US20180057768A1 - Grease composition - Google Patents
Grease composition Download PDFInfo
- Publication number
- US20180057768A1 US20180057768A1 US15/556,713 US201615556713A US2018057768A1 US 20180057768 A1 US20180057768 A1 US 20180057768A1 US 201615556713 A US201615556713 A US 201615556713A US 2018057768 A1 US2018057768 A1 US 2018057768A1
- Authority
- US
- United States
- Prior art keywords
- grease composition
- hydroxycarboxylic acid
- metal salt
- thickener
- acid metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004519 grease Substances 0.000 title claims abstract description 51
- 239000000203 mixture Substances 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 claims abstract description 55
- 239000002184 metal Substances 0.000 claims abstract description 54
- 239000000314 lubricant Substances 0.000 claims abstract description 45
- 150000003839 salts Chemical class 0.000 claims abstract description 45
- -1 amide compound Chemical class 0.000 claims abstract description 44
- 239000002199 base oil Substances 0.000 claims abstract description 36
- 239000002562 thickening agent Substances 0.000 claims abstract description 35
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims abstract description 23
- 125000004432 carbon atom Chemical group C* 0.000 claims description 29
- 239000007787 solid Substances 0.000 claims description 13
- 229910052783 alkali metal Inorganic materials 0.000 claims description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 6
- 238000005461 lubrication Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000000344 soap Substances 0.000 claims description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 5
- 239000004202 carbamide Substances 0.000 claims description 5
- 159000000009 barium salts Chemical class 0.000 claims description 4
- 159000000007 calcium salts Chemical group 0.000 claims description 2
- 230000001603 reducing effect Effects 0.000 abstract description 5
- 125000001931 aliphatic group Chemical group 0.000 description 17
- 239000002253 acid Substances 0.000 description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 150000007513 acids Chemical class 0.000 description 9
- 150000002430 hydrocarbons Chemical class 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- 229910052582 BN Inorganic materials 0.000 description 7
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 229910052791 calcium Inorganic materials 0.000 description 7
- 239000011575 calcium Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- 229920013639 polyalphaolefin Polymers 0.000 description 7
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 6
- 150000001735 carboxylic acids Chemical class 0.000 description 6
- 150000004985 diamines Chemical class 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 5
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical group N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 229910052788 barium Inorganic materials 0.000 description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 239000004166 Lanolin Substances 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 229940039717 lanolin Drugs 0.000 description 3
- 235000019388 lanolin Nutrition 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 125000004450 alkenylene group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 238000002050 diffraction method Methods 0.000 description 2
- ILRSCQWREDREME-UHFFFAOYSA-N dodecanamide Chemical compound CCCCCCCCCCCC(N)=O ILRSCQWREDREME-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 2
- FPLIHVCWSXLMPX-UHFFFAOYSA-M lithium 12-hydroxystearate Chemical compound [Li+].CCCCCCC(O)CCCCCCCCCCC([O-])=O FPLIHVCWSXLMPX-UHFFFAOYSA-M 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- HETBCUMLBCUVKC-UHFFFAOYSA-N n-[2-(dodecanoylamino)ethyl]dodecanamide Chemical compound CCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCC HETBCUMLBCUVKC-UHFFFAOYSA-N 0.000 description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical compound O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- FWXPXBWRCSMEIY-UHFFFAOYSA-N 16-methyl-n-[2-(16-methylheptadecanoylamino)ethyl]heptadecanamide Chemical compound CC(C)CCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCC(C)C FWXPXBWRCSMEIY-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- ORAWFNKFUWGRJG-UHFFFAOYSA-N Docosanamide Chemical compound CCCCCCCCCCCCCCCCCCCCCC(N)=O ORAWFNKFUWGRJG-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 1
- KYIMHWNKQXQBDG-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCC Chemical compound N=C=O.N=C=O.CCCCCC KYIMHWNKQXQBDG-UHFFFAOYSA-N 0.000 description 1
- DGOMVSNLFKNSAR-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCCCCCC Chemical compound N=C=O.N=C=O.CCCCCCCCCC DGOMVSNLFKNSAR-UHFFFAOYSA-N 0.000 description 1
- PQKRXFRMEHADAK-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCCCCCCCCCCCCCC Chemical compound N=C=O.N=C=O.CCCCCCCCCCCCCCCCCC PQKRXFRMEHADAK-UHFFFAOYSA-N 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 description 1
- 229940063655 aluminum stearate Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 229940067597 azelate Drugs 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- QVYARBLCAHCSFJ-UHFFFAOYSA-N butane-1,1-diamine Chemical compound CCCC(N)N QVYARBLCAHCSFJ-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- SYECJBOWSGTPLU-UHFFFAOYSA-N hexane-1,1-diamine Chemical compound CCCCCC(N)N SYECJBOWSGTPLU-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 229940116335 lauramide Drugs 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- YORJEABCJCAFPB-UHFFFAOYSA-N n,n'-dioctadecyldecanediamide Chemical compound CCCCCCCCCCCCCCCCCCNC(=O)CCCCCCCCC(=O)NCCCCCCCCCCCCCCCCCC YORJEABCJCAFPB-UHFFFAOYSA-N 0.000 description 1
- ZZJXLPCLJWLLIZ-UHFFFAOYSA-N n-[(dodecanoylamino)methyl]dodecanamide Chemical compound CCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCC ZZJXLPCLJWLLIZ-UHFFFAOYSA-N 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 229940113162 oleylamide Drugs 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000008301 phosphite esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- GGHDAUPFEBTORZ-UHFFFAOYSA-N propane-1,1-diamine Chemical compound CCC(N)N GGHDAUPFEBTORZ-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N tolylenediamine group Chemical group CC1=C(C=C(C=C1)N)N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
- C10M129/28—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M129/38—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms
- C10M129/44—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms containing hydroxy groups
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/061—Carbides; Hydrides; Nitrides
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/1206—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms used as thickening agents
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/123—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
- C10M2207/1236—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic used as thickening agent
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- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
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- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
- C10M2207/1285—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
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- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/08—Amides
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/10—Amides of carbonic or haloformic acids
- C10M2215/102—Ureas; Semicarbazides; Allophanates
- C10M2215/1026—Ureas; Semicarbazides; Allophanates used as thickening material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- the present invention relates to a grease composition capable of reducing an amount of wear in sliding parts.
- Grease has been mainly used for slide bearings and rolling bearings (bearings), or for sliding surfaces where a lubricant film cannot easily remain attached because of moving contact surfaces.
- grease is prepared by mixing a thickener, and, as required, additives, to a lubricant base oil.
- Hydroxyfatty acid metal salts are used as a thickener for grease (see, for example, PTL 3).
- the hydroxyfatty acid metal salts used as a thickener are mostly lithium 12-hydroxystearate, and an ⁇ - or ⁇ -hydroxyfatty acid metal salt is not used. It is also known that use of this type of compound as an grease additive results in a shorter life, though it improves antirust performance (for example, PTL 4).
- the present invention was made under these circumstances, and it is an object of the present invention to provide a grease composition that is capable of reducing an amount of wear in sliding parts of various members of automobiles, electrical devices, and the like.
- the present inventors diligently worked to achieve the foregoing object, and found that an amount of wear can be greatly reduced by the synergy between metal salts of specific hydroxycarboxylic acids and an amide compound.
- the present invention was completed on the basis of this finding, and includes the following.
- a grease composition comprising:
- hydroxycarboxylic acid metal salts are contained in a total content of 0.1 to 2 mass % with respect to a total amount of the grease composition.
- a lubrication method comprising using the grease composition of any one of items (1) to (6) at a sliding part.
- the grease composition of the present s highly effective at greatly reducing wear in sliding parts of various members of automobiles, electrical devices, and the like.
- a lubricant base oil of the present invention may be a mineral or a synthetic lubricant base oil, as long as it is a lubricant base oil commonly used for grease.
- the lubricant base oil has a kinetic viscosity at 40° C. of preferably 1 to 500 mm 2 /s, more preferably 5 to 100 mm 2 /s.
- a grease composition having desirable consistency can be prepared with ease when the kinetic viscosity at 40° C. is 1 to 500 mm 2 /s.
- the lubricant base oil When containing a solid lubricant, the lubricant base oil preferably has a density of 0.75 to 0.95 g/cm 3 at a lubricant base oil temperature of 15° C.
- the density is particularly preferably 0.8 to 0.9 g/cm 3 .
- the mineral lubricant base oil may be a lubricant oil fraction obtained through purification of a nil by various purification processes after distillation of a crude oil under ordinary pressure or under ordinary pressure and reduced pressure.
- the purification processes include, for example, hydrorefining, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, and clay treatment.
- the base oil of the present invention can be obtained from a combination of these processes performed in appropriate order. A mixture of different refined oils of different qualities obtained by treating different crude oils or different distillate oils with a combination of different processes in different order is also useful. Regardless of the method, the base oil can be desirably used when the base oil quality is adjusted to satisfy the foregoing density.
- the synthetic lubricant base oil uses preferably a base material having desirable hydrolytic stability.
- base materials include polyolefins such as poly- ⁇ -olefins, polybutene, and a copolymer of two or more olefins; polyesters, polyalkylene glycols, alkylbenzenes, and alkylnaphthalenes.
- Poly- ⁇ -olefins are preferred for availability, cost, viscosity characteristics, oxidation stability, and compatibility with system components. Further preferred for cost are poly- ⁇ -olefins made by polymerizing olefins such as 1-dodecene, and 1-decene.
- ester-based base oils for example, such as a polyolester of a polyalcohol and a monovalent carboxylic acid, and a diester of a divalent carboxylic acid and an alcohol.
- Preferred are polyolesters obtained from a polyalcohol selected from neopentyl glycol, trimethylolpropane, and pentaerythritol, and a fatty acid of 4 to 22 carbon atoms.
- the fatty acid is particularly preferably a fatty acid of 12 to 20 carbon atoms, particularly an unsaturated fatty acid.
- the lubricant base oil may use base oils other than the poly- ⁇ -olefinic base oil and the ester-based base oil. It is, however, preferable to contain 80 mass % or more, particularly 90 mass % or more of the poly- ⁇ -olefin or ester-based base oil with respect to the mass of the lubricant base oil.
- the synthetic lubricant base oil may be used alone or as a mixture of two or more. It is also possible to use the synthetic lubricant base oil as a mixture with the mineral base oil.
- the content of the lubricant base oil is preferably 50 to 95 mass %, particularly preferably 60 to 85 mass % with respect to the total amount of the grease composition.
- a grease composition having desirable consistency can be prepared with ease when the lubricant base oil content is 50 to 95 mass %.
- a thickener commonly used for grease may be used as the thickener of the present invention without causing trouble. It is, however, preferable to use a metal soap-based thickener, or a urea-based thickener.
- the thickener may be used alone or as a mixture of two or more.
- the thickener may be contained in any amount, as long as the desired consistency is obtained.
- the thickener content is preferably 2 to 30 mass %, further preferably 5 to 20 mass % with respect to the total amount of the grease composition.
- the metal soap-based thickener is a thickener of a carboxylic acid metal salt.
- the carboxylic acid may be a derivative of carboxylic acids having a hydroxy group.
- the carboxylic acids may be aliphatic carboxylic acids such as stearic acid, and azelaic acid, or aromatic carboxylic acids such as terephthalic acid.
- Monovalent or divalent aliphatic carboxylic acids particularly aliphatic carboxylic acids of 6 to 20 carbon atoms are used. Particularly preferred for use are monovalent aliphatic carboxylic acids of 12 to 20 carbon atoms, and divalent aliphatic carboxylic acids of 6 to 14 carbon atoms.
- Monovalent aliphatic carboxylic acids having one hydroxyl group are preferred.
- the metal may be an alkali metal such as lithium and sodium, an alkali earth metal such as calcium, or an amphoteric metal such as aluminum. Preferred are alkali metals, particularly lithium.
- Metal salts of ⁇ - or ⁇ -hydroxyfatty acids are not preferred as thickener because of poor thickening capability.
- the thickener may be added in the form of a metal soap, or as a metal-soap thickener by separately adding the carboxylic acid and a metal source (e.g., a metal salt, a metal salt hydroxide), and causing these to react at the time of grease production.
- a metal source e.g., a metal salt, a metal salt hydroxide
- the carboxylic acid metal salt may be used alone or as a mixture of two or more.
- a mixture of lithium 12-hydroxystearate and lithium azelate is particularly preferred.
- the urea-based thickener may be, for example, a diurea compound obtained by a reaction of a diisocyanate and a monoamine, or a polyurea compound obtained by a reaction of a diisocyanate with a monoamine or a diamine.
- Diisocyanates are compounds in which two of the hydrogen atoms of the hydrocarbon are substituted with isocyanate groups.
- Preferred examples of the diisocyanates include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate, octadecane diisocyanate, decane diisocyanate, and hexane diisocyanate.
- the hydrocarbon may be a non-cyclic hydrocarbon or a cyclic hydrocarbon, or an aromatic hydrocarbon, an alicyclic hydrocarbon, or an aliphatic hydrocarbon.
- the hydrocarbon is an aromatic hydrocarbon.
- the hydrocarbon has preferably 4 to 20 carbon atoms, particularly 8 to 18 carbon atoms.
- Monoamines are compounds in which one of the hydrogen atoms of the ammonia is substituted with a hydrocarbon group.
- Preferred examples of the monoamines include octylamine, dodecylamine, hexadecylamine, stearylamine, oleylamine, aniline, p-toluidine, and cyclohexylamine.
- Diamines are compounds in which two of the hydrogen atoms of the ammonia are substituted with hydrocarbon groups.
- the diamines include ethylenediamine, propanediamine, butanediamine, hexanediamine, octanediamine, phenylenediamine, tolylenediamine, xylenediamine, and diaminodiphenylmethane.
- the hydrocarbon groups of the monoamines and diamines may be non-cyclic hydrocarbon groups or cyclic hydrocarbon groups, or aromatic hydrocarbon groups, alicyclic hydrocarbon groups, or aliphatic hydrocarbon groups.
- the monoamines and diamines contain aliphatic hydrocarbon groups.
- the monoamines and diamines have preferably 2 to 20 carbon atoms, particularly preferably 4 to 18 carbon atoms.
- the present invention contains at least one of an ⁇ -hydroxycarboxylic acid metal salt, and an ⁇ -hydroxycarboxylic acid metal salt. It is preferable to contain both an ⁇ -hydroxycarboxylic acid metal salt, and an ⁇ -hydroxycarboxylic acid metal salt, though only one of these may be contained.
- the metallic element forming the salt is preferably an alkali metal or an alkali earth metal, particularly preferably calcium or barium.
- the total content of the hydroxycarboxylic acid metal salts is 0.1 to 2 mass %, preferably 0.2 to 1 mass % with respect to the total amount of the grease composition. The wear reducing effect will not be obtained when the total content of the hydroxycarboxylic acid metal salts is less than 0.1 mass %, whereas the hydroxycarboxylic acid metal salt may inhibit the effects of other components when the content is above 2 mass %.
- the ⁇ - and ⁇ -hydroxycarboxylic acids are preferably monovalent, more preferably monovalent acids of 8 to 24 carbon atoms.
- the monovalent ⁇ -hydroxycarboxylic acid is represented by R 1 —CH(—OH)—COOH, and the ⁇ -hydroxycarboxylic acid is represented by HO—CH 2 —R 2 —COOH.
- R 1 is preferably an alkyl group of 1 to 38 carbon atoms, or an alkenyl group of 2 to 38 carbon atoms, more preferably an alkyl group of 6 to 22 carbon atoms, or an alkenyl group of 6 to 22 carbon atoms.
- R 2 is preferably an alkylene group of 1 to 38 carbon atoms, or an alkenylene group of 2 to 38 carbon atoms, more preferably an alkylene group of 6 to 22 carbon atoms, or an alkenylene group of 6 to 22 carbon atoms.
- the present invention further contains metal salts of hydroxycarboxylic acids other than ⁇ - and ⁇ -hydroxycarboxylic acids, or metal salts of carboxylic acids containing no hydroxyl group.
- carboxylic acid metal salts include alkali metal salts or alkali earth metals, preferably calcium or barium salts of ⁇ - and ⁇ -hydroxycarboxylic acids in which the hydroxyl group is substituted at different positions from the foregoing ⁇ - and ⁇ -hydroxycarboxylic acids, or in which two or more hydroxyl groups are substituted, and alkali metal salts or alkali earth metals, preferably calcium or barium salts of carboxylic acids that do not have a substitution of the hydroxyl group.
- the hydroxycarboxylic acids, and the carboxylic acids may be obtained by chemical synthesis. It is, however, preferable to use a lanolin fatty acid—an acid obtained through purification (e.g., hydrolysis) of a wax-like substance adhering to sheep hairs—as a raw material these acids. When using a lanolin fatty acid as a raw material, the ⁇ - and ⁇ -hydroxycarboxylic acids, and other preferred carboxylic acids may be separately used. It is, however, preferable to prepare the lanolin fatty acid directly into a metal salt, without separating these acids.
- a lanolin fatty acid an acid obtained through purification (e.g., hydrolysis) of a wax-like substance adhering to sheep hairs—as a raw material these acids.
- the ⁇ - and ⁇ -hydroxycarboxylic acids, and other preferred carboxylic acids may be separately used. It is, however, preferable to prepare the lanolin fatty acid directly into a metal salt, without
- the present invention further contains an amide compound.
- the amide compound which is a compound having at least one amide group (—NH—CO—), may be a compound containing one amide group (monoamide), or a compound containing two amide groups (bisamide).
- amide compound a compound having at least one amide group (—NH—CO—)
- monoamide a compound containing one amide group
- bisamide a compound containing two amide groups
- saturated aliphatic monoamides, or saturated aliphatic bisamides are used.
- the saturated aliphatic bisamides are most preferred for their advantages including desirable heat resistance, and the ability to reduce the frictional resistance at a sliding part even with a relatively small amount.
- the saturated aliphatic monoamides are amide compounds of a saturated aliphatic monoamine and a saturated aliphatic monocarboxylic acid.
- the saturated aliphatic bisamides may be amide compounds of a saturated aliphatic diamine and a saturated aliphatic monocarboxylic acid, or amide compounds of a saturated aliphatic dicarboxylic acid and a saturated aliphatic monoamine.
- a preferred saturated aliphatic amide compound has a melting point of 100 to 170° C., and a molecular weight of 298 to 876.
- the saturated aliphatic monoamides are represented by the following general formula (1).
- the saturated aliphatic bisamides are represented by the following general formulae (2) and (3).
- R 11 , R 12 , R 13 , R 14 , R 15 , and R 16 each independently represent a saturated aliphatic hydrocarbon group of 5 to 25 carbon atoms.
- R 12 may be hydrogen.
- a 1 and A 2 represent divalent saturated aliphatic hydrocarbon groups of 1 to 10 carbon atoms, and are preferably divalent saturated chain hydrocarbon groups of 1 to 4 carbon atoms.
- saturated aliphatic monoamides include lauramide, palmitamide, stearamide, and behenamide.
- Preferred examples of the saturated aliphatic bisamides represented by formula (2) include ethylene bis(stearamide), ethylene bis(isostearamide), ethylene bis(lauramide), and methylene bis(lauramide).
- Preferred examples of the saturated aliphatic bisamides represented by formula (3) include N,N′-bisstearylsebacamide.
- the bisamides are preferably amide compounds in which R 13 , R 14 , R 15 , and R 16 in formulae (2) and (3) are each independently a saturated chain hydrocarbon group of 12 to 20 carbon atoms.
- the amide compounds may be used alone or in a combination of two or more in any proportions.
- the content of the amide compound is preferably 1 to 30 mass %, more preferably 5 to 20 mass % with respect to the total amount of the grease composition.
- the amide compound when thermofused in the presence of the lubricant base oil, produces a state in which the lubricant base oil is held in the amide compound forming a three-dimensional network structure. This further lowers the coefficient of friction at a sliding part than when the amide compound is simply dispersed or mixed in the grease.
- the present invention further contains a solid lubricant component.
- the solid lubricant component may be, for example, melamine cyanurate, molybdenum disulfide, boron nitride, graphite, mica, fluororesin, fluorinated graphite, or a molybdenum organic compound commonly used for lubricants.
- the content of the solid lubricant component is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass % with respect to the total amount of the grease composition.
- boron nitride or melamine cyanurate as the solid lubricant component.
- a hexagonal, atmospheric-phase boron nitride (h-BN) powder of a particle size suited for the intended purpose may be appropriately selected and used.
- the solid lubricant component has a particle diameter of preferably 1 to 10 ⁇ m.
- Additives commonly used for lubricant oils and greases may be appropriately added, as required, to the grease composition of the present invention, in addition to the foregoing components.
- additives include cleaners, dispersants, antiwear agents, viscosity index improvers, antioxidants, extreme-pressure agents, anti-rusting agents, and corrosion inhibitors.
- the grease composition of the present invention is preferably used at sliding parts, preferably for lubrication of various sliding members, for example, between metal parts, metal and resin parts, and resin parts.
- the sliding member resin may be a natural resin or a synthetic resin.
- synthetic resins are general-purpose plastics (e.g., polyethylene, polystyrene, polypropylene, and polyvinyl chloride), and engineering plastics. Engineering plastics are particularly preferred in terms of heat resistance, and mechanical strength.
- synthetic resins include polyamide resins, polyacetal resins, polycarbonate resins, polysulfone resins, polyphenylene sulfide resins, polyamideimide resins, polyetheretherketone resins, phenolic resins, polyester resins, and epoxy resins.
- the grease composition is particularly preferred for lubrication of polyamide resins, and polyoxymethylene resins.
- Examples of the applicable areas of the grease composition of the present invention include transport machinery such as automobiles, railway, and aircraft; industrial machines such as machine tools; home electrical appliances such as washing machines, refrigerators, and vacuum cleaners; and precision machines such as watches and cameras.
- the grease composition has use for, for example, bearings, gears, sliding surfaces, belts, joints, and cams used for these machines.
- the grease composition is particularly useful for improving the abrasion resistance of gears (e.g., spur wheels, helical gears, crossed helical gears, hypoid gears, worm gears, and wheel gears) exposed to a high-surface-pressure sliding environment.
- gears e.g., spur wheels, helical gears, crossed helical gears, hypoid gears, worm gears, and wheel gears
- Each component was put in a container in the amounts (mass %) shown in Tables 1 and 2, and heated to 150° C. (a temperature equal to or greater than the melting point of the amide compound). The mixture was then stirred with a magnetic stirrer, and cooled to room temperature. The product was subjected to a dispersion process under applied pressure using rollers (three rolls) to prepare a grease composition.
- Viscosity index 133
- Viscosity index 146
- Hexagonal boron nitride having an average particle size of 2 ⁇ m as measured by laser diffractometry
- the amount of wear was considerably smaller in the grease compositions of Examples that contained at least one of the ⁇ -hydroxycarboxylic acid metal salt and the co-hydroxycarboxylic acid metal salt with the thickener and the amide compound. On the other hand, there was no large reduction in the amount of wear when the hydroxycarboxylic acid metal salts were not contained, even when simple carboxylates, or a phosphite ester (a known antiwear agent) were added (Comparative Examples 1 to 7).
- Example 7 Lubricant base oil Poly- ⁇ -olefin Balance Balance Balance Balance — Balance Balance Polyolester — — — — — Balance — — Thickener Litium-based 10 10 10 10 10 10 10 thickener Amide compound Ethylene bis- 15 15 — 15 15 15 — stearylamide Ethylene bis- — — 15 — — — laurylamide Solid lubricants Boron nitride — 2.0 2.0 — 2.0 2.0 — MCA — — — 2.0 — — Carboxylic acid metal Barium lanolate 1.0 1.0 1.0 1.0 1.0 1.0 — salt Calcium lanolate — — — — — — 1.0 — Content of ⁇ -hydroxycarboxylic acid 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 — metal salt and ⁇ -hydroxycarboxylic acid metal salt Evaluation results Worked penetration 320 280 300 274
- the grease composition of the present invention can greatly reduce an amount of wear in sliding members, and is useful for lubrication of sliding parts of various members of automobiles, electrical devices, and the like.
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Abstract
Provided herein is a grease composition capable of reducing an amount of wear in sliding parts of various members of automobiles, electrical devices, and the like. The grease composition includes a lubricant base oil, a thickener, an amide compound, and at least one of an α-hydroxycarboxylic acid metal salt, and an ω-hydroxycarboxylic acid metal salt. The hydroxycarboxylic acid metal salts are contained in a total content of 0.1 to 2 mass % with respect to the total amount of the grease composition.
Description
- The present invention relates to a grease composition capable of reducing an amount of wear in sliding parts.
- Grease has been mainly used for slide bearings and rolling bearings (bearings), or for sliding surfaces where a lubricant film cannot easily remain attached because of moving contact surfaces. Typically, grease is prepared by mixing a thickener, and, as required, additives, to a lubricant base oil.
- With the advancement in machine technology such as in automobiles and electrical devices, these devices are used in increasing severe operating conditions the trend or downsizing and lighting, higher output, and longer life continues to grow. This has increased the demand for higher performance, for example, lubricity, in greases used for these devices.
- Various options are proposed for the base oil, thickener, and additives to improve grease lubricity. For example, it has been proposed to add an amide compound and a solid lubricant to improve grease lubricity, for example, such as abrasion resistance (see PTL 1, and PTL 2). However, a grease having better lubricity is needed.
- Hydroxyfatty acid metal salts are used as a thickener for grease (see, for example, PTL 3). However, the hydroxyfatty acid metal salts used as a thickener are mostly lithium 12-hydroxystearate, and an α- or ω-hydroxyfatty acid metal salt is not used. It is also known that use of this type of compound as an grease additive results in a shorter life, though it improves antirust performance (for example, PTL 4).
- The present invention was made under these circumstances, and it is an object of the present invention to provide a grease composition that is capable of reducing an amount of wear in sliding parts of various members of automobiles, electrical devices, and the like.
- The present inventors diligently worked to achieve the foregoing object, and found that an amount of wear can be greatly reduced by the synergy between metal salts of specific hydroxycarboxylic acids and an amide compound. The present invention was completed on the basis of this finding, and includes the following.
- (1) A grease composition comprising:
- a lubricant base oil;
- a thickener;
- an amide compound; and
- at least one of an α-hydroxycarboxylic acid metal salt, and an ω-hydroxycarboxylic acid metal salt,
- wherein the hydroxycarboxylic acid metal salts are contained in a total content of 0.1 to 2 mass % with respect to a total amount of the grease composition.
- (2) The grease composition according to item (1), wherein the hydroxycarboxylic acid metal salt is an alkali metal salt, or an alkali earth metal salt.
- (3) The grease composition according to item (2), wherein the hydroxycarboxylic acid metal salt is a calcium salt, or a barium salt.
- (4) The grease composition according to any one of items (1) to (3), wherein the hydroxycarboxylic acid is a monovalent hydroxycarboxylic acid of 8 to 24 carbon atoms.
- (5) The grease composition according to any one of items (1) to (4), wherein the thickener contains at least one of a urea-based thickener, and a metal soap-based thickener.
- (6) The grease composition according to any one of items (1) to (5), which further comprises a solid lubricant component.
- (7) A lubrication method comprising using the grease composition of any one of items (1) to (6) at a sliding part.
- The grease composition of the present s highly effective at greatly reducing wear in sliding parts of various members of automobiles, electrical devices, and the like.
- A lubricant base oil of the present invention may be a mineral or a synthetic lubricant base oil, as long as it is a lubricant base oil commonly used for grease. The lubricant base oil has a kinetic viscosity at 40° C. of preferably 1 to 500 mm2/s, more preferably 5 to 100 mm2/s. A grease composition having desirable consistency can be prepared with ease when the kinetic viscosity at 40° C. is 1 to 500 mm2/s. In order to prepare a grease having excellent lubricity, it is preferable to use a lubricant base oil of physical properties with a viscosity index of 90 or more, particularly 95 to 250, a pour point of −10° C. or less, particularly −15 to −70° C., and a flash point of 150° C. or more.
- When containing a solid lubricant, the lubricant base oil preferably has a density of 0.75 to 0.95 g/cm3 at a lubricant base oil temperature of 15° C. The density is particularly preferably 0.8 to 0.9 g/cm3.
- The mineral lubricant base oil may be a lubricant oil fraction obtained through purification of a nil by various purification processes after distillation of a crude oil under ordinary pressure or under ordinary pressure and reduced pressure. The purification processes include, for example, hydrorefining, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, and clay treatment. The base oil of the present invention can be obtained from a combination of these processes performed in appropriate order. A mixture of different refined oils of different qualities obtained by treating different crude oils or different distillate oils with a combination of different processes in different order is also useful. Regardless of the method, the base oil can be desirably used when the base oil quality is adjusted to satisfy the foregoing density.
- The synthetic lubricant base oil uses preferably a base material having desirable hydrolytic stability. Examples of such base materials include polyolefins such as poly-α-olefins, polybutene, and a copolymer of two or more olefins; polyesters, polyalkylene glycols, alkylbenzenes, and alkylnaphthalenes. Poly-α-olefins are preferred for availability, cost, viscosity characteristics, oxidation stability, and compatibility with system components. Further preferred for cost are poly-α-olefins made by polymerizing olefins such as 1-dodecene, and 1-decene.
- Also preferred as the synthetic lubricant base oil are ester-based base oils, for example, such as a polyolester of a polyalcohol and a monovalent carboxylic acid, and a diester of a divalent carboxylic acid and an alcohol. Preferred are polyolesters obtained from a polyalcohol selected from neopentyl glycol, trimethylolpropane, and pentaerythritol, and a fatty acid of 4 to 22 carbon atoms. The fatty acid is particularly preferably a fatty acid of 12 to 20 carbon atoms, particularly an unsaturated fatty acid.
- The lubricant base oil may use base oils other than the poly-α-olefinic base oil and the ester-based base oil. It is, however, preferable to contain 80 mass % or more, particularly 90 mass % or more of the poly-α-olefin or ester-based base oil with respect to the mass of the lubricant base oil.
- The synthetic lubricant base oil may be used alone or as a mixture of two or more. It is also possible to use the synthetic lubricant base oil as a mixture with the mineral base oil.
- The content of the lubricant base oil is preferably 50 to 95 mass %, particularly preferably 60 to 85 mass % with respect to the total amount of the grease composition. A grease composition having desirable consistency can be prepared with ease when the lubricant base oil content is 50 to 95 mass %.
- A thickener commonly used for grease may be used as the thickener of the present invention without causing trouble. It is, however, preferable to use a metal soap-based thickener, or a urea-based thickener. The thickener may be used alone or as a mixture of two or more. The thickener may be contained in any amount, as long as the desired consistency is obtained. For example, the thickener content is preferably 2 to 30 mass %, further preferably 5 to 20 mass % with respect to the total amount of the grease composition.
- The metal soap-based thickener is a thickener of a carboxylic acid metal salt. The carboxylic acid may be a derivative of carboxylic acids having a hydroxy group.
- The carboxylic acids may be aliphatic carboxylic acids such as stearic acid, and azelaic acid, or aromatic carboxylic acids such as terephthalic acid. Monovalent or divalent aliphatic carboxylic acids, particularly aliphatic carboxylic acids of 6 to 20 carbon atoms are used. Particularly preferred for use are monovalent aliphatic carboxylic acids of 12 to 20 carbon atoms, and divalent aliphatic carboxylic acids of 6 to 14 carbon atoms. Monovalent aliphatic carboxylic acids having one hydroxyl group are preferred.
- The metal may be an alkali metal such as lithium and sodium, an alkali earth metal such as calcium, or an amphoteric metal such as aluminum. Preferred are alkali metals, particularly lithium.
- Metal salts of α- or ω-hydroxyfatty acids are not preferred as thickener because of poor thickening capability.
- The thickener may be added in the form of a metal soap, or as a metal-soap thickener by separately adding the carboxylic acid and a metal source (e.g., a metal salt, a metal salt hydroxide), and causing these to react at the time of grease production.
- The carboxylic acid metal salt may be used alone or as a mixture of two or more. For example, a mixture of lithium 12-hydroxystearate and lithium azelate is particularly preferred.
- The urea-based thickener may be, for example, a diurea compound obtained by a reaction of a diisocyanate and a monoamine, or a polyurea compound obtained by a reaction of a diisocyanate with a monoamine or a diamine.
- Diisocyanates are compounds in which two of the hydrogen atoms of the hydrocarbon are substituted with isocyanate groups. Preferred examples of the diisocyanates include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate, octadecane diisocyanate, decane diisocyanate, and hexane diisocyanate. The hydrocarbon may be a non-cyclic hydrocarbon or a cyclic hydrocarbon, or an aromatic hydrocarbon, an alicyclic hydrocarbon, or an aliphatic hydrocarbon. Preferably, the hydrocarbon is an aromatic hydrocarbon. The hydrocarbon has preferably 4 to 20 carbon atoms, particularly 8 to 18 carbon atoms.
- Monoamines are compounds in which one of the hydrogen atoms of the ammonia is substituted with a hydrocarbon group. Preferred examples of the monoamines include octylamine, dodecylamine, hexadecylamine, stearylamine, oleylamine, aniline, p-toluidine, and cyclohexylamine. Diamines are compounds in which two of the hydrogen atoms of the ammonia are substituted with hydrocarbon groups. Preferred examples of the diamines include ethylenediamine, propanediamine, butanediamine, hexanediamine, octanediamine, phenylenediamine, tolylenediamine, xylenediamine, and diaminodiphenylmethane. The hydrocarbon groups of the monoamines and diamines may be non-cyclic hydrocarbon groups or cyclic hydrocarbon groups, or aromatic hydrocarbon groups, alicyclic hydrocarbon groups, or aliphatic hydrocarbon groups. Preferably, the monoamines and diamines contain aliphatic hydrocarbon groups. The monoamines and diamines have preferably 2 to 20 carbon atoms, particularly preferably 4 to 18 carbon atoms.
- The present invention contains at least one of an α-hydroxycarboxylic acid metal salt, and an ω-hydroxycarboxylic acid metal salt. It is preferable to contain both an α-hydroxycarboxylic acid metal salt, and an ω-hydroxycarboxylic acid metal salt, though only one of these may be contained. The metallic element forming the salt is preferably an alkali metal or an alkali earth metal, particularly preferably calcium or barium. The total content of the hydroxycarboxylic acid metal salts is 0.1 to 2 mass %, preferably 0.2 to 1 mass % with respect to the total amount of the grease composition. The wear reducing effect will not be obtained when the total content of the hydroxycarboxylic acid metal salts is less than 0.1 mass %, whereas the hydroxycarboxylic acid metal salt may inhibit the effects of other components when the content is above 2 mass %.
- In the present invention, the α- and ω-hydroxycarboxylic acids are preferably monovalent, more preferably monovalent acids of 8 to 24 carbon atoms. The monovalent α-hydroxycarboxylic acid is represented by R1—CH(—OH)—COOH, and the ω-hydroxycarboxylic acid is represented by HO—CH2—R2—COOH. In the present invention, R1 is preferably an alkyl group of 1 to 38 carbon atoms, or an alkenyl group of 2 to 38 carbon atoms, more preferably an alkyl group of 6 to 22 carbon atoms, or an alkenyl group of 6 to 22 carbon atoms. R2 is preferably an alkylene group of 1 to 38 carbon atoms, or an alkenylene group of 2 to 38 carbon atoms, more preferably an alkylene group of 6 to 22 carbon atoms, or an alkenylene group of 6 to 22 carbon atoms.
- Preferably, the present invention further contains metal salts of hydroxycarboxylic acids other than α- and ω-hydroxycarboxylic acids, or metal salts of carboxylic acids containing no hydroxyl group. Preferred examples of such carboxylic acid metal salts include alkali metal salts or alkali earth metals, preferably calcium or barium salts of α- and ω-hydroxycarboxylic acids in which the hydroxyl group is substituted at different positions from the foregoing α- and ω-hydroxycarboxylic acids, or in which two or more hydroxyl groups are substituted, and alkali metal salts or alkali earth metals, preferably calcium or barium salts of carboxylic acids that do not have a substitution of the hydroxyl group.
- The hydroxycarboxylic acids, and the carboxylic acids may be obtained by chemical synthesis. It is, however, preferable to use a lanolin fatty acid—an acid obtained through purification (e.g., hydrolysis) of a wax-like substance adhering to sheep hairs—as a raw material these acids. When using a lanolin fatty acid as a raw material, the α- and ω-hydroxycarboxylic acids, and other preferred carboxylic acids may be separately used. It is, however, preferable to prepare the lanolin fatty acid directly into a metal salt, without separating these acids.
- The present invention further contains an amide compound. The amide compound, which is a compound having at least one amide group (—NH—CO—), may be a compound containing one amide group (monoamide), or a compound containing two amide groups (bisamide). Preferably, saturated aliphatic monoamides, or saturated aliphatic bisamides are used.
- The saturated aliphatic bisamides are most preferred for their advantages including desirable heat resistance, and the ability to reduce the frictional resistance at a sliding part even with a relatively small amount.
- The saturated aliphatic monoamides are amide compounds of a saturated aliphatic monoamine and a saturated aliphatic monocarboxylic acid. The saturated aliphatic bisamides may be amide compounds of a saturated aliphatic diamine and a saturated aliphatic monocarboxylic acid, or amide compounds of a saturated aliphatic dicarboxylic acid and a saturated aliphatic monoamine.
- A preferred saturated aliphatic amide compound has a melting point of 100 to 170° C., and a molecular weight of 298 to 876.
- The saturated aliphatic monoamides are represented by the following general formula (1). The saturated aliphatic bisamides are represented by the following general formulae (2) and (3).
-
R11—CO—NH—R12 (1) -
R13—CO—NH-A1-NH—CO—R14 (2) -
R15—NH—CO-A2-CO—NH—R16 (3) - In the formulae, R11, R12, R13, R14, R15, and R16 each independently represent a saturated aliphatic hydrocarbon group of 5 to 25 carbon atoms. In general formula (1), R12 may be hydrogen. A1 and A2 represent divalent saturated aliphatic hydrocarbon groups of 1 to 10 carbon atoms, and are preferably divalent saturated chain hydrocarbon groups of 1 to 4 carbon atoms.
- Specifically, preferred examples of the saturated aliphatic monoamides include lauramide, palmitamide, stearamide, and behenamide.
- Preferred examples of the saturated aliphatic bisamides represented by formula (2) include ethylene bis(stearamide), ethylene bis(isostearamide), ethylene bis(lauramide), and methylene bis(lauramide). Preferred examples of the saturated aliphatic bisamides represented by formula (3) include N,N′-bisstearylsebacamide.
- The bisamides are preferably amide compounds in which R13, R14, R15, and R16 in formulae (2) and (3) are each independently a saturated chain hydrocarbon group of 12 to 20 carbon atoms.
- The amide compounds may be used alone or in a combination of two or more in any proportions. The content of the amide compound is preferably 1 to 30 mass %, more preferably 5 to 20 mass % with respect to the total amount of the grease composition.
- It is to be noted here that the amide compound, when thermofused in the presence of the lubricant base oil, produces a state in which the lubricant base oil is held in the amide compound forming a three-dimensional network structure. This further lowers the coefficient of friction at a sliding part than when the amide compound is simply dispersed or mixed in the grease.
- Preferably, the present invention further contains a solid lubricant component.
- The solid lubricant component may be, for example, melamine cyanurate, molybdenum disulfide, boron nitride, graphite, mica, fluororesin, fluorinated graphite, or a molybdenum organic compound commonly used for lubricants. The content of the solid lubricant component is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass % with respect to the total amount of the grease composition.
- In the present invention, it is more preferable to use boron nitride or melamine cyanurate as the solid lubricant component. Particularly preferably, a hexagonal, atmospheric-phase boron nitride (h-BN) powder of a particle size suited for the intended purpose may be appropriately selected and used. The solid lubricant component has a particle diameter of preferably 1 to 10 μm.
- Additives commonly used for lubricant oils and greases may be appropriately added, as required, to the grease composition of the present invention, in addition to the foregoing components. Examples of such additives include cleaners, dispersants, antiwear agents, viscosity index improvers, antioxidants, extreme-pressure agents, anti-rusting agents, and corrosion inhibitors.
- The grease composition of the present invention is preferably used at sliding parts, preferably for lubrication of various sliding members, for example, between metal parts, metal and resin parts, and resin parts.
- The sliding member resin may be a natural resin or a synthetic resin. Preferred as synthetic resins are general-purpose plastics (e.g., polyethylene, polystyrene, polypropylene, and polyvinyl chloride), and engineering plastics. Engineering plastics are particularly preferred in terms of heat resistance, and mechanical strength. Examples of synthetic resins include polyamide resins, polyacetal resins, polycarbonate resins, polysulfone resins, polyphenylene sulfide resins, polyamideimide resins, polyetheretherketone resins, phenolic resins, polyester resins, and epoxy resins. The grease composition is particularly preferred for lubrication of polyamide resins, and polyoxymethylene resins.
- Examples of the applicable areas of the grease composition of the present invention include transport machinery such as automobiles, railway, and aircraft; industrial machines such as machine tools; home electrical appliances such as washing machines, refrigerators, and vacuum cleaners; and precision machines such as watches and cameras. The grease composition has use for, for example, bearings, gears, sliding surfaces, belts, joints, and cams used for these machines. The grease composition is particularly useful for improving the abrasion resistance of gears (e.g., spur wheels, helical gears, crossed helical gears, hypoid gears, worm gears, and wheel gears) exposed to a high-surface-pressure sliding environment.
- The present invention is described below using Examples representing implementations of the present invention. The present invention, however, is not limited to the following implementations.
- Each component was put in a container in the amounts (mass %) shown in Tables 1 and 2, and heated to 150° C. (a temperature equal to or greater than the melting point of the amide compound). The mixture was then stirred with a magnetic stirrer, and cooled to room temperature. The product was subjected to a dispersion process under applied pressure using rollers (three rolls) to prepare a grease composition.
- The components used are as follows.
- (1) Poly-α-Olefin (Durasyn 170 Available from INEOS)
- Kinetic viscosity at 40° C.: 68 mm2/s
- Density at 15° C.: 0.83 g/cm3
- Viscosity index: 133
- Pour point: −45° C.
- Flash point: 250° C.
- Kinetic viscosity at 40° C.: 46 mm2/s
- Density at 15° C.: 0.92 g/cm3
- Viscosity index: 146
- Pour point: −32.5° C.
- Flash point: 310° C.
- Alicyclic diurea of cyclohexylamine and methylene diphenyl diisocyanate
- A lithium salt of a mixed acid of 12-hydroxystearic acid and azelaic acid
- Hexagonal boron nitride having an average particle size of 2 μm as measured by laser diffractometry
- Melamine cyanurate having an average particle size of 1 μm as measured by laser diffractometry
- Content of α-hydroxycarboxylate: 30 mass %
- Content of ω-hydroxycarboxylate: 5 mass %
- Content of hydroxycarboxylates other than α- and ω-hydroxycarboxylates: 1 mass %
- Content of carboxylate having no hydroxyl group: 40 mass %
- Number of carbon atoms in hydroxycarboxylic acid: 8 to 24
- Number of carbon atoms in carboxylic acid having no hydroxyl group: 8 to 24
- Content of α-hydroxycarboxylate: 30 mass %
- Content of ω-hydroxycarboxylate: 5 mass %
- Content of hydroxycarboxylates other than α- and ω-hydroxycarboxylates: 1 mass %
- Content of carboxylate having no hydroxyl group: 40 mass %
- Number of carbon atoms in hydroxycarboxylic acid: 8 to 24
- Number of carbon atoms in carboxylic acid having no hydroxyl group: 8 to 24
- Evaluation was made according to the ASTM D 3233 test method for measurement of load bearing properties of lubricant oil, using a Falex friction tester. In this test, a resin (polyamide resin (PA66)) pin was held between two steel (SUJ-2) V blocks, and a sample was charged into a sample container. A 55-MPa load was applied with the rotational axis held stationary, and the lubricant oil was tested for load bearing properties at an oil temperature of 120° C. under a rotation speed of 360 rpm. The amount of wear was measured by measuring the reduction of the pin weight after 10 minutes. The results are presented in Tables 1 and 2.
- The amount of wear was considerably smaller in the grease compositions of Examples that contained at least one of the α-hydroxycarboxylic acid metal salt and the co-hydroxycarboxylic acid metal salt with the thickener and the amide compound. On the other hand, there was no large reduction in the amount of wear when the hydroxycarboxylic acid metal salts were not contained, even when simple carboxylates, or a phosphite ester (a known antiwear agent) were added (Comparative Examples 1 to 7).
-
TABLE 1 Compar- Compar- Compar- Compar- Compar- Compar- Exam- Exam- Exam- Exam- ative ative ative ative ative ative ple 1 ple 2 ple 3 ple 4 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Lubricant base oil Poly-α-olefin Balance Balance Balance Balance Balance Balance Balance Balance Balance Balance Thickener Urea-based 10 10 10 10 10 10 10 10 10 10 thickener Amide compound Ethylene bis- 15 15 15 15 15 15 15 15 15 15 stearylamide Solid lubricants Boron nitride 1.0 1.0 1.0 — 1.0 1.0 1.0 1.0 1.0 1.0 Carboxylic acid Barium lanolate 1.0 2.0 — 2.0 — — — — — — metal salt Calcium lanolate — — 1.0 — — — — — — — Content of α-hydroxycarboxylic acid 0.35 0.70 0.35 0.70 — — — — — — metal salt and ω-hydroxycarboxylic acid metal salt Other additive Oleylamide — — — — — 1.0 — — — — compounds Aluminum stearate — — — — — — 1.0 — — — Zinc naphthenate — — — — — — — 1.0 — — Phosphite ester — — — — — — — — 1.0 — Phosphate — — — — — — — — — 1.0 Evaluation results Worked penetration 324 308 321 330 315 293 306 316 330 328 Amount of wear 0.5 0.6 0.8 0.8 1.3 0.9 1.0 1.0 0.9 1.2 (mg) -
TABLE 2 Comparative Example 5 Example 6 Example 7 Example 8 Example 9 Example 10 Example 7 Lubricant base oil Poly-α-olefin Balance Balance Balance Balance — Balance Balance Polyolester — — — — Balance — — Thickener Litium-based 10 10 10 10 10 10 10 thickener Amide compound Ethylene bis- 15 15 — 15 15 15 — stearylamide Ethylene bis- — — 15 — — — — laurylamide Solid lubricants Boron nitride — 2.0 2.0 — 2.0 2.0 — MCA — — — 2.0 — — — Carboxylic acid metal Barium lanolate 1.0 1.0 1.0 1.0 1.0 — — salt Calcium lanolate — — — — — 1.0 — Content of α-hydroxycarboxylic acid 0.35 0.35 0.35 0.35 0.35 0.35 — metal salt and ω-hydroxycarboxylic acid metal salt Evaluation results Worked penetration 320 280 300 274 298 280 300 Amount of wear 1.2 0.8 1.0 1.0 1.0 1.0 1.6 (mg) - The grease composition of the present invention can greatly reduce an amount of wear in sliding members, and is useful for lubrication of sliding parts of various members of automobiles, electrical devices, and the like.
Claims (7)
1. A grease composition comprising:
a lubricant base oil;
a thickener;
an amide compound; and
at least one of an α-hydroxycarboxylic acid metal salt, and an ω-hydroxycarboxylic acid metal salt,
wherein the hydroxycarboxylic acid metal salts are contained in a total content of 0.1 to 2 mass % with respect to a total amount of the grease composition.
2. The grease composition according to claim 1 , wherein the hydroxycarboxylic acid metal salt is an alkali metal salt, or an alkali earth metal salt.
3. The grease composition according to claim 2 , wherein the hydroxycarboxylic acid metal salt is a calcium salt, or a barium salt.
4. The grease composition according to claim 1 , wherein the hydroxycarboxylic acid is a monovalent hydroxycarboxylic acid of 8 to 24 carbon atoms.
5. The grease composition according to claim 1 , wherein the thickener contains at least one of a urea-based thickener, and a metal soap-based thickener.
6. The grease composition according to claim 1 , which further comprises a solid lubricant component.
7. A lubrication method comprising using the grease composition of claim 1 at a sliding part.
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US11635109B2 (en) | 2020-07-20 | 2023-04-25 | Toyota Jidosha Kabushiki Kaisha | Sliding member |
US11713432B2 (en) * | 2020-07-20 | 2023-08-01 | Toyota Jidosha Kabushiki Kaisha | Automotive slide member |
US11912956B2 (en) | 2020-07-20 | 2024-02-27 | Toyota Jidosha Kabushiki Kaisha | Sliding member |
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JP7558033B2 (en) | 2020-11-06 | 2024-09-30 | カヤバ株式会社 | Grease composition and method for lubricating sliding parts using said grease composition |
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- 2016-03-09 JP JP2017505366A patent/JP6511128B2/en active Active
- 2016-03-09 EP EP16761774.5A patent/EP3269794B1/en active Active
- 2016-03-09 US US15/556,713 patent/US20180057768A1/en not_active Abandoned
- 2016-03-09 WO PCT/JP2016/057275 patent/WO2016143807A1/en active Application Filing
- 2016-03-09 CN CN201680014446.7A patent/CN107406800B/en active Active
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11635109B2 (en) | 2020-07-20 | 2023-04-25 | Toyota Jidosha Kabushiki Kaisha | Sliding member |
US11713432B2 (en) * | 2020-07-20 | 2023-08-01 | Toyota Jidosha Kabushiki Kaisha | Automotive slide member |
US11912956B2 (en) | 2020-07-20 | 2024-02-27 | Toyota Jidosha Kabushiki Kaisha | Sliding member |
Also Published As
Publication number | Publication date |
---|---|
EP3269794A4 (en) | 2018-08-01 |
WO2016143807A1 (en) | 2016-09-15 |
EP3269794A1 (en) | 2018-01-17 |
JP6511128B2 (en) | 2019-05-15 |
EP3269794B1 (en) | 2021-07-28 |
JPWO2016143807A1 (en) | 2017-12-21 |
CN107406800B (en) | 2021-06-01 |
CN107406800A (en) | 2017-11-28 |
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