TWM512454U - Knife structure of replaceable knife head - Google Patents
Knife structure of replaceable knife head Download PDFInfo
- Publication number
- TWM512454U TWM512454U TW104213117U TW104213117U TWM512454U TW M512454 U TWM512454 U TW M512454U TW 104213117 U TW104213117 U TW 104213117U TW 104213117 U TW104213117 U TW 104213117U TW M512454 U TWM512454 U TW M512454U
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- TW
- Taiwan
- Prior art keywords
- cutter head
- shank
- outer diameter
- cutting tool
- joint portion
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 10
- 239000010937 tungsten Substances 0.000 claims description 10
- 230000008602 contraction Effects 0.000 claims description 4
- 238000005245 sintering Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000001976 improved effect Effects 0.000 description 4
- 229910000997 High-speed steel Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000470 constituent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Milling Processes (AREA)
Description
本新型係涉及工具機領域,尤指可替換式刀頭之切削刀具結構之技術領域。The present invention relates to the field of machine tools, and more particularly to the technical field of cutting tool structures of replaceable cutter heads.
按,一般高速鋼刀具係由高速鋼材質所車製而成,由於高速鋼之硬度較低,在經過多次使用後該切削部容易產生損耗,故其使用壽命短。因此,業者為了延長刀具之使用壽命,會採用硬度高之鎢鋼材料來製造刀具,但由於鎢鋼之價格昂貴,若要整支刀具皆由鎢鋼製造,其成本相當高昂,且在其耗損後仍須將整支刀具拋棄,相當地浪費成本。According to the general high-speed steel tool, it is made of high-speed steel. Because of the low hardness of high-speed steel, the cutting part is prone to loss after repeated use, so its service life is short. Therefore, in order to extend the service life of the tool, the manufacturer will use high-hardness tungsten steel to manufacture the tool. However, because the price of tungsten steel is expensive, if the whole tool is made of tungsten steel, the cost is quite high, and the loss is high. After that, the entire tool must be discarded, which is quite costly.
請參閱圖4所示者,於是就有業者將一刀體92及一刀柄91所組成一習用替換式刀具9,其中該刀柄91的材質係為一般鋼材所製成,刀體92所設的一切削部921材質通常係由鎢鋼材料所製成。又該刀體92在其底部設該切削部921,而該刀體92之頂端中心設有一結合螺桿922,該結合螺桿922可供一刀柄91的一端所設的一結合螺孔911套入結合,而該結合螺孔911與該結合螺桿922於套接後,在利用螺紋鎖固結合方式,將該刀體92牢牢結合於該刀柄91上。Referring to the figure shown in FIG. 4, the manufacturer has a tool body 92 and a tool holder 91 to form a conventional replacement tool 9, wherein the material of the tool holder 91 is made of general steel, and the body 92 is provided. The material of a cutting portion 921 is usually made of a tungsten steel material. Further, the cutter body 92 is provided with the cutting portion 921 at the bottom thereof, and a center of the top end of the cutter body 92 is provided with a coupling screw 922. The coupling screw 922 can be inserted into a joint screw hole 911 provided at one end of a shank 91. After the coupling screw hole 911 and the coupling screw 922 are sleeved, the cutter body 92 is firmly coupled to the shank 91 by screwing and fastening.
然,上述習用替換式刀具9,因其刀柄91係使用一般鋼材,故其側向剛性仍嫌不足,於切削加工進給量大的情況下,容易有震刀現象而損壞鎢鋼刀片及工件的加工面,實有改善的空間。However, the conventional replacement tool 9 described above uses a general steel material for the shank 91, so that the lateral rigidity is still insufficient, and in the case of a large feed amount in the cutting process, the knives are easily damaged and the tungsten steel blade is damaged. The working surface of the workpiece has a real improvement.
再者,上述習用替換式刀具9係使用螺紋鎖固結合方式,無法達成較高的精度,導致該刀具9使用於加工機器時,在高速運轉下,容易引起該加工機器震動外,所加工於工件的加工面,容易產生刀痕,如此便無法提升工件加工面之精度。Furthermore, the conventional replacement tool 9 is a thread-locking combination method, and high precision cannot be achieved. When the tool 9 is used in a processing machine, it is easy to cause vibration of the processing machine under high-speed operation, and is processed in The machined surface of the workpiece is prone to tool marks, which makes it impossible to improve the precision of the machined surface.
鑒於上述習用刀具的問題點,故本新型創作人於是創作出本新型刀具結構,其最主要目的: 在於提供低成本的替換式刀頭之切削刀具結構;本新型的次要目的:在於提供高剛性、高精度的替換式刀頭之切削刀具結構。In view of the above problems of the conventional tool, the novel creator has created the new tool structure, and its main purpose is to provide a low-cost cutting tool structure for the replacement cutter head; the secondary purpose of the present invention is to provide high Rigid, high-precision cutting tool structure for replacement cutter heads.
為達上述目的,本新型替換式刀頭之切削刀具結構所運用技術手段係包含有:一刀柄,係設為具一第一外徑的桿體一端延伸出一結合部,而該結合部形成有一第二外徑;及一刀頭,係設為具一結合孔槽的切削刀部,而該結合孔槽形成有一內徑,該內徑尺寸設為小於該刀柄的結合部的第二外徑,又該結合孔槽得供該刀柄的結合部套入結合;藉由對該刀頭進行加熱及冷卻,運用熱漲冷縮的燒結原理,俾供該刀頭可安裝、拆卸於該刀柄的結合部上。In order to achieve the above object, the technical means used in the cutting tool structure of the novel replacement type cutter head comprises: a shank, which is formed by extending a joint portion at one end of the rod body having a first outer diameter, and the joint portion is formed. a second outer diameter; and a cutter head is formed as a cutting blade portion having a coupling hole groove, and the coupling hole groove is formed with an inner diameter which is set to be smaller than the second outer portion of the joint portion of the shank The diameter is combined with the hole groove for the joint of the shank to be engaged; by heating and cooling the cutter head, the sintering principle of heat expansion and contraction is applied, and the cutter head can be installed and disassembled. On the joint of the shank.
上述該刀柄的第二外徑尺寸小於該刀柄的第一外徑尺寸。The second outer diameter of the shank is smaller than the first outer diameter of the shank.
上述該刀柄係設為鎢鋼材料所製成。The shank described above is made of a tungsten steel material.
上述該刀頭係由一刀座、複數個刀片所構成,且該複數個刀片得接設於該刀座上,而該刀座係由耐熱鋼所製成。The cutter head is composed of a cutter seat and a plurality of blades, and the plurality of blades are connected to the cutter seat, and the cutter seat is made of heat-resistant steel.
本新型替換式刀頭之切削刀具結構藉由上述技術手段,可以達成如下之功效: 1. 本新型切削刀具結構係運用熱漲冷縮的燒結原理,俾供該刀頭可安裝、拆卸於該刀柄,待該刀頭的使用壽命終了時,可拆換新的刀頭,而可節省刀柄的材料費用,進而製造出低成本的切削刀具。 2. 由於本新型切削刀具結構的刀柄,係使用鎢鋼材料所製成,故其側向剛性夠,可提升精度約至0.003mm的公差範圍,即使本新型切削刀具於大進給的切削加工的情況下,其加工精度,亦會有提升的效果。The cutting tool structure of the novel replacement cutter head can achieve the following effects by the above technical means: 1. The cutting tool structure of the present invention utilizes the sintering principle of heat expansion and contraction, and the cutter head can be installed and disassembled in the cutter head. The tool holder can be replaced with a new one when the end of the service life is completed, and the material cost of the tool holder can be saved, thereby manufacturing a low-cost cutting tool. 2. Since the shank of the cutting tool structure of the present invention is made of tungsten steel material, the lateral rigidity is sufficient, and the precision can be improved to a tolerance range of about 0.003 mm, even if the cutting tool of the present invention is cut at a large feed. In the case of processing, the processing accuracy will also have an improved effect.
首先,請參閱圖1~圖3所示者,本新型係關於一種替換式刀頭之切削刀具結構,即該替換式刀頭之切削刀具係包含有:一刀柄10及一刀頭20;其中,First, referring to FIG. 1 to FIG. 3, the present invention relates to a cutting tool structure of an alternative cutter head, that is, the cutting tool of the replacement cutter head comprises: a tool holder 10 and a cutter head 20;
該刀柄10,係設為具一第一外徑d1的桿體11一端延伸出一結合部111,而該結合部111形成有一第二外徑d2,又該刀柄的第二外徑d2尺寸小於該刀柄的第一外徑尺寸d1;特別一提,該刀柄10係設為鎢鋼材料所製成;及The shank 10 is configured such that a rod body 11 having a first outer diameter d1 has a joint portion 111 extending from one end thereof, and the joint portion 111 is formed with a second outer diameter d2 and a second outer diameter d2 of the shank The dimension is smaller than the first outer diameter dimension d1 of the shank; in particular, the shank 10 is made of tungsten steel material;
該刀頭20,係設為具一結合孔槽211的切削刀部,而該結合孔槽211形成有一內徑D,該內徑D尺寸設為小於該刀柄10的結合部111的第二外徑d2,又該結合孔槽211得供該刀柄10的結合部111套入結合;進一步,該刀頭20係由一刀座21、複數個刀片22所構成,且該複數個刀片22得接設於該刀座21上,而該刀座21係由耐熱鋼所製成。The cutter head 20 is formed as a cutting blade portion having a coupling hole groove 211, and the coupling hole groove 211 is formed with an inner diameter D which is set to be smaller than the second portion of the joint portion 111 of the shank 10. The outer diameter d2, the coupling hole 211 is configured to be engaged with the joint portion 111 of the shank 10; further, the cutter head 20 is composed of a knife seat 21 and a plurality of blades 22, and the plurality of blades 22 are obtained. It is attached to the holder 21, and the holder 21 is made of heat-resistant steel.
藉由上述各元件構成本新型替換式刀頭之切削刀具1,對該刀頭20進行加熱及冷卻,運用熱漲冷縮的燒結原理,俾供該刀頭20可安裝、拆卸於該刀柄10的結合部111上,待該刀頭20的使用壽命終了時,可拆換新的刀頭20,而可節省刀柄的材料費用,進而製造出低成本的切削刀具。亦即於安裝刀具時,得預先對該刀頭20加熱,使其結合孔槽211因膨脹而擴大,然後再將該刀柄10的桿體11的結合部111套入安裝於該結合孔槽211內,待冷卻後該結合孔槽211得夾束住該桿體11,以便將該刀柄10、刀頭20作牢固地結合。The cutting tool 1 of the novel replacement cutter head is constituted by the above-mentioned respective elements, and the cutter head 20 is heated and cooled, and the sintering principle of the heat expansion and contraction is applied, and the cutter head 20 can be attached and detached to the shank. At the joint portion 111 of the 10, when the service life of the cutter head 20 is completed, the new cutter head 20 can be replaced, and the material cost of the shank can be saved, thereby manufacturing a low-cost cutting tool. That is, when the cutter is installed, the cutter head 20 is heated in advance to expand the joint hole 211 by expansion, and then the joint portion 111 of the rod body 11 of the shank 10 is fitted into the joint hole groove. In the 211, the coupling hole 211 is clamped to the rod body 11 after being cooled, so that the shank 10 and the cutter head 20 are firmly combined.
再者,本新型替換式刀頭之切削刀具1的刀柄10,係使用鎢鋼材料所製成,故其側向剛性夠,可提升精度約至0.003mm的公差範圍,即使本新型切削刀具於大進給的切削加工的情況下,其加工精度,亦會有提升的效果。Furthermore, the shank 10 of the cutting tool 1 of the replacement cutting head of the present invention is made of a tungsten steel material, so that the lateral rigidity is sufficient, and the precision can be improved to a tolerance range of about 0.003 mm, even if the cutting tool of the present invention is used. In the case of the cutting process of the large feed, the machining accuracy will also be improved.
綜上所述,本新型係關於一種「替換式刀頭之切削刀具結構」,且其構成結構未曾見於諸書刊或公開使用,誠符新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱;需陳明者,以上所述乃是本新型之具體實施例及所運用之技術原理,若依本新型之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本新型之範圍內,合予陳明。In summary, the present invention relates to a "cutting cutter structure of a replacement cutter head", and its constituent structure has not been seen in various books or publicly used, and is a new type of patent application requirement, and is requested to be patented as soon as possible. For the purpose of praying; those who need to be clarified, the above are the specific embodiments of the present invention and the technical principles applied. If the changes are made according to the concept of the present invention, the functional functions produced by the present invention still do not exceed the specification and the schema. The spirit of the spirit should be covered by Chen Ming within the scope of this new model.
[本新型]
1‧‧‧替換式刀頭之切削刀具
10‧‧‧刀柄
11‧‧‧桿體
d1‧‧‧第一外徑
111‧‧‧結合部
d2‧‧‧第二外徑
20‧‧‧刀頭
21‧‧‧刀座
211‧‧‧結合孔槽
D‧‧‧內徑
22‧‧‧刀片
[習式]
9‧‧‧習用替換式刀具
91‧‧‧刀柄
911‧‧‧結合螺孔
92‧‧‧刀體
921‧‧‧切削部
922‧‧‧結合螺桿[This new type]
1‧‧‧Replaceable cutter head cutting tool
10‧‧‧Knife
11‧‧‧ rod body
D1‧‧‧ first outer diameter
111‧‧‧Combination Department
D2‧‧‧ second outer diameter
20‧‧‧ cutter head
21‧‧‧Tool holder
211‧‧‧ combined with slot
D‧‧‧Inner diameter
22‧‧‧blade
[Literature]
9‧‧‧Used replacement tool
91‧‧‧Knife
911‧‧‧ combined with screw holes
92‧‧‧Knife body
921‧‧‧cutting department
922‧‧‧ Combined with screw
圖1: 係為本新型替換式刀頭之切削刀具結構之立體外觀圖。 圖2: 係為本新型替換式刀頭之切削刀具結構之爆炸分解圖。 圖3: 係為本新型替換式刀頭之切削刀具結構之局部組合剖面圖。 圖4: 係為習用替換式刀頭之局部組合剖面圖。Figure 1: A perspective view of the cutting tool structure of the new alternative cutter head. Figure 2: Exploded view of the cutting tool structure of the new replacement cutter head. Figure 3: A partial combined sectional view of the cutting tool structure of the new alternative cutter head. Figure 4: A partial combined sectional view of a conventional replacement cutter head.
1‧‧‧替換式刀頭之切削刀具 1‧‧‧Replaceable cutter head cutting tool
10‧‧‧刀柄 10‧‧‧Knife
11‧‧‧桿體 11‧‧‧ rod body
20‧‧‧刀頭 20‧‧‧ cutter head
21‧‧‧刀座 21‧‧‧Tool holder
22‧‧‧刀片 22‧‧‧blade
Claims (4)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104213117U TWM512454U (en) | 2015-08-14 | 2015-08-14 | Knife structure of replaceable knife head |
CN201520721653.9U CN204953930U (en) | 2015-08-14 | 2015-09-17 | Cutter structure of replaceable cutter head |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW104213117U TWM512454U (en) | 2015-08-14 | 2015-08-14 | Knife structure of replaceable knife head |
Publications (1)
Publication Number | Publication Date |
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TWM512454U true TWM512454U (en) | 2015-11-21 |
Family
ID=55049027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW104213117U TWM512454U (en) | 2015-08-14 | 2015-08-14 | Knife structure of replaceable knife head |
Country Status (2)
Country | Link |
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CN (1) | CN204953930U (en) |
TW (1) | TWM512454U (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109129596A (en) * | 2018-09-17 | 2019-01-04 | 河南农业大学 | Gel core acid recovery cutter device |
CN112404607A (en) * | 2019-08-20 | 2021-02-26 | 哈尔滨东安利峰刀具有限公司 | Thermal shrinkage type taper shank alloy gear shaper cutter |
-
2015
- 2015-08-14 TW TW104213117U patent/TWM512454U/en not_active IP Right Cessation
- 2015-09-17 CN CN201520721653.9U patent/CN204953930U/en not_active Expired - Fee Related
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CN204953930U (en) | 2016-01-13 |
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