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TWM510205U - Improved structure of micro drill - Google Patents

Improved structure of micro drill Download PDF

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Publication number
TWM510205U
TWM510205U TW104209174U TW104209174U TWM510205U TW M510205 U TWM510205 U TW M510205U TW 104209174 U TW104209174 U TW 104209174U TW 104209174 U TW104209174 U TW 104209174U TW M510205 U TWM510205 U TW M510205U
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TW
Taiwan
Prior art keywords
blade
abutting surface
diameter
shank
micro drill
Prior art date
Application number
TW104209174U
Other languages
Chinese (zh)
Inventor
Chi-Yuan Liao
Fang-Ting Liang
Original Assignee
Topoint Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Topoint Technology Co Ltd filed Critical Topoint Technology Co Ltd
Priority to TW104209174U priority Critical patent/TWM510205U/en
Publication of TWM510205U publication Critical patent/TWM510205U/en

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Description

微型鑽頭之結構改良Structural improvement of micro drill bits

本創作係提供一種微型鑽頭之結構改良,尤指柄部之第一錐形段為對接有刃部之第二錐形段,並於刃部前端處延伸至第二對接面的長度為3~4mm,可有效縮短整體之長度,使刃部高速旋轉時之重心保持穩定而不易因離心力產生偏擺或晃動。The present invention provides a structural improvement of a micro drill, in particular, the first tapered section of the handle is a second tapered section that is butted with a blade, and the length of the second abutment surface extending to the front end of the blade is 3~ 4mm, can effectively shorten the overall length, so that the center of gravity of the blade is stable at high speed and is not easy to yaw or shake due to centrifugal force.

按,現今電子產品朝輕、薄、短、小的趨勢下,使得各式電子產品體積亦漸縮小,因此電子產品內部之各種零組件的製造與加工,也相對越來越精細,並使電子產品中所具備可供電子元件組設定位之印刷電路板(PCB),亦必須隨著電子產品的體積縮小,所以在印刷電路板的製程中,通常會利用微型鑽頭在電路板上鑽孔,用以連接電路板之內層線路或是可供電子元件之接腳插設形成電性連接。According to the trend of light, thin, short and small electronic products, the volume of various electronic products is gradually shrinking. Therefore, the manufacture and processing of various components inside electronic products are relatively more sophisticated and electronic. The printed circuit board (PCB) with the set of electronic components in the product must also be reduced in size with the electronic product. Therefore, in the manufacturing process of the printed circuit board, the micro drill is usually used to drill holes in the circuit board. It is used to connect the inner layer of the circuit board or to connect the pins of the electronic component to form an electrical connection.

然而,一般微型鑽頭皆具有可供鑽孔機或鑽床的夾具夾持固定之鑽柄,並於鑽柄前端處設有鑽刃,由於鑽刃之直徑比鑽柄小很多,所以當微型鑽頭高速旋轉對電路板進行鑽孔之作業時,很容易造成鑽刃中心軸線產生偏擺或晃動之情形,使鑽刃於鑽孔時形成較大之摩擦阻力及側向作用力,不僅會造成孔位偏移或擴大孔徑,亦會導致鑽刃磨耗與損傷而縮短使用壽命,甚至是產生斷裂之情形。However, the general micro-drills have a drill shank that can be clamped and fixed by a drill or a drill press, and a drill edge is provided at the front end of the drill shank. Since the diameter of the drill blade is much smaller than the drill shank, when the micro drill bit is high speed When the drilling of the circuit board is performed, it is easy to cause the yaw or sway of the center axis of the drilling edge, so that the drilling blade forms a large frictional resistance and a lateral force when drilling, which not only causes the hole position. Offset or enlargement of the aperture will also result in wear and damage to the cutting edge, shortening the service life, or even causing breakage.

然而,本案申請人曾針對上述因鑽刃高速旋轉時產生偏擺所衍生鑽孔精準度不足及產品瑕疵率之問題來進行改良研發出微型鑽頭,請參閱第三圖所示,其中該微型鑽頭A為包括有鑽柄A1、連接部A2及鑽刃A3,並於鑽柄A1一側處設有錐部A11及錐部A11端面上之連接面A111,而連接部A2一側處為設有與錐部A11呈相同導角之對接錐部A21,並於對接錐部A21端面上設有可供連接面A111對接結合之對接面A211,且連接部A2相對於對接錐部A21之另側處設有鑽刃A3之斜錐部A31,其雖可利用對接錐部A21之對接面A211直徑可為鑽柄A1直徑之60%~90%,鑽刃A3至對接面A211長度為8.9mm~11.9mm,而可提高整體之結構強度,使微型鑽頭A於鑽孔時不易產生斷裂之情形,但因微型鑽頭A實際進行切削鑽孔之部位只有鑽刃A3,所以連接部A2便會增加鑽刃A3延伸至對接面A211處之長度,並於微型鑽頭A高速旋轉時,仍會造成鑽刃A3因離心力產生偏擺或晃動之情形,使整體鑽孔加工作業較不穩定,亦會影響到電路板鑽孔之精度,使產品瑕疵率無法有效降低,即為從事此行業者所亟欲研究改善之方向所在。However, the applicant of this case has developed a micro drill bit for the above-mentioned problems of insufficient drilling precision and product defect rate due to yaw generated when the cutting edge rotates at high speed. Please refer to the third figure, where the micro drill bit is shown. A includes a shank A1, a connecting portion A2 and a cutting edge A3, and a taper portion A11 and a connecting surface A111 on the end surface of the taper portion A11 are provided on the side of the shank A1, and the connecting portion A2 is provided at one side. Abutting taper A21 having the same angle of inclination as the taper portion A11, and abutting surface A211 for abutting and joining the connecting surface A111 on the end surface of the butting taper A21, and the other side of the connecting portion A2 with respect to the butt taper A21 The beveled portion A31 of the cutting edge A3 is provided, and the diameter of the abutting surface A211 of the butt taper A21 can be 60%~90% of the diameter of the shank A1, and the length of the cutting edge A3 to the abutting surface A211 is 8.9mm~11.9. Mm, can improve the overall structural strength, so that the micro drill A is not easy to break when drilling, but because the micro drill A actually cuts the drilled part only the cutting edge A3, the connecting part A2 will increase the drilling edge A3 extends to the length of the abutting surface A211, and when the micro drill bit A rotates at a high speed It will still cause the yaw or sway of the cutting edge A3 due to the centrifugal force, which makes the overall drilling processing operation unstable, and will also affect the precision of the drilling of the circuit board, so that the product defect rate cannot be effectively reduced, that is, to engage in this trip. The industry is eager to study the direction of improvement.

故,新型創作人有鑑於上述習用之問題與缺失,乃搜集相關資料經由多方的評估及考量,並利用從事於此行業之多年研發經驗不斷的試作與修改,始設計出此種微型鑽頭之結構改良的新型誕生。Therefore, in view of the above-mentioned problems and shortcomings, the new creators have collected the relevant materials through various evaluations and considerations, and have used the trial and modification of many years of R&D experience in this industry to design the structure of such micro-bits. A new type of improvement was born.

本創作之主要目的乃在於柄部前端處為設有呈導角漸縮狀之第一錐形段,並於第一錐形段前側端面上形成有第一對接面,且刃部相 鄰於柄部處設有與第一錐形段呈相同導角之漸擴狀第二錐形段,再於第二錐形段後側端面上形成有對接於第一對接面上使柄部與刃部結合成為一體之第二對接面,當微型鑽頭鑽孔時,便可利用刃部前端處延伸至第二對接面的長度為3~4mm有效縮短整體之長度,使刃部高速旋轉時之重心保持穩定而不易因離心力產生偏擺或晃動,以減少孔位偏移或斷針之情形,使整體鑽孔加工作業更為穩定,進而達到提升鑽孔精準度及良率之效果,且該刃部長度縮短而質量變輕,也可節省材料之成本。The main purpose of the present invention is to provide a first tapered section having a tapered shape at the front end of the handle, and a first abutting surface formed on the front end surface of the first tapered section, and the blade phase A divergent second tapered section having the same angle of inclination as the first tapered section is disposed adjacent to the handle, and a handle is formed on the rear end surface of the second tapered section to be abutted on the first mating surface The second abutting surface is integrated with the blade portion. When the micro drill bit is drilled, the length of the front end of the blade portion extending to the second abutting surface is 3~4 mm, thereby effectively shortening the overall length, so that the blade portion rotates at a high speed. The center of gravity remains stable and is not prone to yaw or sway due to centrifugal force, so as to reduce the position of the hole or break the needle, so that the overall drilling operation is more stable, thereby improving the accuracy and yield of the drilling, and The length of the blade is shortened and the quality is light, which also saves the cost of materials.

1‧‧‧柄部1‧‧‧ handle

11‧‧‧第一錐形段11‧‧‧First cone

111‧‧‧第一對接面111‧‧‧First docking surface

2‧‧‧刃部2‧‧‧blade

21‧‧‧第二錐形段21‧‧‧Second tapered section

211‧‧‧第二對接面211‧‧‧ second docking surface

A‧‧‧微型鑽頭A‧‧‧Micro drill

A1‧‧‧鑽柄A1‧‧‧ drill handle

A11‧‧‧錐部A11‧‧‧ cone

A111‧‧‧連接面A111‧‧‧ connection surface

A2‧‧‧連接部A2‧‧‧Connecting Department

A21‧‧‧對接錐部A21‧‧‧Docking cone

A211‧‧‧對接面A211‧‧‧ docking surface

A3‧‧‧鑽刃A3‧‧‧Drill

A31‧‧‧斜錐部A31‧‧‧Bevel

第一圖 係為本創作較佳實施例之側視圖。The first figure is a side view of a preferred embodiment of the creation.

第二圖 係為本創作較佳實施例之立體分解圖。The second drawing is a perspective exploded view of the preferred embodiment of the present invention.

第三圖 係為習用微型鑽頭之側視圖。The third figure is a side view of a conventional micro drill.

為達成上述目的及功效,本創作所採用之技術手段及其構造,茲繪圖就本創作之較佳實施例詳加說明其構造與功能如下,俾利完全瞭解。In order to achieve the above objectives and effects, the technical means and its construction adopted in the present invention are described in detail in the preferred embodiment of the present invention, and the structure and function are as follows.

請參閱第一、二圖所示,係分別為本創作較佳實施例之側視圖及立體分解圖,由圖中可清楚看出,本創作之微型鑽頭為包括有柄部1及柄部1前端處延伸出之刃部2,其中該柄部1一側處為設有呈導角漸縮狀之第一錐形段11,並於第一錐形段11前側端面上形成有第一對接面111,而刃部2相鄰於柄部1前端處為設有與第一錐形段11呈相同導角之漸擴狀第二錐形段21,且第二錐形段21後側端面上形成有對接 於第一對接面111上結合成為一體之第二對接面211,又刃部2前端處延伸至第二對接面211的長度為3~4mm。Please refer to the first and second figures, which are respectively a side view and an exploded perspective view of a preferred embodiment of the present invention. It can be clearly seen from the figure that the micro drill bit of the present invention includes a handle 1 and a handle 1 a blade portion 2 extending from the front end, wherein the handle portion 1 is provided with a first tapered portion 11 which is tapered at a leading angle, and a first butt joint is formed on the front end surface of the first tapered portion 11 The face 111 is adjacent to the front end of the handle 1 and is provided with a divergent second tapered section 21 having the same angle of inclination as the first tapered section 11, and the rear end face of the second tapered section 21 Docking The second mating surface 211 is integrated on the first mating surface 111, and the length of the front end of the blade portion 2 extends to the second mating surface 211 is 3~4 mm.

再者,本創作之柄部1較佳實施為由不銹鋼材質所製成,並使刃部2可利用碳化鎢、高速鋼或其他金屬材質所製成,便可將柄部1之第一錐形段11與刃部2之第二錐形段21為對位於同一中心軸線上,且第一錐形段11之第一對接面111與第二錐形段21之第二對接面211相互抵貼,再利用焊接、強力黏著劑、高週波加熱或鐳射熔接等方式結合成為一體。Furthermore, the handle 1 of the present invention is preferably made of stainless steel, and the blade 2 can be made of tungsten carbide, high-speed steel or other metal materials, and the first cone of the handle 1 can be used. The second segment 26 of the segment 11 and the blade portion 2 are located on the same central axis, and the first abutting surface 111 of the first tapered segment 11 and the second abutting surface 211 of the second tapered segment 21 abut each other. The stickers are then combined into one by welding, strong adhesive, high-frequency heating or laser welding.

然而,上述之柄部1與第一錐形段11之第一對接面111的直徑比例可為D:d1,其比例值可為5:3~10:9,即第一對接面111直徑為柄部1直徑的60%~90%,若是柄部1直徑為2mm時,則第一對接面111直徑可為1.2~1.8mm,較佳實施直徑為1.5mm,而第一錐形段11之第一對接面111與刃部2第二錐形段21之第二對接面211為相互結合,便可使第一對接面111與第二對接面211具有相同之直徑,且刃部2前端處延伸至第二對接面211的長度L為3~4mm,又第一錐形段11與第二錐形段21所具之導角θ則可為12~20度,較佳實施為15度;另,柄部1與刃部2的直徑比例可為D:d2,其比例值可為4:1~10:4.5,即刃部2直徑為柄部1直徑的25%~45%,若是柄部1直徑為2mm時,刃部2直徑可為0.5~0.9mm,較佳實施直徑為0.7mm,舉凡運用本創作說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本創作之專利範圍內,合予陳明。However, the diameter ratio of the handle portion 1 and the first abutting surface 111 of the first tapered portion 11 may be D: d1, and the ratio may be 5:3 to 10:9, that is, the diameter of the first mating surface 111 is The diameter of the shank 1 is 60% to 90%. If the shank 1 has a diameter of 2 mm, the first abutting surface 111 may have a diameter of 1.2 to 1.8 mm, preferably a diameter of 1.5 mm, and the first tapered section 11 The first abutting surface 111 and the second abutting surface 211 of the second tapered section 21 of the blade portion 2 are combined with each other, so that the first abutting surface 111 and the second abutting surface 211 have the same diameter, and the front end of the blade portion 2 The length L of the second abutting surface 211 is 3~4 mm, and the first tapered section 11 and the second tapered section 21 have a guiding angle θ of 12-20 degrees, preferably 15 degrees; In addition, the ratio of the diameter of the shank 1 and the blade 2 may be D:d2, and the ratio may be 4:1 to 10:4.5, that is, the diameter of the blade 2 is 25% to 45% of the diameter of the shank 1, if it is a shank When the diameter of the portion 1 is 2 mm, the diameter of the blade portion 2 may be 0.5 to 0.9 mm, and the diameter of the blade portion is preferably 0.7 mm. Any simple modification and equivalent structural change using the contents of the present specification and drawings should be included in the same reason. Within the scope of this creation patent Close to Chen.

當本創作之微型鑽頭使用時,係先將柄部1安裝於鑽孔機、鑽床等所具之夾具上,並帶動柄部1高速旋轉,使刃部2鑽入於電路板表面上進行切削鑽孔之動作,即可透過柄部1直徑為大於刃部2之直徑具有良好之結構強度,並利用柄部1之第一錐形段11與刃部2之第二錐形段21達到不同直徑銜接之功能,使刃部2受到電路板之摩擦阻力作用便不易產生磨損或斷裂之情形。When the micro drill bit of the present invention is used, the handle 1 is first mounted on a fixture provided on a drilling machine, a drill press, etc., and the handle portion 1 is rotated at a high speed to cause the blade portion 2 to be drilled on the surface of the circuit board for cutting. The drilling operation, that is, the diameter of the shank 1 is larger than the diameter of the blade portion 2, and has a good structural strength, and the first tapered portion 11 of the shank 1 is different from the second tapered portion 21 of the blade portion 2 The function of the diameter connection makes the blade portion 2 less susceptible to wear or breakage due to the frictional resistance of the circuit board.

而微型鑽頭於鑽孔的過程中,由於每分鐘轉數高達30萬轉(RPM)以上,所以很容易產生偏擺或晃動,便可利用刃部2前端處延伸至第二錐形段21之第二對接面211長度為3~4mm有效縮短整體之長度,使刃部2高速旋轉時之重心保持穩定,以有效解決微型鑽頭容易因離心力產生偏擺或晃動之問題,並可減少刃部2與電路板之孔壁間所受到的摩擦阻力及側向力,使整體鑽孔加工作業更為穩定,亦可減少孔位偏移或斷針之情形,以有效延長微型鑽頭之使用壽命,且該刃部2長度縮短而質量變輕,可有效節省材料之使用成本,又刃部2的重心保持穩定而不易偏擺,也可有效減少刃部2磨耗與損傷,使電路板鑽孔之精度提高,進而達到提升鑽孔精準度及良率之效果。In the process of drilling a micro drill, since the number of revolutions per minute is up to 300,000 revolutions (RPM) or more, yaw or sway is easily generated, and the front end of the blade 2 can be extended to the second tapered section 21 The length of the second abutting surface 211 is 3~4 mm, which effectively shortens the overall length, so that the center of gravity of the blade portion 2 is stable when it is rotated at a high speed, so as to effectively solve the problem that the micro-bit is easy to be yawed or shaken due to centrifugal force, and the blade portion 2 can be reduced. The frictional resistance and lateral force between the wall of the circuit board and the hole wall of the circuit board make the overall drilling operation more stable, and can also reduce the position of the hole or the broken needle, so as to effectively extend the service life of the micro drill bit, and The length of the blade portion 2 is shortened and the quality is lightened, which can effectively save the use cost of the material, and the center of gravity of the blade portion 2 remains stable and is not easy to yaw, and can effectively reduce the wear and damage of the blade portion 2, and the precision of drilling the circuit board. Improve, and thus achieve the effect of improving drilling accuracy and yield.

上述詳細說明為針對本創作一種較佳之可行實施例說明而已,惟該實施例並非用以限定本創作之申請專利範圍,凡其它未脫離本創作所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本創作所涵蓋之專利範圍中。The above detailed description is intended to illustrate a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and other equivalents and modifications may be made without departing from the spirit of the invention. Changes are to be included in the scope of patents covered by this creation.

綜上所述,本創作上述之微型鑽頭之結構改良為確實能達到其功效及目的,故本創作誠為一實用性優異之創作,實符合新型專利之 申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障新型創作人之辛苦創作,倘若 鈞局有任何稽疑,請不吝來函指示,新型創作人定當竭力配合,實感德便。In summary, the structure of the above-mentioned micro-drill is improved to achieve its efficacy and purpose. Therefore, this creation is a practical and excellent creation, which is in line with the new patent. Apply for the requirements, and apply in accordance with the law. I hope that the trial committee will grant the case as soon as possible to protect the hard work of the new creators. If there is any doubt in the bureau, please do not hesitate to give instructions. The new creators will try their best to cooperate with them.

1‧‧‧柄部1‧‧‧ handle

11‧‧‧第一錐形段11‧‧‧First cone

111‧‧‧第一對接面111‧‧‧First docking surface

2‧‧‧刃部2‧‧‧blade

21‧‧‧第二錐形段21‧‧‧Second tapered section

211‧‧‧第二對接面211‧‧‧ second docking surface

Claims (6)

一種微型鑽頭之結構改良,係包括有柄部及柄部前端處延伸之刃部,其中該柄部前端處為設有呈導角漸縮狀之第一錐形段,並於第一錐形段前側端面上形成有第一對接面,而刃部相鄰於柄部處為設有與第一錐形段呈相同導角之漸擴狀第二錐形段,且第二錐形段後側端面上形成有對接於第一對接面上結合成為一體之第二對接面,又刃部前端處延伸至第二對接面的長度為3~4mm。A structural improvement of a micro drill includes a shank portion and a blade extending at a front end of the shank, wherein the front end of the shank is provided with a first tapered section having a tapered shape and a first tapered shape a first abutting surface is formed on the front end surface of the segment, and the blade portion is adjacent to the shank portion, and is provided with a divergent second tapered portion having the same angle of inclination as the first tapered portion, and the second tapered portion is A second abutting surface that is integrally joined to the first abutting surface is formed on the side end surface, and a length of the front end of the blade portion extending to the second abutting surface is 3 to 4 mm. 如申請專利範圍第1項所述之微型鑽頭之結構改良,其中該柄部之第一對接面與刃部之第二對接面為利用焊接、強力黏著劑或高週波加熱方式結合成為一體。The structural improvement of the micro drill according to claim 1, wherein the first abutting surface of the shank and the second abutting surface of the blade are integrated by welding, strong adhesive or high frequency heating. 如申請專利範圍第1項所述之微型鑽頭之結構改良,其中該柄部之第一對接面直徑為柄部直徑的60%~90%。The structural improvement of the micro drill according to claim 1, wherein the first abutment surface of the handle has a diameter of 60% to 90% of the diameter of the handle. 如申請專利範圍第1項所述之微型鑽頭之結構改良,其中該柄部之第一對接面與刃部之第二對接面直徑為1.2~1.8mm。The structural improvement of the micro drill according to claim 1, wherein the first abutting surface of the shank and the second abutting surface of the blade have a diameter of 1.2 to 1.8 mm. 如申請專利範圍第1項所述之微型鑽頭之結構改良,其中該柄部之第一錐形段與刃部之第二錐形段為具有12~20度之導角。The structural improvement of the micro drill according to claim 1, wherein the first tapered section of the handle and the second tapered section of the blade have a lead angle of 12 to 20 degrees. 如申請專利範圍第1項所述之微型鑽頭之結構改良,其中該刃部直徑為柄部直徑的25%~45%。The structural improvement of the micro drill according to claim 1, wherein the diameter of the blade is 25% to 45% of the diameter of the handle.
TW104209174U 2015-06-09 2015-06-09 Improved structure of micro drill TWM510205U (en)

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