US20090211816A1 - Magnetic bit sub - Google Patents
Magnetic bit sub Download PDFInfo
- Publication number
- US20090211816A1 US20090211816A1 US12/072,336 US7233608A US2009211816A1 US 20090211816 A1 US20090211816 A1 US 20090211816A1 US 7233608 A US7233608 A US 7233608A US 2009211816 A1 US2009211816 A1 US 2009211816A1
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- US
- United States
- Prior art keywords
- permanent magnets
- tubular member
- recessed
- recessed permanent
- array
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005553 drilling Methods 0.000 claims abstract description 33
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002923 metal particle Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000012423 maintenance Methods 0.000 claims abstract description 5
- 239000003129 oil well Substances 0.000 claims abstract description 5
- 229910000828 alnico Inorganic materials 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 238000003491 array Methods 0.000 claims 2
- 239000012530 fluid Substances 0.000 description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 18
- 230000007704 transition Effects 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001104 4140 steel Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- KPLQYGBQNPPQGA-UHFFFAOYSA-N cobalt samarium Chemical compound [Co].[Sm] KPLQYGBQNPPQGA-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910000938 samarium–cobalt magnet Inorganic materials 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B37/00—Methods or apparatus for cleaning boreholes or wells
Definitions
- This invention relates to a well tool, and, more particularly, but not by way of limitation, to a magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations.
- the magnetic bit sub according to the present invention is also suitable for use alone to collect ferrous metal particles and objects from a well.
- Ferrous metal bearing particles can derive from a number of operations. Any operation which involves cutting a hole into a steel well casing will produce iron cuttings. Frac plugs, often made of steel or iron, are removed by drilling. Collapsed steel casings may be drilled out. From time to time, nuts, bolts, screws, and small tools may end up in the well, where drilling produces iron or steel cuttings.
- Iron filings are not easily removed from drilling fluids using shakers and centrifuges common to oil and gas well drilling operations. The presence of iron filings leads to accelerated bit wear and other problems both in the hole and at the surface.
- What is needed is a device which can be incorporated into the drill string at one or more locations to collect and retain ferrous metal particles until the drill string is pulled from the hole.
- the device should exhibit good strength and wear resistance, toughness, and the ability to resist stress at elevated temperatures.
- a magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations provides a tubular member with a threaded male connector on the upper end, for attachment to a drill string pipe section, and a threaded female connector on the lower end, for attachment to another drill string pipe section or a drill bit.
- Permanent magnets removably secured within recesses spaced along the outer surface of the tubular member collect ferrous metal particles which are removed after the drill string is pulled from the well.
- FIG. 1 is a view of a magnetic bit sub according to the present invention shown in a partially completed hole beneath a derrick.
- FIG. 2 is a greatly enlarged view of a portion of the magnetic bit sub shown in FIG. 1 .
- FIG. 3 is another view of the magnetic bit sub shown in FIGS. 1 and 2 .
- FIG. 4 is a cross-sectional view of the magnetic bit sub shown in FIGS. 1-3 .
- FIG. 5 is an exploded view of one of the permanent magnets of the magnetic bit sub invention shown in FIGS. 1-4 .
- FIG. 6 is a cross-sectional view of another magnetic bit sub according to the present invention.
- FIG. 7 is an exploded view of another magnet which is part of the magnetic bit sub invention shown in FIG. 6 .
- FIG. 8 is a view of another magnetic bit sub according to the present invention.
- FIG. 9 is a view of another magnetic bit sub according to the present invention.
- FIG. 10 is a view of another magnetic bit sub according to the present invention.
- FIG. 11 is a view of another magnetic bit sub according to the present invention.
- FIG. 12 is a view of another magnetic bit sub according to the present invention.
- FIG. 13 is a cross-sectional view of another magnetic bit sub according to the present invention.
- FIG. 14 is a view of another magnetic bit sub according to the present invention.
- FIG. 15 is a cross-sectional view of another magnetic bit sub according to the present invention.
- FIG. 16 is a cross-sectional view of another magnetic bit sub according to the present invention.
- a magnetic bit sub 20 is attached to a drill string S above a drill bit B.
- the drill string S supported by a swivel (not shown) suspended from a derrick D, is disposed within a hole H having a wall W surrounded by earth E.
- Drilling fluid F flows down the drill string S, as shown by arrow 22 , out through the drill bit B, and back up the outside of the drill string S along arrows 24 to the surface.
- the magnetic bit sub 20 as illustrated in FIG. 1 , is located immediately above the drill bit B.
- drilling fluid includes drilling muds, foams, hydrocarbons, and water.
- the drilling fluid F flows (by means of a drilling fluid pump, not shown) down the drill string S according to the arrow 22 through the drill string S, through an elongated internal conduit 26 in the magnetic bit sub 20 , and through the drill bit B.
- the drilling fluid F then flows back to the surface according to the arrow 24 through an annular space 28 between the drill string S, the magnetic bit sub 20 , and the drill bit B, on the inside, and the wall W of the hole H, on the outside.
- the magnetic bit sub 20 has an upper portion 30 , an intermediate portion 32 , and a lower portion 34 .
- the upper portion 30 and the lower portion 34 have an outside diameter 36
- the intermediate portion 32 has a reduced outside diameter 38 .
- permanent magnets 40 are secured within recesses 42 (See FIG. 4 ) spaced along the length of the intermediate portion 32 of the magnetic bit sub 20 to form an array of permanent magnets 40 .
- the permanent magnets 40 have a center counterbore 44 which aligns with threaded radial bores 46 centered in the recesses 42 .
- Threaded bolts 48 secure the permanent magnets 40 within the recesses 42 .
- the upper portion 30 of the magnetic bit sub 20 terminates in a male connector 50
- the lower portion 34 of the magnetic bit sub 20 terminates in a female connector 52 .
- the magnetic bit sub 20 is suitable for placement at any location in the drill string S. Two or more magnetic bit subs 20 can be coupled to increase the number of permanent magnets 40 coming in contact with the drilling fluid F. In the alternative, two or more magnetic bit subs 20 can be placed at separate locations in the drill string S. It will be further understood by one skilled in the art that the outside diameter 36 of the magnetic bit sub 20 and the size of the connectors 50 , 52 corresponds to the pipe size of the drill string S. Magnetic bit sub prototypes have been constructed from Alloy 4140 Steel wherein the upper and lower portions have an outside diameter of about 3.75 inches and the intermediate portion has an outside diameter of about 2.75 inches.
- a transition 56 between the upper portion 30 and the intermediate portion 32 is a radius of a convenient dimension.
- a transition 58 between the intermediate portion 32 and the lower portion 34 is a radius of any convenient dimension.
- particles 60 from the drilling fluid F are lodged on the permanent magnets 40 arrayed in the intermediate portion 34 of the magnetic bit sub 20 .
- the upward velocity of the drilling fluid F along arrows 24 will decrease as the drilling fluid F moves past the lower transition 58 between the lower portion 34 and the intermediate portion 32 .
- the reduced outside diameter 38 of the intermediate portion 34 results in a larger annular space 28 cross section in vicinity of the intermediate portion 34 .
- the reduced velocity of the drilling fluid F adjacent the intermediate portion 32 and the permanent magnets 40 arrayed therein is thought to facilitate collection of ferrous metal particles 60 on the permanent magnets 40 .
- the reduced diameter 38 of the intermediate portion 32 provides space for accumulation of ferrous particles 60 without restricting the flow of the drilling fluid F.
- FIGS. 6-7 another magnetic bit sub 70 is like the magnetic bit sub 20 shown in FIGS. 1-5 except for the dimensions of the permanent magnets.
- Permanent magnets 90 are secured within recesses 92 spaced along the intermediate portion 82 of the magnetic bit sub 70 (identical to the intermediate portion 32 of the magnetic bit sub 20 ).
- Alnico magnets have been found superior in the face of high temperatures encountered in deep well drilling operations—temperatures which cause most permanent magnets to lose their magnetic strength. Of the more commonly available magnets, only rare-earth magnets such as neodymium and samarium-cobalt are stronger.
- Alnico alloys have some of the highest Curie points of any magnetic material, around 800° C. They are also one of the most stable permanent magnets if they are handled properly. Generally, cylindrical Alnico permanent magnets achieve a maximum magnetic strength when the thickness of the magnet approaches its diameter. Thus the magnets 90 shown in FIGS. 6-7 are relatively thicker than the magnets 40 of FIGS. 1-5 .
- the permanent magnets 90 are secured within recesses 92 spaced along the length of the intermediate portion 82 of the magnetic bit sub 70 to form an array of permanent magnets 90 .
- the permanent magnets 90 have a center counterbore 94 which aligns with threaded radial bores 96 centered in the recesses 92 . Threaded bolts 98 secure the permanent magnets 90 within the recesses 92 .
- a magnetic bit sub 120 has an upper portion 130 and a lower portion 132 .
- An internal conduit 126 permits flow of drilling fluid F through the magnetic bit sub 120 .
- the upper portion 130 has an outside diameter 136
- the lower portion 132 has a reduced outside diameter 138 .
- Permanent magnets 140 are secured within recesses 142 spaced along the lower portion 132 of the magnetic bit sub 120 to form an array of permanent magnets 140 .
- the upper portion 130 of the magnetic bit sub 120 terminates in a male connector 150 .
- the lower portion 132 of the magnetic bit sub 120 has no connector.
- a transition 156 between the upper portion 130 and the lower portion 132 is a machined radius.
- the magnetic bit sub 120 is suited for insertion into a well for removal of ferrous particles and other undesirable ferrous metal items.
- the permanent magnets 140 are secured within recesses 142 (not shown) as described with respect to the attachment of the permanent magnets 40 within recesses 42 in the magnetic bit sub 20 of FIGS. 1-5 .
- a magnetic bit sub 170 has an upper portion 172 , an intermediate portion 174 , and a lower portion 176 .
- the upper portion 172 , the intermediate portion 174 , and the lower portion 176 are of a constant diameter 178 .
- Permanent magnets 180 are secured within recesses 182 (not shown) spaced along the intermediate portion 174 .
- the upper portion 172 of the magnetic bit sub 170 terminates in a male connector 184 .
- the lower portion 174 terminates in a female connector 186 .
- a magnetic bit sub 220 has an upper portion 230 , an intermediate portion 232 , and a lower portion 234 .
- the upper portion 230 and the lower portion 234 have an outside diameter 236
- the intermediate portion 232 has a reduced outside diameter 238 .
- permanent magnets 240 are secured within recesses 242 (not shown) spaced helically along the length of the intermediate portion 232 of the magnetic bit sub 220 to form an array of permanent magnets 240 .
- the upper portion 230 of the magnetic bit sub 220 terminates in a male connector 250
- the lower portion 234 of the magnetic bit sub 220 terminates in a female connector 252 .
- a transition 256 between the upper portion 230 and the intermediate portion 232 is a radius of a convenient dimension.
- a transition 258 between the intermediate portion 232 and the lower portion 234 is a radius of any convenient dimension.
- the magnets 40 , 80 , 140 , and 180 of FIGS. 1-9 are substantially vertically aligned in offset adjacent quadrants
- the magnets 240 of the magnetic bit sub 220 shown in FIG. 10 are spaced in adjacent helices along the intermediate portion 232 .
- the permanent magnets 40 , 80 , 140 , 180 , 220 can be arrayed in any convenient configuration.
- the permanent magnets 40 , 80 , 140 , 180 , and 200 will magnetize any ferrous metal to which they are attached.
- FIG. 8 if made from magnetically permeable alloys, will become magnetized and provide an additional area for accumulation of ferrous particles 60 removed from the drilling fluid F.
- This magnetization may extend to the upper portions 30 , 80 , 130 , 172 , and 230 of the magnetic bit subs shown in FIGS. 1-10 .
- a magnetic bit sub 270 has an upper portion 280 , an intermediate portion 282 , and a lower portion 284 .
- the upper portion 280 and the lower portion 284 have an outside diameter 286
- the intermediate portion 282 has a reduced outside diameter 288 .
- Permanent magnets 290 are secured within recesses 292 (not shown) spaced along the length of the intermediate portion 282 of the magnetic bit sub 270 to form an array of permanent magnets 290 .
- the upper portion 280 of the magnetic bit sub 270 terminates in a male connector 300
- the lower portion 284 of the magnetic bit sub 270 terminates in a female connector 302 .
- a transition 306 between the upper portion 280 and the intermediate portion 282 is substantially a right angle.
- a transition 308 between the intermediate portion 282 and the lower portion 284 is substantially a right angle.
- a magnetic bit sub 320 has an upper portion 330 , an intermediate portion 332 , and a lower portion 334 .
- the upper portion 330 and the lower portion 334 have an outside diameter 336
- the intermediate portion 332 has a reduced outside diameter 338 .
- Permanent magnets 340 are secured within recesses 342 (not shown) spaced along the length of the intermediate portion 332 of the magnetic bit sub 320 to form an array of permanent magnets 340 .
- the upper portion 330 of the magnetic bit sub 320 terminates in a male connector 350
- the lower portion 334 of the magnetic bit sub 320 terminates in a female connector 352 .
- a transition 356 between the upper portion 330 and the intermediate portion 332 is a curved ramp.
- a transition 358 between the intermediate portion 332 and the lower portion 334 is a curved ramp.
- another magnetic bit sub 370 has permanent magnets 390 secured within recesses 392 by an adhesive 394 .
- a magnetic bit sub 420 has an upper portion 430 and a lower portion 432 .
- the upper portion 430 has an outside diameter 436
- the lower portion 432 has a reduced outside diameter 438 .
- Permanent magnets 440 are secured within recesses 442 (not shown) spaced along the lower portion 432 of the magnetic bit sub 420 to form an array of permanent magnets 440 .
- the upper portion 430 of the magnetic bit sub 420 terminates in a male connector 450 .
- the lower portion 432 of the magnetic bit sub 420 has no connector.
- a transition 456 between the upper portion 430 and the lower portion 432 is a machined radius.
- the magnetic bit sub 420 has no internal conduit to facilitate flow of the drilling fluid F.
- a magnetic bit sub 470 has permanent magnets 490 secured within threaded recesses 492 by threaded retainers 494 .
- a magnetic bit sub 520 has permanent magnets 540 secured within recesses 542 by snap rings 544 .
- the magnetic bit subs 20 , 120 , 170 , 220 , 270 , 320 , 370 , 470 , and 520 are, essentially, tubular members with one or more connectors for attachment to drill pipe or well pipe.
- the tubular member supports an array of permanent magnets secured in spaced recesses along the outside of the tubular member.
- the recessed permanent magnets attract and hold iron particles from the fluid moving past the recessed permanent magnets for removal when the drill pipe or well pipe is removed from the well.
- the magnetic bit sub 120 shown in FIG. 8 has only an upper connector, so the magnetic bit sub 120 is suitable for use only at the bottom of the drill string.
- the magnetic bit sub 420 shown in FIG. 14 has no internal conduit to accommodate flow of drilling fluid and is also suitable for use only at the bottom of the drill string.
- locations of the permanent magnets within recesses provides protection from side impact of drilling chips carried win the drilling fluid.
- the attachment of the permanent magnets to the tubular member by threaded bolts See FIGS. 1-5 ), retaining rings (See FIG. 15 ), and snap rings (See FIG. 16 ) facilitates replacement of the permanent magnets when the permanent magnets eventually wear out. Further, the recessed permanent magnets do not interfere with flow of the drilling fluid.
- the tubular member which supports the permanent magnets can be made from any alloy (either permeable or non-permeable magnetically) having suitable strength, wear resistance, toughness, ductility, and an ability to resist stress at elevated temperatures.
- Prototypes have been made from Alloy C4140 (steel), chosen because of its use in drill collars, bolts, and rotary table shafting in the oil and gas well drilling industry. Alloy 4140 will become magnetized due to the presence of the permanent magnets.
- the magnetic bit sub When the magnetic bit sub is positioned just above the drill bit (See FIG. 1 ), the magnetic bit sub supports only the weight of the drill bit. When the magnet bit sub is placed higher in the drill string, the magnetic bit sub may be required to support the weight of a substantial portion of the drill string. Placement of the magnetic bit sub at the very bottom of the drill string (See FIGS. 8 and 14 ) relieves the magnetic bit sub of any weight-bearing requirements.
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- Environmental & Geological Engineering (AREA)
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- Earth Drilling (AREA)
Abstract
A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations provides tubular member with a threaded male connector on the upper end, for attachment to a drill string, and a threaded female connector on the lower end, for attachment to a drill bit, another portion of drill string, or another magnetic bit sub. Permanent magnets removably secured within recesses spaced along the outer surface of the tubular member collect ferrous metal particles coming into the proximity of the recessed permanent magnets for removal when the drill string is removed from the well.
Description
- 1. Field of the Invention
- This invention relates to a well tool, and, more particularly, but not by way of limitation, to a magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations. The magnetic bit sub according to the present invention is also suitable for use alone to collect ferrous metal particles and objects from a well.
- 2. Discussion
- Ferrous metal bearing particles, sometimes referred to herein as ferrous particles, iron filings, steel filings, iron cuttings, steel cuttings, iron shavings, or steel shavings, can derive from a number of operations. Any operation which involves cutting a hole into a steel well casing will produce iron cuttings. Frac plugs, often made of steel or iron, are removed by drilling. Collapsed steel casings may be drilled out. From time to time, nuts, bolts, screws, and small tools may end up in the well, where drilling produces iron or steel cuttings. Although the description which follows focuses on oil and gas well operations, it will be understood by one skilled in the art that the magnetic bit sub of applicant's invention is suitable for recovery of ferrous metal particles and objects from any type of well.
- Iron filings are not easily removed from drilling fluids using shakers and centrifuges common to oil and gas well drilling operations. The presence of iron filings leads to accelerated bit wear and other problems both in the hole and at the surface.
- What is needed is a device which can be incorporated into the drill string at one or more locations to collect and retain ferrous metal particles until the drill string is pulled from the hole. The device should exhibit good strength and wear resistance, toughness, and the ability to resist stress at elevated temperatures.
- A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations provides a tubular member with a threaded male connector on the upper end, for attachment to a drill string pipe section, and a threaded female connector on the lower end, for attachment to another drill string pipe section or a drill bit. Permanent magnets removably secured within recesses spaced along the outer surface of the tubular member collect ferrous metal particles which are removed after the drill string is pulled from the well.
-
FIG. 1 is a view of a magnetic bit sub according to the present invention shown in a partially completed hole beneath a derrick. -
FIG. 2 is a greatly enlarged view of a portion of the magnetic bit sub shown inFIG. 1 . -
FIG. 3 is another view of the magnetic bit sub shown inFIGS. 1 and 2 . -
FIG. 4 is a cross-sectional view of the magnetic bit sub shown inFIGS. 1-3 . -
FIG. 5 is an exploded view of one of the permanent magnets of the magnetic bit sub invention shown inFIGS. 1-4 . -
FIG. 6 is a cross-sectional view of another magnetic bit sub according to the present invention. -
FIG. 7 is an exploded view of another magnet which is part of the magnetic bit sub invention shown inFIG. 6 . -
FIG. 8 is a view of another magnetic bit sub according to the present invention. -
FIG. 9 is a view of another magnetic bit sub according to the present invention. -
FIG. 10 is a view of another magnetic bit sub according to the present invention. -
FIG. 11 is a view of another magnetic bit sub according to the present invention. -
FIG. 12 is a view of another magnetic bit sub according to the present invention. -
FIG. 13 is a cross-sectional view of another magnetic bit sub according to the present invention. -
FIG. 14 is a view of another magnetic bit sub according to the present invention. -
FIG. 15 is a cross-sectional view of another magnetic bit sub according to the present invention. -
FIG. 16 is a cross-sectional view of another magnetic bit sub according to the present invention. - In the following description of the invention, like numerals and characters designate like elements throughout the figures of the drawings.
- Referring now to
FIGS. 1-5 , and more specifically toFIGS. 1-2 , amagnetic bit sub 20 according to the present invention is attached to a drill string S above a drill bit B. The drill string S, supported by a swivel (not shown) suspended from a derrick D, is disposed within a hole H having a wall W surrounded by earth E. Drilling fluid F flows down the drill string S, as shown byarrow 22, out through the drill bit B, and back up the outside of the drill string S alongarrows 24 to the surface. Themagnetic bit sub 20, as illustrated inFIG. 1 , is located immediately above the drill bit B. As used herein, the term drilling fluid includes drilling muds, foams, hydrocarbons, and water. - Still referring to
FIGS. 1-5 , and especiallyFIGS. 1-2 , the drilling fluid F flows (by means of a drilling fluid pump, not shown) down the drill string S according to thearrow 22 through the drill string S, through an elongatedinternal conduit 26 in themagnetic bit sub 20, and through the drill bit B. The drilling fluid F then flows back to the surface according to thearrow 24 through anannular space 28 between the drill string S, themagnetic bit sub 20, and the drill bit B, on the inside, and the wall W of the hole H, on the outside. Themagnetic bit sub 20 has anupper portion 30, anintermediate portion 32, and alower portion 34. Theupper portion 30 and thelower portion 34 have anoutside diameter 36, whereas theintermediate portion 32 has a reducedoutside diameter 38. - Still referring to
FIGS. 1-5 ,permanent magnets 40 are secured within recesses 42 (SeeFIG. 4 ) spaced along the length of theintermediate portion 32 of themagnetic bit sub 20 to form an array ofpermanent magnets 40. As shown in greater detail inFIGS. 4-5 , thepermanent magnets 40 have acenter counterbore 44 which aligns with threadedradial bores 46 centered in therecesses 42. Threadedbolts 48 secure thepermanent magnets 40 within therecesses 42. Theupper portion 30 of themagnetic bit sub 20 terminates in amale connector 50, and thelower portion 34 of themagnetic bit sub 20 terminates in afemale connector 52. - It will be understood by one skilled in the art that the
magnetic bit sub 20 is suitable for placement at any location in the drill string S. Two or moremagnetic bit subs 20 can be coupled to increase the number ofpermanent magnets 40 coming in contact with the drilling fluid F. In the alternative, two or moremagnetic bit subs 20 can be placed at separate locations in the drill string S. It will be further understood by one skilled in the art that theoutside diameter 36 of themagnetic bit sub 20 and the size of theconnectors - Still referring to
FIGS. 1-5 , and more particularly toFIGS. 2-3 , atransition 56 between theupper portion 30 and theintermediate portion 32 is a radius of a convenient dimension. Likewise, atransition 58 between theintermediate portion 32 and thelower portion 34 is a radius of any convenient dimension. - Referring now to
FIG. 2 ,particles 60 from the drilling fluid F are lodged on thepermanent magnets 40 arrayed in theintermediate portion 34 of themagnetic bit sub 20. For any constant flow rate of the drilling fluid F (as determined by the pumping rate of the drilling fluid pump), the upward velocity of the drilling fluid F alongarrows 24 will decrease as the drilling fluid F moves past thelower transition 58 between thelower portion 34 and theintermediate portion 32. The reducedoutside diameter 38 of theintermediate portion 34 results in a largerannular space 28 cross section in vicinity of theintermediate portion 34. The reduced velocity of the drilling fluid F adjacent theintermediate portion 32 and thepermanent magnets 40 arrayed therein is thought to facilitate collection offerrous metal particles 60 on thepermanent magnets 40. In addition, the reduceddiameter 38 of theintermediate portion 32 provides space for accumulation offerrous particles 60 without restricting the flow of the drilling fluid F. When the drilling fluid F moves upwardly passed theupper transition 56, the velocity of the drilling fluid F increases. - Referring now to
FIGS. 6-7 , anothermagnetic bit sub 70 is like themagnetic bit sub 20 shown inFIGS. 1-5 except for the dimensions of the permanent magnets.Permanent magnets 90 are secured withinrecesses 92 spaced along the intermediate portion 82 of the magnetic bit sub 70 (identical to theintermediate portion 32 of the magnetic bit sub 20). Although a variety of permanent magnets are capable of functioning at ambient temperatures, Alnico magnets have been found superior in the face of high temperatures encountered in deep well drilling operations—temperatures which cause most permanent magnets to lose their magnetic strength. Of the more commonly available magnets, only rare-earth magnets such as neodymium and samarium-cobalt are stronger. Alnico alloys have some of the highest Curie points of any magnetic material, around 800° C. They are also one of the most stable permanent magnets if they are handled properly. Generally, cylindrical Alnico permanent magnets achieve a maximum magnetic strength when the thickness of the magnet approaches its diameter. Thus themagnets 90 shown inFIGS. 6-7 are relatively thicker than themagnets 40 ofFIGS. 1-5 . - Still referring to
FIGS. 6-7 , thepermanent magnets 90 are secured withinrecesses 92 spaced along the length of the intermediate portion 82 of themagnetic bit sub 70 to form an array ofpermanent magnets 90. Thepermanent magnets 90 have acenter counterbore 94 which aligns with threaded radial bores 96 centered in therecesses 92. Threadedbolts 98 secure thepermanent magnets 90 within therecesses 92. - In
FIG. 8 , amagnetic bit sub 120 has anupper portion 130 and alower portion 132. Aninternal conduit 126 permits flow of drilling fluid F through themagnetic bit sub 120. Theupper portion 130 has anoutside diameter 136, whereas thelower portion 132 has a reduced outsidediameter 138.Permanent magnets 140 are secured within recesses 142 spaced along thelower portion 132 of themagnetic bit sub 120 to form an array ofpermanent magnets 140. Theupper portion 130 of themagnetic bit sub 120 terminates in amale connector 150. Thelower portion 132 of themagnetic bit sub 120 has no connector. Atransition 156 between theupper portion 130 and thelower portion 132 is a machined radius. - Still referring to
FIG. 8 , themagnetic bit sub 120 is suited for insertion into a well for removal of ferrous particles and other undesirable ferrous metal items. Thepermanent magnets 140 are secured within recesses 142 (not shown) as described with respect to the attachment of thepermanent magnets 40 withinrecesses 42 in themagnetic bit sub 20 ofFIGS. 1-5 . - In
FIG. 9 , amagnetic bit sub 170 has anupper portion 172, anintermediate portion 174, and alower portion 176. Theupper portion 172, theintermediate portion 174, and thelower portion 176 are of aconstant diameter 178.Permanent magnets 180 are secured within recesses 182 (not shown) spaced along theintermediate portion 174. Theupper portion 172 of themagnetic bit sub 170 terminates in amale connector 184. Thelower portion 174 terminates in afemale connector 186. - In
FIG. 10 , amagnetic bit sub 220 has anupper portion 230, anintermediate portion 232, and alower portion 234. Theupper portion 230 and thelower portion 234 have anoutside diameter 236, whereas theintermediate portion 232 has a reduced outsidediameter 238. - Still referring to
FIG. 10 ,permanent magnets 240 are secured within recesses 242 (not shown) spaced helically along the length of theintermediate portion 232 of themagnetic bit sub 220 to form an array ofpermanent magnets 240. Theupper portion 230 of themagnetic bit sub 220 terminates in amale connector 250, and thelower portion 234 of themagnetic bit sub 220 terminates in afemale connector 252. Atransition 256 between theupper portion 230 and theintermediate portion 232 is a radius of a convenient dimension. Likewise, atransition 258 between theintermediate portion 232 and thelower portion 234 is a radius of any convenient dimension. - While the
magnets FIGS. 1-9 are substantially vertically aligned in offset adjacent quadrants, themagnets 240 of themagnetic bit sub 220 shown inFIG. 10 are spaced in adjacent helices along theintermediate portion 232. It will be understood by one skilled in the art that thepermanent magnets permanent magnets intermediate portions FIGS. 1-7 , 9, and 10, respectively, and thelower portion 132 ofFIG. 8 , if made from magnetically permeable alloys, will become magnetized and provide an additional area for accumulation offerrous particles 60 removed from the drilling fluid F. This magnetization may extend to theupper portions FIGS. 1-10 . - In
FIG. 11 , amagnetic bit sub 270 has anupper portion 280, anintermediate portion 282, and alower portion 284. Theupper portion 280 and thelower portion 284 have anoutside diameter 286, whereas theintermediate portion 282 has a reduced outsidediameter 288. Permanent magnets 290 are secured within recesses 292 (not shown) spaced along the length of theintermediate portion 282 of themagnetic bit sub 270 to form an array of permanent magnets 290. Theupper portion 280 of themagnetic bit sub 270 terminates in amale connector 300, and thelower portion 284 of themagnetic bit sub 270 terminates in afemale connector 302. Atransition 306 between theupper portion 280 and theintermediate portion 282 is substantially a right angle. Likewise, atransition 308 between theintermediate portion 282 and thelower portion 284 is substantially a right angle. - In
FIG. 12 , amagnetic bit sub 320 has anupper portion 330, anintermediate portion 332, and alower portion 334. Theupper portion 330 and thelower portion 334 have anoutside diameter 336, whereas theintermediate portion 332 has a reduced outsidediameter 338.Permanent magnets 340 are secured within recesses 342 (not shown) spaced along the length of theintermediate portion 332 of themagnetic bit sub 320 to form an array ofpermanent magnets 340. Theupper portion 330 of themagnetic bit sub 320 terminates in amale connector 350, and thelower portion 334 of themagnetic bit sub 320 terminates in afemale connector 352. Atransition 356 between theupper portion 330 and theintermediate portion 332 is a curved ramp. Likewise, atransition 358 between theintermediate portion 332 and thelower portion 334 is a curved ramp. - In
FIG. 13 , anothermagnetic bit sub 370 haspermanent magnets 390 secured withinrecesses 392 by an adhesive 394. - In
FIG. 14 , amagnetic bit sub 420 has anupper portion 430 and alower portion 432. Theupper portion 430 has anoutside diameter 436, whereas thelower portion 432 has a reduced outsidediameter 438.Permanent magnets 440 are secured within recesses 442 (not shown) spaced along thelower portion 432 of themagnetic bit sub 420 to form an array ofpermanent magnets 440. Theupper portion 430 of themagnetic bit sub 420 terminates in amale connector 450. Thelower portion 432 of themagnetic bit sub 420 has no connector. Atransition 456 between theupper portion 430 and thelower portion 432 is a machined radius. Unlike themagnetic bit sub 120 shown inFIG. 8 , themagnetic bit sub 420 has no internal conduit to facilitate flow of the drilling fluid F. - In
FIG. 15 , amagnetic bit sub 470 haspermanent magnets 490 secured within threaded recesses 492 by threadedretainers 494. - In
FIG. 16 , a magnetic bit sub 520 haspermanent magnets 540 secured withinrecesses 542 by snap rings 544. - In view of the foregoing detailed descriptions, it will be understood by one skilled in the art that the
magnetic bit subs magnetic bit sub 120 shown inFIG. 8 has only an upper connector, so themagnetic bit sub 120 is suitable for use only at the bottom of the drill string. Themagnetic bit sub 420 shown inFIG. 14 has no internal conduit to accommodate flow of drilling fluid and is also suitable for use only at the bottom of the drill string. - It will be further understood by one skilled in the art that locations of the permanent magnets within recesses provides protection from side impact of drilling chips carried win the drilling fluid. Moreover, the attachment of the permanent magnets to the tubular member by threaded bolts (See
FIGS. 1-5 ), retaining rings (SeeFIG. 15 ), and snap rings (SeeFIG. 16 ) facilitates replacement of the permanent magnets when the permanent magnets eventually wear out. Further, the recessed permanent magnets do not interfere with flow of the drilling fluid. - The tubular member which supports the permanent magnets can be made from any alloy (either permeable or non-permeable magnetically) having suitable strength, wear resistance, toughness, ductility, and an ability to resist stress at elevated temperatures. Prototypes have been made from Alloy C4140 (steel), chosen because of its use in drill collars, bolts, and rotary table shafting in the oil and gas well drilling industry. Alloy 4140 will become magnetized due to the presence of the permanent magnets. When the magnetic bit sub is positioned just above the drill bit (See
FIG. 1 ), the magnetic bit sub supports only the weight of the drill bit. When the magnet bit sub is placed higher in the drill string, the magnetic bit sub may be required to support the weight of a substantial portion of the drill string. Placement of the magnetic bit sub at the very bottom of the drill string (SeeFIGS. 8 and 14 ) relieves the magnetic bit sub of any weight-bearing requirements. - The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Claims (20)
1. A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations, the magnetic bit sub comprising:
a tubular member having a threaded male connector on one end for attachment to a length of pipe, the tubular member further having a plurality of recesses spaced along the outer surface of the tubular member;
a plurality of permanent magnets, each magnet being disposed within one of the plurality of recesses;
securing means for securing the permanent magnets within the recesses; and
wherein ferrous metal particles coming into the proximity of the permanent magnets are attracted to the permanent magnets and held in place for removal when the length of pipe is removed from the well.
2. The device of claim 1 , wherein the tubular member further has a threaded female connecter at the other end for attachment to another length of pipe or to a drill bit.
3. The device of claim 2 , wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises at least eight recessed permanent magnets arranged in an array along the outer surface of the tubular member, wherein the array consists of four sets of two recessed permanent magnets, wherein the recessed permanent magnets within each set of two recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of two aligned recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
4. The device of claim 2 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises at least twelve recessed permanent magnets arranged in a first array along the outer surface of the tubular member, wherein the first array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
5. The device of claim 4 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a second array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the second array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the second array are shifted about 45 degrees around the circumference of the tubular member with respect to the sets of three recessed permanent magnets in the first array.
6. The device of claim 5 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a third array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the third array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the third array are aligned with the sets of three recessed permanent magnets in the first array.
7. The device of claim 6 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a fourth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the fourth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the fourth array are aligned with the sets of three recessed permanent magnets in the second array.
8. The device of claim 7 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a fifth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the fifth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the fifth array are aligned with the sets of three recessed permanent magnets in the first and third arrays.
9. The device of claim 8 wherein the plurality of permanent magnets secured within recesses spaced along the outer surface of the tubular member further comprises a sixth array of twelve recessed permanent magnets arranged along the outer surface of the tubular member, wherein the sixth array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the sixth array are aligned with the sets of three recessed permanent magnets in the second and fourth arrays.
10. The device of claim 2 wherein the permanent magnets are secured within the recesses by snap rings.
11. The device of claim 2 wherein the recesses are threaded and the permanent magnets are secured within the recesses by threaded retaining rings.
12. The device of claim 2 wherein the permanent magnets are secured within the recesses by an adhesive.
13. The device of claim 2 wherein the permanent magnets have a center counterbore, wherein each recess has a centered threaded radial bore, and wherein a threaded bolt through the center counterbore of each magnet mates with the centered threaded radial bore in each recess in the outer surface of the tubular member.
14. The device of claim 2 wherein the permanent magnets are alnico magnets.
15. The device of claim 4 wherein the tubular member is further characterized as having an upper portion, an intermediate portion, and a lower portion, and wherein the first array of recessed permanent magnets is located along the intermediate portion of the tubular member.
16. The device of claim 4 wherein the intermediate portion has an outside diameter less than the outside diameter of the remaining upper and lower portions, and wherein the first array of recessed permanent magnets is located along the intermediate portion of the tubular member.
17. The device of claim 16 wherein the outside diameter of the intermediate portion is about 2.75 inches and the outside of the upper and lower portions is about 3.75 inches.
18. A magnetic bit sub for collecting ferrous metal particles from oil wells, gas wells, and water wells during well drilling operations, well completion operations, and well maintenance operations, the magnetic bit sub comprising:
a member having a threaded male connector on one end for attachment to a length of pipe, the tubular member further having a plurality of recesses spaced along the outer surface of the tubular member;
a plurality of permanent magnets, each magnet being disposed within one of the plurality of recesses;
securing means for securing the permanent magnets within the recesses; and
wherein ferrous metal particles coming into the proximity of the recessed permanent magnets are attracted to the recessed permanent magnets and held in place for removal when the length of pipe is removed from the well.
19. The device of claim 18 wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises at least twelve recessed permanent magnets arranged in a first array along the outer surface of the tubular member, wherein the first array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, and wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member.
20. The device of claim 19 wherein the plurality of permanent magnets secured within the recesses spaced along the outer surface of the tubular member further comprises a second array of twelve recessed permanent magnets along the outer surface of the tubular member, wherein the second array consists of four sets of three recessed permanent magnets, wherein the recessed permanent magnets within each set of three recessed permanent magnets are aligned along the length of the tubular member, wherein each set of three recessed permanent magnets is located in a different quadrant around the circumference of the tubular member, and wherein the sets of three recessed permanent magnets in the second array are shifted about 45 degrees around the circumference of the tubular member with respect to the sets of three recessed permanent magnets in the first array.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/072,336 US20090211816A1 (en) | 2008-02-26 | 2008-02-26 | Magnetic bit sub |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/072,336 US20090211816A1 (en) | 2008-02-26 | 2008-02-26 | Magnetic bit sub |
Publications (1)
Publication Number | Publication Date |
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US20090211816A1 true US20090211816A1 (en) | 2009-08-27 |
Family
ID=40997216
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/072,336 Abandoned US20090211816A1 (en) | 2008-02-26 | 2008-02-26 | Magnetic bit sub |
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US (1) | US20090211816A1 (en) |
Cited By (8)
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US20110284211A1 (en) * | 2010-05-18 | 2011-11-24 | Baker Hughes Incorporated | Retaining and Isolating Mechanisms for Magnets in a Magnetic Cleaning Tool |
US20140103643A1 (en) * | 2012-10-16 | 2014-04-17 | Smith International, Inc. | Friction welded heavy weight drill pipes |
EP2868862A1 (en) * | 2013-11-05 | 2015-05-06 | Weatherford/Lamb Inc. | Magnetic retrieval apparatus and method of construction thereof |
US9260941B2 (en) | 2010-02-05 | 2016-02-16 | M-I Drilling Fluids Uk Limited | Downhole tool and method |
CN111944500A (en) * | 2019-05-17 | 2020-11-17 | 中石化石油工程技术服务有限公司 | Composite leaking stoppage drilling fluid based on aluminum shavings |
US11225851B2 (en) * | 2020-05-26 | 2022-01-18 | Weatherford Technology Holdings, Llc | Debris collection tool |
US11480032B2 (en) * | 2020-03-02 | 2022-10-25 | Weatherford Technology Holdings, Llc | Debris collection tool |
US20230038860A1 (en) * | 2021-08-05 | 2023-02-09 | Saudi Arabian Oil Company | Semi-permanent downhole sensor tool |
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