M362975 五、新型說明: 【新型所屬之技術領域】 本創作涉及-麵触_低溫雜_之裝置,主奸 一種可提升處理物件冷、熱處理效率、均勻度、防止處理_ 生鏽、提升處理品質。 【先前技術】 一習知超低溫處理裝置-般具槽體,並該槽體連設液態氮輸 =管,並令處理物件置於該槽體内,再由液態氮輸人管輸入液 恶氮至槽體内崎由液態氮對該處理物件進行超低溫冷卻處 理。 』然而前述處财朗髓㈣有錢料錢理過程中 边里物件生鑛,又该液態氮導入槽體時係於槽體内緩慢氣化 揮發並對處獅件冷處理,而前舰態氮揮發触造成處理物 件冷卻不均勻’又該槽體内之壓力、溫度不能穩定控制,造成 處理品質不佳缺失。 σ灣毛明第180’號揭示-鋪由熱交換方式之超低溫 冷處理設傷,並其結構具處理槽、蓋體、外罩,並該處理槽内 可承置處理物件,又蓋體可蓋合處理槽上方,並蓋體内設置液 態氮降溫室,而該降溫室與處理槽間具進行熱交換界面之壁 面,並外界液態氮可導入該液態氮降溫室内,又該蓋體上設置 電熱管,並連設風扇至處理槽内,使得藉由液態氮降溫室之液 恶氮可令熱交換壁面對處理槽吸熱,並藉由風扇令處理槽内之 3 M362975 對處理槽内之處理::理且猎由電熱管可經由_奐壁面 熱處理,惟仍具有以下缺 而前述設計雖然可同槽進行冷、 失: .經由風料人處理勸之线具大量水份,易導致處理 物件生鏽。且導人之空氣,相對於氣化液減的溫度是M362975 V. New description: [New technical field] This creation involves the device of - surface contact _ low temperature miscellaneous _, the main traitor can improve the processing object cold, heat treatment efficiency, uniformity, prevent treatment _ rust, improve processing quality . [Prior Art] A conventional ultra-low temperature treatment device generally has a tank body, and the tank body is connected with a liquid nitrogen gas transmission tube, and the treated object is placed in the tank body, and then the liquid nitrogen is fed into the human body to input the liquid nitrogen. The treated object is subjected to ultra-low temperature cooling treatment by liquid nitrogen. However, the aforementioned financial resources (4) have money to process the material in the edge of the process, and the liquid nitrogen is introduced into the tank slowly volatilized and volatilized and cold treated, and the former ship nitrogen The volatile contact causes the processing object to be unevenly cooled. The pressure and temperature in the tank cannot be stably controlled, resulting in a lack of processing quality. Sigma Bay Maoming No. 180' Revealed - paved by ultra-low temperature cold treatment of heat exchange method, and its structure has a treatment tank, a cover body and an outer cover, Above the treatment tank, a liquid nitrogen drop greenhouse is arranged in the cover body, and the wall of the heat exchange interface between the greenhouse and the treatment tank is provided, and external liquid nitrogen can be introduced into the liquid nitrogen drop greenhouse, and an electric heating tube is arranged on the cover body. And connecting a fan to the treatment tank, so that the liquid nitrogen in the greenhouse can cause the heat exchange wall to absorb heat from the treatment tank, and the 3 M362975 in the treatment tank is treated by the fan to treat the treatment tank: : and the hunting by the electric heating tube can be heat-treated by the wall surface of the _ ,, but still has the following defects. Although the above design can be cold and lost in the same groove: The wire is treated by the wind person to persuade the wire to have a large amount of water, which is easy to cause the object to be processed. rust. And the air that is introduced is reduced relative to the temperature of the gasification liquid.
相當的高’如此之設計會使溫度的下降速度太緩,達到 目標低溫所需消耗的液態氮過多,徒增低溫處理的時間 及液態氮成本。 2·精由熱5C換方式進行冷、熱處理時將造成交換過程損 失’其「間接」冷、熱處理之效能不如直接冷、熱處理。 本創作之目的在提升處理物件冷、熱處理效率、均句度、 防止處理物件生鏽、提升處理品質。 本創作包含-處理槽、—冷較置、—加絲置、一控制 裳置,並該處理槽具槽體、上蓋,並該具容室,並槽體設 置隔溫層;又上蓋可密合槽體,又於上蓋設置_閥、抽真空 接頭;又冷卻裝置主要包括職管,鱗放管可導人冷卻流體 至容室’畴放管連接導管、細峨酬、液紐供應桶, /釋放& /、輸入端、輪出側,而該輸入端貫穿槽體設於槽體 =侧,並輸_設於容室内,又該輸_之管端封閉 ,並於適 田門隔角度位置^又置數微小釋放孔,又該釋放管可為數個並 4 M362975 壬排列^於w内’並各槪管間由連接管、接猶接以形成 /刀佈於容室内之連通管路,又導管連接釋放管輸入端,並於導 :連設流量控織刪、液態氮供應桶;又加齡置為加熱 答並认於如述谷至内,又具接頭貫穿槽體並設於槽體外側, 並該接頭連接外界電源;又控姆置包減力感應^、溫度感 應器、控制n ’而該壓城壓器、溫度錢器分财穿處理槽 之上蓋’並其感測端位於容室内,並可分观測容室内之壓 力、/皿度’且其感測值傳輸至控制器,又該控制器可為pLc控 制器’並可對應前述數值作因應控制,且該控制器輸出連接前 述流量控制電_、加練置,並可控微量控制電磁闕、加 熱袭置動作;藉此令處理物件置於處理槽之容室内,並蓋合上 蓋令谷至呈封閉狀4 ’又藉由抽取裝置與抽真空翻連接並抽 取容室内之氣體,使得容室域空狀態,並可確聽室内無水 氣’又冷處辦由控制器控制流量控制電磁綱啟,並液態氮 可由釋放管導人容室内’並由數釋放孔於不同位置對處理物件 喷灑,使得可具均勻冷卻效果,且容室内可充滿純液態氮,可 確保處理過程不會造成處理物件生鑪,關該_氮係直接喷 灑處理物件,可具較佳冷卻效率,又處理過針可由壓力感應 器、μ度感應器感測壓力、溫度,並由控制器控制,使得控制 器可因應設定冷卻溫度控概量控制電酬何咖閉,此外本 創作戌壓閥設計可確保容室壓力過大時容室内之氛氣可由洩 壓閥逸出,可確保處理過程安全性,又本創作可於同一處理槽 5 M362975 内作熱處理,舢鋪n控制加錬置加_作,使得容室内 之加熱裝置可直接對處理物件加熱,可具較佳加熱效率,並其 加熱溫度、容室内之勤可由溫度感應器、壓力感應器感測並 回授至控制器,使得控制器可因應控制加熱装置動作,並使本 創作可同槽作冷、熱處理。 【實施方式】 明參閱第一〜五圖,本創作包含一處理槽1、一冷卻裝置 2、一加熱裝置3、一控制裝置4,並該處理槽丨具槽體η、 上蓋12,並該槽體1具底座lu、環壁112,並底座m、環 壁112間具容室113 ’又於底座η卜環壁112内設置隔溫層 114 ’並趣溫層lu可填充絕熱珍珠岩粉或設置其他絕熱材 料,又於裱壁112頂緣設置密合槽115,並於外緣設置扣環 116(如第四圖所示);又上蓋12可密合槽體η,並一端設置 樞接元件121與槽體11樞接,並對應前述密合槽115位置設 置岔合組件122,並密合組件122可為隔溫泡棉、隔溫墊圈或 其他密合組件,又於上蓋12設置扣環123 ’並該扣環123可 與槽體11之扣環116扣合,又於上蓋12設置洩壓閥124、抽 真空接頭125。 冷卻裝置2主要包括釋放管21,並釋放管21又連接導管 22、流量控制電磁閥23、液態氮供應桶24(如第五圖所示), 並該釋放管21具輸入端211、輸出側212,而該輸入端211貫 穿槽體11設於槽體11外側,並輸出側212設於容室113内, 6 M362975 又§亥輸出側212之管端封閉,並於適當間隔、角度位置設置數 被小釋放孔213,又該釋放管21為二個並呈排列設於容室内, 並各釋放管21間由連接管214、接頭215連接以形成連通管 路,又導管22連接釋放管21輸入端211,並於導管22連設 流量控制電磁閥23、液態氮供應桶24。 加熱裴置3為加熱管,並設於前述容室113内,又具接頭 31貫穿槽體11,並該接頭31連接外界電源(圖中未標示)。A fairly high design would cause the temperature to drop too slowly, and the liquid nitrogen required to reach the target low temperature would be excessive, increasing the time of low temperature treatment and the cost of liquid nitrogen. 2. When the cold and heat treatment is carried out by the hot 5C method, the exchange process will be lost. The efficiency of the "indirect" cooling and heat treatment is not as good as the direct cooling and heat treatment. The purpose of this creation is to improve the coldness of the treated objects, the heat treatment efficiency, the uniformity of the sentence, the prevention of rusting of the treated objects, and the improvement of the processing quality. The creation comprises: a treatment tank, a cold storage, a silking, a control skirt, and the treatment tank has a tank body, an upper cover, and the chamber, and the tank body is provided with a temperature barrier layer; The trough body is provided with a valve and a vacuum connection on the upper cover; the cooling device mainly includes a service pipe, and the scale discharge pipe can guide the cooling fluid to the chamber, the domain discharge pipe connection pipe, the fine remuneration, the liquid supply supply barrel, /release & /, input end, wheel exit side, and the input end is arranged in the trough body = side through the trough body, and is set in the chamber, and the end of the tube is closed, and is separated by the field door The angular position ^ is also set by a small number of release holes, and the release tube can be a plurality of 4 M362975 壬 arranged in the inside of the 'w and the connecting tubes are connected by the connecting tubes to form a connecting tube in the chamber The road is connected to the input end of the discharge pipe, and is connected to the flow control woven and liquid nitrogen supply bucket; the old age is set to be heated and recognized in the valley to the inside, and the joint is inserted through the tank body. Outside the tank, and the joint is connected to the external power supply; and the control pack reduces the force sensing ^, the temperature sensor, and controls n ' The pressure city device and the temperature money device are disposed on the upper cover of the treatment tank and the sensing end is located in the chamber, and the pressure in the chamber can be observed, and the sensed value is transmitted to the controller. In addition, the controller can be a pLc controller and can be controlled according to the foregoing values, and the controller output is connected to the flow control electric _, adding and arranging, and can control the micro-control electromagnetic enthalpy and the heating action; The treatment object is placed in the chamber of the treatment tank, and the cover is closed to make the valley to the closed shape 4', and the extraction device is connected with the vacuum to extract the gas in the chamber, so that the chamber is empty and can be confirmed. Listening to the indoor airless gas, and the cold control is controlled by the controller to control the flow control electromagnetic class, and the liquid nitrogen can be guided by the release pipe to the inside of the room and spray the treated objects at different positions by the number of release holes, so that the uniform cooling effect can be achieved. And the chamber can be filled with pure liquid nitrogen, which can ensure that the processing process does not cause the processing object to be furnace, and the nitrogen-based direct spraying treatment object can have better cooling efficiency, and the processing needle can be pressure sensor, μ degree The sensor senses the pressure and temperature and is controlled by the controller, so that the controller can control the electric charge according to the setting of the cooling temperature control. In addition, the design of the pressure relief valve ensures that the pressure in the room is too large. The gas can escape from the pressure relief valve to ensure the safety of the process. The creation can be heat treated in the same treatment tank 5 M362975, and the heating device can be directly treated. The object is heated to have better heating efficiency, and the heating temperature and the chamber can be sensed by the temperature sensor and the pressure sensor and fed back to the controller, so that the controller can control the action of the heating device and make the creation It can be cooled and heat treated in the same tank. [Embodiment] Referring to the first to fifth figures, the present invention comprises a processing tank 1, a cooling device 2, a heating device 3, a control device 4, and the processing tank is equipped with a trough body η and an upper cover 12, and The trough body 1 has a base lu and a ring wall 112, and the base m and the annular wall 112 have a chamber 113' and a temperature-insulating layer 114' is disposed in the base n-bath wall 112. The fun layer lu can be filled with the insulating perlite powder. Or other heat insulating material is provided, and the sealing groove 115 is disposed on the top edge of the wall 112, and the buckle 116 is disposed on the outer edge (as shown in the fourth figure); the upper cover 12 can be tightly closed with the groove η, and one end is provided with a pivot The connecting component 121 is pivotally connected to the slot body 11 and is provided with a matching component 122 corresponding to the position of the close-fitting slot 115. The latching component 122 can be a temperature-insulating foam, a temperature-insulating washer or other close-fit component, and is disposed on the upper cover 12 The buckle 123 ′ and the buckle 123 can be engaged with the buckle 116 of the tank 11 , and the pressure relief valve 124 and the vacuum joint 125 are disposed on the upper cover 12 . The cooling device 2 mainly comprises a release tube 21, and the release tube 21 is further connected to the conduit 22, the flow control solenoid valve 23, the liquid nitrogen supply tank 24 (as shown in the fifth figure), and the release tube 21 has an input end 211 and an output side. 212, the input end 211 is disposed outside the trough body 11 through the trough body 11, and the output side 212 is disposed in the chamber 113, and the tube end of the 6 M362975 and the output side 212 is closed, and is disposed at an appropriate interval and an angular position. The number of the small release holes 213 and the release tube 21 are two and arranged in the chamber, and the release tubes 21 are connected by the connection tube 214 and the joint 215 to form a communication line, and the conduit 22 is connected to the release tube 21. The input end 211 is connected to the conduit 22 and the flow control solenoid valve 23 and the liquid nitrogen supply tank 24 are connected. The heating device 3 is a heating tube and is disposed in the chamber 113, and has a joint 31 extending through the tank body 11, and the joint 31 is connected to an external power source (not shown).
控制裳置4包括壓力感應器41、溫度感應器犯、控制器 43,而該壓力感壓器41、溫度感應器42分別貫穿處理槽丄之 上蓋12,並其感測端位於容室113内,並可分別感測容室ιΐ3 内之壓力、溫度,且其感測值傳輸至控制器43,又該控制器 43為PLC控制器或其他控制器’並可對應前述數值作因應控 制’且該控制器43輸出連接前述流量控制電磁閥23、加熱裝 置3,並可控制流罝控制電磁閥23、加熱裝置3動作。 請參閱第六圖’本創作實施時令處理物件5置於處理槽i 之容室113内’並可藉由_或其她件令處理元件5懸空置 放,並蓋合上蓋12由扣環116扣合槽體u扣環116令容室 113呈封閉狀又藉由抽取裂置(圖中未標示)與抽真空接頭 125連接並抽取容室113内之氣體,使得容室113為真空狀態, 並可確保容室113内無水氣。 & 器43控制流量 導入容室113 請參閱第七圖,本創作冷卻處理時由控制 控制電磁閥23開啟,並液態氮可由釋放管μ 7 M362975 内,並由數釋放孔213於不同位置對處理物件5噴麗,使得可 具均勻冷卻效果,且容室113内可充滿純液態氮,可確保處理 過程不會造成處理物件5生鏽,且因該液態氮係直接喷灑處理 物件5,可具較佳冷卻效率,又處理過程中可由壓力感應器 41、溫度感應器42感測壓力、溫度,並由控制器43控制,使 得控制器43可因應設定冷卻溫度控制流量控制電磁閥烈何時 關閉,此外本創作洩壓閥124設計可確保容室113壓力過大時 容室113内之氮氣可由洩壓閥124逸出,可確保處理過程安全 性。 本創作可於同一處理槽丨内作熱處理,並由控制器43控 制加熱裝置3加熱動作,使得容室113内之加難置3可直接 對處理物件5加熱’可具較佳加熱效率,並其加熱溫度、容室 113内之壓力可由溫度感測器42、壓力感應器41躺並回授 至控制器43,使得控制器43可因應控制加熱裝置3動作,並 使本創作可同槽作冷、熱處理。 故由以上所述,本創作可同時進行超低溫與熱處理,並可 提升處理效率、均勾度、防止處裡物件生鏽、提升品質功效, 而月J述實%例侧述本創作之例示,並非本創作限制,凡依據 本創作精神所為之等效改_應屬於本創作範嘴内。 【圖式簡單說明】 第—圖係本鋪之部分立義及局部舰示意圖。 第二圖係本創作底座下方觀示立體示意圖。 8 M362975 第三圖係本創作之釋放管結構示意圖。 第四圖係本創作之上蓋蓋合槽體剖視示意圖。 第五圖係本創作之控制及液態氮供應架構示意圖 第六圖係本創作之實施例抽真空示意圖。 第七圖係本創作之實施例冷處理示意圖。 【主要元件符號說明】The control skirt 4 includes a pressure sensor 41, a temperature sensor, and a controller 43, and the pressure sensor 41 and the temperature sensor 42 respectively pass through the upper cover 12 of the processing tank, and the sensing end thereof is located in the chamber 113. And respectively sensing the pressure and temperature in the chamber ιΐ3, and the sensed value is transmitted to the controller 43, and the controller 43 is a PLC controller or other controller 'and can respond to the aforementioned values for control' and The controller 43 outputs the flow rate control solenoid valve 23 and the heating device 3, and controls the operation of the flow control solenoid valve 23 and the heating device 3. Please refer to the sixth figure, 'the present invention is implemented, the processing object 5 is placed in the chamber 113 of the processing tank i' and the processing element 5 can be suspended by the _ or other parts, and the upper cover 12 is closed by the buckle. The snap-fit groove body 116 is closed, and the chamber 113 is closed and connected to the vacuuming joint 125 by extraction (not shown) and the gas in the chamber 113 is extracted, so that the chamber 113 is in a vacuum state. , and can ensure that there is no gas in the chamber 113. & 43 controls the flow introduction chamber 113. Referring to the seventh diagram, the control control solenoid valve 23 is opened during the cooling process, and the liquid nitrogen can be discharged from the tube μ 7 M362975 by the number of release holes 213 at different positions. The processing object 5 is sprayed to make a uniform cooling effect, and the chamber 113 can be filled with pure liquid nitrogen, which can ensure that the processing object does not cause rusting of the processing object 5, and the liquid nitrogen is directly sprayed on the processing object 5, The cooling efficiency can be better, and the pressure sensor and the temperature sensor 42 can sense the pressure and temperature during the process, and are controlled by the controller 43 so that the controller 43 can control the flow control solenoid valve according to the set cooling temperature. In addition, the present pressure relief valve 124 is designed to ensure that nitrogen in the chamber 113 can escape from the pressure relief valve 124 when the pressure in the chamber 113 is excessively large, thereby ensuring process safety. The creation can be heat treated in the same processing tank, and the heating operation of the heating device 3 is controlled by the controller 43 so that the hardening of the chamber 113 can directly heat the processing object 5, which can have better heating efficiency, and The heating temperature and the pressure in the chamber 113 can be lying by the temperature sensor 42 and the pressure sensor 41 and fed back to the controller 43, so that the controller 43 can control the operation of the heating device 3, and the creation can be made in the same slot. Cold, heat treatment. Therefore, as described above, the creation can simultaneously perform ultra-low temperature and heat treatment, and can improve the processing efficiency, the hook degree, prevent the rust of the objects in the place, and improve the quality effect, and the monthly example of the case is described in the example of the creation. It is not the limitation of this creation. Any equivalent change based on the spirit of this creation should belong to the scope of this creation. [Simple description of the diagram] The first figure is a part of the original meaning of the shop and a schematic diagram of the local ship. The second picture is a perspective view of the bottom of the creation base. 8 M362975 The third picture shows the structure of the release tube of this creation. The fourth picture is a schematic cross-sectional view of the cover over the creation. The fifth figure is a schematic diagram of the control of the creation and the liquid nitrogen supply structure. The sixth figure is a schematic diagram of the vacuuming of the embodiment of the present creation. The seventh figure is a schematic diagram of the cold treatment of the embodiment of the present creation. [Main component symbol description]
1處理槽 11槽體 111底座 112環壁 113容室 114隔溫層 115密合槽 116扣環 12上蓋 121樞接元件 122密合組件 123扣環 124洩壓閥 125抽真空接頭 2冷卻裝置 21釋放管 211輸入端 212輸出側 213釋放孔 214連接管 215接頭 22導管 23流量控制電磁閥 24液態氮供應桶 3加熱裝置 31接頭 4控制裝置 41壓力感應器 42溫度感應器 43控制器 5處理物件1 treatment tank 11 tank body 111 base 112 ring wall 113 chamber 114 insulation layer 115 close groove 116 buckle 12 upper cover 121 pivoting element 122 close assembly 123 buckle 124 relief valve 125 vacuum connection 2 cooling device 21 Release tube 211 input 212 output side 213 release hole 214 connection tube 215 joint 22 conduit 23 flow control solenoid valve 24 liquid nitrogen supply tank 3 heating device 31 joint 4 control device 41 pressure sensor 42 temperature sensor 43 controller 5 processing object