US12016139B2 - Flexible display device and manufacturing method thereof - Google Patents
Flexible display device and manufacturing method thereof Download PDFInfo
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- US12016139B2 US12016139B2 US17/419,743 US202117419743A US12016139B2 US 12016139 B2 US12016139 B2 US 12016139B2 US 202117419743 A US202117419743 A US 202117419743A US 12016139 B2 US12016139 B2 US 12016139B2
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- bending
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- flexible display
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Classifications
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1601—Constructional details related to the housing of computer displays, e.g. of CRT monitors, of flat displays
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1613—Constructional details or arrangements for portable computers
- G06F1/1633—Constructional details or arrangements of portable computers not specific to the type of enclosures covered by groups G06F1/1615 - G06F1/1626
- G06F1/1637—Details related to the display arrangement, including those related to the mounting of the display in the housing
- G06F1/1652—Details related to the display arrangement, including those related to the mounting of the display in the housing the display being flexible, e.g. mimicking a sheet of paper, or rollable
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
Definitions
- the present application relates to the field of flexible display technology and specifically to a flexible display device and manufacturing method thereof.
- a thickness of a flexible display device is, the greater a curvature of a bending part is, stress exerted on a connecting part of a bending part and a non-bending part becomes greater, and defects such as wiring breakage and delamination easily occur, significantly decreasing mass production yields of the flexible display device.
- a width of flexible display devices invariably cannot be further decreased in the industry, encountering a technical bottleneck when making flexible display devices lighter and thinner.
- Embodiments of the present application provide a flexible display device and manufacturing method thereof to solve a technical problem that when a thickness of the flexible display device is excessively thin, wiring breaking and delamination occurs at a preset bending position of a flexible display panel due to excessive bending stress.
- Embodiments of the present application provide a flexible display device that includes a flexible display panel, wherein the flexible display panel is bent at a preset position to form a first plane part, a bending part, and a second plane part, and the bending part is located between the first plane part and the second plane part; wherein the preset position comprises a first bending point located on a surface where the bending part meets the first plane part and a second bending point located on a surface where the bending part meets the second plane part, the first plane part lies on a first plane, and the first bending point and the second bending point lie on a second plane perpendicular to the first plane; wherein a distance between the first bending point and the second bending point is H, a bending axis of the bending part is perpendicular to the second plane, and a middle point of a line formed by connecting the first bending point and the second bending point is located on the bending axis; and wherein in the second plane, at least one radius of curva
- the second plane part is parallel to the first plane; wherein in the second plane, a distance between a curved-surface vertex of the bending part and the first plane part is equal to a distance between the curved-surface vertex and the second plane part.
- a difference between a longest radius of curvature r of the bending part and a shortest radius of curvature H/2 is at least greater than 120 ⁇ m.
- a bending axis of the bending part is perpendicular to the second plane, a middle point of a line formed by connecting the first bending point and the second bending point is located on the bending axis, and an angle between a plane formed by the curved-surface vertex and the bending axis and the first plane part ranges from 0 degrees to 30 degrees.
- an angle between a plane formed by a curved-surface vertex of the bending part on the second plane and a bending axis of the bending part and the first plane part and/or the second plane part ranges from 0 degrees to 30 degrees.
- ⁇ is a bending process accuracy corrected value
- H is a distance between the first bending point and the second bending point
- h is a thickness of the flexible display panel
- A is a manufacturing accuracy of the groove part
- B is a lamination accuracy of the flexible display panel and the backplate
- C is a bending alignment accuracy of the first backplate and the second backplate.
- h is a thickness of the flexible display panel
- a is a thickness of the backplate
- b is a thickness of the composite supporting structure.
- a shape of the bending part comprises an ellipse curved surface.
- the bending part in the second plane, has a curved-surface vertex, a radius of curvature of the bending part gradually increases in an interval from the first bending point to the curved-surface vertex, and the radius of curvature of the bending part gradually decreases in an interval from the curved-surface vertex to the second bending point.
- the radius of curvature of the bending part varies between a shortest radius of curvature H/2 and a longest radius of curvature r.
- ⁇ is a bending process accuracy corrected value
- H is a target distance between the first bending point and the second bending point
- h is a thickness of the flexible display panel
- step B2 further includes presetting the bending trajectory of the bending part such that a bending axis of the bending part is perpendicular to the second plane, a middle point of a line formed by connecting the first bending point and the second bending point is located on the bending axis, and an angle between a plane formed by the curved-surface vertex of the bending part after bending and the bending axis and the first plane part ranges from 0 degrees to 30 degrees.
- A is a manufacturing accuracy of the groove part
- B is a lamination accuracy of the flexible display panel and the backplate
- C is a bending alignment accuracy of the first backplate and the second backplate.
- the flexible display device comprises a composite supporting structure
- the bending trajectory of the bending part comprises an ellipse curved surface.
- step B2 presetting the bending trajectory of the bending part such that a radius of curvature of the bending part gradually increases in an interval from the first bending point to the curved-surface vertex, and the radius of curvature of the bending part gradually decreases in an interval from the curved-surface vertex to the second bending point.
- step B2 presetting the bending trajectory of the bending part such that in the second plane, the radius of curvature of the bending part varies between a shortest radius of curvature H/2 and the longest radius of curvature r.
- step B3 comprises bending the flexible display panel by the bending apparatus according to the preset bending trajectory such that the difference between the longest radius of curvature r of the bending part and H/2 is at least greater than 200 ⁇ m.
- a curved surface of the bending part includes an ellipse curved surface, thereby decreasing bending stress at the first bending point and the second bending point, preventing wiring on the flexible display panel from defects such as breakage and delamination due to excessive bending stress, and significantly increasing mass production yield of the ultra-thin flexible display panel.
- FIG. 1 is a schematic side view of a flexible display device according to a first embodiment of the present application.
- FIG. 2 is a structural schematic diagram of a flexible display panel and a backplate in FIG. 1 before bending.
- FIG. 3 is a side view of a flexible display device according to a second embodiment of the present application.
- FIG. 4 is an experimental test chart of the flexible display device according to the present application.
- the present application provides a reference coordinate system, specifically including an XY-plane, an YZ-plane, and an XZ-plane defined by a first direction X, a second direction Y, and a third direction Z, for clearer elaborating a technical approach of the present application.
- the present application provides a first embodiment as shown in FIG. 1 , a flexible display device 100 that includes a flexible display panel 1 , a backplate 2 , a composite supporting structure 3 , a polarizer 4 , a cover plate 5 , and a protection layer 6 .
- the flexible display panel 1 includes a display area AA for displaying images.
- the display area AA is on a plane that is parallel to the XY-plane.
- the flexible display panel 1 can be bent at a preset position.
- the flexible display panel 1 can be divided into a first plane part 11 , a bending part 12 , and a second plane part 13 sequentially connected, and the bending part 12 is located between the first plane part 11 and the second plane part 13 .
- the first plane part 11 lies on a first plane 110 that is parallel to the XY-plane, and the display area AA is located on the first plane part 11 .
- Pixels (not shown) for displaying images and signal lines (not shown) for transmitting driving signals are formed on the display area AA, conventional technology in the industry can be adopted for specific pixel and circuit structures, and they are not limited here.
- the preset position includes a first bending point M located on a surface where the bending part 12 meets the first plane part 11 and a second bending point N located on a surface where the bending part 12 meets the second plane part 13 .
- the first bending point M is located on one surface of the first plane part 11 closer to the polarizer, and the second bending point N is located on one surface of the second plane part 13 away from the polarizer.
- Both the first bending point M and the second bending point N are on a second plane 130 perpendicular to the first plane 110 .
- the second plane 130 is parallel to the XZ-plane, and the second plane 130 is perpendicular to the first plane 110 .
- FIG. 1 to FIG. 3 are structural schematic diagrams of the flexible display device presented on the second plane 130 .
- deformation of the first plane part 11 and the second plane part 13 is less than deformation of the bending part 12 , and the first plane part 11 and the second plane part 13 is not necessarily a flat surface.
- the entire flexible display panel 1 can be bent or rolled.
- the bending part 12 is not limited to a part of the flexible display panel 1 that is bent as shown in the drawing, and any part of the flexible display panel 1 , when bent, can be at least one of the first plane part 11 , the bending part 12 , and the second plane part 13 .
- a shape of the bending part 12 is elliptical, the first bending point M and the second bending point N are separately located at two ends of the bending part 12 , and a distance between the first bending point M and the second bending point N is H.
- a radius of curvature of the bending part 12 can be defined as a shortest distance from the bending axis P to a designated point on a surface of the bending part 12 away from the bending axis P.
- a radius of curvature of the bending part 12 at point M and point N is H/2
- a radius of curvature at a point O on the bending part 12 farthest from the bending axis P is r.
- a distance from the bending axis P to a surface of the bending part 12 away from the bending axis P keeps varying between H/2 and r.
- the bending part 12 has a radius of curvature that constantly varies between H/2 and r.
- a shape of the bending part 12 is elliptical as shown in the drawing, a radius of curvature at a curved-surface vertex O is the longest radius of curvature r, and r is greater than H/2.
- the radius of curvature of the bending part 12 gradually increases in an interval from the first bending point M to the curved-surface vertex O. In the second plane 130 , the radius of curvature of the bending part 12 gradually decreases in an interval from the curved-surface vertex O to the second bending point N.
- the bending part 12 can include a plurality of bending portions, and as long as a radius of curvature of at least one point on the bending part 12 is greater than H/2, stress at the first bending point M and the second bending point N can be decreased to a certain degree.
- the backplate 2 includes a first backplate 21 corresponding to the first plane part 11 and a second backplate 23 corresponding to the second plane part 13 , and a groove part 22 corresponding to the bending part 12 is formed between the first backplate 21 and the second backplate 23 .
- the backplate 2 can be manufactured by adopting organic insulation materials capable of blocking water and oxygen such as polyimide (PI) and/or polyethylene terephthalate (PET).
- the flexible display panel 1 is formed on the backplate 2 .
- the first plane part 11 is located on the first backplate 21
- the bending part 12 is disposed corresponding to the groove part 22
- the second plane part 13 is located on the second backplate 23 .
- the groove part 22 can penetrate the backplate 2 in a thickness direction of the backplate 2 to expose a part of the flexible display panel 1 , so as to increase flexibility of the flexible display panel 1 at the bending part 12 as much as possible.
- a target distance H between the first bending point M and the second bending point N can also be decided. Because a length of a curve segment formed by bending the bending part 12 and a length L of the groove part 22 are nearly identical, the longest radius of curvature r of the bending part 12 is decided by the length L of the groove part 22 before bending.
- ⁇ is a bending process accuracy corrected value
- H is a distance between the first bending point M and the second bending point N
- h is a thickness of the flexible display panel 1 .
- A is a manufacturing accuracy of the groove part 22
- B is a lamination accuracy of the flexible display panel 1 and the backplate 2
- C is a bending alignment accuracy of the first backplate 21 and the second backplate 23 .
- a bending apparatus of the flexible display panel 1 can preset a bending trajectory of the bending part 12 according to the length L of the groove part obtained and the target distance H between the first bending point M and the second bending point N, obtaining an r value.
- the composite supporting structure 3 is located between the first plane part 11 and the second plane part 13 after bending, the composite supporting structure 3 includes a supporting layer 31 and a lamination layer 32 , and the supporting layer 31 is disposed on the lamination layer 32 .
- the supporting layer 31 includes a composite structure of a metal heat dissipation layer (not shown), a foam supporting layer (not shown), etc.
- the first backplate 21 is located between the supporting layer 31 and the first plane part 11 , and one surface of the supporting layer 31 abuts the first backplate 21 and is fixedly laminated.
- the lamination layer 32 can use a common double-sided tape, and the lamination layer 32 fixedly laminates together the other surface of the supporting layer 31 and a surface of the second backplate 23 .
- the protection layer 6 often adopts ultraviolet (UV) adhesive.
- the protection layer 6 is configured to protect the bending part 12 of the flexible display panel 1 from damage due to external force.
- One end of the protection layer 6 extends to a surface of the first plane part 11 , and the other end of the protection layer 6 extends to a surface of the second plane part 13 .
- h is a thickness of the flexible display panel 1
- a is a thickness of the backplate 2
- b is a thickness of the composite supporting structure 3 .
- a radius of curvature of a bending part is a fixed value and equals H/2.
- a distance H between the first bending point M and the second bending point N is constantly decreased, and the radius of curvature of the bending part is also decreased correspondingly.
- the shorter the radius of curvature of the bending part is, the greater bending stress exerted at two stress concentration points of the first bending point M and the second bending point N of a flexible display panel is.
- Embodiments of the present application provides an approach that while adaptively decreasing the H value, through lengthening the longest radius of curvature r of the bending part 12 to make the bending part 12 become an ellipse shape, a bending angle of the bending part 12 at the first bending point M and the second bending point N is decreased to decrease bending stress at the first bending point M and the second bending point N, thereby solving the above-described technical problem.
- the second plane part 13 lies on a plane that is parallel to the XY-plane and the first plane 110 .
- an end point N on a surface of the second plane part 13 aligns with an end point M on a surface of the first plane part 11 in a vertical direction, so that a distance between the curved-surface vertex O of the bending part 12 and the first plane part 11 is equal to a distance between the curved-surface vertex O and the second plane part 13 .
- the longest radius of curvature r of the bending part 12 at the curved-surface vertex O is greater than the shortest radius of curvature H/2 at the first bending point M and the second bending point N by at least 120 ⁇ m.
- the longest radius of curvature r of the bending part 12 at the curved-surface vertex O is greater than the shortest radius of curvature H/2 at the first bending point M and the second bending point N by at least 200 ⁇ m.
- the curved-surface vertex O of the bending part 12 can also be closer to the first plane part 11 or the second plane part 13 to adapt to different application situations or match different housings.
- an angle between a plane formed by the curved-surface vertex O of the bending part 12 and the bending axis P and the XY-plane ranges from 0 degrees to 30 degrees. That is, the curved-surface vertex O of the bending part 12 can be shifted closer to the first plane part 11 or the second plane part 13 within an angle of 30 degrees.
- the flexible display panel 1 can also have various bending angles.
- the drawings merely illustratively show a flexible display device whose first plane part 11 is parallel to the second plane part 13 .
- an angle between a plane which the first plane part 11 lies on and a plane which the second plane part 13 lies on can be 60 degrees, 90 degrees, etc., and they are not limited here.
- the longest radius of curvature r of the bending part 12 is lengthened, leading to a widened border width of the flexible display device 100 .
- the border width of the flexible display device 100 includes a width W of a non-display area and the greatest radius of curvature r of the bending part 12 .
- a width W′ of the non-display area in the second embodiment is less than the width W of the non-display area in the first embodiment.
- a sum of W′ and r is less than or equal to a sum of W and r in the first embodiment, thereby ensuring the border width of the flexible display device 100 to remain unchanged or become narrower, satisfying a current trend of narrow border design.
- the width W′ of the non-display area can be realized by shrinking a wiring area of a fan-out area, adjusting a position of a driving control wiring, etc., and they are not limited here.
- the present application further provides a manufacturing method of the above-described flexible display device 100 , including:
- H is a target distance between the first bending point M and the second bending point N
- h is a thickness of the flexible display panel 1
- a is a bending process accuracy corrected value
- A is a manufacturing accuracy of the groove part 22
- B is a lamination accuracy of the flexible display panel 1 and the backplate 2
- C is a bending alignment accuracy of the first backplate 21 and the second backplate 23 .
- step B2 presetting a bending trajectory of the bending part 12 by a bending apparatus of the flexible display panel 1 according to the length L of the groove part obtained in step B1 and the target distance H between the first bending point M and the second bending point N.
- the bending trajectory of the bending part 12 includes an ellipse curved surface, and a distance between the curved-surface vertex O of the bending part 12 and the first plane part 11 is equal to a distance between the curved-surface vertex O and the second plane part 13 .
- a radius of curvature r at the curved-surface vertex O is greater than H/2.
- FIG. 4 shows an experimental test chart for stress of the flexible display device according to the present application.
- step of the backplate 2 is zero, i.e., when a dislocation distance between an edge of the first backplate 21 and an edge of the second backplate 23 after bending is zero, average stress at the first bending point M and the second bending point N simulated when the bending part 12 adopting a positive semicircle design is 1134 MPa, and average stress at the first bending point M and the second bending point N simulated when the bending part 12 adopting a non-perfect semicircle design is 1022 MPa.
- 112 MPa of stress can be decreased by using design of the present application.
- a distance H between the first bending point M and the second bending point N at two ends of a surface of the bending part 12 is adaptively decreased, and through lengthening the greatest radius of curvature r of the bending part 12 to be greater than H/2, a curved surface of the bending part 12 includes an ellipse curved surface, thereby decreasing bending stress at the first bending point M and the second bending point N, preventing wiring on the flexible display panel from defects such as breakage and delamination due to excessive bending stress, and significantly increasing mass production yield of the ultra-thin flexible display panel.
- the technical approach of the present application overcomes a technical bottleneck in conventional technology that the distance H between the first bending point M and the second bending point N is restricted by a radius of curvature R of the bending part and cannot be further decreased.
- a thickness of H ranges between 0.5 mm and 0.7 mm, and through improvement of the present application, the value of H can be decreased to less than 0.5 mm. While ensuring mass production yield, a further decrease of a thickness of the flexible display device becomes possible.
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Abstract
Description
L=απ(H−h)/2
α=(A{circumflex over ( )}2+B{circumflex over ( )}2+C{circumflex over ( )}2)1/2
H=2(h+a)+b
L=απ(H−h)/2
α=(A{circumflex over ( )}2+B{circumflex over ( )}2+C{circumflex over ( )}2)1/2
H=2(h+a)+b
L=απ(H−h)/2
α=(A{circumflex over ( )}2+B{circumflex over ( )}2+C{circumflex over ( )}2)1/2
H=2(h+a)+b
L=απ(H−h)/2
α=(A{circumflex over ( )}2+B{circumflex over ( )}2+C{circumflex over ( )}2)1/2
Claims (10)
L=απ(H−h)/2;
H=2(h+a)+b
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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CN202110274201.0A CN113066364A (en) | 2021-03-15 | 2021-03-15 | Flexible display device and preparation method thereof |
CN202110274201.0 | 2021-03-15 | ||
PCT/CN2021/085305 WO2022193376A1 (en) | 2021-03-15 | 2021-04-02 | Flexible display device and preparation method therefor |
Publications (2)
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US20230156933A1 US20230156933A1 (en) | 2023-05-18 |
US12016139B2 true US12016139B2 (en) | 2024-06-18 |
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US17/419,743 Active 2041-12-19 US12016139B2 (en) | 2021-03-15 | 2021-04-02 | Flexible display device and manufacturing method thereof |
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US (1) | US12016139B2 (en) |
CN (1) | CN113066364A (en) |
WO (1) | WO2022193376A1 (en) |
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CN113963628B (en) * | 2021-11-05 | 2023-05-09 | 武汉天马微电子有限公司 | Flexible display panel and display device |
CN115938234A (en) * | 2023-01-16 | 2023-04-07 | 昆山国显光电有限公司 | Display panel, method for manufacturing display panel, and electronic apparatus |
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- 2021-03-15 CN CN202110274201.0A patent/CN113066364A/en active Pending
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US20190207130A1 (en) * | 2017-12-29 | 2019-07-04 | Shanghai Tianma Micro-electronics Co., Ltd. | Flexible display device |
CN110531884A (en) | 2018-05-25 | 2019-12-03 | 三星显示有限公司 | The method for showing equipment and manufacture display equipment |
US20200119124A1 (en) | 2018-10-10 | 2020-04-16 | Samsung Display Co., Ltd. | Display apparatus |
CN109256414A (en) | 2018-10-16 | 2019-01-22 | 武汉华星光电半导体显示技术有限公司 | A kind of narrow frame display |
CN111562853A (en) | 2019-02-14 | 2020-08-21 | 三星显示有限公司 | Display device |
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US20230156933A1 (en) | 2023-05-18 |
WO2022193376A1 (en) | 2022-09-22 |
CN113066364A (en) | 2021-07-02 |
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