M412587 五、新型說明: 【新型所屬之技術領域】 簡化加工 本創作侧於-種複合材結合塑 製程、降低生產成本且提昇成品品質之=構(指—種可有效 【先前技術】. 然而 複合材料由於具有質輕且成型後結構強 泛應用於小型電子產品之外殼,如筆記型電腦、行動^逐漸f廣 以取=健度之《外殼或作為歸外殼的·結構。。或A."寻產。 出的成=為平面或稍具弧之板面為主,無法於—複Α 牛 成尘如月雖mme)、螺紋柱(B〇ss)或蓋體(B ^ 土 ‘ 需在複合基材上結合該4U士槿,孫田予Κ··〇構,而傳統右 ρ㈣“ —構侧點膠機利用膠料以手動或自動化膠合 層層纖維堆疊再以模壓方式成型,因此成型 已射出成型之歸結構賴合紐上, I 7 = 構件結合,但職軸縣财料於複合 = 間隙的情形,故精確度欠佳.且絲人# 、,°稱、、,°σ後產生 膠合速度慢不符經濟成本i量挪5抓中需要大量的點膠機及人員, 【新型内容】 、因此本|j作之纟要目#在於提供—麵合材結合冑谬材結構,以射 出成型之方式將兩材料結合為—體,不但能增加兩材制的結合強度,也 月&以大置生產的方式提昇產能。 為達上述目的及功效,所採行的技術手段包括:取複數纖維以不同方 向編織形絲層堆# ’將其沉浸於樹脂齡觀而碱-複合基材,以模 塵成型顧製翻_職。將成獅複合基材置於_歸射出成型機用 之拉具中’塑膠顆粒經壓出機加熱炫解成炫融塑料後以高廢射入模穴中, 使複合材料與類相結合,經水冷及硬化後,便細出—麵合式之材料 成品。 成型的結構可應用於3C產。5結構外觀’例如筆記型電腦外殼' 手機外 殼、PDA外殼、各式機殼與外觀件產品…等等。 3 M412587 本創作之技術手段較魏以膠合料結合細小結構於複合基材上 式更能確制、轉辟聽複合紐,且㈣賴狀齡紐與塑 成的小結構為-整體結構,當複合基材進一步組裝於冗產品其他構件上 時’俾能緊密接設不產生間隙,能幫助提升職品外觀品質。本創作 另一重點優勢在於能大量生產,為製造者節省成本。 【實施方式】 ▲以下配合圖纽元件符麟摘作之實施方式做更詳細魏明,俾 熟習該項技藝者在研讀本說明書後能據以實施。 請參閱第-圖為本創作之立體分解圖,主要包含兩相結合的一複人美 材1以及-塑膠材2,藉由將兩種材料結合的特性,能突破一般不易於^ 基材上成型細小結構之技術問題。 σ 請配合參閱第二圖及第三圖,該複合基材丨係由數層方向性不同的纖维 11相互堆疊後沉浸於職,_可選職·或熱錄魏細旨,待樹脂 乾燥後每層纖_便結合在-起,結合成—_複合紐i置於模壓成 型機^預設的模穴内,便能將複合基材i壓製成如圖所示之預設形狀。其 =合基材1可為玻璃纖維複合基材、克維拉纖維複合基材或纖維編織布 料…等’不限於特定一種。所述方向性不同的纖維丨丨相互堆疊,以纖唯編 織布料為例,其編織方式可為—單方向性纖維、—平織纖維、纖 及一多方向性纖維相互堆疊。 訂A硪、·隹 再請參閱第-圖,本創作採用之塑膠層2可選擇各式不同熱可塑性(或熱 硬化性)之塑膠粒料,例如聚乙烯(PE)、聚丙烯(pp)、聚氯乙烯㈣、聚碳酸 脂(PC)、丙烯-丁二稀_苯乙烯⑽扑.等製成。 複合基材1及塑膠材2的結合方式為,將已預先成型的複合基材】置於一 ,膠射出成型機用之模具中(模具預熱溫度約為8(rc至卿。c),塑膠顆粒經 ,出機加触解成炫融塑料後(塑料溫度約為2〇〇〇c至21〇。〇以高麼射入模 穴中,使複合㈣與婦相結合,經水冷及硬化後,便成型丨― 之材料成品,如第四圖所示。 本創作複合材結合塑膠材之技術可應用於3C產品的外觀結構如第五 圖所不為-筆記型電腦’可在以複合基材淡成的蓋體下表面結合—以塑膠 M412587 材2製成的邊框;如第六圖所示為—手機殼蓋,該手機殼蓋之本體可以複合 基材1製成,結合於該殼盍上的複數具有觸紋之柱體,則是射 膠材2。 2 以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本 作做任何形式上之pmx,凡有在相同之創作精神下所作有關本創作 之任何修飾《更,皆仍應包括在本創作意_護之範嘴。M412587 V. New description: [New technical field] Simplified processing This creation side is a combination of a composite material and a plastic process, which reduces the production cost and improves the quality of the finished product. (The type can be effective [prior art]. However compound Because the material is light and the structure is strong, it is applied to the outer casing of small electronic products, such as notebook computers, and the action is gradually taken to take the "shell" or the structure of the outer casing. or A." The production is as follows: the flat surface or the slightly curved surface is the main surface, can not be used - re-creating the cow into the dust, although the moon is mme), the threaded column (B〇ss) or the cover body (B ^ soil' needs to be in the composite base The material is combined with the 4U gentry, Sun TianyuΚ··〇, and the traditional right ρ(4) “--side dispensing machine uses the rubber compound to form a manual or automated glue layer fiber stack and then mold molding, so the molding has been injection molded. The structure of the return to the new, I 7 = component combination, but the occupational axis of the material in the composite = gap situation, so the accuracy is not good. And silk people #,, °,,, °σ after the glue speed Slow does not match the economic cost The amount of dispensers and personnel, [new content], therefore, this | j made the key to the goal # is to provide - surface materials combined with the coffin structure, the two materials are combined into a body by injection molding, not only can Increasing the bonding strength of the two-material system, and also increasing the production capacity by means of large-scale production. In order to achieve the above objectives and effects, the technical means adopted include: taking multiple fibers to woven the wire layer stack in different directions. It is immersed in the alkali-composite substrate of the resin age, and is molded by the mold dust. The composite substrate of the lion is placed in the puller of the _return injection molding machine. After being melted into a plastic, it is injected into the cavity with high waste, so that the composite material is combined with the class. After water cooling and hardening, the finished material of the face-faced material is finely formed. The molded structure can be applied to the 3C production. Appearance 'eg notebook computer case' mobile phone case, PDA case, various cases and appearance parts...etc. 3 M412587 The technical means of this creation is more accurate than the combination of fine structure and composite structure on the composite substrate. System, transfer to listen to the composite, and The small structure of Lai and the plastic structure is a monolithic structure. When the composite substrate is further assembled on other components of the redundant product, it can be closely connected without creating a gap, which can help improve the appearance quality of the product. The key advantage is that it can be mass-produced and save costs for the manufacturer. [Embodiment] ▲The following is a more detailed description of the implementation of the graphic element of the New Zealand element, Wei Ming, who is familiar with the skill of the artist after studying this manual. Please refer to the first-graph for the three-dimensional exploded view of the creation, which mainly consists of a combination of two composite materials: 1 and - plastic material 2. By combining the characteristics of the two materials, it is not easy to break through. The technical problem of forming a fine structure on a material. σ Please refer to the second and third figures. The composite substrate is made up of several layers of directional fibers 11 stacked on each other and then immersed in the job. The thermal recording of the fine-grained purpose, after the resin is dried, each layer of fiber _ can be combined in the same way, and combined into a -_ composite button i placed in the mold cavity of the molding machine ^, the composite substrate i can be pressed into the figure The preset shape shown. The composite substrate 1 may be a glass fiber composite substrate, a Kevlar fiber composite substrate or a fiber woven fabric, etc., and is not limited to a specific one. The fiber rafts having different directionalities are stacked on each other, and the woven fabric is exemplified by a woven fabric in which unidirectional fibers, woven fibers, fibers, and a multi-directional fiber are stacked on each other. For details, please refer to the figure--, the plastic layer 2 used in this creation can choose various plastic pellets with different thermoplasticity (or thermosetting), such as polyethylene (PE), polypropylene (pp). , made of polyvinyl chloride (IV), polycarbonate (PC), propylene-butadiene styrene (10), etc. The composite substrate 1 and the plastic material 2 are combined in such a manner that the pre-formed composite substrate is placed in a mold for a glue injection molding machine (the mold preheating temperature is about 8 (rc to qing.c), The plastic granules are passed through the machine and then melted into a sleek plastic (the plastic temperature is about 2〇〇〇c to 21〇. 〇 is injected into the cavity to make the compound (4) combined with the woman, water cooled and hardened. After that, the finished material is formed, as shown in the fourth figure. The technology of the composite composite material combined with the plastic material can be applied to the appearance structure of the 3C product as shown in the fifth figure - the notebook computer can be compounded The lower surface of the cover body which is lightly formed by the substrate is combined with a frame made of plastic M412587 material 2; as shown in the sixth figure, the cover of the mobile phone case cover can be made of the composite substrate 1 and combined The plurality of tactile cylinders on the crust are the squeegee 2. The above is only a preferred embodiment for explaining the present creation, and is not intended to be used in any form. Pmx, any decoration related to this creation in the same creative spirit "more should still include This creation is intended to protect the Fan _ mouth.
【圖式簡單說明】 第-圖為本創作複合材結合歸材結構之立體分解圖 第二圖為本創作複合基材進行模壓之示意圖。 第三圖為經難完成之複合基材結構剖視圖。 第四圖為本創作複合基材結合塑 第五圖為將本創作複合基材結合 之實施例示意圖。 膠材結構剖視圖。 塑膠材結構’應用於筆記型電腦外殼 第六圖為將本創作複合基材結合 例示意圖。 塑膠材結構,朗於手雜蓋之實施 【主要元件符號說明】 1複合基材 11纖維 2塑膠材 5[Simple description of the diagram] The first-graph is a three-dimensional exploded view of the composite material combined with the material structure. The second figure is a schematic diagram of the molding of the composite substrate. The third figure is a cross-sectional view of the composite substrate structure that has been difficult to complete. The fourth figure is a composite composite substrate combined with plastic. The fifth figure is a schematic diagram of an embodiment in which the present composite substrate is combined. A cross-sectional view of the structure of the glue. The plastic material structure is applied to the notebook computer case. The sixth figure is a schematic diagram of the combination of the present composite substrate. The structure of the plastic material is suitable for the implementation of the hand cover [Main component symbol description] 1 composite substrate 11 fiber 2 plastic material 5