US20070039186A1 - Dynamic bearing manufacturing method - Google Patents
Dynamic bearing manufacturing method Download PDFInfo
- Publication number
- US20070039186A1 US20070039186A1 US11/367,591 US36759106A US2007039186A1 US 20070039186 A1 US20070039186 A1 US 20070039186A1 US 36759106 A US36759106 A US 36759106A US 2007039186 A1 US2007039186 A1 US 2007039186A1
- Authority
- US
- United States
- Prior art keywords
- grooves
- plate
- dynamic bearing
- sleeve
- hollow cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 claims description 19
- 239000004033 plastic Substances 0.000 claims description 7
- 238000001746 injection moulding Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 3
- 210000000988 bone and bone Anatomy 0.000 claims description 3
- 239000000463 material Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/10—Making other particular articles parts of bearings; sleeves; valve seats or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
- F16C17/026—Sliding-contact bearings for exclusively rotary movement for radial load only with helical grooves in the bearing surface to generate hydrodynamic pressure, e.g. herringbone grooves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/14—Special methods of manufacture; Running-in
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/02—Shaping by casting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/40—Shaping by deformation without removing material
- F16C2220/44—Shaping by deformation without removing material by rolling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49636—Process for making bearing or component thereof
- Y10T29/49639—Fluid bearing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49636—Process for making bearing or component thereof
- Y10T29/49643—Rotary bearing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49636—Process for making bearing or component thereof
- Y10T29/49643—Rotary bearing
- Y10T29/49647—Plain bearing
- Y10T29/49648—Self-adjusting or self-aligning, including ball and socket type, bearing and component making
- Y10T29/49657—Socket making
- Y10T29/49663—Socket making by assembling
Definitions
- the invention relates to a method for producing a dynamic bearing, and in particular to a method for forming grooves on a plate, and following the plate being rolled into a cylindrical bearing.
- a dynamic bearing for supporting a shaft of a motor provides several miniature grooves formed on an inner wall thereof for receiving oil.
- oil received in the grooves spreads over the surface of the shaft by attraction force to form a dynamic pressure to support the shaft at the center of the dynamic bearing.
- the invention provides a method for producing a dynamic bearing without using above described particular tools and machines so as to reduce manufacturing costs.
- the invention provides a dynamic bearing manufacturing method including steps as follow.
- a plate is provided and a plurality of grooves is formed on a surface of the plate.
- the plate formed with grooves is rolled into a hollow cylinder.
- the grooves are located on the inner surface of the hollow cylinder, and thus the cost of the manufacturing process can be reduced.
- the plate prepared for the bearing is characterized by a predetermined size, circumferential length and axial hole.
- the plate is preferably made of flexible materials such as copper, metal or plastic. If the plate is made of metal, the grooves can be formed by a tool slitting the surface thereof, or the grooves can be pressed by a punch machine. If the plate is made of plastic, the grooves of the plate can be formed by injection molding.
- the dynamic bearing is usually disposed within an axial hole of a sleeve.
- a sleeve can be formed by a plurality of separable parts, and thus the dynamic bearing can be enclosed by the assembled parts.
- FIG. 1 is a schematic view of an embodiment of a plate for a dynamic bearing of the invention.
- FIG. 2 is a schematic view of the processed plate of FIG. 1 , wherein the processed plate is formed with grooves.
- FIG. 3 is a schematic view of a hollow cylinder, where the hollow cylinder is a dynamic bearing formed by the processed plate of FIG. 2 .
- FIG. 4 is a schematic view of a sleeve, receiving the dynamic bearing of FIG. 3 .
- FIG. 5 is a schematic view of the dynamic bearing clamped by the sleeve, wherein the sleeve is formed by a plurality of separable parts.
- FIG. 6 is a schematic view of another embodiment of a plate for a dynamic bearing of the invention.
- FIG. 7 is a schematic view of the processed plate of FIG. 6 , wherein the processed plate is formed with grooves.
- FIG. 8 is a schematic view of another processed plate formed with grooves having a shape of herringbone.
- a rectangular plate 1 preferably made of flexible materials such as copper, metal or plastic, is prepared for a bearing characterized by a predetermined size, circumferential length and axial hole.
- the processed plate is formed with a plurality of grooves 10 having a shape of fish bone or can be formed to have other shapes.
- the grooves 10 of the metallic plate 1 can be formed by a tool slitting the surface thereof, or the grooves can be pressed by a punch machine. If the plate 1 is made of plastic, the grooves 10 of the plate 1 can be formed by injection molding.
- a dynamic bearing 2 by rolling the processed plate 1 into a hollow cylinder 1 , a dynamic bearing 2 can be formed.
- the dynamic bearing 2 has an inner hole 20 to receive a shaft (not shown in Figs.), and the grooves 10 are formed on a wall of the inner hole 20 .
- the dynamic bearing 2 is usually disposed within an axial hole 30 of a sleeve 3 .
- a sleeve 4 is formed by a plurality of separable parts 4 a and 4 b, and thus the dynamic bearing 2 can be enclosed by the assembled parts 4 a and 4 b.
- the feature of the invention is that the grooves are pre-formed on the surface of the plate, and then the plate formed with the grooves is rolled into a hollow cylinder, i.e., a dynamic bearing. As the result, no particular tools machines are required, and cost can be reduced. Additionally, it is to be understood that the shape of the plate 1 is not limited to the above-disclosed embodiments. In a preferred embodiment, the plate can be formed into the shape shown in FIG. 6 , or the plate can be formed into any shape where the ends thereof can be connected to each other during the rolling process.
- the grooves 10 can also be formed to have different shapes such as boomerang ( FIG. 7 ), herringbone ( FIG. 8 ), slanted line or straight line.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Sliding-Contact Bearings (AREA)
- Forging (AREA)
Abstract
A dynamic bearing manufacturing method including steps as follow. A plate is provided and a plurality of grooves is formed on a surface of the plate. The plate formed with grooves is rolled into a hollow cylinder. The grooves are located on the inner surface of the hollow cylinder, and thus to reduce cost of manufacturing process.
Description
- This Non-provisional Application claims priority under U.S.C. § 119(a) on Patent Application No(s). 094128354, filed in Taiwan, Republic of China on Aug. 19, 2005, the entire contents of which are hereby incorporated by reference.
- The invention relates to a method for producing a dynamic bearing, and in particular to a method for forming grooves on a plate, and following the plate being rolled into a cylindrical bearing.
- In general, a dynamic bearing for supporting a shaft of a motor provides several miniature grooves formed on an inner wall thereof for receiving oil. When the shaft is rotated, oil received in the grooves spreads over the surface of the shaft by attraction force to form a dynamic pressure to support the shaft at the center of the dynamic bearing. Thus, friction between the shaft and the inner wall of the bearing and noise can be reduced and reliability of the motor can be increased.
- However, forming grooves with desired width and depth on the inner wall of the bearing is not easily controlled. Some methods, such as tooling, rolling, plastic injection molding, erosion, assembling and coating with post-manufacturing, require high skill and precision and cost more than traditional methods, particularly when trade secrets are involved.
- The invention provides a method for producing a dynamic bearing without using above described particular tools and machines so as to reduce manufacturing costs.
- The invention provides a dynamic bearing manufacturing method including steps as follow. A plate is provided and a plurality of grooves is formed on a surface of the plate. The plate formed with grooves is rolled into a hollow cylinder. The grooves are located on the inner surface of the hollow cylinder, and thus the cost of the manufacturing process can be reduced.
- The plate prepared for the bearing is characterized by a predetermined size, circumferential length and axial hole. The plate is preferably made of flexible materials such as copper, metal or plastic. If the plate is made of metal, the grooves can be formed by a tool slitting the surface thereof, or the grooves can be pressed by a punch machine. If the plate is made of plastic, the grooves of the plate can be formed by injection molding.
- The dynamic bearing is usually disposed within an axial hole of a sleeve. On the other hand, a sleeve can be formed by a plurality of separable parts, and thus the dynamic bearing can be enclosed by the assembled parts.
- The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
-
FIG. 1 is a schematic view of an embodiment of a plate for a dynamic bearing of the invention. -
FIG. 2 is a schematic view of the processed plate ofFIG. 1 , wherein the processed plate is formed with grooves. -
FIG. 3 is a schematic view of a hollow cylinder, where the hollow cylinder is a dynamic bearing formed by the processed plate ofFIG. 2 . -
FIG. 4 is a schematic view of a sleeve, receiving the dynamic bearing ofFIG. 3 . -
FIG. 5 is a schematic view of the dynamic bearing clamped by the sleeve, wherein the sleeve is formed by a plurality of separable parts. -
FIG. 6 is a schematic view of another embodiment of a plate for a dynamic bearing of the invention. -
FIG. 7 is a schematic view of the processed plate ofFIG. 6 , wherein the processed plate is formed with grooves. -
FIG. 8 is a schematic view of another processed plate formed with grooves having a shape of herringbone. - In
FIG. 1 , arectangular plate 1, preferably made of flexible materials such as copper, metal or plastic, is prepared for a bearing characterized by a predetermined size, circumferential length and axial hole. InFIG. 2 , the processed plate is formed with a plurality ofgrooves 10 having a shape of fish bone or can be formed to have other shapes. Note that thegrooves 10 of themetallic plate 1 can be formed by a tool slitting the surface thereof, or the grooves can be pressed by a punch machine. If theplate 1 is made of plastic, thegrooves 10 of theplate 1 can be formed by injection molding. - In
FIG. 3 , by rolling the processedplate 1 into ahollow cylinder 1, adynamic bearing 2 can be formed. Thedynamic bearing 2 has aninner hole 20 to receive a shaft (not shown in Figs.), and thegrooves 10 are formed on a wall of theinner hole 20. - In
FIG. 4 , thedynamic bearing 2 is usually disposed within anaxial hole 30 of asleeve 3. InFIG. 5 , asleeve 4 is formed by a plurality ofseparable parts dynamic bearing 2 can be enclosed by the assembledparts - The feature of the invention is that the grooves are pre-formed on the surface of the plate, and then the plate formed with the grooves is rolled into a hollow cylinder, i.e., a dynamic bearing. As the result, no particular tools machines are required, and cost can be reduced. Additionally, it is to be understood that the shape of the
plate 1 is not limited to the above-disclosed embodiments. In a preferred embodiment, the plate can be formed into the shape shown inFIG. 6 , or the plate can be formed into any shape where the ends thereof can be connected to each other during the rolling process. Thegrooves 10 can also be formed to have different shapes such as boomerang (FIG. 7 ), herringbone (FIG. 8 ), slanted line or straight line. - While this invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (18)
1. A dynamic bearing manufacturing method, comprising steps of:
providing a plate;
forming a plurality of grooves on a surface of the plate; and
rolling the plate into a hollow cylinder, wherein the grooves are located on the inner surface of the hollow cylinder.
2. The method as claimed in claim 1 , wherein the plate comprises copper, metal or plastic.
3. The method as claimed in claim 1 , wherein the plate comprises two ends engaged to each other.
4. The method as claimed in claim 1 , wherein each of the grooves has a shape of fish bone, herringbone, boomerang, slanted line or straight line.
5. The method as claimed in claim 1 , wherein the grooves are formed by a tool slitting the surface of the plate, or the grooves are pressed by a punch machine, or the grooves are formed by injection molding.
6. The method as claimed in claim 1 , wherein the hollow cylinder is disposed within a sleeve after the step of rolling the plate.
7. The method as claimed in claim 6 , wherein the sleeve comprises an axial hole, and the hollow cylinder is disposed within the axial hole of the sleeve.
8. The method as claimed in claim 6 , wherein the sleeve is formed by a plurality of separable parts.
9. The method as claimed in claim 8 , wherein the separable parts for enclosing the dynamic bearing are assembled into the sleeve.
10. A dynamic bearing manufacturing method, comprising steps of:
providing a plate having two corresponding ends capable of connecting to each other;
forming a plurality of grooves on a surface of the plate; and
connecting the two corresponding ends to each other to form the dynamic bearing.
11. The method as claimed in claim 10 , wherein the dynamic bearing comprises an inner hole, and the grooves are formed on a wall of the inner hole.
12. The method as claimed in claim 10 , wherein the plate comprises copper, metal or plastic.
13. The method as claimed in claim 10 , wherein each of the grooves has a shape of fish bone, herringbone, boomerang, slanted line or straight line.
14. The method as claimed in claim 10 , wherein the grooves are formed by a tool slitting the surface of the plate, or the grooves are pressed by a punch machine, or the grooves are formed by injection molding.
15. The method as claimed in claim 10 , wherein the dynamic bearing is disposed within a sleeve after the step of connecting the two corresponding ends to each other to form the dynamic bearing.
16. The method as claimed in claim 15 , wherein the sleeve comprises an axial hole, and the dynamic bearing is directly disposed within the axial hole of the sleeve.
17. The method as claimed in claim 15 , wherein the sleeve is formed by a plurality of separable parts.
18. The method as claimed in claim 17 , wherein the separable parts for enclosing the dynamic bearing are assembled into the sleeve.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW094128354A TWI257977B (en) | 2005-08-19 | 2005-08-19 | Dynamic bearing manufacturing method |
TW94128354 | 2005-08-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070039186A1 true US20070039186A1 (en) | 2007-02-22 |
Family
ID=37765115
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/367,591 Abandoned US20070039186A1 (en) | 2005-08-19 | 2006-03-06 | Dynamic bearing manufacturing method |
Country Status (3)
Country | Link |
---|---|
US (1) | US20070039186A1 (en) |
JP (1) | JP2007051771A (en) |
TW (1) | TWI257977B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5715504B2 (en) * | 2011-06-15 | 2015-05-07 | Ntn株式会社 | Multilayer bearing manufacturing method and multilayer bearing |
KR101868497B1 (en) * | 2016-04-26 | 2018-06-18 | 한국기계연구원 | Hydro/Hydraulic Power Application Cylindrical Turbine Guide Bearing for Low-Load/Low-Eccentricity Performance Improvements |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1882956A (en) * | 1929-08-22 | 1932-10-18 | Johnson Bronze Co | Bearing |
US1924230A (en) * | 1932-01-14 | 1933-08-29 | Moraine Products Company | Method of making bushings from strip metal |
US5697206A (en) * | 1995-02-07 | 1997-12-16 | Tsubakimoto Chain Co. | Rolled part for chain and manufacturing method therefor |
US6095690A (en) * | 1996-01-30 | 2000-08-01 | Glyco-Metall-Werke Glyco B.V. & Co. Kg | Sliding bearing element with lubricating oil pockets |
-
2005
- 2005-08-19 TW TW094128354A patent/TWI257977B/en not_active IP Right Cessation
-
2006
- 2006-03-06 US US11/367,591 patent/US20070039186A1/en not_active Abandoned
- 2006-07-06 JP JP2006186661A patent/JP2007051771A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1882956A (en) * | 1929-08-22 | 1932-10-18 | Johnson Bronze Co | Bearing |
US1924230A (en) * | 1932-01-14 | 1933-08-29 | Moraine Products Company | Method of making bushings from strip metal |
US5697206A (en) * | 1995-02-07 | 1997-12-16 | Tsubakimoto Chain Co. | Rolled part for chain and manufacturing method therefor |
US6095690A (en) * | 1996-01-30 | 2000-08-01 | Glyco-Metall-Werke Glyco B.V. & Co. Kg | Sliding bearing element with lubricating oil pockets |
Also Published As
Publication number | Publication date |
---|---|
JP2007051771A (en) | 2007-03-01 |
TWI257977B (en) | 2006-07-11 |
TW200708670A (en) | 2007-03-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: DELTA ELECTRONICS, INC., TAIWAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WU, HSIU-WEI;HUANG, WEN-SHI;REEL/FRAME:017667/0848 Effective date: 20060110 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |