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TWM440181U - Sound-type digital torque wrench device with self calibration function - Google Patents

Sound-type digital torque wrench device with self calibration function Download PDF

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Publication number
TWM440181U
TWM440181U TW101213474U TW101213474U TWM440181U TW M440181 U TWM440181 U TW M440181U TW 101213474 U TW101213474 U TW 101213474U TW 101213474 U TW101213474 U TW 101213474U TW M440181 U TWM440181 U TW M440181U
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TW
Taiwan
Prior art keywords
unit
torque
wrench
sound
vibration
Prior art date
Application number
TW101213474U
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Chinese (zh)
Inventor
xiu-feng Zhu
Original Assignee
China Pneumatic Corp
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Publication date
Application filed by China Pneumatic Corp filed Critical China Pneumatic Corp
Priority to TW101213474U priority Critical patent/TWM440181U/en
Publication of TWM440181U publication Critical patent/TWM440181U/en

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Description

M440181 五、新型說明: 【新型所屬之技術領威】 本創作涉及一種響聲式的數位杻力扳手,特別是一種具 有自我校驗功能的改良式f置,且使用者在操作過程中,除了可 以目視方式檢視當下趣f侧數值,以及在賴就的扭矩值 時產生響聲及震料,更能將達_定扭矩制減傳送至一 接收單元’以便於生產線上的使用與有效管理。 【先前技術】 扭矩,是指使物體發生轉動的力,在物理學中就是 力矩的大λ!、’為力和力臂的乘積,國際單位是Nm(牛頓· 米)或其他可換算的扭矩單位。在我們—般生活之中,有 時會使用到扭力扳手來轉動螺帽或螺拴使其鎖固物件以 達到鎖緊之目的,此轉動的力即為杻矩。 目則,市面上有許許多多可用來量測或顯示扭矩大 小的扭力工具’例如:數位顯示扭力扳手、機械調整式 響聲型扭力扳手、以及結合數位與機械響聲設計的扭力 扳手,其+數位顯示扭力扳手是在扳手本體上設置數 位模、’且叾扳手本體對物體施力^ —力矩時,可藉由感應 元件偵測扭力虎’並透過運算模組將扭力之類比訊號 運算放大後顯示出扭緊時所產生的扭矩值,而透過陀螺 儀偵測,當扭力板手偵測到設定之最小扭矩值時,開始 3 轉動角度;因此’ 1在操作此種數位顯示 化,直到到j操作者必須持續地注視顯示幕上的數值變 顯示扭力板Γ糾數值時,及時停止施加扭力。數位 測並顯示扭J為藉由内置之感測元件與數位模組以感 用時,择你 具妹117的準確性,然而,在實際使 若工作〜者必須經常注視著顯示幕上的數值變化,倘 花眼“二=:的=力上的:老 *幕上的數值時,則再準二:易=]也顯 大打折扣。 妁數位扭力工具實用思義也 有彈簧響聲型扭力扳手則是在扳手本内部設 構的設定!V# ’使用者透過利用對彈簧張力與凸輪機 時,該彈簧力到達w扭矩值 震動, ’凸輪會滑落至一凹槽處而產生 斷該扭力β=出響聲°使用者可以利用觸覺或聽覺去判 扳手在tr達而完㈣固。機械調整式響聲型扭力 _;s 需經扭矩測试儀校驗設定姚脫扭力而 U㈣1為廣大操作者慣常_。 聲式㈣板ΐ同時具備數位式的精準與方便,以及機械響 丰作’目前已有結合數位錢械響聲設計的扭 作者可以魏位模組_測元件來滅同-扭力 反内的彈簧凸輪機構中的彈簧張力,使受到彈簧作用的凸輪於 M440181 達到預設扭矩的同時,因為滑落至一凹處而撞擊產生震動,同時 發出響聲,俾使用者可以利用觸覺或聽覺去判斷該扭力是否到達 而完成鎖固。M440181 V. New Description: [New Technology Alliance] This creation involves a vibrating digital force wrench, especially an improved f-set with self-checking function, and the user can not only Visually check the current value of the f side, and generate sound and vibration when the torque value is used. It can transfer the torque to a receiving unit to facilitate the use and effective management on the production line. [Prior Art] Torque is the force that causes an object to rotate. In physics, it is the large value of the torque λ!, 'the product of the force and the force arm. The international unit is Nm (Newton·m) or other convertible torque unit. . In our normal life, sometimes a torque wrench is used to turn the nut or bolt to lock the object to achieve the purpose of locking. The force of this rotation is the moment. At the same time, there are many torsion tools available on the market that can be used to measure or display torque. For example: digital display torque wrench, mechanically adjustable sound-type torque wrench, and torque wrench combined with digital and mechanical sound design, + digit The torque wrench is provided with a digital die on the wrench body, and when the wrench body applies force to the object, the torque can be detected by the sensing component and the analog signal is amplified by the operation module. The torque value generated when tightening is detected by the gyroscope. When the torque wrench detects the set minimum torque value, the 3 rotation angle is started; therefore, '1 is displayed in the operation digits until the j The operator must continuously watch the value on the display screen and change the value of the torsion plate to stop the torque application. The digital measurement shows that the twist J is the sensitivity of the sister 117 when it is used by the built-in sensing component and the digital module. However, in practice, if you work, you must always look at the value on the display screen. Change, if the eye is "two =: = force on: the value of the old * on the screen, then the second: easy =] is also greatly discounted. 妁 digital torque tool practical ideas also have a spring-sounding type torque wrench is in The setting of the internal setting of the wrench! V# 'When the user uses the tension of the spring and the cam machine, the spring force reaches the vibration value of the w torque value, 'the cam will slide down to a groove to break the torque β = sound ° The user can use the touch or the sense of hearing to judge the wrench in the end of the (four) solid. Mechanical adjustment of the sound-type torque _; s need to be tested by the torque tester to set the Yao torsion and U (four) 1 for the majority of operators habitual _. The type (4) board has both digital precision and convenience, as well as the mechanical sounding of the work. At present, the twisted author who has combined the design of the digital sound machine can use the Wei-level module to measure the component to eliminate the same-torque force in the spring cam mechanism. Spring sheet The cam is spring acting in the same time reaches a preset torque M440181, since slipped to a strike recess and vibrate, while beep, the user can serve a tactile or audible to judge whether the arrival of the torsion lock is completed.

惟,無論是數位顯示扭力扳手、機械調整式響聲型扭 力扳手、以及結合數位與機械響聲設計的扭力扳手,在 使用前或使用一段時間,甚至受到其他外在因素影響後 (例如掉落地面),均有再進行校驗精度的必要;習知上, 在對前述各種型式之扭力扳手進行校驗時,均必須使用 專用的扭力扳手測試機進行校驗,且在進行校驗時,必 須缓慢地轉動扳手施加力矩,以觀察扭力設定值是否準 確,校驗效率也較差。 【新型内容】 本創作之其中一目的,在於提供一種具有自我校驗 令能的扭力板手’措此’在使用前不需要利用扭力檢測 機進行校驗,以提升使用的方便性。 本創作之另一目的,在於解決上述習知的數位顯示扭 力扳手、機械調整式響聲型扭力扳手或結合數位與機械響聲 設計的扭力扳手,在實際使用時,操作者必須經常注視著 顯示幕上的數值變化,容易受到操作者本身之生理條件 或工作環境影響而無法看到顯示幕上的數值,或正確感 知響聲或震動的大小,尤其在生產線使用與產能控制 5 M440181 時,無法做有效的監控與管理等問題。 為解決前述的問題,本創作提供了一種將震動感應元 在、合數續顧響聲料的扭力扳手,在使耻扭力扳手 時’操作者可續數綠__元件來校朗—扭力However, whether it is a digital display torque wrench, a mechanically adjustable sound-type torque wrench, and a torque wrench designed with a combination of digital and mechanical sound, before or during use, even after being affected by other external factors (such as falling ground) It is necessary to carry out the verification accuracy again; in the past, when testing the above various types of torque wrenches, it is necessary to use a special torque wrench tester for verification, and it must be slow when performing calibration. Turn the wrench to apply torque to observe whether the torque setting value is accurate and the calibration efficiency is also poor. [New Content] One of the purposes of this creation is to provide a torsion wrench with self-checking capability, which does not require the use of a torque detector for calibration before use, to improve ease of use. Another object of the present invention is to solve the above-mentioned conventional digital display torque wrench, mechanical adjustment type sound-type torque wrench or a torque wrench designed with digital and mechanical sound. In actual use, the operator must constantly look at the display screen. The numerical value is easily affected by the physiological conditions of the operator or the working environment, and the value on the display screen cannot be seen, or the sound or vibration is correctly perceived, especially when the production line is used and the capacity control 5 M440181 is not effective. Monitoring and management issues. In order to solve the above problems, the present invention provides a torque wrench that combines the vibration sensing element and the composite sounding sounding material. When the torque torque wrench is used, the operator can continue the green __ component to the school-torque

彈菁凸輪機物酿力,使__崎於達到預設 扭矩時,因娜至-凹處而郷產織,啊修聲,所 產生的震動酬動震動感應元件,進⑽使運算單元即時搁 取當時應變規的訊號’再藉傳輸單元傳送至一接收單 元,讓此-扳手在生產線上的使用與品管單位的監控=理 更為方便。此外,在現場使用本創作之扭力扳手時,可 以快速地對㈣施加力矩,只要此力矩超過預 值即可因為產生震動而被震動感應元相測到,因而具 有自我校驗姐m再經由專業檢顯進行校驗: 根據本創作之目的’本創作的其中—技術手段,係 在一扳手本體設有-彈簣凸輪機構與—扭矩檢測㈣,亨扭 矩檢測系統則進一步包含有—輸入單 _ κ 連异早元、 -顯示單元、-記憶單元與—警示單元。該輸入單元則 包含有至少—應變規與至少―做為所述震動感應元件的 加速規;應變規係用來彳貞測扳手本體進行鎖固時產生之 形變量,所偵測到的形變量經運算單元換算後得知扭 矩,再由顯示單元顯示出數值;扳手本體:二:二 的扭矩時,促使設於扳手本體_彈簧凸輪機構中的: 6 M440181 輪因受到施力而移動滑落至預設的凹處致撞擊產生震動 並發出響聲,進而由加速規偵測其微弱震動訊號;換言 之’所述扭矩檢測系統的輸入單元係接收一作用於該扳 手本體的扭矩訊號與震動訊號,所述運算單元係連接輸 入單元,以根據扭矩訊號運算出對應的扭矩值,而根據 震動訊號判斷當凸輪跳脫時之扭矩值是否在設定的範圍 内’並由警示單元發出響聲;所述顯示單元係連接運算The elastic cam machine has the brewing power, so that when the __saki reaches the preset torque, the inferior to the concave and the woven fabric, the sound is repaired, the vibration is generated by the vibration sensing element, and the (10) makes the arithmetic unit The signal of the strain gauge at that time was transferred to a receiving unit, so that the use of the wrench on the production line and the monitoring of the quality control unit were more convenient. In addition, when using the torque wrench of the present invention, the torque can be applied to (4) quickly, as long as the torque exceeds the pre-value, it can be detected by the vibration sensor element due to the vibration, so it has a self-checking m and then a professional Checking and verifying: According to the purpose of this creation, the technical means of this creation is to provide a spring cam mechanism and a torque detection (4) in a wrench body, and the Heng torque detection system further includes an input_ κ 连 早 早 , - display unit, - memory unit and - warning unit. The input unit includes at least a strain gauge and at least an acceleration gauge as the vibration sensing element; the strain gauge is used to detect a deformation variable generated when the wrench body is locked, and the detected deformation variable After the calculation unit converts the torque, the display unit displays the value; the wrench body: two: two torque, which is prompted to be placed in the wrench body _ spring cam mechanism: 6 M440181 The wheel is moved to slide due to the force applied to The preset recess causes the shock to vibrate and emit a sound, and the weak vibration signal is detected by the accelerometer; in other words, the input unit of the torque detecting system receives a torque signal and a vibration signal acting on the wrench body. The computing unit is connected to the input unit to calculate a corresponding torque value according to the torque signal, and determines whether the torque value when the cam trips is within a set range according to the vibration signal and is sounded by the warning unit; the display unit Connection operation

單元,以顯示該扭矩值;所述記憶單元係連接運算單元, 以記錄當時所有完成鎖固後之扭矩狀態;加速規偵測到 震動的同時亦被觸動,以促使運算單元即時擷取當時應 變規的訊號。 本創作的另一技術手段,可以在扭矩檢測系統進一 步設置一傳輸單元,以及另外設置一接收單元,當加速 規偵測到震動同時被觸動時,可以促使運算單元即時擷 取當時應變規的訊號,再由傳輸單元即時傳輸至接收單 元,讓此一扳手在生產線上的使用與管理更為方便。 【實施方式】 請參閱第一圖,其係為本創作之響聲式數位扭力扳手裝 置的示意圖,其包含有一用來鎖緊螺栓、螺帽等元件的扳 手本體1、一投於該扳手本體1上的扭矩檢測系統2、以 及一設於該扳手本體1内部的彈簧凸輪機構3。其中, 7 板手本體1以1古、奋火 ^ ^ 一有適虽剛性、彈性與強度的材料製成, 一大體上為具右— w ^ 、 疋長度的桿體,並具有在受到外力時 τ產生適當彈性形變的性質。 所機構3是—般·機械調整式響聲型扭力板手 示),用的機構’其包含有凸輪與壓縮彈簧(圖中未顯 要的扭2配合壓縮彈簧所構成的機構可以用來設定所需 扳手本體受到外力時會促使凸輪移動,當扳 至一-:到的扭力到達設定扭矩值時,會促使凸輪移動 #疋位置而滑落至—凹處⑽中未顯示)致產生撞 而吝 興、生震動同時發出響聲,使用者可以利用觸覺 2、’見去感知垓扭力是否到達預設值而判斷是否完成鎖 固。由於彈簧凸輪機構3為習知技藝,並非本創作訴求 的技術特徵’所以對於其詳細結構與作動原理不多加說 明。 雜矩檢測系統2大體上是在外殼内部設置有包含微晶片、 電力系統與其它所需要的電子祕,電力系統主要是由乾電池提 供電力,在使用上較為方便。本創作的扭矩檢測系統2被直接設 於扳手本體1上,例如,可以雜矩檢測祕2 m定在長形的扳 手本體1的柄上。如第二圖所示,本創作的扭矩檢測系統2, 其第一實施例進一步包含有一輸入單元21、一運算單元 顯示單元23、—記憶單元24肖—警示單元 輸入單元Μ則進-步包含有至少—應變規川與至少一 一規212 ;應變規211是習知的感測裝置,—般的數位顯示扭 力振手都是以應變規去勤j扳手本身結構之變形輪算扭力在 此犹不多做說明。 开 所述加速規212又可稱為加速計、加速針、加速度感測器、 重力加速度感測器等等,是一種測量加速度的裝置。前述的加、束 規212是一種習知的感測裝置,並且可以設定所要債測之外力的 數值’此加速規可以從市面上選購,因此,對於其詳細結構與制 造方法不再多加說明。 & 如第二圖所示’所述輸入單元21係連接運算單元22與彈较 凸輪機構3 ’運算單元22則連接顯示單元23、記憶單元& Μ、警示 單元25。當扳手本體1對一物體施加一扭矩時,板手本體 1本身會產生微量形變’此一形變會被靈敏的應變規 偵測到’而扭矩達到設於扳手本體1内之彈簧凸私 " 构機構 3預設之跳脫扭矩時,扳手本體1會因為彈簧凸輪機構3 之凸輪滑落至預設的凹處產生撞擊致有跳脫震動產生 同時產生一響聲,此時加速規212可以感測到此震動 值,操作者可以即時停止繼續施加扭矩。再如笛_ _ 罘一圖所 示,本創作響聲式數位扭力扳手之扭矩檢測系統2, 、、< ’其 中之輸入單元21包含有兩個感應元件-應變規 6 i i和加 速規212,以及複數個輸入鍵(圖中未顯示)。做為残應 元件之應變規211為偵測使用者施予扭力在扳手所產生 之形變。加速規212為偵測當扳手達到預設扭矩值,致 M440181a unit for displaying the torque value; the memory unit is connected to the arithmetic unit to record the torque state after all the locks are completed; the acceleration gauge is also activated when the vibration is detected, so that the arithmetic unit can immediately capture the strain at the time. The signal of the regulation. Another technical means of the present invention is that a transmission unit can be further disposed in the torque detecting system, and a receiving unit is additionally provided. When the acceleration gauge detects the vibration and is touched, the arithmetic unit can prompt the computing unit to immediately capture the signal of the strain gauge at that time. Then, the transmission unit instantly transmits to the receiving unit, which makes the use and management of the wrench on the production line more convenient. [Embodiment] Please refer to the first figure, which is a schematic diagram of the sounding digital torque wrench device of the present invention, which comprises a wrench body 1 for locking bolts, nuts and the like, and a wrench body 1 The upper torque detecting system 2 and a spring cam mechanism 3 disposed inside the wrench body 1. Among them, the 7-handed body 1 is made of a material that is suitable for rigidity, elasticity and strength, and is generally a rod having a right-w ^ and a length, and has an external force. Time τ produces the property of proper elastic deformation. The mechanism 3 is a mechanically-adjustable sound-type torsion plate hand, and the mechanism used includes a cam and a compression spring (the untwisted twist 2 is combined with a compression spring to set the required mechanism). When the wrench body receives an external force, it will cause the cam to move. When the torque reaches a set torque value, the cam will move the #疋 position and slide down to the recess (10), causing a collision. The vibration is simultaneously sounded, and the user can use the touch 2 to 'see if the torque is reached to the preset value to determine whether the lock is completed. Since the spring cam mechanism 3 is a well-known technique and is not a technical feature of the present invention, its detailed structure and actuation principle are not explained. The noise detection system 2 is generally provided with a microchip, a power system and other required electronic secrets inside the casing. The power system is mainly powered by a dry battery, which is convenient in use. The torque detecting system 2 of the present invention is directly disposed on the wrench body 1, for example, the moment detecting 2 m can be set on the handle of the elongated wrench body 1. As shown in the second figure, the torque detecting system 2 of the present invention further includes an input unit 21, an arithmetic unit display unit 23, a memory unit 24, a warning unit, and an input unit. There are at least - strain gauges and at least one gauge 212; strain gauges 211 are conventional sensing devices, and the general digital display torque transducers are strain gauges to the torque of the wrench I still don't have much to explain. The acceleration gauge 212, which may be referred to as an accelerometer, an acceleration needle, an acceleration sensor, a gravity acceleration sensor, etc., is a device for measuring acceleration. The aforementioned addition and beam gauge 212 is a conventional sensing device, and can set the value of the force outside the debt measurement. This acceleration gauge can be purchased from the market, and therefore, the detailed structure and manufacturing method are not further explained. . & As shown in the second figure, the input unit 21 is connected to the arithmetic unit 22 and the arithmetic unit cam unit 3' is connected to the display unit 23, the memory unit & and the warning unit 25. When the wrench body 1 applies a torque to an object, the wrench body 1 itself will produce a slight deformation 'this deformation will be detected by the sensitive strain gauge' and the torque reaches the spring convexity provided in the wrench body 1" When the mechanism 3 presets the tripping torque, the wrench body 1 may generate a sound due to the shock caused by the cam of the spring cam mechanism 3 slipping to the preset recess, and the accelerometer 212 can sense the sound. At this point in the vibration value, the operator can immediately stop applying the torque. Further, as shown in the flute _ _ 罘 图, the torque detecting system 2, , < 'the input unit 21 of the present vocal digital torque wrench includes two sensing elements - the strain gauge 6 ii and the accelerometer 212, And a plurality of input keys (not shown). The strain gauge 211 as a residual component is used to detect the deformation of the user by applying a torque to the wrench. Acceleration gauge 212 is used to detect when the wrench reaches the preset torque value, resulting in M440181

使彈簧凸輪機構3跳脫產生震動時之震動訊號。複數個 輸入鍵可供使用者輸入一預設扭矩值。運算單元22為將 輸入單元21傳送來的訊號經計算後轉換成電子訊號,且 運算判斷當時之完成鎖固扭矩之結果,以及與當時之預 設扭矩值比對結果,再將訊號傳送給顯示單元23、記憶 單元24與警示單元25。記憶單元24為接收與記錄運算 單元22比對完之結果,以及扳手操作完成鎖固之扭矩值 與狀態。顯示單元23為接收運算單元22傳來之訊號, 顯示該扳手操作完成鎖固之扭矩值與狀態,其硬體可為 一般之液晶顯示器。警示單元25為接收運算單元22之 訊號,在使用者操作扳手進行鎖固時,發出燈光與響聲 提醒使用者該扳手之操作狀態,例如:接近預設扭矩時、 等於預設扭矩值、超過預設扭矩值等等,其硬體可為燈 號、蜂鳴器等等或其他組合。 如第三圖與第四圖所示,本創作的扭矩檢測系統2之第二 實施例可以基於前述第一實施例的基礎上,進一步包含 一連接運算單元22的傳輸單元26 ;另外將一接收單元4設 置在另外的適當位置,用來接收從傳輸單元26傳送來的訊號。利 用此一實施例,當扳手本體1對一物體施加一扭矩時, 扳手本體1本身會產生微量形變,此一形變會被靈敏的 應變規211偵測到,而扭矩達到設於扳手本體1内之彈 簧凸輪機構3預設之跳脫扭矩時,扳手本體1會因為彈 M440181 簧凸輪機構3之凸輪滑落至凹處致使撞擊而產生震動, 同時產生-響聲,此時加速規212可以感測到此震動 值,操作者可以即時停止繼續施加扭矩。運算單元Μ 將輸入單元21傳送來的訊號經計算後轉換成電子訊 號’且運算判斷當時之完成鎖固扭矩之結果以及與當 時之預設扭矩值比對結果,再將訊號傳 =田 •认記憶單元24與警示單元25,同時利用 Φ將訊號傳送至接收單元4。傳輸單元26為傳送運算單元 22比對完之結果’以及扳手操作完成鎖固之扭矩值與狀 ^接收單元4為接收傳送傳輸單元26之訊號;該接收 單凡4可以是一種終端設備,例如配備有螢幕的電腦主 機,其可配置在非工作的現場,讓管理I可以透該該接 收單元4監督管理工作現場的操作品質。傳輸單元% 將訊號傳輸至接收單元4的方式,可以導線傳輸,或是 利用無線傳輸技術進行訊號傳輸;例如無線射頻、紅外 線、無線寬頻(Wi-Π)、藍牙(Bluet00th)、短距離無線通訊系 統(Zigbee)…等任何適當的電子傳輸系統與技術來傳輸 電子訊號。 本創作之數位扭力扳手在使用前可能需要校驗其彈 簧凸輪機構3的硬體跳脫扭力,讓彈簧凸輪機構3能夠 在預設扭矩值時能產生震動,但在現場使用時則本身即 具有自我校驗的功能。配合參閱第五圖,其校驗流程如 M440181 下:The spring cam mechanism 3 is tripped to generate a vibration signal when the vibration is generated. A plurality of input keys allow the user to input a predetermined torque value. The operation unit 22 converts the signal transmitted from the input unit 21 into an electronic signal, and calculates the result of the completion of the locking torque at the time, and compares the result with the preset torque value, and then transmits the signal to the display. The unit 23, the memory unit 24 and the warning unit 25. The memory unit 24 is a result of comparing the result of the comparison with the recording arithmetic unit 22 and the torque value and state at which the wrench operation is completed. The display unit 23 is a signal transmitted from the receiving operation unit 22, and displays the torque value and state of the locking operation of the wrench. The hardware of the display unit can be a general liquid crystal display. The warning unit 25 receives the signal of the computing unit 22, and when the user operates the wrench to lock, the light and the sound are emitted to remind the user of the operating state of the wrench, for example, when the preset torque is approached, the preset torque value is exceeded, and the pre-predicting value is exceeded. The torque value and the like are set, and the hardware can be a lamp number, a buzzer, or the like or other combination. As shown in the third and fourth figures, the second embodiment of the torque detecting system 2 of the present invention may further comprise a transmission unit 26 connected to the arithmetic unit 22 based on the foregoing first embodiment; Unit 4 is placed in another suitable location for receiving signals transmitted from transmission unit 26. With this embodiment, when the wrench body 1 applies a torque to an object, the wrench body 1 itself generates a slight deformation, and the deformation is detected by the sensitive strain gauge 211, and the torque is set in the wrench body 1. When the spring cam mechanism 3 presets the tripping torque, the wrench body 1 will vibrate due to the impact of the cam of the M440181 spring cam mechanism 3 falling into the recess, and a sound will be generated, and the accelerometer 212 can be sensed. With this vibration value, the operator can immediately stop applying the torque. The arithmetic unit 转换 converts the signal transmitted from the input unit 21 into an electronic signal and calculates and judges the result of the completion of the locking torque at the time and compares the result with the preset torque value, and then transmits the signal to the field. The memory unit 24 and the alert unit 25 simultaneously transmit signals to the receiving unit 4 by using Φ. The transmission unit 26 is a signal that the transmission operation unit 22 compares the result 'and the torque value of the wrench operation is completed and the receiving unit 4 receives the transmission transmission unit 26; the receiving unit 4 can be a terminal device, for example, A computer host equipped with a screen, which can be configured on a non-working site, allows the management I to supervise and manage the operational quality of the work site through the receiving unit 4. Transmission unit % The signal can be transmitted to the receiving unit 4, which can be transmitted by wire or transmitted by wireless transmission technology; for example, radio frequency, infrared, wireless broadband (Wi-Π), Bluetooth (Bluet00th), short-range wireless communication System (Zigbee) ... and any suitable electronic transmission system and technology to transmit electronic signals. The digital torque wrench of the present invention may need to verify the hardware tripping torque of the spring cam mechanism 3 before use, so that the spring cam mechanism 3 can generate vibration at a preset torque value, but it has its own use in the field. Self-checking function. Referring to the fifth figure, the verification process is as follows: M440181:

首先在扭矩檢測系統2之輸入單元21輸入預設扭矩 值,並在扳手本體1上施予扭力,輸入單元21之應變規 211持續偵測當時扳手本體1受到力矩之變形,並產生 訊號傳送給運算單元22,直到彈簧凸輪機構3產生跳脫 震動,即觸動輸入單元21之加速規212,以促使運算單 元即時擷取當時應變規的訊號,運算單元22接收到此變 形與震動兩訊號即開始進行運算轉換與比對,再將結果 訊號傳送至顯示單元23與警示單元25,顯示單元23接 收到運算單元22之訊號後便即時顯示其數位扭力板手 之當下扭矩值;警示單元25接收到運算單元22之訊號 後’則產生誓不動作’讓使用者知曉是否制預設扭矩 值或接近預錄’如果扳手之跳肋力達到預設扭矩值 時便完成校驗工作。當輸入單元21之加速規212價測到 ㈣凸輪機構3跳脫之震動時,運算單元22立即操取卷 時輸入單元2丨之應變規211的形變值進行比對,並將: 對結果的訊號傳送至顯示單元23與警示單元奶,此時 如果貫際扭矩值低於目標扭矩值逖 p去傲鄉变敢_ 寸s不早兀25會發出First, the preset torque value is input to the input unit 21 of the torque detecting system 2, and the torque is applied to the wrench body 1. The strain gauge 211 of the input unit 21 continuously detects that the wrench body 1 is deformed by the torque and generates a signal transmission to The operation unit 22, until the spring cam mechanism 3 generates the tripping vibration, that is, the accelerometer 212 of the input unit 21 is activated, so that the arithmetic unit can immediately capture the signal of the strain gauge at the time, and the arithmetic unit 22 receives the two signals of the deformation and the vibration. The operation conversion and comparison are performed, and the result signal is transmitted to the display unit 23 and the warning unit 25. After receiving the signal of the operation unit 22, the display unit 23 immediately displays the current torque value of the digital torsion wrench; the warning unit 25 receives After the signal of the operation unit 22, 'there is no action' is made to let the user know whether to make the preset torque value or close to the pre-recorded'. If the rib force of the wrench reaches the preset torque value, the verification work is completed. When the acceleration gauge 212 of the input unit 21 detects the vibration of the (four) cam mechanism 3 tripping, the arithmetic unit 22 immediately compares the deformation values of the strain gauge 211 of the input unit 2丨 when the volume is taken, and will: The signal is transmitted to the display unit 23 and the warning unit milk. At this time, if the continuous torque value is lower than the target torque value 逖p, the arrogant daring _ inch s is not early 兀 25 will be issued

-…尸使用者需再次調整彈箸凸輪 之彈普,然後進行校驗。如實際扭 J 扭矩值時,警示單元25亦^^ 於目標 、9毛出得以讓操作者足以辨螞 的燈光與響聲警示。♦於 _ 疋^辨識 田則入早7L 21之應變規211偵測到 12 M440181 實際扭矩值大於預設扭矩值時,此時彈簧凸輪機構3若 還未跳脫,警示單元25會發出燈光與響聲警示。 使用者在完成校驗此機械式數位扭力扳手之硬體跳 脫扭力而進行工作時,輸入單元21之應變規2Π偵測到 此扳手本體1之扭矩值大於扳手設定最小扭力時開始作- The corpse user needs to adjust the spring of the magazine cam again and then check it. When the J torque value is actually twisted, the warning unit 25 is also used for the target and 9 hairs to allow the operator to discern the lights and sounds of the singer. ♦ In _ 疋 ^ to identify the field into the early 7L 21 strain gauge 211 detected 12 M440181 When the actual torque value is greater than the preset torque value, if the spring cam mechanism 3 has not yet tripped, the warning unit 25 will emit light and A loud warning. When the user performs the work of verifying the hardware tow torque of the mechanical digital torque wrench, the strain gauge 2 of the input unit 21 detects that the torque value of the wrench body 1 is greater than the minimum torque set by the wrench.

動,應變規211偵測當時扳手本體丨受到力矩後之變形, 並產生訊號傳送給運算單元22 ;如果彈簧凸輪機構3產 生跳脫震動,輸入單元21之加速規212便會偵測·到該震 動並且傳送訊號至運算單元22,運算單元22接收到此 兩訊號後便開始進行運算轉換與比對,再將結果的訊號 傳送至顯示單元3、記憶單元24、警示單a 25與傳輸單 70 26,記憶單元24會記憶當時運算單元22之結果、鎖 固之次數、是否達到預設扭矩值之結果;顯示單元23 則接收到運算單元22之訊號後,即時顯示其數位扭力扳 手之田下扭矩值;警示單元25會在接近預設扭矩值或等 於預δ又扭矩值或超出預設扭矩值時發出燈光與響聲擎 示,本傳輸單元26則傳送運算單元22之結果至接收單元 4。當輸入單元21之加速規212偵測到彈簧凸輪機構3 跳^震料,輸入單元21之加速規212便傳送訊號至 運介單7L 22 ’運异單Α 22接收到此兩訊號開始進行運 算轉換與比對;記憶單元24敎憶當時運算單元22傳 足之彈肖凸輪機構3跳脫時的扭力和最後放手之扭力、 13 M440181 鎖固之次數,是否達到預設扭矩值之結果,警示單元25 會發出燈光與響聲警示。 以上所述者僅為用以解釋本創作之較佳實施例,並非企圖具 以對本創作做任何形式上之限制,是以,凡有在相同之創作精神 下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖 保護之範_。 14 M44.0181 【圖式簡單說明】 第一圖為顯示本創作之數位扳手之實施例示意圖。 第二圖為顯示本創作之扭矩檢測系統之第一實施例示意圖。 第三圖為顯示本創作之數位扳手之實施例示意圖。 第四圖為顯示本創作之扭矩檢測系統之第二實施例示意圖。 第五圖為顯示本創作之數位扭力扳手校驗硬體跳脫扭力 之流程示意圖。 【主要元件符號說明】The strain gauge 211 detects that the wrench body is deformed after receiving the torque, and generates a signal to be transmitted to the arithmetic unit 22; if the spring cam mechanism 3 generates the tripping vibration, the acceleration gauge 212 of the input unit 21 detects and reaches the The signal is transmitted to the operation unit 22, and the operation unit 22 starts the operation conversion and comparison after receiving the two signals, and then transmits the resultant signal to the display unit 3, the memory unit 24, the warning list a 25 and the transmission list 70. 26, the memory unit 24 will memorize the result of the operation unit 22 at that time, the number of times of locking, whether the result of the preset torque value is reached; the display unit 23 receives the signal of the operation unit 22, and immediately displays the digital torque wrench of the field. The torque value; the warning unit 25 will emit a light and sound when the preset torque value is equal to or equal to the pre-δ torque value or exceed the preset torque value, and the transmission unit 26 transmits the result of the operation unit 22 to the receiving unit 4. When the accelerometer 212 of the input unit 21 detects the spring cam mechanism 3, the accelerometer 212 of the input unit 21 transmits a signal to the transport order 7L 22 'transportation order Α 22 receives the two signals and starts the operation. Conversion and comparison; the memory unit 24 recalls the torque of the spring cam mechanism 3 when the arithmetic unit 22 passes, and the torque of the last letting hand, the number of times the 13 M440181 is locked, whether the preset torque value is reached, and the warning Unit 25 will emit a light and a beep alert. The above description is only for the purpose of explaining the preferred embodiment of the present invention, and is not intended to impose any limitation on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the protection of this creative intention _. 14 M44.0181 [Simple description of the diagram] The first figure is a schematic diagram showing an embodiment of the digital wrench of the present invention. The second figure is a schematic view showing a first embodiment of the torque detecting system of the present invention. The third figure is a schematic diagram showing an embodiment of the digital wrench of the present invention. The fourth figure is a schematic view showing a second embodiment of the torque detecting system of the present invention. The fifth picture shows the flow chart of the digital torque wrench of this creation to verify the hardware trip torque. [Main component symbol description]

1 ......板手本體 2 ......扭矩檢測系統 21......輸入單元 211……應變規 212……加速規 22……運算單元 23 ......記憶單元 24 ......顯示單元 25……警示單元 % 26……傳輸單元 3……彈簧凸輪機構 • 4......接收單元 151 ... wrench body 2 ... torque detection system 21 ... input unit 211 ... strain gauge 212 ... acceleration gauge 22 ... arithmetic unit 23 ..... Memory unit 24 ... display unit 25 ... warning unit % 26 ... transmission unit 3 ... spring cam mechanism • 4 ... receiving unit 15

Claims (1)

M44.0181 六、申請專利範圍: L 一種具有自我校驗功能的響聲式數位扭力扳手裝置,包括有·· 一扳手本體;一設於該扳手本體内的彈簧凸輪機構,該 彈簧凸輪機構可被預先設定對應之扭矩值;一設於該 扳手本體上的扭矩檢測系統,其進一步包含有一輸入 單元、一運算單元、一顯示單元、一記憶單元與一警 示單元,該輸入單元包含有一應變規,該運算單元連 接該輸入單元、顯示單元、記憶單元與警示單元;該 應變規係偵測該扳手本體產生的形變後產生一扭矩訊 號,忒運算單元根據該扭矩訊號運算出對應的扭矩 值並由該顯示單元顯示該扭矩值,以及由該記憶單 元圯憶所運算的相關數值,該警示單元則產生警示作 動λ號,所述彈黃凸輪機構在該扳手本體受到的扭矩 達到預設值時發生跳脫撞擊而產生震動與響聲,其特 徵在於: 所述輸入單元進一步包含有一震動感應元件,該震動 感應元件偵測到所述之震動時傳輸一訊號至該運算單 元,促使該運算單元即時擷取當時應變規的訊號。 2.依據申請專利範圍第丨項所述之具有自我校驗功能的響 聲式數位扭力扳手裝置,其中,所述震動感應元件是一種加速 規。 3·依據申請專利範圍第2項所述之具有自我校驗功能的響 16 聲式數位扭力扳手裝置,其進— 扭矩檢測系統進一 A3有一接收單元,以及該 述運曾單_ 匕3有—傳輸單元,該傳輸單元連接所 至該運算單-戶!述加逮規悄測到該震動而傳輸一訊號 值至::該傳輪單元傳送經運算後的相關數 聲專利乾圍第3項所述之具有自我校驗功能的響 聲式數位扭力扳手罗署, 一 、/、中,所述傳輸單元與接收單元,是 -種有線或鱗傳輸接㈣統。 士虞申月專利|&圍第3項所述之具有自我校驗功能的響 聲式數位扭力扳手農置’其t,所述傳輸單元與接收單元,是 一種紅外線傳輸接收系統。 6.依據申請專利範圍第3項所述之具有自我校驗功能的響 聲式數位扭力扳手裴置,其中,所述傳輸單元與接收單元,是 一種無線寬頻傳輸系統。 7.依據申a青專利範圍第3項所述之具有自我校驗功能的響 聲式數位扭力扳手裝置,其中,所述傳輸單元與接收單元,是 一種藍芽傳輸系統。 8.依據申請專利範圍第3項所述之具有自我校驗功能的響 聲式數位扭力扳手襞置,其中,所述傳輸單元與接收單元,是 一種短距離無線通訊系統。M44.0181 VI. Patent application scope: L A sounding type digital torque wrench device with self-checking function, comprising: a wrench body; a spring cam mechanism disposed in the wrench body, the spring cam mechanism can be The torque detection system is disposed on the wrench body, and further includes an input unit, an operation unit, a display unit, a memory unit and a warning unit, wherein the input unit includes a strain gauge. The operation unit is connected to the input unit, the display unit, the memory unit and the warning unit; the strain gauge detects a deformation generated by the wrench body to generate a torque signal, and the operation unit calculates a corresponding torque value according to the torque signal, and The display unit displays the torque value and the relevant value calculated by the memory unit, and the warning unit generates an alarm actuation λ number, and the elastic yellow cam mechanism occurs when the torque received by the wrench body reaches a preset value Jumping off the impact to produce vibration and sound, characterized by: Element further comprises a vibration sensing element, the sensing element detects a vibration transmission time of the vibration of a signal to the computing unit, the computing unit causes the time instant signal capturing strain gauge. 2. A sound digital torque wrench device having a self-checking function according to the scope of the patent application, wherein the vibration sensing element is an acceleration gauge. 3. According to the self-checking function of the 16-sound digital torque wrench device described in the second paragraph of the patent application scope, the intake-torque detecting system has a receiving unit into the A3, and the transporting order _ 匕3 has - The transmission unit, the transmission unit is connected to the operation unit-household! The acquisition and acquisition rules randomly detect the vibration and transmit a signal value to:: the transmission unit transmits the third item related to the calculated digital sound-related patent circumference The sounding type digital torque wrench having the self-checking function is provided, and the transmission unit and the receiving unit are a wired or scale transmission connection (four) system. The 虞 虞 虞 专利 专利 & & 专利 专利 虞 虞 虞 虞 虞 虞 虞 虞 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 具有 , , , , , , , , , , , , 6. A sound digital torque wrench device having a self-checking function according to claim 3, wherein the transmission unit and the receiving unit are a wireless broadband transmission system. A sounding type digital torque wrench device having a self-checking function according to the third aspect of the invention, wherein the transmission unit and the receiving unit are a Bluetooth transmission system. 8. A sound digital torque wrench device having a self-checking function according to claim 3, wherein the transmission unit and the receiving unit are short-range wireless communication systems.
TW101213474U 2012-07-12 2012-07-12 Sound-type digital torque wrench device with self calibration function TWM440181U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI737876B (en) * 2016-12-26 2021-09-01 日本商京都機械工具股份有限公司 Torque value setting system, torque value setting apparatus, and torque value setting method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI737876B (en) * 2016-12-26 2021-09-01 日本商京都機械工具股份有限公司 Torque value setting system, torque value setting apparatus, and torque value setting method

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