TWM659198U - Single laser repair device - Google Patents
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- TWM659198U TWM659198U TW113202896U TW113202896U TWM659198U TW M659198 U TWM659198 U TW M659198U TW 113202896 U TW113202896 U TW 113202896U TW 113202896 U TW113202896 U TW 113202896U TW M659198 U TWM659198 U TW M659198U
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Abstract
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本揭露內容係關於一種單雷射修補設備,以及一種單雷射修補設備的操作方法,且特別是一種可以對具有開路瑕疵與短路瑕疵的電路板的線路進行燒結與修邊的單雷射修補設備及其操作方法。The present disclosure relates to a single laser repair device and an operating method of the single laser repair device, and in particular to a single laser repair device and an operating method thereof that can sinter and trim circuits of a circuit board having open circuit defects and short circuit defects.
一般而言,雷射修補設備可應用於具有短路瑕疵與開路瑕疵的電路板的線路修補。舉例來說,雷射修補設備會使用雷射頭發射雷射光束至線路的缺陷處。然而,雷射修補設備在進行線路修補時,具有缺陷的線路容易因為雷射光束的能量功率過於集中或是雷射光束的發散角度過大,使得修補後的線路易與其相鄰的線路接觸而成電路短路或造成其他缺陷。Generally speaking, laser repair equipment can be used to repair circuits on circuit boards with short circuit defects and open circuit defects. For example, laser repair equipment uses a laser head to emit a laser beam to the defective part of the circuit. However, when laser repair equipment is repairing a circuit, the defective circuit is prone to contact with adjacent circuits due to excessive concentration of laser beam energy power or excessive divergence angle of the laser beam, causing a short circuit or other defects.
本揭露之一技術態樣為一種單雷射修補設備,其能夠避免修補後的線路容易與其相鄰的線路接觸而成電路短路。One technical aspect of the present disclosure is a single laser repair device that can prevent a repaired circuit from easily contacting an adjacent circuit and causing a circuit short.
根據本揭露一實施方式,本揭露提供一種單雷射修補設備,其用於對電路板中具有瑕疵的線路進行修補,其中具有瑕疵的線路具有兩個導電部與位於兩個導電部之間的缺陷部。單雷射修補設備包括單雷射修補模組。單雷射修補模組包括單雷射雙光路修補件,更詳細說明係單雷射雙光路修補件設置於單雷射修補模組中。單雷射雙光路修補件包括雷射光源、功率分配單元以及切換單元。雷射光源用於發射初始雷射光束。功率分配單元設置於雷射光源的一側。初始雷射光束通過功率分配單元以產生第一雷射光束與不同於第一雷射光束的第二雷射光束。第一雷射光束的能量功率不同於第二雷射光束的能量功率。切換單元設置於功率分配單元的一側。切換單元用於遮蔽第二雷射光束並使第一雷射光束通過切換單元而傳遞至電路板,使得線路的缺陷部轉變成燒結部。並在線路的缺陷部轉變成燒結部後,切換單元用於遮蔽第一雷射光束並使第二雷射光束通過切換單元而傳遞至電路板以對燒結部進行修邊,使得燒結部的燒結側面齊平於兩個導電部的兩導電側面。According to an embodiment of the present disclosure, the present disclosure provides a single laser repair device, which is used to repair a defective circuit in a circuit board, wherein the defective circuit has two conductive parts and a defective part located between the two conductive parts. The single laser repair device includes a single laser repair module. The single laser repair module includes a single laser dual optical path repair component, and more specifically, the single laser dual optical path repair component is arranged in the single laser repair module. The single laser dual optical path repair component includes a laser light source, a power distribution unit, and a switching unit. The laser light source is used to emit an initial laser beam. The power distribution unit is arranged on one side of the laser light source. The initial laser beam passes through the power distribution unit to generate a first laser beam and a second laser beam different from the first laser beam. The energy power of the first laser beam is different from the energy power of the second laser beam. The switching unit is arranged on one side of the power distribution unit. The switching unit is used to shield the second laser beam and allow the first laser beam to pass through the switching unit and be transmitted to the circuit board, so that the defective part of the line is transformed into a sintered part. After the defective part of the line is transformed into the sintered part, the switching unit is used to shield the first laser beam and allow the second laser beam to pass through the switching unit and be transmitted to the circuit board to trim the sintered part, so that the sintered side of the sintered part is flush with the two conductive sides of the two conductive parts.
根據本揭露一實施方式,上述單雷射雙光路修補件更包括第一光點調整單元與第二光點調整單元。第一光點調整單元位於功率分配單元與切換單元之間且用於接收通過功率分配單元的第一雷射光束。第二光點調整單元位於第一光點調整單元的一側且用於接收通過功率分配單元的第二雷射光束。通過第一光點調整單元的第一雷射光束的發散角度不同於通過第二光點調整單元的第二雷射光束的發散角度。According to an embodiment of the present disclosure, the single laser dual optical path patch further includes a first light spot adjustment unit and a second light spot adjustment unit. The first light spot adjustment unit is located between the power distribution unit and the switching unit and is used to receive the first laser beam passing through the power distribution unit. The second light spot adjustment unit is located on one side of the first light spot adjustment unit and is used to receive the second laser beam passing through the power distribution unit. The divergence angle of the first laser beam passing through the first light spot adjustment unit is different from the divergence angle of the second laser beam passing through the second light spot adjustment unit.
根據本揭露一實施方式,上述通過功率分配單元的第一雷射光束的能量功率大於通過功率分配單元的第二雷射光束的能量功率,及/或通過第一光點調整單元的第一雷射光束的發散角度大於通過第二光點調整單元的第二雷射光束的發散角度。According to an embodiment of the present disclosure, the energy power of the first laser beam passing through the power distribution unit is greater than the energy power of the second laser beam passing through the power distribution unit, and/or the divergence angle of the first laser beam passing through the first light spot adjustment unit is greater than the divergence angle of the second laser beam passing through the second light spot adjustment unit.
根據本揭露一實施方式,上述兩個導電部為兩個金屬導線或兩個多晶矽融絲。線路的瑕疵為短路瑕疵。缺陷部被第一雷射光束燒結以使缺陷部的一部分往外擴散並曝露出電路板的基板的一部分,從而使缺陷部轉變成燒結部。兩個導電部之每一者的寬度小於缺陷部暴露出基板的一部分的寬度。According to an embodiment of the present disclosure, the two conductive parts are two metal wires or two polysilicon fused wires. The defect of the line is a short circuit defect. The defect is sintered by the first laser beam so that a part of the defect diffuses outward and exposes a part of the substrate of the circuit board, thereby converting the defect into a sintered part. The width of each of the two conductive parts is smaller than the width of the part of the substrate exposed by the defect.
根據本揭露一實施方式,上述兩個導電部為兩個金屬導線或兩個多晶矽融絲。線路的瑕疵為開路瑕疵。兩個導電部彼此相對的兩側被第一雷射光束燒結以擴散覆蓋缺陷部,使得缺陷部轉變成燒結部且兩個導電部導通。According to an embodiment of the present disclosure, the two conductive parts are two metal wires or two polysilicon fused wires. The defect of the line is an open circuit defect. The two sides of the two conductive parts facing each other are sintered by the first laser beam to diffusely cover the defective part, so that the defective part is transformed into a sintered part and the two conductive parts are conductive.
根據本揭露一實施方式,上述兩個導電部為兩個金屬導線或兩個多晶矽融絲。線路的瑕疵為開路瑕疵。單雷射修補模組具有噴墨頭。噴墨頭用於將導電膠噴塗於線路的缺陷部。導電膠部分覆蓋兩個導電部。第一雷射光束燒結位於線路的導電膠,以使缺陷部變成燒結部。According to an embodiment of the present disclosure, the two conductive parts are two metal wires or two polysilicon fuses. The defect of the line is an open circuit defect. The single laser repair module has an inkjet head. The inkjet head is used to spray conductive glue on the defective part of the line. The conductive glue partially covers the two conductive parts. The first laser beam sinters the conductive glue located in the line to turn the defective part into a sintered part.
根據本揭露一實施方式,上述單雷射修補設備更包括第一位移模組、第二位移模組、第三位移模組以及檢測模組。第一位移模組連接單雷射修補模組且用於在第一方向上移動單雷射修補模組。第二位移模組連接第一位移模組且用於在第二方向上移動第一位移模組。第三位移模組具有載台。載台用於承載電路板。第三位移模組用於在第三方向上移動載台。第一方向、第二方向以及第三方向之每一者與另外兩者相互垂直。檢測模組設置於第三位移模組相對兩側。當第三位移模組移動以帶動載台通過檢測模組時,檢測模組用於檢測電路板中的線路的厚度。According to an embodiment of the present disclosure, the above-mentioned single laser repair device further includes a first displacement module, a second displacement module, a third displacement module and a detection module. The first displacement module is connected to the single laser repair module and is used to move the single laser repair module in a first direction. The second displacement module is connected to the first displacement module and is used to move the first displacement module in a second direction. The third displacement module has a carrier. The carrier is used to carry a circuit board. The third displacement module is used to move the carrier in a third direction. Each of the first direction, the second direction and the third direction is perpendicular to the other two. The detection module is arranged on opposite sides of the third displacement module. When the third displacement module moves to drive the carrier through the detection module, the detection module is used to detect the thickness of the circuit in the circuit board.
根據本揭露一實施方式,上述單雷射修補模組具有偵測鏡頭。偵測鏡頭朝向電路板且用於偵測電路板的目前位置,以根據目前位置產生移動驅動訊號。移動驅動訊號用於驅動第一位移模組、第二位移模組以及第三位移模組進行移動,以使單雷射修補模組與電路板定位至特定位置。According to an embodiment of the present disclosure, the single laser repair module has a detection lens. The detection lens faces the circuit board and is used to detect the current position of the circuit board to generate a movement drive signal according to the current position. The movement drive signal is used to drive the first displacement module, the second displacement module and the third displacement module to move so that the single laser repair module and the circuit board are positioned to a specific position.
本揭露之另一技術態樣為一種單雷射修補設備的操作方法,其使用上述單雷射修補設備來對電路板中具有瑕疵的線路進行修補,以避免修補後的線路容易與其相鄰的線路接觸而成電路短路。Another technical aspect of the present disclosure is an operating method of a single laser repair device, which uses the above-mentioned single laser repair device to repair defective circuits in a circuit board to prevent the repaired circuit from easily contacting its adjacent circuits and causing a circuit short circuit.
根據本揭露一實施方式,本揭露提供一種單雷射修補設備的操作方法,其用於對電路板中具有瑕疵的線路進行修補,其中具有瑕疵的線路具有兩個導電部與位於兩個導電部之間的缺陷部。操作方法包括:單雷射修補模組的單雷射雙光路修補件的雷射光源發射初始雷射光束至功率分配單元以產生第一雷射光束與不同於第一雷射光束的第二雷射光束,其中第一雷射光束的能量功率不同於第二雷射光束的能量功率;藉由切換單元遮蔽第二雷射光束並使第一雷射光束通過切換單元而傳遞至電路板,使得具有瑕疵的線路的缺陷部轉變成燒結部;以及藉由切換單元遮蔽第一雷射光束並使第二雷射光束通過切換單元而傳遞至電路板以對燒結部進行修邊,使得燒結部的燒結側面齊平於兩個導電部的兩導電側面。According to an embodiment of the present disclosure, the present disclosure provides an operating method of a single laser repair device, which is used to repair a defective circuit in a circuit board, wherein the defective circuit has two conductive parts and a defective part located between the two conductive parts. The operation method includes: the laser light source of the single laser dual optical path repair component of the single laser repair module emits an initial laser beam to a power distribution unit to generate a first laser beam and a second laser beam different from the first laser beam, wherein the energy power of the first laser beam is different from the energy power of the second laser beam; shielding the second laser beam by a switching unit and transmitting the first laser beam to the circuit board through the switching unit, so that the defective part of the defective line is converted into a sintered part; and shielding the first laser beam by a switching unit and transmitting the second laser beam to the circuit board through the switching unit to trim the sintered part, so that the sintered side of the sintered part is flush with the two conductive sides of the two conductive parts.
根據本揭露一實施方式,上述方法還包括:藉由第一光點調整單元接收通過功率分配單元的第一雷射光束以及藉由第二光點調整單元接收通過功率分配單元的第二雷射光束,其中通過第一光點調整單元的第一雷射光束的發散角度不同於通過第二光點調整單元的第二雷射光束的發散角度。According to an embodiment of the present disclosure, the method further includes: receiving a first laser beam passing through a power distribution unit by a first light spot adjustment unit and receiving a second laser beam passing through the power distribution unit by a second light spot adjustment unit, wherein a divergence angle of the first laser beam passing through the first light spot adjustment unit is different from a divergence angle of the second laser beam passing through the second light spot adjustment unit.
根據本揭露一實施方式,上述將缺陷部轉變成燒結部還包括:藉由第一雷射光束燒結兩個導電部彼此相對的兩側以擴散覆蓋缺陷部,使得缺陷部轉變成燒結部且兩個導電部導通。According to an embodiment of the present disclosure, the above-mentioned transformation of the defective portion into the sintered portion further includes: sintering two opposite sides of the two conductive portions by a first laser beam to diffusely cover the defective portion, so that the defective portion is transformed into the sintered portion and the two conductive portions are conductive.
根據本揭露一實施方式,上述將缺陷部轉變成燒結部還包括:去除線路的一部分,使得線路具有缺陷部,其中線路的瑕疵為開路瑕疵,兩個導電部為兩個金屬導線或兩個多晶矽融絲;藉由單雷射修補模組的噴墨頭將導電膠噴塗於線路的缺陷部,其中導電膠部分覆蓋兩個導電部;以及藉由第一雷射光束燒結位於線路的導電膠,使得缺陷部轉變成燒結部。According to an embodiment of the present disclosure, the above-mentioned conversion of the defective portion into a sintered portion further includes: removing a portion of the circuit so that the circuit has a defective portion, wherein the defect of the circuit is an open circuit defect, and the two conductive portions are two metal wires or two polysilicon fuses; spraying conductive glue on the defective portion of the circuit by an inkjet head of a single laser repair module, wherein the conductive glue partially covers the two conductive portions; and sintering the conductive glue located in the circuit by a first laser beam, so that the defective portion is converted into a sintered portion.
根據本揭露一實施方式,上述將缺陷部轉變成燒結部還包括:藉由第一雷射光束燒結缺陷部,使缺陷部的一部分往外擴散並曝露出電路板的基板的一部分,從而使缺陷部轉變成燒結部,其中線路的瑕疵為短路瑕疵,兩個導電部之每一者的寬度小於燒結部暴露出基板的一部分的寬度。According to an embodiment of the present disclosure, the above-mentioned conversion of the defective portion into a sintered portion further includes: sintering the defective portion by a first laser beam so that a portion of the defective portion diffuses outward and exposes a portion of the substrate of the circuit board, thereby converting the defective portion into a sintered portion, wherein the defect of the line is a short circuit defect, and the width of each of the two conductive portions is smaller than the width of the portion of the substrate exposed by the sintered portion.
根據本揭露一實施方式,上述方法還包括:分別沿第一方向、第二方向以及第三方向驅動第一位移模組、第二位移模組以及第三位移模組移動,使得連接第一位移模組的單雷射修補模組以及在第三位移模組的載台上的電路板移動,其中第一方向、第二方向以及第三方向之每一者與另外兩者相互垂直;以及藉由單雷射修補模組的偵測鏡頭偵測電路板的目前位置,以根據目前位置產生移動驅動訊號,其中移動驅動訊號用於驅動第一位移模組、第二位移模組以及第三位移模組進行移動,使得單雷射修補模組與電路板定位至特定位置。According to an embodiment of the present disclosure, the method further includes: driving the first displacement module, the second displacement module, and the third displacement module to move along the first direction, the second direction, and the third direction respectively, so that the single laser repair module connected to the first displacement module and the circuit board on the carrier of the third displacement module move, wherein each of the first direction, the second direction, and the third direction is perpendicular to the other two; and detecting the current position of the circuit board by the detection lens of the single laser repair module to generate a movement driving signal according to the current position, wherein the movement driving signal is used to drive the first displacement module, the second displacement module, and the third displacement module to move, so that the single laser repair module and the circuit board are positioned to a specific position.
根據本揭露一實施方式,上述方法還包括在第三位移模組上移動載台,使得載台通過設置第三位移模組兩側的檢測模組以及藉由檢測模組檢測電路板中的線路的厚度。According to an embodiment of the present disclosure, the method further includes moving the carrier on the third displacement module so that the carrier passes through the detection modules disposed on both sides of the third displacement module and the thickness of the circuits in the circuit board is detected by the detection modules.
根據本揭露上述實施方式,單雷射修補設備可用於對電路板具有開路與短路瑕疵的線路進行修補,單雷射雙光路修補件可發射具有不同能量功率及/或不同發散角度的第一雷射光束與第二雷射光束至電路板。此外,單雷射雙光路修補件發射的第一雷射光束可使線路的缺陷部轉變成兩個導電部之間的燒結部,而單雷射雙光路修補件發射的第二雷射光束可對燒結部進行修邊以使燒結部的燒結側面齊平於兩個導電部的兩導電側面。單雷射修補設備之單雷射雙光路修補件發射第一雷射光束與第二雷射光束的配置讓修補後的線路側面可避免與其他線路接觸,因此可避免修復後的線路產生短路或其他缺陷的情況。According to the above-mentioned embodiments of the present disclosure, a single laser repair device can be used to repair circuits with open circuits and short circuits on a circuit board, and the single laser dual optical path repair component can emit a first laser beam and a second laser beam with different energy powers and/or different divergence angles to the circuit board. In addition, the first laser beam emitted by the single laser dual optical path repair component can transform the defective portion of the circuit into a sintered portion between two conductive portions, and the second laser beam emitted by the single laser dual optical path repair component can trim the sintered portion so that the sintered side of the sintered portion is flush with the two conductive side surfaces of the two conductive portions. The single laser dual optical path patch of the single laser patch equipment emits the first laser beam and the second laser beam so that the side of the repaired line can avoid contact with other lines, thereby preventing the repaired line from short circuiting or other defects.
以下揭示之實施方式內容提供了用於實施所提供的標的之不同特徵的許多不同實施方式,或實例。下文描述了元件和佈置之特定實例以簡化本案。當然,該等實例僅為實例且並不意欲作為限制。此外,本案可在各個實例中重複元件符號及/或字母。此重複係用於簡便和清晰的目的,且其本身不指定所論述的各個實施方式及/或配置之間的關係。The embodiments disclosed below provide many different embodiments, or examples, for implementing the different features of the subject matter provided. Specific examples of components and arrangements are described below to simplify the present invention. Of course, these examples are only examples and are not intended to be limiting. In addition, the present invention may repeat component symbols and/or letters in each example. This repetition is for the purpose of simplicity and clarity, and does not itself specify the relationship between the various embodiments and/or configurations discussed.
諸如「在……下方」、「在……之下」、「下部」、「在……之上」、「上部」等等空間相對術語可在本文中為了便於描述之目的而使用,以描述如附圖中所示之一個元件或特徵與另一元件或特徵之關係。空間相對術語意欲涵蓋除了附圖中所示的定向之外的在使用或操作中的裝置的不同定向。裝置可經其他方式定向(旋轉90度或以其他定向)並且本文所使用的空間相對描述詞可同樣相應地解釋。Spatially relative terms such as "below," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive purposes to describe the relationship of one element or feature to another element or feature as illustrated in the accompanying figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
請參照圖1至圖4,圖1繪示根據本揭露一實施方式之單雷射修補設備100的立體圖,圖2繪示圖1的單雷射修補模組110的前視圖,圖3繪示根據本揭露一實施方式之單雷射雙光路修補件111發射第一雷射光束L1的示意圖,以及圖4繪示根據本揭露一實施方式之單雷射雙光路修補件111發射第二雷射光束L2的示意圖。請參照圖1至圖4,單雷射修補設備可用於對電路板200具有瑕疵的線路210進行修補(將於以下詳細說明),單雷射修補設備100包括單雷射修補模組110。單雷射修補模組110包括單雷射雙光路修補件111。Please refer to Figures 1 to 4, Figure 1 is a three-dimensional diagram of a single
在一些實施方式中,單雷射雙光路修補件111包括雷射光源112、功率分配單元114以及切換單元115。雷射光源112用於發射初始雷射光束L0。功率分配單元114設置於雷射光源112的一側。初始雷射光束L0通過功率分配單元114以產生第一雷射光束L1與不同於第一雷射光束L1的第二雷射光束L2。第一雷射光束L1的能量功率不同於第二雷射光束L2的能量功率。舉例來說,第一雷射光束L1的能量功率大於第二雷射光束L2的能量功率。In some embodiments, the single laser dual
在一些實施方式中,單雷射雙光路修補件111更包括第一光點調整單元1131與第二光點調整單元1132。第一光點調整單元1131位於功率分配單元114與切換單元115之間且用於接收通過功率分配單元114的第一雷射光束L1。第二光點調整單元1132位於第一光點調整單元1131的一側且用於接收通過功率分配單元114的第二雷射光束L2。通過第一光點調整單元1131的第一雷射光束L1的發散角度不同於通過第二光點調整單元1132的第二雷射光束L2的發散角度。舉例來說,第一雷射光束L1的發散角度大於第二雷射光束L2的發散角度。In some embodiments, the single laser dual optical
在一些實施方式中,切換單元115設置於功率分配單元114的一側。切換單元115用於遮蔽第二雷射光束L2並使第一雷射光束L1通過切換單元115而傳遞至電路板200,或者遮蔽第一雷射光束L1並使第二雷射光束L2通過切換單元115而傳遞至電路板200。In some embodiments, the
在一些實施方式中,單雷射修補設備100更包括第一位移模組120、第二位移模組130、第三位移模組140以及檢測模組150。第一位移模組120連接單雷射修補模組110且用於在第一方向D1上移動單雷射修補模組110。第二位移模組130連接第一位移模組120且用於在第二方向D2上移動第一位移模組120。第三位移模組140具有載台142。載台142用於承載電路板200。第三位移模組140用於在第三方向D3上移動載台142。第一方向D1、第二方向D2以及第三方向D3之每一者與另外兩者相互垂直。檢測模組150設置於第三位移模組140相對兩側。當第三位移模組140移動以帶動載台142通過檢測模組150時,檢測模組150可用於檢測電路板200中的線路210的厚度T。In some embodiments, the single
此外,單雷射修補模組110具有偵測鏡頭116與噴墨頭118。偵測鏡頭116朝向電路板200且用於偵測電路板200的目前位置,以根據目前位置產生移動驅動訊號。移動驅動訊號用於驅動第一位移模組120、第二位移模組130以及第三位移模組140進行移動,以使單雷射修補模組110與電路板200定位至特定位置。In addition, the single
在以下敘述中,將說明單雷射修補設備的操作方法。已敘述的元件連接關係、材料與功效將不重覆贅述,合先敘明。In the following description, the operation method of the single laser repair equipment will be explained. The component connection relationship, materials and functions that have been described will not be repeated, and it is best to explain them first.
請參照圖5,圖5繪示根據本揭露一實施方式之單雷射修補設備的操作方法的流程圖。單雷射修補設備的操作方法包括下列步驟。首先,在步驟S1中,單雷射修補模組的單雷射雙光路修補件的雷射光源發射初始雷射光束至功率分配單元以產生第一雷射光束與不同於第一雷射光束的第二雷射光束,其中第一雷射光束的能量功率不同於第二雷射光束的能量功率。Please refer to FIG5, which is a flow chart of the operation method of the single laser repair device according to an embodiment of the present disclosure. The operation method of the single laser repair device includes the following steps. First, in step S1, the laser light source of the single laser dual optical path repair component of the single laser repair module emits an initial laser beam to the power distribution unit to generate a first laser beam and a second laser beam different from the first laser beam, wherein the energy power of the first laser beam is different from the energy power of the second laser beam.
在此請注意,在其他實施例中,也可以利用其他光學元件來產生第一雷射光束與第二雷射光束,且可以設計成第一雷射光束的能量功率相同於第二雷射光束的能量功率,但第一雷射光束的發散角度不同於第二雷射光束的發散角度。總之,於本揭露中,第一雷射光束的能量功率不同於第二雷射光束的能量功率,及/或第一雷射光束的發散角度不同於第二雷射光束的發散角度。Please note that in other embodiments, other optical elements may be used to generate the first laser beam and the second laser beam, and the energy power of the first laser beam may be designed to be the same as the energy power of the second laser beam, but the divergence angle of the first laser beam is different from the divergence angle of the second laser beam. In summary, in the present disclosure, the energy power of the first laser beam is different from the energy power of the second laser beam, and/or the divergence angle of the first laser beam is different from the divergence angle of the second laser beam.
接著,在步驟S2中,藉由切換單元遮蔽第二雷射光束並使第一雷射光束通過切換單元而傳遞至電路板,使得具有瑕疵的線路的缺陷部轉變成燒結部。之後,在步驟S3中,藉由切換單元遮蔽第一雷射光束並使第二雷射光束通過切換單元而傳遞至電路板以對燒結部進行修邊,使得燒結部的燒結側面齊平於兩個導電部的兩導電側面。在以下敘述中,將詳細說明上述各步驟。Next, in step S2, the defective portion of the defective line is transformed into a sintered portion by shielding the second laser beam through the switching unit and transmitting the first laser beam through the switching unit to the circuit board. Afterwards, in step S3, the sintered portion is trimmed by shielding the first laser beam through the switching unit and transmitting the second laser beam through the switching unit to the circuit board, so that the sintered side of the sintered portion is flush with the two conductive sides of the two conductive portions. In the following description, each of the above steps will be described in detail.
圖6至圖8繪示根據本揭露一實施方式之具有開路瑕疵的電路板200的線路210在修補時於不同狀態下的剖面圖。圖9與圖10繪示根據本揭露一實施方式之具有開路瑕疵的電路板200的線路210在修補時於不同狀態下的上視圖。請參照圖1、圖3、圖6至圖10,單雷射修補設備100的操作方法可用於對電路板200具有瑕疵的線路210進行修補。具有瑕疵的線路210具有兩個導電部214與位於兩個導電部214之間的缺陷部2121。FIG6 to FIG8 illustrate cross-sectional views of a
首先,可分別沿第一方向D1、第二方向D2以及第三方向D3驅動第一位移模組120、第二位移模組130以及第三位移模組移動140,使得連接第一位移模組120的單雷射修補模組110以及在第三位移模組140的載台142上的電路板200移動。舉例來說,可藉由單雷射修補模組110的偵測鏡頭116偵測電路板200的目前位置,以根據目前位置產生移動驅動訊號。移動驅動訊號用於驅動第一位移模組120、第二位移模組130以及第三位移模組140進行移動,使得單雷射修補模組110與電路板200定位至特定位置。此外,可在第三位移模組140上移動載台142,使得載台142通過設置第三位移模組140兩側的檢測模組150以檢測電路板200中的線路210的厚度T。First, the
在一些實施方式中,單雷射修補模組110的單雷射雙光路修補件111的雷射光源112可發射初始雷射光束L0至功率分配單元114以產生第一雷射光束L1與不同於第一雷射光束的第二雷射光束L2。接著,可藉由第一光點調整單元1131接收通過功率分配單元114的第一雷射光束L1以及藉由第二光點調整單元1132接收通過功率分配單元114的第二雷射光束L2。In some embodiments, the
在一些實施方式中,可去除線路210的一部分,使得線路210具有缺陷部2121,並且兩個導電部214為兩個金屬導線或兩個多晶矽融絲,其中線路的瑕疵為開路瑕疵。在一些實施方式中,可藉由單雷射修補模組110的噴墨頭118將導電膠C噴塗於線路210的缺陷部2121,並且導電膠C部分覆蓋兩個導電部214。接著,可藉由切換單元115遮蔽第二雷射光束L2並使第一雷射光束L1通過切換單元115而傳遞至電路板200,使得具有瑕疵的線路210的缺陷部2121轉變成燒結部212。也就是說,藉由第一雷射光束L1燒結位於線路210的導電膠C,使得缺陷部2121轉變成燒結部212。之後,可藉由切換單元115遮蔽第一雷射光束L1並使第二雷射光束L2通過切換單元115而傳遞至電路板200以對燒結部212進行修邊,使得燒結部212的燒結側面211齊平於兩個導電部214的兩導電側面213,如圖10所示。In some embodiments, a portion of the
請參照圖11至圖14,圖11與圖12繪示根據本揭露另一實施方式之具有開路瑕疵的電路板200的線路210在修補時於不同狀態下的剖面圖,以及圖13與圖14繪示根據本揭露另一實施方式之具有開路瑕疵的電路板200的線路210在修補時於不同狀態下的上視圖。圖11至圖14所示之實施方式與圖6至圖10所示之實施方式不同地方在於,單雷射修補模組110並未使用噴墨頭118噴塗導電膠C(如圖7所示),而是直接藉由第一雷射光束L1燒結兩個導電部214彼此相對的兩側以擴散覆蓋缺陷部2121,使得缺陷部2121轉變成燒結部212並且使得兩個導電部214相互導通。Please refer to Figures 11 to 14, Figures 11 and 12 show cross-sectional views of the
請參照圖15至圖19,圖15與圖16繪示根據本揭露一實施方式之具有短路瑕疵的電路板200的線路210在修補時於不同狀態下的剖面圖,以及圖17至圖19繪示根據本揭露一實施方式之具有短路瑕疵的電路板200的線路210在修補時於不同狀態下的上視圖。請參照圖1、圖3、圖15至圖19,在本實施方式中,具有兩條線路210,並且兩條線路210之間的瑕疵為短路瑕疵。首先,可藉由第一雷射光束L1燒結缺陷部2121,使缺陷部2121的一部分往外擴散並曝露出電路板200的基板220的一部分,從而使缺陷部2121轉變成燒結部212,如圖18所示,其中兩個導電部214之每一者的寬度W1小於燒結部212暴露出基板220的一部分的寬度W2。在確認燒結部212暴露出基板220的寬度W2大於導電部214的寬度W1後,接著可藉由第二雷射光束L2對燒結部212進行修邊,使得燒結部212的燒結側面211齊平於兩個導電部214的兩導電側面213,如圖19所示。Please refer to Figures 15 to 19, Figures 15 and 16 show cross-sectional views of a
綜上所述,單雷射修補設備100可用於對電路板200具有開路與短路瑕疵的線路210進行修補,單雷射雙光路修補件111可發射具有不同能量功率及/或不同發散角度的第一雷射光束L1與第二雷射光束L2至電路板200。此外,單雷射雙光路修補件111發射的第一雷射光束L1可使線路210的缺陷部2121轉變成兩個導電部214之間的燒結部212,而單雷射雙光路修補件111發射的第二雷射光束L2可對燒結部212進行修邊以使燒結部212的燒結側面211齊平於導電部214的導電側面213。單雷射修補設備100之單雷射雙光路修補件111發射第一雷射光束L1與第二雷射光束L2的配置讓修補後的線路側面可避免與其他線路接觸,因此可避免修復後的線路產生短路的情況。In summary, the single
前述概述了幾個實施方式的特徵,使得本領域技術人員可以更好地理解本揭露的態樣。本領域技術人員應當理解,他們可以容易地將本揭露用作設計或修改其他過程和結構的基礎,以實現與本文介紹的實施方式相同的目的和/或實現相同的優點。本領域技術人員還應該認識到,這樣的等效構造不脫離本揭露的精神和範圍,並且在不脫離本揭露的精神和範圍的情況下,它們可以在這裡進行各種改變,替換和變更。The foregoing summarizes the features of several embodiments so that those skilled in the art can better understand the aspects of the present disclosure. Those skilled in the art should understand that they can easily use the present disclosure as a basis for designing or modifying other processes and structures to achieve the same purpose and/or achieve the same advantages as the embodiments described herein. Those skilled in the art should also recognize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they can make various changes, substitutions and modifications here without departing from the spirit and scope of the present disclosure.
100:單雷射修補設備 110:單雷射修補模組 111:單雷射雙光路修補件 112:雷射光源 114:功率分配單元 115:切換單元 116:偵測鏡頭 118:噴墨頭 120:第一位移模組 130:第二位移模組 140:第三位移模組 142:載台 150:檢測模組 200:電路板 210:線路 211:燒結側面 212:燒結部 213:導電側面 214:導電部 220:基板 1131:第一光點調整單元 1132:第二光點調整單元 2121:缺陷部 C:導電膠 D1:第一方向 D2:第二方向 D3:第三方向 L0:初始雷射光束 L1:第一雷射光束 L2:第二雷射光束 S1:步驟 S2:步驟 S3:步驟 T:厚度 W1:寬度 W2:寬度 100: Single laser repair equipment 110: Single laser repair module 111: Single laser dual optical path repair parts 112: Laser light source 114: Power distribution unit 115: Switching unit 116: Detection lens 118: Inkjet head 120: First displacement module 130: Second displacement module 140: Third displacement module 142: Carrier 150: Detection module 200: Circuit board 210: Line 211: Sintering side 212: Sintering part 213: Conductive side 214: Conductive part 220: Substrate 1131: First light spot adjustment unit 1132: Second light spot adjustment unit 2121: Defective part C: Conductive glue D1: First direction D2: Second direction D3: Third direction L0: Initial laser beam L1: First laser beam L2: Second laser beam S1: Step S2: Step S3: Step T: Thickness W1: Width W2: Width
當結合隨附諸圖閱讀時,得自以下詳細描述最佳地理解本揭露之一實施方式。應強調,根據工業上之標準實務,各種特徵並未按比例繪製且僅用於說明目的。事實上,為了論述清楚,可任意地增大或減小各種特徵之尺寸。 圖1繪示根據本揭露一實施方式之單雷射修補設備的立體圖。 圖2繪示圖1的單雷射修補模組的前視圖。 圖3繪示根據本揭露一實施方式之單雷射雙光路修補件發射第一雷射光束的示意圖。 圖4繪示根據本揭露一實施方式之單雷射雙光路修補件發射第二雷射光束的示意圖。 圖5繪示根據本揭露一實施方式之單雷射修補設備的操作方法的流程圖。 圖6至圖8繪示根據本揭露一實施方式之具有開路瑕疵的電路板的線路在修補時於不同狀態下的剖面圖。 圖9與圖10繪示根據本揭露一實施方式之具有開路瑕疵的電路板的線路在修補時於不同狀態下的上視圖。 圖11與圖12繪示根據本揭露另一實施方式之具有開路瑕疵的電路板的線路在修補時於不同狀態下的剖面圖。 圖13與圖14繪示根據本揭露另一實施方式之具有開路瑕疵的電路板的線路在修補時於不同狀態下的上視圖。 圖15與圖16繪示根據本揭露一實施方式之具有短路瑕疵的電路板的線路在修補時於不同狀態下的剖面圖。 圖17至圖19繪示根據本揭露一實施方式之具有短路瑕疵的電路板的線路在修補時於不同狀態下的上視圖。 One embodiment of the present disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. It should be emphasized that, in accordance with standard industry practice, the various features are not drawn to scale and are for illustrative purposes only. In fact, the sizes of the various features may be arbitrarily increased or decreased for clarity of discussion. FIG. 1 illustrates a perspective view of a single laser repair device according to one embodiment of the present disclosure. FIG. 2 illustrates a front view of the single laser repair module of FIG. 1. FIG. 3 illustrates a schematic diagram of a single laser dual optical path repair component emitting a first laser beam according to one embodiment of the present disclosure. FIG. 4 illustrates a schematic diagram of a single laser dual optical path repair component emitting a second laser beam according to one embodiment of the present disclosure. FIG. 5 is a flow chart showing an operation method of a single laser repair device according to an embodiment of the present disclosure. FIG. 6 to FIG. 8 show cross-sectional views of a circuit board with an open circuit defect in different states during repair according to an embodiment of the present disclosure. FIG. 9 and FIG. 10 show top views of a circuit board with an open circuit defect in different states during repair according to an embodiment of the present disclosure. FIG. 11 and FIG. 12 show cross-sectional views of a circuit board with an open circuit defect in different states during repair according to another embodiment of the present disclosure. FIG. 13 and FIG. 14 show top views of a circuit board with an open circuit defect in different states during repair according to another embodiment of the present disclosure. FIG. 15 and FIG. 16 illustrate cross-sectional views of a circuit board with a short circuit defect in different states when repairing according to an embodiment of the present disclosure. FIG. 17 to FIG. 19 illustrate top views of a circuit board with a short circuit defect in different states when repairing according to an embodiment of the present disclosure.
100:單雷射修補設備 100: Single laser repair equipment
110:單雷射修補模組 110: Single laser repair module
111:單雷射雙光路修補件 111: Single laser dual optical path repair parts
118:噴墨頭 118: Inkjet Head
120:第一位移模組 120: First displacement module
130:第二位移模組 130: Second displacement module
140:第三位移模組 140: Third displacement module
142:載台 142: Carrier
150:檢測模組 150: Detection module
D1:第一方向 D1: First direction
D2:第二方向 D2: Second direction
D3:第三方向 D3: Third direction
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Applications Claiming Priority (1)
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TW113202896U TWM659198U (en) | 2024-03-22 | 2024-03-22 | Single laser repair device |
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TWM659198U true TWM659198U (en) | 2024-08-11 |
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