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TWM641253U - Packaging film cutting mold and cutting equipment thereof - Google Patents

Packaging film cutting mold and cutting equipment thereof Download PDF

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Publication number
TWM641253U
TWM641253U TW111212798U TW111212798U TWM641253U TW M641253 U TWM641253 U TW M641253U TW 111212798 U TW111212798 U TW 111212798U TW 111212798 U TW111212798 U TW 111212798U TW M641253 U TWM641253 U TW M641253U
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Taiwan
Prior art keywords
packaging film
film
strip
mold
cutting
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TW111212798U
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Chinese (zh)
Inventor
邱振傑
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鼎燿機械股份有限公司
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Priority to TW111212798U priority Critical patent/TWM641253U/en
Publication of TWM641253U publication Critical patent/TWM641253U/en

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Abstract

本創作提出一種包裝膜裁切模具及其裁切設備,用於對帶狀膜料裁切出包裝膜片。該包裝膜裁切模具作動時能對帶狀膜料預先壓持固定,再裁切下包裝膜片。而該包裝膜裁切設備包含有膜料送出機構、膜料推送機構、包裝膜裁切模具、取膜機構、廢料夾取機構、張緊裝置、感應裝置及廢料導引裝置等,分別設置在機檯上。藉此,本創作能改善習知膜裁切方法及設備製造過多廢料,並達到精準定位裁切出包裝膜片及提升生產效率等目的。This creation proposes a packaging film cutting die and its cutting equipment, which are used to cut out packaging films from strip film materials. When the packaging film cutting die is activated, it can pre-press and fix the strip-shaped film material, and then cut the packaging film. The packaging film cutting equipment includes a film material sending mechanism, a film material pushing mechanism, a packaging film cutting mold, a film taking mechanism, a waste material clamping mechanism, a tensioning device, an induction device and a waste material guiding device, etc., which are respectively arranged in on the machine. In this way, this creation can improve the conventional film cutting method and equipment to produce too much waste, and achieve the purpose of precise positioning and cutting out packaging film and improving production efficiency.

Description

包裝膜裁切模具及其裁切設備Packaging film cutting die and its cutting equipment

本創作係關於包裝膜裁切模具及設備的技術領域,尤指一種包裝膜裁切模具及其裁切設備,能裁切下用於對包裝容器進行封口的包裝膜片。 The invention relates to the technical field of packaging film cutting mold and equipment, especially a packaging film cutting mold and its cutting equipment, which can cut packaging film for sealing packaging containers.

現今的塑膠泡殼包裝容器常使用一鋁膜封口,例如拋棄式隱形眼鏡的泡殼包裝容器,其具有多數個相連在一起且可撕斷的泡殼包裝容器,分別裝入保存液與拋棄式隱形眼鏡後,再使用一鋁膜進行封口。如此提供使用者撕開鋁膜後,可取出其中的拋棄式隱形眼鏡。而其它產品的包裝方式,也經常應用到上述的構造。參閱圖1所示,為了製造出上述的鋁膜,習知的製造設備係將一料捲100A裝在一機器上,該料捲100A送出一條帶狀膜料100經過一裁切模具200,該裁切模具200在該帶狀膜料100沖出一包裝膜片101,剩餘的廢料102再由一捲收輪300捲收起來。為了將廢料102捲收,習知的裁切方式係在帶狀膜料100挖洞取出包裝膜片101,留下邊料105及各個挖洞之間的廢料102,因此使帶狀膜料100留下許多廢料,增加了模片的成本。 Today's plastic blister packaging containers are often sealed with an aluminum film, such as blister packaging containers for disposable contact lenses, which have a number of blister packaging containers that are connected together and can be torn off, respectively filled with preservation solution and disposable. After contact lenses, use an aluminum film for sealing. In this way, after tearing off the aluminum film, the user can take out the disposable contact lens therein. The packaging methods of other products are also often applied to the above-mentioned structure. Referring to Fig. 1, in order to manufacture the above-mentioned aluminum film, the known manufacturing equipment system installs a material roll 100A on a machine, and the material roll 100A sends out a strip-shaped film material 100 through a cutting die 200, the The cutting die 200 punches out a packaging film 101 from the strip-shaped film material 100 , and the remaining waste 102 is rolled up by a take-up wheel 300 . In order to wind up the waste material 102, the known cutting method is to dig a hole in the strip film material 100 and take out the packaging film 101, leaving the waste material 102 between the side material 105 and each digging hole, so that the strip film material 100 remains Under a lot of waste, increasing the cost of the die.

再者,習知的膜片裁切機器每切下一片包裝膜片101後,就需要取膜機構去吸取那一片包裝膜片,並移動到預定的治具上放下,該治具通常有多數個放置部位,因此取膜機構必須來來回回多次,才能將多片包裝膜片101排列在治具上,然後治具才能移動下一個工作站,因此不能提升其生產效率。 Furthermore, after each piece of packaging film 101 is cut off by the known film cutting machine, a film taking mechanism is needed to suck up that piece of packaging film and move it to a predetermined jig to put it down. Therefore, the film taking mechanism must go back and forth multiple times to arrange the multi-package film 101 on the jig, and then the jig can move to the next workstation, so its production efficiency cannot be improved.

有鑑於上述習知技術之缺憾,創作人有感其未臻於完善,遂竭其心智悉心研究克服,憑其從事該項產業多年之累積經驗,進而研發出一種包裝膜裁切模具及其裁切設備,達到可連續裁切出包裝膜片、精準定位裁切出包裝膜片、減少廢料及提升生產效率等目的。 In view of the shortcomings of the above-mentioned known technology, the creator felt that it was not perfect, so he exhausted his mind to study and overcome it. Based on his accumulated experience in this industry for many years, he developed a packaging film cutting mold and its cutting tool. Cutting equipment to achieve the purpose of continuous cutting of packaging film, precise positioning and cutting of packaging film, reducing waste and improving production efficiency.

本創作之主要目的在於提供一種包裝膜裁切模具及其裁切設備,達到可連續裁切出包裝膜片、精準定位裁切出包裝膜片、減少廢料及提升生產效率等功效。 The main purpose of this creation is to provide a packaging film cutting mold and its cutting equipment to achieve the functions of continuous cutting of packaging film, precise positioning and cutting of packaging film, reduction of waste and improvement of production efficiency.

為了達到上述目的,本創作的包裝膜裁切模具及其裁切設備可配 合一種包裝膜裁切方法來實施,其較佳的技術方案包含以下步驟:S1送出膜料:由一膜料送出機構間歇送出一帶狀膜料,使該帶狀膜料的前端通過一膜料推送機構;S2推送膜料:該膜料推送機構施加一機械力推送該帶狀膜料的前端移動,使該帶狀膜料的前端進入一包裝膜裁切模具;S3裁切出包裝膜片及廢料:該包裝膜裁切模具對該帶狀膜料近前端表面上的至少一橫向切斷部位進行裁切,從該橫向切斷部位切下一包裝膜片,以及位於該帶狀膜料前端的一段廢料;S4取出包裝膜片:由一取膜機構從該包裝膜裁切模具中取出該包裝膜片,並將該包裝膜片移送到下一製程的位置;S5取出廢料:該取膜機構從該包裝膜裁切模具中取出該包裝膜片的同時或之後,使用一廢料夾取機構從該包裝膜裁切模具中夾出該廢料。 In order to achieve the above purpose, the packaging film cutting die and cutting equipment of this creation can be equipped with It is implemented in combination with a packaging film cutting method, and its preferred technical solution includes the following steps: S1 sending out the film material: a strip-shaped film material is sent out intermittently by a film material sending mechanism, so that the front end of the strip-shaped film material passes through a film Material pushing mechanism; S2 pushing film material: the film material pushing mechanism applies a mechanical force to push the front end of the strip film material to move, so that the front end of the strip film material enters a packaging film cutting mold; S3 cuts out the packaging film Sheet and waste material: the packaging film cutting die cuts at least one transverse cutting position on the surface near the front end of the strip-shaped film material, cuts a packaging film sheet from the transverse cutting position, and the A section of waste material at the front end of the material; S4 takes out the packaging film: a film taking mechanism takes out the packaging film from the packaging film cutting mold, and transfers the packaging film to the position of the next process; S5 takes out the waste: the While or after the film taking mechanism takes out the packaging film from the packaging film cutting mold, a waste material clamping mechanism is used to clamp out the waste material from the packaging film cutting mold.

為了達到上述目的,本創作提出一種包裝膜裁切模具,其較佳的技術方案包含:一上刀模,其為一矩形塊體的母模,其設有貫穿該矩形塊體的上面與下面的一沖孔,該沖孔的輪廓與該包裝膜片的輪廓相同,且該沖孔的寬度尺寸相同或大於該帶狀膜料的寬度尺寸;一下刀模,其為一塊狀的公模,其周圍的輪廓與該沖孔相同,並設置在該上刀模下方或上方,用於該帶狀膜料被輸送到該上刀模與該下刀模之間時,能對該帶狀膜料進行裁切;一壓料板,其為設置在該上刀模下方或上方的一板塊,其設有貫穿該板塊上面與下面的一容置孔,該容置孔中容設該下刀模;以及該壓料板與該下刀模同步升降移動,該壓料板移動到將該帶狀膜料壓在該上刀模一面時,該下刀模還能繼續往該沖孔升降移動,該下刀模在進入該沖孔的過程中將該帶狀膜料切斷以形成該包裝膜片,並使該包裝膜片暫留在該沖孔中。 In order to achieve the above purpose, this creation proposes a packaging film cutting mold, and its preferred technical solution includes: an upper knife mold, which is a mother mold of a rectangular block, and it is provided with an upper and lower surface that runs through the rectangular block. A punching hole, the contour of the punching hole is the same as the contour of the packaging film, and the width of the punching hole is the same as or larger than the width of the strip film material; the lower die is a one-piece male die , the contour around it is the same as that of the punching hole, and it is arranged below or above the upper die, so that when the strip-shaped film material is conveyed between the upper die and the lower die, it can The film material is cut; a binder plate, which is a plate arranged below or above the upper die, is provided with an accommodating hole passing through the upper and lower sides of the plate, and the lower die is accommodated in the accommodating hole and the pressing plate moves up and down synchronously with the lower die, and when the pressing plate moves to press the strip-shaped film material on one side of the upper die, the lower die can continue to move up and down toward the punching hole, The lower knife die cuts off the strip-shaped film material to form the packaging film when entering the punching hole, and makes the packaging film temporarily stay in the punching hole.

為了達到上述目的,本創作提出一種包裝膜裁切設備,其較佳的技術方案至少包含:一包裝膜裁切模具,其用於對該帶狀膜料裁切出一段該包裝膜片及一段分離的廢料;一膜料送出機構,其設置在該包裝膜裁切模具的第一側,其用於置放該帶狀膜料的一料捲,並從該料捲輸出該帶狀膜料;一膜料推送機構,其設置在該包裝膜裁切模具的第一側,且位於該包裝膜裁切模具與該膜料送出機構之間,其用於對該帶狀膜料施加一機械力以將該帶狀膜料的前端輸送到該包裝膜裁切模具中;以及一取膜機構,其用於移動到該包裝膜裁切模具中吸取該包裝膜片,將該包裝膜片從該包裝膜裁切模具中取出之後,並將該包裝膜片移送到下一製程的位置。其中,該膜料推送機構推送該帶狀膜料的同時,使用一感應裝置對該帶狀膜料上的多數個定位點進行感應,使該膜料推 送機構依該些定位點的間距長度間歇式的推送該帶狀膜料。 In order to achieve the above purpose, this creation proposes a packaging film cutting equipment, and its preferred technical solution at least includes: a packaging film cutting die, which is used to cut a section of the packaging film and a section of the strip film material. Separated waste; a film delivery mechanism disposed on the first side of the packaging film cutting die for placing a roll of the strip film and outputting the strip film from the roll ; a film material pushing mechanism, which is arranged on the first side of the packaging film cutting die, and is located between the packaging film cutting die and the film material sending mechanism, which is used to apply a mechanical force to the strip film material; force to convey the front end of the strip-shaped film material into the packaging film cutting die; After the packaging film is taken out from the cutting mold, the packaging film is transferred to the position of the next process. Wherein, when the film material pushing mechanism pushes the strip-shaped film material, an induction device is used to sense a plurality of positioning points on the strip-shaped film material, so that the film material pushes The sending mechanism intermittently pushes the strip-shaped film material according to the distance between the positioning points.

本創作之包裝膜裁切模具及其裁切設備,能達到以下功效:(一)減少廢料:本創作的裁切方模具能對帶狀膜料橫向整個裁切,不留下習知捲收輪捲收所需的邊料,只留下一段端部的廢料,達到減少廢料與降低成本的效益。(二)精準定位裁切出包裝膜片:一般帶狀膜料表面都預先實施印刷物,本創作通過感應裝置直接對帶狀膜料表面的定位點進行感應,進而精準控制該膜料推送機構的推送量,使包裝膜裁切模具能精確對準印刷物切下包裝膜片,避免裁切再錯誤的位置。(三)提升生產效率:本創作該取膜機構具有多組併排的真空吸嘴,能前進到該包裝膜裁切模具上,使各組真空吸嘴一一吸到包裝膜片之後,再多排一起移送到一下一製程的位置或治具上,一次完成多排包裝膜片一起輸送,避免模具等待取膜機構,能夠提升生產效率。而本創作其它有益功效之增進於以下實施方式一併說明。 The packaging film cutting mold and cutting equipment of this creation can achieve the following effects: (1) Reduce waste: the cutting square mold of this creation can cut the strip film material horizontally without leaving conventional curling The side material required by the wheel winding, leaving only a section of waste at the end, achieves the benefits of reducing waste and reducing costs. (2) Precise positioning and cutting out the packaging film: Generally, the surface of the strip-shaped film material is printed in advance. This creation directly senses the positioning point on the surface of the strip-shaped film material through a sensing device, and then precisely controls the movement of the film material pushing mechanism. The amount of push enables the packaging film cutting mold to accurately align with the printed matter and cut the packaging film, avoiding cutting in the wrong position. (3) Improving production efficiency: The film taking mechanism of this invention has multiple sets of vacuum suction nozzles side by side, which can advance to the packaging film cutting mold, so that each group of vacuum suction nozzles can be sucked into the packaging film one by one, and more The rows are moved together to the position or jig of the next process, and multiple rows of packaging films are transported together at one time, avoiding the mold waiting for the film taking mechanism, which can improve production efficiency. The improvement of other beneficial effects of this creation will be described together in the following embodiments.

S1~S5:步驟 S1~S5: steps

S11、S12、S31:步驟 S11, S12, S31: steps

100A:料捲 100A: Material roll

100:帶狀膜料 100: strip film material

101:包裝膜片 101: Packaging film

102:廢料 102: Scrap

103:橫向切斷部位 103: Transverse cutting part

104:定位點 104: anchor point

10:膜料送出機構 10: Membrane material sending mechanism

11:固定臂 11: fixed arm

12:旋動臂 12: rotating arm

13:旋動臂驅動裝置 13: Rotary arm drive device

14:料輪 14: material wheel

15:料輪驅動裝置 15:Material wheel driving device

H1:低位 H1: low

H2:高位 H2: high position

20:膜料推送機構 20: Membrane material push mechanism

21、22:滾輪 21, 22: Roller

23:框架 23: frame

24:調整機構 24: Adjustment mechanism

25:滾輪驅動裝置 25: Roller drive device

26:導板 26: guide plate

30:包裝膜裁切模具 30: Packaging film cutting die

31:上刀模 31: upper die

311:沖孔 311: punching

312:夾爪伸入凹槽 312: The jaws extend into the groove

32:下刀模 32: Lower knife mold

33:壓料板 33: pressure plate

331:容置孔 331: accommodating hole

332:夾爪伸入凹槽 332: The jaws extend into the groove

34:上模座 34: upper mold seat

341:取膜孔 341: Take film hole

35:下模座 35: Lower mold base

36:固定座 36: fixed seat

37:導桿 37: guide rod

38:模具驅動裝置 38: Die driving device

381:電動螺桿組 381: Electric screw group

382:傳動機構 382: Transmission mechanism

40:取膜機構 40: Membrane taking mechanism

41:真空吸嘴 41: Vacuum nozzle

42:X向驅動裝置 42: X-direction driving device

421:電動螺桿組 421: electric screw group

43:移動座 43: mobile seat

44:Y向驅動裝置 44: Y direction drive device

50:廢料夾取機構 50: Scrap gripping mechanism

51:夾取機構驅動裝置 51: clamping mechanism driving device

511:電動螺桿組 511: electric screw group

52:移動座 52: Mobile seat

53:氣動夾爪 53:Pneumatic gripper

60:張緊裝置 60: tensioning device

61:張緊輪 61:Tension pulley

62:滑軌 62: slide rail

63:導引輪 63: guide wheel

70:感應裝置 70:Sensing device

71:CCD感應器 71:CCD sensor

80:廢料導引裝置 80: waste guiding device

81:脫料器 81: stripper

90:機檯 90:Machine

圖1為習知帶狀膜料切下的包裝膜片、廢料及捲收之示意圖。 Fig. 1 is the schematic diagram of the packaging film cut from the conventional strip-shaped film material, waste material and rolling.

圖2為本創作從帶狀膜料切下包裝膜片與廢料之示意圖。 Fig. 2 is a schematic diagram of cutting the packaging film and waste from the tape-shaped film material in this invention.

圖3為本創作包裝膜裁切方法之各步驟示意圖。 Fig. 3 is a schematic diagram of each step of the creative packaging film cutting method.

圖4為本創作包裝膜裁切設備較佳實施例之立體示意圖。 Fig. 4 is a three-dimensional schematic diagram of a preferred embodiment of the creative packaging film cutting device.

圖5為本創作包裝膜裁切設備較佳實施例之前視示意圖。 Fig. 5 is a schematic front view of a preferred embodiment of the creative packaging film cutting device.

圖6為本創作包裝膜裁切模具較佳實施例之部分構件分解示意圖。 Fig. 6 is an exploded schematic diagram of some components of a preferred embodiment of the creative packaging film cutting mold.

圖7為本創作膜料送出機構較佳實施例之後視立體示意圖。 Fig. 7 is a perspective schematic diagram of a rear view of a preferred embodiment of the inventive film material delivery mechanism.

圖8為本創作膜料推送機構較佳實施例之輸出側立體示意圖。 Fig. 8 is a schematic perspective view of the output side of a preferred embodiment of the film material pushing mechanism of the present invention.

圖9為本創作取膜機構較佳實施例之仰視立體示意圖。 Fig. 9 is a perspective view from above of a preferred embodiment of the inventive film taking mechanism.

圖10為本創作廢料夾取機構與廢料導引裝置較佳實施例之立體示意圖。 Fig. 10 is a three-dimensional schematic diagram of a preferred embodiment of the inventive waste material clamping mechanism and waste material guiding device.

茲依附圖實施例將本創作之技術特徵及其作用、目的詳細說明如下: 參閱圖2所示,本創作的包裝膜裁切模具及其裁切設備可配合一種包裝膜裁切方法來實施,係用於在一帶狀膜料100的近前端處橫向切下一片有用途的包裝膜片101,以及一段無用途的廢料102,並取出該包裝膜片101後以供對其他包裝容器(未圖示)進行封口,例如使用該包裝膜片101對多個併排的拋棄式隱形眼鏡包裝容器進行封口。其中,該帶狀膜料100包括但不限於不透光的鋁膜。一併參閱參閱圖3所示,本創作所配合之包裝膜裁切方法具體的包含以下步驟: The technical features, functions and purposes of this creation are described in detail as follows according to the embodiments of the accompanying drawings: Referring to Fig. 2, the packaging film cutting die and cutting equipment of the invention can be implemented in conjunction with a packaging film cutting method, which is used to horizontally cut a piece of useful film at the front end of the strip film material 100. packaging film 101, and a section of useless waste material 102, and take out the packaging film 101 for sealing other packaging containers (not shown), such as using the packaging film 101 to a plurality of side-by-side disposable The contact lens packaging container is sealed. Wherein, the strip-shaped film material 100 includes but not limited to an opaque aluminum film. Please also refer to Figure 3, the packaging film cutting method used in this creation specifically includes the following steps:

S1送出膜料:由一膜料送出機構10從一料捲100A中自動間歇的送出一帶狀膜料100,使該帶狀膜料100的前端延伸通過一膜料推送機構20。其中,所述「間歇的送出」係指該膜料送出機構10轉動該料捲100A一段時間以送出一段長度的該帶狀膜料100後暫時停止,等待已送出的該段帶狀膜料100都被該膜料推送機構20推送之後,再自動控制該膜料送出機構10再送出一長度的帶狀膜料100,該帶狀膜料100一直是相連的,直到料捲100A全部用完時再裝上新的料捲100A。 S1 Sending out the film material: a film material sending mechanism 10 automatically and intermittently sends out a strip-shaped film material 100 from a material roll 100A, so that the front end of the strip-shaped film material 100 extends through a film material pushing mechanism 20 . Wherein, the "intermittent sending" means that the film material sending mechanism 10 rotates the material roll 100A for a period of time to send out a length of the strip-shaped film 100 and then temporarily stops, waiting for the strip-shaped film 100 that has been sent out. After being pushed by the film material pushing mechanism 20, the film material sending mechanism 10 is automatically controlled to send out a length of strip-shaped film material 100, and the strip-shaped film material 100 is always connected until the material roll 100A is completely used up. Load new stock roll 100A again.

S2推送膜料:該膜料推送機構20施加一機械力推送該帶狀膜料100的前端移動,使該帶狀膜料100的前端進入一包裝膜裁切模具30。其中,該膜料推送機構20較佳的推送方法係以有動力的一滾輪或兩滾輪21、22夾住該帶狀膜料100,例如通過兩滾輪21、22轉動的磨擦力推送該帶狀膜料100前進。 S2 Pushing the film material: the film material pushing mechanism 20 applies a mechanical force to push the front end of the strip film material 100 to move, so that the front end of the strip film material 100 enters a packaging film cutting mold 30 . Among them, the preferred pushing method of the film material pushing mechanism 20 is to use a powered roller or two rollers 21, 22 to clamp the strip-shaped film material 100, for example, push the strip-shaped film material 100 through the friction force of the rotation of the two rollers 21, 22. Film material 100 advances.

S3裁切出包裝膜片及廢料:當該帶狀膜料100前端進入該包裝膜裁切模具30一段長度時,先自動暫停該膜料推送機構20的推送;然後,自動控制該包裝膜裁切模具30對該帶狀膜料100近前端表面上的至少一橫向切斷部位103進行裁切(如圖2所示),從該橫向切斷部位103切下一包裝膜片101,以及位於該帶狀膜料100前端的一段廢料102。 S3 cutting out the packaging film and waste: when the front end of the strip film 100 enters the packaging film cutting mold 30 for a certain length, first automatically suspend the pushing of the film material pushing mechanism 20; then, automatically control the packaging film cutting Cutting die 30 cuts at least one transverse cutting position 103 (as shown in Figure 2 ) on the near front end surface of this strip film material 100, cuts a packaging film 101 from this transverse cutting position 103, and is positioned at A section of waste material 102 at the front end of the strip-shaped film material 100 .

S4取出包裝膜片:上述的包裝膜片101被切下來之後,通過一取膜機構40從該包裝膜裁切模具30中取出該包裝膜片101,並通過該取膜機構40將該包裝膜片101移送到下一製程的位置,例如放置到另一容器封口機的取膜位置等。 S4 takes out the packaging film: after the above-mentioned packaging film 101 is cut off, the packaging film 101 is taken out from the packaging film cutting die 30 by a film taking mechanism 40, and the packaging film is taken out by the film taking mechanism 40 The sheet 101 is transferred to the position of the next process, such as being placed in the film taking position of another container sealing machine.

S5取出廢料:上述該取膜機構40從該包裝膜裁切模具30中取出該包裝膜片101的同時或之後,使用一廢料夾取機構50從該包裝膜裁切模具30一側夾出該廢料102,並可通過該廢料夾取機構50將該廢料102送到一廢料回收區集中丟棄。 S5 taking out the waste material: when or after the above-mentioned film taking mechanism 40 takes out the packaging film 101 from the packaging film cutting mold 30, use a waste material clamping mechanism 50 to clamp out the packaging film sheet 101 from one side of the packaging film cutting mold 30. waste material 102, and the waste material 102 can be sent to a waste material recycling area through the waste material clamping mechanism 50 for centralized disposal.

藉上述所配合的包裝膜裁切方法,本創作能夠通過機械設備實施一次步驟S1之後,再反覆實施上述的步驟S2~S5,將一段帶狀膜料100間歇地送進該包裝膜裁切模具30中分次裁切出該包裝膜片101,而該取膜機構40與廢料夾取機構50也隨著該包裝膜裁切模具30的一次裁切動作,進行一次取出該包裝膜片101與一次夾出該廢料102的動作。上述的帶狀膜料100不足時,再執行一次步驟S1,然後再反覆實施上述的步驟S2~S5,如此能夠持續地產出包裝膜片101,而切下來的分段的廢料102不用如習知技術再捲收起來,不需留下圖1所示習知的邊料105,可將該廢料102直接集中拋棄在廢料回收區。因此,利用本創作所配合之包裝膜裁切方法,能夠節省使用帶狀膜料100,避免製造過多的廢料。 By means of the aforementioned packaging film cutting method, the invention can implement step S1 once through mechanical equipment, and then repeatedly implement the above-mentioned steps S2~S5, and intermittently send a section of strip-shaped film material 100 into the packaging film cutting mold. 30, the packaging film 101 is cut out in stages, and the film taking mechanism 40 and the waste clamping mechanism 50 also follow the cutting action of the packaging film cutting die 30 to take out the packaging film 101 and The action of clamping out the waste material 102 at one time. When the above-mentioned tape-shaped film material 100 is insufficient, step S1 is executed again, and then the above-mentioned steps S2-S5 are repeatedly implemented, so that the packaging film 101 can be continuously produced, and the cut-off segmented waste 102 is not used as conventionally The technology is rolled up again, without leaving the known edge material 105 shown in Figure 1, and the waste material 102 can be directly concentrated and discarded in the waste material recycling area. Therefore, using the packaging film cutting method matched by the present invention, the use of strip-shaped film material 100 can be saved, and excessive waste materials can be avoided.

再參閱圖3所示,在上述該步驟S1與步驟S2之間,更可實施一步驟S11張緊帶狀膜料:其係將該膜料送出機構10所送出的該帶狀膜料100繞過一張緊裝置60,通過該張緊裝置60將該帶狀膜料100張緊(拉成平直),再輸送到該膜料推送機構20進行步驟S2的推送膜料動作。其中該張緊裝置60的張緊方法,係通過一張緊輪61的自重力下降作用下壓該帶狀膜料100的上面以形成拉緊狀態,其後隨著該膜料推送機構20推送該帶狀膜料100,該張緊輪61會被變短的帶狀膜料100漸漸拉高,直到再執行下一次的步驟S1時,該張緊輪61又會下壓鬆轉出來的帶狀膜料100。 Referring to Fig. 3 again, between the above-mentioned step S1 and step S2, a step S11 can be implemented to tighten the strip-shaped film material: it is to wind the strip-shaped film material 100 sent out by the film material delivery mechanism 10. After passing through the tensioning device 60, the strip-shaped film material 100 is tensioned (drawn straight) by the tensioning device 60, and then sent to the film material pushing mechanism 20 to perform the action of pushing the film material in step S2. Wherein the tensioning method of the tensioning device 60 is to press down the top of the strip-shaped film material 100 to form a tensioned state through the self-gravity drop of the tensioning wheel 61, and then push it along with the film material pushing mechanism 20. The belt-shaped film material 100, the tension wheel 61 will be gradually pulled up by the shortened belt-shaped film material 100, until the next step S1 is performed, the tension wheel 61 will press down the loosely rotated belt again. Form film material 100.

再者,在上述該步驟S1與步驟S2之間,更可實施一步驟S12定位帶狀膜料:其係在該膜料推送機構20推送該帶狀膜料100的同時,通過一感應裝置70對該帶狀膜料100上的多數個定位點進行感應,使該膜料推送機構20依該些定位點的間距長度推送該帶狀膜料100。具體而言,該帶狀膜料100表面可先間隔印刷多數個T字形定位點,該感應裝置70可為CCD感應器71,當該膜料推送機構20推送該帶狀膜料100到該T字形定位點位於該CCD感應器71下方時,使CCD感應器71產生訊號,進而自動控制該膜料推送機構20暫停輸送;此時,該帶狀膜料100的前端正好位於該包裝膜裁切模具30中可被裁切出包裝膜片101的位置。 Moreover, between the above-mentioned step S1 and step S2, a step S12 can be implemented to position the strip-shaped film material: it is to push the strip-shaped film material 100 by the film material pushing mechanism 20, and pass through a sensing device 70 Sensing a plurality of positioning points on the strip-shaped film material 100 makes the film material pushing mechanism 20 push the strip-shaped film material 100 according to the distance between these positioning points. Specifically, a plurality of T-shaped positioning points can be printed at intervals on the surface of the strip-shaped film material 100, and the sensing device 70 can be a CCD sensor 71. When the film material pushing mechanism 20 pushes the strip-shaped film material 100 to the T When the glyph positioning point is located below the CCD sensor 71, the CCD sensor 71 generates a signal, and then automatically controls the film material pushing mechanism 20 to suspend conveyance; The position of the packaging film 101 can be cut out in the mold 30 .

另外,上述該步驟S3中更包含一步驟S31夾緊帶狀膜料再進行裁切:該包裝膜裁切模具30作動時先對伸入模具中的該帶狀膜料100夾緊固定,再由該裁切模具30裁切出上述該包裝膜片101及該廢料102。其中該包裝膜裁切模具30具體的夾緊及裁切作動方式,於下述的具體構造另補充說明。 In addition, the above-mentioned step S3 further includes a step S31 of clamping the strip-shaped film material and then cutting: when the packaging film cutting mold 30 is actuated, the strip-shaped film material 100 inserted into the mold is first clamped and fixed, and then The packaging film 101 and the waste material 102 are cut out by the cutting die 30 . The specific clamping and cutting action modes of the packaging film cutting die 30 will be further explained in the following specific structure.

參閱圖4、圖5及圖6所示,本創作提出一種包裝膜裁切模具30, 其用於對前述的一帶狀膜料100裁切出一包裝膜片101,並能減少廢料102的佔比,其較佳的具體實施例至少包含:一上刀模31、一下刀模32、一壓料板33,其中:該上刀模31為鋼材製成的一矩形塊體,作為裁切用的母模,其設有貫穿該矩形塊體的上面與下面的一沖孔311,該沖孔311的輪廓與上述該包裝膜片101(如圖2所示)的輪廓相同,且該沖孔311的寬度尺寸相同或大於該帶狀膜料100的寬度尺寸。 Referring to Fig. 4, Fig. 5 and Fig. 6, this creation proposes a packaging film cutting die 30, It is used to cut out a packaging film 101 from the aforementioned strip-shaped film material 100, and can reduce the proportion of waste 102. Its preferred specific embodiment at least includes: an upper die 31, a lower die 32 . A binder plate 33, wherein: the upper die 31 is a rectangular block made of steel, as a mother die for cutting, it is provided with a punching hole 311 running through the top and bottom of the rectangular block, The outline of the punching hole 311 is the same as that of the packaging film 101 (as shown in FIG. 2 ), and the width of the punching hole 311 is the same as or larger than the width of the strip film 100 .

該下刀模32為鋼材製成的一塊體,作為裁切用的公模,其周圍的輪廓與該上刀模31的沖孔311相同,並將該下刀模32設置在該上刀模31下方或上方,用於當該帶狀膜料100被輸送到該上刀模31與該下刀模32之間時,能對該帶狀膜料100進行裁切出一包裝膜片101。 This lower die 32 is a piece made of steel, as a male die for cutting, the contour around it is the same as the punching hole 311 of the upper die 31, and the lower die 32 is arranged on the upper die 31 below or above, when the belt-shaped film material 100 is transported between the upper die 31 and the lower die 32, the belt-shaped film material 100 can be cut into a packaging film 101.

該壓料板33鋼材製成的一板塊,其設置在該上刀模31的下方或上方一間距處,且該壓料板33設有貫穿其板塊上面與下面的一容置孔331,該容置孔331中用於容設該下刀模32。 The binder plate 33 is a plate made of steel, which is arranged at a distance below or above the upper die 31, and the binder plate 33 is provided with an accommodating hole 331 that runs through the top and bottom of the plate. The accommodating hole 331 is used for accommodating the lower die 32 .

藉此能通過驅動裝置帶動該壓料板33與該下刀模32,使壓料板33與下刀模32同步升降移動,當該壓料板33移動到將該帶狀膜料100壓在該上刀模31的一面時,即形成上述對該帶狀膜料100夾緊固定的作用。該壓料板33將該帶狀膜料100壓在該上刀模31的一面後,該下刀模32還是能從容置孔331中脫離並繼續往該上刀模31的沖孔311升降移動;直到該下刀模32在進入該沖孔311的過程中將該帶狀膜料100切斷以形成該包裝膜片101,並使該包裝膜片101暫留在該沖孔311中,以等待上述的取膜機構40來取走。 In this way, the pressing plate 33 and the lower die 32 can be driven by the driving device, so that the pressing plate 33 and the lower die 32 can be moved up and down synchronously. When the pressing plate 33 moves to press the strip film 100 When one side of the upper die 31 is formed, the above-mentioned effect of clamping and fixing the strip-shaped film material 100 is formed. After the pressing plate 33 presses the strip-shaped film material 100 on one side of the upper die 31, the lower die 32 can still be separated from the accommodating hole 331 and continue to move up and down toward the punching hole 311 of the upper die 31. until the lower die 32 cuts off the strip-shaped film material 100 to form the packaging film 101 in the process of entering the punching hole 311, and makes the packaging film 101 temporarily stay in the punching hole 311 to Wait for the above-mentioned film taking mechanism 40 to take away.

再參閱圖6所示,上述該上刀模31與該壓料板33的一側分別設有一夾爪伸入凹槽312、332,該夾爪伸入凹槽312、332延伸到鄰近沖孔311與下刀模32一側,因此能提供一廢料夾取機構50的氣動夾爪(機械夾爪)伸入該夾爪伸入凹槽312、332中,用以夾住上述要被切下的廢料102,由於有了夾爪伸入凹槽312、332的結構設計,因此該帶狀膜料100每次送入包裝膜裁切模具30中進給量即使儘量縮短以縮短廢料102的長度,該廢料夾取機構50的氣動夾爪還是能伸入該上刀模31與該壓料板33之間抓到廢料102。本創作一併藉此結構設計,能達到縮短及減少廢料102的功效。 Referring again to Fig. 6, the above-mentioned upper die 31 and one side of the binder plate 33 are respectively provided with a jaw extending into the groove 312, 332, and the jaw extending into the groove 312, 332 extends to the adjacent punching hole. 311 and the lower die mold 32 side, so the pneumatic gripper (mechanical gripper) of a waste material gripping mechanism 50 can be provided to extend into the gripper and extend into the grooves 312, 332, in order to clamp the above-mentioned to be cut off The waste material 102, owing to have the structure design that clamping jaw stretches into groove 312,332, so this strip-shaped film material 100 is sent into the packaging film cutting die 30 at every turn feed rate shortens as much as possible to shorten the length of waste material 102 However, the pneumatic jaws of the waste material clamping mechanism 50 can still penetrate between the upper die 31 and the pressing plate 33 to grab the waste material 102 . This creation can achieve the effect of shortening and reducing the waste material 102 together with this structural design.

本創作該包裝膜裁切模具30較佳的實施例更包含一上模座34、一下模座35、一固定座36、至少兩導桿37及一模具驅動裝置38,其中: 該上模座34為不可升降移動的一板塊,可將上述該上刀模31固定在該上模座34的下面,而該上模座34設有貫穿其上下兩面的一取膜孔341,該取膜孔341的位置相對應該上刀模31的沖孔311,該取膜孔341並略大於該沖孔311,藉此容許暫留在該上刀模31的沖孔311中的包裝膜片101經由該取膜孔341被取出。 The preferred embodiment of the packaging film cutting mold 30 in this creation further includes an upper mold base 34, a lower mold base 35, a fixed base 36, at least two guide rods 37 and a mold driving device 38, wherein: The upper mold base 34 is a plate that cannot be moved up and down, and the above-mentioned upper die base 31 can be fixed under the upper mold base 34, and the upper mold base 34 is provided with a film-taking hole 341 that runs through its upper and lower sides. The position of the film-taking hole 341 corresponds to the punching hole 311 of the upper die 31, and the film-taking hole 341 is slightly larger than the punching hole 311, thereby allowing the packaging film temporarily left in the punching hole 311 of the upper die 31 The sheet 101 is taken out through the film taking hole 341 .

該下模座35為可升降移動的一板塊,該下模座35位於該上模座34下方的一間距處,將上述該下刀模32與該壓料板33設置在該下模座35的上面,使該下模座35能運送該壓料板33與該下刀模32升降移動,進而能對該帶狀膜料100裁切出一包裝膜片101及一段廢料102。 The lower mold base 35 is a plate that can be moved up and down, and the lower mold base 35 is located at a distance below the upper mold base 34, and the above-mentioned lower die base 32 and the binder plate 33 are arranged on the lower mold base 35. above, the lower mold base 35 can transport the clamping plate 33 and the lower die 32 to move up and down, and then can cut out a packaging film 101 and a section of waste material 102 to the strip-shaped film material 100 .

該固定座36為用於固定在一機檯上的板塊,其設置在該下模座35下方的一間距處。而該些導桿37係連接在該固定座36與該上模座34之間的近兩側,該些導桿37分別為圓桿且穿過上述該下模座35,使該些導桿37能導引該下模座35進行升降移動的裁切動作。 The fixing base 36 is a plate for fixing on a machine platform, and it is arranged at a distance below the lower die base 35 . And these guide rods 37 are connected near both sides between this fixed base 36 and this upper mold base 34, and these guide rods 37 are round rods respectively and pass through above-mentioned this lower mold base 35, make these guide rods 37 can guide this lower mold base 35 to carry out the cutting action of lifting movement.

該模具驅動裝置38設置在該固定座36下方或其它選定處,可為螺桿驅動裝置、汽壓缸驅動裝置或其他直線驅動裝置,能夠產生一機械力驅動該下模座35進行升降移動;更具體的該模具驅動裝置38可實施有一電動螺桿組381(含有伺服馬達)及一傳動機構382,該電動螺桿組381運作時能帶動該傳動機構382,將滾珠螺桿的轉動動作換為直線移動,使該傳動機構382直線帶動該下模座35進行升降移動。 The mold driving device 38 is arranged below the fixed seat 36 or other selected places, and can be a screw driving device, a pneumatic cylinder driving device or other linear driving devices, which can generate a mechanical force to drive the lower mold base 35 to move up and down; Specifically, the mold driving device 38 can implement an electric screw group 381 (containing a servo motor) and a transmission mechanism 382. When the electric screw group 381 is in operation, it can drive the transmission mechanism 382 to change the rotation of the ball screw into linear movement. The transmission mechanism 382 linearly drives the lower mold base 35 to move up and down.

基於上述技術特徵,再參閱圖4及圖5所示,本創作更提出一種包裝膜裁切設備,其較佳的具體實施例至少包含:一包裝膜裁切模具30、一膜料送出機構10、一膜料推送機構20、一取膜機構40,其中:該包裝膜裁切模具30用於對上述該帶狀膜料100裁切出一段該包裝膜片101及一段分離的廢料102,該包裝膜裁切模具30的具體結構已如上述及圖6所示,不待重覆說明。 Based on the above-mentioned technical characteristics, and referring to Fig. 4 and Fig. 5 again, the present creation further proposes a packaging film cutting device, and its preferred specific embodiment at least includes: a packaging film cutting die 30, a film material delivery mechanism 10 , a film material pushing mechanism 20, a film taking mechanism 40, wherein: the packaging film cutting die 30 is used to cut out a section of the packaging film 101 and a section of separated waste material 102 to the above-mentioned belt-shaped film material 100, the The specific structure of the packaging film cutting die 30 has been described above and shown in FIG. 6 , and will not be described again.

該膜料送出機構10設置在該包裝膜裁切模具30的第一側,其用於置放該帶狀膜料100的一料捲100A,並能從該料捲100A輸出該帶狀膜料100。一併參閱圖7所示,該膜料送出機構10較佳實施例之一,具有一固定臂11、一旋動臂12、一旋動臂驅動裝置13、一料輪14及一料輪驅動裝置15,其中:該固定臂11可垂直固定在一機檯上,該旋動臂12可轉動地樞接在該固定臂11上端。該旋動臂驅動裝置13可為伺服馬達或氣壓缸,帶動該旋動臂12在一低位H1與一高 位H2之間轉動,以便於在低位H1處裝上料捲100A,另在高位H2處送出帶狀膜料100。該料輪14可轉動的結合在該旋動臂12上,用於安裝該料捲100A。而該料輪驅動裝置15為一伺服馬達,用於帶動該料輪14轉動以送出該帶狀膜料100。 The film material sending mechanism 10 is arranged on the first side of the packaging film cutting mold 30, and it is used to place a material roll 100A of the strip-shaped film material 100, and can output the strip-shaped film material from the material roll 100A 100. Also referring to shown in Figure 7, one of the preferred embodiments of this film material delivery mechanism 10 has a fixed arm 11, a swing arm 12, a swing arm driving device 13, a material wheel 14 and a material wheel drive The device 15, wherein: the fixed arm 11 can be vertically fixed on a machine table, and the swivel arm 12 is rotatably pivotally connected to the upper end of the fixed arm 11 . The swivel arm driving device 13 can be a servo motor or a pneumatic cylinder, which drives the swivel arm 12 between a low position H1 and a high position. Rotate between the positions H2, so that the material roll 100A is loaded at the low position H1, and the strip-shaped film material 100 is sent out at the high position H2. The material wheel 14 is rotatably coupled to the swing arm 12 for installing the material roll 100A. The material wheel driving device 15 is a servo motor, which is used to drive the material wheel 14 to rotate to send out the strip-shaped film material 100 .

該膜料推送機構20設置在該包裝膜裁切模具30的第一側,且位於該包裝膜裁切模具30與膜料送出機構10之間,其用於對該帶狀膜料100施加一機械力以將該帶狀膜料100的前端輸送到該包裝膜裁切模具30中。一併參閱圖8所示,該膜料推送機構20較佳實施例之一,具有併排且圓周面相靠合的兩滾輪21、22。供設置該兩滾輪21、22的一框架23,使兩滾輪21、22位於該框架23中。設置在該框架23一側的調整機構24,該調整機構24能手動或自動調整該框架23,進而調整兩滾輪21、22圓周面相靠合的鬆緊度。一滾輪驅動裝置25,其較佳的為一伺服馬達,用以帶動兩滾輪21、22其中之一轉動,其中一滾輪21作為主動輪,另一滾輪22作為從動輪,能產生推送該帶狀膜料100摩擦力。又,該兩滾輪21、22的輸出側可設有兩導板26,使帶狀膜料100從兩導板26之間被推送出去。 The film material pushing mechanism 20 is arranged on the first side of the packaging film cutting die 30, and is located between the packaging film cutting die 30 and the film material sending mechanism 10, which is used to apply a strip film material 100 Mechanical force is used to transport the front end of the strip-shaped film material 100 into the packaging film cutting die 30 . Referring also to FIG. 8 , one of the preferred embodiments of the film material pushing mechanism 20 has two rollers 21 and 22 that are arranged side by side and whose circumferential surfaces are adjacent to each other. A frame 23 is provided for setting the two rollers 21 , 22 , so that the two rollers 21 , 22 are located in the frame 23 . The adjustment mechanism 24 is arranged on one side of the frame 23, and the adjustment mechanism 24 can manually or automatically adjust the frame 23, and then adjust the degree of tightness of the two rollers 21, 22 adjoining the circumferential surfaces. A roller driving device 25, which is preferably a servo motor, is used to drive one of the two rollers 21, 22 to rotate, wherein one roller 21 is used as a driving wheel, and the other roller 22 is used as a driven wheel, which can generate and push the belt-shaped Film material 100 friction. Moreover, two guide plates 26 may be provided on the output side of the two rollers 21 , 22 , so that the strip-shaped film material 100 is pushed out from between the two guide plates 26 .

該取膜機構40用於移動到上述該包裝膜裁切模具30中吸取被切下的該包裝膜片101,將該包裝膜片101從該包裝膜裁切模具30中取出之後,並將該包裝膜片101移送到下一製程的位置。更具體的,該取膜機構40能將多組併排的多數個真空吸嘴41以一X方向移動到該包裝膜裁切模具30上方或一側,再依序使各組該些真空吸嘴41以Y方向移動到該包裝膜裁切模具30中分批次吸取到一片包裝膜片101(每裁切出一片包裝膜片101,就下降一組真空吸嘴41去吸取);每一組多數個真空吸嘴41吸取到該包裝膜片101之後,以Y方向從該包裝膜裁切模具30中反向取出該包裝膜片101;待各組真空吸嘴41都吸到該包裝膜片101後,再一併將多片該包裝膜片101以X方向的反向移送到下一製程的位置。 The film taking mechanism 40 is used to move into the above-mentioned packaging film cutting die 30 to suck the cut packaging film 101, after the packaging film 101 is taken out from the packaging film cutting die 30, and the The packaging film 101 is moved to the position of the next process. More specifically, the film taking mechanism 40 can move multiple groups of vacuum suction nozzles 41 arranged side by side to the top or one side of the packaging film cutting mold 30 in an X direction, and then make each group of these vacuum suction nozzles sequentially 41 moves to this packaging film cutting mold 30 in Y direction and absorbs a piece of packaging film 101 in batches (every time a piece of packaging film 101 is cut out, a group of vacuum suction nozzles 41 are lowered to suck); each group After a plurality of vacuum suction nozzles 41 suck the packaging film 101, the packaging film 101 is reversely taken out from the packaging film cutting die 30 in the Y direction; After 101, multiple pieces of the packaging film 101 are transferred to the position of the next process in the opposite direction of the X direction.

一併參閱圖9所示,該取膜機構40更具體的結構實施例之一,具有一X向驅動裝置42,其可為螺桿驅動裝置、汽壓缸驅動裝置或其他直線驅動裝置,如圖所示為一電動螺桿組421(含有伺服馬達)。一移動座43,其設置在該電動螺桿組421的螺桿上,能以上述X方向移動到該包裝膜裁切模具30上方或一側。多個Y向驅動裝置44,其可為併排結合在該移動座43下面的氣壓缸,每一氣壓缸能帶動多數個排列的真空吸嘴41以Y方向移動到該包裝膜裁切模具30中,進而吸取到被切下的包裝膜片101。藉此,使該取膜機構40能實現吸取該包裝膜 片101,並進行上述的X、Y方向移動輸送包裝膜片101的功能。 Referring to Fig. 9 together, one of the more specific structural embodiments of the film taking mechanism 40 has an X-direction driving device 42, which can be a screw driving device, a pneumatic cylinder driving device or other linear driving devices, as shown in Fig. Shown is an electric screw pack 421 (containing a servo motor). A moving seat 43, which is arranged on the screw of the electric screw group 421, can move to the top or one side of the packaging film cutting mold 30 in the above-mentioned X direction. A plurality of Y-direction driving devices 44, which can be pneumatic cylinders combined side by side under the moving seat 43, each pneumatic cylinder can drive a plurality of arranged vacuum suction nozzles 41 to move into the packaging film cutting mold 30 in the Y direction , and then absorb the cut packaging film 101 . In this way, the film taking mechanism 40 can absorb the packaging film sheet 101, and perform the above-mentioned function of moving and conveying the packaging film sheet 101 in the X and Y directions.

再參閱圖4及圖5所示,本創作包裝膜裁切設備較佳的實施例更可實施一廢料夾取機構50、一張緊裝置60、一感應裝置70、一廢料導引裝置80及一機檯90,將該膜料送出機構10、膜料推送機構20、包裝膜裁切模具30、取膜機構40、廢料夾取機構50、張緊裝置60、感應裝置70及廢料導引裝置80分別設置在該機檯90上,以完成本創作之包裝膜裁切設備,其中:該廢料夾取機構50設置在該包裝膜裁切模30的第二側,其用於移動到該包裝膜裁切模具30夾取被裁切分離的該廢料102,將該廢料102取離該包裝膜裁切模具30之後,再投放置一廢料回收區。一併參閱圖10所示,該廢料夾取機構50具體的實施例之一,具有一夾取機構驅動裝置51,其可為螺桿驅動裝置、汽壓缸驅動裝置或其他直線驅動裝置,如圖所示可為一電動螺桿組511(含有伺服馬達)。一移動座52,其結合在該電動螺桿組511的螺桿,使螺桿帶動該移動座52移動到該包裝膜裁切模具30一側或遠離該包裝膜裁切模具30。以及一氣動夾爪53,其設置在該移動座52上,用於夾持上述該廢料102。 Referring again to Fig. 4 and shown in Fig. 5, the preferred embodiment of the creative packaging film cutting equipment can further implement a waste material clamping mechanism 50, tensioning device 60, an induction device 70, a waste material guiding device 80 and A machine 90, the film material sending mechanism 10, film material pushing mechanism 20, packaging film cutting die 30, film taking mechanism 40, waste material clamping mechanism 50, tensioning device 60, sensing device 70 and waste material guiding device 80 are respectively arranged on the machine platform 90 to complete the packaging film cutting equipment of this creation, wherein: the waste material clamping mechanism 50 is arranged on the second side of the packaging film cutting die 30, which is used to move to the packaging film The film cutting die 30 clamps the cut and separated waste material 102 , and after the waste material 102 is removed from the packaging film cutting die 30 , it is placed in a waste material recycling area. Referring to Fig. 10 together, one of the specific embodiments of the waste clamping mechanism 50 has a clamping mechanism driving device 51, which can be a screw driving device, a pneumatic cylinder driving device or other linear driving devices, as shown in Fig. Shown may be an electric screw pack 511 (containing servo motors). A moving seat 52, which is combined with the screw of the electric screw group 511, makes the screw drive the moving seat 52 to move to the side of the packaging film cutting mold 30 or away from the packaging film cutting mold 30. And a pneumatic clamping jaw 53, which is arranged on the moving base 52, is used for clamping the above-mentioned waste material 102.

該張緊裝置60用於上述該膜料送出機構10送出的該帶狀膜料100時先繞過該張緊裝置60,將該帶狀膜料100張緊(拉成平直),再導引該帶狀膜料100輸送至上述該膜料推送機構20。一併參閱圖3及圖7所示,該張緊裝置60更具體的具有一滑軌62,其垂直固定在上述該膜料送出機構10的固定臂11前側或其他位置。一張緊輪61,其為可轉動地結合在該滑軌62的一圓桿,使張緊輪61能沿著垂直的滑軌62以自重力下降。及一導引輪63,其為可轉動地結合在該固定臂11上的一圓桿,使該料捲100A送出的帶狀膜料100繞過導引輪63,再繞到該張緊輪61下面,然後延伸到該膜料推送機構20。 When the tensioning device 60 is used for the strip-shaped film material 100 sent out by the above-mentioned film material delivery mechanism 10, the tension device 60 is bypassed earlier, and the strip-shaped film material 100 is tensioned (drawn straight), and then guided Lead the strip-shaped film material 100 to the above-mentioned film material pushing mechanism 20 . Referring to FIG. 3 and FIG. 7 together, the tensioning device 60 more specifically has a slide rail 62 , which is vertically fixed on the front side of the fixed arm 11 of the above-mentioned film material delivery mechanism 10 or other positions. The tension wheel 61 is a round bar rotatably combined with the slide rail 62 , so that the tension wheel 61 can descend along the vertical slide rail 62 by gravity. And a guide wheel 63, which is a round bar rotatably combined on the fixed arm 11, so that the strip-shaped film material 100 sent out by the material roll 100A goes around the guide wheel 63, and then winds around the tension wheel 61 Below, then extend to this film material pushing mechanism 20.

該感應裝置70用於該膜料推送機構20推送該帶狀膜料100的同時,對該帶狀膜料100上的多數個定位點104(如圖2所示)進行感應,使該膜料推送機構20依該些定位點104的間距長度間歇式的推送該帶狀膜料100。該感應裝置70可為一CCD感應器71,並設置在該膜料推送機構20上,該帶狀膜料100上的定位點104可為印刷的T字形定位點或十字形定位點(如圖2所示)。當該膜料推送機構20推送該帶狀膜料100前端輸入該包裝膜裁切模具30過程中,直到該T字形定位點位於該CCD感應器71下方時,使CCD感應器71產生訊號,進而自動控制該膜料推送機構20暫停輸送。此時,該帶狀膜料100的前端就會正好位於該包裝膜裁切模具30中可被裁切出包裝膜片101的正確位置。惟本創作之感應裝置70不 以CCD感應器71為限,亦可採用其它類型的電子感應器,例如紅外線感應器等。 The sensing device 70 is used to sense the plurality of positioning points 104 (as shown in Figure 2 ) on the strip-shaped film 100 when the film material pushing mechanism 20 pushes the strip-shaped film material 100, so that the film material The pushing mechanism 20 intermittently pushes the strip-shaped film material 100 according to the distance between the positioning points 104 . The sensing device 70 can be a CCD sensor 71, and is arranged on the film material pushing mechanism 20, and the positioning point 104 on the strip film material 100 can be a printed T-shaped positioning point or a cross-shaped positioning point (as shown in FIG. 2). When the film material pushing mechanism 20 pushes the front end of the tape-shaped film material 100 into the packaging film cutting mold 30, until the T-shaped positioning point is below the CCD sensor 71, the CCD sensor 71 generates a signal, and then The film material pushing mechanism 20 is automatically controlled to suspend conveying. At this time, the front end of the strip-shaped film material 100 will just be located in the correct position in the packaging film cutting die 30 where the packaging film 101 can be cut out. But the induction device 70 of this creation does not The CCD sensor 71 is limited, and other types of electronic sensors, such as infrared sensors, can also be used.

該廢料導引裝置80係用於被切下的該廢料102脫離該廢料夾取機構50時,將落下的該廢料102導引集中到廢料回收區,該廢料導引裝置80可由多節管體組成,其位於該包裝膜裁切模具30的第二側下方。又,該廢料導引裝置80可設有一脫料器81,該脫料器81可為多數刷條排列而成,並位於該廢料夾取機構50的氣動夾爪53移動行程中;當上述該廢料夾取機構50將該廢料102移動取離該包裝膜裁切模具30的過程中,使氣動夾爪53移動通過該脫料器81,以使該廢料102脫離該氣動夾爪53,並自行落到廢料導引裝置80中。 The waste material guiding device 80 is used to guide and concentrate the falling waste material 102 to the waste material recovery area when the cut waste material 102 is separated from the waste material clamping mechanism 50. The waste material guiding device 80 can be composed of multiple tubes Composition, which is located under the second side of the packaging film cutting die 30. Also, the waste guiding device 80 can be provided with a stripper 81, which can be formed by arranging a plurality of brush strips, and is located in the moving stroke of the pneumatic gripper 53 of the waste gripping mechanism 50; when the above-mentioned During the process of moving the waste material 102 away from the packaging film cutting mold 30, the waste material clamping mechanism 50 moves the pneumatic gripper 53 through the stripper 81, so that the waste material 102 is separated from the pneumatic gripper 53, and automatically Fall into the waste guide 80.

本創作在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本創作,而不應解讀為限制本創作之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本創作之範疇內,例如將上述該包裝膜裁切模具30採取水平方向設置等。因此,本創作之保護範圍當以申請專利範圍所界定者為準。 The invention has been disclosed above with a preferred embodiment, but those skilled in the art should understand that the embodiment is only used to describe the invention, and should not be construed as limiting the scope of the invention. It should be noted that all changes and replacements equivalent to the embodiment should be included in the scope of the invention, for example, the above-mentioned packaging film cutting mold 30 is arranged in a horizontal direction. Therefore, the scope of protection of this creation should be defined by the scope of the patent application.

S1~S5:步驟 S1~S5: steps

S11、S12、S31:步驟 S11, S12, S31: steps

100A:料捲 100A: Material roll

100:帶狀膜料 100: strip film material

101:包裝膜片 101: Packaging film

102:廢料 102: Scrap

10:膜料送出機構 10: Membrane material sending mechanism

11:固定臂 11: fixed arm

12:旋動臂 12: rotating arm

13:旋動臂驅動裝置 13: Rotary arm drive device

14:料輪 14: material wheel

15:料輪驅動裝置 15:Material wheel driving device

20:膜料推送機構 20: Membrane material push mechanism

21、22:滾輪 21, 22: Roller

30:包裝膜裁切模具 30: Packaging film cutting die

40:取膜機構 40: Membrane taking mechanism

41:真空吸嘴 41: Vacuum nozzle

50:廢料夾取機構 50: Scrap gripping mechanism

53:氣動夾爪 53:Pneumatic gripper

60:張緊裝置 60: tensioning device

61:張緊輪 61:Tension pulley

62:滑軌 62: slide rail

63:導引輪 63: guide wheel

70:感應裝置 70:Sensing device

71:CCD感應器 71:CCD sensor

80:廢料導引裝置 80: waste guiding device

81:脫料器 81: stripper

Claims (14)

一種包裝膜裁切模具,其用於對一帶狀膜料裁切出一包裝膜片,其包含:一上刀模,其為一矩形塊體的母模,其設有貫穿該矩形塊體的上面與下面的一沖孔,該沖孔的輪廓與該包裝膜片的輪廓相同,且該沖孔的寬度尺寸相同或大於該帶狀膜料的寬度尺寸;一下刀模,其為一塊狀的公模,其周圍的輪廓與該沖孔相同,並設置在該上刀模下方或上方,用於該帶狀膜料被輸送到該上刀模與該下刀模之間時,能對該帶狀膜料進行裁切;一壓料板,其為設置在該上刀模下方或上方的一板塊,其設有貫穿該板塊上面與下面的一容置孔,該容置孔中容設該下刀模;以及該壓料板與該下刀模同步升降移動,該壓料板移動到將該帶狀膜料壓在該上刀模一面時,該下刀模還能繼續往該沖孔升降移動,該下刀模在進入該沖孔的過程中將該帶狀膜料切斷以形成該包裝膜片,並使該包裝膜片暫留在該沖孔中。 A packaging film cutting die, which is used to cut a packaging film from a strip of film material, which includes: an upper knife mold, which is a mother mold of a rectangular block, and is provided with a A punching hole on the upper and lower sides, the contour of the punching hole is the same as the contour of the packaging film, and the width of the punching hole is the same as or larger than the width of the strip film material; A male die with the same contour as the punching hole, and is arranged below or above the upper die, for when the strip-shaped film material is conveyed between the upper die and the lower die, it can Cutting the strip-shaped film material; a binder plate, which is a plate arranged below or above the upper die, and is provided with a holding hole that runs through the top and bottom of the plate, and the holding hole accommodates the lower die; and the pressing plate moves up and down synchronously with the lower die. The hole moves up and down, and the lower knife die cuts off the strip-shaped film material to form the packaging film when entering the punching hole, and makes the packaging film temporarily stay in the punching hole. 如請求項1所述的包裝膜裁切模具,其中該上刀模與該壓料板的一側分別設有一夾爪伸入凹槽,該夾爪伸入凹槽延伸到鄰近該沖孔與該下刀模的一側。 The packaging film cutting die as described in claim 1, wherein the upper knife die and one side of the pressing plate are respectively provided with a jaw extending into a groove, and the jaw extending into the groove extends to adjacent to the punching hole and One side of the lower die. 如請求項1所述的包裝膜裁切模具,更包含不可升降移動的一上模座,及可升降移動的一下模座;該上刀模固定在該上模座的下面,該上模座設有貫穿其上下兩面的一取膜孔,該取膜孔相對應該上刀模的沖孔,容許該上刀模的沖孔中的包裝膜片經由該取膜孔被取出;該下模座位於該上模座下方的一間距處,該下刀模與該壓料板 設置在該下模座的上面,該下模座能運送該壓料板與該下刀模升降移動。 The packaging film cutting mold as described in claim 1 further comprises an upper mold base that cannot be lifted and moved, and a lower mold base that can be lifted and moved; the upper die base is fixed below the upper mold base, and the upper mold base There is a film-taking hole that runs through its upper and lower sides, and the film-taking hole corresponds to the punching hole of the upper die, allowing the packaging film in the punching hole of the upper die to be taken out through the film-taking hole; the lower die base Located at a distance below the upper mold base, the lower die and the pressing plate It is arranged on the lower mold base, and the lower mold base can transport the pressing plate and the lower die base to move up and down. 如請求項3所述的包裝膜裁切模具,更包含一固定座及至少兩導桿;該固定座設置在該下模座下方的一間距處,該固定座用於固定在一機檯上;該些導桿連接在該固定座與該上模座之間,且該些導桿穿過該下模座,用以導引可升降移動的該下模座。 The packaging film cutting die as described in claim 3 further includes a fixed seat and at least two guide rods; the fixed seat is arranged at a distance below the lower mold base, and the fixed seat is used to be fixed on a machine platform The guide rods are connected between the fixed seat and the upper die base, and the guide rods pass through the lower die base to guide the lower die base which can be moved up and down. 如請求項4所述的包裝膜裁切模具,更包含一模具驅動裝置,其設置在該固定座,並以一機械力驅動該下模座進行升降移動。 The packaging film cutting mold as described in Claim 4 further includes a mold driving device, which is arranged on the fixed base, and drives the lower mold base to move up and down by a mechanical force. 如請求項5所述的包裝膜裁切模具,其中該模具驅動裝置具有一電動螺桿組及一傳動機構,該電動螺桿組帶動該傳動機構,該傳動機構直線帶動該下模座進行升降移動。 The packaging film cutting mold as described in Claim 5, wherein the mold driving device has an electric screw group and a transmission mechanism, the electric screw group drives the transmission mechanism, and the transmission mechanism linearly drives the lower mold base to move up and down. 一種包裝膜裁切設備,其包含請求項1~6中任一項所述的包裝膜裁切模具,用於對一帶狀膜料裁切出一包裝膜片,其包含:該包裝膜裁切模具用於對該帶狀膜料裁切出一段該包裝膜片及一段分離的廢料;一膜料送出機構,其設置在該包裝膜裁切模具的第一側,其用於置放該帶狀膜料的一料捲,並從該料捲輸出該帶狀膜料;一膜料推送機構,其設置在該包裝膜裁切模具的第一側,且位於該包裝膜裁切模具與該膜料送出機構之間,其用於對該帶狀膜料施加一機械力以將該帶狀膜料的前端輸送到該包裝膜裁切模具中;以及一取膜機構,其用於移動到該包裝膜裁切模具中吸取該包裝膜片,將該包裝膜片從該包裝膜裁切模具中取出之後,並將該包裝膜片移送到下一製程的位置。 A packaging film cutting device, which includes the packaging film cutting die described in any one of claims 1 to 6, for cutting a strip of film material into a packaging film, which includes: the packaging film cutting The cutting die is used to cut out a section of the packaging film and a section of separated waste from the strip-shaped film material; a film material sending mechanism is arranged on the first side of the packaging film cutting die, and it is used to place the packaging film. A roll of strip-shaped film material, and output the strip-shaped film material from the roll; a film material pushing mechanism, which is arranged on the first side of the packaging film cutting mold, and is located between the packaging film cutting mold and Between the film material delivery mechanism, it is used to apply a mechanical force to the strip film material to transport the front end of the strip film material to the packaging film cutting mold; and a film taking mechanism, which is used to move The packaging film is sucked into the packaging film cutting mold, and after the packaging film is taken out from the packaging film cutting mold, the packaging film is transferred to the position of the next process. 如請求項7所述的包裝膜裁切設備,更包含一廢料夾取機構,其設置在該包裝膜裁切模具的第二側,其用於移動到該包裝膜裁切模具夾取被裁切分離的該廢料,將該廢料取離該包裝膜裁切模具之後再投放置一廢料回收區。 The packaging film cutting equipment as described in claim 7 further comprises a waste material clamping mechanism, which is arranged on the second side of the packaging film cutting mold, and is used to move to the packaging film cutting mold to clamp the cut Cut the separated waste material, take the waste material away from the packaging film cutting mold and throw it into a waste material recycling area. 如請求項8所述的包裝膜裁切設備,更包含一廢料導引裝置,其用於該廢料脫離該廢料夾取機構時,將落下的該廢料導引集中到該廢料回收區。 The packaging film cutting equipment as claimed in Claim 8 further comprises a waste material guiding device, which is used to guide and gather the falling waste material to the waste material recycling area when the waste material leaves the waste material clamping mechanism. 如請求項9所述的包裝膜裁切設備,其中該廢料導引裝置設有一脫料器,該廢料夾取機構將該廢料移動取離該包裝膜裁切模具的過程中,移動通過該脫料器以使該廢料脫離該廢料夾取機構。 The packaging film cutting equipment as described in Claim 9, wherein the waste material guiding device is provided with a stripper, and the waste material gripping mechanism moves through the stripper during the process of moving the waste material away from the packaging film cutting mold feeder to disengage the waste from the waste gripping mechanism. 如請求項10所述的包裝膜裁切設備,更包含一感應裝置,其用於該膜料推送機構推送該帶狀膜料的同時,對該帶狀膜料上的多數個定位點進行感應,使該膜料推送機構依該些定位點的間距長度間歇式的推送該帶狀膜料。 The packaging film cutting equipment as described in claim 10 further includes a sensing device, which is used for sensing a plurality of positioning points on the strip-shaped film while the film-material pushing mechanism pushes the strip-shaped film , making the film material pushing mechanism intermittently push the strip-shaped film material according to the distance between the positioning points. 如請求項11所述的包裝膜裁切設備,更包含一張緊裝置,其用於該膜料送出機構送出的該帶狀膜料先繞過該張緊裝置,將該帶狀膜料張緊,再送向該膜料送出機構。 The packaging film cutting equipment as described in claim 11 further includes a tensioning device, which is used for the strip-shaped film material sent out by the film material sending mechanism to bypass the tensioning device first, and stretch the strip-shaped film material tight, and then sent to the film material delivery mechanism. 如請求項12所述的包裝膜裁切設備,更包含一機檯,使該包裝膜裁切模具、該膜料送出機構、該膜料推送機構、該取膜機構、該廢料夾取機構、該感應裝置與該張緊裝置分別設置在該機檯上。 The packaging film cutting equipment as described in claim 12 further includes a machine, so that the packaging film cutting mold, the film material sending mechanism, the film material pushing mechanism, the film taking mechanism, the waste material clamping mechanism, The sensing device and the tensioning device are respectively arranged on the machine platform. 如請求項7所述的包裝膜裁切設備,其中該取膜機構能將多組併排的多數個真空吸嘴以一X方向移動到該包裝膜裁切模具上方或一側,再依序使各組該些真空吸嘴以Y方向移動到該包裝膜裁切模具 中分批次吸取一片包裝膜片;每一組多數個真空吸嘴吸取到該包裝膜片之後,以Y方向從該包裝膜裁切模具中反向取出該包裝膜片;待各組真空吸嘴都吸到該包裝膜片後,一併將多片該包裝膜片以X方向的反向移送到下一製程的位置。 The packaging film cutting equipment as described in claim 7, wherein the film taking mechanism can move multiple sets of vacuum suction nozzles arranged side by side to the top or one side of the packaging film cutting mold in an X direction, and then sequentially use Each group of these vacuum nozzles moves to the packaging film cutting mold in the Y direction Draw a piece of packaging film in batches; after each group of vacuum nozzles absorb the packaging film, take out the packaging film from the packaging film cutting mold in the Y direction in reverse; wait for each group of vacuum suction After the mouth sucks the packaging film, multiple pieces of the packaging film are transferred to the position of the next process in the reverse direction of the X direction.
TW111212798U 2022-11-22 2022-11-22 Packaging film cutting mold and cutting equipment thereof TWM641253U (en)

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