US20140261241A1 - Heat exchanger and body therefore, and a method for forming a heat exchanger body - Google Patents
Heat exchanger and body therefore, and a method for forming a heat exchanger body Download PDFInfo
- Publication number
- US20140261241A1 US20140261241A1 US14/204,149 US201414204149A US2014261241A1 US 20140261241 A1 US20140261241 A1 US 20140261241A1 US 201414204149 A US201414204149 A US 201414204149A US 2014261241 A1 US2014261241 A1 US 2014261241A1
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- Prior art keywords
- parts
- ribs
- heat exchanger
- receiving space
- flue
- Prior art date
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- Abandoned
Links
- 238000000034 method Methods 0.000 title claims description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000003546 flue gas Substances 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000007789 gas Substances 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 12
- 238000003754 machining Methods 0.000 description 11
- 239000007767 bonding agent Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 239000012530 fluid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/30—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle being built up from sections
- F24H1/32—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle being built up from sections with vertical sections arranged side by side
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/26—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
- F24H1/28—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes
- F24H1/282—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes with flue gas passages built-up by coaxial water mantles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0015—Guiding means in water channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0026—Guiding means in combustion gas channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0081—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by a single plate-like element ; the conduits for one heat-exchange medium being integrated in one single plate-like element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/08—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by varying the cross-section of the flow channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/048—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F7/00—Elements not covered by group F28F1/00, F28F3/00 or F28F5/00
- F28F7/02—Blocks traversed by passages for heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/16—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/02—Fastening; Joining by using bonding materials; by embedding elements in particular materials
- F28F2275/025—Fastening; Joining by using bonding materials; by embedding elements in particular materials by using adhesives
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
Definitions
- the invention relates to a heat exchanger.
- Heat exchanger bodies made of light metal such as aluminum or aluminum alloy are well known in the art and are commonly cast using lost core technology.
- Various embodiments of such heat exchanger bodies are known from for example Dejatech BV, Belfeld, NL.
- Such heat exchanger bodies have been used in many different heating appliances such as central heating and sanitary water heating appliances of different manufacturers. Casting provides for relatively high degrees of designer freedom, but is costly, in tooling, handling and in machining. Moreover such production methods are labor intensive and lead to relatively much refuse and lost materials.
- WO2010/098666 discloses a heat exchanger made using extrusion of light metal.
- two parts of a heat exchanger body are extruded, each comprising a wall and a series of ribs as partitioning walls for forming flue duct sections or duct sections.
- the parts are connected to each other with the ribs facing each other. End portions of intermediate walls are removed by machining for forming connections between the sections of the ducts to form a continuing flue duct.
- a burner is connected to one end of the duct, whereas an exhaust is mounted to the opposite end of the duct.
- the main flow direction of the flue gases in the different sections is parallel to the extrusion direction of the parts.
- a heat exchanger according to WO2010/098666 has the advantage over cast heat exchangers that the extrusion process is relatively easy, that no cores have to be removed and that cleaning of the parts before assembly is relatively easy, if necessary. Moreover the heat capacity of the heat exchanger can easily be chosen by cutting off a different length of extruded profile for forming the parts. The need for machining after extrusion is, although limited compared to cast heat exchangers, still significant. Moreover, since of most of the ribs parts need to be removed, relatively much material still is lost. Furthermore the contact between gas and the duct walls may not always be optimal.
- the present disclosure has as an aim to provided an alternative heat exchanger, or an alternative heat exchanger body.
- An aim is to provided a heat exchanger body formed using extrusion of parts thereof.
- An aim is to provided a heat exchanger body which reduces the need for machining and/or the loss of material compared to known heat exchangers as discussed having comparable capacity.
- the present disclosure additionally or alternatively aims at providing a heat exchanger which has a body made of light metal which has a high heat exchanging capacity/volume ratio.
- the present disclosure additionally or alternatively aims at providing a heat exchanger which has a body made of light metal which can be manufactured in an easy and reliable manner, for example using bonding technology as described in WO2010/098666.
- At least one of these aims separately or in combination can be achieved with a heat exchanger and/or heat exchanger body and/or method according to this disclosure.
- a heat exchanger can be defined by two parts, made by extrusion and comprising an inner wall with ribs extending therefrom, which parts define an extrusion direction parallel to a length direction of the ribs, wherein in assembled condition between the parts and especially between the ribs a flue duct is defined having a main flow direction which extends in a direction substantially perpendicular to the extrusion direction.
- a heat exchanger can be defined by two parts, made by extrusion and each comprising an inner wall with ribs extending therefrom, which parts define an extrusion direction parallel to a length direction of the ribs, wherein in assembled condition between the parts and especially between the ribs a flame receiving space is formed, having a main flow direction extending in a direction substantially perpendicular to the extrusion direction.
- the flame receiving space connects to a flue duct, for example as described in the previous paragraph, and widens in the opposite direction, ribs of opposite parts being spaced apart such that between the ribs a free and unobstructed space is provided.
- a heat exchanger in an aspect, comprises a heat exchanger body made of light metal or light metal alloy, wherein the body comprises at least a flue duct and a flame receiving space, wherein the body comprises two parts at opposite sides of the flue duct and flame receiving space, said two parts substantially defining said flue duct and flame receiving space, wherein the flue duct and flame receiving space define a main flow direction for flue gas between an entry side of the flame receiving space and an outlet of the flue duct, wherein each of said parts comprises a first series of ribs extending into the space between said two parts and having a length direction substantially perpendicular to the main flow direction for flue gas, thus defining a meandering flow path of flue gasses between said flame receiving space and said outlet and a second series of ribs extending in said flame receiving space, wherein between the ribs of said second series of opposite parts an open space is provided.
- a method of the present disclosure can be defined by forming at least two parts by extrusion, each having an inner wall from which parallel ribs extend, which parts are positioned with the inner surfaces facing each other and are connected by end parts, such that said two parts substantially define a flue duct and a flame receiving space opening into said flue duct, wherein the flue duct and flame receiving space define a main flow direction for flue gas between an entry side of the flame receiving space and an outlet of the flue duct substantially perpendicular to an extrusion direction of the parts.
- the parts may be connected such that the ribs define a meandering flow path of flue gasses between said flame receiving space and said outlet, and wherein between the ribs of said opposite parts in the flame receiving space an open space is provided.
- FIG. 1 shows a heat exchanger, schematically, in perspective view, partly broken away
- FIG. 2 two parts of a heat exchanger body for a heat exchanger, for example according to FIG. 1 , in side view;
- FIG. 3 schematically part of a water duct of a heat exchanger according to the disclosure, connected to a heating circuit
- FIG. 4 schematically part of an alternative embodiment in side view.
- a heat exchanger as to be understood as an exchanger for exchanging heat between heated flue gasses from a burner and water flowing through one or more water channels within said heat exchanger.
- a flame receiving space is provided over and/or into which a burner can be inserted, such that said heated flue gasses are actively created, during use, within said heat exchanger.
- the burner can be at least partly integrated in the heat exchanger, for example by extrusion, casting and/or machining.
- Such heat exchangers are especially, but not exclusively suitable in domestic and commercial heating systems such as boilers and central heating systems, such as for space heating and/or tap water heating systems.
- extrusion possibly combined with machining of extruded parts, shall be described as an advantageous means for manufacturing parts of such heat exchanger. Nevertheless, some or all of these parts can also be made by casting, such as but not limited to injection moulding, sand or otherwise lost core moulding or casting or the like, possibly combined with machining, such as but not limited to grinding, turning, milling, drilling and the like known machining methods.
- light metal is at least to be understood as including non-ferro metal and non-ferro metal alloy having a density of less than 4500 kg/m 3 .
- Preferred materials are aluminum and aluminum alloy.
- top and bottom and sides are used as references only, without limiting the possible positioning of the heat exchanger or parts thereof in use.
- top and bottom are used as defined in FIGS. 1 , 2 and 4 , where the flame receiving space is shown at the top and the outlet for gas is at the bottom.
- bonding has to be understood as forming an adhesive connection between two or more parts using an elastic bonding agent.
- a glue or adhesive which after curing is still flexible and elastically deformable.
- the bonding agent is heat resistant to temperatures above 120° C., preferably above 150° C., more preferably above 170° C.
- a glue can be used having a temperature resistance up to 180° C. or above.
- a glue can be used having a use temperature range between about ⁇ 4 and +120° C., preferably between about ⁇ 20 and +150° C., more preferably between about ⁇ 40 and +170° C., even more preferably between at least ⁇ 55 and 180° C. or higher (e.g. PSI S 406 ).
- a temperature range should be understood as a range of temperatures in which the glue maintains at least most of its elastic and bonding properties, such that in a heat exchanger at least the bonding maintains pressure resistant and fluid and gas tight.
- Pressure resistant is in this context to be understood as at least resistant to pressures in an adjoining space of above 2 bar, preferably above 4 bar, more preferably at least to 10 bar.
- the desired pressure resistance can be as high as 20 bar or above.
- One bar is 100.000 Pascal or 0.1 MPa.
- Elastic bonding agent such as glue or adhesive should be understood as an agent which, after curing, has during use, a high yield strength and high yield limit. This means it can be stretched to a relatively high degree before breaking.
- the elasticity is preferably such that the yield limit is more than about 300%, preferably more than about 400%, more preferably more than about 550% and in particular preferably about 650% or more.
- this high yield limit is maintained over the temperature range during use of the heat exchanger.
- the yield limit can e.g. be measured according to ASTM D412.
- the bonding agent can be a silicone or elastomeric based adhesive, preferably curing at about room temperature to a rubber like component which is water and gas tight.
- a bonding layer formed by said bonding agent is preferably pressure resistant to at least about 4 Bar, more preferably to about 10 Bar and even more preferably to about 20 Bar or above, wherein the bonding agent is preferably applied to unprimed metal of the parts.
- An example of such bonding agent is Dow Corning 7091, which has a normal temperature range of use between ⁇ 55 and +180° C., and a yield limit of about 680%.
- Dow Corning® 7091 Adhesive/Sealant is a high-performance, neutral-cure silicone that cures at room temperature to a tough, flexible rubber, suitable for the use described herein.
- Dow Corning 7091 remains flexible and stable from ⁇ 55° to 180° C. ( ⁇ 67° to 356° F.), and is a one-component, non-sag sealant. It can have a tear strength of 86 ppi and a tensile strength of about 363 psi. This adhesive is only provided by way of example and should not be considered limiting the scope in any way.
- parts of the heat exchanger can be connected to each other, forming fluid, especially water, and gas tight seals without having to add gaskets, seals or the like, which will remain fluid and gas tight over a large temperature range.
- seals are relatively inexpensive and are pressure resistant to relatively high pressures.
- due to the high flexibility problems with different expansion rates and directions of the different parts bonded together are avoided.
- FIG. 1 shows, schematically in perspective view a heat exchanger 1 of the present disclosure, comprising a first part 2 and opposite second part 3 .
- the two parts 2 , 3 of a body 1 A of the heat exchanger 1 are shown in side view, in a position in which they will be connected to each other.
- the side view the body is substantially Y-shaped, with a flue duct 4 at a lower first portion 5 and a flame receiving space 6 at an upper second portion 7 .
- the first portion has a width, especially an average width W 1 which is smaller than the average width W 2 of the upper second portion 7 .
- a flame receiving space is to be understood as meaning a space in which during use flames and/or heated flue gasses from a burner 13 are introduced, wherein the burner 13 can be mounted on or inserted into the heat exchanger body 1 A, especially into said space 6 , and/or be formed at least partly by the body 1 A.
- a burner 13 is shown having a substantially rectangular, flat burner face 13 A, in a known manner.
- the overall size of the burner 13 can be chosen depending on for example the body and the heat demand/capacity for the heat exchanger and/or a heating system connected thereto.
- each of the parts 2 , 3 is provided with series of ribs 11 extending from an inner wall 12 of the relevant part 2 , 3 in a direction of the opposite part 3 , 2 .
- the ribs 11 each have a length direction L substantially perpendicular to the main direction of flow 8 and substantially parallel to the inner wall 12 of the relevant part 2 , 3 .
- the ribs have a height direction H substantially perpendicular to the inner wall 12 and to the length direction L.
- the length L direction extends parallel to the extrusion direction, indicated by the arrow E.
- the main direction of flow 8 is also perpendicular to said extrusion direction E.
- Some or all of the ribs may extend substantially perpendicular to said inner wall 12 or some or all may include a different angle with said wall 12 .
- the first portion 5 which may have a substantially rectangular side view, comprises a first series of ribs 11 on each part 2 , 3 , ribs of one of the parts 2 , 3 extending between ribs 11 of the first series of ribs of the opposite part 3 , 2 and vice versa.
- said meandering flow path is obtained through the flue duct 4 , forcing the gasses to zig-zag through the duct 4 .
- the height of the ribs 11 may be the same, whereas in an upper part 5 B of the first portion the height H may decrease in the direction of the space 6 .
- the ribs will be closed elements having a cross section perpendicular to the length direction which will be continuous and the same over the length direction.
- the cross section is substantially triangular or trapezoid, although also other shapes and dimensions are possible. They have a base at the inner wall 12 and a top 11 A at the opposite end, wherein the base 16 preferably is thicker than the top 11 A.
- a second series of ribs 11 is provided on each part, extending again from an inner wall part 12 A of the first and second parts 2 , 3 , respectively.
- the space 6 as such widens in the direction away from the duct 4 , i.e. in a direction opposite to the main flow direction 8 , towards the inlet 9 .
- the ribs 11 of the second series have an increasing height H in the direction of the duct 4 , such that the ribs closest to the inlet 9 are the lowest and the ribs 11 of the second series furthest from the inlet 9 are the highest, though preferably still lower than the height of the lowest rib 11 of the first series.
- the space 6 A between two imaginary planes V defined by the tops 11 A of the ribs 11 of the second series is widens even more than the space 6 as such.
- the contact between the ribs and the gas and/or flames is intensified when entering further into the body 1 A.
- the adjacent ribs 11 of the opposite parts in the lower first portion 5 may overlap significantly, for example as much as 50%, 60% or even 75% or more. This means that the flow path of the gasses will force the gasses to pass close to the bottom portions or base 16 of the ribs, close to the relevant inner wall 12 to which they are connected. These bottom portions 16 will provide for the largest part for heat transfer between the gasses and the ribs.
- FIG. 4 an alternative embodiment is shown having the same basis shape and form as shown in FIGS. 1 and 2 , but in which the ribs 11 of the first series, i.e. in the lower first part 5 are positioned such that pairs of ribs 11 are formed, each comprising a rib 11 of the first parts 2 and a rib 11 of the opposite second part 3 , having facing top surfaces 11 A, which can be flat or can be formed by a relatively sharp edge or can have any other shape. Between the top surfaces 11 A of each pair a passage 15 is formed for gas flowing through said duct 4 . As can be seen these passages 15 are not directly below each other, that is they are not in a straight line and thus form a meandering flow path for the gasses through the duct 4 .
- the passages 15 are alternatingly placed closer to the wall 12 of the one part and to the wall 12 of the other part 3 . Different positioning is obviously also possible.
- the cross section of the passages 15 perpendicular to the main direction of flow 8 may decrease towards the outlet 10 , for example gradually or stepwise, in order to influence the flow of the gasses through the duct during transfer of heat and thus cooling of the gasses.
- the inner wall 12 can be connected to an outer wall 14 , for example by a series of wall parts 17 extending preferably parallel to the ribs 11 , preferably such that the parts 2 , 3 can still be integrally extruded as mono blocks.
- water duct sections 18 may be formed, for example enclosed between said wall parts 17 .
- These sections 18 may be interconnected to form one or several water ducts 19 extending along the flue duct 4 and/or the flame receiving space 6 .
- These sections 18 can be connected to each other in the parts 2 , 3 and/or by end parts 20 , 21 as will be discussed.
- FIG. 3 shows schematically a part of a water duct 19 is shown, in this case comprising four sections 18 , defining a meandering flow path between a water inlet 22 and a water outlet 23 .
- a heat exchanger 1 at two opposite sides of the body 1 A and end part 20 , 21 can be provided, closing off the opposite sides of the flue duct 4 , space 6 and sections 18 .
- These end parts can for example be bonded or glued to the parts 2 , 3 , thus forming both a solid but sufficiently flexible connection between the end parts 20 , 21 and the parts 2 , 3 and forming a sufficiently flexible and pressure resistant water and gas tight seal.
- each part 2 , 3 comprises 7 such sections 18 , in FIG. 4 nine sections 18 . Any number of such sections is however possible.
- an end part is taken away, for example by milling or sawing, such that a passage 24 is obtained between the wall part 18 and the adjacent end part 20 , 21 .
- these passages 24 are provided close to the first and second end parts 20 , 21 , such that the water duct meanders in a zig-zag pattern, providing for a flow as indicated by the arrows W.
- the main direction of flow of the water is counter flow to the main direction of flow 8 of the gas.
- the first end part 20 in this embodiment comprises an inlet pipe 25 and an outlet pipe 26 , to which in any suitable way respectively a return line 27 and a feeding line 28 of a heating circuit 28 can be connected.
- a circuit 28 for space heating is shown, comprising for example any number of radiators 29 and a pump 30 for circulating water through the circuit 28 and the heat exchanger 1 .
- the end part 20 can also be extruded and the inlet pipe 25 and outlet pipe 26 can be designed to connect to the water ducts 19 on either side of the heat exchanger body 1 A. Suitable stops can be provided in said pipes 25 , 26 , if necessary, to close of an open end thereof.
- one or both of the end parts 20 , 21 can be provided with sections for connecting sections 18 of the water duct 19 , of a part 2 , 3 and/or of sections between said parts 2 , 3 .
- a water duct 19 could be formed encompassing the circumference of the body 1 A, for example spiraling.
- a heat exchanger according to the present invention has as an advantage over the prior art that virtually no machining is necessary for forming the flue duct 4 and the flame receiving space 6 .
- an appropriate length Lb of the extruded profile has to be cut, after which the body 1 A can be assembled. If a water duct is to be formed as for example shown in FIG. 3 , then only the passages have to be provided for by machining, resulting in only a very limited loss of material. No casts, cores or forming tools are necessary. It has moreover been found that extrusion has the advantage of lower surface roughness and greater hardness of the surface.
- a closing element 33 can be provided over the outlet 10 , for connecting the heat exchanger to an exhaust (not shown) and for receiving any condensate from the flue duct 4 , to be disposed off, for example through a condensate outlet 34 .
- a heat exchanger 1 according to the present invention, and especially the body thereof can be easily manufactured, in a very economical way, with very limited loss of material.
- the capacity of a heat exchanger 1 can easily be adopted by choosing the length Lb of the body.
- the invention is by no means limited to the embodiments as shown and/or described in this description. Many variations thereof are possible within the scope of the claims, including at least all combinations of parts and elements of the embodiments and parts thereof shown, in any combination or permutation.
- one or both of the parts 2 , 3 can be made having separate channel parts above or next to each other for connecting to separate water or other medium circuits.
- the first and/or second parts can have other cross sections and can for example have further or less reclining walls, for providing a larger or smaller space 6 .
- the parts 2 m , 3 , 20 , 21 can be attached to each other using different means, such as screws, fasteners, clamps, welds or the like. Also other bonding agents can be used, for example two or more component agents.
- connection even thickness of the bonding layers and heat conducting properties through the connection thus formed can be achieved by spacers as disclosed in WO2010/098666, or in another way, for example by gluing tools and moulds used for exact positioning of the parts during bonding, and/or by providing heat conducting elements connected to both parts, such as but not limited to pins, strips or similar, preferably metal elements inserted in between the bonded parts or to them, crossing said bonding connection. Shapes and dimensions, as well as positions of the different parts can be changed within the scope of the claims as pending. Although extrusion is the favored manufacturing method for the parts 2 , 3 , they could also at least in part be made differently, for example by casting and/or machining.
- the two parts 2 , 3 may be formed as separate parts, preferably mono blocks. Alternatively they could be formed integrally as one element, in which case part of a connecting wall between said parts will have to be removed for forming an inlet and/or outlet 9 , 10 . Moreover, more or less channel parts 18 can be provided than shown, in each of the first and second parts 2 , 3 , whereas the channel parts, burner and exhaust can be provided in different positions. For example, the burner can be positioned partly or entirely inside the space 6 .
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Abstract
Description
- The invention relates to a heat exchanger.
- Heat exchanger bodies made of light metal such as aluminum or aluminum alloy are well known in the art and are commonly cast using lost core technology. Various embodiments of such heat exchanger bodies are known from for example Dejatech BV, Belfeld, NL. Such heat exchanger bodies have been used in many different heating appliances such as central heating and sanitary water heating appliances of different manufacturers. Casting provides for relatively high degrees of designer freedom, but is costly, in tooling, handling and in machining. Moreover such production methods are labor intensive and lead to relatively much refuse and lost materials.
- WO2010/098666 discloses a heat exchanger made using extrusion of light metal. In this disclosure two parts of a heat exchanger body are extruded, each comprising a wall and a series of ribs as partitioning walls for forming flue duct sections or duct sections. The parts are connected to each other with the ribs facing each other. End portions of intermediate walls are removed by machining for forming connections between the sections of the ducts to form a continuing flue duct. A burner is connected to one end of the duct, whereas an exhaust is mounted to the opposite end of the duct. In this disclosure the main flow direction of the flue gases in the different sections is parallel to the extrusion direction of the parts.
- A heat exchanger according to WO2010/098666 has the advantage over cast heat exchangers that the extrusion process is relatively easy, that no cores have to be removed and that cleaning of the parts before assembly is relatively easy, if necessary. Moreover the heat capacity of the heat exchanger can easily be chosen by cutting off a different length of extruded profile for forming the parts. The need for machining after extrusion is, although limited compared to cast heat exchangers, still significant. Moreover, since of most of the ribs parts need to be removed, relatively much material still is lost. Furthermore the contact between gas and the duct walls may not always be optimal.
- The present disclosure has as an aim to provided an alternative heat exchanger, or an alternative heat exchanger body. An aim is to provided a heat exchanger body formed using extrusion of parts thereof. An aim is to provided a heat exchanger body which reduces the need for machining and/or the loss of material compared to known heat exchangers as discussed having comparable capacity. The present disclosure additionally or alternatively aims at providing a heat exchanger which has a body made of light metal which has a high heat exchanging capacity/volume ratio. The present disclosure additionally or alternatively aims at providing a heat exchanger which has a body made of light metal which can be manufactured in an easy and reliable manner, for example using bonding technology as described in WO2010/098666.
- At least one of these aims separately or in combination can be achieved with a heat exchanger and/or heat exchanger body and/or method according to this disclosure.
- In an aspect of the present disclosure a heat exchanger can be defined by two parts, made by extrusion and comprising an inner wall with ribs extending therefrom, which parts define an extrusion direction parallel to a length direction of the ribs, wherein in assembled condition between the parts and especially between the ribs a flue duct is defined having a main flow direction which extends in a direction substantially perpendicular to the extrusion direction.
- In an aspect of the present disclosure a heat exchanger can be defined by two parts, made by extrusion and each comprising an inner wall with ribs extending therefrom, which parts define an extrusion direction parallel to a length direction of the ribs, wherein in assembled condition between the parts and especially between the ribs a flame receiving space is formed, having a main flow direction extending in a direction substantially perpendicular to the extrusion direction. The flame receiving space connects to a flue duct, for example as described in the previous paragraph, and widens in the opposite direction, ribs of opposite parts being spaced apart such that between the ribs a free and unobstructed space is provided.
- In an aspect a heat exchanger according to this disclosure comprises a heat exchanger body made of light metal or light metal alloy, wherein the body comprises at least a flue duct and a flame receiving space, wherein the body comprises two parts at opposite sides of the flue duct and flame receiving space, said two parts substantially defining said flue duct and flame receiving space, wherein the flue duct and flame receiving space define a main flow direction for flue gas between an entry side of the flame receiving space and an outlet of the flue duct, wherein each of said parts comprises a first series of ribs extending into the space between said two parts and having a length direction substantially perpendicular to the main flow direction for flue gas, thus defining a meandering flow path of flue gasses between said flame receiving space and said outlet and a second series of ribs extending in said flame receiving space, wherein between the ribs of said second series of opposite parts an open space is provided.
- In an aspect a method of the present disclosure can be defined by forming at least two parts by extrusion, each having an inner wall from which parallel ribs extend, which parts are positioned with the inner surfaces facing each other and are connected by end parts, such that said two parts substantially define a flue duct and a flame receiving space opening into said flue duct, wherein the flue duct and flame receiving space define a main flow direction for flue gas between an entry side of the flame receiving space and an outlet of the flue duct substantially perpendicular to an extrusion direction of the parts. In embodiments the parts may be connected such that the ribs define a meandering flow path of flue gasses between said flame receiving space and said outlet, and wherein between the ribs of said opposite parts in the flame receiving space an open space is provided.
- The present invention shall be further elucidated in the following description, with reference to the drawings, in which:
-
FIG. 1 shows a heat exchanger, schematically, in perspective view, partly broken away; -
FIG. 2 two parts of a heat exchanger body for a heat exchanger, for example according toFIG. 1 , in side view; -
FIG. 3 schematically part of a water duct of a heat exchanger according to the disclosure, connected to a heating circuit; and -
FIG. 4 schematically part of an alternative embodiment in side view. - In this description different embodiments of heat exchangers and parts thereof, as well as heating circuits equipped therewith are disclosed and described by way of example only. In these embodiments the same or similar parts have the same or similar reference signs. Combinations of parts of the embodiments shown are also considered to have been disclosed herein. In this description a heat exchanger as to be understood as an exchanger for exchanging heat between heated flue gasses from a burner and water flowing through one or more water channels within said heat exchanger. Preferably a flame receiving space is provided over and/or into which a burner can be inserted, such that said heated flue gasses are actively created, during use, within said heat exchanger. In an alternative the burner can be at least partly integrated in the heat exchanger, for example by extrusion, casting and/or machining. Such heat exchangers are especially, but not exclusively suitable in domestic and commercial heating systems such as boilers and central heating systems, such as for space heating and/or tap water heating systems.
- In the following description extrusion, possibly combined with machining of extruded parts, shall be described as an advantageous means for manufacturing parts of such heat exchanger. Nevertheless, some or all of these parts can also be made by casting, such as but not limited to injection moulding, sand or otherwise lost core moulding or casting or the like, possibly combined with machining, such as but not limited to grinding, turning, milling, drilling and the like known machining methods.
- In this description light metal is at least to be understood as including non-ferro metal and non-ferro metal alloy having a density of less than 4500 kg/m3. Preferred materials are aluminum and aluminum alloy.
- In this description wording like top and bottom and sides are used as references only, without limiting the possible positioning of the heat exchanger or parts thereof in use. In this description top and bottom are used as defined in
FIGS. 1 , 2 and 4, where the flame receiving space is shown at the top and the outlet for gas is at the bottom. - In this description words like substantially and about indicate that slight deviations from a dimension or orientation to which they refer is allowable, for example less than 20%, more preferably less than 15%, for example up to 10%.
- In this description bonding has to be understood as forming an adhesive connection between two or more parts using an elastic bonding agent. Especially suitable is a glue or adhesive which after curing is still flexible and elastically deformable. Preferably the bonding agent is heat resistant to temperatures above 120° C., preferably above 150° C., more preferably above 170° C. A glue can be used having a temperature resistance up to 180° C. or above. A glue can be used having a use temperature range between about −4 and +120° C., preferably between about −20 and +150° C., more preferably between about −40 and +170° C., even more preferably between at least −55 and 180° C. or higher (e.g. PSI S406). A temperature range should be understood as a range of temperatures in which the glue maintains at least most of its elastic and bonding properties, such that in a heat exchanger at least the bonding maintains pressure resistant and fluid and gas tight. Pressure resistant is in this context to be understood as at least resistant to pressures in an adjoining space of above 2 bar, preferably above 4 bar, more preferably at least to 10 bar. The desired pressure resistance can be as high as 20 bar or above. One bar is 100.000 Pascal or 0.1 MPa. Reference can be made to adhesion to peel, according to ASTM C794.
- Elastic bonding agent, such as glue or adhesive should be understood as an agent which, after curing, has during use, a high yield strength and high yield limit. This means it can be stretched to a relatively high degree before breaking. The elasticity is preferably such that the yield limit is more than about 300%, preferably more than about 400%, more preferably more than about 550% and in particular preferably about 650% or more. Preferably this high yield limit is maintained over the temperature range during use of the heat exchanger. The yield limit can e.g. be measured according to ASTM D412.
- The bonding agent can be a silicone or elastomeric based adhesive, preferably curing at about room temperature to a rubber like component which is water and gas tight. A bonding layer formed by said bonding agent is preferably pressure resistant to at least about 4 Bar, more preferably to about 10 Bar and even more preferably to about 20 Bar or above, wherein the bonding agent is preferably applied to unprimed metal of the parts. An example of such bonding agent is Dow Corning 7091, which has a normal temperature range of use between −55 and +180° C., and a yield limit of about 680%.
- All kinds of combinations can be contemplated of yield limit, pressure resistance and temperature range.
- Dow Corning® 7091 Adhesive/Sealant is a high-performance, neutral-cure silicone that cures at room temperature to a tough, flexible rubber, suitable for the use described herein. Dow Corning 7091 remains flexible and stable from −55° to 180° C. (−67° to 356° F.), and is a one-component, non-sag sealant. It can have a tear strength of 86 ppi and a tensile strength of about 363 psi. This adhesive is only provided by way of example and should not be considered limiting the scope in any way.
- By using such a flexible bonding agent parts of the heat exchanger can be connected to each other, forming fluid, especially water, and gas tight seals without having to add gaskets, seals or the like, which will remain fluid and gas tight over a large temperature range. Moreover, such seals are relatively inexpensive and are pressure resistant to relatively high pressures. Furthermore, due to the high flexibility, problems with different expansion rates and directions of the different parts bonded together are avoided.
- Alternative or additional to bonding other connecting techniques and materials could be used, such as but not limited to welding, screws, nuts and bolts, clamping.
-
FIG. 1 shows, schematically in perspective view a heat exchanger 1 of the present disclosure, comprising afirst part 2 and oppositesecond part 3. InFIG. 2 the twoparts body 1A of the heat exchanger 1 are shown in side view, in a position in which they will be connected to each other. As can be seen in this embodiment the side view the body is substantially Y-shaped, with aflue duct 4 at a lowerfirst portion 5 and aflame receiving space 6 at an uppersecond portion 7. The first portion has a width, especially an average width W1 which is smaller than the average width W2 of the uppersecond portion 7. As indicated inFIG. 1 the heat exchanger, and especially theflue duct 4 and theflame receiving space 6 have a main direction of flow, indicated by thearrow 8, extending from aninlet side 9 of the flame receiving space to anoutlet 10 of the flue duct at the opposite side of thebody 1A, inFIGS. 1 , 2 and 4 therefore from top to bottom. A flame receiving space is to be understood as meaning a space in which during use flames and/or heated flue gasses from aburner 13 are introduced, wherein theburner 13 can be mounted on or inserted into theheat exchanger body 1A, especially into saidspace 6, and/or be formed at least partly by thebody 1A. InFIG. 1 by way of example aburner 13 is shown having a substantially rectangular,flat burner face 13A, in a known manner. The overall size of theburner 13 can be chosen depending on for example the body and the heat demand/capacity for the heat exchanger and/or a heating system connected thereto. - As will be further explained in the flue duct 4 a meandering flow path is defined for the gas flowing in said
main direction 8, in order to intensify the contact and contact time between the gasses and theparts parts ribs 11 extending from aninner wall 12 of therelevant part opposite part ribs 11 each have a length direction L substantially perpendicular to the main direction offlow 8 and substantially parallel to theinner wall 12 of therelevant part inner wall 12 and to the length direction L. In the preferred embodiments in which theparts flow 8 is also perpendicular to said extrusion direction E. Some or all of the ribs may extend substantially perpendicular to saidinner wall 12 or some or all may include a different angle with saidwall 12. - In the embodiments shown the
first portion 5, which may have a substantially rectangular side view, comprises a first series ofribs 11 on eachpart parts ribs 11 of the first series of ribs of theopposite part flue duct 4, forcing the gasses to zig-zag through theduct 4. In alower part 5A of thefirst portion 5 the height of theribs 11 may be the same, whereas in anupper part 5B of the first portion the height H may decrease in the direction of thespace 6. Thus in the direction offlow 8 in thegas duct 4 in theupper part 5B, where the temperature of the gas is relatively high, the available cross section of the flow path will be larger than in the lower part, wherein the temperature is lower. Thus the heat exchange between the gasses and theparts ribs 11 can be improved even further. - It will be understood that especially when the parts are extruded the ribs will be closed elements having a cross section perpendicular to the length direction which will be continuous and the same over the length direction. In the embodiments shown the cross section is substantially triangular or trapezoid, although also other shapes and dimensions are possible. They have a base at the
inner wall 12 and a top 11A at the opposite end, wherein the base 16 preferably is thicker than the top 11A. - In the upper
second portion 7 of thebody 1A a second series ofribs 11 is provided on each part, extending again from aninner wall part 12A of the first andsecond parts space 6 as such widens in the direction away from theduct 4, i.e. in a direction opposite to themain flow direction 8, towards theinlet 9. Theribs 11 of the second series have an increasing height H in the direction of theduct 4, such that the ribs closest to theinlet 9 are the lowest and theribs 11 of the second series furthest from theinlet 9 are the highest, though preferably still lower than the height of thelowest rib 11 of the first series. Thus thespace 6A between two imaginary planes V defined by the tops 11A of theribs 11 of the second series is widens even more than thespace 6 as such. Thus the contact between the ribs and the gas and/or flames is intensified when entering further into thebody 1A. - Seen in the main direction of
flow 8 of the gasses theadjacent ribs 11 of the opposite parts in the lowerfirst portion 5 may overlap significantly, for example as much as 50%, 60% or even 75% or more. This means that the flow path of the gasses will force the gasses to pass close to the bottom portions orbase 16 of the ribs, close to the relevantinner wall 12 to which they are connected. Thesebottom portions 16 will provide for the largest part for heat transfer between the gasses and the ribs. - In
FIG. 4 an alternative embodiment is shown having the same basis shape and form as shown inFIGS. 1 and 2 , but in which theribs 11 of the first series, i.e. in the lowerfirst part 5 are positioned such that pairs ofribs 11 are formed, each comprising arib 11 of thefirst parts 2 and arib 11 of the oppositesecond part 3, having facingtop surfaces 11A, which can be flat or can be formed by a relatively sharp edge or can have any other shape. Between thetop surfaces 11A of each pair apassage 15 is formed for gas flowing through saidduct 4. As can be seen thesepassages 15 are not directly below each other, that is they are not in a straight line and thus form a meandering flow path for the gasses through theduct 4. In the embodiment shown thepassages 15 are alternatingly placed closer to thewall 12 of the one part and to thewall 12 of theother part 3. Different positioning is obviously also possible. The cross section of thepassages 15 perpendicular to the main direction offlow 8 may decrease towards theoutlet 10, for example gradually or stepwise, in order to influence the flow of the gasses through the duct during transfer of heat and thus cooling of the gasses. - As can be seen in the embodiments shown the
inner wall 12 can be connected to anouter wall 14, for example by a series ofwall parts 17 extending preferably parallel to theribs 11, preferably such that theparts outer wall 14water duct sections 18 may be formed, for example enclosed between saidwall parts 17. Thesesections 18 may be interconnected to form one orseveral water ducts 19 extending along theflue duct 4 and/or theflame receiving space 6. Thesesections 18 can be connected to each other in theparts end parts -
FIG. 3 shows schematically a part of awater duct 19 is shown, in this case comprising foursections 18, defining a meandering flow path between awater inlet 22 and awater outlet 23. As shown inFIGS. 1 and 3 in a heat exchanger 1 at two opposite sides of thebody 1A and endpart flue duct 4,space 6 andsections 18. These end parts can for example be bonded or glued to theparts end parts parts FIG. 2 eachpart such sections 18, inFIG. 4 ninesections 18. Any number of such sections is however possible. As can be seen inFIG. 3 of a number ofintermediate wall parts 18 an end part is taken away, for example by milling or sawing, such that apassage 24 is obtained between thewall part 18 and theadjacent end part passages 24 are provided close to the first andsecond end parts flow 8 of the gas. - The
first end part 20 in this embodiment comprises aninlet pipe 25 and anoutlet pipe 26, to which in any suitable way respectively areturn line 27 and afeeding line 28 of aheating circuit 28 can be connected. In the embodiment shown schematically acircuit 28 for space heating is shown, comprising for example any number ofradiators 29 and apump 30 for circulating water through thecircuit 28 and the heat exchanger 1. Theend part 20 can also be extruded and theinlet pipe 25 andoutlet pipe 26 can be designed to connect to thewater ducts 19 on either side of theheat exchanger body 1A. Suitable stops can be provided in saidpipes - In an alternative embodiment one or both of the
end parts sections 18 of thewater duct 19, of apart parts water duct 19 could be formed encompassing the circumference of thebody 1A, for example spiraling. - As can be seen in
FIGS. 1 and 2 , in some or all of thesections 18small ribs 31 or the like can be provided, for increasing the heat transferring surface. - A heat exchanger according to the present invention has as an advantage over the prior art that virtually no machining is necessary for forming the
flue duct 4 and theflame receiving space 6. When extruding theparts body 1A can be assembled. If a water duct is to be formed as for example shown inFIG. 3 , then only the passages have to be provided for by machining, resulting in only a very limited loss of material. No casts, cores or forming tools are necessary. It has moreover been found that extrusion has the advantage of lower surface roughness and greater hardness of the surface. - As can be seen in
FIGS. 1 and 4 aclosing element 33 can be provided over theoutlet 10, for connecting the heat exchanger to an exhaust (not shown) and for receiving any condensate from theflue duct 4, to be disposed off, for example through acondensate outlet 34. - A heat exchanger 1 according to the present invention, and especially the body thereof can be easily manufactured, in a very economical way, with very limited loss of material. The capacity of a heat exchanger 1 can easily be adopted by choosing the length Lb of the body.
- The invention is by no means limited to the embodiments as shown and/or described in this description. Many variations thereof are possible within the scope of the claims, including at least all combinations of parts and elements of the embodiments and parts thereof shown, in any combination or permutation. For example one or both of the
parts smaller space 6. Theparts parts parts outlet less channel parts 18 can be provided than shown, in each of the first andsecond parts space 6. These and other alterations and modifications are supposed to be disclosed within the scope of the claims.
Claims (15)
Applications Claiming Priority (2)
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NL2010442 | 2013-03-12 | ||
NL2010442A NL2010442C2 (en) | 2013-03-12 | 2013-03-12 | Heat exchanger and body therefore, and a method for forming a heat exchanger body. |
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EP3173710B1 (en) * | 2015-11-25 | 2018-06-06 | Daikin Industries, Limited | Heat exchanger |
EP3173721B1 (en) * | 2015-11-25 | 2018-04-25 | Daikin Industries, Ltd. | Heat exchanger |
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US20140110085A1 (en) * | 2012-10-23 | 2014-04-24 | Dejatech Ges B.V. | Heat exchanger and method for manufacturing such |
US20140260218A1 (en) * | 2013-03-12 | 2014-09-18 | Dejatech Ges B.V. | Combined heat and power (chp) system |
US20140318739A1 (en) * | 2013-04-26 | 2014-10-30 | Dejatech Holding B.V. | Modular heat exchanger with sections interconnected by connectors |
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US10551087B2 (en) * | 2013-12-06 | 2020-02-04 | Webasto SE | Heat exchanger with an internal conduit for conducting a fluid |
US20160377349A1 (en) * | 2014-01-09 | 2016-12-29 | Intergas Heating Assets B.V. | Heat exchanger, method for forming thereof and use thereof |
US10393447B2 (en) * | 2014-01-09 | 2019-08-27 | Intergas Heating Assets B.V. | Heat exchanger, method for forming thereof and use thereof |
CN105547027A (en) * | 2016-02-02 | 2016-05-04 | 宁波科莱尔节能科技股份有限公司 | Turbulent heat exchanger |
WO2018083036A1 (en) | 2016-11-04 | 2018-05-11 | Bekaert Combustion Technology B.V. | Heat exchanger |
US10352585B1 (en) | 2018-02-09 | 2019-07-16 | Theodore S. BROWN | Multi-pass boiler and retrofit method for an existing single-pass boiler |
Also Published As
Publication number | Publication date |
---|---|
CN104048527A (en) | 2014-09-17 |
NL2010442C2 (en) | 2014-09-16 |
CN104048527B (en) | 2019-05-07 |
EP2778559A1 (en) | 2014-09-17 |
EP2778559B1 (en) | 2017-02-22 |
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