M399545 五、新型說明： 【新型所屬之技術領域】 [0001] 本創作係有關一種射出機液冷式伺服驅動裝置，尤 指一種可以使冷卻液實際接觸電機系統熱源，即時將熱 能導出，避免高溫累積，以有效維持伺服驅動電機理想 工作溫度的技術。 【先前技術】 [0002] 傳統伺服電機的冷卻不論伺服馬達或伺服驅動器大M399545 V. New description: 【New technical field】 [0001] This creation is about a liquid-cooled servo drive for injection machines, especially a kind of coolant that can actually contact the heat source of the motor system to instantly transfer heat energy and avoid high temperature. Accumulation to effectively maintain the ideal operating temperature of the servo drive motor. [Prior Art] [0002] Traditional servo motor cooling is large regardless of servo motor or servo driver
多採用氣冷方式，也就是在機構上將發熱件貼附在散熱 金屬片上，以擴大其散熱機構的表面積，再利用風扇，The air cooling method is adopted, that is, the heat-generating member is attached to the heat-dissipating metal piece on the mechanism to expand the surface area of the heat-dissipating mechanism, and then the fan is used.
產生氣流將散熱片的熱量散發到周圍.環境中，以達到冷 卻的效果，在射出成型應用上，亦多採此方式，但射出 成型機具一般都必須使用較大功率的馬達及驅動單元， 且常必須連續高負載操作，所以大量熱能會瞬間累積， 而氣流導熱原本效率就不佳，且散熱片的表面積又不可 能依照功率比例放大體積，如此造成馬達及伺服驅動器 升溫，當驅動器溫度超過安全設定值，保護設施會自動 斷電，造成機器運轉中斷；馬達溫度過高，即使仍能運 轉，其磁力及線圈導電效率會逐漸衰退，而必須以較大 的電流來維持額定輸出，如此輕則浪費能源，嚴重可能 造成線圈燒斷•再者這些熱都必須排到環境中，環境溫 度因而升高，使電機與環境溫差減小又會降低冷卻效果 ，也造成操作人員的不適· 另有部分馬達採用液冷方式，但是將冷卻管線繞在 馬達外殼，或採雙層外殼設計，冷卻液在其間循環，以 表單編號A0101 第3頁/共10頁 M399545 達冷卻效果，這種方式效果雖比氣冷方式為佳，但都是 採用外部循環冷卻，其熱量從轉/定子傳到外殼需要一點 時間，所以對馬達内部降溫的效果仍有所不足，在許多 情況下，仍然產生與氣冷式相同容易過熱的問題，再由 於其驅動器仍多使用氣冷方式冷卻，所以跳機當機的困 擾仍無法避免。 緣是，本創作人有鑑於現有伺服電機冷卻不良性， 所造成的作動不穩定、跳機等缺失，乃藉其多年於相關 領域的製造及設計經驗和知識的輔佐，並經多方巧思， 針對現有伺服電機冷卻裝置作更新的研發改良，而研創 出本創作。 【新型内容】 [0003] 本創作係有關於一種射出機液冷式伺服驅動裝置， 其主要目的係為了提供一種可以保持射出機作動穩定， 發揮節能效果及維持理想工作溫度，使其能持續作動而 不跳機甚至故障。 為了達到上述實施目的，本創作人乃研擬如下射出 機液冷式伺服驅動裝置，係包含一伺服馬達、伺服驅動 器及液體冷卻系統，該伺服馬達包含一液體入口及出口 ，該伺服驅動器包含一組功率晶片，功率晶片底部設有 一散熱器，該散熱器包含一液體入口及出口，該液體冷 卻系統至少包含一組過濾器，一熱交換器及一幫浦和數 連接管路，該連接管路乃包含有輸送管路及回流管路， 係使輸送管路一端與幫浦相組接，而輸送管路另端則分 設二歧路，以各別與伺服馬達之注入口及伺服驅動器之 表單編號A0101 第4頁/共10頁 散熱器的注人π相接設’另該回流管路—端係與幫浦相 組接，又使該喊管路另端則分設成二歧路，以分別與 伺服馬達之出口與散熱器之出口相連接。 藉此，當該伺服馬達及伺服驅動器於射出成型攪拌 開關模板、塑料射出等媒動運轉時，利用液體冷卻系 統之幫浦將過濾之冷卻液部份注入伺服馬達内部，直接 將發熱的轉、^子降溫，部份注人飼服驅動器之散熱器 内並由連接管將熱源帶出後M由水&式或氣液式熱交換 器將冷卻液降溫再循環至幫浦進行下一次循環，以達到 效率的冷卻效果，使伺服驅動裝置能夠在理想的工作溫 度下持續作動，發揮額定之功效。 【實施方式】 [0004] 而為令本創作之技術手段及其所能達成之效果，能 夠有更完整且清楚的揭露，茲詳細說明如下，請一併參 閱揭露之圖式及圖號： 首先，請參閱第一圖所示，為本創作之射出機液冷 式伺服驅動裝置，係包含一伺服馬達（1 )、伺服驅動 器（2)及液體冷卻系統（3);其中： 該伺服馬達（1 )，係於外殼（1 1 )上設有一注 入口（111)及一出口（112)以供液體冷卻系統 (3)之輸送管路（3 4 1)將液體由注入口（ 1 1 1 )以冷卻伺服馬達（1)内部元件後由出口（丄丄2) 經回流官路（3 4 2 )將帶有熱能之液體回流到液體冷 卻系統（3)之過濾器（3 1 )進行過濾動作； 該伺服驅動器（2)，乃包含一功率晶片（21) 表單編號A0101 第5頁/共1〇頁 M399545 ，功率晶片（2 1 )底部設有一散熱器（2 2)，該散 熱器（22)包含一注入口（22 1)及出口（2^2 )，以供液體冷卻系統（3)之輸送管路（3 4 i )將 液體由注入口（ 2 2 1 )注入以冷卻功率晶片（2 1) ，冷卻液吸收傳導到散熱器（2 2)之熱能後由出口（ 2 2 2)經回流管路（3 4 2 )將帶有熱能之液體回流 到液體冷卻系統（3 )之過濾器（3 i )進行過濾動作 ，之後高溫冷卻液進入熱交換器（3 2)，將所吸收的 熱能放出後，重新回到幫浦（3 3)以進行下一回循環 該液體冷卻系統（3)革少泡含一組過渡器（3工 )，一熱父換器（3 2 )及.-幫浦（3 3 )篆連接管路 (3 4)，該連接管路（3 4)包含一籍|#路（34 1 )及一回流管路（3 4 2 )，該輸送管路（3 4 χ ) -端係與幫浦（3 3)相組接，並在與幫浦（3 3)之 間組設有過濾器（3 1)，而另端則分設二歧路，以各 別與飼服馬達（1 )之以口（ 1 1 1 )及伺服駆動器 ⑵之散熱器（22)的注入口（221)相組接， 另該回流管路（ 3 4 2 ) 1係與幫浦（33)相組接 ’並在回流管路（3 4 2 )與幫浦（33)之間組設熱 交換器（3 2)及過濾器（3i)，又使該回流管路（ 3 4 2 )另端分設成二歧路，以分別與舰馬達（1 ) 之出口（ 1 1 2)與散熱器（22)之出口（222) 相連接。 -^ κ 〇 〇 j ss v 31)過遽後由輸送管路 峪（3 4 1 )輸送到伺服馬達（ 表單編號A0101 « 第6頁/共10頁 M399545 1)内部及散熱器（22) ’繼由回流管路（342) 將冷卻液回流到過濾器（3 1 )過濾雜質後，再由熱交 換器（3 2)將含熱能之液體冷卻後輸送到幫浦（3 3 )以進行一個下循環，達到高效率的冷卻效果，使伺服 驅動裝置能夠在理想的工作溫度下持續作動。 由上述結構及實施方式可知，本創作係具有如下優 點：Produce airflow to dissipate the heat of the heat sink to the surrounding environment. In order to achieve the cooling effect, this method is also used in injection molding applications, but the injection molding machine generally must use a larger power motor and drive unit, and It is often necessary to operate continuously with high load, so a large amount of thermal energy will accumulate in an instant, and the heat transfer efficiency of the airflow is not good, and the surface area of the heat sink cannot be amplified according to the power ratio, thus causing the temperature of the motor and the servo drive to rise when the temperature of the drive exceeds safety. The set value, the protection facility will automatically power off, causing the machine to run out of operation; if the motor temperature is too high, even if it can still operate, its magnetic and coil conduction efficiency will gradually decline, and the rated output must be maintained with a large current. Waste of energy, which may cause the coil to blow. • In addition, these heat must be discharged into the environment, and the ambient temperature is raised. This reduces the temperature difference between the motor and the environment, which reduces the cooling effect and causes discomfort to the operator. The motor is liquid cooled, but the cooling circuit is wound around the motor casing, or The double-layer shell design, the coolant circulates between them, and the cooling effect is achieved by the form number A0101 page 3/10 pages M399545. This method is better than the air cooling method, but it uses external circulation cooling, and its heat is from It takes a little time for the rotor/stator to pass to the outer casing, so the effect of cooling the inside of the motor is still insufficient. In many cases, the problem of overheating is still the same as that of the air-cooled type, and the drive is still cooled by air cooling. Therefore, the trouble of crashing the machine is still unavoidable. The reason is that the creator has the lack of cooling of the existing servo motor, resulting in instability, tripping, etc., which is supported by many years of manufacturing and design experience and knowledge in related fields. Innovative research and improvement of the existing servo motor cooling device, and the creation of this creation. [New content] [0003] This creation is about a liquid-cooled servo drive for injection machines. Its main purpose is to provide a stable operation of the injection machine, to achieve energy-saving effects and to maintain an ideal operating temperature so that it can continue to operate. Without jumping or even malfunctioning. In order to achieve the above-mentioned implementation purpose, the present author has developed the following injection machine liquid-cooled servo drive device, which comprises a servo motor, a servo drive and a liquid cooling system, the servo motor comprising a liquid inlet and an outlet, the servo drive comprising a a power chip, the bottom of the power chip is provided with a heat sink, the heat sink comprises a liquid inlet and an outlet, the liquid cooling system comprises at least one filter, a heat exchanger and a pump and a plurality of connecting pipes, the connecting pipe The utility model comprises a conveying pipeline and a return pipeline, wherein one end of the conveying pipeline is connected with the pump, and the other end of the conveying pipeline is divided into two dissimilar roads, respectively, with the injection port of the servo motor and the form of the servo driver. No. A0101 Page 4 / Total 10 pages of the radiator π phase connection 'The other return line - the end system is connected with the pump, and the other end of the shouting pipe is divided into two paths, They are respectively connected to the outlet of the servo motor and the outlet of the radiator. Therefore, when the servo motor and the servo driver are operated in a medium such as an injection molding agitation switch template or a plastic injection, the filtered cooling liquid is partially injected into the servo motor by the pump of the liquid cooling system, and the heat is directly turned, ^Sub-cooling, part of the radiator in the driver's drive and the heat source is taken out by the connecting pipe. M is cooled by the water & or gas-liquid heat exchanger to recirculate the coolant to the pump for the next cycle. In order to achieve an efficient cooling effect, the servo drive can be continuously operated at an ideal operating temperature to achieve the rated effect. [Embodiment] [0004] In order to make the technical means of the present invention and the effects thereof can be more completely and clearly disclosed, the following is a detailed description, please refer to the disclosed drawings and drawings: First Please refer to the first figure, the liquid cooling servo drive of the injection machine of the present invention comprises a servo motor (1), a servo drive (2) and a liquid cooling system (3); wherein: the servo motor ( 1), is provided on the outer casing (1 1 ) with an injection port (111) and an outlet (112) for the liquid cooling system (3) of the delivery pipe (3 4 1) to pass the liquid from the injection port (1 1 1 After cooling the internal components of the servo motor (1), the liquid with thermal energy is returned to the filter (3 1 ) of the liquid cooling system (3) through the outlet (3 2 2) through the outlet (3 2 2) for filtration. The servo driver (2) includes a power chip (21), form number A0101, page 5/total 1 page, M399545, and a heat sink (2 2) at the bottom of the power chip (2 1 ), the heat sink ( 22) comprising an injection port (22 1) and an outlet (2^2) for the liquid cooling system (3) The feed line (3 4 i ) injects liquid from the injection port ( 2 2 1 ) to cool the power chip (2 1 ), and the coolant absorbs the heat energy transmitted to the heat sink (22) and then exits (2 2 2) The return line (3 4 2 ) returns the liquid with thermal energy to the filter (3 i ) of the liquid cooling system (3) for filtering action, after which the high temperature coolant enters the heat exchanger (3 2) and absorbs the absorbed After the heat is released, return to the pump (3 3) for the next cycle of the liquid cooling system (3) leather less bubble containing a set of transitions (3 workers), a hot parent converter (3 2) and. - a pump (3 3 ) 篆 connecting line (3 4), the connecting line (3 4) comprising a home |# road (34 1 ) and a return line (3 4 2 ), the conveying line ( 3 4 χ ) - The end system is connected to the pump (3 3), and a filter (3 1) is set between the pump and the pump (3 3), and the other end is divided into two paths to each other. It is combined with the inlet (221) of the feeding motor (1) and the radiator (22) of the servo actuator (2), and the return line (3 4 2) 1 Pu (33) phased together 'and in the return line (3 4 2 ) and the pump (33) A heat exchanger (32) and a filter (3i) are arranged, and the other end of the return line (34 2) is further divided into two paths to respectively exit the ship motor (1) ( 1 1 2) Connect to the outlet (222) of the radiator (22). -^ κ 〇〇j ss v 31) After passing through the conveying line 3 (3 4 1 ) to the servo motor (Form No. A0101 « Page 6 / Total 10 pages M399545 1) Internal and radiator (22) ' After the coolant is returned to the filter (3 1 ) by the return line (342) to filter the impurities, the heat-containing liquid is cooled by the heat exchanger (32) and sent to the pump (3 3 ) to carry out a The lower cycle achieves a highly efficient cooling effect, allowing the servo drive to continue to operate at the desired operating temperature. According to the above structure and implementation, the author has the following advantages:
1.本創作係為伺服馬達、伺服驅動器因驅動射出成 型時攪料、開關模板、塑料射出或液壓動力〔壓力及流 量〕之液冷式伺服驅動裝置，利用冷卻系統之幫浦將過 濾之絕緣且具較佳熱導率之史卻谈部分注入密封的伺服 馬達内部，以冷卻馬達轉子frot〇r〕及定子〔stat〇r 〕在運轉時產生的高溫之後經熱交換再循環至幫浦，利 用两熱導率液體的導熱效率（相較於空氣），纟接接觸電 機系統的熱源，即時將其導出，以免累積熱能產生高溫 ’維持伺服驅動的理想工作溫度。1. This creation is a liquid-cooled servo drive that drives the servo motor and servo drive to drive the injection molding, switch template, plastic injection or hydraulic power (pressure and flow), and uses the pump of the cooling system to filter the insulation. The history of better thermal conductivity is discussed in the inside of the servo motor partially injected into the seal to cool the motor rotor frot〇r] and the stator [stat〇r] to be recirculated to the pump through heat exchange after the high temperature generated during operation. Using the thermal conductivity of the two thermal conductivity liquids (compared to air), the heat source that contacts the motor system is tapped and immediately exported to avoid the accumulation of thermal energy to generate high temperatures' to maintain the ideal operating temperature of the servo drive.
2.本創作係使伺服驅為器.因驅動射出成型時攪料' 開關模板、塑料射出時，功率:晶片因提供大量電流而產 生之高熱，利用冷卻系統之㈣，將賴之絕緣且具較 佳熱導率之冷卻液體部分注人與功率晶片等高溫元件貼 合之散熱H，以冷卻功率晶片等電子元件，避免瞬間高 溫造成毀損，使其能持續作動而不跳機甚至故障。 标上所述 表單編號A0101 个别作貫施例確能達到所預期功效，又 其所揭露之具體構造，不僅未曾見諸於同類產品中亦 未曾公開於中請前，誠已完全符合專利法之規定與要求 ，：依法提出新型專利之申請，懇請惠予審查，並賜准 第7頁/共10頁 M399545 [0005] [0006] 專利，則實感德便。 【圖式簡單說明】 第一圖本創作之組合圖 【主要元件符號說明】 (1 ) 伺服馬達 (1 1 1 )注入口 (2) 伺服驅動器 (22) 散熱器 (2 2 2)出口 (31) 過濾器 (33) 幫浦 (3 4 1 )輸送管路 (11) 外殼 (1 1 2)出口 (21) 功率晶片 (2 2 1 )注入口 (3) 液體冷卻系統 (.32) 熱交換器 (3i4 ):連接管路 ' I . (' ).回流管路 表單編號A0101 第8頁/共10頁2. This creation system makes the servo drive a device. Because of the driving of the injection molding, the switch template, the plastic injection, the power: the high heat generated by the wafer due to the supply of a large amount of current, using the cooling system (4), will be insulated and The cooling liquid portion of the preferred thermal conductivity is combined with the heat dissipation H of the high-temperature component such as the power chip to cool the electronic components such as the power chip, so as to avoid damage caused by the instantaneous high temperature, so that it can continue to operate without jumping or even malfunctioning. Marking the form number A0101, the individual implementation examples can achieve the expected effect, and the specific structure disclosed is not only not seen in the same product, but also not disclosed before the middle of the request, Cheng has fully complied with the patent law. Regulations and requirements: The application for a new type of patent is filed according to law, and the application is reviewed, and the 7th/10th page M399545 [0005] [0006] patent is granted. [Simple description of the diagram] The first picture of the combination of the creation [character description of the main components] (1) servo motor (1 1 1) injection port (2) servo drive (22) radiator (2 2 2) outlet (31 Filter (33) Pump (3 4 1) Delivery line (11) Housing (1 1 2) Outlet (21) Power chip (2 2 1 ) Injection port (3) Liquid cooling system (.32) Heat exchange (3i4): connecting line ' I . (' ). Return line form number A0101 Page 8 of 10