TWM616336U - Fly ash washing treatment system - Google Patents
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Abstract
本創作提供一種飛灰水洗處理系統,包括飛灰貯槽、溶解攪拌槽、水洗槽、暫存槽及壓濾脫水機。飛灰貯槽用以儲存飛灰;透過飛灰螺運機將飛灰輸送至溶解攪拌槽中,經由自來水槽提供水至溶解攪拌槽,使飛灰與水溶解攪拌;將溶解的飛灰輸送至水洗槽,使飛灰中的氯及重金屬溶進水中;將溶解在水中的飛灰輸送至暫存槽繼續溶解並攪拌;藉由暫存槽輸送泵將溶解在水中的飛灰輸送至壓濾脫水機進行固液分離以產生濾餅及輸送至濾液貯槽之濾液。藉此,本創作飛灰水洗處理系統可將飛灰中有害物質溶出,使經過水洗程序處理後之產物更穩定以供再利用。This creation provides a fly ash washing treatment system, including a fly ash storage tank, a dissolving stirring tank, a washing tank, a temporary storage tank and a filter press dehydrator. The fly ash storage tank is used to store fly ash; the fly ash is transported to the dissolving and mixing tank through the fly ash screw conveyor, and water is supplied to the dissolving and mixing tank through the tap water tank, so that the fly ash and water are dissolved and stirred; the dissolved fly ash is transported to The water washing tank makes the chlorine and heavy metals in the fly ash dissolve into the water; the fly ash dissolved in the water is transported to the temporary storage tank to continue to be dissolved and stirred; the temporary storage tank transfer pump is used to transport the fly ash dissolved in the water to the filter press The dehydrator performs solid-liquid separation to produce filter cake and deliver the filtrate to the filtrate storage tank. In this way, the fly ash washing treatment system of this invention can dissolve the harmful substances in the fly ash, so that the product after the washing process is more stable for reuse.
Description
本創作係關於一種飛灰水洗處理系統,特別是關於一種應用於處理飛灰使產出均質性及穩定性可供再利用的產物之飛灰水洗處理系統。 This creation is about a fly ash washing treatment system, especially a fly ash washing treatment system that is used to process fly ash to make the output homogeneous and stable for reuse.
隨著產業之成長及生活變化,由工廠、家庭、辦公室等場所所產生之廢棄物量大為增加,而成為環境惡化之主要原因,因此垃圾減量以及資源回收再利用為趨勢。傳統上可燃性的家庭廢棄物及事業廢棄物係採用焚化進行處理,將生活垃圾焚燒具有大量處理、減容、成本合理、回收熱能轉化電能等優點,多數先進國家皆以焚燒進行垃圾處理,然而垃圾焚燒會有產生飛灰的問題。 With the growth of industries and changes in life, the amount of waste generated by factories, homes, offices and other places has greatly increased, which has become the main cause of environmental degradation. Therefore, waste reduction and resource recycling are trends. Traditionally, combustible household waste and business waste are treated by incineration. Incineration of domestic waste has the advantages of large amount of treatment, volume reduction, reasonable cost, and recovery of heat energy into electricity. Most advanced countries use incineration for waste treatment. However, Waste incineration has the problem of generating fly ash.
生活垃圾焚燒產生的飛灰以及危險廢棄物焚燒產生的飛灰均屬於危險廢棄,而目前針對此類危險廢棄物的處理方式有安全填埋但成本較高。在台灣96%垃圾採焚化處理,全台24座焚化廠每年產生約20萬公噸有害飛灰,將所產生的飛灰掩埋於廢棄物最終處理場的方式進行處理,由於該焚化灰含有水泥原料所需的CaO、SiO2、Al2O3及Fe2O3等,故可充分地資源回收作為水泥加熱處理用的原料。近年來已證實可採用飛灰做為部分原料的水泥製作技術,並可回收飛灰以供水泥的製作。另外,飛灰中以NaCl等形態含有高濃度的氯,為了避免對窯的穩定操作性及水泥的品質產生不良影響需要對高濃度的氯進行處理。 The fly ash generated by the incineration of domestic waste and the fly ash generated by the incineration of hazardous waste are classified as hazardous waste. The current treatment methods for such hazardous waste include safe landfill, but the cost is relatively high. In Taiwan, 96% of waste is incinerated, and the 24 incineration plants in Taiwan produce about 200,000 metric tons of hazardous fly ash each year. The generated fly ash is buried in the waste final disposal site for treatment, because the incineration ash contains cement raw materials. The necessary CaO, SiO 2 , Al 2 O 3 and Fe 2 O 3 can be fully recovered as raw materials for cement heating treatment. In recent years, it has been proven that fly ash can be used as part of the cement production technology, and fly ash can be recovered for cement production. In addition, the fly ash contains high concentration of chlorine in the form of NaCl, etc., in order to avoid adverse effects on the stable operation of the kiln and the quality of cement, it is necessary to treat the high concentration of chlorine.
有鑑於此,本創作人投入眾多研發能量與精神,不斷於本領域突破及創新,盼能以新穎的技術手段解決習用之不足,除帶給社會更為良善的產品,亦促進產業的發展。 In view of this, the creators have invested a lot of energy and spirit in research and development, and continue to make breakthroughs and innovations in this field, hoping to solve the shortcomings of conventional use with novel technical means, not only to bring better products to the society, but also to promote the development of the industry. .
有鑑於上述需求,本創作的目的在於提供一種飛灰水洗處理系統,可將飛灰中有害物質溶出,使經過水洗程序處理後之產物更均質及穩定以供安全再利用。其次,本創作飛灰水洗處理系統可節省使用水的使用量以減少廢水的產生,並縮短整個製程的操作時間。 In view of the above requirements, the purpose of this creation is to provide a fly ash washing treatment system that can dissolve harmful substances in the fly ash, so that the product after the washing process is more homogeneous and stable for safe reuse. Secondly, the original fly ash washing treatment system can save the amount of water used to reduce the generation of waste water and shorten the operation time of the entire process.
為達上述目的,本創作提供一種一種飛灰水洗處理系統包含一飛灰貯槽、一溶解攪拌槽、一水洗槽、一暫存槽及一壓濾脫水機;其中,該飛灰貯槽用以儲存焚燒廢棄物所產生的飛灰。其次,透過一旋轉閥及複數個飛灰螺運機將飛灰輸送至一溶解攪拌槽中,經由至少一自來水槽及一自來水泵提供自來水至該溶解攪拌槽中,使飛灰與水溶解攪拌。再者,將溶解攪拌後的的飛灰輸送至一水洗槽中,進一步攪拌使飛灰中的氯及重金屬溶進水中;並藉由一水洗槽輸送泵將水洗後的飛灰輸送至一暫存槽中繼續溶解並攪拌。此外,藉由一暫存槽輸送泵將溶解攪拌後的飛灰輸送至一壓濾脫水機進行固液分離,以產生濾餅及濾液,並將濾液輸送至一濾液貯槽。 To achieve the above objective, this invention provides a fly ash washing treatment system including a fly ash storage tank, a dissolving and stirring tank, a washing tank, a temporary storage tank and a filter press dehydrator; wherein the fly ash storage tank is used for storage Fly ash from waste incineration. Secondly, the fly ash is transported to a dissolving and stirring tank through a rotary valve and a plurality of fly ash screw conveyors, and tap water is supplied to the dissolving and stirring tank through at least one tap water tank and a tap water pump, so that the fly ash and water are dissolved and stirred . Furthermore, the dissolved and stirred fly ash is transported to a washing tank, and further stirred to dissolve the chlorine and heavy metals in the fly ash into the water; and the washed fly ash is transported to a temporary storage tank by a washing tank transfer pump. Continue to dissolve and stir in the storage tank. In addition, a temporary storage tank transfer pump transfers the dissolved and stirred fly ash to a filter press dehydrator for solid-liquid separation to produce filter cake and filtrate, and transfer the filtrate to a filtrate storage tank.
於本創作之飛灰水洗處理系統中,更包括一螯合劑貯槽,經由一螯合劑泵將儲存於該螯合劑貯槽內的一螯合劑輸送至該溶解攪拌槽中。 The fly ash washing treatment system of the present invention further includes a chelating agent storage tank, and a chelating agent stored in the chelating agent storage tank is transported to the dissolving and stirring tank through a chelating agent pump.
於本創作之飛灰水洗處理系統中,更包括一濾布清洗槽,在該壓濾脫水機下方設置複數個濾布用以收集該濾液中的固體,並在該濾布清洗槽中加入一檸檬酸用以清洗使用過的該些濾布。 The fly ash washing treatment system of this creation further includes a filter cloth washing tank. A plurality of filter cloths are arranged under the filter press dehydrator to collect the solids in the filtrate, and a filter cloth washing tank is added to the filter cloth washing tank. Citric acid is used to clean the used filter cloths.
於本創作之飛灰水洗處理系統中,更包括一壓縮空氣貯槽,經由一空氣壓縮機與一壓縮空氣源將空氣輸送至該壓縮空氣貯槽中儲存,再將空氣供應至該壓濾脫水機。 In the fly ash washing treatment system of this creation, it further includes a compressed air storage tank. Air is delivered to the compressed air storage tank through an air compressor and a compressed air source for storage, and then the air is supplied to the filter press dehydrator.
於本創作之飛灰水洗處理系統中,一脫水機濾液輸送泵將濾液輸送至一廢水處理廠。 In the fly ash washing treatment system of this creation, a dehydrator filtrate transfer pump transports the filtrate to a wastewater treatment plant.
為達成上述另一目的,本創作提供一種飛灰水洗處理系統,包括至少一飛灰貯槽、至少一溶解攪拌槽、一暫存槽、一螯合劑貯槽及至少一飛灰掏洗壓濾機;其中,該飛灰貯槽儲存焚燒廢棄物所產生的飛灰;且該溶解攪拌槽透過至少一飛灰螺運機將飛灰輸送至該溶解攪拌槽中,經由一自來水槽提供自來水至該溶解攪拌槽中,使飛灰與水攪拌溶解。其次,該將溶解攪拌後的飛灰輸送至該暫存槽進一步攪拌並溶解,並將該螯合劑貯槽中的一螯合劑輸送至該暫存槽中。再者,每一飛灰掏洗壓濾機經由一暫存槽輸送泵將溶解攪拌後的飛灰及該螯合劑輸送至該飛灰掏洗壓濾機,並經由該自來水槽提供自來水至該飛灰掏洗壓濾機,再經由一空氣壓縮機及一壓縮空氣貯槽將空氣供應至該飛灰掏洗壓濾機,使該飛灰掏洗壓濾機中的飛灰透過該螯合劑、自來水及空氣將飛灰中的氯及重金屬溶進水中,以產生濾餅。 In order to achieve the above-mentioned another objective, the present invention provides a fly ash washing treatment system, which includes at least one fly ash storage tank, at least one dissolution stirring tank, a temporary storage tank, a chelating agent storage tank, and at least one fly ash cleaning filter press; Wherein, the fly ash storage tank stores the fly ash generated by the incineration of waste; and the dissolution stirring tank transports the fly ash to the dissolution stirring tank through at least one fly ash screw conveyor, and provides tap water to the dissolution stirring tank through a tap water tank. In the tank, stir and dissolve the fly ash and water. Secondly, the dissolving and stirring fly ash is transported to the temporary storage tank for further stirring and dissolution, and a chelating agent in the chelating agent storage tank is transported to the temporary storage tank. Furthermore, each fly ash scavenging filter press delivers the dissolved and stirred fly ash and the chelating agent to the fly ash scavenging filter press via a temporary storage tank transfer pump, and provides tap water to the fly ash through the tap water tank. The fly ash scavenging filter press, and then air is supplied to the fly ash scavenging filter press through an air compressor and a compressed air storage tank, so that the fly ash in the fly ash scavenging filter press passes through the chelating agent, Tap water and air dissolve the chlorine and heavy metals in the fly ash into the water to produce a filter cake.
於本創作之飛灰水洗處理系統中,更包括一化學藥劑槽,該化學藥劑槽儲存一檸檬酸。 In the fly ash washing treatment system of this creation, a chemical tank is further included, and the chemical tank stores a citric acid.
於本創作之飛灰水洗處理系統中,更包括一循環水槽,將該濾液輸送至該循環水槽中,該濾液體經由該循環水槽處理後再輸送至該飛灰掏洗壓濾機再利用或形成一廢水。 The fly ash washing treatment system of this creation further includes a circulating water tank, the filtrate is transported to the circulating water tank, the filtrate is processed by the circulating water tank and then sent to the fly ash cleaning filter press for reuse or Form a waste water.
於本創作之飛灰水洗處理系統中,更包括一廢水調勻池,將該廢水收集至一排放水槽中,再輸送至一廢水處理廠之該廢水調勻池進行處理。 The fly ash washing treatment system of this creation further includes a waste water mixing tank. The waste water is collected into a drainage tank, and then sent to the waste water mixing tank of a wastewater treatment plant for treatment.
於本創作之飛灰水洗處理系統中,該濾餅透過至少一濾餅輸送機及一濾餅皮帶輸送機,將該濾餅輸送至一濾餅槽車或一太空包裝袋。 In the fly ash washing treatment system of this invention, the filter cake passes through at least one filter cake conveyor and a filter cake belt conveyor to transport the filter cake to a filter cake tanker or a space packaging bag.
根據上述諸多優點,並為使審查委員對本創作能進一步的瞭解,故揭露一較佳之實施方式如下,配合圖式、圖號,將本創作之構成內容及其所達成的功效詳細說明如後。 Based on the above-mentioned advantages, and in order for the reviewer to have a better understanding of the creation, a preferred implementation is disclosed as follows, with the diagrams and figure numbers, the composition content of the creation and the effects achieved are described in detail below.
1:飛灰水洗處理系統 1: Fly ash washing treatment system
10:飛灰貯槽 10: Fly ash storage tank
101:旋轉閥 101: Rotary valve
102:飛灰螺運機 102: Fly Ash Screw Transporter
20:溶解攪拌槽 20: Dissolving and stirring tank
21:自來水槽 21: tap sink
211:自來水泵 211: Water Pump
212:脫水機濾布清洗泵 212: Dewatering machine filter cloth cleaning pump
213:循環水槽 213: Circulating Water Tank
213’:回收水槽 213’: Recycling water tank
213”:清水槽 213": clean water tank
2131:廢水 2131: Wastewater
22:螯合劑貯槽 22: Chelating agent storage tank
22’:化學藥劑槽 22’: Chemical tank
221:螯合劑泵 221: Chelating Agent Pump
30:水洗槽 30: washing tank
301:水洗槽輸送泵 301: Washing tank transfer pump
40:暫存槽 40: temporary storage slot
401:暫存槽輸送泵 401: Temporary storage tank transfer pump
50:壓濾脫水機 50: Filter press dehydrator
51:濾液貯槽 51: filtrate storage tank
511:脫水機濾液輸送泵 511: Dewatering machine filtrate transfer pump
512:廢水處理廠 512: Wastewater Treatment Plant
52:濾餅 52: filter cake
521:濾餅輸送機 521: Filter Cake Conveyor
522:濾餅皮帶輸送機 522: Filter cake belt conveyor
523:濾餅槽車 523: Filter Cake Tank Truck
523’:太空包裝袋 523’: Space Packaging Bag
52’:濾液 52’: Filtrate
53:濾布清洗水貯槽 53: filter cloth cleaning water storage tank
531:濾布清洗水回收泵 531: Filter cloth cleaning water recovery pump
54:壓縮空氣貯槽 54: compressed air storage tank
541:空氣壓縮機 541: Air compressor
55:排放水槽 55: Drain the sink
56:廢水調勻池 56: Wastewater mixing tank
圖1係為本創作實施例1飛灰水洗處理系統之流程圖。
Figure 1 is a flow chart of the fly ash washing treatment system of the
圖2係為本創作實施例2新飛灰水洗處理系統之方塊流程圖。 Figure 2 is a block flow diagram of the new fly ash washing treatment system according to the second embodiment of the creation.
以下係藉由具體實施例說明本創作之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本創作之其他優點與功效。此外,本創作亦可藉由其他不同具體實施例加以施行或應用,在不悖離本創作之精神下進行各種修飾與變更。 The following is a specific example to illustrate the implementation of this creation. Those who are familiar with this technique can easily understand the other advantages and effects of this creation from the content disclosed in this manual. In addition, this creation can also be implemented or applied by other different specific embodiments, and various modifications and changes can be made without departing from the spirit of this creation.
請參閱圖1,圖1係為本創作實施例1飛灰水洗處理系統之流程圖。 Please refer to Figure 1. Figure 1 is a flow chart of the fly ash washing treatment system of Creative Example 1.
如圖1所示,本創作提供一種飛灰水洗處理系統1包含一飛灰貯槽10、一溶解攪拌槽20、一水洗槽30、一暫存槽40及一壓濾脫水機50;其中,該飛灰貯槽10用以儲存焚燒廢棄物所產生的飛灰,該飛灰貯槽10採漏斗狀之設計,使能平順輸送飛灰,避免形成架橋現象,並裝有加熱器及保溫設備以防止飛灰潮解。其次,透過一旋轉閥101及至少一飛灰螺運機102將飛灰輸送至一溶
解攪拌槽20中,經由至少一自來水槽21及一自來水泵211提供自來水至該溶解攪拌槽20中,並經由一螯合劑泵221將儲存於一螯合劑貯槽22內的一螯合劑輸送至該溶解攪拌槽20中,使飛灰、自來水及該螯合劑溶解攪拌。再者,將溶解攪拌後的的飛灰輸送至一水洗槽30中,進一步攪拌使飛灰中的氯及重金屬溶進水中;並藉由一水洗槽輸送泵301將水洗後的飛灰輸送至一暫存槽40中繼續溶解並攪拌。
As shown in Figure 1, the present invention provides a fly ash
此外,藉由一暫存槽輸送泵401將溶解攪拌後的飛灰輸送至一壓濾脫水機50中,並經由一空氣壓縮機541將空氣輸送至一壓縮空氣貯槽54中儲存,再將空氣供應至該壓濾脫水機50進行固液分離,以產生濾餅52及濾液52’。接著,將濾液52’輸送至一濾液貯槽51,經由一脫水機濾液輸送泵511將濾液52’輸送至一廢水處理廠512進行處理,再將廢水處理廠512及該濾液貯槽51處理過後的所產生的濾液52’送至該廢水處理廠512中。再者,在該壓濾脫水機50下方設置複數個濾布用以過濾該濾液52’中的固體,並將使用過後的該些濾布輸送至一濾布清洗水貯槽53中,透過一脫水機濾布清洗泵212以提供該濾布清洗水貯槽53自來水,並在該濾布清洗水貯槽53加入一檸檬酸以清洗該些濾布,該濾布清洗水貯槽53所產生的廢棄物,透過一濾布清洗水回收泵531輸送至一水洗槽30中。
In addition, a temporary storage
請參閱圖2,圖2係為本創作實施例2新飛灰水洗處理系統之方塊流程圖。 Please refer to FIG. 2, which is a block flow diagram of the new fly ash washing treatment system according to the second embodiment of the creation.
如圖2所示,本創作提供另一種飛灰水洗處理系統,包含至少一飛灰貯槽10、至少一溶解攪拌槽20、一暫存槽40、一螯合劑貯槽22及複數個飛灰掏洗壓濾機30’;其中,該飛灰貯槽10儲存焚燒廢棄物所產生的飛灰;並透
過至少一飛灰螺運機102將飛灰輸送至該溶解攪拌槽20中,經由一自來水槽21提供自來水至該溶解攪拌槽20中,使飛灰與水攪拌溶解。其次,將溶解攪拌後的飛灰輸送至該暫存槽40進一步攪拌並溶解;之後將儲存在該螯合劑貯槽22中的一螯合劑輸送至該暫存槽40中。此外,該飛灰水洗處理系統1可包括一化學藥劑槽22’,該化學藥劑槽22’所包括的藥劑可依使用者的需求任意變化,在一較佳實施例中,該化學藥劑槽22’所包括的藥劑可為一檸檬酸,但本創作並不局限於此。
As shown in Figure 2, this creation provides another fly ash washing treatment system, which includes at least one fly
如圖2所示,經由一輸送泵(圖未顯示)將溶解攪拌後的飛灰及該螯合劑輸送至該飛灰掏洗壓濾機30’中,並將該自來水槽21所提供自來水輸送至該飛灰掏洗壓濾機30’,再經由一壓縮空氣貯槽54及一空氣壓縮機541將空氣供應至該飛灰掏洗壓濾機30’,使該飛灰掏洗壓濾機30’中的飛灰透過該螯合劑、自來水及空氣將飛灰中的氯及重金屬溶進水中,以產生濾餅52及濾液。接著,將該濾液輸送至該循環水槽213中,該濾液52’經由該循環水槽213處理後再輸送至該飛灰掏洗壓濾機30’再利用或形成一廢水2131;其中,該飛灰掏洗壓濾機30’所使用的水也可以是儲存在一回收水槽213’中的二次水,或是經由該自來水槽21提供至一清水槽213”中的自來水。將該廢水2131收集至一排放水槽55中,再輸送至一廢水處理廠之一廢水調勻池56進行處理。此外,該濾餅52透過複數個濾餅輸送機521及一濾餅皮帶輸送機522,將該濾餅52輸送至一濾餅槽車523或一太空包裝袋523’。
As shown in Figure 2, the dissolved and stirred fly ash and the chelating agent are transported to the fly ash cleaning filter press 30' via a transport pump (not shown), and the tap water provided by the
綜上所述,本創作的一種飛灰水洗處理系統可將飛灰中有害物質溶出使有害的飛灰變成無害,並經過水洗程序處理後之產物更穩定以供再利用。 其次,創作飛灰水洗處理系統可節省使用水的使用量以減少廢水的產生,並縮短整個製程的操作時間。 In summary, the fly ash washing treatment system created by this invention can dissolve harmful substances in the fly ash to make the harmful fly ash harmless, and the product after the washing process is more stable for reuse. Secondly, the creation of the fly ash washing treatment system can save the amount of water used to reduce the generation of waste water and shorten the operation time of the entire process.
上述實施例僅係為了方便說明而舉例而已,本創作所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。 The above-mentioned embodiments are merely examples for convenience of description, and the scope of rights claimed in this creation should be subject to the scope of the patent application, rather than being limited to the above-mentioned embodiments.
1:飛灰水洗處理系統 1: Fly ash washing treatment system
10:飛灰貯槽 10: Fly ash storage tank
101:旋轉閥 101: Rotary valve
102:飛灰螺運機 102: Fly Ash Screw Transporter
20:溶解攪拌槽 20: Dissolving and stirring tank
21:自來水槽 21: tap sink
211:自來水泵 211: Water Pump
212:脫水機濾布清洗泵 212: Dewatering machine filter cloth cleaning pump
22:螯合劑貯槽 22: Chelating agent storage tank
221:螯合劑泵 221: Chelating Agent Pump
30:水洗槽 30: washing tank
301:水洗槽輸送泵 301: Washing tank transfer pump
40:暫存槽 40: temporary storage slot
401:暫存槽輸送泵 401: Temporary storage tank transfer pump
50:壓濾脫水機 50: Filter press dehydrator
51:濾液貯槽 51: filtrate storage tank
511:脫水機濾液輸送泵 511: Dewatering machine filtrate transfer pump
512:廢水處理廠 512: Wastewater Treatment Plant
52:濾餅 52: filter cake
52’:濾液 52’: Filtrate
53:濾布清洗水貯槽 53: filter cloth cleaning water storage tank
531:濾布清洗水回收泵 531: Filter cloth cleaning water recovery pump
54:壓縮空氣貯槽 54: compressed air storage tank
541:空氣壓縮機 541: Air compressor
Claims (10)
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TWI763390B (en) * | 2021-03-22 | 2022-05-01 | 黃文南 | Fly Ash Washing Treatment System |
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TWI763390B (en) * | 2021-03-22 | 2022-05-01 | 黃文南 | Fly Ash Washing Treatment System |
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