US20020047014A1 - Fuel cap device - Google Patents
Fuel cap device Download PDFInfo
- Publication number
- US20020047014A1 US20020047014A1 US09/899,065 US89906501A US2002047014A1 US 20020047014 A1 US20020047014 A1 US 20020047014A1 US 89906501 A US89906501 A US 89906501A US 2002047014 A1 US2002047014 A1 US 2002047014A1
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- United States
- Prior art keywords
- closer
- main body
- torque
- cover
- operating portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 80
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 239000002828 fuel tank Substances 0.000 claims description 6
- 230000000717 retained effect Effects 0.000 claims description 6
- 239000000945 filler Substances 0.000 description 17
- 238000007789 sealing Methods 0.000 description 8
- 210000003811 finger Anatomy 0.000 description 5
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 210000005224 forefinger Anatomy 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/04—Tank inlets
- B60K15/0406—Filler caps for fuel tanks
Definitions
- This invention relates to a fuel cap device furnished with a fuel cap for opening and closing a pouring inlet of a fuel tank in an automobile.
- the present invention is based on Japanese Application No. 2000-204569, which is incorporated herein by reference.
- FIG. 20 is an explanatory view showing a neighborhood of the pouring inlet disposed at the rear part of an automobile.
- a recess part 102 to be opened and closed by an oil cover 101 at the rear part of a car body panel, and a pouring inlet 104 for a filler pipe is located in a bottom wall 102 a thereof, and is sealed with a fuel cap 110 .
- the fuel cap 110 has a casing (not shown) closing the pouring inlet 104 and a cover 114 attached to the casing.
- the cover 114 projects outward an operating portion 116 .
- the operating portion 116 is grasped with fingers of an operator to put the casing into the pouring inlet 104 and rotate the operating portion 116 about 90° in a clockwise direction, in short, till the position shown in FIG. 20.
- the conventional fuel cap 110 has an outside edge 116 a of the operating portion 116 directing rearwards of the automobile as shown in FIG. 21 when closing the pouring inlet 104 .
- the operating portion 116 rotates counterclockwise direction to easily loosen the fuel cap 110 .
- the invention is to solve the technical problem of the prior art, and it is accordingly an object of the invention to provide a fuel cap device having a fuel cap enabling to open and close at small operating angles and being difficult to loosen by an unexpected external force.
- the invention is to offer a fuel cap device disposed at a rear part of an automobile for opening and closing a pouring inlet connected to a fuel tank,
- an operating portion comprising a projection which is attached to the upper part of the closer and passes through a center of the closer, bridging in a radius direction, and
- the operating portion is determined to be at the closing position such that the operating portion transmits to the closer a moment rotating in the closing direction.
- the fuel cap device for causing the fuel cap to close the pouring inlet, grasping the operating portion of the fuel cap with the fingers to insert the closer thereof into the pouring inlet, the operating portion is rotated in the closing direction, so that the closer is rotated together with the operating portion to seal between the pouring inlet and the closer via the sealing means.
- the operating angle closing the fuel cap is as small as 180° or less and good in operation.
- the outer circumferential edge of the operating portion is determined to be at the closing position such that the moment is transmitted in the closing direction from the operating portion to the closer, in case receiving an external force going from the rear side to the front side of the automobile when the fuel cap is closed. Accordingly, the outer circumferential edge of the operating portion receives the external force going from the rear side to the front side of the automobile, the fuel cap rotates in the closing direction, so that it is not loosened. Thus, even if the fuel cap receives the external force as being rear-ended, it can maintain the sealing function.
- FIG. 1 is a perspective view showing the rear part of an automobile
- FIG. 2 is a perspective view enlarging the neighborhood of the oil hole of FIG. 1;
- FIG. 3 is a perspective view showing a state of taking off the fuel cap from the state of FIG. 2;
- FIG. 4 is an explanatory view of the opening and closing of the fuel cap
- FIG. 5 is an explanatory view of the closing state of the fuel cap
- FIG. 6 is a side view, partially in section, of the fuel cap
- FIG. 7 is an explanatory view of the relationship between the casing side retaining portion of the casing main body and the filler neck;
- FIG. 8 is an exploded perspective view showing peripheral parts of the torque mechanism
- FIG. 9 is a cross sectional view showing the neighborhood of the torque mechanism
- FIG. 10 is an explanatory view of the operation of the torque mechanism together with opening and closing of the fuel cap
- FIG. 11 is an explanatory view of the operation continuing from FIG. 10;
- FIG. 12 is an explanatory view of the operation continuing from FIG. 11;
- FIG. 13 is an explanatory view of the operation continuing from FIG. 12;
- FIG. 14 is an explanatory view of the operation continuing from FIG. 13;
- FIG. 15 is an explanatory view of the operation continuing from FIG. 14;
- FIG. 16 is an explanatory view of the operation continuing from FIG. 15;
- FIG. 17 is an explanatory view of the operation continuing from FIG. 16;
- FIG. 18 is an explanatory view of the operation continuing from FIG. 17;
- FIG. 19 is an explanatory view of the positional relation of closing the fuel cap concerned with the other embodiment
- FIG. 20 is an explanatory view showing a neighborhood of the pouring inlet disposed at the rear part of an existing automobile.
- FIG. 21 is an explanatory view of the closing position of the existing fuel cap.
- FIG. 1 is a perspective view showing the rear part of the automobile.
- FIGS. 2 and 3 are views enlarging the neighborhood of the oil hole of FIG. 1.
- FIG. 2 shows a state of attaching the fuel cap
- FIG. 3 shows a state of taking off the fuel cap, respectively.
- a recess Pa is provided which opens and closes by an oil cover FL, while in a bottom wall Pb of the recess, a pouring inlet FNb (FIG. 3) of a filler neck FN is disposed.
- the pouring inlet FNb is sealed by the fuel cap 10 .
- FIG. 3 is enlarging the neighborhood of the oil hole of FIG. 1.
- FIG. 2 shows a state of attaching the fuel cap
- FIG. 3 shows a state of taking off the fuel cap, respectively.
- a recess Pa is provided at the rear part of a car body panel VP which opens and closes by an oil cover FL, while in a bottom wall Pb of the reces
- the fuel cap 10 comprises a casing main body 20 (closer) closing the pouring inlet FNb, a cover 40 affixed to the casing main body 20 , and a gasket (not shown) as a sealing means.
- the cover 40 projects the operating portion 42 for rotating the fuel cap 10 by grasping with the fingers of the operator.
- the operating portion 42 forms the projection passing the center of the casing main body 20 and bridging in the radius direction.
- FIGS. 4 and 5 are views explaining positional relations of the operating portion 42 when the fuel cap 10 opens and closes.
- a state that the operating portion 42 of the fuel cap 10 shown in FIG. 4 stands in a vertical direction is a position for inserting and removing the fuel cap 10 , and as shown in FIG. 5 from FIG. 4, a position that the operating portion 42 rotates clockwise 120° is a closing position.
- the closing position of the fuel cap 10 the automobile starts.
- the operating portion 42 For closing the pouring inlet FNb with the fuel cap 10 from the state shown in FIG. 3, the operating portion 42 is grasped by the fingers to insert the casing main body 20 into the pouring inlet FNb. At this time, the longitudinal direction of the operating portion 42 is set vertical as shown in FIG. 4 to insert the casing main body 20 into the pouring inlet FNb. Subsequently, if the operating portion 42 rotates clockwise about 120°, the casing main body 20 rotates till the position of FIG. 5 together with the operating portion 42 . The fuel cap 10 closes thereby the pouring inlet FNb under a condition that the gasket seals between the casing main body 20 and filler neck FN.
- the angle closing the fuel cap 10 is small as 120° or less, and the closing rotation does not require repetitions of several times and the operability is excellent.
- the outer circumferential edge of the operating portion 42 is determined to be at the closing position of the fuel cap 10 such that the moment is transmitted in the closing direction from the operating portion 42 to the casing main body 20 in the closing direction (R 1 ) in case receiving an external force Pwl going from the rear side to the front side of the automobile when the fuel cap 10 is closed. Accordingly, the outer circumferential edge of the operating portion 42 receives the external force going from the rear side to the front side of the automobile, the fuel cap 10 rotates in the closing direction, so that it does not loosen. Thus, even if the fuel cap 10 receives the external force as being rear-ended, it can maintain the sealing function.
- FIG. 6 is a side view, partially in section, of the fuel cap 10 .
- the fuel cap 10 is mounted on the filler neck FN having the pouring inlet FNb supplying the fuel into a fuel tank (not shown), and comprises the casing main body 20 formed with a synthetic resin such as polyacetal, the cover 40 mounted on the casing main body 20 and formed with a synthetic resin such as nylon, a torque mechanism 80 , and the gasket GS sealing between the casing main body 20 and the filer neck FN.
- the gasket GS is furnished outside under a flange part 33 at the upper part of the casing main body 20 .
- the gasket GS interposes between a seal holder 21 a of the flange part 33 and the pouring inlet FNb of the filler neck FN, and serves as a sealing by being pushed toward the seal holder 21 a when the fuel cap 10 is inlaid in the pouring inlet FNb.
- the casing main body 20 is formed at the lower part of outer periphery with a casing side retaining portion 20 a.
- FIG. 7 is a view explaining the relationship between a casing side retaining portion 20 a of the casing main body 20 and the filler neck FN.
- an opening side retaining portion FNc is formed on the inner periphery of the filler neck FN.
- a neck side inserting notch FNd is defined which enables the casing side retaining portion 20 a of the fuel cap 10 to insert in an axial direction of the casing main body 20 .
- the casing side retaining portion 20 a is aligned with the neck side inserting notch FNd, and if the fuel cap 10 is rotated at a predetermined angle (around 120°) under the condition where the fuel cap 10 is inserted into the filler neck FN, the casing side retaining portion 20 a is engaged with the opening side retaining portion FNc, whereby the fuel cap 10 is attached to the filler neck FN.
- the cover 40 is mounted rotatably and detachably on the flange part 33 at the upper part of the casing main body 20 . That is, the cover 40 shown in FIG. 6 comprises a bottom wall 41 , the operating portion 42 projecting to the outer wall of the bottom wall 41 , and a side wall 43 formed in the outer circumference of the bottom wall 41 . In the inside of the side wall 43 , retaining projections 45 are provided at eight parts equidistantly following the circumference. If the retaining projections 45 engage an outer ring-shaped portion 33 a of the flange part 33 , the cover 40 is set to the casing main body 20 .
- a torque mechanism 80 is provided between the casing main boy 20 and the cover 40 .
- the torque mechanism 80 gives moderation to the cover 40 if it receives more than predetermined rotation torque when the fuel cap 10 closes the pouring inlet FNb so as to confirm that the fuel cap 10 is mounted on the filler neck FN at a desired rotation torque.
- FIG. 8 is dismantled perspective views showing peripheral parts of the torque mechanism 80 .
- FIG. 9 is a cross sectional view showing the neighborhood of the torque mechanism 80 .
- the torque mechanism 80 has elastic pieces 194 and others of the same shape around a rotary shaft of the cover 40 and the same working effects, and so explanation will be mainly made to members of a shown upper side.
- the torque mechanism 80 is equipped with main body side ribs 132 standing on an upper and outer circumference of the casing main body 20 , a tubular axial part 146 of the cover 40 , cover side retaining parts 146 a, cover side trigger projections 147 , a spring 182 , and a torque plate 190 .
- the tubular axial part 146 stands at an inside center of the cover 40
- the outer circumference of the tubular axial part 146 projects the cover side retaining parts 146 a as mountains in cross section.
- the cover side trigger projections 147 project in arc.
- the spring 182 is a torsion spring which intervenes between the casing main body 20 and the cover 40 , and is received within the tubular axial part 146 , passing through the torque plate 190 so as to be thus present between the casing main body 20 and the cover 40 for storing a urging force when the cover 40 rotates clockwise.
- the torque plate 190 is a thin disk formed of a resin having penetrating holes and guide parts around the rotary shaft of the cover 40 . That is, the center of the torque plate 190 is defined with a center hole 191 for passing the tubular axial part 146 of the cover 40 and formed with the elastic torque pieces 194 on a peripheral edge portion of the center hole 191 .
- the elastic torque piece 194 has a fulcrum at a one-sided or cantilevered supporting edge 194 a shaped in arc, projects the plate side retaining part 194 b toward the inside circumference, and has a leg part 194 d formed at a free end side.
- the torque plate 190 is defined with arc shaped rib guiding parts 193 for slidably disposing the main body side ribs 132 which reciprocate between pressing edges 193 a and 193 b being both edges of the rib guiding parts 193 .
- the main body side rib 132 is an arc shaped member following the rib guiding part 193 , and has retaining projections 132 a, 132 b in the inside circumference.
- guide parts 132 c are formed for slidably supporting the cover side trigger projections 147 .
- supporting edges 132 e, 132 f are formed respectively, the supporting edge 132 e being for supporting the legs 194 d of the elastic torque pieces 194 .
- FIGS. 10 to 18 are views explaining operations of the torque mechanism 80 together with opening and closing of the fuel cap 10 .
- FIGS. 10 to 14 show operations until closing of the fuel cap 10
- FIGS. 14 to 18 show operations until opening of the same.
- the upper side figures show the positional relations of the cover 40
- the central figures show the positional relations of the torque plate 190 being main
- the lower side figures show the positional relations between the casing side retaining part 20 a of the casing main body 20 and the neck side inserting notch FNd.
- the operating portion 42 of the cover 40 is held by the thumb and the forefinger so as to align the casing side retaining part 20 a of the casing main body 20 to the neck side inserting notch FNd of the filler neck FN and insert the axial direction. Then, if the operating portion 42 of the cover 40 is vertically directed, the casing side retaining part 20 a and the neck side inserting notch FNd are brought to a position enabling to insert, thereby to provide a positional relation easy to attach the fuel cap 10 .
- the positional relation of the torque mechanism 80 at this time is brought by the urging force of the spring 182 to the position where the main body side rib 132 is engaged with the elastic torque piece 194 , i.e., to the position under the condition where the leg 194 d of the elastic torque piece 194 is supported by the supporting edge 132 e of the main body rib 132 .
- the torque mechanism 80 makes a series of operations as shown from FIGS. 10 to 14 . That is, the clockwise rotating force given to the cover 40 is transmitted to the torque plate 190 via the engagement between the cover side retaining portion 146 a of the cover 40 and the plate side retaining part 194 b of the torque plate 190 , so as to rotate the torque plate 190 in the same direction. Accompanied with the rotation of the torque plate 190 , the main body side rib 132 is pushed by the leg 194 d of the elastic piece 194 .
- the cover 40 , the torque plate 190 , and the casing main body 20 are rotated about 100° together to close the pouring inlet FNb, and the casing side retaining part 20 a is in engagement with the opening side retaining part FNc (State in FIG. 11).
- the cover side retaining part 146 a bends the elastic torque piece 194 (State in FIG. 12), and further going beyond the plate side retaining part 194 b, a first attaching-detaching condition is thus made (State in FIG. 13)
- the cover 40 rotates about 30°, and when passing this condition, a user can confirm the moderation.
- the urging force accumulated in the spring 182 rotates the cover 40 counterclockwise by releasing the operator's hands from the operating portion 42 of the cover 40 .
- the urging force of the spring 182 rotates counterclockwise the cover 40 and the torque plate 190 via the engagement between the cover side retaining portion 146 a and the plate side retaining part 194 b.
- the main body side rib 132 integral with the casing main body 20 is also secured.
- the leg 194 d of the elastic torque piece 194 separates from the supporting edge 132 e of the main body rib 132 , and the elastic torque piece 194 is of cantilever (State in FIG. 14). Further the cover 40 is secured in a state where the pressing edge 193 b of the rib guide part 193 is brought into abutment with the main body side rib 132 . Under this state, the fuel cap 10 closes the pouring inlet FNb (refer to FIG. 5). By adjusting a position on which the pressing edge 193 b of the rib guide part 193 is formed, the securing angle of the operating part 42 may be predetermined.
- the cover 40 and the casing main body 20 are retained having a predetermined relative angle a for a lost motion between the cover 40 and the casing main body 20 as shown in FIG. 14, when the fuel cap 10 closes the pouring inlet FNb.
- the cover 40 recovers to an initial position with respect to the casing main body 20 . Under this state, the fuel cap 10 closes the pouring inlet FNb (refer to FIG. 5) without forming angle for a lost motion.
- the total rotation angle of the cover 40 after the operator's hand is released from the operation portion 42 makes an angle b shown in FIG. 16.
- the position of the neck side inserting notch FNd is provided by offsetting 20° to 30° in the clockwise direction, the operating portion 42 can be set at the desired position.
- the moderation can be ascertained when the cover side retaining part 146 a of the cover 40 goes beyond the plate side retaining part 194 b of the torque plate 190 , and as it is seen that the fuel cap 10 is tightened at a predetermined torque, the tightening at the constant torque is available, irrespective of elasticity of the gasket.
- the fuel cap 10 is sufficiently operated at the small rotating angle as about 140° through the engagement between the casing side retaining part 20 a and the opening side retaining part FNc, and rotating operations of several times are not requisite, and the attaching operation is simple.
- the securing angle of the operating part 42 can be set at a desired angle irrespective of the engagement state between the pouring inlet FN and the casing main body 20 .
- the operating portion 42 receives the external force at the rear part of the automobile, and for rotating the fuel cap 10 in the closing direction, it is sufficient that the end of the operating portion positions within the range of 90° of the angle ⁇ , and preferably ⁇ 1 is 5° or more, ⁇ 2 is 40° or more, specially preferably, ⁇ 1 is 10° or more, and ⁇ 2 is 45° or more.
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Abstract
Description
- 1. Field of the Invention
- This invention relates to a fuel cap device furnished with a fuel cap for opening and closing a pouring inlet of a fuel tank in an automobile. The present invention is based on Japanese Application No. 2000-204569, which is incorporated herein by reference.
- 2. Description of the Related Art
- Conventionally, as this kind of fuel cap device, such a structure is known that a fuel cap having a gasket is rotated two or three times into or out of a filler neck connected to the fuel tank to open or close the pouring inlet. Since the operations of plural times of the fuel cap probably bring about an incompletely tightened condition, it is known for settling such occasions that an only rotation at a predetermined angle, e.g., 90° causes the fuel cap to close the pouring inlet of the filler neck.
- FIG. 20 is an explanatory view showing a neighborhood of the pouring inlet disposed at the rear part of an automobile. In the same, there is provided a
recess part 102 to be opened and closed by anoil cover 101 at the rear part of a car body panel, and apouring inlet 104 for a filler pipe is located in abottom wall 102 a thereof, and is sealed with afuel cap 110. Thefuel cap 110 has a casing (not shown) closing thepouring inlet 104 and acover 114 attached to the casing. Thecover 114 projects outward anoperating portion 116. For closing thepouring inlet 104 with thefuel cap 110, theoperating portion 116 is grasped with fingers of an operator to put the casing into thepouring inlet 104 and rotate theoperating portion 116 about 90° in a clockwise direction, in short, till the position shown in FIG. 20. - The
conventional fuel cap 110 has anoutside edge 116 a of theoperating portion 116 directing rearwards of the automobile as shown in FIG. 21 when closing thepouring inlet 104. There has been involved with a problem about the prior art that, in case receiving a large external force Pwl from the rearward as being rear-ended, theoperating portion 116 rotates counterclockwise direction to easily loosen thefuel cap 110. - The invention is to solve the technical problem of the prior art, and it is accordingly an object of the invention to provide a fuel cap device having a fuel cap enabling to open and close at small operating angles and being difficult to loosen by an unexpected external force.
- For solving the above mentioned problem, the invention is to offer a fuel cap device disposed at a rear part of an automobile for opening and closing a pouring inlet connected to a fuel tank,
- provided with a substantially cylindrical closer which is furnished to the pouring inlet,
- an operating portion comprising a projection which is attached to the upper part of the closer and passes through a center of the closer, bridging in a radius direction, and
- sealing means intervening between the pouring inlet and the closer,
- wherein the operating portion is rotated 180° or less from a state of attaching the closer to the pouring inlet, thereby to bring to a closing position sealed by the sealing means via the closer,
- characterized in that where an external force exerting from the rear part of the automobile to the front part is received at a position which is at an outer peripheral edge of the operating portion and at a rearmost part of the automobile, the operating portion is determined to be at the closing position such that the operating portion transmits to the closer a moment rotating in the closing direction.
- In the fuel cap device according to the invention, for causing the fuel cap to close the pouring inlet, grasping the operating portion of the fuel cap with the fingers to insert the closer thereof into the pouring inlet, the operating portion is rotated in the closing direction, so that the closer is rotated together with the operating portion to seal between the pouring inlet and the closer via the sealing means. The operating angle closing the fuel cap is as small as 180° or less and good in operation.
- The outer circumferential edge of the operating portion is determined to be at the closing position such that the moment is transmitted in the closing direction from the operating portion to the closer, in case receiving an external force going from the rear side to the front side of the automobile when the fuel cap is closed. Accordingly, the outer circumferential edge of the operating portion receives the external force going from the rear side to the front side of the automobile, the fuel cap rotates in the closing direction, so that it is not loosened. Thus, even if the fuel cap receives the external force as being rear-ended, it can maintain the sealing function.
- FIG. 1 is a perspective view showing the rear part of an automobile;
- FIG. 2 is a perspective view enlarging the neighborhood of the oil hole of FIG. 1;
- FIG. 3 is a perspective view showing a state of taking off the fuel cap from the state of FIG. 2;
- FIG. 4 is an explanatory view of the opening and closing of the fuel cap;
- FIG. 5 is an explanatory view of the closing state of the fuel cap;
- FIG. 6 is a side view, partially in section, of the fuel cap;
- FIG. 7 is an explanatory view of the relationship between the casing side retaining portion of the casing main body and the filler neck;
- FIG. 8 is an exploded perspective view showing peripheral parts of the torque mechanism;
- FIG. 9 is a cross sectional view showing the neighborhood of the torque mechanism;
- FIG. 10 is an explanatory view of the operation of the torque mechanism together with opening and closing of the fuel cap;
- FIG. 11 is an explanatory view of the operation continuing from FIG. 10;
- FIG. 12 is an explanatory view of the operation continuing from FIG. 11;
- FIG. 13 is an explanatory view of the operation continuing from FIG. 12;
- FIG. 14 is an explanatory view of the operation continuing from FIG. 13;
- FIG. 15 is an explanatory view of the operation continuing from FIG. 14;
- FIG. 16 is an explanatory view of the operation continuing from FIG. 15;
- FIG. 17 is an explanatory view of the operation continuing from FIG. 16;
- FIG. 18 is an explanatory view of the operation continuing from FIG. 17;
- FIG. 19 is an explanatory view of the positional relation of closing the fuel cap concerned with the other embodiment;
- FIG. 20 is an explanatory view showing a neighborhood of the pouring inlet disposed at the rear part of an existing automobile; and
- FIG. 21 is an explanatory view of the closing position of the existing fuel cap.
- For more clarifying the above mentioned structure and works of the invention, reference will be made to preferred embodiments of the invention as follows.
- FIG. 1 is a perspective view showing the rear part of the automobile. FIGS. 2 and 3 are views enlarging the neighborhood of the oil hole of FIG. 1. FIG. 2 shows a state of attaching the fuel cap, and FIG. 3 shows a state of taking off the fuel cap, respectively. In FIGS.1 to 3, at the rear part of a car body panel VP, a recess Pa is provided which opens and closes by an oil cover FL, while in a bottom wall Pb of the recess, a pouring inlet FNb (FIG. 3) of a filler neck FN is disposed. The pouring inlet FNb is sealed by the
fuel cap 10. As shown in FIG. 3, thefuel cap 10 comprises a casing main body 20 (closer) closing the pouring inlet FNb, acover 40 affixed to the casingmain body 20, and a gasket (not shown) as a sealing means. Thecover 40 projects the operatingportion 42 for rotating thefuel cap 10 by grasping with the fingers of the operator. The operatingportion 42 forms the projection passing the center of the casingmain body 20 and bridging in the radius direction. - FIGS. 4 and 5 are views explaining positional relations of the operating
portion 42 when thefuel cap 10 opens and closes. A state that the operatingportion 42 of thefuel cap 10 shown in FIG. 4 stands in a vertical direction is a position for inserting and removing thefuel cap 10, and as shown in FIG. 5 from FIG. 4, a position that the operatingportion 42 rotates clockwise 120° is a closing position. At the closing position of thefuel cap 10, the automobile starts. - For closing the pouring inlet FNb with the
fuel cap 10 from the state shown in FIG. 3, theoperating portion 42 is grasped by the fingers to insert the casingmain body 20 into the pouring inlet FNb. At this time, the longitudinal direction of the operatingportion 42 is set vertical as shown in FIG. 4 to insert the casingmain body 20 into the pouring inlet FNb. Subsequently, if the operatingportion 42 rotates clockwise about 120°, the casingmain body 20 rotates till the position of FIG. 5 together with the operatingportion 42. Thefuel cap 10 closes thereby the pouring inlet FNb under a condition that the gasket seals between the casingmain body 20 and filler neck FN. - In the above practicing mode, the angle closing the
fuel cap 10 is small as 120° or less, and the closing rotation does not require repetitions of several times and the operability is excellent. - Further, as shown in FIG. 5, the outer circumferential edge of the operating
portion 42 is determined to be at the closing position of thefuel cap 10 such that the moment is transmitted in the closing direction from the operatingportion 42 to the casingmain body 20 in the closing direction (R1) in case receiving an external force Pwl going from the rear side to the front side of the automobile when thefuel cap 10 is closed. Accordingly, the outer circumferential edge of the operatingportion 42 receives the external force going from the rear side to the front side of the automobile, thefuel cap 10 rotates in the closing direction, so that it does not loosen. Thus, even if thefuel cap 10 receives the external force as being rear-ended, it can maintain the sealing function. - Next, explanation will be made to a specific structure of the
fuel cap 10, referring to FIGS. 6 to 18. FIG. 6 is a side view, partially in section, of thefuel cap 10. Thefuel cap 10 is mounted on the filler neck FN having the pouring inlet FNb supplying the fuel into a fuel tank (not shown), and comprises the casingmain body 20 formed with a synthetic resin such as polyacetal, thecover 40 mounted on the casingmain body 20 and formed with a synthetic resin such as nylon, atorque mechanism 80, and the gasket GS sealing between the casingmain body 20 and the filer neck FN. - The gasket GS is furnished outside under a
flange part 33 at the upper part of the casingmain body 20. The gasket GS interposes between aseal holder 21 a of theflange part 33 and the pouring inlet FNb of the filler neck FN, and serves as a sealing by being pushed toward theseal holder 21 a when thefuel cap 10 is inlaid in the pouring inlet FNb. - The casing
main body 20 is formed at the lower part of outer periphery with a casingside retaining portion 20 a.FIG. 7 is a view explaining the relationship between a casingside retaining portion 20 a of the casingmain body 20 and the filler neck FN. As shown in FIG. 7, an opening side retaining portion FNc is formed on the inner periphery of the filler neck FN. In a part of the inner periphery of the opening side retaining portion FNc, a neck side inserting notch FNd is defined which enables the casingside retaining portion 20 a of thefuel cap 10 to insert in an axial direction of the casingmain body 20. Therefore, the casingside retaining portion 20 a is aligned with the neck side inserting notch FNd, and if thefuel cap 10 is rotated at a predetermined angle (around 120°) under the condition where thefuel cap 10 is inserted into the filler neck FN, the casingside retaining portion 20 a is engaged with the opening side retaining portion FNc, whereby thefuel cap 10 is attached to the filler neck FN. - Turning back to FIG. 6, the
cover 40 is mounted rotatably and detachably on theflange part 33 at the upper part of the casingmain body 20. That is, thecover 40 shown in FIG. 6 comprises abottom wall 41, the operatingportion 42 projecting to the outer wall of thebottom wall 41, and aside wall 43 formed in the outer circumference of thebottom wall 41. In the inside of theside wall 43, retainingprojections 45 are provided at eight parts equidistantly following the circumference. If the retainingprojections 45 engage an outer ring-shapedportion 33 a of theflange part 33, thecover 40 is set to the casingmain body 20. - Between the casing
main boy 20 and thecover 40, atorque mechanism 80 is provided. Thetorque mechanism 80 gives moderation to thecover 40 if it receives more than predetermined rotation torque when thefuel cap 10 closes the pouring inlet FNb so as to confirm that thefuel cap 10 is mounted on the filler neck FN at a desired rotation torque. - FIG. 8 is dismantled perspective views showing peripheral parts of the
torque mechanism 80. FIG. 9 is a cross sectional view showing the neighborhood of thetorque mechanism 80. Thetorque mechanism 80 haselastic pieces 194 and others of the same shape around a rotary shaft of thecover 40 and the same working effects, and so explanation will be mainly made to members of a shown upper side. - As seen in FIGS. 8 and 9, the
torque mechanism 80 is equipped with mainbody side ribs 132 standing on an upper and outer circumference of the casingmain body 20, a tubularaxial part 146 of thecover 40, coverside retaining parts 146 a, coverside trigger projections 147, aspring 182, and atorque plate 190. In short, the tubularaxial part 146 stands at an inside center of thecover 40, and the outer circumference of the tubularaxial part 146 projects the coverside retaining parts 146 a as mountains in cross section. For the inside circumference of the mainbody side rib 132, the coverside trigger projections 147 project in arc. - The
spring 182 is a torsion spring which intervenes between the casingmain body 20 and thecover 40, and is received within the tubularaxial part 146, passing through thetorque plate 190 so as to be thus present between the casingmain body 20 and thecover 40 for storing a urging force when thecover 40 rotates clockwise. - The
torque plate 190 is a thin disk formed of a resin having penetrating holes and guide parts around the rotary shaft of thecover 40. That is, the center of thetorque plate 190 is defined with acenter hole 191 for passing the tubularaxial part 146 of thecover 40 and formed with theelastic torque pieces 194 on a peripheral edge portion of thecenter hole 191. Theelastic torque piece 194 has a fulcrum at a one-sided or cantilevered supportingedge 194 a shaped in arc, projects the plateside retaining part 194 b toward the inside circumference, and has aleg part 194 d formed at a free end side. - The
torque plate 190 is defined with arc shapedrib guiding parts 193 for slidably disposing the mainbody side ribs 132 which reciprocate between pressingedges rib guiding parts 193. The mainbody side rib 132 is an arc shaped member following therib guiding part 193, and has retainingprojections body side rib 132 and between the retainingprojections parts 132 c are formed for slidably supporting the coverside trigger projections 147. At the right side of the retainingprojection 132 a of the drawing and at the left side of the retainingprojection 132 b of the same, supportingedges edge 132 e being for supporting thelegs 194 d of theelastic torque pieces 194. - Operation of the
torque mechanism 80 will be referred to. FIGS. 10 to 18 are views explaining operations of thetorque mechanism 80 together with opening and closing of thefuel cap 10. FIGS. 10 to 14 show operations until closing of thefuel cap 10, and FIGS. 14 to 18 show operations until opening of the same. In them, the upper side figures show the positional relations of thecover 40, the central figures show the positional relations of thetorque plate 190 being main, and the lower side figures show the positional relations between the casingside retaining part 20 a of the casingmain body 20 and the neck side inserting notch FNd. - As shown in FIG. 10, while the pouring inlet FNd opens, the operating
portion 42 of thecover 40 is held by the thumb and the forefinger so as to align the casingside retaining part 20 a of the casingmain body 20 to the neck side inserting notch FNd of the filler neck FN and insert the axial direction. Then, if the operatingportion 42 of thecover 40 is vertically directed, the casingside retaining part 20 a and the neck side inserting notch FNd are brought to a position enabling to insert, thereby to provide a positional relation easy to attach thefuel cap 10. The positional relation of thetorque mechanism 80 at this time is brought by the urging force of thespring 182 to the position where the mainbody side rib 132 is engaged with theelastic torque piece 194, i.e., to the position under the condition where theleg 194 d of theelastic torque piece 194 is supported by the supportingedge 132 e of themain body rib 132. - If giving the rotating force in the clockwise direction to the
cover 40 from the above mentioned state, thetorque mechanism 80 makes a series of operations as shown from FIGS. 10 to 14. That is, the clockwise rotating force given to thecover 40 is transmitted to thetorque plate 190 via the engagement between the coverside retaining portion 146 a of thecover 40 and the plateside retaining part 194 b of thetorque plate 190, so as to rotate thetorque plate 190 in the same direction. Accompanied with the rotation of thetorque plate 190, the mainbody side rib 132 is pushed by theleg 194 d of theelastic piece 194. Then, thecover 40, thetorque plate 190, and the casingmain body 20 are rotated about 100° together to close the pouring inlet FNb, and the casingside retaining part 20 a is in engagement with the opening side retaining part FNc (State in FIG. 11). When reaction force generated in thecover 40 by the engaging force exceeds a predetermined rotation torque, the coverside retaining part 146 a bends the elastic torque piece 194 (State in FIG. 12), and further going beyond the plateside retaining part 194 b, a first attaching-detaching condition is thus made (State in FIG. 13) In this attaching detaching condition, thecover 40 rotates about 30°, and when passing this condition, a user can confirm the moderation. Namely, as theelastic torque piece 194 is supported by the supportingedge 132 e of the mainbody side rib 132 at theleg 194 d, it is difficult to bend, and the rotation torque for the coverside retaining part 146 a to go over the plateside retaining part 194 b is large, and the moderation can be ascertained. - When the cover
side retaining part 146 a goes over the plateside retaining part 194 b, in short, when thecover 40 rotates relatively with the casingmain body 20, thespring 182 expanding therebetween is twisted by about 30° to store the urging force (refer to FIG. 13). - The urging force accumulated in the
spring 182 rotates thecover 40 counterclockwise by releasing the operator's hands from the operatingportion 42 of thecover 40. In other words, the urging force of thespring 182 rotates counterclockwise thecover 40 and thetorque plate 190 via the engagement between the coverside retaining portion 146 a and the plateside retaining part 194 b. At this time, as the casingmain body 20 is secured to the filler neck FN, the mainbody side rib 132 integral with the casingmain body 20 is also secured. Under this state, if thetorque plate 190 rotates counterclockwise, theleg 194 d of theelastic torque piece 194 separates from the supportingedge 132 e of themain body rib 132, and theelastic torque piece 194 is of cantilever (State in FIG. 14). Further thecover 40 is secured in a state where thepressing edge 193 b of therib guide part 193 is brought into abutment with the mainbody side rib 132. Under this state, thefuel cap 10 closes the pouring inlet FNb (refer to FIG. 5). By adjusting a position on which thepressing edge 193 b of therib guide part 193 is formed, the securing angle of the operatingpart 42 may be predetermined. Therefore thecover 40 and the casingmain body 20 are retained having a predetermined relative angle a for a lost motion between thecover 40 and the casingmain body 20 as shown in FIG. 14, when thefuel cap 10 closes the pouring inlet FNb. By such a structure, loosing of the cap by an large external force at the crush of the automobile and the like is effectively prevented. - Incidentally, if a setting load of the
spring 182 for urging thecover 40 in counterclockwise direction is provided sufficiently large, the urging force accumulated in thespring 182 further rotates thecover 40, and the coverside retaining portion 146 a goes through the plateside retaining part 194 b, when the operator's hand is released from the operatingportion 42 of thecover 40. Then, thecover 40 is rotated separated from thetorque plate 190, and secured in a state where the coverside trigger projection 147 is brought in to abutment with the retainingprojection 132 a (State in FIG. 16). - In other words, the
cover 40 recovers to an initial position with respect to the casingmain body 20. Under this state, thefuel cap 10 closes the pouring inlet FNb (refer to FIG. 5) without forming angle for a lost motion. - The total rotation angle of the
cover 40 after the operator's hand is released from theoperation portion 42 makes an angle b shown in FIG. 16. In this case, if the position of the neck side inserting notch FNd is provided by offsetting 20° to 30° in the clockwise direction, the operatingportion 42 can be set at the desired position. - On the other hand, for opening the
fuel cap 10, the operatingportion 42 of thecover 40 is held by the fingers to give to the operatingportion 42 the counterclockwise rotation from the state shown in FIG. 14. As theelastic torque piece 194 is of cantilever, the coverside retaining part 146 a easily goes beyond the plateside retaining part 194 b (State in FIG. 15). - When the cover
side trigger projection 147 contacts the retainingprojection 132 a to rotate the mainbody side rib 132 and support theleg 194 d of theelastic torque piece 194 by means of the retainingprojection 132 a, thecover 40, thetorque plate 190 and the casingmain body 20 are, under this state, ready for rotating counterclockwise together (State in FIG. 17). If rotating thecover 40 further counterclockwise and returning to the state of FIG. 10 via the state of FIG. 18, the casingside retaining part 20 a gets out from the opening side retaining part FNc of the filler neck FN, and thefuel cap 10 is going to slip out from the filler neck FN. Then, the positional relation between the operatingportion 42 of thecover 40 and the casingside retaining part 20 a of the casingmain body 20 recovers to an initial state. - In the course of the closing operation of the
fuel cap 10, the moderation can be ascertained when the coverside retaining part 146 a of thecover 40 goes beyond the plateside retaining part 194 b of thetorque plate 190, and as it is seen that thefuel cap 10 is tightened at a predetermined torque, the tightening at the constant torque is available, irrespective of elasticity of the gasket. - Besides, the
fuel cap 10 is sufficiently operated at the small rotating angle as about 140° through the engagement between the casingside retaining part 20 a and the opening side retaining part FNc, and rotating operations of several times are not requisite, and the attaching operation is simple. - Moreover, since the
cover 40 and the casingmain body 20 can be retained having a relative angle with each other by thetorque mechanism 80, the securing angle of the operatingpart 42 can be set at a desired angle irrespective of the engagement state between the pouring inlet FN and the casingmain body 20. - The invention should not be limited to the above mentioned embodiments, and so far as not getting out the subject matter, various modifications are practicable, and for example, the following modifications are available.
- (1) In FIG. 19, the operating
portion 42 receives the external force at the rear part of the automobile, and for rotating thefuel cap 10 in the closing direction, it is sufficient that the end of the operating portion positions within the range of 90° of the angle α, and preferably β1 is 5° or more, β2 is 40° or more, specially preferably, β1 is 10° or more, and β2 is 45° or more. - (2) For bringing the fuel cap to the closing position by rotating 180° or less, other than the structures explained with FIGS.9 to 18, various structures may be adopted without limit For example, if determining a setting load of the
spring 182 concerned with the above mentioned practices, such a structure may be enough which returns from the state of FIG. 14 to the state of FIG. 16, when the closed fuel cap is released. Thereby, click-feeling when opening the fuel cap can be removed, and the operation can be heightened. In this case, if sliding the position of the neck side inserting notch FNd 20° to 30° in the clockwise direction, the operatingportion 42 can be set at the desired position.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/829,467 US20040262312A1 (en) | 2000-07-06 | 2004-04-22 | Fuel cap device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000-204569 | 2000-07-06 | ||
JP2000204569A JP2002019478A (en) | 2000-07-06 | 2000-07-06 | Fuel cap device |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/829,467 Continuation-In-Part US20040262312A1 (en) | 2000-07-06 | 2004-04-22 | Fuel cap device |
Publications (1)
Publication Number | Publication Date |
---|---|
US20020047014A1 true US20020047014A1 (en) | 2002-04-25 |
Family
ID=18701810
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/899,065 Abandoned US20020047014A1 (en) | 2000-07-06 | 2001-07-06 | Fuel cap device |
Country Status (4)
Country | Link |
---|---|
US (1) | US20020047014A1 (en) |
EP (1) | EP1170163B1 (en) |
JP (1) | JP2002019478A (en) |
DE (1) | DE60109527T2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060283860A1 (en) * | 2005-06-16 | 2006-12-21 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | Fuel filler cap |
US9434248B2 (en) * | 2012-09-28 | 2016-09-06 | Toyoda Gosei Co., Ltd. | Fuel tank opening and closing device |
USD1015152S1 (en) * | 2021-07-26 | 2024-02-20 | Arman Simonyan | Gas cap container lid |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102452696B1 (en) | 2017-12-12 | 2022-10-11 | 현대자동차주식회사 | Fuel cap for vehicle having locking structure making sound interval |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5449086A (en) * | 1993-10-18 | 1995-09-12 | Stant Manufacturing Inc. | Delayed actuation fuel cap |
US5462190A (en) * | 1995-01-23 | 1995-10-31 | General Motors Corporation | Fuel cap tether apparatus |
CA2339980A1 (en) * | 1998-10-06 | 2000-04-13 | Robert S. Harris | Quick-on torque-override filler neck cap |
DE60013941T2 (en) * | 1999-03-31 | 2005-10-20 | Toyoda Gosei Co., Ltd., Nishikasugai | Fuel cap and fuel tank provided therewith |
-
2000
- 2000-07-06 JP JP2000204569A patent/JP2002019478A/en not_active Withdrawn
-
2001
- 2001-07-05 DE DE60109527T patent/DE60109527T2/en not_active Expired - Fee Related
- 2001-07-05 EP EP01116351A patent/EP1170163B1/en not_active Expired - Lifetime
- 2001-07-06 US US09/899,065 patent/US20020047014A1/en not_active Abandoned
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060283860A1 (en) * | 2005-06-16 | 2006-12-21 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | Fuel filler cap |
US9434248B2 (en) * | 2012-09-28 | 2016-09-06 | Toyoda Gosei Co., Ltd. | Fuel tank opening and closing device |
USD1015152S1 (en) * | 2021-07-26 | 2024-02-20 | Arman Simonyan | Gas cap container lid |
Also Published As
Publication number | Publication date |
---|---|
DE60109527T2 (en) | 2006-02-16 |
EP1170163A2 (en) | 2002-01-09 |
DE60109527D1 (en) | 2005-04-28 |
EP1170163A3 (en) | 2003-01-15 |
JP2002019478A (en) | 2002-01-23 |
EP1170163B1 (en) | 2005-03-23 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: TOYODA GOSEI CO., LTD., JAPAN Free format text: INVALID RECORDING;ASSIGNORS:HAGANO, HIROYUKI;NAKAGAWA, MASAYUKI;REEL/FRAME:011971/0401 Effective date: 20010702 |
|
AS | Assignment |
Owner name: TOYODA GOSEI CO., LTD, JAPAN Free format text: RE-RECORD TO CORRECT THE RECORDATION DATE OF 07/04/2001 TO 07/06/2001, PREVIOUSLY RECORDED AT REEL 011971 FRAME 0401.;ASSIGNORS:HAGANO, HIROYUKI;NAKAGAWA, MASAYUKI;REEL/FRAME:012346/0875 Effective date: 20010702 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |