US20060042141A1 - Frame system - Google Patents
Frame system Download PDFInfo
- Publication number
- US20060042141A1 US20060042141A1 US10/931,624 US93162404A US2006042141A1 US 20060042141 A1 US20060042141 A1 US 20060042141A1 US 93162404 A US93162404 A US 93162404A US 2006042141 A1 US2006042141 A1 US 2006042141A1
- Authority
- US
- United States
- Prior art keywords
- fabric
- frame
- panel
- groove
- members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004744 fabric Substances 0.000 claims abstract description 62
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 229920001296 polysiloxane Polymers 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 6
- 238000000859 sublimation Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 230000008022 sublimation Effects 0.000 claims 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 238000009432 framing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F15/00—Boards, hoardings, pillars, or like structures for notices, placards, posters, or the like
- G09F15/0006—Boards, hoardings, pillars, or like structures for notices, placards, posters, or the like planar structures comprising one or more panels
- G09F15/0012—Boards, hoardings, pillars, or like structures for notices, placards, posters, or the like planar structures comprising one or more panels frames therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7416—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with free upper edge, e.g. for use as office space dividers
- E04B2/7422—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with free upper edge, e.g. for use as office space dividers with separate framed panels without intermediary support posts
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F1/00—Cardboard or like show-cards of foldable or flexible material
- G09F1/10—Supports or holders for show-cards
- G09F1/12—Frames therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2002/7479—Details of connection of flexible sheets to frame or posts
Definitions
- the present invention relates to a frame system and more particularly to a fabric frame system.
- Frame systems for various materials have been known for hundreds of years. This includes frame systems for art and other materials. Frame systems of the prior art require disassembly and reassembly to accommodate new fabric presentations. For such systems that present fabric for viewing, such disassembly and assembly requires tools, and in many complex systems, mechanics or technicians in order to wield the tools to change the frames. Because frames may be complex, usually some training is required of the persons who disassemble and reassemble them.
- Is the third object of the present invention to have a frame system for which neither a mechanic nor a technician is needed to replace fabric displays.
- a fabric frame which has an extremely unique, flexible framing system designed specifically for displaying custom manufactured, digitally printed polyester fabric panels.
- the fabric frame has apparatus and a method by which the fabric is easily affixed to the frame via a special tongue & groove, no tools required method thus eliminating the need to disassemble or re-assemble the frame system in the process of attaching or replacing fabric panels.
- Prior Art apparatus and methods require that the framing system be disassembled and re-assembled for replacing fabric panels, and thus to effectively accomplish this prior art method, using prior art apparatus, such as in retail and automotive showrooms, an authorized mechanical technician and a large amount of space is needed to achieve the fabric panel change.
- the framing system of the present application is supplied in three different variations that awards the customer the capability of permanently mounting to a wall, suspension from ceiling, free standing pillar, dual illuminated pillar or 3 & 4 sided billboard, all for indoor/outdoor use.
- the fabric-frame system of the preferred embodiments are comprised of eight distinctively unique and different aluminum extruded components that when connected together in many various configurations can become virtual exhibition booths, banner displays, decorative wall mounted graphic displays, picture frames, theater projection screens, room dividers, posters for entertainment programs, menus and point of purchase displays.
- the system can also be illuminated as a pillar or three-sided billboard.
- Each aluminum extruded profile has to be extruded with a tolerance of no more than ⁇ 0.008-0.012 on critical dimensions to ensure accurate and precision integration between each profile. This engineering process ensures consistency so that when changing individual digitally printed fabric panels, it creates fresh new presentations while retaining consistent theme or brand awareness.
- each aluminum extruded profile has to be accurately measured and cut on a CNC programmable horizontal cross-cutting table (not shown) that can accurately repeat the machining process at ⁇ 0.010 typically.
- each corner has to be mitre cut at 45° angle with a special saw (not shown) that is equipped with a precision ground cutting blade designed specifically for soft hollow aluminum profiles.
- the mitre saw cutting system must also be equipped with a fiber optic location beam or its equivalent that will ensure that each cut can be matched to its opposing profile creating a matched 90° angle with a tolerance that must be maintained of no more than ⁇ 0.005-0.010.
- the eight extruded members discussed above are used to construct all of the substructures, which are used to construct all of the structures for fabric panels as discussed above.
- connectors are also used to configure the extruded members into the sub structures discussed above.
- FIG. 1 -A is a front view, partially exposed of one of the preferred embodiments of the present invention.
- FIG. 1 -B is a side cross-sectional view taken along lines 1 - 1 of FIG. 1 -A of a support column;
- FIG. 1 -C is an enlarged view of an end of the column of FIG. 1 -B;
- FIG. 1 -D is an exploded view of the component parts of FIG. 1 -E;
- FIG. 1 -E is an isometric view of the preferred embodiment of FIG. 1 -A with fabric attached;
- FIG. 1 -F is an exploded view of the locks 2 , 8 of the preferred embodiment of FIG. 1 -A;
- FIG. 1 -G is a profile of Item 1 ;
- FIG. 2 -A is an isometric view partially exposed for one of the preferred embodiments of the present invention with fabric attached;
- FIG. 2 -B is a side cross-sectional view taken along lines 2 - 2 of FIG. 2 -I of a support column;
- FIG. 2 -C is an enlarged view of an end of the column of FIG. 2 -B;
- FIG. 2 -D is an exploded view of the component parts of FIG. 2 -A;
- FIG. 2 -E is an exploded view of the frame of FIG. 2 -D;
- FIG. 2 -F is an exploded view of the locks 2 , 8 of the preferred embodiment of FIG. 2 -A;
- FIG. 2 -G is a profile of Item 9 ;
- FIG. 2 -H is a profile of the lock 8 in FIG. 2 -A;
- FIG. 2 -I is a front view of a panel of FF System 2000 ;
- FIG. 3 -A is a front view, partially exposed of one of the preferred embodiments of the present invention.
- FIG. 3 -B is a side cross-sectional view taken along lines 3 - 3 of FIG. 3 -A of a support column;
- FIG. 3 -C is an enlarged view of an end of the column of FIG. 3 -B;
- FIG. 3 -D is an exploded view of the component parts of FIG. 3 -B;
- FIG. 3 -E is an isometric view of the preferred embodiment of FIG. 3 -A with fabric attached;
- FIG. 3 -F is an exploded view of the locks 2 , 8 of the preferred embodiment of FIG. 3 -A;
- FIG. 3 -G is a side view of the preferred embodiment of FIG. 3 -A showing fabric panels on each side;
- FIG. 3 -H is an isometric view of the back side of FIG. 3 -A;
- FIG. 3 -I is a profile of Item 7 ;
- FIG. 4 is an illustration of a reinforcing member which may be used with any of aluminum extruded profiles 1 , 7 and 9 and is shown illustrated for use in profile 1 ;
- FIG. 4 -A is a profile of the reinforcing member
- FIG. 4 -B is a profile of splice connecter
- FIG. 4 -C is an illustration of connecting two or more profiles
- FIG. 5 is a side view of the male member of Item 1009 , 2009 , 3009 ;
- FIG. 6 is a side view of the male member of Item 1008 , 2008 , 3008 ;
- FIG. 7 depicts a side view and front view of lock 8 and an isometric view of lock 2 and an exploded view of lock 2 or lock 8 ;
- FIG. 8 illustrates the inserted panel 6 edge silicone strips 1012 , 2012 , 3012 into the groove 30 ;
- FIG. 9 illustrates the connection of panels connected together by use of grooves 4020 to connect corresponding profiles.
- FF System 1000 (FIGS. 1 -A- 1 -G) was designed to be used as a self-supporting, wall mountable or suspended one-sided graphic display system that can be placed virtually anywhere indoor or outdoor.
- the 0.350 inside dimension cross section 1025 located from the top section 1020 for each of the horizontal and vertical members 1050 becomes the inside perimeter of the profile 1 when assembled into a frame.
- This profile 1 is formed by vertical and horizontal members 1050 in conjunction with connectors 2 , 3 , 4 , 5 to make the assembly FF System 1000 .
- the component parts may be first assembled into subsystems with components 2 , 3 , 4 , 5 which would form connector parts of the frame of the FF System 1000 .
- the member 1050 of profile 1 has inserted the female lock 3 and the male lock 2 . They are inserted into channels 1004 , 1005 , on opposite sides of member 1050 of profile 1 .
- the female lock 3 is inserted into channel 1005 and the male lock 2 is inserted into channel 1004 of the same member 1050 of profile 1 .
- the female lock 3 is attached to member 1050 by use of a rivet 5 as is old in the art.
- the rivet 5 is inserted in opening 1003 , provided in member 1050 of the profile 1 , which aligns with opening 1002 in female lock 3 .
- the entire assembly then becomes a lock 1001 on one side of member 1050 of profile 1 .
- the male lock 2 inserted into channel 1004 has a threaded opening 1007 in which can be inserted the set screw 4 .
- An opening 1006 is punched in member 1050 of profile 1 and is juxtaposed with threaded opening 1007 . Opening 1007 is only formed in one of the two sides of male member 2 ( FIG. 1 -F).
- the two sides of the male lock 2 are interlocked by corresponding male and female spirals 1008 , 1009 , respectively, on one end of male lock 2 .
- the two interlocked spirals 1008 , 1009 form a channel 1010 at the base 1013 of the male spiral 1008 and at the outer end 1014 of the female spiral 1009 .
- Elastomer 1011 is provided to be inserted in channel 1010 transversely and is locked in place in that manner.
- Locks 8 work in a similar manner but are cut straight instead of at an angle. Locks 2 are cut at the angle of forty-five degrees ( FIG. 7 ).
- FF System 2000 (FIGS. 2 -A- 2 -I) was designed as a graphic display system, one side only, to accomplish not only everything embodied in FF System 1000 , but also to serve as a free-standing display system for applications such as pop-up display, automotive showrooms, divider walls, illuminated pillars and 3-sided billboards for profile 2 .
- the dimension 2060 ( FIG. 2 -G) of 0.350 in the upper left corner of the profile 9 becomes the female receptor for spacer 12 , both of which are connected together with a locking device 8 ( FIG. 2 -D).
- a horizontal stand member on foot 4000 is then horizontally attached with a male locking device 8 to a vertical stand structure or support to form the stand-alone support structure for profile 9 .
- the other end of channel 2030 is sized to receive a cap end plug 7 .
- Spacers 12 with male lock 8 then attach vertical support 11 to vertical member 2050 .
- FIGS. 2 -A- 2 -I only certain of the parts are used in constructing the FF System 2000 .
- This profile 9 is used in conjunction with components 2 , 3 , 4 , 5 , 7 , 8 , 10 , 11 , 12 , 4000 which would form connector parts of the frame of FF System 2000 .
- the component parts may be first assembled into subsystems which would form connector parts of the frame of the FF System 2000 .
- the vertical and horizontal members 2050 of profile 9 has inserted into them the female lock 3 and the male lock 2 . They are inserted into channels 2004 , 2005 on opposite sides of members 2050 of profile 9 .
- the female lock 3 is inserted into channel 2005 and the male lock 2 is inserted into channel 2004 of the same member 2050 of profile 9 .
- the female lock 3 is attached to member 2050 of profile 9 by use of a rivet 5 as is old in the art.
- the rivet 5 is inserted in opening 2003 , provided in the member 2050 of profile 9 , which is aligned with opening 2002 in female lock 3 .
- the entire assembly then becomes a lock 2001 on one side of member 2050 of profile 9 .
- the male lock 2 is inserted into channel 2004 and has a threaded opening 2007 in which can be inserted the set screw 4 .
- An opening 2006 is punched in member 2050 of profile 9 and is juxtaposed with threaded opening 2007 . Opening 2007 is only threaded on one of the two sides of male lock 2 ( FIG. 2 -F).
- the two sides of the male member 2 are interlocked by corresponding male and female spirals 2008 , 2009 , respectively, on one end of male lock 2 .
- the two interlocked spirals 2008 , 2009 form a channel 2010 at the base 2013 of the male spiral 2008 and at the outer end 2014 of the female spiral 2009 .
- Elastomer 2011 is provided to be inserted in channel 2010 traversely and is locked in place in that manner.
- plastic plug caps 10 For the foot 4000 , plastic plug caps 10 must be used and seal the foot 4000 .
- FF System 3000 ( FIG. 3 -A- 3 -I) was designed to display graphics on both sides of the frame. Its variety of uses include free-standing illuminated pillars, wall dividers, exhibition booths, two-sided banner stands and virtual building structures that enable the creation of outside walls, inner walls, ceilings, windows and roofs using digitally printed fabric panels for replication.
- the dimension 4020 of 0.350 ⁇ 0.010 inches located at the bottom of the member 3050 of profile 7 becomes the channel 3005 to receive female angle lock 3 ( FIG. 3 -D).
- the male angle lock 2 is received in the opposite member 3050 of profile 7 side of channel 3004 , for each profile 7 in FIG. 3 -F is then horizontally attached with the male locking device 8 as shown in FIG. 3 -F to form the stand alone support structure of profile 7 for FIG. 3 -D.
- FF System 3000 only certain components are used in constructing the FF System 3000 .
- the components that are used for profile 7 are connectors and locks 2 , 3 , 4 , 5 , 8 , 4001 , 4002 , 4010 to make the assembly of FF System 3000 .
- the component parts may be first assembled into subsystems which would form parts of the frame of the FF System 3000 .
- the member 3050 of profile 7 has inserted into it the female locking insert 3 and the male locking insert 2 . They are inserted into channels 3005 , 3004 on opposite sides of member 3050 of profile 7 .
- the female locking insert 3 is inserted into channel 3005
- the male locking insert 2 is inserted into channel 3004 of the same profile 7 .
- the female locking insert 3 is attached to member 3050 of profile 7 by use of a rivet 5 as is old in the art.
- the rivet 5 is inserted in opening 3003 , provided in the member 3050 of profile 7 , which is aligned with opening 3002 in female locking insert 3 .
- the entire assembly then becomes a lock 3001 on one side of member 3050 of profile 7 .
- the male locking insert 2 inserted into channel 3004 has threaded opening 3007 in which can be inserted the set screw 4 .
- An opening 3006 is punched in member 3050 of profile 7 and is juxtaposed with threaded opening 3007 .
- Opening 3007 is only threaded in one of the two sides of male locking insert 2 ( FIG. 3 -F).
- the two sides of the male locking insert 2 are interlocked by corresponding male and female spirals 3008 , 3009 , respectively, that form a channel 3010 at the base 3013 of the male spiral 3008 and at the outer end 3014 of the female spiral 3009 .
- Elastomer 3011 is provided to be inserted in channel 3010 traversely and is locked in place in that manner.
- Profile 7 is supported by vertical members 4010 .
- One end of each vertical member 4010 is locked in channel 4020 of member 3050 to horizontal member 3050 by lock 8 , and the other end of member 4010 is connected by a lock 8 to an opening 3070 formed in horizontal foot 4001 .
- the ends of foot 4001 are closed by caps 4002 .
- the invention's use is also unique as it allows, if necessary, as discussed below, for a large structure that requires rigid substructure members 1050 for profile 1 (and for profiles 7 , 9 are members 3050 , 2050 , respectively) to be locked into place when constructing frames that are large enough that deflection becomes a consideration, e.g., a rectangular structure thirty feet in length by twenty feet in height.
- a straight locking device 8 FIGGS. 1 -F, 2 -F, 3 -F, 7
- Locking device 8 is where inside the opening 1035 of FIG. 1 -G (and for profiles 7 , 9 openings 3035 , 2035 respectively) the opening dimension is 0.594+0.030-0.000.
- the locking device 8 is then attached to the opening 1025 (and for profiles 7 , 9 openings 3025 , 2025 respectively) which has a 0.350 inside dimension in the critical areas where deflection could be problematic.
- the vertical support structure 1030 , 2030 , 3030 shown in FIG. 4 - 4 -C is used as a stud support structure for FF System 1000 , 2000 and 3000 frames across the span of much larger frames.
- the splice connector profile 20 shown in FIG. 4 is used to achieve long lengths and enables one to connect and expand the size of a frame structure to much larger lengths than the profile 1 , 7 , 9 can have their members 1050 , 2050 , 3050 extruded, which currently is available in ten foot lengths.
- the profile 20 has a member 1050 , 2050 , 3050 cut on a 45° angle on only one side and straight cut on the other side.
- the angled cuts of the members 1050 , 2050 , 3050 form the angles to lock to other members.
- the two straight cuts 110 , 120 are adjacent to each other.
- a splice 130 is inserted in channel 1005 , 2005 , 3005 of the adjacent straight cuts 110 , 120 and locked in place by locking screws 4 . This provides modular expansion capability.
- FIG. 9 shows horizontal spacers 12 .
- Spacers 12 are located at the grooves 4020 of each profile 7 . Inserted into such spacers 12 are locks 8 to lock into grooves 4020 , such as the vertical grooves 4020 of member 3050 . In addition, if vertical expansion were required, then the spacers 12 would be inserted with their locks 8 to the upper horizontal groove 4020 and have the locks 8 locked in place.
- Each aluminum extruded profile has to be extruded with a tolerance of no more than ⁇ 0.008-0.012 on critical dimensions to ensure accurate and precision integration between each profile. This engineering process ensures consistency so that when changing individual digitally printed fabric panels, it creates fresh new presentations while retaining consistent theme or brand awareness.
- each aluminum extruded profile has to be accurately measured and cut on a CNC programmable horizontal cross-cutting table (not shown) that can accurately repeat the machining process at ⁇ 0.010 typically.
- each corner has to be mitre cut at 45° angle with a special saw (not shown) that is equipped with a precision ground cutting blade designed specifically for soft hollow aluminum profiles.
- the mitre saw cutting system must also be equipped with a fiber optic location beam or its equivalent that will ensure that each cut can be matched to its opposing profile creating a matched 90° angle with a tolerance that must be maintained of no more than ⁇ 0.005-0.010.
- the digitally produced and printed fabric panel 6 (FIGS. 1 -A, 2 -A and 3 -A) is the single most important element.
- the dye-sublimation process is very unique in that the toners are printed onto a paper media via an inkjet printer.
- the paper (donor) is then merged with a polyester fabric (receiver) with an applied pressure range of 6-25 psi and a temperature of 400° F. or 204° C. for 25-45 seconds.
- the molecular structure of both toner and fabric are the same mylar/polyester.
- the toners When subjected to heat and pressure for a period of time, the toners morph from a solid to a gas. The gas then cross links with each individual fiber and then immediately returns back to a solid state, thus giving the appearance of a permanent dyed effect to the fabric. The dyes permeate each fiber and become colorfast.
- the fabric panels can be constructed from three distinctively different types of 100% polyester fabrics. The three styles of fabrics were chosen because of the critical tolerance that must be maintained in the warp and weft of the fabrics during the heat setting process. Any other fabrics known at the present time are unacceptable due to memory and shrinkage characteristics of the fabrics.
- the size of the frame dictates the finished size of the fabric panel by using a mathematical formula as illustrated by the following example: To accommodate a frame with an outside dimension of 24′′ ⁇ 36′′, the inside dimension of the frame then becomes 23.527′′ ⁇ 35.527′′. To ensure that fabric panels are made to fit perfectly, the following methodology and calculations must be followed. Step I: The fabric must be pre-shrunk, printed and cut with a hot knife to an exact size of 1.023′′ larger than the frame's inside dimension to ensure a perfect fit into the frame every time.
- Step II Once the fabric panel has been printed, and all four edges sealed with a hot knife, a silicone strip material 1012 , 2012 , 3012 1 ⁇ 8′′ thick ⁇ 1 ⁇ 2′′ wide, must then be cut to a size 1% smaller than each side of the printed fabric panel 6 .
- Each piece of silicone strip 1012 , 2012 , 3012 has to be sewn flush to the outside of all four sides of the fabric panel 6 using a single needle lock stitch with a minimum of 8-10 stitches per inch.
- a groove 30 is formed in the members 1050 , 2050 , 3050 , the dimension (width) of which is 0.150 inches ⁇ 0.020.
- the edges of the panel 6 are folded at the four ends and these folds, having silicone strips 1012 , 2012 , 3012 (detalced 60 durometer) facing the folded material, is inserted into grooves 30 on all four edges.
- the back of groove 30 being a little wider, permits the silicone expansion after insertion and in conjunction with the durometer of the silicone strip 1012 , 2012 , 3012 acting with the annodized aluminum surface of members 1050 , 2050 , 3050 , holds the panel 6 tautly in place without being forced out of the groove 30 .
- the fabric being taut and flush mounted on the frame may hold any pattern on the fabric at the panel 6 for display and ease to change for a new panel 6 .
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- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
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Abstract
Description
- 1. Field of the Invention
- The present invention relates to a frame system and more particularly to a fabric frame system.
- 2. Background
- Frame systems for various materials have been known for hundreds of years. This includes frame systems for art and other materials. Frame systems of the prior art require disassembly and reassembly to accommodate new fabric presentations. For such systems that present fabric for viewing, such disassembly and assembly requires tools, and in many complex systems, mechanics or technicians in order to wield the tools to change the frames. Because frames may be complex, usually some training is required of the persons who disassemble and reassemble them.
- It is a first object of the present invention to have a frame system that doesn't require it to be dis-assembled and re-assembled to accommodate new fabric presentation.
- It is a second object of the present invention to have a frame system that doesn't require substantial tools for replacement of fabric display.
- Is the third object of the present invention to have a frame system for which neither a mechanic nor a technician is needed to replace fabric displays.
- Is a fourth object of the present invention to have a frame system that allows anyone, such as a clerk, sales person, laymen, to replace fabric display including utilizing a tongue & groove locking system.
- Is a fifth object of the present invention to have a frame system that can achieve an extensive versatility and range of applications.
- A fabric frame is disclosed, which has an extremely unique, flexible framing system designed specifically for displaying custom manufactured, digitally printed polyester fabric panels.
- The fabric frame has apparatus and a method by which the fabric is easily affixed to the frame via a special tongue & groove, no tools required method thus eliminating the need to disassemble or re-assemble the frame system in the process of attaching or replacing fabric panels. As set out above “Prior Art” apparatus and methods require that the framing system be disassembled and re-assembled for replacing fabric panels, and thus to effectively accomplish this prior art method, using prior art apparatus, such as in retail and automotive showrooms, an authorized mechanical technician and a large amount of space is needed to achieve the fabric panel change.
- The framing system of the present application is supplied in three different variations that awards the customer the capability of permanently mounting to a wall, suspension from ceiling, free standing pillar, dual illuminated pillar or 3 & 4 sided billboard, all for indoor/outdoor use.
- The fabric-frame system of the preferred embodiments are comprised of eight distinctively unique and different aluminum extruded components that when connected together in many various configurations can become virtual exhibition booths, banner displays, decorative wall mounted graphic displays, picture frames, theater projection screens, room dividers, posters for entertainment programs, menus and point of purchase displays. The system can also be illuminated as a pillar or three-sided billboard.
- Each aluminum extruded profile has to be extruded with a tolerance of no more than ±0.008-0.012 on critical dimensions to ensure accurate and precision integration between each profile. This engineering process ensures consistency so that when changing individual digitally printed fabric panels, it creates fresh new presentations while retaining consistent theme or brand awareness.
- To produce a frame (FIGS. 1-A, 2-A & 3-A), each aluminum extruded profile has to be accurately measured and cut on a CNC programmable horizontal cross-cutting table (not shown) that can accurately repeat the machining process at ±0.010 typically. To produce any of the three different fabric display systems, each corner has to be mitre cut at 45° angle with a special saw (not shown) that is equipped with a precision ground cutting blade designed specifically for soft hollow aluminum profiles. The mitre saw cutting system must also be equipped with a fiber optic location beam or its equivalent that will ensure that each cut can be matched to its opposing profile creating a matched 90° angle with a tolerance that must be maintained of no more than ±0.005-0.010. The tolerances mentioned are critical to maintain and ensure that digitally printed graphic panels are accurately stretched into place. The result will be a professional grade presentation, regardless of the fabric and or graphic chosen. See attached FIGS. 1-A, 2-A and 3-A for illustration purposes.
- The eight extruded members discussed above, are used to construct all of the substructures, which are used to construct all of the structures for fabric panels as discussed above. In addition to the eight extruded members discussed above, connectors are also used to configure the extruded members into the sub structures discussed above.
- Thus, with the building blocks, set out above it is possible to construct and modify fabric holders without the need for extensive rebuilding or specialists to do so.
- For a further understanding of the nature and objects of the present invention, reference should be had to the following drawings in which like parts are usually given like reference numbers (except the locks) and wherein:
-
FIG. 1 -A is a front view, partially exposed of one of the preferred embodiments of the present invention; -
FIG. 1 -B is a side cross-sectional view taken along lines 1-1 ofFIG. 1 -A of a support column; -
FIG. 1 -C is an enlarged view of an end of the column ofFIG. 1 -B; -
FIG. 1 -D is an exploded view of the component parts ofFIG. 1 -E; -
FIG. 1 -E is an isometric view of the preferred embodiment ofFIG. 1 -A with fabric attached; -
FIG. 1 -F is an exploded view of thelocks FIG. 1 -A; -
FIG. 1 -G is a profile ofItem 1; -
FIG. 2 -A is an isometric view partially exposed for one of the preferred embodiments of the present invention with fabric attached; -
FIG. 2 -B is a side cross-sectional view taken along lines 2-2 ofFIG. 2 -I of a support column; -
FIG. 2 -C is an enlarged view of an end of the column ofFIG. 2 -B; -
FIG. 2 -D is an exploded view of the component parts ofFIG. 2 -A; -
FIG. 2 -E is an exploded view of the frame ofFIG. 2 -D; -
FIG. 2 -F is an exploded view of thelocks FIG. 2 -A; -
FIG. 2 -G is a profile ofItem 9; -
FIG. 2 -H is a profile of thelock 8 inFIG. 2 -A; -
FIG. 2 -I is a front view of a panel of FFSystem 2000; -
FIG. 3 -A is a front view, partially exposed of one of the preferred embodiments of the present invention; -
FIG. 3 -B is a side cross-sectional view taken along lines 3-3 ofFIG. 3 -A of a support column; -
FIG. 3 -C is an enlarged view of an end of the column ofFIG. 3 -B; -
FIG. 3 -D is an exploded view of the component parts ofFIG. 3 -B; -
FIG. 3 -E is an isometric view of the preferred embodiment ofFIG. 3 -A with fabric attached; -
FIG. 3 -F is an exploded view of thelocks FIG. 3 -A; -
FIG. 3 -G is a side view of the preferred embodiment ofFIG. 3 -A showing fabric panels on each side; -
FIG. 3 -H is an isometric view of the back side ofFIG. 3 -A; -
FIG. 3 -I is a profile ofItem 7; -
FIG. 4 is an illustration of a reinforcing member which may be used with any of aluminum extrudedprofiles profile 1; -
FIG. 4 -A is a profile of the reinforcing member; -
FIG. 4 -B is a profile of splice connecter; -
FIG. 4 -C is an illustration of connecting two or more profiles; -
FIG. 5 is a side view of the male member ofItem -
FIG. 6 is a side view of the male member ofItem -
FIG. 7 depicts a side view and front view oflock 8 and an isometric view oflock 2 and an exploded view oflock 2 orlock 8; -
FIG. 8 illustrates the insertedpanel 6edge silicone strips groove 30; and -
FIG. 9 illustrates the connection of panels connected together by use ofgrooves 4020 to connect corresponding profiles. - Each system has very specific characteristics as it relates to the many applications for which it was designed.
- FF System 1000 (FIGS. 1-A-1-G) was designed to be used as a self-supporting, wall mountable or suspended one-sided graphic display system that can be placed virtually anywhere indoor or outdoor. The 0.350 inside
dimension cross section 1025 located from thetop section 1020 for each of the horizontal andvertical members 1050 becomes the inside perimeter of theprofile 1 when assembled into a frame. - As shown in FIGS. 1-A-1-G, only certain of the parts are used in constructing the
FF System 1000. Thisprofile 1 is formed by vertical andhorizontal members 1050 in conjunction withconnectors assembly FF System 1000. ForFF System 1000, the component parts may be first assembled into subsystems withcomponents FF System 1000. To assemble a subsystem, themember 1050 ofprofile 1 has inserted thefemale lock 3 and themale lock 2. They are inserted intochannels member 1050 ofprofile 1. Thefemale lock 3 is inserted intochannel 1005 and themale lock 2 is inserted intochannel 1004 of thesame member 1050 ofprofile 1. Thefemale lock 3 is attached tomember 1050 by use of arivet 5 as is old in the art. Therivet 5 is inserted inopening 1003, provided inmember 1050 of theprofile 1, which aligns withopening 1002 infemale lock 3. The entire assembly then becomes alock 1001 on one side ofmember 1050 ofprofile 1. Themale lock 2 inserted intochannel 1004 has a threadedopening 1007 in which can be inserted theset screw 4. Anopening 1006 is punched inmember 1050 ofprofile 1 and is juxtaposed with threadedopening 1007.Opening 1007 is only formed in one of the two sides of male member 2 (FIG. 1 -F). - The two sides of the
male lock 2 are interlocked by corresponding male andfemale spirals male lock 2. The two interlockedspirals channel 1010 at thebase 1013 of themale spiral 1008 and at theouter end 1014 of thefemale spiral 1009.Elastomer 1011 is provided to be inserted inchannel 1010 transversely and is locked in place in that manner.Locks 8 work in a similar manner but are cut straight instead of at an angle.Locks 2 are cut at the angle of forty-five degrees (FIG. 7 ). - FF System 2000 (FIGS. 2-A-2-I) was designed as a graphic display system, one side only, to accomplish not only everything embodied in
FF System 1000, but also to serve as a free-standing display system for applications such as pop-up display, automotive showrooms, divider walls, illuminated pillars and 3-sided billboards forprofile 2. Shown in FIGS. 2-A-2-I, the dimension 2060 (FIG. 2 -G) of 0.350 in the upper left corner of theprofile 9 becomes the female receptor forspacer 12, both of which are connected together with a locking device 8 (FIG. 2 -D). A horizontal stand member onfoot 4000 is then horizontally attached with amale locking device 8 to a vertical stand structure or support to form the stand-alone support structure forprofile 9. This is accomplished by providingopening 2070 infoot 4000 to fit one end oflock 8, the other end being inserted into achannel 2030 ofvertical strut 11. The other end ofchannel 2030 is sized to receive acap end plug 7.Spacers 12 withmale lock 8 then attachvertical support 11 tovertical member 2050. - As shown in FIGS. 2-A-2-I, only certain of the parts are used in constructing the
FF System 2000. Thisprofile 9 is used in conjunction withcomponents FF System 2000. ForFF System 2000, the component parts may be first assembled into subsystems which would form connector parts of the frame of theFF System 2000. To assemble the subsystem, the vertical andhorizontal members 2050 ofprofile 9 has inserted into them thefemale lock 3 and themale lock 2. They are inserted intochannels members 2050 ofprofile 9. Thefemale lock 3 is inserted intochannel 2005 and themale lock 2 is inserted intochannel 2004 of thesame member 2050 ofprofile 9. Thefemale lock 3 is attached tomember 2050 ofprofile 9 by use of arivet 5 as is old in the art. Therivet 5 is inserted inopening 2003, provided in themember 2050 ofprofile 9, which is aligned with opening 2002 infemale lock 3. The entire assembly then becomes alock 2001 on one side ofmember 2050 ofprofile 9. Themale lock 2 is inserted intochannel 2004 and has a threadedopening 2007 in which can be inserted theset screw 4. Anopening 2006 is punched inmember 2050 ofprofile 9 and is juxtaposed with threadedopening 2007.Opening 2007 is only threaded on one of the two sides of male lock 2 (FIG. 2 -F). - The two sides of the
male member 2 are interlocked by corresponding male andfemale spirals male lock 2. The two interlockedspirals channel 2010 at thebase 2013 of themale spiral 2008 and at theouter end 2014 of thefemale spiral 2009.Elastomer 2011 is provided to be inserted inchannel 2010 traversely and is locked in place in that manner. - For the
foot 4000, plastic plug caps 10 must be used and seal thefoot 4000. - FF System 3000 (
FIG. 3 -A-3-I) was designed to display graphics on both sides of the frame. Its variety of uses include free-standing illuminated pillars, wall dividers, exhibition booths, two-sided banner stands and virtual building structures that enable the creation of outside walls, inner walls, ceilings, windows and roofs using digitally printed fabric panels for replication. As shown in FIGS. 3-G and 3-I, thedimension 4020 of 0.350±0.010 inches located at the bottom of themember 3050 ofprofile 7 becomes thechannel 3005 to receive female angle lock 3 (FIG. 3 -D). Themale angle lock 2 is received in theopposite member 3050 ofprofile 7 side ofchannel 3004, for eachprofile 7 inFIG. 3 -F is then horizontally attached with themale locking device 8 as shown inFIG. 3 -F to form the stand alone support structure ofprofile 7 forFIG. 3 -D. - As shown in FIGS. 3-A-3-I, only certain components are used in constructing the
FF System 3000. The components that are used forprofile 7 are connectors andlocks FF System 3000. ForFF System 3000, the component parts may be first assembled into subsystems which would form parts of the frame of theFF System 3000. - To assemble the subsystem, the
member 3050 ofprofile 7 has inserted into it thefemale locking insert 3 and themale locking insert 2. They are inserted intochannels member 3050 ofprofile 7. Thefemale locking insert 3 is inserted intochannel 3005, and themale locking insert 2 is inserted intochannel 3004 of thesame profile 7. Thefemale locking insert 3 is attached tomember 3050 ofprofile 7 by use of arivet 5 as is old in the art. Therivet 5 is inserted inopening 3003, provided in themember 3050 ofprofile 7, which is aligned with opening 3002 infemale locking insert 3. The entire assembly then becomes alock 3001 on one side ofmember 3050 ofprofile 7. Themale locking insert 2 inserted intochannel 3004 has threadedopening 3007 in which can be inserted theset screw 4. Anopening 3006 is punched inmember 3050 ofprofile 7 and is juxtaposed with threadedopening 3007.Opening 3007 is only threaded in one of the two sides of male locking insert 2 (FIG. 3 -F). The two sides of themale locking insert 2 are interlocked by corresponding male andfemale spirals channel 3010 at thebase 3013 of themale spiral 3008 and at theouter end 3014 of thefemale spiral 3009.Elastomer 3011 is provided to be inserted inchannel 3010 traversely and is locked in place in that manner. -
Profile 7 is supported byvertical members 4010. One end of eachvertical member 4010 is locked inchannel 4020 ofmember 3050 tohorizontal member 3050 bylock 8, and the other end ofmember 4010 is connected by alock 8 to anopening 3070 formed inhorizontal foot 4001. The ends offoot 4001 are closed bycaps 4002. - The invention's use is also unique as it allows, if necessary, as discussed below, for a large structure that requires
rigid substructure members 1050 for profile 1 (and forprofiles members substructure profiles 1050, a straight locking device 8 (FIGS. 1-F, 2-F, 3-F, 7) would be permanently attached to the top and bottom ofsubstructure 1050 of the structure profile 1 (and forprofiles members locking device 8 is where inside theopening 1035 ofFIG. 1 -G (and forprofiles openings locking device 8 is then attached to the opening 1025 (and forprofiles openings - The
vertical support structure FIG. 4 -4-C is used as a stud support structure forFF System - The
splice connector profile 20 shown inFIG. 4 is used to achieve long lengths and enables one to connect and expand the size of a frame structure to much larger lengths than theprofile members profile 20 has amember members straight cuts splice 130 is inserted inchannel straight cuts screws 4. This provides modular expansion capability. - As shown in
FIG. 9 ,adjacent profiles 7 may be interlocked in the same way as thelegs 4010 are presently interlocked toprofile 7. The difference would be thatlegs 4010 would be smaller in length and would be mounted horizontally instead of vertically. Thus,FIG. 9 showshorizontal spacers 12.Spacers 12 are located at thegrooves 4020 of eachprofile 7. Inserted intosuch spacers 12 arelocks 8 to lock intogrooves 4020, such as thevertical grooves 4020 ofmember 3050. In addition, if vertical expansion were required, then thespacers 12 would be inserted with theirlocks 8 to the upperhorizontal groove 4020 and have thelocks 8 locked in place. - Each aluminum extruded profile has to be extruded with a tolerance of no more than ±0.008-0.012 on critical dimensions to ensure accurate and precision integration between each profile. This engineering process ensures consistency so that when changing individual digitally printed fabric panels, it creates fresh new presentations while retaining consistent theme or brand awareness.
- To produce a frame (FIGS. 1-A, 2-A & 3-A), each aluminum extruded profile has to be accurately measured and cut on a CNC programmable horizontal cross-cutting table (not shown) that can accurately repeat the machining process at ±0.010 typically. To produce any of the three different fabric display systems, each corner has to be mitre cut at 45° angle with a special saw (not shown) that is equipped with a precision ground cutting blade designed specifically for soft hollow aluminum profiles. The mitre saw cutting system must also be equipped with a fiber optic location beam or its equivalent that will ensure that each cut can be matched to its opposing profile creating a matched 90° angle with a tolerance that must be maintained of no more than ±0.005-0.010. The tolerances mentioned are critical to maintain and ensure that digitally printed graphic panels are accurately stretched into place. The result will be a professional grade presentation, regardless of the fabric and or graphic chosen. See attached FIGS. 1-A, 2-A and 3-A for illustration purposes.
- The Digitally Printed Fabric Panel Assembly
- Essential for completing a fabric frame system, the digitally produced and printed fabric panel 6 (FIGS. 1-A, 2-A and 3-A) is the single most important element. There is only one method presently known for producing a fabric panel, and that is by utilizing a large format inkjet printer equipped with dye-sublimation toners. The dye-sublimation process is very unique in that the toners are printed onto a paper media via an inkjet printer. The paper (donor) is then merged with a polyester fabric (receiver) with an applied pressure range of 6-25 psi and a temperature of 400° F. or 204° C. for 25-45 seconds. The molecular structure of both toner and fabric are the same mylar/polyester. When subjected to heat and pressure for a period of time, the toners morph from a solid to a gas. The gas then cross links with each individual fiber and then immediately returns back to a solid state, thus giving the appearance of a permanent dyed effect to the fabric. The dyes permeate each fiber and become colorfast. The fabric panels can be constructed from three distinctively different types of 100% polyester fabrics. The three styles of fabrics were chosen because of the critical tolerance that must be maintained in the warp and weft of the fabrics during the heat setting process. Any other fabrics known at the present time are unacceptable due to memory and shrinkage characteristics of the fabrics.
- The size of the frame dictates the finished size of the fabric panel by using a mathematical formula as illustrated by the following example: To accommodate a frame with an outside dimension of 24″×36″, the inside dimension of the frame then becomes 23.527″×35.527″. To ensure that fabric panels are made to fit perfectly, the following methodology and calculations must be followed. Step I: The fabric must be pre-shrunk, printed and cut with a hot knife to an exact size of 1.023″ larger than the frame's inside dimension to ensure a perfect fit into the frame every time. Step II: Once the fabric panel has been printed, and all four edges sealed with a hot knife, a
silicone strip material size 1% smaller than each side of the printedfabric panel 6. Each piece ofsilicone strip fabric panel 6 using a single needle lock stitch with a minimum of 8-10 stitches per inch. - As shown in
FIG. 8 ,panels 6 are attached toprofiles groove 30 is formed in themembers panel 6 are folded at the four ends and these folds, havingsilicone strips grooves 30 on all four edges. The back ofgroove 30, being a little wider, permits the silicone expansion after insertion and in conjunction with the durometer of thesilicone strip members panel 6 tautly in place without being forced out of thegroove 30. Thus, the fabric being taut and flush mounted on the frame may hold any pattern on the fabric at thepanel 6 for display and ease to change for anew panel 6. - Because many varying and different embodiments may be made within the scope of the invention concept taught herein which may involve many modifications in the embodiments herein detailed in accordance with the descriptive requirements of the law, it is to be understood that the details herein are to be interpreted as illustrative and not in a limiting sense.
Claims (24)
Priority Applications (3)
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US10/931,624 US20060042141A1 (en) | 2004-09-01 | 2004-09-01 | Frame system |
CA002606311A CA2606311A1 (en) | 2004-09-01 | 2005-09-01 | Frame system |
PCT/US2005/031247 WO2006028947A2 (en) | 2004-09-01 | 2005-09-01 | Frame system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US10/931,624 US20060042141A1 (en) | 2004-09-01 | 2004-09-01 | Frame system |
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US20060042141A1 true US20060042141A1 (en) | 2006-03-02 |
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US10/931,624 Abandoned US20060042141A1 (en) | 2004-09-01 | 2004-09-01 | Frame system |
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US (1) | US20060042141A1 (en) |
CA (1) | CA2606311A1 (en) |
WO (1) | WO2006028947A2 (en) |
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Also Published As
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WO2006028947A3 (en) | 2009-04-16 |
WO2006028947A2 (en) | 2006-03-16 |
CA2606311A1 (en) | 2006-03-16 |
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