the midsole 30 has a lip or flange 51 extending around a substantial portion of the circumference creating a second cavity 52 substantially in the shape of the insole 54 as shown in FIG. 10 .
- the lip or flange 51 mates with the molded arch support 32 in the arch area D of the midsole.
- the insole 54 mates with and is received by the second cavity 52 of the midsole 30 .
- the three layers are preferably secured together to prevent movement when worn.
- the insole 54 is a lightweight, thermal molded EVA as best illustrated in FIGS. 1 and 12-14 .
- the insole 54 also has an antimicrobial shield which provides protection against bacteria, fungus, and controls or eliminates odors, stains, and product deterioration. This can be accomplished by adding a powder or other antimicrobial agents during the manufacturing process.
- the insole has a top face 56 and a bottom face 58 wherein the top face 56 engages with the foot of a wearer and has a plurality of raised circular shaped projections 60 that provide for a bubble type effect which enhances cushioning and air circulation when the shoe is worn.
- the raised circular projections 60 cover the entire top face 56 of the insole 54 as best illustrated in FIGS. 1, 11, and 13 .
- the bottom face 58 of the insole is substantially smooth.
- the present three layer shoe construction absorbs shock, enhances comfort, and creates a unique propulsion effect, without requiring a vast number of components.
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Abstract
Description
- The present invention relates to a shoe construction and, more particularly, to a three layered shoe construction with an outsole having a unique exterior face pattern to enhance flexibility and comfort, a dual density midsole, and an insole having a distinctive bubble type pattern for increased breathability, air circulation, and comfort coupled with a raised arch area for providing additional support to the arch of the foot.
- Numerous shoes, covering a broad range of different designs and styles have been manufactured and sold in the marketplace. While shoes are worn to provide protection to one's feet, to reduce the impact felt when walking on hard surfaces, to provide support for the feet, and to prevent pronation, shoe designers must still seek to provide optimum levels of stability and comfort. In order to accomplish all of these objectives, shoe designers have used a wide variety of different tools and methods including heel plugs, shanks, contoured soles, deformable pillars or columns, spring-like structures, different traction designs, cushioning members, different shank designs, different ventilation structures, rocker elements, pads, gels and sole constructions having a plurality of different layers. Although these methods can be effective, the large number of components can result in increased manufacturing costs and complexity. It is therefore desirable to improve cushioning, flexibility, support and stability without increasing the number of components to achieve the same level of comfort for the user.
- The present invention is directed to a three layer shoe construction which includes an outsole, midsole, and insole. The three layers have a mating relationship which will be later described in detail. The three components of the present shoe are preferably secured together through conventional means such as through cementing and/or adhesives thereby preventing relative movement between the layers during assembly and use of the present shoe. Each of the three layers of the present shoe are generally in the shape of a human foot and can be divided into different sections according to the three different regions of the human foot—the forefoot, the midfoot, and the hind foot. The forefoot is generally adjacent to and includes the toe area; the hind foot is generally adjacent to and includes the heel area; and the midfoot is located adjacent to both the forefoot and the hind foot. The ball of the foot is generally the area of the foot at the juncture between the metatarsal bones and the phalange bones. The two primary regions of the foot for load bearing when walking or standing normally are the ball area and the heel area, and the major bending of the shoe during normal use is typically in the ball area. The arch or instep is positioned between the heel and ball areas and flexes very little when walking normally.
- The present outsole is made out of a super lightweight thermoplastic rubber (TPR) and includes an exterior and interior face. The exterior face of the present outsole engages the ground or other walking surfaces, while the interior face is located opposite the exterior face and has a mating relationship with the midsole as will be hereinafter further described in more detail.
- The exterior face of the outsole includes a first and second section. The first section includes parts of the midfoot, forefoot, and hind foot areas respectively. In one embodiment, the first section includes the arch portion and extends from the arch portion towards the proximal side of the forefoot area and also extends in an opposite direction towards the proximal side of the hind foot area. The first section further includes a plurality of horizontal grooves to provide extra flexibility and comfort and is divided from the second section by a non-linear groove. The second section, on the other hand, includes the reminder of the outsole. More specifically, the second section includes the majority of the forefoot and hind foot area and the portion of the midfoot area that is adjacent to the arch portion. The second section includes a plurality of small and elongated apertures which also provide the wearer with additional flexibility and comfort. In one embodiment, this same pattern of small and elongated apertures are located and positioned in spaced apart relationship to each other along the longitudinal axis of the outsole. The second section also provides for additional flexibility and comfort to the wearer. The exterior face of the outsole also has a first angled groove and a second angled groove, which also provides additional flexibility and comfort. The first angled groove begins at the outer perimeter of the distal side and extends downwards across the exterior face to the proximal side of the outsole, thereby intersecting the non-linear groove. The second angled groove also begins at the outer perimeter of the distal side and extends upwards to the proximal side of the exterior face of the outsole thereby also intersecting the non-linear groove.
- The interior face of the outsole includes a lip surrounding its circumference thereby creating a first cavity substantially in the same shape as the outsole. The outsole has a mating relationship with the midsole, which will be hereinafter further explained. The remainder of the interior face of the outsole is substantially smooth.
- The present midsole is made of a dual density blown ethylene-vinyl acetate copolymer (EVA) with an intrinsic molded arch support which supports the arch of the foot. The intrinsic molded arch support includes a spiral shaped groove, which enhances the breathability of the present shoe. The EVA creates a lightweight and resilient midsole which helps dissipate shock when walking or running. In addition to the material itself, the dual density of the midsole allows for greater flexibility and cushioning in the forefoot area due to its lighter density, and provides greater support and stability in the hind foot area due to its heavier density. The entire sidewall of the midsole includes a first scored pattern of substantially circular projections substantially covering the entire sidewall, a second scored pattern of raised horizontal lines located at the forefoot and hind foot areas, and a somewhat U-shaped groove located on both opposite sides of the sidewall at the hind foot area and extending into a portion of the midfoot area before extending back towards the hind foot area. The scored patterns and somewhat U-shaped groove provide additional cushioning, dissipate and absorb shock, and create a bounce or rebound effect.
- The midsole has a proximal and distal face. The distal face includes a protrusion or raised area substantially in the shape of the outsole and corresponds to the shape of the first cavity in the outsole. This raised area includes a plurality of holes or cavities in the hind foot area and a portion of the midfoot area for providing additional cushioning, air circulation and breathability to the midsole. The midsole has a mating relationship with the outsole wherein the distal face of the midsole mates with and is received by the first cavity created by the lip on the interior face of the outsole. The insole also has a mating relationship to the midsole wherein the proximal face of the midsole has a lip or flange extending around a substantial portion of its circumference creating a second cavity substantially in the shape of the insole. The insole mates with and is received by the second cavity of the midsole. The three layers are preferably secured together to prevent movement when worn.
- The insole is a lightweight, thermal molded EVA with an antimicrobial shield which provides protection against bacteria, fungus, and controls or eliminates odors, stains, and product deterioration. This can be accomplished by adding a powder or other antimicrobial agents during the manufacturing process. The insole has a top face and a bottom face wherein the top face engages with the foot of a wearer and has a plurality of raised circular shaped projections that provide a bubble type effect which enhances cushioning and air circulation when the shoe is worn. In one embodiment, the raised circular projections cover the entire top face of the insole, creating a distinctive bubble type pattern. The bottom face of the insole is smooth.
- The present three layer shoe construction absorbs shock, enhances comfort, and creates a unique propulsion effect, without requiring a vast number of components.
- For a better understanding of the various embodiments of the present invention, reference may be made to the accompanying drawings in which:
-
FIG. 1 is an exploded perspective view illustrating a shoe structure constructed according to the teachings of the present invention; -
FIG. 2 is a side elevation view of the outsole ofFIG. 1 ; -
FIG. 3 is a bottom plan view of the outsole ofFIGS. 1 and 2 ; -
FIG. 4 is a partial enlarged view of the aperture/cavity pattern on the bottom plan view of the outsole ofFIG. 3 . -
FIG. 5 is a top plan view of the outsole ofFIGS. 1-3 ; -
FIG. 6 is a side elevation view of the midsole ofFIG. 1 ; -
FIG. 7 is bottom plan view of the midsole ofFIGS. 1 and 6 ; -
FIG. 8 is a bottom plan view of the outsole and midsole ofFIGS. 1-7 mated together; -
FIG. 9 is side elevation view of the outsole and midsole ofFIG. 8 mated together; -
FIG. 10 is a top plan view of the midsole ofFIGS. 1, 6, and 7 ; -
FIG. 11 is a top plan view of the midsole and insole ofFIGS. 1, 6, 7, and 10 mated together; -
FIG. 12 is a side elevation view of the insole ofFIG. 1 ; -
FIG. 13 is a top plan view of the insole ofFIGS. 1 and 12 ; -
FIG. 14 is a bottom plan view of the insole ofFIGS. 1, 12, and 13 . - While the disclosure is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description presented herein are not intended to limit the disclosure to the particular embodiment disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
- The invention will now be described with reference to the drawing figures in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.
- As illustrated in
FIG. 1 , a threelayer shoe construction 2 constructed in accordance with the teachings of the present invention includes anoutsole 4, amidsole 30, and aninsole 54. Theoutsole 4,midsole 30, andinsole 54 have a mating relationship to each other as will be hereinafter further described. The combination of the three layers provides a unique cushioning and energizing propulsion effect, giving the wearer a sense of bouncing off of the ground. The layers of the present shoe are preferably secured together in a conventional manner such as through cementing and/or adhesives thereby preventing relative movement between the layers during assembly and use of the present shoe. - Each of the three layers of the present shoe are generally in the shape of a human foot and can be divided into different sections according to three distinct regions of the human foot—the forefoot, midfoot, and hind foot. The forefoot area or region of the foot is approximately adjacent to and includes the toe area A, while the hind foot area or region of the foot is approximately adjacent to and includes the heel area B. The midfoot area or region is approximately adjacent to both the forefoot and hind foot regions as illustrated in
FIG. 1 and includes the arch D. The ball area C of the foot is generally the area of the foot at the juncture between the metatarsal bones and the phalange bones. The two primary regions of the foot for load bearing when walking or standing normally includes the ball area C and the heel area B, and the major bending of the shoe during normal use is typically in the vicinity of the ball area C. The arch or instep area D is located between the heel area B and ball area C, and flexes very little when walking normally. The three layers of the present shoe also includes a longitudinal axis L which extends through the forefoot, midfoot, and hind foot areas and can further be divided into a proximal and distal half. The proximal half is located on the side of the longitudinal axis L that includes the arch area D, while the distal half is located on the other side of the longitudinal axis L. - The
present outsole 4 is made out of a super lightweight thermoplastic rubber (TPR) and has anexterior face 6 and aninterior face 8 as seen inFIGS. 2, 3, and 5 . Theexterior face 6 of theoutsole 4 engages with the ground or other walking surfaces, while theinterior face 8 has a mating relationship with themidsole 30 as will be hereinafter described in more detail. - In one embodiment, the
exterior face 6 of theoutsole 4 has afirst section 10 and asecond section 12 which extends in the longitudinal direction of the outsole along the longitudinal axis L. Thefirst section 10 includes parts of the forefoot, midfoot, and hind foot areas respectively. More specifically, thefirst section 10 includes the arch portion D and extends from the arch portion D towards the proximal side of the forefoot area and also extends in an opposite direction towards the proximal side of the hind foot area as best illustrated inFIGS. 3 and 8 . Thefirst section 10 further includes a plurality ofhorizontal grooves 14 in the forefoot, midfoot and hind areas of the first section which provide extra flexibility and comfort to a wearer when the present shoe is worn. Thefirst section 10 is divided from thesecond section 12 by anon-linear groove 16 which extends from the heel area into a portion of the forefoot area as best shown inFIGS. 3 and 8 . - The
second section 12, on the other hand, includes the remainder of theoutsole 4 not covered by thefirst section 10. In greater detail, thesecond section 12 includes the majority of the forefoot and hind foot areas and that portion of the midfoot area that is adjacent to the arch portion D as best illustrated inFIGS. 3 and 8 . Thesecond section 12 includes a plurality of small and elongated rectangular apertures or 17 and 18 as best illustrated incavities FIG. 4 thereby providing the wearer with additional flexibility and comfort. In one embodiment, the small and elongated apertures/ 17 and 18 are located and positioned in spaced apart relationship to each other along the longitudinal axis L of thecavities outsole 4 in thesecond section 12. Here, both the number and spacing of the small apertures/cavities 17 in between the elongated apertures/cavities 18 may vary as each line of the pattern extends somewhat horizontally across the outsole. For example, in the one embodiment illustrated inFIG. 4 , each slightly slanted horizontal line of apertures/cavities 20 which extends transversely to the longitudinal axis L of theoutsole 4 includes a pattern starting from the distal side of the outsole having a largerelongated aperture 18 followed by a series of three (3)smaller apertures 17 followed by a largerelongated aperture 18 followed by asmaller aperture 17 followed by a somewhatlarger aperture 18 followed by asmaller aperture 17 followed by a largerelongated aperture 18 followed by a series of three (3)smaller apertures 17 followed by a largerelongated aperture 18 followed by asmaller aperture 17 followed by a somewhatlarger aperture 18. At least a portion of this pattern is repeated at each vertically spaced row of small and large apertures/cavities across thesecond section 12 of theoutsole 4. Stated differently, this pattern can also be defined by a series of vertically oriented columns of apertures/cavities which extend parallel to the longitudinal axis L of theoutsole 4 in a pattern which includes, for example, followingline 20 ofFIG. 4 , a column of largerelongated apertures 18 followed by a column of three (3)smaller apertures 17 followed by a column of largerelongated apertures 18 followed by a column ofsmall apertures 17 followed by a column of somewhatlarger aperture 18 and so forth along theline 20 inFIG. 4 . - Regardless of the number and/or spacing between the smaller apertures/
cavities 17 and the larger apertures/cavities 18, the intermingling of the small and larger elongated apertures/ 17 and 18 both horizontally and vertically as illustrated incavities FIGS. 3, 8 and more importantlyFIG. 4 improves the flexibility and cushioning of theoutsole 4. - The
first section 10 andsecond section 12 of theexterior face 6 are both bisected by a firstangled groove 22 and a secondangled groove 24. The firstangled groove 22 begins approximately at the arch portion D on the proximal side of theoutsole 4, and extends upwards across theexterior face 6 of the forefoot area to the distal side of theoutsole 4. The secondangled groove 24 also begins approximately at the arch portion D, closer to the heel portion B, and extends upwards across theexterior face 6 of the hind foot area to the distal side of theoutsole 4. - Turning to
FIG. 5 , theinterior face 8 of theoutsole 4 has alip 26 surrounding its entire circumference thereby creating afirst cavity 28 substantially in the same shape as theoutsole 4. Theoutsole 4 has a mating relationship with themidsole 30 which will be hereinafter explained. The remainder of theinterior face 8 of theoutsole 4 is substantially smooth. - The
present midsole 30 is made of a dual density blown ethylene-vinyl acetate copolymer (EVA) with an intrinsic moldedarch support 32 which supports the arch area D of the foot, as best illustrated inFIGS. 1, 10, and 11 . The intrinsic moldedarch support 32 also has a spiral shapedgroove 34 allowing for greater breathability. The EVA creates a lightweight andresilient midsole 30 which helps dissipate shock when walking or running. In addition to the material itself, the dual density of themidsole 30 allows for greater flexibility and cushioning in the forefoot area due to its lighter density, and provides greater support and stability in the hind foot area due to its heavier density. Thesidewall 36 of themidsole 30 extends completely around the perimeter of themidsole 30, and includes a first scoredpattern 38, a second scoredpattern 40, and aU-shaped groove 42 on both opposites of the midsole best shown inFIGS. 1, 6, and 9 . - The
sidewall 36 has a first scoredpattern 38 that substantially covers theentire sidewall 36. In addition to the first scoredpattern 38, thesidewall 36 also has a second scoredpattern 40 at the forefoot and hind foot areas. In one embodiment, the first scoredpattern 38 is a plurality of substantially raised circular projections, while the second scoredpattern 40 is a plurality of raised horizontal lines. Both the first scoredpattern 38 and the second scoredpattern 40 allow for additional cushioning, dissipate and absorb shock, and create a bounce or rebound effect. Thesidewall 36 also has aU-shaped groove 42 approximately located on the hind foot area and a portion of the midfoot area on both opposite sides of the midsole. TheU-shaped grooves 42 extend from the second scoredpattern 40 at the hind foot area towards the midfoot area, before extending back towards the hind foot area. - Referring to
FIG. 6 , themidsole 30 has aproximal face 44 anddistal face 46. Thedistal face 46 has a protrusion or raisedarea 48 substantially in the shape of theoutsole 4 which corresponds to thefirst cavity 28 in theoutsole 4. The raisedarea 48 on thedistal face 46 has a plurality of circular shapedapertures 49 and a plurality of raindrop shapedapertures 50 to reduce the weight of themidsole 30 thereby increasing comfort when the present shoe is worn. The plurality of circular shapedapertures 49 and raindrop shapedapertures 50 also increase flexibility, cushioning, air circulation, breathability and create a bounce effect. The plurality of circular shapedapertures 49 are located and positioned approximately in the hind foot area and extend into a portion of the midfoot area, while the plurality of raindrop shapedapertures 50 are located adjacent to the plurality of circular shapedapertures 49 in the midfoot area as best shown inFIG. 7 . - The
midsole 30 has a mating relationship with theoutsole 4 wherein theprotrusion 48 on thedistal face 46 of themidsole 30 mates with and is received by thefirst cavity 28 created by thelip 26 on theinterior face 8 of theoutsole 4 as best illustrated inFIGS. 8 and 9 . Theinsole 54 also has a mating relationship to themidsole 30 wherein theproximal face 44 of themidsole 30 has a lip orflange 51 extending around a substantial portion of the circumference creating asecond cavity 52 substantially in the shape of theinsole 54 as shown inFIG. 10 . The lip orflange 51 mates with the moldedarch support 32 in the arch area D of the midsole. Turning toFIG. 11 , theinsole 54 mates with and is received by thesecond cavity 52 of themidsole 30. The three layers are preferably secured together to prevent movement when worn. - The
insole 54 is a lightweight, thermal molded EVA as best illustrated inFIGS. 1 and 12-14 . Theinsole 54 also has an antimicrobial shield which provides protection against bacteria, fungus, and controls or eliminates odors, stains, and product deterioration. This can be accomplished by adding a powder or other antimicrobial agents during the manufacturing process. As shown inFIGS. 12-14 , the insole has atop face 56 and abottom face 58 wherein thetop face 56 engages with the foot of a wearer and has a plurality of raised circular shapedprojections 60 that provide for a bubble type effect which enhances cushioning and air circulation when the shoe is worn. In one embodiment, the raisedcircular projections 60 cover the entiretop face 56 of theinsole 54 as best illustrated inFIGS. 1, 11, and 13 . Turning toFIG. 14 , thebottom face 58 of the insole is substantially smooth. - The present three layer shoe construction absorbs shock, enhances comfort, and creates a unique propulsion effect, without requiring a vast number of components.
- From the foregoing, it will be seen that the various embodiments of the present invention are well adapted to attain all the objectives and advantages hereinabove set forth together with still other advantages which are obvious and which are inherent to the present structures. It will be understood that certain features and sub-combinations of the present embodiments are of utility and may be employed without reference to other features and sub-combinations. Since many possible embodiments of the present invention may be made without departing from the spirit and scope of the present invention, it is also to be understood that all disclosures herein set forth or illustrated in the accompanying drawings are to be interpreted as illustrative only and not limiting. The various constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts, principles and scope of the present invention.
- Many changes, modifications, variations and other uses and applications of the present invention will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
Claims (23)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/693,580 US10231513B1 (en) | 2017-09-01 | 2017-09-01 | Three layer shoe construction with improved cushioning, breathability, and flexibility |
| CA2999168A CA2999168A1 (en) | 2017-09-01 | 2018-03-22 | Three layer shoe construction with improved cushioning, breathability, and flexibility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/693,580 US10231513B1 (en) | 2017-09-01 | 2017-09-01 | Three layer shoe construction with improved cushioning, breathability, and flexibility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20190069633A1 true US20190069633A1 (en) | 2019-03-07 |
| US10231513B1 US10231513B1 (en) | 2019-03-19 |
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| US15/693,580 Expired - Fee Related US10231513B1 (en) | 2017-09-01 | 2017-09-01 | Three layer shoe construction with improved cushioning, breathability, and flexibility |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US10231513B1 (en) |
| CA (1) | CA2999168A1 (en) |
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| USD907344S1 (en) * | 2017-09-14 | 2021-01-12 | Puma SE | Shoe |
| USD910290S1 (en) | 2017-09-14 | 2021-02-16 | Puma SE | Shoe |
| USD911683S1 (en) | 2017-09-14 | 2021-03-02 | Puma SE | Shoe |
| USD911682S1 (en) | 2017-09-14 | 2021-03-02 | Puma SE | Shoe |
| USD944504S1 (en) | 2020-04-27 | 2022-03-01 | Puma SE | Shoe |
| US11291273B2 (en) | 2017-08-11 | 2022-04-05 | Puma SE | Method for producing a shoe |
| USD953709S1 (en) | 1985-08-29 | 2022-06-07 | Puma SE | Shoe |
| US20220225731A1 (en) * | 2020-08-03 | 2022-07-21 | Hafia Salum Mkumba | Footwear midsole comprising a support and one or more internal bladders |
| USD959808S1 (en) * | 2020-06-03 | 2022-08-09 | Under Armour, Inc. | Sole structure |
| USD960541S1 (en) | 2017-01-17 | 2022-08-16 | Puma SE | Shoe |
| USD975417S1 (en) | 2017-09-14 | 2023-01-17 | Puma SE | Shoe |
| USD975978S1 (en) * | 2020-06-05 | 2023-01-24 | Reebok International Limited | Shoe |
| USD991648S1 (en) | 2020-12-10 | 2023-07-11 | Under Armour, Inc. | Sole structure |
| US11832684B2 (en) | 2018-04-27 | 2023-12-05 | Puma SE | Shoe, in particular a sports shoe |
| USD1035247S1 (en) * | 2022-05-13 | 2024-07-16 | Under Armour, Inc. | Sole structure |
| US12042001B2 (en) | 2018-12-18 | 2024-07-23 | Puma SE | Shoe, in particular sports shoe, and method for producing same |
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| US10426223B2 (en) * | 2017-07-25 | 2019-10-01 | Footwear Unlimited Inc. | Three layer shoe construction with improved cushioning and flexibility |
| US10426224B2 (en) * | 2017-09-01 | 2019-10-01 | Footwear Unlimited Inc. | Three layer shoe construction with improved cushioning, breathability, flexibility and water displacement |
| US20250040655A1 (en) * | 2023-08-01 | 2025-02-06 | Nike, Inc. | Sole structure for article of footwear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| USD953709S1 (en) | 1985-08-29 | 2022-06-07 | Puma SE | Shoe |
| USD1054656S1 (en) | 2017-01-17 | 2024-12-24 | Puma SE | Shoe |
| USD960541S1 (en) | 2017-01-17 | 2022-08-16 | Puma SE | Shoe |
| US11291273B2 (en) | 2017-08-11 | 2022-04-05 | Puma SE | Method for producing a shoe |
| USD975417S1 (en) | 2017-09-14 | 2023-01-17 | Puma SE | Shoe |
| USD922042S1 (en) * | 2017-09-14 | 2021-06-15 | Puma SE | Shoe |
| USD911683S1 (en) | 2017-09-14 | 2021-03-02 | Puma SE | Shoe |
| USD921342S1 (en) * | 2017-09-14 | 2021-06-08 | Puma SE | Shoe |
| USD907344S1 (en) * | 2017-09-14 | 2021-01-12 | Puma SE | Shoe |
| USD911682S1 (en) | 2017-09-14 | 2021-03-02 | Puma SE | Shoe |
| USD910290S1 (en) | 2017-09-14 | 2021-02-16 | Puma SE | Shoe |
| USD909723S1 (en) | 2017-09-14 | 2021-02-09 | Puma SE | Shoe |
| US11832684B2 (en) | 2018-04-27 | 2023-12-05 | Puma SE | Shoe, in particular a sports shoe |
| US12042001B2 (en) | 2018-12-18 | 2024-07-23 | Puma SE | Shoe, in particular sports shoe, and method for producing same |
| USD944504S1 (en) | 2020-04-27 | 2022-03-01 | Puma SE | Shoe |
| USD1040491S1 (en) | 2020-04-27 | 2024-09-03 | Puma SE | Shoe |
| USD959808S1 (en) * | 2020-06-03 | 2022-08-09 | Under Armour, Inc. | Sole structure |
| USD1071507S1 (en) | 2020-06-05 | 2025-04-22 | Reebok International Limited | Shoe |
| USD975978S1 (en) * | 2020-06-05 | 2023-01-24 | Reebok International Limited | Shoe |
| US20220225731A1 (en) * | 2020-08-03 | 2022-07-21 | Hafia Salum Mkumba | Footwear midsole comprising a support and one or more internal bladders |
| USD991648S1 (en) | 2020-12-10 | 2023-07-11 | Under Armour, Inc. | Sole structure |
| USD1035247S1 (en) * | 2022-05-13 | 2024-07-16 | Under Armour, Inc. | Sole structure |
Also Published As
| Publication number | Publication date |
|---|---|
| US10231513B1 (en) | 2019-03-19 |
| CA2999168A1 (en) | 2019-03-01 |
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