TWM661782U - Electronic gear shifting system for electric assist bicycles - Google Patents
Electronic gear shifting system for electric assist bicycles Download PDFInfo
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Abstract
本創作係提供一種電動輔助自行車之電子變速系統,其包含:一輸入單元,其具有一曲柄、一中軸、一單向離合器及一大盤齒組;中軸係藉由單向離合器傳動於大盤齒組;中軸係設置有一感測器,以偵測該中軸之轉動速度;一輸出單元,其設有一飛輪齒組、一塔基、一連接部件及一花鼓,而傳動單元係傳動於大盤齒組及飛輪齒組間,並形成有複數檔位;塔基係透過連接部件以連結於花鼓,且連接部件係可為雙向或單向傳動部件;一輪轂馬達,其係對應驅動於該花鼓,且該輪轂馬達設有一感測裝置,用以對應偵測其傳動速度者;藉此,本創作係可於自行車行進時,無論騎乘者是否踩踏,皆可經由塔基轉動,使飛輪齒組帶動傳動單元,使可於任何狀態下皆可帶動傳動單元進行檔位變換,同時可藉由單向離合器防止對中軸傳動,以提升於騎乘時之安全性;並可透過一控制器依據該感測器及該感測裝置之感測資訊,以建立判斷條件,進而可判斷較佳之檔位切換,以透過該變速裝置對應調整該傳動單元之檔位,進而可提升使用者於騎乘時之舒適性及便利性者。The invention provides an electronic transmission system for an electric power-assisted bicycle, which includes: an input unit having a crank, a middle shaft, a one-way clutch and a large plate gear set; the middle shaft is driven to the large plate gear set by the one-way clutch; the middle shaft is provided with a sensor to detect the rotation speed of the middle shaft; an output unit having a flywheel gear set, a freehub, a connecting component and a hub, and the transmission unit is transmitted between the large plate gear set and the flywheel gear set, and has a plurality of gears; the freehub is connected to the hub through a connecting component, and the connecting component can be a bidirectional or unidirectional transmission component; a hub motor is correspondingly driven to the hub, and the hub motor A sensing device is provided for correspondingly detecting the transmission speed; thereby, when the bicycle is moving, no matter whether the rider is pedaling or not, the freewheel base can be rotated to drive the transmission unit, so that the transmission unit can be driven to change gears in any state, and at the same time, the one-way clutch can be used to prevent the transmission to the middle shaft, so as to improve the safety when riding; and a controller can be used to establish a judgment condition based on the sensing information of the sensor and the sensing device, and then a better gear switching can be judged, so that the gear of the transmission unit can be adjusted accordingly through the speed change device, so as to improve the comfort and convenience of the user when riding.
Description
本創作係提供一種電動輔助自行車之電子變速系統,尤指一種藉由輪轂馬達提供輔助驅動力之車輛,並可透過變速裝置依據感測資訊以進行檔位之切換者。This invention provides an electronic transmission system for an electric assist bicycle, in particular a vehicle that provides auxiliary driving force through a wheel motor and can switch gears based on sensing information through a transmission device.
按,就現今電動輔助自行車而言,其輔助動力之裝置,可分為中置馬達及輪轂馬達兩種,常見中置馬達多屬集成裝置,將控制器與馬達整合之產品,具有操縱性佳且響應靈敏之優勢,但其人力驅動及電動助力之驅動力累加於傳動裝置上,造成鏈條負載過大,面臨傳動裝置快速磨損及斷鏈風險提高,並於非電子變速裝置須加裝檔位感測器,係用以提供換檔訊號,藉以令控制器暫時切斷或減少助力輸出,以防止鏈條張力過大造成傳動及換檔裝置損壞;而輪轂馬達之發展更早,其馬達轉子可直驅或經減速單元輸出直接推動輪轂,可減少傳動裝置之負載並提高使用壽命,具有構造簡單、成本較低及車架相容性高等優勢。According to the current electric assisted bicycles, the auxiliary power devices can be divided into two types: mid-mounted motors and wheel-mounted motors. The common mid-mounted motors are mostly integrated devices. The products that integrate the controller and the motor have the advantages of good maneuverability and sensitive response. However, the driving force of the human drive and the electric assist is accumulated on the transmission device, causing excessive chain load, facing the rapid wear of the transmission device and increased risk of chain breakage, and in non-electronic The transmission device must be equipped with a gear position sensor to provide a gear shift signal so that the controller can temporarily cut off or reduce the power output to prevent excessive chain tension from causing damage to the transmission and shifting device. The wheel motor was developed earlier, and its motor rotor can directly drive the wheel or directly drive the wheel through the output of the reduction unit, which can reduce the load of the transmission device and increase its service life. It has the advantages of simple structure, low cost and high frame compatibility.
另外多數車種皆具有變速功能,藉以適用於各式使用者及地形,而車輛變速換檔所採用之變速裝置,通常係包含外變速器及內變速器,其中外變速器發展更悠久,具有成本較低且檔位較多之優點,一直是自行車最常見之變速裝置,但外變速器其換檔條件,須確保騎乘者踩踏行進時才能進行檔位變換,否則變速裝置將無法撥動鏈條移動,致使外變速器受限於騎乘者之行為模式,不利導入自動變速程序,惟此,內變速器其換檔條件則不受此限,換檔時機更加彈性,更容易實行智能自動換檔程序,亦是近年來自行車電動化及智能化發展之重點方向。In addition, most types of vehicles have a speed change function to suit a variety of users and terrains. The speed change device used for vehicle speed change usually includes an external speed changer and an internal speed changer. The external speed changer has a longer development history and has the advantages of lower cost and more gears. It has always been the most common speed change device for bicycles. However, the shifting conditions of the external speed changer must ensure that the gears can be changed when the rider is pedaling. Otherwise, the speed change device will not be able to drive the chain to move, causing the external speed changer to be limited by the rider's behavior pattern, which is not conducive to the introduction of automatic speed change programs. However, the shifting conditions of the internal speed changer are not limited in this way. The gear shifting timing is more flexible, and it is easier to implement intelligent automatic gear shifting programs. It is also the key direction of the development of bicycle electrification and intelligence in recent years.
針對騎乘路況之變化,面臨急下坡或急煞車情況,騎乘者便不會進行踩踏,但其車速於短時間發生驟變,當騎乘者再度進行踩踏時,會因為檔位不當造成踩空或重載等問題,嚴重影響騎乘舒適性及安全性,對此,如何因應騎乘行為與外變速器特性之限制,並導入自動化及智能化則是產業界急需突破之目標。In response to changes in riding road conditions, when facing a sharp downhill or sudden braking, the rider will not pedal, but the vehicle speed will change drastically in a short period of time. When the rider pedals again, the improper gear position may cause problems such as stepping on empty gear or overloading, which seriously affects riding comfort and safety. In this regard, how to respond to the limitations of riding behavior and external transmission characteristics and introduce automation and intelligence is a goal that the industry urgently needs to break through.
有鑑於此,本創作人特地針對電動輔助自行車之檔位切換,尤其係滑行時之自動檔位判斷及變檔之結構配置,加以研究及改良,期以一較佳創作改善上述問題,並在經過長期研發及不斷測試後,始有本創作之問世。In view of this, the author of the present invention has specifically studied and improved the gear shifting of electric assisted bicycles, especially the automatic gear judgment and gear shifting structure during coasting, in order to improve the above problems with a better creation. After long-term research and development and continuous testing, this creation was finally released.
爰是,本創作係為解決前述問題,為達致以上目的,吾等創作人提供一種電動輔助自行車之電子變速系統,其包含:一輸入單元,其具有一曲柄、一中軸、一單向離合器及一大盤齒組;該曲柄係設置於該中軸兩端,而該中軸係透過該單向離合器以單向傳動於該大盤齒組;該中軸係設置有一感測器,該感測器係用以偵測該中軸之轉動速度;一輸出單元,其設有一飛輪齒組、一塔基、一連接部件及一花鼓,該大盤齒組係藉由一傳動單元以對應傳動連接於該飛輪齒組,且該傳動單元係與該大盤齒組及該飛輪齒組間形成有複數檔位;而該塔基係對應配置有該飛輪齒組;該塔基一側係透過該連接部件以連接該花鼓;一輪轂馬達,其係對應驅動於該花鼓,且該輪轂馬達設有一感測裝置,用以對應偵測其傳動速度者;一變速裝置,其係對應連結並控制該傳動單元之檔位;以及一控制器,其訊號連結於該感測器、該感測裝置、該輪轂馬達及該變速裝置;用以依據該感測器及該感測裝置之感測資訊,以透過該變速裝置對應調整該傳動單元之檔位者。Therefore, this invention is to solve the above problems. To achieve the above purpose, we, the creators, provide an electronic speed change system for an electric power-assisted bicycle, which includes: an input unit, which has a crank, a middle shaft, a one-way clutch and a large plate gear set; the crank is arranged at both ends of the middle shaft, and the middle shaft is unidirectionally transmitted to the large plate gear set through the one-way clutch; the middle shaft is provided with a sensor, and the sensor is used to detect the rotation speed of the middle shaft; an output unit, which has a flywheel gear set, a freehub, a connecting component and a hub, the large plate gear set is connected to the flywheel gear set by a transmission unit for corresponding transmission, and the The transmission unit forms a plurality of gears with the large plate gear set and the flywheel gear set; the freewheel base is correspondingly configured with the flywheel gear set; one side of the freewheel base is connected to the hub through the connecting component; a hub motor is correspondingly driven on the hub, and the hub motor is provided with a sensing device for correspondingly detecting its transmission speed; a shifting device is correspondingly connected to and controls the gear of the transmission unit; and a controller, whose signal is connected to the sensor, the sensing device, the hub motor and the shifting device; and is used to correspondingly adjust the gear of the transmission unit through the shifting device according to the sensing information of the sensor and the sensing device.
據上所述之電動輔助自行車之電子變速系統,其中,該連接部件為雙向傳動部件或單向傳動部件;且於該連接部件為雙向傳動部件時,該控制器係依據該感測裝置偵測該輪轂馬達之傳動速度,並於該傳動速度增加時,對應提升該檔位,而於傳動速度減低時,對應降低該檔位;而於該連接部件為單向傳動部件時,該塔基係藉由該連接部件單向傳動於該花鼓,該控制器係依據該感測器測得該中軸之轉速,及該檔位下之大盤齒組與該飛輪齒組之齒速比,並於該中軸之轉速經該齒速比轉換之速度低於該感測裝置偵測該輪轂馬達之傳動速度時,對應驅動該輪轂馬達,並於該傳動速度增加時,對應提升該檔位,而於傳動速度減低時,對應降低該檔位者;並於該中軸之轉速經該齒速比轉換之速度等於該傳動速度時,直接於該傳動速度增加時,對應提升該檔位,而於傳動速度減低時,對應降低該檔位者。According to the electronic transmission system of the electric power-assisted bicycle described above, the connecting component is a two-way transmission component or a one-way transmission component; and when the connecting component is a two-way transmission component, the controller detects the transmission speed of the hub motor according to the sensing device, and when the transmission speed increases, the gear is correspondingly increased, and when the transmission speed decreases, the gear is correspondingly decreased; and when the connecting component is a one-way transmission component, the freehub is unidirectionally transmitted to the hub through the connecting component, and the controller detects the rotation of the middle shaft according to the sensor. The gear ratio of the large plate gear set and the flywheel gear set under the gear position is determined according to the gear ratio, and when the speed of the middle shaft converted by the gear ratio is lower than the transmission speed of the wheel hub motor detected by the sensing device, the wheel hub motor is driven accordingly, and when the transmission speed increases, the gear position is increased accordingly, and when the transmission speed decreases, the gear position is decreased accordingly; and when the speed of the middle shaft converted by the gear ratio is equal to the transmission speed, the gear position is directly increased when the transmission speed increases, and when the transmission speed decreases, the gear position is decreased accordingly.
據上所述之電動輔助自行車之電子變速系統,其中,於該連接部件為單向傳動部件時,該輪轂馬達內係設有一轉子,該轉子係傳動連結一減速單元,且該減速單元相對該轉子一端係對應減速傳動連結於該塔基者。According to the electronic transmission system of the electric assist bicycle described above, when the connecting component is a one-way transmission component, a rotor is provided in the wheel hub motor, the rotor is transmission-connected to a reduction unit, and the reduction unit is transmission-connected to the tower base corresponding to the reduction at one end of the rotor.
據上所述之電動輔助自行車之電子變速系統,其中,該輸入單元更包含一齒爪,該齒爪係設置有一齒盤、一爪盤及該單向離合器,該齒盤係對應同步傳動連結於該中軸,而該爪盤係與該齒盤同軸設置,並對應同步傳動連結於該大盤齒組,而該單向離合器係配置於該齒盤及該爪盤之間,用以令該齒盤單向傳動於該爪盤者。According to the electronic transmission system of the electric power-assisted bicycle described above, the input unit further includes a tooth claw, which is provided with a tooth plate, a claw plate and the one-way clutch. The tooth plate is connected to the middle shaft corresponding to the synchronous transmission, and the claw plate is coaxially arranged with the tooth plate and connected to the large plate gear set corresponding to the synchronous transmission. The one-way clutch is arranged between the tooth plate and the claw plate to allow the tooth plate to transmit unidirectionally to the claw plate.
據上所述之電動輔助自行車之電子變速系統,其中,該單向離合器為齒型碟片式離合器、棘爪式離合器、滾子式離合器或作動子式離合器者。According to the electronic transmission system of the electric power-assisted bicycle described above, the one-way clutch is a gear-type disc clutch, a pawl clutch, a roller clutch or an actuator clutch.
據上所述之電動輔助自行車之電子變速系統,其中,該輪轂馬達係配置於一自行車之前輪或後輪之至少其一處者;且該輪轂馬達配置於該自行車之前輪時,該連接部件為雙向傳動部件者。According to the electronic transmission system of the electric power-assisted bicycle described above, the hub motor is arranged at at least one of the front wheel or the rear wheel of a bicycle; and when the hub motor is arranged at the front wheel of the bicycle, the connecting component is a two-way transmission component.
據上所述之電動輔助自行車之電子變速系統,其中,該大盤齒組係具有複數齒片,而該飛輪齒組係具有複數齒輪,所述齒片及齒輪之齒數係呈相異設置,並沿軸向依序排列,且該傳動單元係透過組接於相異之所述齒片或所述齒輪,以對應形成相異之檔位者。According to the electronic transmission system of the electric power-assisted bicycle described above, the large plate gear set has a plurality of gears, and the flywheel gear set has a plurality of gears, the number of teeth of the gears and the gears are arranged differently and arranged in sequence along the axial direction, and the transmission unit is connected to different gears or gears to form different gears accordingly.
據上所述之電動輔助自行車之電子變速系統,其中,該變速裝置為外變速器,且係前變速器或後變速器之至少其一者,並可藉由電力直接或間接驅動該裝置作動,其間接方式係透過變速線進行操縱。According to the electronic transmission system of the electric assisted bicycle described above, the transmission device is an external transmission, and is at least one of the front transmission or the rear transmission, and can be driven directly or indirectly by electricity, and the indirect method is to operate through the transmission cable.
據上所述之電動輔助自行車之電子變速系統,其中,該感測器為基於磁性或光學之速度感測元件或扭力感測元件者。According to the electronic speed change system of the electric-assisted bicycle described above, the sensor is a speed sensing element or a torque sensing element based on magnetism or optics.
據上所述之電動輔助自行車之電子變速系統,其中,該感測裝置係對應設置於該輪轂馬達之內部或外部,且該感測裝置為基於磁性或光學之速度感測元件或扭力感測元件者。According to the electronic transmission system of the electric power-assisted bicycle described above, the sensing device is correspondingly arranged inside or outside the wheel motor, and the sensing device is a speed sensing element or a torque sensing element based on magnetism or optics.
據上所述之電動輔助自行車之電子變速系統,其中,該控制器係透過有線或無線方式以訊號連結於該感測器、該感測裝置、該輪轂馬達及該變速裝置者。According to the electronic speed change system of the electric power-assisted bicycle described above, the controller is connected to the sensor, the sensing device, the wheel motor and the speed change device by signal via a wired or wireless method.
是由上述說明及設置,顯見本創作主要具有下列數項優點及功效,茲逐一詳述如下:From the above description and settings, it is clear that this creation has the following advantages and functions, which are described in detail as follows:
1.本創作藉由連接部件之設置,當連接部件配置為雙向傳動部件時,藉以於電動輔助自行車於滑行狀態下,可透過連接部件將轉動之花鼓驅動塔基同步轉動,使塔基上之飛輪齒組帶動傳動單元,令大盤齒組轉動;而當連接部件配置為單向傳動部件時,由於塔基係單向傳動於花鼓,滑行狀態下之花鼓將與塔基分離轉動,而此時可藉由輪轂馬達之轉子經減速單元驅動塔基旋轉,令塔基轉速低於花鼓轉速,可於不影響行駛速度情況下,使塔基上之飛輪齒組帶動傳動單元,令大盤齒組轉動;藉此,使傳動單元無論於任何狀態下皆可運作,使變速裝置可於行進或滑行任何狀態皆可進行傳動單元之檔位變換作業。1. This invention uses the setting of the connecting component. When the connecting component is configured as a two-way transmission component, when the electric assist bicycle is in a sliding state, the rotating hub can be used to drive the freehub to rotate synchronously through the connecting component, so that the flywheel gear set on the freehub drives the transmission unit to rotate the large plate gear set; and when the connecting component is configured as a unidirectional transmission component, since the freehub is unidirectionally transmitted to the hub, the hub in the sliding state will be The freehub rotates separately, and at this time the freehub can be driven to rotate by the rotor of the wheel hub motor via the reduction unit, so that the freehub speed is lower than the hub speed. Without affecting the driving speed, the flywheel gear set on the freehub can drive the transmission unit to rotate the large plate gear set. In this way, the transmission unit can operate in any state, and the speed change device can perform the gear change operation of the transmission unit in any state of moving or sliding.
2.本創作藉由齒爪之單向離合器之設置,當騎乘者踩踏給予驅動力行進時,其曲柄連接中軸轉動,令齒爪之齒盤透過單向離合器帶動爪盤轉動,並由傳動單元連接至輸出單元;而當騎乘者於滑行或不予踩踏時,藉由輸出單元驅動大盤齒組帶動齒爪之爪盤旋轉,利用單向離合器使齒爪之爪盤與齒盤分離,防止輸出端驅動力傳遞至曲柄,避免影響騎乘者之踩踏姿態,並可提升於騎乘時之安全性者。2. This invention uses the one-way clutch of the claw to provide driving force when the rider pedals, and the crank connected to the middle shaft rotates, causing the claw plate of the claw to rotate through the one-way clutch, and the transmission unit is connected to the output unit; and when the rider is gliding or not pedaling, the output unit drives the large plate gear set to drive the claw plate of the claw to rotate, and the one-way clutch is used to separate the claw plate of the claw from the gear plate, preventing the output end driving force from being transmitted to the crank, avoiding affecting the rider's pedaling posture, and improving the safety during riding.
3.本創作藉由感測器偵測以偵測該中軸之轉動速度(即:踏頻資訊),並可透過感測裝置偵測輪轂馬達之傳動速度(即:輪速),藉可透過控制器據以判斷檔位變換之條件,而自動給予較佳之檔位變換之操縱,有助於實現智慧化及自動化之功效,藉可提升使用者於騎乘時之舒適性及檔位切換之便利性者。3. This invention detects the rotation speed of the middle shaft (i.e., pedaling frequency information) through the sensor, and can detect the transmission speed of the wheel motor (i.e., wheel speed) through the sensor device, and can judge the gear change conditions through the controller, and automatically provide the best gear change operation, which helps to realize the effects of intelligence and automation, and can improve the user's riding comfort and the convenience of gear switching.
本創作係一種電動輔助自行車之電子變速系統,其實施手段、特點及其功效,茲舉數種較佳可行實施例並配合圖式於下文進行詳細說明,俾供 鈞上深入瞭解並認同本創作。This invention is an electronic speed change system for an electric power-assisted bicycle. Its implementation methods, features and effects are described in detail below with several preferred feasible embodiments and accompanying diagrams, so that you can have a deep understanding of and agree with this invention.
首先,請參閱第1圖所示,本創作係一種電動輔助自行車之電子變速系統,其包含:First, please refer to Figure 1. This invention is an electronic speed change system for an electric-assisted bicycle, which includes:
一輸入單元1,其具有一曲柄11、一中軸12、一單向離合器131及一大盤齒組14;該曲柄11係設置於該中軸12兩端,而該中軸12係透過該單向離合器131以單向傳動於該大盤齒組14;該中軸12係設置有一感測器122,該感測器122係用以偵測該中軸12之轉動速度,以對應獲取使用者透過踩踏曲柄11傳動於中軸12之踏頻資訊;An
在一實施例中,就單向離合器131之配置而言,係該輸入單元1更包含一齒爪13,該齒爪13係設置有一齒盤132、一爪盤133及該單向離合器131,該齒盤132係對應同步傳動連結於該中軸12,而該爪盤133係與該齒盤132同軸設置,並對應同步傳動連結於該大盤齒組14,而該單向離合器131係配置於該齒盤132及該爪盤133之間,用以令該齒盤132單向傳動於該爪盤133,藉可令大盤齒組14之驅動力無法傳遞至中軸12,而中軸12之驅動力則可對應傳動驅動大盤齒組14;In one embodiment, the configuration of the one-
一輸出單元2,其設有一飛輪齒組21、一塔基22、一連接部件23及一花鼓24,該大盤齒組14係藉由一傳動單元6以對應傳動連接於該飛輪齒組21,且該傳動單元6係與該大盤齒組14及該飛輪齒組21間形成有複數檔位;而該塔基22係對應配置有該飛輪齒組21;該塔基22一側係透過該連接部件23以連接該花鼓24;而在一實施例中,該花鼓24係包覆連結於該連接部件23之外緣,藉可防止異物侵入;An
其中,就檔位之形成而言,可知悉者,該大盤齒組14係具有複數齒片141,而該飛輪齒組21係具有複數齒輪211,且該傳動單元6係可為一鏈條,以可進行大盤齒組14及飛輪齒組21間之鏈接及傳動,並可透過其組接於相異之所述齒片141或所述齒輪211,以對應形成相異之檔位者;In terms of the formation of the gear position, it is known that the large
一輪轂馬達3,其係配置於花鼓24內部,並對應驅動於該花鼓24,且該輪轂馬達3設有一感測裝置34,用以對應偵測其傳動速度,藉可據以獲取其配置之自行車7的輪速資訊;該輪轂馬達3主要係提供自行車7之電力驅動助力,使可透過人力踩踏驅動,同時可藉由輪轂馬達3提供輔助力,自行車7在一實施例中,係可為具踏板之雙輪自行車、貨車型自行車、站立式自行車、斜躺式自行車、手搖式自行車及飛輪健身車,惟其僅係舉例說明,並不以此作為限定;A
而就輪轂馬達3之配置,在一實施例中,該輪轂馬達3係配置於一自行車7之前輪71或後輪72之至少其一處者;且該輪轂馬達3配置於該自行車7之前輪71時,該連接部件23為雙向傳動部件者;而該輪轂馬達3係設有一定子31及一轉子32,其中,定子31主要定位於自行車7之前輪71或後輪72之軸心25,而該感測裝置34則係可固設於定子31之適處,藉以偵測相鄰花鼓24之轉動速度;As for the configuration of the
其中,而於輪轂馬達3配置於後輪72時以進行後輪72驅動時,連接部件23係可配置為單向傳動部件,如:單向輪或單向離合裝置,在其他實施例中,亦可為雙向傳動部件,惟仍以單向傳動部件為較佳者;而當連接部件23為單向傳動部件時,轉子32將可透過傳動連結一減速單元33,且該減速單元33相對該轉子32一端係對應減速傳動連結於該塔基22;在一實施例中,減速單元33可為行星輪系之減速裝置,其具有一行星架333,並可固設於後輪72之軸心25,行星架333配置有複數行星齒輪332,而所述行星齒輪332之內緣間係對應傳動一太陽齒輪331,且所述行星齒輪332外緣則係傳動一環齒輪334;而轉子32係連接太陽齒輪331轉動,藉可經行星齒輪332帶動環齒輪334,而該環齒輪334則係對應連接塔基22以進行同步轉動,藉此,輪轂馬達3即可透過轉子32及減速單元33,以減速傳動於塔基22,同時,可藉由連接部件23帶動花鼓24轉動提供輔助動力;When the
而當輪轂馬達3配置於前輪71而進行前輪71驅動時,此時,其連接部件23必須為雙向傳動部件,以令花鼓24及塔基22間皆可同步傳動,使可確保自行車7於一滑行狀態時,其驅動力仍得以經輸出單元2輸出而轉動。When the
一變速裝置5,其係對應連結並控制該傳動單元6之檔位;在一具體之實施例中,其係可為對應配置於大盤齒組14及飛輪齒組21,並可定位於該自行車7之車架73上,藉可用以撥動傳動單元6沿大盤齒組14及飛輪齒組21之軸向移動,進而可進行檔位之切換,而於執行換檔時,傳動單元6將可由其一齒片141或齒輪211,以軸向的移動並脫離原齒片141或齒輪211,以咬合於對應檔位之齒片141或齒輪211,藉以完成換檔之動作,故可知悉者,該變速裝置5係可為外變速器,且係為前變速器或後變速器之至少其一者;此外,;而變速裝置5在一實施例中係可透過電力直接或間接驅動該傳動單元6,且其間接方式係可透過變速線進行操縱。A
一控制器4,其訊號連結於該感測器122、該感測裝置34、該輪轂馬達3及該變速裝置5,用以依據該感測器122及該感測裝置34之感測資訊,以透過該變速裝置5對應調整該傳動單元6之檔位;在一實施例中,控制器4係可透過有線或無線方式以訊號連結於該感測器122、該感測裝置34、該輪轂馬達3及該變速裝置5,藉可依配線需求而予配置之;藉此,控制器4係可藉由中軸12之感測器122獲取踏頻轉速,並依據檔位之大盤齒組14及飛輪齒組21對應齒片141及齒輪211之齒數比,以計算出塔基22之轉速,同時與輪轂馬達3之感測裝置34比對其傳動速度,即可據以判斷車輛行進是否為滑行狀態,並可依據換檔條件驅動輪轂馬達3及變速裝置5。A
藉此,當騎乘者施以踩踏力驅動自行車7處於一行進狀態下,其動力流向依序由曲柄11帶動中軸12、齒爪13、大盤齒組14、傳動單元6、飛輪齒組21、塔基22、連接部件23至花鼓24進行輸出,且控制器4係可依行進速度驅動輪轂馬達3提供驅動助力;Thus, when the rider applies pedaling force to drive the
而當騎乘者停止踩踏且自行車7處於一滑行狀態下,且該連接部件23為雙向傳動部件時,其係界定為一SC配置,此時,其自行車7滑行之驅動力,將依序令花鼓24、連接部件23、塔基22、飛輪齒組21、傳動單元6、大盤齒組14轉動,其中齒爪13藉由其單向離合器131,可防止滑行之驅動力迫使中軸12轉動;而若於滑行狀態下,連接部件23係為單向傳動部件時,其係為一SU配置,在此情形下,其滑行之驅動力無法透過花鼓24傳遞至塔基22,而係利用控制器4驅動設置於花鼓24內之輪轂馬達3,使轉子32經減速單元33令塔基22轉動,其塔基22之轉速係需低於花鼓24之轉速,此外,塔基22之轉動,亦將同步帶動飛輪齒組21、傳動單元6、大盤齒組14轉動;藉此配置,可令本創作於自行車7移動之過程中,無論使用者是否施加踩踏力,皆能令傳動單元6處於傳動狀態,以利變速裝置5可隨時操縱傳動單元6而進行檔位之切換。When the rider stops pedaling and the
續請參閱第4圖至第5圖所示,就換檔流程而言,首先控制器4須依據輪轂馬達3之感測裝置34訊號,確認自行車7之車輪處於轉動狀態,其轉動判定條件即符合下數學式1;再者,依據中軸12之感測器122訊號,及當前檔位之大盤齒組14與飛輪齒組21對應齒片141之齒數關係(齒速比)、感測裝置34設置對應車輪之輪徑與花鼓24之輪徑關係,確認自行車7是否為滑行狀態,若符合下數學式2即屬滑行狀態;而後,即可根據輪速增加或減少之變化,進行檔位之升檔或降檔,具體舉例而言,係可透過設定閾值,藉以當輪速達到設定之閾值,則控制器4令變速裝置5進行檔位調整,使其升檔或降檔,而檔位變換之規劃需根據大盤齒組14及飛輪齒組21之齒片141及齒輪211之數量及齒數而定;例如,大盤齒組14設有兩個不同齒數之齒片141,且飛輪齒組21設有七個不同齒數之齒輪211時,則檔位數量為兩齒組之齒片141數量相乘,共計十四個檔位,於當地自行車7法規之速限內,將各檔位之齒比予以適當分配,即可作為該換檔條件之閾值;Please refer to Figures 4 to 5. As for the shifting process, first, the
【數學式1】 H (rpm) > 0【Mathematical formula 1】 H (rpm) > 0
【數學式2】 B (rpm) × T / t < H (rpm)【Mathematical formula 2】 B (rpm) × T / t < H (rpm)
其中,H為花鼓24之轉速;B為中軸12之轉速;T為大盤齒組14當前檔位齒片141之齒數;t表示飛輪齒組21當前檔位齒輪211之齒數。Among them, H is the rotation speed of the
此外,另有一驅動條件,係用於連接部件23為單向傳動部件之SU配置時,其輪轂馬達3設置於花鼓24內,且其轉子32之驅動力可傳遞至塔基22,該驅動條件係可令符合下數學式3,其中,轉子32與塔基22之間,若無設置減速單元33則為馬達直驅方式,該直驅方式其減速比R等於1;In addition, there is another driving condition, which is used when the connecting
【數學式3】 M (rpm) / R < H (rpm)【Mathematical formula 3】 M (rpm) / R < H (rpm)
其中,M為輪轂馬達3其轉子32之轉速;R為減速單元33之減速比。Wherein, M is the rotation speed of the
前述之數學式1至3中,若感測裝置34設置對應車輪之輪徑與花鼓24之輪徑不相同,則感測裝置34偵測之轉速須依輪徑比值進行補償,即可得知花鼓24之轉速,即如下數學式4所示:In the above
【數學式4】 H (rpm) = S (rpm) × Ds (mm) / Dh (mm)【Mathematical formula 4】 H (rpm) = S (rpm) × Ds (mm) / Dh (mm)
其中,S為輪轂馬達3其感測裝置34對應車輪之轉速,Ds為感測裝置34對應車輪之輪徑,Dh為花鼓24對應車輪之輪徑。Among them, S is the rotation speed of the wheel corresponding to the
藉由輪轂馬達3之感測裝置34及中軸12之感測器122之訊號,控制器4可如前述者,獲取踏頻及輪速資訊,可確認車輛騎乘狀態,當騎乘者施以踩踏力驅動自行車7處於行進狀態下,或者當騎乘者停止踩踏且自行車7處於滑行狀態下且該連接部件23為SC配置時,其大盤齒組14、傳動單元6及飛輪齒組21皆處於傳動狀態,當而於其傳動狀態下,便可進行檔位變換,因此換檔執行時,其換檔流程可依據轉動判定條件及輪速增加或減少之變化,驅動變速裝置5進行對應之升檔或降檔;而當騎乘者停止踩踏且自行車7處於滑行狀態下且該連接部件23為單向傳動部件之SU配置時,其轉動判定條件即便成立,因連接部件23為單向傳動部件,其滑行之驅動力無法從花鼓24傳遞至塔基22;因此須進行確認數學式2之滑行判定條件,其條件成立時,控制器4可依據驅動條件驅動設置於花鼓24內之輪轂馬達3,使透過減速單元33而令塔基22轉動,其塔基22之轉速較花鼓24之轉速更慢,故其輪轂馬達3之換檔驅動力不會透過連接部件23從塔基22傳遞至花鼓24,並同時可令大盤齒組14、傳動單元6及飛輪齒組21皆處於傳動狀態;By means of the signals from the
而若數學式2之滑行條件不成立時,代表輸入單元1之驅動力帶動輸出單元2之轉動,此時傳動裝置之大盤齒組14、傳動單元6及飛輪齒組21皆處於傳動狀態,並可依據前述之數學式1之轉動判定條件及輪速增加或減少之變化,驅動變速裝置5進行對應之升檔或降檔,於完成檔位變換後,控制器4可停止驅動輪轂馬達3以節省電力;綜上所述,當自行車7因人力、電力之驅動力或慣性力使車輛前進移動時,不須受限騎乘者之人力驅動行為,本創作皆可隨時進行換檔之作業。If the coasting condition of
續請參閱第6圖至第8圖所示,在一具體實之施例中,係以獲取較精準之人力驅動扭矩為目標,以提供控制器4進行較佳之馬達驅動及換檔變換時機;因此,本創作於輸入單元1,較佳者,係將曲柄11與齒爪13設置為兩件式,其曲柄11固設於中軸12兩側,該中軸12設有一齒部121及感測器122,其感測器122可為基於磁性或光學之速度感測元件或扭力感測元件,並固定於自行車7之車架73適處,係用以偵測該中軸12轉動之速度,且可偵測中軸12與齒部121相對位置變化或形變大小,藉以得知轉動之扭矩,並可透過有線或無線方式傳輸訊號,提供感測之相關資訊;而齒爪13係如前述者,可拆分為齒盤132、爪盤133及單向離合器131;其中,該齒盤132設有花鍵1321以對應連接於中軸12之齒部121,用以同步傳遞驅動力,並藉由一螺帽將齒盤132固定於中軸12,防止其軸向滑動,其大盤齒組14之齒片141可藉由螺絲及螺絲柱固設於該爪盤133上以同步轉動;而就扭力及速度感測之技術原理,其係屬習之技術,故在此不予贅述。Please refer to FIGS. 6 to 8. In a specific embodiment, the goal is to obtain a more accurate human-driven torque to provide the
而就齒爪13之配置而言,該單向離合器131在一實施例中,係可為齒型碟片式離合器、棘爪式離合器、滾子式離合器及作動子式離合器中之其一者,在一較佳實施例中,其單向離合器131為齒型碟片式離合器,如第7圖所示,該齒盤132之花鍵1321係用以承接人力驅動之動力,而齒盤132具有一傳接部1322,而單向離合器131內緣設置有對應於該傳接部1322之組接部1312,使其可相互組接並同步轉動;且單向離合器131係可沿齒盤132之軸向滑動,該單向離合器131設有複數離合齒1311,且該離合齒1311係有一斜坡齒面,並係環狀陣列於該單向離合器131側緣,於車輛前進之人力驅動旋向,當齒盤132轉速較爪盤133轉速更快時,透過齒盤132之傳接部1322,令單向離合器131之離合齒1311與爪盤133之離合棘齒1331相互咬合,藉以傳遞驅動力至爪盤133,反之,當爪盤133轉速較齒盤132轉速更快時,其爪盤133之離合棘齒1331與單向離合器131之離合齒1311呈斜坡齒面接觸,藉以產生一軸向力,藉可將單向離合器131推離爪盤133,此時,爪盤133之驅動力則不會透過單向離合器131傳遞至齒盤132,其中於齒盤132及單向離合器131之間設有一彈性部件134,該彈性部件134提供一預壓之彈力,於單向離合器131未受軸向力之情況下,令其可保持與爪盤133相互連接咬合,惟其配置僅係舉例說明,並不以此作為限定。As for the configuration of the
續請參閱第9至第12圖所示,在一具體實施例中,本創作係呈集成化之設置,將輸出單元2與輪轂馬達3整合為同一裝置上,其飛輪齒組21固設於塔基22一側同步轉動,且該塔基22與花鼓24間,係設有該連接部件23,於本實施例中,係將連接部件23配置為單向傳動部件,即為SU配置,其配置係可防止車輛於滑行時產生反電動勢及減少滑行時動能損失之功效,該塔基22係設有複數個棘爪槽221及一溝槽222,並對應設置有複數個棘爪2311及一彈性單元2313,該彈性單元2313係令棘爪2311呈現常開狀態,並對應咬合於連接部件23上所配置之一棘輪2312,而塔基22另一側係設有該減速單元33之環齒輪334,藉可如前述者,可透過轉子32以減速傳動於塔基22,以達致減速效果;而輪轂馬達3之定子31藉由一固定部件36使其固定於軸心25而不可轉動,並設有該感測裝置34,感測裝置34亦可為基於磁性或光學之速度感測元件或扭力感測元件,於本實施例中係配置為磁性感應方式為例,其相鄰之花鼓24上對應設有複數個磁性部件35,可藉由該感測裝置34偵測其感應頻率,藉以得知花鼓24之轉速,惟其亦僅係舉例說明,並不以此作為限定。Please refer to Figures 9 to 12. In a specific embodiment, the invention is integrated, and the
而當連接部件23配置為雙向傳動部件之SC配置時,則係如第13圖所示,此時,該塔基22係透過連接部件23以與花鼓24雙向同步連接,在一實施例中,塔基22係可配置有複數導接元件223,而連接部件23則設有對應傳動於該導接元件223之導接部件232,藉以令其可進行相互雙向傳動;因此,當電力之驅動力或慣性力使車輛前進移動時,花鼓24受輪胎之摩擦力產生轉動,將可透過連接部件23令塔基22及飛輪齒組21同步轉動,並藉由傳動單元6帶動大盤齒組14轉動,使變速裝置5可隨時進行檔位變換。When the connecting
綜觀上述,本創作所揭露之技術手段不僅為前所未見,且確可達致預期之目的與功效,故兼具新穎性與進步性,誠屬專利法所稱之新型無誤,以其整體結構而言,確已符合專利法之法定要件,爰依法提出新型專利申請。In summary, the technical means disclosed in this invention are not only unprecedented, but can also achieve the expected purpose and effect. Therefore, they are both novel and progressive, and are truly new as defined by the Patent Law. In terms of their overall structure, they have indeed met the statutory requirements of the Patent Law, and therefore a new patent application is filed in accordance with the law.
惟以上所述者,僅為本創作之較佳實施例,當不能以此作為限定本創作之實施範圍,即大凡依本創作申請專利範圍及說明書內容所作之等效變化與修飾,皆應仍屬於本創作專利涵蓋之範圍內。However, what is described above is only the best embodiment of this creation, and it cannot be used to limit the scope of implementation of this creation. In other words, all equivalent changes and modifications made according to the scope of the patent application of this creation and the content of the specification should still fall within the scope of the patent of this creation.
1:輸入單元 11:曲柄 12:中軸 121:齒部 122:感測器 13:齒爪 131:單向離合器 1311:離合齒 1312:組接部 132:齒盤 1321:花鍵 1322:傳接部 133:爪盤 1331:離合棘齒 134:彈性部件 14:大盤齒組 141:齒片 2:輸出單元 21:飛輪齒組 211:齒輪 22:塔基 221:棘爪槽 222:溝槽 223:導接元件 23:連接部件 231:單向離合器 2311:棘爪 2312:棘輪 2313:彈性單元 232:導接部件 24:花鼓 25:軸心 3:輪轂馬達 31:定子 32:轉子 33:減速單元 331:太陽齒輪 332:行星齒輪 333:行星架 334:環齒輪 34:感測裝置 35:磁性部件 36:固定部件 4:控制器 5:變速裝置 6:傳動單元 7:自行車 71:前輪 72:後輪 73:車架 1: Input unit 11: Crank 12: Bottom shaft 121: Gear 122: Sensor 13: Gear pawl 131: One-way clutch 1311: Clutch tooth 1312: Assembly 132: Gear plate 1321: Spline 1322: Transmission 133: Claw plate 1331: Clutch ratchet 134: Elastic component 14: Plate gear set 141: Gear plate 2: Output unit 21: Cassette gear set 211: Gear 22: Freewheel body 221: Pawl groove 222: Groove 223: Guide element 23: Connecting parts 231: One-way clutch 2311: Pawl 2312: Ratchet 2313: Elastic unit 232: Guide parts 24: Hub 25: Axle 3: Hub motor 31: Stator 32: Rotor 33: Speed reduction unit 331: Sun gear 332: Planetary gear 333: Planetary carrier 334: Ring gear 34: Sensor device 35: Magnetic part 36: Fixing part 4: Controller 5: Speed change device 6: Transmission unit 7: Bicycle 71: Front wheel 72: Rear wheel 73: Frame
第1圖係本創作之動力流向暨系統方塊圖。 第2圖係本創作配置於電動輔助自行車配置之側視圖。 第3圖係本創作傳動之機構簡圖。 第4圖係本創作之連接部件配置為單向傳動部件之換檔流程圖。 第5圖係本創作另一實施例中,連接部件配置為雙向傳動部件之換檔流程圖。 第6圖係本創作輸入單元之立體分解示意圖。 第7圖係本創作齒爪之立體分解示意圖。 第8圖係本創作輸入單元之剖視示意圖。 第9圖係本創作之輸出單元及輪轂馬達之立體分解示意圖。 第10圖係本創作之輸出單元及輪轂馬達之剖視示意圖。 第11圖係第10圖於B-B位置之剖視暨輸出單元及輪轂馬達之示意圖。 第12圖係第10圖於C-C位置之剖視暨輸出單元及連接部件為單向傳動部件之示意圖。 第13圖係本創作另一實施例中,第10圖於D-D位置之剖視暨輸出單元及連接部件為雙向傳動部件時之示意圖。 Figure 1 is a power flow and system block diagram of the present invention. Figure 2 is a side view of the present invention configured on an electric assist bicycle. Figure 3 is a schematic diagram of the transmission mechanism of the present invention. Figure 4 is a shifting flowchart of the connecting component of the present invention configured as a one-way transmission component. Figure 5 is a shifting flowchart of the connecting component configured as a two-way transmission component in another embodiment of the present invention. Figure 6 is a three-dimensional exploded schematic diagram of the input unit of the present invention. Figure 7 is a three-dimensional exploded schematic diagram of the gear claw of the present invention. Figure 8 is a cross-sectional schematic diagram of the input unit of the present invention. Figure 9 is a three-dimensional exploded schematic diagram of the output unit and the wheel motor of the present invention. Figure 10 is a cross-sectional schematic diagram of the output unit and the wheel motor of the present invention. Figure 11 is a cross-sectional view of Figure 10 at the B-B position and a schematic diagram of the output unit and the wheel hub motor. Figure 12 is a cross-sectional view of Figure 10 at the C-C position and a schematic diagram of the output unit and the connecting component being a one-way transmission component. Figure 13 is a cross-sectional view of Figure 10 at the D-D position and a schematic diagram of the output unit and the connecting component being a two-way transmission component in another embodiment of the present invention.
1:輸入單元 1: Input unit
11:曲柄 11: Crank
12:中軸 12: Middle axis
122:感測器 122:Sensor
13:齒爪 13: Claws
131:單向離合器 131: One-way clutch
14:大盤齒組 14: Large plate gear set
2:輸出單元 2: Output unit
21:飛輪齒組 21: Flywheel gear set
22:塔基 22: Tower base
23:連接部件 23: Connecting parts
24:花鼓 24:Hub
3:輪轂馬達 3: Wheel motor
34:感測裝置 34:Sensor device
4:控制器 4: Controller
5:變速裝置 5: Speed change device
6:傳動單元 6: Transmission unit
Claims (10)
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TW113208109U TWM661782U (en) | 2024-07-30 | 2024-07-30 | Electronic gear shifting system for electric assist bicycles |
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