US20160298613A1

US20160298613A1 - Device for dispensing substances

Info

Publication number: US20160298613A1
Application number: US15/026,940
Authority: US
Inventors: Julio Cesar Ruiz Ballesteros; Edoardo Bertassi; Stefano Baldessari
Original assignee: Zobele Holding SpA
Current assignee: Zobele Holding SpA
Priority date: 2013-10-03
Filing date: 2013-10-03
Publication date: 2016-10-13
Anticipated expiration: 2033-10-03
Also published as: EP3052804B1; WO2015049004A1; CA2926136C; US11371493B2; CA2926136A1; ES2727340T3; EP3052804A1

Abstract

The device comprises a chamber (1) provided with an inlet (2) and an outlet (3); a piston (4) inside the chamber (1), the movement of which causes the exit of said substance; and a motor (5) with an output shaft (6) that drives the motion of said piston (4) when it receives a signal from a sensor; and transmission means that transmit the drive movement from the motor (5) to said piston (4); characterised in that said transmission means comprise: a worm gear (7) rotationally attached to the output shaft (6) of the motor (5); a first transmission element (8) connected to said piston (4); and a second transmission element (9) connected to said worm gear (7) and to said first transmission element (8).

It enables small dimensions compared to conventional devices.

Description

The present invention relates to a device for dispensing substances, such as soap or air freshener, that dispenses a specific amount of said substance when a detector is activated, such as when a hand is placed near said dispensing device or when the presence of a person is detected.

BACKGROUND OF THE INVENTION

Devices are currently commonly used for dispensing substances, such as soap, that dispense a predetermined amount of substance using presence detectors, such as when a hand is detected near the device.
These dispensing devices comprise a motor actuated by a sensor that detects said presence, releasing the substance from the device by means of a transmission mechanism.
The dispensing devices of this type currently known are bulky, as said transmission means generally comprise a plurality of gears that occupy a great volume.
The volume occupied by these devices is a drawback when installing the devices, for example, in a bathroom, as the available space is limited.
In addition, the market requires said devices to have a competitive price that allows them to be accepted by consumers, so that the designers of these devices must provide the lowest possible price.
In practice, it is common to use a brush motor to achieve said competitive price. This type of motor has the advantage of a low price, but it has a high rotation speed that requires considerable mechanical gear reduction in order to obtain the appropriate speed and force for pumping the substance. This speed must not be so fast to make soap splash on the user's hands, for example, nor so slow to make the user impatient.
Consequently, there is a need for a device for dispensing substances, such as soap or air freshener, with dimensions as small as possible for use in locations with limited space, and with an affordable price, in line with user needs.

DESCRIPTION OF THE INVENTION

The dispensing device of the invention manages to solve the aforementioned drawbacks, and provides additional advantages as described below.
The device for dispensing substances of the present invention comprises:

- a chamber with a substance inlet and outlet;
- a piston inside said chamber that when actuated pushes said substance out of said chamber;
- a motor provided with an output shaft that drives the movement of said piston when it receives a signal from a sensor; and
- transmission means that transmit the drive movement from the motor to said piston;
  and it is characterised in that said transmission means comprise:
- a worm gear that turns with the output shaft of the motor;
- a first transmission element connected to said piston; and
- a second transmission element that is connected to said worm gear and said first transmission element, transmitting the rotation movement from said worm gear to said first transmission element.

According to a preferred embodiment, said first transmission element is connected to said piston by a pin of the first transmission element which is housed inside a groove of said piston, the rotation of said first transmission element resulting in the displacement of said pin inside the groove and the alternating linear motion of said piston.
Preferably, said piston comprises a cylinder in which the substances to be dispensed from the chamber are placed.
Optionally, said chamber also comprises an outside air inlet and an air outlet.
According to a preferred embodiment, said first transmission element is a disc comprising a toothed wheel with its teeth located on the perimeter of one of the disc faces, and said second transmission element comprises a first toothed wheel that engages the aforementioned wormed gear and a second toothed wheel that engages the first transmission element.
Advantageously, the diameter of said first toothed wheel of the second transmission element is smaller than the diameter of said second toothed wheel of the second transmission element, and the toothed wheel of the first transmission element and the second toothed wheel of the second transmission element are perpendicular to each other.
The dispensing device of the present invention has the advantage of having small dimensions compared to conventional dispensing devices of this type, which makes it suitable for use in any location, such as above a sink. In addition, its cost is appropriate for the users' needs.

BRIEF DESCRIPTION OF THE DRAWINGS

To aid a better understanding of the matters described above, some drawings are accompanied where, for purposes of illustration only and as a non-limiting example, a schematic representation is given of an embodiment of the invention.

FIG. 1 is a perspective exploded view of the dispensing device of the present invention.

FIG. 2 is a cross-sectional view of the dispensing device of the present invention.

DESCRIPTION OF A PREFERRED EMBODIMENT

Firstly, it should be remarked that the dispensing device of the present invention is preferably used to dispense soap automatically when detecting the presence of a hand, although it is obvious that such a dispensing device could also be used to dispense other substances, such as air freshener when detecting the presence of a person.
The dispensing device of the present invention comprises a chamber 1 that contains the substance to dispense and air; inside this chamber 1, a piston 4 moves in an alternating motion to dispense said substance and/or air.
The movement of said piston 4 is driven by a motor 5 through motion transmission means.
Said transmission means comprise a worm gear 7 that turns together with the output shaft 6 of the motor 5, a first transmission element 8 formed by a disc comprising a toothed wheel 15, and a second transmission element 9 placed between said worm gear 7 and said first to transmission element 8.
The second transmission element 9 comprises a first toothed wheel 16 that engages said worm gear 7 and a second toothed wheel 17 that engages the first transmission element 8, specifically its toothed wheel 15.
In addition, the first transmission element 8 comprises a pin 19 placed in said disc that is housed inside a groove 11 of the aforementioned piston 4. In this way, when the disc turns it will move the pin 10 inside the groove 11, displacing the piston 4 forward and backward inside the chamber 1.
Said piston 4 comprises a cylinder 12 that defines a housing for the soap or substance inside the chamber 1, and also divides said chamber 1 into a compartment for air, around said cylinder 12, as shown in FIG. 2.
Said chamber 1 also comprises an substance inlet 2 and a substance outlet 3, as well as an air inlet 13 and an air inlet 14, all of them having the corresponding check valves.
Said substance, for example soap, is introduced in said chamber 1 though the inlet 2 from a refill (not shown in the figures) using a supply tube 18, as shown in FIG. 1. In addition, the substance outlet 3 and air outlet 14 can dispense the substance and/or air to the user directly, or preferably are supplied to a mixing chamber from where they are dispensed to the users.
The dispensing device of the present invention operates as follows:
When a sensor (not shown in the figures) detects the presence, for example, of a hand, it sends a signal to the motor 5, which will be actuated and turn its output shaft 6 for a specific number of turns, calculated according to the amount of soap or substance to be dispensed to the user This calculation will be performed using suitable conventional control means.
The rotation of the output shaft 6 of the motor 5 will cause the corresponding rotation of the worm gear 7, which in turn will cause the rotation of the second transmission element 9 and the first transmission element 8, through the corresponding toothed wheels 15, 16 and 17. This transmission of movement will, using the dimensions of the corresponding toothed wheels, result in the appropriate reduction in the speed of rotation in order to dispense the to correct amount of substance.
When the first transmission element 8 turns, it causes the alternating displacement of said piston 4, as described above, so that the substance and/or air inside the chamber 1 is dispensed, and also causes the subsequent entry of substance and/or air into the chamber 1 during the alternating motion of the piston 4.
Although reference has been made to a specific embodiment of the invention, it will be obvious to a person skilled in the art that the dispensing device described can be susceptible to numerous variations and modifications, and that all the aforementioned details may be replaced by other technically equivalent ones, without extending beyond the scope of protection defined by the appending claims.

Claims

1. Device for dispensing substances that comprises:

a chamber provided with a substance inlet (2) and outlet (3);

a piston (4) located inside the chamber (1), the movement of which causes the exit of the substance to the outside of said chamber (1); and

a motor (5) provided with an output shaft (6) that drives the movement of said piston (4) when it receives a signal from a sensor; and

transmission means that transmit the drive movement from the motor (5) to said piston (4);

characterised in that said transmission means comprise:

a worm gear (7) rotationally attached to the output shaft (6) of the motor (5);

a first transmission element (8) connected to said piston (4); and

a second transmission element (9) that is connected to said worm gear (7) and to said first transmission element (8), transmitting the rotation from said worm gear (7) to said first transmission element (8).

2. Device for dispensing substances according to claim 1, wherein said first transmission element (8) is connected to said piston (4) by a pin (10) of said first transmission element (8) that is housed in a groove (11) of said piston (4), the rotation of said first transmission element (8) causing the displacement of said pin (10) inside the groove (11) and the alternating linear movement of said piston (4).

3. Device for dispensing substances according to claim 1, wherein said piston (4) comprises a cylinder (12) in which are placed the substances for their exit from said chamber (1).

4. Device for dispensing substances according to claim 1, wherein said chamber (1) also comprises an inlet (13) of air from the outside and an air outlet (14).

5. Device for dispensing substances according to claim 1, wherein said first transmission element (8) is a disc comprising a toothed wheel (15) with its teeth located at the perimeter of one of the faces of the disc.

6. Device for dispensing substances according to claim 1, wherein said second transmission element (9) comprises a first toothed wheel (16) that engages said worm gear (7) and a second toothed wheel (17) that engages the first transmission element (8).

7. Device for dispensing substances according to claim 6, wherein the diameter of said first toothed wheel (16) of the second transmission element (9) is smaller than the diameter of said second toothed wheel (17) of the second transmission element (9).

8. Device for dispensing substances according to claim 5,

wherein said second transmission element (9) comprises a first toothed wheel (16) that engages said worm gear (7) and a second toothed wheel (17) that engages the first transmission element (8); and

wherein the toothed wheel (15) of the first transmission element (8) and the second toothed wheel (17) of the second transmission element (9) are perpendicular to each other.

9. Device for dispensing substances according to claim 2, wherein said piston (4) comprises a cylinder (12) in which are placed the substances for their exit from said chamber (1).

10. Device for dispensing substances according to claim 2, wherein said first transmission element (8) is a disc comprising a toothed wheel (15) with its teeth located at the perimeter of one of the faces of the disc.