US20060099859A1 - Measuring and sorting apparatus - Google Patents
Measuring and sorting apparatus Download PDFInfo
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- US20060099859A1 US20060099859A1 US11/270,134 US27013405A US2006099859A1 US 20060099859 A1 US20060099859 A1 US 20060099859A1 US 27013405 A US27013405 A US 27013405A US 2006099859 A1 US2006099859 A1 US 2006099859A1
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- measuring
- sorting apparatus
- receiving nest
- sensing
- connecting elements
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- 230000002950 deficient Effects 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 description 22
- 238000011156 evaluation Methods 0.000 description 12
- 238000005259 measurement Methods 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 9
- 230000001419 dependent effect Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
Definitions
- the present invention relates to a measuring and sorting apparatus for connecting elements, in particular a length measuring and sorting apparatus in a feeding and separating process for punch rivets supplied to a punch riveting machine.
- connecting elements are used as for example punch rivets, rivets, blind rivets, pins and bolts. They are loosely processed in mass production, and they are supplied to a processing system adapted to these connecting elements.
- the manufacture of car bodies is one example in which sheet metals are connected to each other by means of above rivets.
- connecting elements Before or during the above feeding process of connecting elements, they are individualized or separated from each other in a separating process. After separation, the connecting elements can be individually fed to the connecting apparatus, as for example the riveting machine.
- the connecting apparatus e.g. a supply tube, a guiding or a magazine is used.
- the length of the punch rivet has to be adapted to the thickness of the metal sheets. If the length of the punch rivet is not properly set, the above metal sheets are not reliably connected. It is therefore necessary to determine the length of the connecting elements and to sort out the inappropriate connecting elements before they are supplied to the riveting machine.
- the connecting elements have been sorted out for example by means of a reference gauge.
- This reference gauge is comparable to a template which can be passed through by connecting elements having the right length while too long connecting elements are blocked by the template or the reference gauge, respectively.
- the connecting element is blocked by the reference gauge, it is manually sorted out in order to continue the checking and sorting process thereafter.
- the length of the punch rivet is determined by the punch riveting machine shortly before processing the same. If the punch riveting machine recognizes an inappropriate or defective rivet, the riveting process is interrupted for removing the same. This leads to a stop in the operating cycle and to machine down-time.
- a measuring and sorting apparatus for connecting elements according to the present invention is defined in the independent claim.
- Advantageous developments of the present invention are defined in the dependent claims.
- the inventive measuring and sorting apparatus for connecting elements comprises a receiving nest to which the connecting elements are supplyable and in which one connecting element is positionable in an oriented way, respectively; a sensing device sensing one or several dimensions of the connecting element positioned in the receiving nest to distinguish between defective and correct connecting elements dependent on the measured one or several dimensions; an ejecting component ejecting defective connecting elements from the receiving nest; and a transferring component moving correct connecting elements to a further processing unit.
- the present invention provides a compact arrangement in which at least one dimension of connecting elements, particularly the length of punch rivets, is precisely and individually measured. Based on the precise determination of the connecting element's dimension, the apparatus recognizes the suitability of the connecting element with respect to later connecting processes. Starting from this result, only single suitable connecting elements are passed on so that a later separating and connecting process has not to be interrupted due to defective connecting elements. The defective connecting elements are sorted out by the inventive apparatus since they do not provide the appropriate dimension for a later connecting process. In this manner, the later separating and processing of the connecting elements is prepared based on the individual measuring and sorting by means of the inventive apparatus.
- the measuring and sorting apparatus comprises a sensing element movable through the receiving nest to an ejecting position so that the sensing element is used on the one hand for determining the dimension of the connecting element and on the other hand as an ejector of the ejecting component.
- the present invention preferably senses mechanically the dimension, in particular the length, of the connecting element to be tested.
- the sensing element is also preferably used as an ejector for defective connecting elements. Since the ejecting is carried out along the same axis as the sensing, and the length measurement of the connecting element, respectively, the ejecting can be done without new positioning of the defective connecting element. This fact accelerates the measuring and sorting process of the apparatus. Additionally, the constructional efforts of the apparatus are reduced by the combination of these two functions in only one constructive element.
- the transferring component comprises a displacer in which the receiving nest is formed.
- the receiving nest is preferably moveable between the feeding position adjacent a feeding component for the connecting elements and a removing position adjacent a removing component leading to a further processing of the connecting elements to separate the connecting elements.
- the connecting elements are preferably supplied sequentially or in a row to the receiving nest by means of the feeding component wherein the connecting elements are arranged adjacent to each other and in the right position within the feeding component.
- the feeding position of the receiving nest is also a working position in which connecting elements arranged in the receiving nest are sensed and in which defective connecting elements are ejected.
- the distribution of the correct and defective connecting elements is achieved by means of the transferring component.
- the transferring component provides a displacer in which the receiving nest is formed.
- the displacer moves the receiving nest preferably along an axis. At the working position, this axis crosses the axis along which the sensing element moves for sensing and ejecting.
- the connecting elements are preferably supplied to the receiving nest, sensed in this position and ejected in this position if a defective connecting element was determined.
- the displacer individually moves the correct connecting elements to a removing position from which they are transferred to a further processing unit for separating and later processing.
- the displacer forms the transferring component and the ejecting device for sorting defective and correct connecting elements.
- the displacer is configured in such a way that it can be moved to an ejecting position for ejecting defective connecting elements differing from the feeding position and the removing position.
- the displacer realizes the ejecting as well as the transferring of the connecting elements so that the displacer sorts out the connecting elements alone.
- This technical solution additionally provides a space saving construction since the measuring and sorting apparatus can be realized without the movable stop as well as the actuating cylinder for moving the stop.
- the displacer is preferably moved by means of a multi-position cylinder.
- the connecting elements are punch rivets and the further processing unit is a punch riveting machine. Furthermore, the dimension to be measured is preferably the length of the connecting element.
- FIG. 1 a horizontal schematic sectional view of a preferred embodiment of the present invention
- FIG. 2 an enlarged view of the encircled area of FIG. 1 .
- FIG. 3 a schematic horizontal sectional view of a further preferred embodiment of the present invention.
- the measuring and sorting apparatus serves for a length measurement of punch rivets in their feeding and separating processing.
- the rivets are individually fed or supplied to the measuring and sorting apparatus, the rivet length is determined, the result of the length measurement is evaluated, and subsequently, the measured rivet is sorted out dependent on the result of the evaluation.
- the measuring and sorting apparatus requires constructive elements which are described in the following with reference to FIGS. 1 and 2 .
- FIG. 1 shows a horizontal sectional view of the measuring and sorting apparatus according to a preferred embodiment of the present invention.
- a vertically arranged base plate 80 is arranged approximately in the middle of the shown measuring and sorting apparatus. Different elements of the measuring and sorting apparatus are arranged at opposite sides of the base plate 80 wherein these elements are situated in a common horizontal plane.
- a receiving nest 20 is arranged directly adjacent to one side of the base plate 80 .
- This receiving nest 20 is formed in a displacer 52 which is described in more detail below.
- the shape of the receiving nest 20 is preferably adapted to the shape of the connecting element 10 to be received.
- the receiving nest 20 is complementary shaped to the connecting element 10 to be received, respectively.
- the receiving nest 20 is configured for receiving a punch rivet 10 . It thus comprises an expanded portion directed to the base plate 80 in which the head of the rivet 10 is received. It further comprises a tapered portion at the end opposed to the base plate 80 in which the rivet body is retained.
- the receiving nest 20 By adapting the receiving nest 20 to the shape of the connecting element to be received, a correct positioning of the connecting element is already realized by feeding the connecting element 10 into the receiving nest 20 . It is therefore preferred to adapt the receiving nest 20 to the shape of for example punch rivets, blind rivets, pins, and bolts. If other small parts should be evaluated and sorted out by means of the measuring and sorting apparatus, the receiving nest 20 is appropriately configured to receive and, to position at the same time, and to retain the elements to be measured in order to facilitate a later measuring and sorting process in this manner.
- the receiving nest 20 is preferably open at the end adjacent to the base plate 80 as well as at its opposite end.
- the base plate 80 correctly speaking a movable stop 42 of the base plate 80 , closes one end of the receiving nest 20 .
- the end of the receiving nest 20 opposite to the base plate 80 is open so that the connecting element 10 is accessible by a sensing device 30 within the receiving nest 20 for determining its dimension, in particular its length.
- the sensing device 30 serves for determining the dimension of the connecting element, i.e. for example its length, width, height or diameter, here preferably the length of the connecting element.
- a sensing element 32 is preferably linearly moved between an initial position and a sensing position along an axis 60 .
- the movement of the sensing element 32 is carried out by a linear actuator 35 which is preferably a pneumatic or hydraulic piston-cylinder-actuator, an electromagnetic actuator, an electromechanical actuator, as for example a spindle and an electric motor, or other conceivable actuators which are able to move the required distance of the sensing device 30 .
- the sensing device 30 moves the sensing element 32 between the initial position outside the receiving nest 20 where no length measurement of the connecting element 10 is executed, and the sensing position within the receiving nest 20 where the sensing takes place. If thus the sensing element 32 is situated in the initial position, the receiving nest 20 is free for feeding and removing connecting elements 10 . If the sensing element 32 is in the sensing position, it pushes against the end of the connecting element 10 opposite to the base plate 80 until the other end of the connecting element 10 abuts the base plate 80 . As soon as the sensing element 32 does not move any more during this pushing process, the sensing position is reached.
- the sensing device 30 determines the distance between the initial position and the sensing position covered by the sensing element 32 by means of a distance sensor 34 . Based on determining the distance by the preferred digital or analogous distance sensor 34 , the length of the connecting element 10 is determined since the distance between the initial position and the base plate 80 is known. Additionally, the length measurement of the connecting element 10 is executed with high accuracy of e.g. ⁇ 0.1 mm, due to the use of the digital or analogous distance sensor 34 .
- the distance sensor 34 is preferably based on optical, inductive or other electronic systems for determining the length of the connecting element 10 . To this end, the displacement of the sensing element 32 is preferably detected which can be realized at an arbitrary position of the sensing element 32 .
- the displacement of the sensing element 32 is qualified by ⁇ 1 in FIG. 2 wherein this displacement was determined at the upper end of the sensing element 32 .
- the displacement can be sensed at the lower end of the sensing element 32 by means of a sensor or in another appropriate manner.
- the determined distance is evaluated. If the length of the connecting element 10 , which was evaluated from the determined distance, forms part of a length interval so that the connecting element 10 can be further processed, the result of the evaluation is qualified by “OK”. In case the evaluated length of the connecting element 10 lies not within the above interval, the measured connecting element 10 is marked or qualified by “not OK”. Based on the evaluation result, the further operation of the measuring and sorting apparatus is carried out, in particular the sorting of the measured connecting elements 10 .
- one or several dimensions of the connecting element 10 could be sensed while said connecting element 10 is arranged within the receiving nest 20 .
- a further sensing element (not shown) could be installed perpendicularly to axis 60 in order to measure for example the diameter of the connecting element 10 through a further opening (not shown) in said receiving nest 20 .
- several dimensions can therefore be sensed and evaluated in the above evaluation unit in order to consider the evaluation result during the following sorting process.
- the measured connecting element 10 is transferred to a further processing unit by means of a transferring device 50 .
- This transferring device 50 is preferably realized by means of the above mentioned displacer 52 .
- this connecting element 10 is removed from the receiving nest 20 (see below) by the preferred ejecting device 30 , 40 .
- the displacer 52 moves onto a bottom plate (not shown) arranged at its bottom side.
- the receiving nest 20 has the shape of a through-opening within said displacer 52 , which is closed by the bottom plate. Additionally, the receiving nest 20 has a size to receive only one connecting element 10 therein.
- the displacer 52 with the receiving nest 20 is situated in a feeding position 58 (see FIG. 2 ).
- the receiving nest 20 also adjoins a feeding device (not shown) for connecting elements 10 which supplies the connecting elements 10 to the receiving nest 20 before starting the sensing process.
- the correctly positioned connecting element 10 individually falls in said receiving nest 20 due to gravity. It is also preferred to arrange the feeding position 58 of the displacer 52 in a certain distance to the sensing position in said sensing device 30 .
- the displacer 52 is linearly moved along said base plate 80 and onto said bottom plate. This movement of the displacer 52 is carried out along an axis 70 from the feeding position 58 to a removing position 59 (see FIGS. 1 and 2 ).
- the axis 70 is preferably perpendicular to axis 60 , and the moving of the displacer 52 is realized by means of a linear actuator 54 , 56 , as for example described with respect to the sensing device 30 .
- the base plate 80 releases the connecting element 10 so that it is individually removed or sorted out by means of gravity or further devices, and that it is transferred to a further processing unit (not shown).
- a preferred embodiment of the present invention provides an ejecting device 30 , 40 .
- a movable stop 42 is provided in the base plate's portion closing the receiving nest 20 in said feeding position 58 of the displacer 52 .
- said movable stop 42 provides a stopping portion for said connecting element 10 during the sensing process.
- said stop 42 closes an opening 44 in said base plate 80 . If the stop 42 unblocks the opening 44 in said base plate 80 in its opening position, the receiving nest 20 is opened at the side of the base plate 80 (see FIG. 2 ).
- Said stop 42 is preferably moved along said axis 60 by means of a linear actuator 46 , 48 .
- This actuator 46 , 48 is comparable to an actuator described with respect to the sensing device.
- said stop 42 is fixed to a piston rod 48 of a hydraulic or pneumatic actuating cylinder 46 wherein said actuating cylinder 46 can be also realized by another actuator.
- the actuating cylinder 46 with stop 42 moves along the same axis 60 also defining the moving direction of the sensing element 32 .
- the sensing element 32 and the actuating cylinder 46 are arranged at opposite sides of the receiving nest 20 .
- the actuating cylinder 46 moves said stop 42 out of and so far away from said opening 42 in said base plate 80 that said sensing element 32 can be displaced from the sensing position and through said receiving nest 20 to a first ejecting position to move or eject the defective connecting element 10 out of the receiving nest 20 .
- Due to gravity, the ejected defective connecting element 10 preferably falls into a collecting box (not shown).
- the sensing element 32 is returned to its initial position and said opening 44 is closed by the stop 42 .
- the receiving nest 20 is again available for receiving a new connecting element 10 .
- said stop 42 and said sensing element 32 are moved back in an abutting relation until said stop 42 closes said opening 44 . Thereafter, said sensing element 32 disengages said stop 42 and releases the receiving nest 20 by further moving in the direction to its initial position.
- the common backward movement of stop 42 and sensing element 32 prevents an incorrect positioning of a new connecting element 10 within said receiving nest 20 and, thus, also an interruption of the operation of said measuring and sorting apparatus.
- connecting elements 10 are supplied to the receiving nest 20 wherein said connecting elements 10 already have the right orientation and they are arranged in a side-by-side relation.
- the receiving nest 20 is specifically configured according to the connecting elements having a complementary shape to the connecting element to be received.
- the longitudinal axis of the connecting element 10 is oriented along axis 60 .
- the actuating cylinder 46 retains the stop 42 within the opening 44 of the base plate 80 to provide a stopper for the connecting element 10 .
- the sensing element 32 moves from its initial position to the sensing position for the length measurement of the connecting element 10 wherein the sensing element 32 pushes said connecting element 10 against the stop 42 .
- the length of the connecting element 10 is determined with high accuracy by means of an analogous or digital displacement sensor.
- the sensing device 30 or an evaluation unit (not shown) then provides as a result of the length or displacement measurement whether the connecting element 10 is “OK” or “not OK”. Thereafter, the sorting process according to the preferred embodiment of the present invention is carried out dependent on the result of the length measurement of the connecting element 10 .
- the displacer 52 is moved along axis 70 from its feeding position 58 to its removing position 59 by means of the linear actuator 54 , 56 whereby the correct connecting elements are separated from each other, i.e. they are moved spacially and temporally separated from each other.
- the receiving nest 20 configured as a through-opening through the displacer 52 , is no longer aligned with the bottom plate downwardly restricting said displacer 52 so that the correct connecting element 10 falls out of the receiving nest 20 or it may be removed by an appropriate device.
- the correct connecting element 10 is individually transferred to a further processing unit as for example a punch riveting machine.
- the stop 42 is moved by means of the linear actuator 46 , 48 . Thereby, the opening 44 in the base plate 80 is unblocked.
- the sensing element 32 is displaced from its sensing position through said receiving nest 20 to an ejecting position in order to push the defective connecting element 10 out of the receiving nest 20 respectively to eject said defective connecting element 10 . In this way, the defective connecting elements 10 are sorted out.
- the sensing element 32 is moved back together with the actuating cylinder 46 . Before reaching its initial position, the sensing element 32 is moved in abutting relation with said stop 42 until said stop 42 has closed the opening 44 in the base plate 80 . By this movement, the sensing element 32 blocks the receiving nest 20 until it is closed by the stop 42 and thereafter again available for a further measurement. Based on the backward motion of the sensing element 32 to its initial position, the receiving nest 20 is again unoccupied in order to receive a new connecting element 10 to be measured in said receiving nest 20 .
- a displacer 51 is used in the measuring and sorting apparatus which is movable between an ejecting position 69 for ejecting defective connecting elements 10 , a feeding position 58 and a transferring position 59 .
- the movement is carried out along the base plate 80 by a linear actuator 55 which can be operated hydraulically, pneumatically, electromagnetically or in any other appropriate manner.
- the base plate 80 forms the stop for the connecting elements 10 within the receiving nest 20 without using an opening cylinder 46 .
- the displacer 51 is moved by a multi-position-cylinder 57 which is made of a double-action cylinder 55 and a single-action cylinder 53 .
- Both cylinders 53 , 55 have piston rods separated from each other.
- the piston rod of the first cylinder 55 is connected to the displacer 51 for moving among the three positions 58 , 59 and 69 .
- the transferring position 59 and the ejecting position 69 are defined by the final positions of the cylinder 57 .
- the piston rod of the second cylinder 53 forms a stop point for the piston rod of the first cylinder 55 in its extended condition so that the first cylinder 55 can move the displacer 51 in the sensing position 58 .
- This stop point is defined by means of a stopper 63 limiting the movement of the second cylinder 53 .
- the connecting elements 10 are preferably removed out of the receiving nest 20 by means of gravity in such a way, that the bottom plate of the displacer 51 downwardly opens the receiving nest 20 in these positions.
- An automatic ejecting is also preferred.
- defective connecting elements 10 are ejected, and in said transferring position 59 , correct connecting elements 10 are separated and transferred to further processing.
- the determination of the dimension/dimensions of the connecting element 10 is carried out in the same manner as described with respect to the embodiment according to FIG. 1 .
- the embodiment according to FIG. 3 functions as follows wherein it is referred to the description of the above embodiment for similar components.
- the connecting element 10 to be measured is supplied in the same way as described above.
- the displacer 51 is moved to the feeding position 58 which is at the same time also the sensing position.
- the second actuating cylinder 53 is extended up to a maximum until it abuts the stopper 63 .
- pressure is applied to the chamber of the first actuating cylinder 55 which is directed to the displacer 51 so that the piston rod of the first actuating cylinder 55 is pressed against the stop point defined by the piston rod of the second actuating cylinder 53 .
- the motion from the ejecting position 69 to the sensing position 58 is realized by applying pressure to the chamber of the first actuating cylinder 55 which is directed to the displacer 51 and to the second actuating cylinder 53 .
- the motion from the sensing position 58 to the transferring position 59 is achieved by applying pressure to the chamber of the first actuating cylinder 55 directed to the displacer 51 while the second actuating cylinder 53 remains depressurized.
- the second actuating cylinder 53 does no longer form a stop point in said multi-position-cylinder so that the first actuating cylinder 55 is displaced together with the displacer 51 to the right to its corresponding final position.
- the second actuating cylinder 53 is pressurized.
- the piston rod of the second actuating cylinder 53 is moved until it abuts the stopper 63 . Since the of the first actuating cylinder 55 is moved together with the second actuating cylinder 53 until reaching the stopper 63 , the displacer 51 reaches its central position in this way, i.e. the sensing position.
- the high accuracy follows from the preferred constructive details and the functioning of the inventive measuring and sorting apparatus for connecting elements to determine the dimension of a connecting element. Furthermore, the described apparatus realizes sorting and separating of defective and correct connecting elements before further processing, e.g. the punch riveting process. The system is permanently available since the separating, riveting or any further process is not interrupted due to the identification of a defective connecting element 10 .
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Abstract
Description
- The present invention relates to a measuring and sorting apparatus for connecting elements, in particular a length measuring and sorting apparatus in a feeding and separating process for punch rivets supplied to a punch riveting machine.
- In different industrial fields of production, connecting elements are used as for example punch rivets, rivets, blind rivets, pins and bolts. They are loosely processed in mass production, and they are supplied to a processing system adapted to these connecting elements. The manufacture of car bodies is one example in which sheet metals are connected to each other by means of above rivets.
- Before or during the above feeding process of connecting elements, they are individualized or separated from each other in a separating process. After separation, the connecting elements can be individually fed to the connecting apparatus, as for example the riveting machine. For the individual supply, e.g. a supply tube, a guiding or a magazine is used.
- In order to connect the above mentioned metal sheets by means of punch rivets, the length of the punch rivet has to be adapted to the thickness of the metal sheets. If the length of the punch rivet is not properly set, the above metal sheets are not reliably connected. It is therefore necessary to determine the length of the connecting elements and to sort out the inappropriate connecting elements before they are supplied to the riveting machine.
- Up to now, the connecting elements have been sorted out for example by means of a reference gauge. This reference gauge is comparable to a template which can be passed through by connecting elements having the right length while too long connecting elements are blocked by the template or the reference gauge, respectively. As soon as the connecting element is blocked by the reference gauge, it is manually sorted out in order to continue the checking and sorting process thereafter.
- According to a further alternative, the length of the punch rivet is determined by the punch riveting machine shortly before processing the same. If the punch riveting machine recognizes an inappropriate or defective rivet, the riveting process is interrupted for removing the same. This leads to a stop in the operating cycle and to machine down-time.
- It is therefore the problem of the present invention, to provide a measuring and sorting apparatus for connecting elements which realizes dimension checking to reduce machine down-time and to improve the operating cycle.
- A measuring and sorting apparatus for connecting elements according to the present invention is defined in the independent claim. Advantageous developments of the present invention are defined in the dependent claims.
- The inventive measuring and sorting apparatus for connecting elements comprises a receiving nest to which the connecting elements are supplyable and in which one connecting element is positionable in an oriented way, respectively; a sensing device sensing one or several dimensions of the connecting element positioned in the receiving nest to distinguish between defective and correct connecting elements dependent on the measured one or several dimensions; an ejecting component ejecting defective connecting elements from the receiving nest; and a transferring component moving correct connecting elements to a further processing unit.
- The present invention provides a compact arrangement in which at least one dimension of connecting elements, particularly the length of punch rivets, is precisely and individually measured. Based on the precise determination of the connecting element's dimension, the apparatus recognizes the suitability of the connecting element with respect to later connecting processes. Starting from this result, only single suitable connecting elements are passed on so that a later separating and connecting process has not to be interrupted due to defective connecting elements. The defective connecting elements are sorted out by the inventive apparatus since they do not provide the appropriate dimension for a later connecting process. In this manner, the later separating and processing of the connecting elements is prepared based on the individual measuring and sorting by means of the inventive apparatus.
- According to a preferred embodiment of the present invention, the measuring and sorting apparatus comprises a sensing element movable through the receiving nest to an ejecting position so that the sensing element is used on the one hand for determining the dimension of the connecting element and on the other hand as an ejector of the ejecting component.
- By means of the sensing element, the present invention preferably senses mechanically the dimension, in particular the length, of the connecting element to be tested. Besides determining the length, the sensing element is also preferably used as an ejector for defective connecting elements. Since the ejecting is carried out along the same axis as the sensing, and the length measurement of the connecting element, respectively, the ejecting can be done without new positioning of the defective connecting element. This fact accelerates the measuring and sorting process of the apparatus. Additionally, the constructional efforts of the apparatus are reduced by the combination of these two functions in only one constructive element.
- According to a further preferred embodiment of the present invention, the transferring component comprises a displacer in which the receiving nest is formed. By means of the displacer, the receiving nest is preferably moveable between the feeding position adjacent a feeding component for the connecting elements and a removing position adjacent a removing component leading to a further processing of the connecting elements to separate the connecting elements. To this end, the connecting elements are preferably supplied sequentially or in a row to the receiving nest by means of the feeding component wherein the connecting elements are arranged adjacent to each other and in the right position within the feeding component. Preferably, the feeding position of the receiving nest is also a working position in which connecting elements arranged in the receiving nest are sensed and in which defective connecting elements are ejected.
- According to a further preferred embodiment of the present invention, the distribution of the correct and defective connecting elements is achieved by means of the transferring component. The transferring component provides a displacer in which the receiving nest is formed. The displacer moves the receiving nest preferably along an axis. At the working position, this axis crosses the axis along which the sensing element moves for sensing and ejecting. In the intersection of the two axes, the connecting elements are preferably supplied to the receiving nest, sensed in this position and ejected in this position if a defective connecting element was determined. Further, the displacer individually moves the correct connecting elements to a removing position from which they are transferred to a further processing unit for separating and later processing. By means of the preferred combination of the displacer and the sensing and ejecting device, long ways of transfer of the defective and correct connecting elements are avoided. This construction saves time while sorting the connecting elements and it realizes the sorting by means of limited constructive efforts whereby the later separating process is prepared additionally.
- According to a further embodiment, the displacer forms the transferring component and the ejecting device for sorting defective and correct connecting elements. For this purpose, the displacer is configured in such a way that it can be moved to an ejecting position for ejecting defective connecting elements differing from the feeding position and the removing position.
- According to the above described other embodiment, the displacer realizes the ejecting as well as the transferring of the connecting elements so that the displacer sorts out the connecting elements alone. This technical solution additionally provides a space saving construction since the measuring and sorting apparatus can be realized without the movable stop as well as the actuating cylinder for moving the stop. For reaching the different displacer's positions, the displacer is preferably moved by means of a multi-position cylinder.
- According to a preferred embodiment of the present invention, the connecting elements are punch rivets and the further processing unit is a punch riveting machine. Furthermore, the dimension to be measured is preferably the length of the connecting element.
- Preferred embodiments of the present invention are described with reference to the accompanying drawing. It shows:
-
FIG. 1 a horizontal schematic sectional view of a preferred embodiment of the present invention, -
FIG. 2 an enlarged view of the encircled area ofFIG. 1 , and -
FIG. 3 a schematic horizontal sectional view of a further preferred embodiment of the present invention. - According to a preferred embodiment, the measuring and sorting apparatus serves for a length measurement of punch rivets in their feeding and separating processing. To this end, the rivets are individually fed or supplied to the measuring and sorting apparatus, the rivet length is determined, the result of the length measurement is evaluated, and subsequently, the measured rivet is sorted out dependent on the result of the evaluation. For executing the condensed presented steps, the measuring and sorting apparatus requires constructive elements which are described in the following with reference to
FIGS. 1 and 2 . -
FIG. 1 shows a horizontal sectional view of the measuring and sorting apparatus according to a preferred embodiment of the present invention. A vertically arrangedbase plate 80 is arranged approximately in the middle of the shown measuring and sorting apparatus. Different elements of the measuring and sorting apparatus are arranged at opposite sides of thebase plate 80 wherein these elements are situated in a common horizontal plane. - A receiving
nest 20 is arranged directly adjacent to one side of thebase plate 80. This receivingnest 20 is formed in adisplacer 52 which is described in more detail below. The shape of the receivingnest 20 is preferably adapted to the shape of the connectingelement 10 to be received. To this end, the receivingnest 20 is complementary shaped to the connectingelement 10 to be received, respectively. According to a preferred embodiment of the present invention shown inFIG. 2 , the receivingnest 20 is configured for receiving apunch rivet 10. It thus comprises an expanded portion directed to thebase plate 80 in which the head of therivet 10 is received. It further comprises a tapered portion at the end opposed to thebase plate 80 in which the rivet body is retained. By adapting the receivingnest 20 to the shape of the connecting element to be received, a correct positioning of the connecting element is already realized by feeding the connectingelement 10 into the receivingnest 20. It is therefore preferred to adapt the receivingnest 20 to the shape of for example punch rivets, blind rivets, pins, and bolts. If other small parts should be evaluated and sorted out by means of the measuring and sorting apparatus, the receivingnest 20 is appropriately configured to receive and, to position at the same time, and to retain the elements to be measured in order to facilitate a later measuring and sorting process in this manner. - The receiving
nest 20 is preferably open at the end adjacent to thebase plate 80 as well as at its opposite end. Thebase plate 80, correctly speaking amovable stop 42 of thebase plate 80, closes one end of the receivingnest 20. The end of the receivingnest 20 opposite to thebase plate 80 is open so that the connectingelement 10 is accessible by asensing device 30 within the receivingnest 20 for determining its dimension, in particular its length. - The
sensing device 30 serves for determining the dimension of the connecting element, i.e. for example its length, width, height or diameter, here preferably the length of the connecting element. For determining this length, asensing element 32 is preferably linearly moved between an initial position and a sensing position along anaxis 60. The movement of thesensing element 32 is carried out by a linear actuator 35 which is preferably a pneumatic or hydraulic piston-cylinder-actuator, an electromagnetic actuator, an electromechanical actuator, as for example a spindle and an electric motor, or other conceivable actuators which are able to move the required distance of thesensing device 30. - The
sensing device 30 moves thesensing element 32 between the initial position outside the receivingnest 20 where no length measurement of the connectingelement 10 is executed, and the sensing position within the receivingnest 20 where the sensing takes place. If thus thesensing element 32 is situated in the initial position, the receivingnest 20 is free for feeding and removing connectingelements 10. If thesensing element 32 is in the sensing position, it pushes against the end of the connectingelement 10 opposite to thebase plate 80 until the other end of the connectingelement 10 abuts thebase plate 80. As soon as thesensing element 32 does not move any more during this pushing process, the sensing position is reached. In this position, thesensing device 30 determines the distance between the initial position and the sensing position covered by thesensing element 32 by means of adistance sensor 34. Based on determining the distance by the preferred digital oranalogous distance sensor 34, the length of the connectingelement 10 is determined since the distance between the initial position and thebase plate 80 is known. Additionally, the length measurement of the connectingelement 10 is executed with high accuracy of e.g. ±0.1 mm, due to the use of the digital oranalogous distance sensor 34. Thedistance sensor 34 is preferably based on optical, inductive or other electronic systems for determining the length of the connectingelement 10. To this end, the displacement of thesensing element 32 is preferably detected which can be realized at an arbitrary position of thesensing element 32. For example, the displacement of thesensing element 32 is qualified by Δ1 inFIG. 2 wherein this displacement was determined at the upper end of thesensing element 32. In the same manner, the displacement can be sensed at the lower end of thesensing element 32 by means of a sensor or in another appropriate manner. - In the
sensing device 30 or in a connected evaluation unit (not shown), preferably a personal computer, the determined distance is evaluated. If the length of the connectingelement 10, which was evaluated from the determined distance, forms part of a length interval so that the connectingelement 10 can be further processed, the result of the evaluation is qualified by “OK”. In case the evaluated length of the connectingelement 10 lies not within the above interval, the measured connectingelement 10 is marked or qualified by “not OK”. Based on the evaluation result, the further operation of the measuring and sorting apparatus is carried out, in particular the sorting of the measured connectingelements 10. - Besides the length, one or several dimensions of the connecting
element 10 could be sensed while said connectingelement 10 is arranged within the receivingnest 20. To this end, e.g. a further sensing element (not shown) could be installed perpendicularly toaxis 60 in order to measure for example the diameter of the connectingelement 10 through a further opening (not shown) in said receivingnest 20. Corresponding to the requirements of the connectingelement 10, several dimensions can therefore be sensed and evaluated in the above evaluation unit in order to consider the evaluation result during the following sorting process. - If the result of the evaluation is “OK” the measured connecting
element 10 is transferred to a further processing unit by means of a transferringdevice 50. This transferringdevice 50 is preferably realized by means of the above mentioneddisplacer 52. In case the above evaluation result is “not OK”, i.e. it qualifies a defective connectingelement 10 being too long or too short, this connectingelement 10 is removed from the receiving nest 20 (see below) by thepreferred ejecting device - If the measured connecting
element 10 is “OK”, a sorting process is carried out by means of thedisplacer 52 in which the receivingnest 20 is formed. According to a preferred embodiment, thedisplacer 52 moves onto a bottom plate (not shown) arranged at its bottom side. The receivingnest 20 has the shape of a through-opening within saiddisplacer 52, which is closed by the bottom plate. Additionally, the receivingnest 20 has a size to receive only one connectingelement 10 therein. - During the sensing process, the
displacer 52 with the receivingnest 20 is situated in a feeding position 58 (seeFIG. 2 ). In thefeeding position 58 of thedisplacer 52, the receivingnest 20 also adjoins a feeding device (not shown) for connectingelements 10 which supplies the connectingelements 10 to the receivingnest 20 before starting the sensing process. According to a preferred embodiment, the correctly positioned connectingelement 10 individually falls in said receivingnest 20 due to gravity. It is also preferred to arrange thefeeding position 58 of thedisplacer 52 in a certain distance to the sensing position in saidsensing device 30. - If the evaluation of the
distance sensor 32 provides an “OK” after the sensing, thedisplacer 52 is linearly moved along saidbase plate 80 and onto said bottom plate. This movement of thedisplacer 52 is carried out along anaxis 70 from thefeeding position 58 to a removing position 59 (seeFIGS. 1 and 2 ). Theaxis 70 is preferably perpendicular toaxis 60, and the moving of thedisplacer 52 is realized by means of alinear actuator sensing device 30. - In said removing
position 59, thebase plate 80 releases the connectingelement 10 so that it is individually removed or sorted out by means of gravity or further devices, and that it is transferred to a further processing unit (not shown). - If the
displacer 52 is situated in thefeeding position 58, and the evaluation provides the result “not OK” after sensing, the defective connectingelement 10 has to be removed from the receivingnest 20. A preferred embodiment of the present invention provides an ejectingdevice nest 20 in said feedingposition 58 of thedisplacer 52, amovable stop 42 is provided. In its closing position, saidmovable stop 42 provides a stopping portion for said connectingelement 10 during the sensing process. Additionally, saidstop 42 closes anopening 44 in saidbase plate 80. If thestop 42 unblocks theopening 44 in saidbase plate 80 in its opening position, the receivingnest 20 is opened at the side of the base plate 80 (seeFIG. 2 ). - Said
stop 42 is preferably moved along saidaxis 60 by means of alinear actuator actuator stop 42 is fixed to apiston rod 48 of a hydraulic orpneumatic actuating cylinder 46 wherein said actuatingcylinder 46 can be also realized by another actuator. According toFIG. 1 , theactuating cylinder 46 withstop 42 moves along thesame axis 60 also defining the moving direction of thesensing element 32. Thesensing element 32 and theactuating cylinder 46 are arranged at opposite sides of the receivingnest 20. Theactuating cylinder 46 moves saidstop 42 out of and so far away from saidopening 42 in saidbase plate 80 that said sensingelement 32 can be displaced from the sensing position and through said receivingnest 20 to a first ejecting position to move or eject the defective connectingelement 10 out of the receivingnest 20. Due to gravity, the ejected defective connectingelement 10 preferably falls into a collecting box (not shown). After ejecting the defective connectingelement 10, thesensing element 32 is returned to its initial position and saidopening 44 is closed by thestop 42. After returning thesensing element 32 in its initial position, the receivingnest 20 is again available for receiving a new connectingelement 10. - Preferably, said
stop 42 and saidsensing element 32 are moved back in an abutting relation until saidstop 42 closes saidopening 44. Thereafter, said sensingelement 32 disengages saidstop 42 and releases the receivingnest 20 by further moving in the direction to its initial position. The common backward movement ofstop 42 andsensing element 32 prevents an incorrect positioning of a new connectingelement 10 within said receivingnest 20 and, thus, also an interruption of the operation of said measuring and sorting apparatus. - Based on the above described preferred constructive elements of the inventive measuring and sorting apparatus for connecting elements, the function of said apparatus is explained in the following.
- Via a feeding device, for example a feeding tube, a guiding device or a magazine, connecting
elements 10 are supplied to the receivingnest 20 wherein said connectingelements 10 already have the right orientation and they are arranged in a side-by-side relation. The receivingnest 20 is specifically configured according to the connecting elements having a complementary shape to the connecting element to be received. After receiving the connectingelement 10 in the receivingnest 20, the longitudinal axis of the connectingelement 10 is oriented alongaxis 60. During the sensing process of the connectingelement 10 within the receivingnest 20, i.e. during the length measurement of the connectingelement 10 by means of thesensing device 30, theactuating cylinder 46 retains thestop 42 within theopening 44 of thebase plate 80 to provide a stopper for the connectingelement 10. Now, thesensing element 32 moves from its initial position to the sensing position for the length measurement of the connectingelement 10 wherein thesensing element 32 pushes said connectingelement 10 against thestop 42. After the sensing position of thesensing element 32 has been reached, the length of the connectingelement 10 is determined with high accuracy by means of an analogous or digital displacement sensor. Thesensing device 30 or an evaluation unit (not shown) then provides as a result of the length or displacement measurement whether the connectingelement 10 is “OK” or “not OK”. Thereafter, the sorting process according to the preferred embodiment of the present invention is carried out dependent on the result of the length measurement of the connectingelement 10. - If a correct connecting
element 10 is contained in the receivingnest 20, thedisplacer 52 is moved alongaxis 70 from itsfeeding position 58 to its removingposition 59 by means of thelinear actuator position 59, the receivingnest 20, configured as a through-opening through thedisplacer 52, is no longer aligned with the bottom plate downwardly restricting saiddisplacer 52 so that the correct connectingelement 10 falls out of the receivingnest 20 or it may be removed by an appropriate device. In this manner, the correct connectingelement 10 is individually transferred to a further processing unit as for example a punch riveting machine. - If the
sensing device 30 or the evaluation unit provides the result “not OK” for the respective connectingelement 10, thestop 42 is moved by means of thelinear actuator opening 44 in thebase plate 80 is unblocked. Thesensing element 32 is displaced from its sensing position through said receivingnest 20 to an ejecting position in order to push the defective connectingelement 10 out of the receivingnest 20 respectively to eject said defective connectingelement 10. In this way, the defective connectingelements 10 are sorted out. - After finishing the sorting process, the
sensing element 32 is moved back together with theactuating cylinder 46. Before reaching its initial position, thesensing element 32 is moved in abutting relation with saidstop 42 until saidstop 42 has closed theopening 44 in thebase plate 80. By this movement, thesensing element 32 blocks the receivingnest 20 until it is closed by thestop 42 and thereafter again available for a further measurement. Based on the backward motion of thesensing element 32 to its initial position, the receivingnest 20 is again unoccupied in order to receive a new connectingelement 10 to be measured in said receivingnest 20. - According to the embodiment shown in
FIG. 3 , adisplacer 51 is used in the measuring and sorting apparatus which is movable between an ejectingposition 69 for ejecting defective connectingelements 10, afeeding position 58 and a transferringposition 59. The movement is carried out along thebase plate 80 by alinear actuator 55 which can be operated hydraulically, pneumatically, electromagnetically or in any other appropriate manner. Thebase plate 80 forms the stop for the connectingelements 10 within the receivingnest 20 without using anopening cylinder 46. - According to the embodiment shown in
FIG. 3 , thedisplacer 51 is moved by a multi-position-cylinder 57 which is made of a double-action cylinder 55 and a single-action cylinder 53. - Both
cylinders first cylinder 55 is connected to thedisplacer 51 for moving among the threepositions position 59 and the ejectingposition 69 are defined by the final positions of thecylinder 57. The piston rod of thesecond cylinder 53 forms a stop point for the piston rod of thefirst cylinder 55 in its extended condition so that thefirst cylinder 55 can move thedisplacer 51 in thesensing position 58. This stop point is defined by means of astopper 63 limiting the movement of thesecond cylinder 53. - In said ejecting
position 69 and in said transferringposition 59, the connectingelements 10 are preferably removed out of the receivingnest 20 by means of gravity in such a way, that the bottom plate of thedisplacer 51 downwardly opens the receivingnest 20 in these positions. An automatic ejecting is also preferred. In said ejectingposition 69, defective connectingelements 10 are ejected, and in said transferringposition 59, correct connectingelements 10 are separated and transferred to further processing. The determination of the dimension/dimensions of the connectingelement 10 is carried out in the same manner as described with respect to the embodiment according toFIG. 1 . - The embodiment according to
FIG. 3 functions as follows wherein it is referred to the description of the above embodiment for similar components. In this embodiment, the connectingelement 10 to be measured is supplied in the same way as described above. To this end, thedisplacer 51 is moved to thefeeding position 58 which is at the same time also the sensing position. For reaching thefeeding position 58, thesecond actuating cylinder 53 is extended up to a maximum until it abuts thestopper 63. Additionally, pressure is applied to the chamber of thefirst actuating cylinder 55 which is directed to thedisplacer 51 so that the piston rod of thefirst actuating cylinder 55 is pressed against the stop point defined by the piston rod of thesecond actuating cylinder 53. - To move the
displacer 51 from thesensing position 58 to the ejectingposition 69 since a defective connectingelement 10 was identified, pressure is applied to the chamber of thefirst actuating cylinder 55 which is opposite to thedisplacer 51. Thedisplacer 51 moves to the left until reaching the ejectingposition 69. - The motion from the ejecting
position 69 to thesensing position 58 is realized by applying pressure to the chamber of thefirst actuating cylinder 55 which is directed to thedisplacer 51 and to thesecond actuating cylinder 53. The motion from thesensing position 58 to the transferringposition 59 is achieved by applying pressure to the chamber of thefirst actuating cylinder 55 directed to thedisplacer 51 while thesecond actuating cylinder 53 remains depressurized. In this case, thesecond actuating cylinder 53 does no longer form a stop point in said multi-position-cylinder so that thefirst actuating cylinder 55 is displaced together with thedisplacer 51 to the right to its corresponding final position. To return thedisplacer 51 from the transferringposition 59 to thesensing position 58, thesecond actuating cylinder 53 is pressurized. The piston rod of thesecond actuating cylinder 53 is moved until it abuts thestopper 63. Since the of thefirst actuating cylinder 55 is moved together with thesecond actuating cylinder 53 until reaching thestopper 63, thedisplacer 51 reaches its central position in this way, i.e. the sensing position. - The high accuracy follows from the preferred constructive details and the functioning of the inventive measuring and sorting apparatus for connecting elements to determine the dimension of a connecting element. Furthermore, the described apparatus realizes sorting and separating of defective and correct connecting elements before further processing, e.g. the punch riveting process. The system is permanently available since the separating, riveting or any further process is not interrupted due to the identification of a defective connecting
element 10.List of Reference Numerals 10 connecting element 20 receiving nest 30 sensing device 32 sensing element 34 displacement sensor 36, 32; 46, 48; actuating cylinder 54, 56; 53; 55 40 ejecting device 42 stop 44 opening in the base plate 8050 transferring device 51; 52 displacer 57 multi-position- cylinder 58 feeding position 59 transferring position 60, 70 axes 63 stopper 69 ejecting position 80 base plate
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202004017425U DE202004017425U1 (en) | 2004-11-10 | 2004-11-10 | Measuring and sorting device |
DE202004017425.1 | 2004-11-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20060099859A1 true US20060099859A1 (en) | 2006-05-11 |
Family
ID=34072325
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/270,134 Abandoned US20060099859A1 (en) | 2004-11-10 | 2005-11-09 | Measuring and sorting apparatus |
Country Status (4)
Country | Link |
---|---|
US (1) | US20060099859A1 (en) |
EP (1) | EP1745861B1 (en) |
JP (1) | JP2006136881A (en) |
DE (1) | DE202004017425U1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130263433A1 (en) * | 2012-03-26 | 2013-10-10 | Newfrey Llc | Automated Fastener Setting Tool |
US20140041193A1 (en) * | 2012-08-07 | 2014-02-13 | Newfrey Llc | Rivet setting machine |
CN109861053A (en) * | 2019-01-03 | 2019-06-07 | 苏州新亚电通有限公司 | Individually select simultaneously discharge mechanism |
CN110681606A (en) * | 2019-09-17 | 2020-01-14 | 天津华伟精工电子有限公司 | Brake pump piston bottom thickness measurement and step-by-step sorting device |
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DE20015407U1 (en) * | 2000-09-06 | 2002-01-17 | Emhart Inc., Newark, Del. | separating device |
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2004
- 2004-11-10 DE DE202004017425U patent/DE202004017425U1/en not_active Expired - Lifetime
-
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- 2005-11-09 JP JP2005324387A patent/JP2006136881A/en active Pending
- 2005-11-09 US US11/270,134 patent/US20060099859A1/en not_active Abandoned
- 2005-11-09 EP EP05024421A patent/EP1745861B1/en not_active Expired - Fee Related
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US2435635A (en) * | 1943-04-21 | 1948-02-10 | Otto C Niederer | Apparatus for conveying and sorting headed articles in accordance with length of shank |
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US20130263433A1 (en) * | 2012-03-26 | 2013-10-10 | Newfrey Llc | Automated Fastener Setting Tool |
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CN109861053A (en) * | 2019-01-03 | 2019-06-07 | 苏州新亚电通有限公司 | Individually select simultaneously discharge mechanism |
CN110681606A (en) * | 2019-09-17 | 2020-01-14 | 天津华伟精工电子有限公司 | Brake pump piston bottom thickness measurement and step-by-step sorting device |
Also Published As
Publication number | Publication date |
---|---|
EP1745861B1 (en) | 2012-02-22 |
JP2006136881A (en) | 2006-06-01 |
EP1745861A1 (en) | 2007-01-24 |
DE202004017425U1 (en) | 2005-01-13 |
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