M276070 八、新型說明： 【新型所屬之技術領域】 本創作該琉璃瓦屋頂天窗座之成型模具及其調整結構 ，主要係應用於裝设在琉璃瓦屋頂上的天窗座，為了能適 用不同峯距公差的琉璃瓦襲，該成賴具的公模、$ 係依照單一峯部傾斜形狀再加上兩邊預留的延伸部設置而 成，俾能藉由該延伸部調整沖壓成型的峯部數目、大小以 及峯距公差’同時為了減少沖壓所造成㈣音、毛邊及模 具的損壞，特別在該公模、母模設製角度，以及在該上、 下底板與上、下胚板之間設置雜元件，使其形成較 的剪切狀態。 【先前技術】 按以，敬請參閱第-圖所示：係習式琉璃瓦屋頂與天 窗座之立體組合示意圖。其中： -該琉璃瓦屋頂主要係由滾軋成型的烤漆鋼板層丄、泡M276070 8. Description of the new model: [Technical field to which the new model belongs] The molding mold and its adjustment structure of the glazed tile roof skylight seat are mainly applied to the skylight seat installed on the glazed tile roof. In order to apply different peak distance tolerances, The glazed tile strikes the male model and $ according to the inclined shape of a single peak and the extensions reserved on both sides. It is possible to adjust the number, size and peaks of the stamped peaks through the extensions. At the same time, in order to reduce the noise, burrs and mold damage caused by stamping, especially the angles of the male and female molds, and the miscellaneous components between the upper and lower base plates and the upper and lower blank plates, so that It forms a relatively sheared state. [Previous technology] Press, please refer to the figure-the three-dimensional schematic diagram of the traditional glazed tile roof and skylight seat. Among them:-The glazed tile roof is mainly made of rolled lacquered steel sheet.
棉隔熱層2與被魏3所組成，該烤漆鋼板層i的外型係 依照琉璃瓦職設.成’具有賴或不對制峯部，該 烤漆鋼板層1在相隔輕雜處設有奸等分 的 搭接部4者； 該天窗座10為了能夠裝設在琉璃瓦屋頂上，該天窗 在上、下兩側板11、12設製與烤漆鋼板層 峯 的波浪部13，方能利用鎖固元件14將天窗 座^ 0鎖結su於琉璃瓦屋頂上，同時藉岭膠接著劑將 齒座10的波浪部13緊密接合於烤漆鋼板層1的峯部 M276070 ，而無漏水之虞者。 上述琉璃瓦屋頂在實際製造時，因為各製造廠商 定的公差鮮不同，而有不同的峯距差異，即使是同一二 製造廠商所生產出來的琉璃瓦屋頂也會有峯距誤差，其二 差範圍最大可達10腿!，這對天窗座丄〇的接合作業將^ 造成很大的影響。 一、會The cotton insulation layer 2 and the Wei 3 are composed. The appearance of the painted steel plate layer i is in accordance with the glazed tile design. It has a peak portion that is not right or wrong, and the painted steel plate layer 1 is provided with bisects in the light and miscellaneous places. In order to be able to be installed on a glazed tile roof, the sunroof seat 10 is provided with wave portions 13 on the upper and lower side plates 11 and 12 and the lacquered steel plate peaks 13 in order to use the locking element 14 The sunroof seat ^ 0 is locked on the glazed tile roof, and at the same time, the wave portion 13 of the tooth base 10 is tightly joined to the peak portion M276070 of the painted steel plate layer 1 with a ridge adhesive, without any leakage. When the above glazed tile roofs are actually manufactured, because the tolerances set by the manufacturers are very different, there are different peak distance differences. Even the glazed tile roofs produced by the same two manufacturers will have peak distance errors. The second difference range Up to 10 legs! This will greatly affect the joining operation of the sunroof seat 丄 〇 ^. a while
敬請參閱第二_示··係f式細模具之立體分解示 意圖。惟，傳統習用的成型模具2〇包括上模具2i、; 模具2 2、上胚板2 3、下胚板2 4，該成型模具2 〇是 依照預定成型的峯部數目、大小以及峯距設製成固定式， 在製做波浪部13時，由於一次即沖壓成型預定數目、大 小及預定峯距的波浪部！3，所以根本無法依照不同的峯 部數目、大小以及峯距公差，進行沖壓間距的調整，僅能 適用一種規格，如果欲生產出不同峯部數目、大小以及峯 距的波浪部13，就必須準備多種不同的成型模具2〇， 徒然增加製造者的成本，為其既存尚待克服解決的問題。 此外，傳統習用的成型模具2 〇，在實際進行沖壓加 工時，仍然至少存在著下列四項缺點： 一、 費力。 二、 噪音大。 三、 毛邊。 四、 模具易損壞。 【新型内容】 本創作人目前從事相關產品的製造、設計，累積多年 M276070 的貫務經驗與心得’針對上述傳統成型模具無法調整襄距 問題以及沖壓時所存在的各項缺點，積極地投人創新與改 良的精神，終於完成的一琉璃瓦屋頂天窗座之成型模具及 其調整結構。 新型解決問題所應用的技術手段以及對照先前技術的 功效係在於：_麵·公模、母觀琉璃瓦屋頂 其烤漆鋼板層的單-峯部傾斜形狀再加上兩側所預留的延 伸部設置而成，-次沖麼成型半個或一個波浪部，同時配 合在工作台上所設置的尺規，利用該兩側所預留的延伸部 ^整沖壓成型的峯部數目、大小與峯距公差，俾能適用多 豕製造薇商所製做出來的不同琉璃瓦屋頂，因應秦距公差 所造成無法接合的問題，而且可以解決天窗業者必須準備 多種不同模具所增加的成本負擔，為其主要目的達成者。 本創作所提供的成型模具還可以在公模、母模與上、 下胚，設製頂點，藉以在沖壓成型後留有測量點，提供快 逮、容易且精確地測量出所製做出來的波浪部峯距，為其 次要目的達成者。 …一 本創作所提供的成型模具更可以在公模、母模設置傾 斜角度Μ及在上、下底板與上、下胚板之間設置彈性元 件’其中該傾斜角度的設計，可以讓公模、母模在沖壓成 型時形成剪切_，而賴元件的設計，可以讓公模、母 模在冲壓成型時形成一凸、一凹的咬合作用，俾能達到省 力」低噪音、無毛邊、減少模具損壞等的再一項功能者。 【實施方式】 ' 匕° M276070 為使專精熟悉此項技藝之人仕業者易於深入瞭解本創 作的構造内容以及所能達成的功能效益，兹列舉一具體實 施例，並配合圖式詳細介紹說明如下： -種琉璃瓦天窗座之成賴具及其調整結構，敬 請參閱第三騎示：係本創作成型機之立體組合示意圖。 該成型機3 0上方與下方設有懸臂3丄與工作台32，在 該懸臂31與工作台32之間設有成型模具4〇，該工作 台3 2上設有平行於模具4〇的尺規3 3。 敬請參閱與第四、五圖所示··係本創作第一、二種成 型模具之立體分解示意圖。該成型模具4 〇包括由上底板 41、公模4 2、上胚板4 3組成的上模具，以及由下底 板4 4、母模4 5、下胚板4 Θ組成的下模具，其中··該 上模具的上底板41與下模具的母模4 5設有對應的導柱 411與導孔4 51，讓上、下模具在合模之前，得先由 導柱41 1對準導入於導孔4 51中，確保上、下模具合 才果正確無誤，該上胚板4 3、下胚板4 6與公模4 2、母 模4 5的外觀形狀吻合，是依照琉璃瓦屋頂的烤漆鋼板層 1單一峯部傾斜狀態設製而成，具有對稱峯部（如第六圖 所示·係本創作由第一種成型模具製作出來的成品示意圖 。）或是不對稱峯部（如第七圖所示：係本創作由第二種 成型模具製作出來的成品示意圖。），該公模4 2與母模 4 5兩側运預留設有二延伸部a、B，該公模4 2、母模 4^係固設於上底板41、下底板4 4，該上胚板4 3、 下胚板4 6係活設於上底板41、下底板4 4，該上、下 M276070 胚板4 3 4 6與上、下底板41、4 4之間設有彈性元 件S.1: ^ 2，同時分別利用埋頭螺絲P予以定位者。 敬明=閱第八圖至第十二圖所示，當上、下模具合模 時#由a模4 2與母模4 5對該板材5 0進行沖塵動作（ 如弟十示：係本創作合模時之斷面組合示意圖。） 時开2與母模4 5具有傾斜角度，藉以在合模 5成r作用（如第十圖所示：係本創作剪切時之斷面 、、且巧思圖:），該公模4 2與母模4 5設有頂點421 如^2 ’藉以在板材5◦沖壓成型後留有測量點5 8 ( 音Ξ 係本創作在成品上形成測量點之立體示 ^圖。），做為測量峯距之用者。 藉由上述各赠結構馳合喊之梢作， —種琉^瓦屋頂天窗座之成型模具及其調整結構。^ 在貫際製作時’以沖覆四個不對稱秦部為例子。 首先，缸作台3 2上尺規3 3與直角蝴 土準線，再將板材5 〇的邊緣對正第 行沖驗作，完成半個波浪部51。 轉即可進 以铸麟為大小，“_鲜齡 線，再將板材5 0的邊緣對正第二基—^第—基準 動作，完成第-個波浪部5 2 Μ㈣進行沖壓 依序劃出第二、第四、望石其淮 邊緣對正Μ- Μ 線，_姆5〇的 =對正H四、五基準線，即可進行 — 二、第三、第四個波浪部5 3、5 4、5 5 凡 最後劃出第六基準線，再將板材50的邊緣對正第六 M276070 基準線，即可進行沖壓動作，完成最後半個波浪部5 6。 敬請參閱第十三、十四圖所示：係本創作適用於不同 高低位置所做的角度調整狀態示意圖。上述沖壓完成的板 材 5 0在波浪部 51、52、53、54、55、的 波谷處彎折設有拗折線5 7，讓波浪部51、5 2、5 3 、54、55、5Θ可以呈傾斜狀態貼於琉璃瓦屋頂的烤 漆鋼板層1峯部上，除了利排水之外，當裝設位置有落差 時，例如：剛好在烤漆鋼板層丄的搭接部4，亦可以調整 傾斜角度·貼於搭接部4，該板材5⑽設置於天窗座 6 0兩側’安裝時先利用鎖固元件Q將板材5 〇鎖結固定 於琉璃瓦屋頂上，再利财膠接著劑將波浪部5 1、5 2 53 54 55、56緊密接合於烤漆鋼板層1的峯 部者。 敬請參閱第十五圖所示：係本創作調整秦距之狀態示 意圖。轉距增加時，僅需细公模4 2與母模4 5兩侧Please refer to No. 2 for the three-dimensional decomposition of the f-type mold. However, the conventional conventional forming mold 20 includes an upper mold 2i ;; a mold 2 2, an upper slab 2 3, and a lower slab 2 4; the molding mold 20 is set according to a predetermined number of peaks, a size, and a peak distance. It is made into a fixed type. When the wave portion 13 is made, a predetermined number, size and predetermined peak distance of the wave portion are formed by one-time stamping! 3, so it is impossible to adjust the punching pitch according to different peak number, size and peak distance tolerance. Only one specification can be applied. If you want to produce wave sections 13 with different number, size and peak distance, you must Preparing a variety of different forming dies 20 will increase the cost of the manufacturer in vain and solve the existing problems to be overcome. In addition, the conventional conventional forming mold 20 still has at least the following four shortcomings in the actual stamping process: 1. Laborious. Second, the noise is loud. Third, burrs. 4. The mold is easily damaged. [New content] The creator is currently engaged in the manufacture and design of related products, and has accumulated many years of M276070 experience and experience. 'Aiming at the above-mentioned problems of traditional molding dies that cannot adjust the pitch and various shortcomings in stamping, I actively invest in people. The spirit of innovation and improvement, finally completed a molding mold and adjustment structure of a glazed tile roof skylight seat. The technical means used in the new type of problem solving and the effectiveness compared with the previous technology are: the single-peak inclined shape of the painted steel plate layer of the glazed tile roof and the male model and the mother-view glazed tile roof, plus the extension settings reserved on both sides Then, one or two wavy sections are formed by the secondary punching. At the same time, the ruler set on the workbench is used to use the reserved extensions on the two sides to adjust the number, size and distance of the peaks of the stamping. Tolerances can not be applied to different glazed tile roofs made by multi-supplier manufacturers. Due to the incompatibility caused by tolerances in the Qin distance, and can solve the increased cost burden that skylight manufacturers must prepare a variety of different molds, its main purpose is Achieved. The forming mold provided by this creation can also set vertices in the male mold, the female mold, and the upper and lower embryos, so that there are measurement points after stamping to provide fast, easy and accurate measurement of the waves made. The peak distance is the achiever of the secondary purpose. … A molding mold provided by this creation can also set the tilt angle M between the male and female molds and elastic elements between the upper and lower base plates and the upper and lower slabs. The design of the inclined angle allows the male mold 、 The master mold forms shears during stamping, and the design of the component can allow the male and female molds to form a convex and concave bite during stamping, which can save labor. “Low noise, no burrs, Another function to reduce mold damage. [Embodiment] 'Dagger ° M276070 In order to make people who are familiar with this technology easily understand the construction content of this creation and the functional benefits that can be achieved, we will list a specific embodiment, and explain it in detail with the drawings It is as follows:-The supporting mechanism of the glazed tile sunroof seat and its adjusting structure, please refer to the third riding instruction: This is a three-dimensional schematic diagram of this creative molding machine. The forming machine 30 is provided with a cantilever 3 丄 and a table 32 above and below, a forming mold 40 is provided between the cantilever 31 and the table 32, and a ruler parallel to the mold 40 is provided on the table 32. Regulation 3 3. Please refer to Figures 4 and 5 for the three-dimensional exploded schematic diagrams of the first and second molds. The forming mold 4 〇 includes an upper mold composed of an upper bottom plate 41, a male mold 4 2, and an upper blank plate 4 3, and a lower mold composed of a lower bottom plate 4 4, a female mold 4 5, and a lower blank 4 Θ, of which · · The upper bottom plate 41 of the upper mold and the female mold 45 of the lower mold are provided with corresponding guide posts 411 and guide holes 4 51, so that the upper and lower molds must be aligned and introduced by the guide post 41 1 before the mold is closed. In the guide hole 4 51, make sure that the upper and lower molds are properly combined. The upper slab 4 3, the lower slab 4 6 is in accordance with the appearance of the male mold 4 2 and the female mold 4 5, and is in accordance with the baking paint of the glazed tile roof. The single peak portion of the steel plate layer 1 is designed with a tilted state, and has a symmetrical peak portion (as shown in the sixth figure, which is a schematic diagram of the finished product made by the first molding mold in this creative work) or an asymmetric peak portion (such as the first Shown in Figure 7: This is a schematic diagram of the finished product created by the second molding mold in this creation.), The male mold 4 2 and the female mold 4 5 are provided with two extensions a, B on both sides, and the male mold 4 2. The female mold 4 ^ is fixedly arranged on the upper bottom plate 41 and the lower bottom plate 4 4, and the upper germ plate 4 3 and the lower embryo plate 4 6 are set on the upper bottom plate 41 and the lower bottom plate 4 4. , M276070 embryo plate 4346 at the upper and lower plate 4 is provided with an elastic element between 41,4 S.1: ^ 2, respectively, while the use of countersunk screws P are to be positioned. Jingming = See the eighth to twelfth pictures, when the upper and lower molds are closed #the a mold 4 2 and the mother mold 4 5 perform a dust-cleaning action on the sheet 50 (as shown in the tenth illustration: the book Schematic diagram of the cross-section combination when the mold is being created.) Shikai 2 and the female mold 4 5 have an inclined angle, so that it can act as an r in the mold closing (as shown in the tenth figure: the cross-section of the creative cut, And ingenious illustration :), the male mold 4 2 and the female mold 4 5 are provided with vertices 421 such as ^ 2 ', so that the measuring point 5 8 is left after stamping on the sheet 5 ◦ (音 Ξ The original measurement was formed on the finished product The three-dimensional display of the dots.), As a user to measure the peak distance. Based on the above-mentioned gifts, the molds and the adjustment structure of the roof tile roof are planted. ^ In the production of Guanji ’, the example of covering four asymmetrical Qinbei was taken. First, the cylinder table 32 is placed on the ruler 33 and the right-angle butterfly ground line, and then the edge of the plate 50 is aligned in a row to complete the half wave portion 51. Turn to enter the size of the cast Lin, "_ fresh age line, and then align the edge of the plate 50 with the second base-^--reference action, complete the first wave part 5 2 Μ㈣ and draw out sequentially The second, the fourth, and the perimeter of Wang Shi's Huai are aligned with the M-M line, __m 50 = the alignment of the fourth and fifth reference lines of H, can be carried out-the second, third, and fourth wave section 5 3, 5 4, 5 5 After the sixth reference line is finally drawn, and then the edge of the plate 50 is aligned with the sixth M276070 reference line, the stamping action can be performed to complete the last half of the wave portion 5 6. Please refer to the thirteenth, The fourteenth picture shows: This is a schematic diagram of the state of the angle adjustment made by this creation for different high and low positions. The stamped plate 50 is bent at the troughs 51, 52, 53, 54, 55, and 拗Polyline 5 7 allows the wavy sections 51, 5 2, 5 3, 54, 55, and 5Θ to be attached to the peak of the painted steel sheet layer 1 on the glazed tile roof in an inclined state. In addition to drainage, when there is a gap in the installation position For example: just at the overlapped part 4 of the painted steel sheet layer, you can also adjust the tilt angle and stick to the overlapped part 4, the plate 5 ⑽Set on both sides of the sunroof seat 60. When installing, first use the locking element Q to fasten the board 50 to the glazed tile roof, and then use the adhesive to close the wave part 5 1, 5 2 53 54 55, 56. Those who are connected to the peak of the lacquered steel sheet layer 1. Please refer to the fifteenth figure: This is a schematic diagram of the state of adjusting the Qin distance. When the torque increases, only the fine male mold 4 2 and the female mold 4 5 are required.
所預留的延伸部A、B，調絲距大小，俾能義於多種 不同的峯距公差去。 w 1_十六圖卿：穌加大之狀態示 p。虽峯部加大時，僅需利用公模42與母模45兩側 所預留的延伸部A、B，調整所欲加大的麟，重覆沖麼 ’即可以加大桊部者。 * ’么k所陳之本創作’係在提供—種琉璃瓦屋頂天 莫具及其調整結構’經過本創作人實際製做完 成以及反覆操麵試之後，證實的確可以制本創作所預 M276070 期的功纽益，_又為目前關尚無朗之 」「實用了產業上的利用價值」，誠然己經符合新型專: ，Γ1=「進步性」之成立要義，爰依專利法之規定 向鈞局提出新型專利之申請。 【圖式簡單說明】 圓 第圖：係習式琉璃瓦屋頂與天窗座之立體組合示意 f二圖：剌式成賴具之立體分解示意圖。 =-圖··係本創作成型機之立體組合示意圖。 =五係本創作第一種成型模具之立體分解示意圖。 =:係本創作第二種成型模具之立體分解示意圖。 θ =本創作由第—種成類具製作出來的成品示 意圖。 Μ㈤係本創作由第二種成型模具製作出來的成品示 意圖。 ^八圖·:係本創作沖壓時之立體示意圖。 =2圖.係本創作沖壓前之斷面組合示意圖。 :圖.係本創作剪切時之斷面組合示意圖。 ^一圖：係本創作合模時之斷面組合示意圖。 :穌創作在板材上形成·點之立體示意圖。 弟十二圖：係本創作翻於較高位置所做的肢調整狀態 示意圖。 …―圖係本創作適用於較低位置所做的角度調整狀態 示意圖。 M276070 第十五圖：係本創作調整峯距之狀態示意圖。 第十六圖··係本創作峯部加大之狀態示意圖。 【主要元件符號說明】 [習式部份] 1 烤漆鋼板層 2 泡棉隔熱層 3 披覆層 4 搭接部 10 天窗座 11 上側板 12 下側板 13 波浪部 14 鎖固元件 2 0 成型模具 2 1 上模具 2 2 下模具 2 3 上胚板 24 下胚板 [本創作部份] 3 0 成型機 3 1 懸臂 3 2 工作台 3 3 尺規 4 0 成型模具 4 1 上底板 4 1 1導柱 4 2 公模 4 2 1頂點 4 3 上胚板 4 4 下底板 4 5 母模 4 5 1導孔 4 5 2頂點 4 6 下胚板 5 0 板材 5 1 波浪部 5 2 波浪部 5 3 波浪部 54 波浪部 5 5 波浪部 M276070 5 6 波浪部 5 7 勸折線 5 8 測量點 6 0 天窗座 A 延伸部 B 延伸部 SI 彈性元件 S 2 彈性元件 P 埋頭螺絲 Q 鎖固元件 12The reserved extensions A and B, and the pitch of the wire, can be defined by a variety of different peak distance tolerances. w 1_ 六 图 卿: The state of Jesus enlargement shows p. Although the peak portion is enlarged, it is only necessary to use the extensions A and B reserved on both sides of the male mold 42 and the female mold 45 to adjust the ridges to be enlarged, and repeating the punching can increase the crotch. * 'Ma Ksuo Chen Zhiben's creation' is provided-a kind of glazed tile roof with sky and molds and its adjustment structure 'After the author's actual production and repeated interviews, it was confirmed that it can indeed make the M276070 issue Gong Niuyi, _ is also the current "not yet used" "practical use value in the industry", it is true that it has met the new style: Γ1 = "progressive" the establishment of the essence, according to the provisions of the Patent Law Xiang Jun The Office filed an application for a new patent. [Simplified description of the drawing] Circle Figure: The three-dimensional combination of the traditional glazed tile roof and the skylight seat f. Figure two: The three-dimensional exploded schematic diagram of the traditional style. = -Figure ... This is a three-dimensional combination diagram of this creative molding machine. = Five-dimensional exploded view of the first molding mold of this series. =: This is a three-dimensional exploded view of the second molding mold. θ = The intention of the finished product produced by the first category of this product. Μ㈤ is the intention of the finished product produced by the second molding mold. ^ Eight Figures: This is a three-dimensional illustration of this creative stamping. = 2. This is a schematic diagram of the sectional combination before stamping in this creative work. : Figure. This is a schematic diagram of the cross-section combination during the creative cut. ^ One picture: This is a schematic diagram of the cross-section combination when the mold is being created. : A three-dimensional illustration of the dots created on the board by Jesus. Brother Twelve Picture: This is a schematic diagram of the limb adjustment status when this creation is turned over to a higher position. … — This is a schematic diagram of the state of the angle adjustment made by this creation for lower positions. M276070 Figure 15: This is a schematic diagram of the state of adjusting peak distance in this creation. The sixteenth figure is a schematic diagram of the enlarged state of this creative peak. [Description of symbols of main components] [Practice part] 1 Lacquer steel sheet layer 2 Foam insulation layer 3 Cover layer 4 Overlap part 10 Skylight seat 11 Upper side plate 12 Lower side plate 13 Wavy portion 14 Locking element 2 0 Forming mold 2 1 Upper mold 2 2 Lower mold 2 3 Upper blank plate 24 Lower blank plate [This creative part] 3 0 Forming machine 3 1 Cantilever 3 2 Table 3 3 Ruler 4 0 Forming mold 4 1 Upper floor 4 1 1 Guide Column 4 2 Male mold 4 2 1 Vertex 4 3 Upper germ plate 4 4 Lower base plate 4 5 Female mold 4 5 1 Guide hole 4 5 2 Vertex 4 6 Under germ plate 5 0 Sheet 5 1 Wave part 5 2 Wave part 5 3 Wave Part 54 Wave part 5 5 Wave part M276070 5 6 Wave part 5 7 Persuasive line 5 8 Measuring point 6 0 Sunroof seat A Extension B Extension SI Elastic element S 2 Elastic element P Countersunk screw Q Locking element 12