US20030073788A1 - Recovery of olefin monomers - Google Patents
Recovery of olefin monomers Download PDFInfo
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- US20030073788A1 US20030073788A1 US09/976,525 US97652501A US2003073788A1 US 20030073788 A1 US20030073788 A1 US 20030073788A1 US 97652501 A US97652501 A US 97652501A US 2003073788 A1 US2003073788 A1 US 2003073788A1
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- Prior art keywords
- nitrogen
- olefin
- monomer
- adsorbent
- stream
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- 150000001336 alkenes Chemical class 0.000 title claims abstract description 50
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000000178 monomer Substances 0.000 title claims abstract description 34
- 238000011084 recovery Methods 0.000 title claims description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 114
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 55
- 239000007789 gas Substances 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 32
- 239000003463 adsorbent Substances 0.000 claims abstract description 30
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000741 silica gel Substances 0.000 claims abstract description 13
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 13
- 229920000098 polyolefin Polymers 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 19
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 19
- 239000005977 Ethylene Substances 0.000 claims description 19
- 229930195733 hydrocarbon Natural products 0.000 claims description 14
- 150000002430 hydrocarbons Chemical class 0.000 claims description 14
- 238000010926 purge Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 9
- 238000007872 degassing Methods 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 5
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 101100172879 Caenorhabditis elegans sec-5 gene Proteins 0.000 description 1
- 101100172886 Caenorhabditis elegans sec-6 gene Proteins 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F6/00—Post-polymerisation treatments
- C08F6/001—Removal of residual monomers by physical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F6/00—Post-polymerisation treatments
- C08F6/001—Removal of residual monomers by physical means
- C08F6/005—Removal of residual monomers by physical means from solid polymers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/0605—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the feed stream
- F25J3/062—Refinery gas, cracking gas, coke oven gas, gaseous mixtures containing aliphatic unsaturated CnHm or gaseous mixtures of undefined nature
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/063—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
- F25J3/064—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of CnHm with 2 carbon atoms or more
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/063—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
- F25J3/066—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of nitrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2253/106—Silica or silicates
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/306—Surface area, e.g. BET-specific surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2253/302—Dimensions
- B01D2253/308—Pore size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/24—Hydrocarbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/40—Processes or apparatus using other separation and/or other processing means using hybrid system, i.e. combining cryogenic and non-cryogenic separation techniques
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/60—Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/04—Mixing or blending of fluids with the feed stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/12—Refinery or petrochemical off-gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/42—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/62—Ethane or ethylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2245/00—Processes or apparatus involving steps for recycling of process streams
- F25J2245/02—Recycle of a stream in general, e.g. a by-pass stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/90—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
Definitions
- the present invention relates to the recovery of olefin monomer from a nitrogen purged degassing step in the manufacture of polyolefin.
- the polymer contains residual olefin monomer. This is conventionally removed in a degassing step using nitrogen to strip the monomer from the polymer material.
- the nitrogen purge gas now contaminated with olefin monomer and other reaction by products or monomer impurities such as ethane and isobutylene and methane, may be flared off or burned with fuel.
- U.S. Pat. No. 4,498,910 discloses a process in which ethylene is reacted to produce ethylene oxide and a purge gas is withdrawn that contains residual ethylene together with a large amount of methane and a smaller proportion of other gases which include oxygen and ‘inert gases’, which may be argon and nitrogen.
- the ethylene is recovered by pressure swing adsorption (PSA) using a silica gel adsorbent.
- PSA pressure swing adsorption
- the reported recovery of ethylene is about 97%, but the recovery of ethane is only about 62%.
- U.S. Pat. No. 5,245,099 discloses the recovery by PSA over silica gel of ethylene and heavier components from a hydrocarbon stream which also contains a minor amount of nitrogen.
- the light cut which is the residual gas from the PSA contains percent levels both of ethylene and of ethane and very large amounts of methane, which like the ethane concentrates there.
- U.S. Pat. No. 4,849,537 discloses a process for making acrylonitrile from propane by dehydrogenation of the propane to propylene followed by aminoxidation using oxygen enriched air leading to a product stream containing the acrylonitrile from which acrylonitrile is removed as a liquid by quenching. This leaves an off-gas containing propylene which is recovered and recycled by subjecting the off-gas to PSA over silica gel. Once again, the residual gas from the PSA, or light stream, contains percent levels of hydrocarbons, with methane, ethane and ethylene concentrating there.
- U.S. Pat. No. 4,781,896 discloses a polyolefin manufacturing process in which olefin monomer is recovered by de-gassing polyolefin product and is recycled. The recovery is done without the supply of a purge gas and it is remarked that the use of a nitrogen purge stream makes it difficult and expensive to recover the olefin.
- U.S. Pat. No. 5,769,927 recovers olefin from such a nitrogen purge gas for recycle to the polymerisation by a process of condensation, flash evaporation and membrane separation.
- the present invention now provides a process for the production of a polyolefin in which an olefin monomer is polymerised to produce said polyolefin and residual monomer is recovered, said process comprising subjecting a gas stream comprising said monomer and nitrogen to a PSA process in which said monomer is adsorbed on a periodically regenerated solid adsorbent to recover a purified gas stream containing said olefin and a nitrogen rich stream containing no less than 99% nitrogen and containing no less than 50% of the nitrogen content of the gas feed to the PSA process.
- PSA pressure swing adsorption
- the adsorbent may be silica gel but is preferably alumina of suitable pore size and surface area, on the grounds of price and performance.
- the adsorbent is alumina having a surface area of no more than 900 m 2 /g, more preferably no more than 800 m 2 /g, most preferably no more than 600 m 2 /g.
- the surface areas preferred are as given for alumina.
- a layered bed or a pair of beds in series containing an upstream (with respect to the on-line feed direction of gas flow) silica gel portion and a down-stream alumina portion.
- Adsorption of C 2 H 4 is characterised by a higher rate of mass transfer or alumina.
- the linear driving force mass transfer coefficients that match measured breakthrough curves are 0.55 and 0.88 sec ⁇ 1 for alumina and silica gel respectively. Placing the alumina at the product end of the adsorbent bed sharpness the C 2 mass transfer zone.
- the alumina has an average pore diameter of at least 1.7 nm, more preferably at least 2.0 nm.
- Preferred particle sizes for the adsorbent are 0.25 to 4 mm.
- the recovery of C 2+ hydrocarbons from the monomer and nitrogen containing gas stream is preferably no less than 95%, more preferably no less than 99%.
- the ratio of ethylene in the monomer and nitrogen gas stream to the ethylene in the nitrogen rich stream is preferably at least 500 and the ratio of ethane in the monomer and nitrogen gas stream to the ethane in the nitrogen rich stream is preferably at least 50.
- the PSA process is preferably operated using four beds, generally as described in U.S. Pat. No. 3,430,418, but any number of beds may be employed as known in the art. Feed temperatures are suitably from 5 to 100° C. at pressures of 1 to 20 bara. The beds may be regenerated at lower pressures from 0.1 to 2 bara.
- the invention includes apparatus for use in the polymerisation of olefin comprising a polymerisation unit having an inlet for olefin monomer and an outlet for polymer connected to a polymer degassing unit having an inlet for nitrogen purge gas and an outlet for a nitrogen/monomer mixture connected to an olefin recovery unit comprising a compressor feeding said nitrogen/monomer mixture in a compressed state to an inlet of a liquid olefin separator having outlets for liquid olefin and for an olefin depleted nitrogen/olefin mixture, said outlet for liquid olefin being connected to recycle the olefin to the polymerisation unit, and a PSA gas separation unit connected to receive said olefin depleted nitrogen/olefin mixture and to produce therefrom a purified nitrogen stream containing no less than 99% nitrogen and a recovered olefin stream, said PSA unit being connected to return said recovered olefin stream to the inlet of said
- FIG. 1 shows a schematic flow sheet of a monomer recovery and recycle system according to the invention.
- FIG. 2 is a graph of nitrogen recovery against adsorbent surface area produced in Example 1.
- FIG. 3 is a graph of nitrogen recovery against adsorbent average pore size produced in Example 1.
- an olefin polymerisation reactor 2 receives olefin monomer through an inlet 4 and feeds a degassing unit 6 purged by nitrogen introduced via a line 8 . Vent gas from the nitrogen purged degassing of the polyolefin is received at an inlet to a cooler 10 , is compressed by a compressor 12 , is cooled in a heat exchanger 14 against liquefied recovered hydrocarbons in line 16 and is dried in a drier 18 .
- the stream is further cooled in a heat exchanger 20 against olefin containing gas in a line 22 and is still further cooled in heat exchanger 24 against refrigerant in a refrigeration system 26 before passing to a liquid hydrocarbon separator 28 from which liquid hydrocarbon exits through line 16 and is fed to heat exchanger 14 by a pump 30 .
- Gas separated in the separator 28 passes via line 22 and heat exchanger 20 to a PSA separation plant 32 which produces a residual gas stream of essentially pure nitrogen through line 34 and a recycle stream rich in recovered olefin and other hydrocarbons through line 36 which is fed back up stream of the compressor 12 .
- the PSA system is of conventional construction and has multiple beds of adsorbent which are on-line adsorbing hydrocarbons and are undergoing regeneration in a cyclic manner.
- a four bed system is used in the following example, but other configurations of more or fewer beds may be used as known in the art.
- a four bed PSA cycle with one pressure equalisation step as described in U.S. Pat. No. 3,430,418, Example 1, is used.
- the cycle consists of the following steps: 1 Adsorption 8 minutes 2 Pressure equalisation 1 minute 3 Cocurrent depressurisation 7 minutes 4 Countercurrent depressurisation 1 minute 5 Purge 7 minutes 6 Repressurisation 8 minutes
- the cocurrent depressurisation effluent gas is sent to the effluent or light cut stream, rather than to another bed. Repressurisation is with nitrogen rather than feed gas.
- the cocurrent steps(feed, pressure reduction and purge are all stopped prior to C 2 breakthrough.
- FIGS. 2 and 3 Plots of the nitrogen recovery against adsorbent specific surface area and pore size are shown in FIGS. 2 and 3 respectively.
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- Separation Of Gases By Adsorption (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Treating Waste Gases (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/976,525 US20030073788A1 (en) | 2001-10-12 | 2001-10-12 | Recovery of olefin monomers |
DE60200543T DE60200543T2 (de) | 2001-10-12 | 2002-10-08 | Rückgewinnung von Olefinen |
AT02256955T ATE267845T1 (de) | 2001-10-12 | 2002-10-08 | Rückgewinnung von olefinen |
EP02256955A EP1302478B1 (de) | 2001-10-12 | 2002-10-08 | Rückgewinnung von Olefinen |
US10/385,947 US6706857B2 (en) | 2001-10-12 | 2003-03-11 | Recovery of olefin monomers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/976,525 US20030073788A1 (en) | 2001-10-12 | 2001-10-12 | Recovery of olefin monomers |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/385,947 Continuation US6706857B2 (en) | 2001-10-12 | 2003-03-11 | Recovery of olefin monomers |
Publications (1)
Publication Number | Publication Date |
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US20030073788A1 true US20030073788A1 (en) | 2003-04-17 |
Family
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US09/976,525 Abandoned US20030073788A1 (en) | 2001-10-12 | 2001-10-12 | Recovery of olefin monomers |
US10/385,947 Expired - Lifetime US6706857B2 (en) | 2001-10-12 | 2003-03-11 | Recovery of olefin monomers |
Family Applications After (1)
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---|---|---|---|
US10/385,947 Expired - Lifetime US6706857B2 (en) | 2001-10-12 | 2003-03-11 | Recovery of olefin monomers |
Country Status (4)
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---|---|
US (2) | US20030073788A1 (de) |
EP (1) | EP1302478B1 (de) |
AT (1) | ATE267845T1 (de) |
DE (1) | DE60200543T2 (de) |
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-
2002
- 2002-10-08 EP EP02256955A patent/EP1302478B1/de not_active Expired - Lifetime
- 2002-10-08 DE DE60200543T patent/DE60200543T2/de not_active Expired - Lifetime
- 2002-10-08 AT AT02256955T patent/ATE267845T1/de not_active IP Right Cessation
-
2003
- 2003-03-11 US US10/385,947 patent/US6706857B2/en not_active Expired - Lifetime
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JP7375822B2 (ja) | 2019-08-23 | 2023-11-08 | 株式会社レゾナック | オレフィンの回収方法 |
Also Published As
Publication number | Publication date |
---|---|
DE60200543T2 (de) | 2005-06-30 |
US6706857B2 (en) | 2004-03-16 |
EP1302478A1 (de) | 2003-04-16 |
ATE267845T1 (de) | 2004-06-15 |
US20030176634A1 (en) | 2003-09-18 |
DE60200543D1 (de) | 2004-07-01 |
EP1302478B1 (de) | 2004-05-26 |
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