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US20060102515A1 - Suspension packaging system - Google Patents

Suspension packaging system Download PDF

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Publication number
US20060102515A1
US20060102515A1 US10/990,095 US99009504A US2006102515A1 US 20060102515 A1 US20060102515 A1 US 20060102515A1 US 99009504 A US99009504 A US 99009504A US 2006102515 A1 US2006102515 A1 US 2006102515A1
Authority
US
United States
Prior art keywords
foldable
pocket
base portion
retention member
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/990,095
Other languages
English (en)
Inventor
John McDonald
Frank Comerford
Myles Comerford
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Clearpak LLC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US10/990,095 priority Critical patent/US20060102515A1/en
Priority to EP05013333A priority patent/EP1657166B1/en
Priority to AT05013333T priority patent/ATE539001T1/de
Priority to AT05013375T priority patent/ATE511477T1/de
Priority to EP05013375A priority patent/EP1657167B1/en
Priority to CN200510079338.1A priority patent/CN1781821B/zh
Publication of US20060102515A1 publication Critical patent/US20060102515A1/en
Priority to HK06108106.8A priority patent/HK1085710A1/xx
Priority to HK06112573.4A priority patent/HK1091184A1/xx
Priority to US11/965,591 priority patent/US7882956B2/en
Assigned to CLEARPAK, LLC reassignment CLEARPAK, LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: COMERFORD, FRANK, COMERFORD, MYLES, MCDONALD, JOHN
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B65D5/5035—Paper elements
    • B65D5/5059—Paper panels presenting one or more openings or recesses in wich at least a part of the contents are located
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/07—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using resilient suspension means

Definitions

  • the present inventions are directed to a packaging system.
  • the present inventions are directed to a suspension packaging system that includes a retention member having at least one pocket.
  • Protective packaging devices are often used to protect goods from shocks and impacts during shipping or transportation. For example, when transporting articles that are relatively fragile, it is often desirable to cushion the article inside a box to protect the article from a physical impact to the box that can occur during loading, transit and unloading.
  • additional structure is used to keep the article from moving uncontrollably in the box and thus incurring damage.
  • additional structures include paper or plastic packing material, structured plastic foams, foam-filled cushions, and the like.
  • the article to be packaged is suspended within the box so as to spaced from the walls defining the box, thus protecting the article from other foreign objects which may impact or compromise the outer walls of the box.
  • U.S. Pat. No. 6,675,973 discloses a number of inventions directed to suspension packaging assemblies which incorporate frame members and retention members.
  • many of the embodiments of the u.s. Pat. No. 6,675,973 patent include the use of a retention member formed of a resilient material. Additionally, some of the retention members include pockets at opposite ends.
  • free ends of the frame members are inserted into the pockets of the retention member.
  • the free ends of the frame member are then bent of folded to tension the retention member. Because the retention member is made from a resilient material, the retention member can stretch and thus provide a mechanism for suspending an article to be packaged, for example, within a box.
  • One aspect of the present invention includes the recognition that a retention sleeve having pockets can be used with frame members such that at least one of the pockets receives a protruding member of the frame member that is eventually interlocked with another portion of the frame member.
  • this type of retention member can be used in a variety of other types of devices thus improving the cushioning effect provided by these devices and/or providing additional devices.
  • a retention sleeve having pockets formed therein at opposite ends thereof can be used in conjunction with a cardboard member folded to form a tray.
  • This type of cardboard packaging member has been widely used in the packaging art.
  • a relatively rigid material such as, for example, but without limitation, corrugated cardboard, is cut into a generally rectangular shape and has foldable edges. Two or more of the edges can be shaped so as to have at least one protrusion at the distal edge thereof. When folded, the protrusion on the distal edge engages in an aperture formed at or near the proximal edge of the folding part. Thus, when folded, the protrusion locks into the aperture thereby forming a peripheral wall extending generally perpendicular to the central portion of the frame member.
  • the foldable portion can be inserted into a pocket of retention member having at least one pocket.
  • the foldable portion can then be folded with the protruding part inserted into the aperture, thereby ensnaring the distal edge of the pocket between the protruding portion and the aperture.
  • the resilient nature of the retention member can be combined with the structural qualities of the frame member without the need for additional adhesives or connectors.
  • a retention member having at least one pocket can be used in conjunction with flaps formed on a box.
  • flaps formed on a box For example, when a box is assembled leaving one open end, usually there are four flaps remaining. Two of the flaps are folded first and then the remaining two flaps are folded over the first two flaps. The first two flaps to be folded closed can be inserted into pockets of a resilient retention member and thereby used to tension the retention member and provide additional suspension for the article package within the box.
  • a packaging kit comprises at least one resilient retention member having a first end and a second end opposite the first end, and at least first and second pockets disposed at the first and second ends, respectively.
  • At least one frame member includes a base portion and first and second foldable portions connected to and foldable relative to the base portion.
  • the first foldable portion includes at least a first protrusion.
  • the second foldable portion includes at least a second protrusion.
  • the base portion includes at least first and second apertures configured to receive the first and second protrusions.
  • the resilient retention member is sized such that the first foldable portion can be inserted into the first pocket and the second foldable portion can be inserted into the second pocket, and the first and second foldable portions can then be folded so as to engage the first and second protrusions with the first and second apertures, respectively, with the first and second pockets extending through the first and second apertures.
  • a packaging kit comprises at least a first resilient retention member having at least a first pocket, and a base member having a base portion.
  • a first aperture is disposed on the base portion.
  • At least a first foldable portion is connected to and is rotatable relative to the base portion.
  • the first foldable portion includes a protrusion sized to fit within the first aperture.
  • the first foldable portion is sized to fit within the first pocket.
  • the retention member is sized such that tension is generated in the retention member when the first foldable portion is inserted into the first pocket and the first protrusion is inserted into the first aperture.
  • a packaging kit comprises at least a first resilient retention member having at least a first pocket, and a base member having a base portion.
  • a first aperture is disposed on the base portion.
  • At least a first foldable portion is connected to and is rotatable relative to the base portion.
  • the first foldable portion includes a protrusion sized to fit within the first aperture.
  • the kit includes means for ensnaring a portion of the first pocket between the aperture and the protrusion.
  • a method for packaging an article with a base member having a base portion and a foldable portion, the foldable portion having a protrusion configured to engage an aperture disposed on the base portion, and with a resilient retention member having at least one pocket.
  • the method comprises inserting the foldable portion into the pocket, folding the foldable portion toward the base portion, engaging the protrusion with the aperture with a portion of the pocket being disposed between the protrusion and the pocket such that the portion of the pocket is pushed through the aperture by the protrusion, and supporting an article with the retention member.
  • FIG. 1 is a top plan view of a retention member having pockets
  • FIG. 2 is a bottom plan view of a tray member in an unfolded and unassembled state, the tray member having foldable portions disposed around a periphery of a central portion;
  • FIG. 3 is a bottom plan view the tray member of FIG. 2 in a folded state
  • FIG. 4 is an enlarged elevational view of a folding portion of the tray member of FIG. 2 with a foldable portion inserted into one of the pockets of the retention member of FIG. 1 ;
  • FIG. 5 is an elevational view of the folding portion of FIG. 4 in the folded state
  • FIG. 6 is a partial sectional view of the tray member and retention member connected together and supporting an article to packaged thereon;
  • FIG. 7 is an elevational and partial sectional view of the arrangement in FIG. 6 showing a deflected state of the assembly and showing the flexation of the assembly when the article to be packaged is subjected to an acceleration;
  • FIG. 8 is a bottom plan view of a modification of the tray member illustrated in FIG. 2 , in an unassembled and unfolded state;
  • FIG. 9 is an elevational and partial sectional view of the tray member of FIG. 8 , connected with a retention member and supporting an article to be packaged;
  • FIG. 10 is an elevational and partial sectional view of the arrangement shown in FIG. 9 , with the tray member and retention member in a deflected state;
  • FIG. 11 is a bottom plan view of a further modification of the tray member of FIG. 2 illustrated in an unassembled and unfolded state;
  • FIG. 12 is an elevational and partial sectional view of the tray member of FIG. 11 connected to a retention member and supporting an article to be packaged;
  • FIG. 13 is an elevational and partial sectional view of the arrangement shown in FIG. 12 and showing a deflected state of the arrangement;
  • FIG. 14 is a bottom plan view of yet another modification of the tray member illustrated in FIG. 2 including a removable wall member and foldable locking member illustrated in an unassembled and unfolded state;
  • FIG. 15 is a bottom plan view of the tray member of FIG. 14 in a folded state
  • FIG. 15A is a sectional and partial elevational view of the tray of FIG. 15 with the wall member removed and inserted into slots in the side walls of the tray member;
  • FIG. 15B is a sectional view taken along line 15 B- 15 B of FIG. 15A ;
  • FIG. 15C is another sectional view showing the folded position of locking member locking the wall member of FIG. 1 5 A in place;
  • FIG. 15D is a bottom plan view of the arrangement of FIG. 15A ;
  • FIG. 15E a bottom plan view of the arrangement of FIG. 15C ;
  • FIG. 16 is a bottom plan view of a modification of the tray member of FIG. 14 in an unassembled and unfolded state;
  • FIG. 17 is a plan view of a box member illustrated in an unassembled and unfolded state
  • FIG. 18 is a top, front, and left-side perspective view of the box member of FIG. 17 in an assembled state with the top portion open;
  • FIG. 19 is a sectional view of the box of FIG. 18 in a partially closed state with a retention member being engaged with two of the top flaps of the box;
  • FIG. 20 is a sectional view of the box of FIG. 18 closed and supporting an article within the box.
  • the packaging system includes an improved structure which provides new alternatives to known suspension packaging devices.
  • orientation such as “upper,”“lower,”“longitudinal,”“horizontal,”“vertical,”“lateral,”“midpoint,” and “end” are used here to simplify the description in the context of the illustrated embodiment. Because other orientations are possible, however, the present inventions should not be limited to the illustrated orientation. Those skilled in the art will appreciate that other orientations of the various components described above are possible.
  • FIG. 1 illustrates a retention member 10 .
  • the retention member 10 is preferably formed of a resilient body 12 .
  • the body 12 is identified as having a midpoint M positioned in the vicinity of the middle of the resilient body.
  • the resilient body 12 also includes pockets 14 , 16 at opposite ends thereof.
  • the retention member 10 is formed of a single piece of resilient material, and is sized to cooperate with another member having foldable portions, described in greater detail below.
  • the pockets 14 , 16 are formed of folds 18 , 20 formed in the resilient body 12 which have been attached (e.g., heat sealed) along lateral opposite edges thereof.
  • the heat sealing process forms the heat sealing lines 22 , 24 , 26 , 28 .
  • the heat sealing lines 22 , 24 , 26 , 28 can be continuous or formed of a plurality of heat-sealed points.
  • heat sealing is particularly advantageous as it does not require expensive adhesives and the time consuming steps required for using it adhesives.
  • the retention member 10 has a length L 1 that is sized depending on the other devices with which the retention member 10 is to cooperate.
  • the length L 1 can be sized such that when the retention member is in its final state, e.g., engaged with folding members of another device, it generates the desired tension for the corresponding application.
  • the length L 1 will be smaller where a higher tension is desired and will be larger where a lower tension is desired.
  • the length L 1 might be different for different sized articles that are to be packaged.
  • One of ordinary skill in the art can determine the length L 1 for the corresponding application.
  • the retention member 10 can be formed of any resilient material.
  • the retention member 10 can be made of applicable polyethylene film.
  • virtually polymer, elastomer, or plastic film can be used to form the retention member 10 .
  • the density of the film can be varied to provide the desired retention characteristics such as overall strength, resiliency, and vibrational response.
  • the density of the retention member 10 is determined such that the retention member 10 is substantially resilient when used to package a particular article.
  • a tray member 40 is configured to be folded into a shape generally corresponding to a tray.
  • this type of device is long been known in the art.
  • the tray member 40 can be constructed from various materials, including but without limitation, paper, cardboard, corrugated cardboard, plastic, and/or other appropriate materials.
  • the chosen material for constructing the tray member 40 can be any substantially rigid but foldable material. It will be appreciated that, although denominated as rigid, the chosen material would preferably have a certain amount of flexibility in the cases of extreme physical impact.
  • the material used to form the tray member 40 is a single wall corrugated C-flute cardboard.
  • FIG. 2 illustrates a bottom plan view of the tray member 40 .
  • The-tray member 40 includes a central base member 42 and a plurality of foldable portions 44 , 46 , 48 , 50 . When assembled, the foldable portions 44 , 46 , 48 , 50 are folded to define peripheral walls extending around the base member 42 and extending generally perpendicular to the base portion 42 .
  • Each of the foldable portions 44 , 46 , 48 , 50 include a proximal portion 52 that is disposed proximal to the base portion 42 and a distal portion 54 that is disposed distally from the base portion 42 .
  • the proximal portions 52 generally define a connection between the foldable portions 44 , 46 , 48 , 50 and the base portion 42 .
  • Each of the proximal portions 52 include a fold line 56 .
  • the fold lines 56 can be formed as perforations in the tray member 40 , i.e., broken cut lines passing partially or completely through the material forming the tray member 40 . In the alternative, or in addition, the fold lines 56 can be crushed portions of the material forming the tray member 40 .
  • the fold lines 56 can be formed as mechanical hinges, thinned portions or any other appropriate mechanical connection which would allow various portions of the tray member 40 to be folded or rotated with respect to each other.
  • the foldable portions 44 , 46 , 48 , 50 also include medial fold lines 58 .
  • the medial fold lines 58 allow each of the foldable portions 44 , 46 , 48 , 50 to be folded.
  • each of the foldable portions 44 , 46 , 48 , 50 can be folded in half to define a double-walled portion around a periphery of the base member 42 .
  • the distal portions 54 also include at least one protrusion 60 .
  • each of the distal portions 54 include two protrusions 60 .
  • the number of protrusions 60 on the distal portions 54 can be varied.
  • the protrusions 60 on the distal portions 54 are configured to engage with apertures 62 disposed in the vicinity of the proximal portions 52 .
  • the protrusion 60 can be inserted into the apertures 62 , thereby securing the foldable portions 44 , 46 , 48 , 50 into place. This technique is well known in the art.
  • the illustrated tray member 40 also includes corner members 64 disposed on opposite ends of the foldable portions 46 and 48 .
  • Each of the corner members 64 are connected to the respective foldable portion 44 , 48 by a corner fold line 66 .
  • the corner members 64 can first be folded upwardly, as viewed in FIG. 2 , about the fold lines 66 . Then, the foldable portions 44 , 48 can be folded inwardly toward the base portion 44 about the fold lines 56 . Once the foldable portions 44 , 48 are folded into a state in which they extend generally perpendicular to the base portion 42 , the corner member 64 will be generally aligned with the fold lines 56 of the foldable portions 46 , 50 .
  • the foldable portions 44 , 48 can be folded about the medial fold lines 58 until the protrusions 60 engage with the apertures 62 .
  • the foldable portions 44 , 48 can be sized such that as the foldable portions 44 , 48 are folded about the medial fold line 58 , the protrusions 60 snap into the apertures 62 , thereby locking the foldable portions 44 , 48 into that folded state.
  • the foldable portions 46 , 50 can be folded about their medial fold lines 58 in a similar manner.
  • the corner members 64 are sandwiched within the respective foldable portions 46 , 50 , thereby locking the foldable portions 44 , 46 , 48 , 50 together. This provides an enhanced structural rigidity of the tray member 40 .
  • FIG. 3 is a bottom plan view of the tray member 40 in the folded state.
  • the pockets 14 , 16 of the retention member 10 can be connected to the foldable portions 44 , 48 or the foldable portions 46 , 50 .
  • foldable portion 50 is illustrated as being received with pocket 14 of the retention member 10 .
  • the protrusion 60 is disposed within the pocket 14 .
  • the foldable portion 46 is received within the pocket 16 of the retention member 10 .
  • the foldable portion 50 is folded about the fold line 56 and the fold line 58 until the protrusion 60 is engaged with the apertures 62 . Additionally, the foldable portion 46 is also folded in a similar manner. When folded as such, the retention member 10 is stretched by the foldable portions 50 , 46 . The amount of tension generated by the folding of the foldable portions 46 , 50 can be adjusted by adjusting the length L 1 of the retention member 10 ( FIG. 1 ).
  • the assembled retention member 10 and tray member 40 are illustrated therein as supporting an article to be packaged 70 .
  • the retention member, tray member 40 , and the article 70 can be packaged together within a box (not shown) such that the retention member 10 and tray member 40 can absorb shocks imparted into the article 70 .
  • the retention member 10 and tray member 40 can deflect together when a load I is applied to the article 70 . As such, the retention member 10 and tray member 40 absorb the shock and thus prevent the article 70 from being damaged.
  • a portion of the base member 42 can be removed. In such an embodiment, either the retention member 10 or the base member 42 can primarily support the article 70 . However, other modifications of the base member 42 can also be made.
  • FIGS. 8-10 a modification of the tray member 40 is illustrated therein and identified generally by the reference numeral 40 ′.
  • the tray member 40 ′ illustrated in FIGS. 8-10 can be constructed substantially identically to the tray member 40 illustrated in FIGS. 2-7 , except as noted as below.
  • the tray member 40 ′ shown in FIGS. 8-9 includes the same reference numerals as the tray member 40 shown in FIGS. 2-7 , however, with a “′” added.
  • the above description applies equally to the common elements unless otherwise indicated. Therefore, the description of those components will not be repeated.
  • the tray member 40 ′ can include one or a plurality of at least one of cut lines and fold lines therein.
  • the tray member 40 ′ includes a plurality of cut lines 82 disposed in a central area of the base portion 42 .
  • the cut lines 82 can be formed by completely or nearly completely cutting through the material forming the base member 42 .
  • the cut lines 82 are generally arranged in the shape of a “I”.
  • the base member 42 includes a plurality of score lines 84 .
  • the score lines extend generally from the comers of the base member 42 toward the cut lines 82 .
  • the score lines 84 can be formed in the same manner as any of the above noted fold lines 52 , 58 , 66 .
  • the score lines 84 include discontinuous cuts extending through the material forming the base member 42 .
  • the cut lines 82 and score lines 84 can provide additional flexibility to the base member 42 , thereby providing additional shock absorption.
  • the cut lines 82 can allow a portion of the base member 42 to separate ( FIG. 10 ) and thereby further absorb energy from an impact or force I applied to the article 70 .
  • the score lines 84 can further allow the base member 42 to separate or flex thereby further absorbing energy from the force I applied to the article 70 .
  • the tray member 40 is illustrated therein and identified generally by the reference numeral 40 ′′.
  • the tray member 40 ′′ shown in FIGS. 11-13 is constructed substantially identically to the tray members 40 , 40 ′, except as noted below.
  • the tray member 40 ′′ shown in FIGS. 11-13 includes the same reference numerals as the tray members 40 , 40 ′, except that a “double prime” has been added.
  • the above description applies equally to the common elements unless otherwise indicated. Therefore, a description of the common elements will not be repeated.
  • the tray member 40 ′′ can also include additional score lines 90 .
  • the additional score lines 90 extend generally parallel to the fold lines 56 .
  • the score lines 90 can be arranged generally concentrically around the central area of the base member 42 .
  • the score lines 90 can be formed in any of the above-noted methods for forming fold lines or score lines, or other methods.
  • the score lines 90 when a force I is applied to the article 70 , the score lines 90 further aid in absorbing the energy created by the force I by allowing the base member 42 to further bend.
  • the arrangement, size, and number of cut lines 82 and score lines 84 , 90 can be adjusted to provide the desired energy absorption characteristic of the retention member 10 and tray member 40 ′′.
  • FIG. 14 illustrates yet another modification of the tray member 40 illustrated in FIG. 2 which is identified generally by the reference numeral 100 .
  • Certain components of the tray member 100 can be constructed identically or generally the same as corresponding components of the tray members 40 , 40 ′, 40 ′′. Those components are identified with the same reference numeral used with regard to the corresponding components of the tray members 40 , 40 ′, 40 ′′. Thus, a further description of those components will not be repeated. The above description applies equally to the common elements unless otherwise indicated.
  • the tray member 100 includes foldable portions 46 , 50 arranged opposite each other. Additionally, the tray member 100 includes foldable portions 102 , 104 that are also disposed opposite each other. The foldable portions 102 , 104 do not include the medial fold line 58 that are included with the foldable portions 46 , 50 . Rather, the foldable portions 102 , 104 are configured to form only a single wall when in the assembled state. Thus, the distal portions 54 of the foldable portions 102 , 104 do not include the protrusions 60 . Additionally, the proximal portions 52 of the foldable portions 102 , 104 do not include apertures 62 .
  • the foldable portions 102 , 104 can include corner members 64 attached to the foldable portions 102 , 104 at fold lines 66 .
  • the foldable portions 102 , 104 also include retaining grooves 106 configured to cooperate with an optional wall member 108 .
  • the optional wall member 108 can be formed by providing one or a plurality of cut or score lines 110 in the base member 42 .
  • the cut or score lines 110 extend around a periphery of the wall member 108 .
  • the cut or score lines 110 can also define one or a plurality of anchor grooves 112 .
  • the anchor grooves 112 are sized to as to be alignable with the alignment grooves 106 .
  • the cut or score lines 110 can also define a locking notch 114 .
  • the locking notch 114 can be used in conjunction with other devices or portions of the tray member 100 , described in greater detail below.
  • the tray member 100 can also include a lock panel 120 .
  • the lock panel 120 can be configured to lock the wall member 108 relative to the base portion 42 .
  • the lock panel 120 is defined by cut or score lines 122 .
  • the cut or score lines 122 can be arranged to define a locking tab 124 configured to engage the notch 114 .
  • the lock panel 120 can include a fold line 126 configured to allow the panel 120 to be rotated relative to the base member 42 .
  • FIG. 15 illustrates the tray member 100 in an assembled state in which the foldable portions 46 , 50 , 102 , 104 are folded into place so as to define a wall extending peripherally around the base portion 42 .
  • the wall portion 108 Prior to or subsequent to assembling the tray member 100 as such, the wall portion 108 can be removed from the base portion 42 .
  • One of ordinary skill in the art can configure the cut or score lines 110 to allow the wall portion 108 to be removed or optionally left in place during use.
  • the wall portion 108 can be removed from the base portion 42 and engaged with the foldable portions 102 , 104 .
  • the anchor grooves 112 can be aligned with the alignment notches 106 .
  • the wall member 108 With the alignment grooves 106 and anchor grooves 112 nested with each other, as illustrated in FIG. 15A , the wall member 108 can be held in place so as to define a partition between areas on the bottom of the tray member 100 .
  • the wall member 108 divides the bottom of the tray member into areas 130 and 132 . These divided areas 130 , 132 can be used separate or keep separate items associated with an item to be packaged.
  • the anchor notch 114 faces upwardly.
  • the anchor panel 120 can be folded about the fold line 126 such that the panel 120 lies generally parallel to the wall 108 , as illustrated in FIG. 15C .
  • the lock tab 124 can be further folded so as to engage with the lock groove 114 .
  • the locking tab 124 can form an enlarged head portion. As such, when the locking tab 124 is fit into the lock groove 114 , the enlarged head portion of the tab 124 aids in retaining the tab 124 in engagement with the groove 114 .
  • FIG. 15E illustrates a bottom plan view of the tray member 100 in the arrangement illustrated in FIG. 15C .
  • the wall member 108 is locked in place by the locking panel 120 with the lock tab 124 engaged with the lock groove 114 .
  • the lock panel 120 aids in helping keep the wall 108 from collapsing during use.
  • the base portion 42 is provided with enhanced flexibility.
  • the base portion 42 can flex and thus absorb additional energy created by a force I acting on the article 70 , similarly to the behavior of the tray member 40 ′ illustrated in FIGS. 9 and 10 .
  • FIG. 16 illustrates a modification of the tray member 100 , identified generally by the reference numeral 100 ′.
  • Components of the tray member 100 ′ that are the same or similar to corresponding components of the tray member 100 are identified with the same reference numerals. The above description applies equally to the common elements unless otherwise indicated. Therefore, a further description of those elements is not repeated below.
  • the tray member 100 ′ can include a plurality of cut lines 140 . Additionally, or in the alternative, the tray member 100 ′ can include a plurality of score or fold lines 142 . The inclusion of cut lines 140 and/or score or cut lines 142 allows the tray member 100 ′ to behave in a manner described above with reference to the tray member 40 ′′ and with reference to FIGS. 12 and 13 .
  • the foldable portions 46 , 50 can be inserted into the pockets of a resilient member, such as the resilient member 10 illustrated in FIG. 1 . Thereafter, the foldable portions 46 , 50 can be folded so as to engage the protrusions 60 with the apertures 62 .
  • the tray members 100 , 100 ′ can perform in accordance with the description set forth above with respect to the suspension assemblies comprising retention member 10 and one of the tray members 40 , 40 ′, 40 ′′.
  • FIG. 17 illustrates a container member 140 in an unassembled and unfolded state.
  • the container member 140 can be formed from a single or multiple pieces of generally rigid material.
  • the rigid material can be the same or similar to the materials described above with reference to a tray member 40 .
  • the container member 140 can be formed from a corrugated cardboard material. However, other materials can also be used.
  • the container member 140 includes a plurality of bottom flaps 142 , a plurality of wall panels 144 , and a plurality of top flaps 146 . Additionally, the container member 140 can include a wall connector member 147 .
  • the wall panels 144 are identified as wall panel 144 A, 144 B, 144 C, 144 D.
  • the wall panels 144 A, 144 B, 144 C, 144 D, can be connected along fold lines 148 .
  • the construction of the bottom flaps 142 , wall panels 144 , and connector 146 can be in accordance with the long and well known technique for forming a cardboard box out of a single piece of cardboard.
  • the plurality of wall panels 144 can be folded along the fold lines 146 and the connector 147 can be attached to the wall panel 144 A, so as to form a box.
  • the bottom flaps 142 can be folded and secured in a known manner to form a bottom of a box. Assembled as such, the container member 140 takes the shape illustrated in FIG. 18 .
  • the plurality of top flaps 146 are identified as 146 A, 146 B, 146 C, 146 D.
  • the top flaps 146 B, 146 D which are disposed opposite to each other when the container member 140 is folded in the state illustrated in FIG. 18A , include proximal and distal fold lines.
  • the top flap 146 B includes a proximal fold line 150 and a distal fold line 152 .
  • the top flap 146 D includes a proximal fold line 154 and a distal fold line 156 .
  • the container member 140 can be used in conjunction with a retainer member such as the retainer member 10 illustrated in FIG. 1 .
  • a retainer member such as the retainer member 10 illustrated in FIG. 1 .
  • FIG. 19 by folding the top flaps 146 B, 146 D about the fold lines 152 , 156 , respectively, the distal ends of the flaps 146 B, 146 D can be inserted into the pockets 14 , 16 of the retention member 10 . This arrangement is shown in FIG. 19 .
  • an article to be packaged 70 can be disposed within the container member 140 prior to the connection of the retention member 10 to the top flaps 146 .
  • the top flaps 146 B, 146 D can be further rotated inwardly, into the interior of the box member 140 , thereby tightening the retention member 10 .
  • the article to be packaged 70 can be supported above the bottom of the box member 140 with any desired device.
  • tray members 40 , 40 ′, 40 ′′, 100 , 100 ′ and a retention member, such as the retention member 10 are used to support the article 70 in a position spaced from the bottom of the container member 140 .
  • FIG. 20 illustrates a tray member identified generally by the T engaged with a retention member identified generally by the reference numeral R supporting the article 70 above a bottom of the container member 140 .
  • the tray member T can be any one of the tray members 40 , 40 ′, 40 ′′, 100 , 100 ′ described above.
  • the retention member R can be any resilient member, including, for example, but without limitation, the retention member 10 illustrated in FIG. 1 .
  • the retention member 10 is engaged with the top flaps 146 B, 146 D and the top flaps 146 B, 146 D are folded inwardly so as to tighten the retention member 10 across the top of the article 70 .
  • the corners of the top flaps 146 B, 146 D created by the folding of the top flaps about the fold lines 152 , 156 can be tucked between the upper periphery of the tray member T and the wall panels 144 B, 144 D, respectively. As such, the top flaps 146 B, 146 D are held in place and thus, generate tension in the retention member 10 .
  • top flaps 146 A, 146 C can be folded over the top flaps 146 B, 146 D to thereby further retain the top flaps 146 B, 146 D in the position shown in FIG. 20 .
  • the retention members 10 , R can be used to completely suspend the article 70 in an interior of the box member 140 in a position spaced from all of the walls and the top and bottom of the box member 140 .
  • the additional material of the base member 42 can be used to further cushion or absorb energy generated by forces acting on the article 70 , in accordance with the description set forth above with respect to FIGS. 6, 7 , 9 , 10 , 12 , and 13 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Cartons (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Container Filling Or Packaging Operations (AREA)
  • Time-Division Multiplex Systems (AREA)
US10/990,095 2004-11-15 2004-11-15 Suspension packaging system Abandoned US20060102515A1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US10/990,095 US20060102515A1 (en) 2004-11-15 2004-11-15 Suspension packaging system
EP05013333A EP1657166B1 (en) 2004-11-15 2005-06-21 Suspension packaging system
AT05013333T ATE539001T1 (de) 2004-11-15 2005-06-21 Haltesystem für verpackungen
AT05013375T ATE511477T1 (de) 2004-11-15 2005-06-22 Haltesystem für verpackungen
EP05013375A EP1657167B1 (en) 2004-11-15 2005-06-22 Suspension packaging system
CN200510079338.1A CN1781821B (zh) 2004-11-15 2005-06-23 悬浮包装系统及其包装物品的方法
HK06108106.8A HK1085710A1 (en) 2004-11-15 2006-07-19 Suspension packaging system
HK06112573.4A HK1091184A1 (en) 2004-11-15 2006-11-15 Suspension packaging system
US11/965,591 US7882956B2 (en) 2004-11-15 2007-12-27 Suspension packaging system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US10/990,095 US20060102515A1 (en) 2004-11-15 2004-11-15 Suspension packaging system

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/965,591 Continuation US7882956B2 (en) 2004-11-15 2007-12-27 Suspension packaging system

Publications (1)

Publication Number Publication Date
US20060102515A1 true US20060102515A1 (en) 2006-05-18

Family

ID=35734062

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Application Number Title Priority Date Filing Date
US10/990,095 Abandoned US20060102515A1 (en) 2004-11-15 2004-11-15 Suspension packaging system
US11/965,591 Active 2025-06-25 US7882956B2 (en) 2004-11-15 2007-12-27 Suspension packaging system

Family Applications After (1)

Application Number Title Priority Date Filing Date
US11/965,591 Active 2025-06-25 US7882956B2 (en) 2004-11-15 2007-12-27 Suspension packaging system

Country Status (5)

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US (2) US20060102515A1 (zh)
EP (1) EP1657166B1 (zh)
CN (1) CN1781821B (zh)
AT (1) ATE539001T1 (zh)
HK (1) HK1091184A1 (zh)

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CN1781821A (zh) 2006-06-07
EP1657166A3 (en) 2006-07-19
ATE539001T1 (de) 2012-01-15
HK1091184A1 (en) 2007-01-12
CN1781821B (zh) 2012-01-25
US20080099368A1 (en) 2008-05-01
EP1657166A2 (en) 2006-05-17
US7882956B2 (en) 2011-02-08
EP1657166B1 (en) 2011-12-28

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