TWI874658B - Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display element - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display element Download PDFInfo
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本發明是有關於一種液晶配向劑、液晶配向膜及液晶顯示元件,且特別是有關於一種利用所述液晶配向劑,以製得驅動後閃爍度較佳的液晶顯示元件。 The present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film and a liquid crystal display element, and in particular to a liquid crystal display element that utilizes the liquid crystal alignment agent to produce a liquid crystal display element with better flicker after driving.
用於液晶電視、液晶顯示器等的液晶顯示元件,通常在元件內部設置有控制液晶排列狀態用的液晶配向膜。目前工業上最常見的方法是以棉、尼龍、聚酯等布材沿一方向摩擦形成在電極基板上、由聚醯胺酸及/或將其醯亞胺化之聚醯亞胺所形成的膜表面,進行所謂的摩擦處理而製得此液晶配向膜。 Liquid crystal display elements used in liquid crystal televisions, liquid crystal displays, etc. usually have a liquid crystal alignment film inside the element to control the arrangement of the liquid crystal. The most common method in the industry is to rub the surface of the film formed by polyamide and/or imide formed on the electrode substrate with cotton, nylon, polyester and other fabrics in one direction, and perform the so-called friction treatment to produce this liquid crystal alignment film.
在液晶配向膜的配向過程中將膜表面進行摩擦處理為工業上較易於生產的方法。然而,隨著對液晶顯示元件的高效能化、高精細度化、大型化的要求越來越高,在進行摩擦處理的時候,受配向膜表面的損傷、飛塵、因機械力和靜電力所產生的影響與在配向處理面上的不均勻性等種種的問題變得更加顯著。 During the alignment process of the liquid crystal alignment film, the film surface is rubbed, which is a relatively easy-to-produce method in industry. However, with the increasing requirements for high performance, high precision, and large-scale liquid crystal display elements, during the rubbing process, various problems such as damage to the alignment film surface, flying dust, the influence of mechanical force and electrostatic force, and unevenness on the alignment treatment surface have become more prominent.
做為取代摩擦處理的方法,目前已知有利用因偏光的紫外線照射而賦予液晶配向能的光配向法。所稱的光配向法之液晶配 向處理是舉凡在反應機制上利用光致異構化(photoisomerization)反應的物質、利用光交聯(photocrosslink)反應的物質、利用光分解(photodecomposition)反應的物質等。再者,特開平9-297313號公報提出,光配向法使用主鏈具有環丁烷等的脂環構造的聚醯亞胺膜。使用聚醯亞胺做為光配向用配向膜的時候,因為此配向膜的耐熱性高於其他類型的配向膜,故看好此種配向膜的應用性。 As a method to replace the friction treatment, it is known that there is a photo-alignment method that uses polarized ultraviolet light to give liquid crystal alignment energy. The so-called photo-alignment method of liquid crystal alignment treatment refers to any substance that uses photoisomerization reaction, photocrosslink reaction, photodecomposition reaction, etc. in the reaction mechanism. Furthermore, the Japanese Patent Publication No. 9-297313 proposes that the photo-alignment method uses a polyimide film with a cyclocyclic structure such as cyclobutane in the main chain. When using polyimide as an alignment film for photo-alignment, because this alignment film has higher heat resistance than other types of alignment films, the applicability of this alignment film is promising.
光配向法為不摩擦配向處理的方法,其在工業上不僅具有利用簡單製程即可製造的優點,在橫向電場效應技術(In-Plane-Switching;IPS)驅動方式和邊界電場切換廣視角技術(Fringe Field Switching;FFS)驅動方式之液晶顯示元件中,相較於使用摩擦處理法所得的液晶配向膜,使用上述光配向法所得的液晶配向膜時,可望提升液晶顯示元件的對比度和視角特性,因此光配向法為具有前景而備受矚目的液晶配向處理方法。 The optical alignment method is a method of non-rubbing alignment treatment. It has the advantage of being manufactured using a simple process in the industry. In the liquid crystal display elements of the In-Plane-Switching (IPS) driving method and the Fringe Field Switching (FFS) driving method, the liquid crystal alignment film obtained by the optical alignment method can be used to improve the contrast and viewing angle characteristics of the liquid crystal display element, compared with the liquid crystal alignment film obtained by the rubbing treatment method. Therefore, the optical alignment method is a promising and highly anticipated liquid crystal alignment treatment method.
然而,透過光配向法所製得的液晶配向膜應用於液晶顯示元件時,所製得之液晶顯示元件仍有驅動後閃爍度不佳的問題。由上述可知,為了符合目前光配向IPS型液晶顯示器業者之要求,提供一種可形成驅動後閃爍度較佳之液晶顯示元件的液晶配向劑,為本技術領域者努力研究之目標。 However, when the liquid crystal alignment film produced by the photo-alignment method is applied to a liquid crystal display element, the produced liquid crystal display element still has the problem of poor flicker after driving. From the above, it can be seen that in order to meet the requirements of the current photo-alignment IPS type liquid crystal display industry, providing a liquid crystal alignment agent that can form a liquid crystal display element with better flicker after driving is the goal of the research efforts of the technical field.
有鑑於此,本發明提供一種液晶配向劑,其能夠改善上述驅動後閃爍度不佳的問題。 In view of this, the present invention provides a liquid crystal alignment agent that can improve the above-mentioned problem of poor flicker after driving.
本發明提供一種液晶配向劑,包括:聚合物(A)、以及溶劑(B)。聚合物(A)由包含四羧酸二酐組份(a)及二胺組份(b)的混合物經聚合反應所製得,且具有如下述式(I)所示的結構:
式(I)中,Y1表示藉由熱而被氫原子取代的保護基,X1、X2各自獨立表示2價有機基,*表示鍵結處。 In formula (I), Y1 represents a protecting group which is substituted with a hydrogen atom by heat, X1 and X2 each independently represent a divalent organic group, and * represents a bonding site.
在本發明的一實施例中,上述的式(I)中,Y1表示如下述式(Ⅱ)所示的基團:
式(Ⅱ)中,Y2表示碳數1~20的直鏈烴基、碳數3~20的支鏈烴基或碳數3~20的環狀烴基,*表示鍵結處。 In formula (II), Y2 represents a linear alkyl group having 1 to 20 carbon atoms, a branched alkyl group having 3 to 20 carbon atoms, or a cyclic alkyl group having 3 to 20 carbon atoms, and * represents a bonding site.
在本發明的一實施例中,上述的二胺組份(b)包括具有如下述式(b-1)所示的結構的二胺化合物(b1):
式(b-1)中,Y1為式(I)中的Y1,X3、X4各自獨立表示碳數1~3的伸烷基,X5、X6各自獨立表示單鍵、-O-、-S-、-OCO-或-COO-。 In formula (b-1), Y1 is Y1 in formula (I), X3 and X4 each independently represent an alkylene group having 1 to 3 carbon atoms, and X5 and X6 each independently represent a single bond, -O-, -S-, -OCO- or -COO-.
在本發明的一實施例中,上述的四羧酸二酐組份(a)包
括具有如下述式(a-1)所示的結構的四羧酸二酐化合物(a1):
式(a-1)中,R1至R4各自獨立地代表氫原子、鹵素原子、碳數為1至6的烷基、碳數為2至6的烯基、碳數為2至6的炔基、含有氟原子且碳數為1至6的1價有機基團或苯基,R1至R4為相同或不相同,且R1、R2、R3及R4之至少一者不為氫原子。 In formula (a-1), R1 to R4 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, a monovalent organic group having 1 to 6 carbon atoms and containing a fluorine atom, or a phenyl group; R1 to R4 may be the same or different, and at least one of R1 , R2 , R3 and R4 is not a hydrogen atom.
在本發明的一實施例中,上述的二胺組份(b)包括具有如下述式(b-2)所示的結構的二胺化合物(b2):
式(b-2)中,Ar表示芳香環,X11表示碳數1~5的伸烷基,X12表示氫原子或碳數1~4的烷基。 In formula (b-2), Ar represents an aromatic ring, X11 represents an alkylene group having 1 to 5 carbon atoms, and X12 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
在本發明的一實施例中,基於四羧酸二酐組份(a)的使用量為100莫耳,四羧酸二酐化合物(a1)的使用量為10莫耳至100莫耳。 In one embodiment of the present invention, based on the usage of the tetracarboxylic dianhydride component (a) being 100 mol, the usage of the tetracarboxylic dianhydride compound (a1) is 10 mol to 100 mol.
在本發明的一實施例中,基於二胺組份(b)的使用量為100莫耳,二胺化合物(b1)的使用量為0.5莫耳至50莫耳。 In one embodiment of the present invention, based on the usage of the diamine component (b) being 100 mol, the usage of the diamine compound (b1) is 0.5 mol to 50 mol.
在本發明的一實施例中,基於二胺組份(b)的使用量為100莫耳,二胺化合物(b2)的使用量為1莫耳至99.5莫耳。 In one embodiment of the present invention, based on the usage of the diamine component (b) being 100 mol, the usage of the diamine compound (b2) is 1 mol to 99.5 mol.
在本發明的一實施例中,基於聚合物(A)的使用量為100 重量份,溶劑(B)的使用量為800重量份至4000重量份。 In one embodiment of the present invention, based on the usage of polymer (A) being 100 parts by weight, the usage of solvent (B) is 800 to 4000 parts by weight.
本發明更提供一種液晶配向膜,利用如上述的液晶配向劑所形成。 The present invention further provides a liquid crystal alignment film formed using the liquid crystal alignment agent as described above.
本發明更提供一種液晶顯示元件,包括如上述的液晶配向膜。 The present invention further provides a liquid crystal display element, including the liquid crystal alignment film as described above.
基於上述,本發明的液晶配向劑因使用具有特定結構的聚合物(A),因此,該液晶配向劑可以改善先前技術存在驅動後閃爍度不佳的技術問題。 Based on the above, the liquid crystal alignment agent of the present invention uses a polymer (A) with a specific structure, so the liquid crystal alignment agent can improve the technical problem of poor flicker after driving in the previous technology.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above features and advantages of the present invention more clearly understood, the following is a detailed description of the embodiments with the accompanying drawings.
100:液晶顯示元件 100: Liquid crystal display element
110:第一單元 110: Unit 1
112:第一基板 112: First substrate
114:第一導電膜 114: First conductive film
116:第一液晶配向膜 116: First liquid crystal alignment film
120:第二單元 120: Unit 2
122:第二基板 122: Second substrate
126:第二液晶配向膜 126: Second liquid crystal alignment film
130:液晶單元 130: Liquid crystal unit
圖1是本發明的液晶顯示元件的結構的示意圖。 Figure 1 is a schematic diagram of the structure of the liquid crystal display element of the present invention.
本發明提供一種液晶配向劑,包括聚合物(A)以及溶劑(B),並視情況包括添加劑(C)。聚合物(A)由包含四羧酸二酐組份(a)及二胺組份(b)的混合物經聚合反應所製得,且具有如式(I)所示的結構。以下將詳細說明用於本發明的液晶配向劑的各個成分。 The present invention provides a liquid crystal alignment agent, including a polymer (A) and a solvent (B), and optionally an additive (C). The polymer (A) is prepared by polymerization of a mixture containing a tetracarboxylic dianhydride component (a) and a diamine component (b), and has a structure as shown in formula (I). The following will describe in detail the various components of the liquid crystal alignment agent used in the present invention.
聚合物(A)由包含四羧酸二酐組份(a)及二胺組份(b)的混合物經聚合反應所製得,且具有如下述式(I)所示的結構:
式(I)中,Y1表示藉由熱而被氫原子取代的保護基,X1、X2各自獨立表示2價有機基,*表示鍵結處。 In formula (I), Y1 represents a protecting group which is substituted with a hydrogen atom by heat, X1 and X2 each independently represent a divalent organic group, and * represents a bonding site.
聚合物(A)之較佳具體例為聚醯胺酸聚合物、聚醯亞胺聚合物、聚醯亞胺系嵌段共聚合物或其組合。其中,聚醯亞胺系嵌段共聚合物之較佳具體例為聚醯胺酸嵌段共聚合物、聚醯亞胺嵌段共聚合物、聚醯胺酸-聚醯亞胺嵌段共聚合物或其任意組合。 Preferred specific examples of polymer (A) are polyamic acid polymers, polyimide polymers, polyimide block copolymers or combinations thereof. Preferred specific examples of polyimide block copolymers are polyamic acid block copolymers, polyimide block copolymers, polyamic acid-polyimide block copolymers or any combination thereof.
作為由式(I)中的X1、X2所表示的2價有機基,可列舉:具有衍生自用於聚合物合成的單體骨架的結構的基團。 Examples of the divalent organic group represented by X 1 and X 2 in formula (I) include groups having a structure derived from a monomer skeleton used for polymer synthesis.
由式(I)中的Y1所表示的藉由熱而被氫原子取代的保護基為一種熱脫離性基。更具體而言,Y1為胺基之保護基,故只要是藉由熱而被氫原子取代的保護基時,其結構無特別限定。從液晶配向劑之保存安定性的觀點,此保護基Y1較佳為在室溫下不會脫離者、更佳為以80℃以上的熱會脫離的保護基、又更佳為100℃以上、特佳為以120℃以上的熱會脫離的保護基。保護基Y1脫離的溫度,較佳為250℃以下、更佳為230℃以下。若脫離的溫度太高,可能會導致聚合物分解。 The protective group represented by Y1 in formula (I) which is substituted by a hydrogen atom by heat is a thermally releasable group. More specifically, Y1 is a protective group for an amino group, and as long as it is a protective group which is substituted by a hydrogen atom by heat, its structure is not particularly limited. From the perspective of the storage stability of the liquid crystal alignment agent, the protective group Y1 is preferably one which does not releasable at room temperature, more preferably one which releasable at a heat of 80°C or more, still more preferably one which releasable at a heat of 100°C or more, and particularly preferably one which releasable at a heat of 120°C or more. The temperature at which the protective group Y1 releasable is preferably below 250°C, more preferably below 230°C. If the temperature at which the protective group Y1 releasable is too high, the polymer may decompose.
式(I)中的Y1較佳為表示如下述式(Ⅱ)所示的基團:
式(Ⅱ)中,Y2表示碳數1~20的直鏈烴基、碳數3~20的支鏈烴基或碳數3~20的環狀烴基,*表示鍵結處。 In formula (II), Y2 represents a linear alkyl group having 1 to 20 carbon atoms, a branched alkyl group having 3 to 20 carbon atoms, or a cyclic alkyl group having 3 to 20 carbon atoms, and * represents a bonding site.
基於原料取得性的觀點,Y2較佳可例如為甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基、芐基、正十六烷基或9-茀基甲基。基於聚合物之溶解性及熱解離性之觀點,Y2較佳可例如為第三丁基。 Based on the viewpoint of raw material availability, Y2 is preferably, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, benzyl, n-hexadecyl or 9-fluorenylmethyl. Based on the viewpoint of polymer solubility and thermal dissociation, Y2 is preferably, for example, t-butyl.
當液晶配向劑中的聚合物(A)不包含由式(I)所示的結構時,所形成的液晶顯示元件的驅動後閃爍度不佳。 When the polymer (A) in the liquid crystal alignment agent does not contain the structure represented by formula (I), the flicker of the resulting liquid crystal display element after driving is poor.
四羧酸二酐組份(a)包括具有如式(a-1)所示的結構的四羧酸二酐化合物(a1)、以及其他四羧酸二酐化合物(a2)。 The tetracarboxylic dianhydride component (a) includes a tetracarboxylic dianhydride compound (a1) having a structure as shown in formula (a-1), and other tetracarboxylic dianhydride compounds (a2).
四羧酸二酐化合物(a1)具有如下述式(a-1)所示的結構:
式(a-1)中,R1至R4各自獨立地代表氫原子、鹵素原子、碳數為1至6的烷基、碳數為2至6的烯基、碳數為2至6的炔基、含有氟原子且碳數為1至6的1價有機基團或苯基,R1至R4為相同或不相同,且R1、R2、R3及R4之至少一者不為氫原子。 In formula (a-1), R1 to R4 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, a monovalent organic group having 1 to 6 carbon atoms and containing a fluorine atom, or a phenyl group, R1 to R4 may be the same or different, and at least one of R1 , R2 , R3 and R4 is not a hydrogen atom.
R1、R2、R3及R4較佳為盡可能立體障礙小之構造者。具體來說為較佳為氫原子、甲基或乙基,其中又以甲基為更佳。 R 1 , R 2 , R 3 and R 4 are preferably those with the smallest possible steric hindrance. Specifically, they are preferably hydrogen atoms, methyl groups or ethyl groups, and methyl groups are more preferred.
具有如式(a-1)所示結構的四羧酸二酐化合物(a1)的具體例可列舉下述式(a-1-1)至式(a-1-8)所示的化合物。針對驅動後閃爍度而言,其中以式(a-1-1)為較佳。 Specific examples of the tetracarboxylic dianhydride compound (a1) having a structure as shown in formula (a-1) include compounds shown in the following formulas (a-1-1) to (a-1-8). In terms of the scintillation after driving, the compound of formula (a-1-1) is preferred.
四羧酸二酐化合物(a1)可以單獨一種使用或者混合複數種使用。 The tetracarboxylic dianhydride compound (a1) can be used alone or in combination of two or more.
基於四羧酸二酐組份(a)的總使用量為100莫耳,四羧酸二酐化合物(a1)的使用量為10莫耳至100莫耳,較佳為15莫耳至80莫耳,且更佳為20莫耳至70莫耳。 Based on the total usage of the tetracarboxylic dianhydride component (a) being 100 mol, the usage of the tetracarboxylic dianhydride compound (a1) is 10 mol to 100 mol, preferably 15 mol to 80 mol, and more preferably 20 mol to 70 mol.
若四羧酸二酐組份(a)包含四羧酸二酐化合物(a1)時,可進一步降低所形成的液晶顯示元件的驅動後閃爍度。 If the tetracarboxylic dianhydride component (a) contains a tetracarboxylic dianhydride compound (a1), the flicker degree of the formed liquid crystal display element after driving can be further reduced.
其他四羧酸二酐化合物(a2)的較佳具體例可列舉:(1)脂肪族四羧酸二酐化合物、(2)脂環族四羧酸二酐化合物、(3)芳香族四羧酸二酐化合物或(4)由式(a-2-1)至式(a-2-6)所示之四羧酸二酐化合物等。 Preferred specific examples of other tetracarboxylic dianhydride compounds (a2) include: (1) aliphatic tetracarboxylic dianhydride compounds, (2) alicyclic tetracarboxylic dianhydride compounds, (3) aromatic tetracarboxylic dianhydride compounds, or (4) tetracarboxylic dianhydride compounds represented by formula (a-2-1) to formula (a-2-6), etc.
(1)脂肪族四羧酸二酐化合物包含但不限於乙烷四羧酸二酐或丁烷四羧酸二酐等之脂肪族四羧酸二酐化合物。 (1) Aliphatic tetracarboxylic dianhydride compounds include but are not limited to aliphatic tetracarboxylic dianhydride compounds such as ethanetetracarboxylic dianhydride or butanetetracarboxylic dianhydride.
(2)脂環族四羧酸二酐化合物包含但不限於1,2,3,4-環丁烷四羧酸二酐、1,2-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二氯-1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-四甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、3,3',4,4'-二環己基四羧酸二酐、順-3,7-二丁基環庚基-1,5-二烯-1,2,5,6-四羧酸二酐、2,3,5-三羧基環戊基醋酸二酐或二環[2.2.2]-辛-7-烯-2,3,5,6-四羧酸二酐等之脂環族四羧酸二酐化合物。 (2) Alicyclic tetracarboxylic dianhydride compounds include but are not limited to 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dichloro-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2, Alicyclic tetracarboxylic acid dianhydride compounds such as 3,4-cyclopentanetetracarboxylic acid dianhydride, 1,2,4,5-cyclohexanetetracarboxylic acid dianhydride, 3,3',4,4'-dicyclohexyltetracarboxylic acid dianhydride, cis-3,7-dibutylcycloheptyl-1,5-diene-1,2,5,6-tetracarboxylic acid dianhydride, 2,3,5-tricarboxycyclopentylacetic acid dianhydride or dicyclo[2.2.2]-oct-7-ene-2,3,5,6-tetracarboxylic acid dianhydride.
(3)芳香族四羧酸二酐化合物之具體例可包含但不限於 3,4-二羧基-1,2,3,4-四氫萘-1-琥珀酸二酐、苯均四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、3,3',4,4'-聯苯碸四羧酸二酐、1,4,5,8-萘四羧酸二酐、2,3,6,7-萘四羧酸二酐、3,3'-4,4'-二苯基乙烷四羧酸二酐、3,3',4,4'-二甲基二苯基矽烷四羧酸二酐、3,3',4,4'-四苯基矽烷四羧酸二酐、1,2,3,4-呋喃四羧酸二酐、2,3,3',4'-二苯醚四羧酸二酐、3,3',4,4'-二苯醚四羧酸二酐、4,4'-雙(3,4-二羧基苯氧基)二苯硫醚二酐、2,3,3',4'-二苯硫醚四羧酸二酐、3,3',4,4'-二苯硫醚四羧酸二酐、4,4'-雙(3,4-二羧基苯氧基)二苯碸二酐、4,4'-雙(3,4-二羧基苯氧基)二苯丙烷二酐、3,3',4,4'-全氟異亞丙基二苯二酸二酐、2,2',3,3'-二苯基四羧酸二酐、2,3,3',4'-二苯基四羧酸二酐、3,3',4,4'-二苯基四羧酸二酐、雙(苯二酸)苯膦氧化物二酐、對-伸苯基-雙(三苯基苯二酸)二酐、間-伸苯基-雙(三苯基苯二酸)二酐、雙(三苯基苯二酸)-4,4'-二苯基醚二酐、雙(三苯基苯二酸)-4,4'-二苯基甲烷二酐、乙二醇-雙(脫水偏苯三酸酯)、丙二醇-雙(脫水偏苯三酸酯)、1,4-丁二醇-雙(脫水偏苯三酸酯)、1,6-己二醇-雙(脫水偏苯三酸酯)、1,8-辛二醇-雙(脫水偏苯三酸酯)、2,2-雙(4-羥苯基)丙烷-雙(脫水偏苯三酸酯)、2,3,4,5-四氫呋喃四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-5-甲基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-5-乙基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-7-甲基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并 [1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-7-乙基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-乙基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-5,8-二甲基-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-c]-呋喃-1,3-二酮、5-(2,5-二側氧基四氫呋喃基)-3-甲基-3-環己烯-1,2-二羧酸二酐等。 (3) Specific examples of aromatic tetracarboxylic dianhydride compounds include but are not limited to 3,4-dicarboxy-1,2,3,4-tetrahydronaphthalene-1-succinic dianhydride, benzene tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 3,3' -4,4'-diphenylethane tetracarboxylic dianhydride, 3,3',4,4'-dimethyldiphenylsilane tetracarboxylic dianhydride, 3,3',4,4'-tetraphenylsilane tetracarboxylic dianhydride, 1,2,3,4-furan tetracarboxylic dianhydride, 2,3,3',4'-diphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride, 4,4'-bis(3,4-dicarboxyphenoxy)diphenyl sulfide dianhydride, 2,3,3',4'-diphenyl sulfide Tetracarboxylic dianhydride, 3,3',4,4'-diphenyl sulfide tetracarboxylic dianhydride, 4,4'-bis(3,4-dicarboxyphenoxy)diphenylsulfone dianhydride, 4,4'-bis(3,4-dicarboxyphenoxy)diphenylpropane dianhydride, 3,3',4,4'-perfluoroisopropylidene diphthalic acid dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 2,3,3',4'-diphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyltetracarboxylic dianhydride, Bis(phthalic acid)phenylphosphine oxide dianhydride, p-phenylene-bis(triphenylphthalic acid) dianhydride, m-phenylene-bis(triphenylphthalic acid) dianhydride, bis(triphenylphthalic acid)-4,4'-diphenyl ether dianhydride, bis(triphenylphthalic acid)-4,4'-diphenylmethane dianhydride, ethylene glycol-bis(dehydrated trimellitate), propylene glycol-bis(dehydrated trimellitate), 1,4-butanediol-bis(dehydrated trimellitate), 1,6-hexanediol-bis(dehydrated 1,8-octanediol-bis(dehydrated trimellitate), 2,2-bis(4-hydroxyphenyl)propane-bis(dehydrated trimellitate), 2,3,4,5-tetrahydrofurantetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-5-methyl-5-(tetrahydro- 1,3-dione, 1,3,3a,4,5,9b-hexahydro-5-ethyl-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-7-methyl-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione ]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-7-ethyl-5-(tetrahydro-2,5-dioxy-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-8-methyl-5-(tetrahydro-2,5-dioxy-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-7-ethyl-5-(tetrahydro-2,5-dioxy-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, Hydrogen-8-ethyl-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 1,3,3a,4,5,9b-hexahydro-5,8-dimethyl-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]-furan-1,3-dione, 5-(2,5-dioxo-tetrahydrofuranyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic dianhydride, etc.
(4)由式(a-2-1)至式(a-2-6)所示的四羧酸二酐化合物如下所示。 (4) The tetracarboxylic dianhydride compounds represented by formula (a-2-1) to formula (a-2-6) are as follows.
式(a-2-5)中,A1表示含有芳香環的二價基團;r表示1至2的整數;A2及A3可為相同或不同,且可各自獨立表示氫原子或烷基。由式(a-2-5)表示的四羧酸二酐化合物的具體例包括由式(a-2-5-1)至式(a-2-5-3)表示的化合物中的至少一種。 In formula (a-2-5), A1 represents a divalent group containing an aromatic ring; r represents an integer from 1 to 2; A2 and A3 may be the same or different, and may each independently represent a hydrogen atom or an alkyl group. Specific examples of the tetracarboxylic dianhydride compound represented by formula (a-2-5) include at least one of the compounds represented by formula (a-2-5-1) to formula (a-2-5-3).
式(a-2-6)中,A4表示含有芳香環的二價基團;A5及A6可為相同或不同,且各自獨立表示氫原子或烷基。由式(a-2-6)表示的四羧酸二酐化合物較佳為由式(a-2-6-1)表示的化合物。 In formula (a-2-6), A4 represents a divalent group containing an aromatic ring; A5 and A6 may be the same or different, and each independently represents a hydrogen atom or an alkyl group. The tetracarboxylic dianhydride compound represented by formula (a-2-6) is preferably a compound represented by formula (a-2-6-1).
其他四羧酸二酐化合物(a2)可以單獨一種使用或者混合複數種使用。 Other tetracarboxylic dianhydride compounds (a2) can be used alone or in combination of two or more.
基於四羧酸二酐組份(a)的總使用量為100莫耳,其他四羧酸二酐化合物(a2)的使用量為0莫耳至90莫耳,較佳為20莫耳至85莫耳,且更佳為30莫耳至80莫耳。 Based on the total usage of the tetracarboxylic dianhydride component (a) being 100 mol, the usage of other tetracarboxylic dianhydride compounds (a2) is 0 mol to 90 mol, preferably 20 mol to 85 mol, and more preferably 30 mol to 80 mol.
基於後述的二胺組份(b)的總使用量為100莫耳,四羧酸二酐組份(a)的總使用量為20莫耳至200莫耳,較佳為30莫耳至120莫耳。 Based on the total usage of the diamine component (b) described later being 100 mol, the total usage of the tetracarboxylic dianhydride component (a) is 20 mol to 200 mol, preferably 30 mol to 120 mol.
二胺組份(b)包括具有如式(b-1)所示的結構的二胺化合物(b1)、具有如式(b-2)所示的結構的二胺化合物(b2)、以及其他二胺化合物(b3)。 The diamine component (b) includes a diamine compound (b1) having a structure as shown in formula (b-1), a diamine compound (b2) having a structure as shown in formula (b-2), and other diamine compounds (b3).
二胺化合物(b1)具有如下述式(b-1)所示的結構:
式(b-1)中,Y1為式(I)中的Y1,X3、X4各自獨立表示碳數1~3的伸烷基,X5、X6各自獨立表示單鍵、-O-、-S-、-OCO-或-COO-。 In formula (b-1), Y1 is Y1 in formula (I), X3 and X4 each independently represent an alkylene group having 1 to 3 carbon atoms, and X5 and X6 each independently represent a single bond, -O-, -S-, -OCO- or -COO-.
X3、X4各自獨立表示碳數1~3的伸烷基。伸烷基可為直鏈狀或具有支鏈。具體例可列舉:伸甲基、伸乙基、伸丙基、1-甲基伸乙基、2-甲基伸乙基等。其中,較佳為盡可能地具有自由旋轉部位,且立體障礙小之構造者。具體來說較佳為伸甲基、伸乙基、伸丙基。 X3 and X4 each independently represent an alkylene group having 1 to 3 carbon atoms. The alkylene group may be linear or branched. Specific examples include methylene, ethylene, propylene, 1-methylethylene, 2-methylethylene, etc. Among them, those having as much free rotation site as possible and having a small steric hindrance are preferred. Specifically, methylene, ethylene, and propylene are preferred.
X5、X6各自獨立表示單鍵、-O-、-S-、-OCO-或-COO-。其中,較佳為盡可能柔軟且立體障礙小之構造者。具體來說較佳為單鍵、-O-、-S-。 X 5 and X 6 each independently represent a single bond, -O-, -S-, -OCO- or -COO-. Among them, a structure that is as soft as possible and has little steric hindrance is preferred. Specifically, a single bond, -O- or -S- is preferred.
具有如式(b-1)所示結構的二胺化合物(b1)的具體例可列舉下述式(b-1-1)至式(b-1-11)所示的化合物。 Specific examples of the diamine compound (b1) having a structure as shown in formula (b-1) include compounds shown in the following formulas (b-1-1) to (b-1-11).
二胺化合物(b1)可以單獨一種使用或者混合複數種使用。 The diamine compound (b1) can be used alone or in combination of two or more.
基於二胺組份(b)的總使用量為100莫耳,二胺化合物(b1)的使用量為0.5莫耳至50莫耳,較佳為0.5莫耳至40莫耳,且更佳為0.5莫耳至30莫耳。 Based on the total usage of the diamine component (b) being 100 mol, the usage of the diamine compound (b1) is 0.5 mol to 50 mol, preferably 0.5 mol to 40 mol, and more preferably 0.5 mol to 30 mol.
若二胺組份(b)中不包含二胺化合物(b1)時,所形成的液晶顯示元件的驅動後閃爍度不佳。 If the diamine component (b) does not contain the diamine compound (b1), the flicker of the resulting liquid crystal display element after driving is poor.
二胺化合物(b1)的合成方法並無特別限定,作為一般合 成法,如下述所示,可藉由將二胺化合物Cpd.1之二硝基化合物Cpd.2經還原而製造。且,X3、X4、X5、X6的含義與式(b-1)中所述的X3、X4、X5、X6的含義相同。 The synthesis method of the diamine compound (b1) is not particularly limited. As a general synthesis method, it can be prepared by reducing the dinitro compound Cpd.2 of the diamine compound Cpd.1 as shown below. X3 , X4 , X5 , and X6 have the same meanings as X3 , X4 , X5 , and X6 described in formula (b-1).
上述還原反應含有在觸媒存在下之氫化反應、在質子共存下所進行的還原反應、將甲酸作為氫源的還原反應、將肼作為氫源的還原反應等,亦可組合這些還原反應。若考慮到二硝基化合物Cpd.2之結構與還原反應的反應性時,以氫化反應為佳。 The above reduction reaction includes hydrogenation reaction in the presence of a catalyst, reduction reaction in the presence of protons, reduction reaction using formic acid as a hydrogen source, reduction reaction using hydrazine as a hydrogen source, etc. These reduction reactions can also be combined. If the structure of the dinitro compound Cpd.2 and the reactivity of the reduction reaction are taken into consideration, the hydrogenation reaction is preferred.
使用於還原反應的觸媒以可由販賣品獲得之活性碳載持金屬為佳,例如可舉出鈀-活性碳、鉑-活性碳、銠-活性碳等。又,氫氧化鈀、二氧化鉑、雷尼鎳等非必須為活性碳載持型的金屬觸媒亦可。一般廣泛使用的鈀-活性碳因可得到良好結果而較佳。 The catalyst used in the reduction reaction is preferably a metal supported on activated carbon that can be obtained from commercial products, such as palladium-activated carbon, platinum-activated carbon, rhodium-activated carbon, etc. In addition, metal catalysts such as palladium hydroxide, platinum dioxide, and Raney nickel that are not necessarily supported on activated carbon can also be used. Palladium-activated carbon, which is widely used, is preferred because it can obtain good results.
欲使還原反應更有效果地進行,在活性碳的共存下可實施反應。此時,所使用的活性碳量並無特別限定,對於二硝基化合物Cpd.2以1~20質量%為佳,以5~10質量%為較佳。 In order to make the reduction reaction more effective, the reaction can be carried out in the presence of activated carbon. At this time, the amount of activated carbon used is not particularly limited. For the dinitro compound Cpd.2, 1-20 mass % is preferred, and 5-10 mass % is more preferred.
同樣理由下,亦有在加壓下實施反應之情況。此時,欲避開苯環之還原,可在到達20氣壓之加壓範圍下進行。較佳為到達10氣壓之範圍下實施反應。 For the same reason, the reaction may be carried out under pressure. In this case, if you want to avoid the reduction of the benzene ring, you can carry out the reaction under a pressure range of up to 20 atmospheres. It is better to carry out the reaction under a pressure range of up to 10 atmospheres.
對於還原反應,以使用溶劑為佳,僅為不與各原料進行反應的溶劑即可,可無限制下使用。 For the reduction reaction, it is best to use a solvent, as long as the solvent does not react with the raw materials, and it can be used without restriction.
例如可使用非質子性極性有機溶劑(DMF(N,N-二甲基甲醯胺)、DMSO(二甲基亞碸)、DMAc(二甲基乙醯胺)、NMP(N-甲基-2-吡咯啶酮)等);醚類(Et2O(二乙基醚)、i-Pr2O(二異丙基醚)、TBME(甲基第三丁基醚)、CPME(環戊基甲基醚)、THF(四氫呋喃)、二噁烷等);脂肪族烴類(戊烷、己烷、庚烷、石油醚等);芳香族烴類(苯、甲苯、二甲苯、三甲苯、氯苯、二氯苯、硝基苯、四氫萘等);鹵素系烴類(氯仿、二氯甲烷、四氯化碳、二氯乙烷等);低級脂肪酸酯類(乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酸甲酯等);腈類(乙腈、丙腈、丁腈等)。這些溶劑可考慮不容易起反應而做適宜選擇,可單獨使用1種或混合2種以上使用。視必要可使用適當脫水劑或乾燥劑乾燥溶劑,亦可作為非水溶劑使用。 For example, aprotic polar organic solvents (DMF (N,N-dimethylformamide), DMSO (dimethylsulfoxide), DMAc (dimethylacetamide), NMP (N-methyl-2-pyrrolidone) etc.); ethers (Et 2 O (diethyl ether), i-Pr 2 O (diisopropyl ether), TBME (tert-butyl methyl ether), CPME (cyclopentyl methyl ether), THF (tetrahydrofuran), dioxane, etc.); aliphatic hydrocarbons (pentane, hexane, heptane, petroleum ether, etc.); aromatic hydrocarbons (benzene, toluene, xylene, trimethylbenzene, chlorobenzene, dichlorobenzene, nitrobenzene, tetrahydronaphthalene, etc.); halogen hydrocarbons (chloroform, dichloromethane, carbon tetrachloride, dichloroethane, etc.); lower fatty acid esters (methyl acetate, ethyl acetate, butyl acetate, methyl propionate, etc.); nitriles (acetonitrile, propionitrile, butyronitrile, etc.). These solvents can be appropriately selected considering their ease of reaction, and can be used alone or in combination of two or more. If necessary, the solvent can be dried with an appropriate dehydrating agent or desiccant, and can also be used as a non-aqueous solvent.
溶劑之使用量(反應濃度)並無特別限定,對於二硝基化合物Cpd.2為0.1~100質量倍。較佳為0.5~30質量倍,更佳為1~10質量倍。 The amount of solvent used (reaction concentration) is not particularly limited, and is 0.1 to 100 times the mass of the dinitro compound Cpd.2. It is preferably 0.5 to 30 times the mass, and more preferably 1 to 10 times the mass.
反應溫度並無特別限定,以-100℃至所使用的溶劑之沸點的範圍為佳,較佳為-50~150℃。反應時間通常為0.05~350小時,較佳為0.5~100小時。 The reaction temperature is not particularly limited, and is preferably in the range of -100°C to the boiling point of the solvent used, preferably -50~150°C. The reaction time is usually 0.05~350 hours, preferably 0.5~100 hours.
另一方面,二硝基化合物Cpd.2的合成方法並無特別限定,可藉由任意方法進行合成。作為該具體例子為,將二硝基化合物Cpd.3與二碳酸二第三丁酯在溶劑中依所需在鹼存在下進行反應。 On the other hand, the synthesis method of the dinitro compound Cpd.2 is not particularly limited and can be synthesized by any method. As a specific example, the dinitro compound Cpd.3 and di-tert-butyl dicarbonate are reacted in a solvent in the presence of a base as required.
對於二硝基化合物Cpd.3之羧基1當量而言,以使用1~5當量為佳,較佳為使用1.3~2.5當量之二碳酸二第三丁酯,藉由當量數等反應條件之設定,可控制Boc基之導入數。 For 1 equivalent of carboxyl group of the dinitro compound Cpd.3, it is best to use 1 to 5 equivalents, and more preferably 1.3 to 2.5 equivalents of di-tert-butyl dicarbonate. By setting the reaction conditions such as the number of equivalents, the number of Boc groups introduced can be controlled.
反應中之鹼的存在並非必要,但使用鹼時,可使用氫氧化鈉、氫氧化鉀、氫氧化鋰、碳酸氫鈉、碳酸氫鉀、燐酸鉀、碳酸鈉、碳酸鉀、碳酸鋰、碳酸銫等無機鹼;三甲基胺、三乙基胺、三丙基胺、三異丙基胺、三丁基胺、二異丙基乙基胺、吡啶、二甲基胺基吡啶、咪唑、喹啉、可力丁等胺類;氫化鈉、氫化鉀、第三丁氧基鈉、第三丁氧基鉀等鹼等。 The presence of alkali in the reaction is not essential, but when alkali is used, inorganic alkalis such as sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium bicarbonate, potassium bicarbonate, potassium phosphate, sodium carbonate, potassium carbonate, lithium carbonate, and cesium carbonate can be used; amines such as trimethylamine, triethylamine, tripropylamine, triisopropylamine, tributylamine, diisopropylethylamine, pyridine, dimethylaminopyridine, imidazole, quinoline, and collidine can be used; alkalis such as sodium hydroxide, potassium hydroxide, tert-butoxysodium, and tert-butoxypotassium can be used.
對於該反應中之溶劑,僅不與各原料進行反應的溶劑即可 使用,可使用與由上述二硝基化合物Cpd.2合成二胺化合物Cpd.1時所記載的相同溶劑、非質子性極性有機溶劑、醚類、脂肪族烴類、芳香族烴類、鹵素系烴類、低級脂肪酸酯類等。這些溶劑為考慮到容易引起反應等因素而可適宜選擇,可單獨使用1種或混合2種以上使用。視必要可使用適當脫水劑或乾燥劑乾燥溶劑,作為非水溶劑使用。 As for the solvent in this reaction, any solvent that does not react with the raw materials can be used. The same solvents as those described in the synthesis of diamine compound Cpd.1 from dinitro compound Cpd.2, non-protonic polar organic solvents, ethers, aliphatic hydrocarbons, aromatic hydrocarbons, halogen hydrocarbons, low-order fatty acid esters, etc. can be used. These solvents can be appropriately selected in consideration of factors such as the ease of causing reactions, and can be used alone or in combination of two or more. If necessary, the solvent can be dried using an appropriate dehydrating agent or drying agent and used as a non-aqueous solvent.
溶劑的使用量並無特別限定,對於二硝基化合物Cpd.3,可使用0.1~100質量倍之溶劑。較佳為0.5~30質量倍,更佳為1~10質量倍。反應溫度雖無特別限定,可使用自-100℃至所使用的溶劑之沸點的範圍,較佳為-50~150℃的範圍。反應時間通常為0.05~200小時,較佳為0.5~100小時。 The amount of solvent used is not particularly limited. For the dinitro compound Cpd.3, 0.1 to 100 times the mass of the solvent can be used. Preferably, it is 0.5 to 30 times the mass, and more preferably, it is 1 to 10 times the mass. Although the reaction temperature is not particularly limited, it can be used in the range of -100°C to the boiling point of the solvent used, preferably in the range of -50 to 150°C. The reaction time is usually 0.05 to 200 hours, preferably 0.5 to 100 hours.
二胺化合物(b2)具有如下述式(b-2)所示的結構:
式(b-2)中,Ar表示芳香環,X11表示碳數1~5的伸烷基,X12表示氫原子或碳數1~4的烷基。 In formula (b-2), Ar represents an aromatic ring, X11 represents an alkylene group having 1 to 5 carbon atoms, and X12 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
Ar為用以使芳香族胺部位存在於在聚合反應部位具有2級胺之二胺上之部位,故只要為芳香環則無特別限定。由原料取得性或合成容易性、液晶配向性等之觀點,Ar較佳為伸苯基、萘基,由泛用性之觀點,較佳為伸苯基。Ar為伸苯基時,即H2N-Ar為胺 基苯時,X11之取代位置為間位或對位為佳。 Ar is a site for making an aromatic amine site exist on the diamine having a secondary amine at the polymerization reaction site, and is not particularly limited as long as it is an aromatic ring. From the viewpoints of raw material availability, ease of synthesis, liquid crystal orientation, etc., Ar is preferably a phenylene group or a naphthyl group. From the viewpoint of versatility, a phenylene group is preferred. When Ar is a phenylene group, that is, when H 2 N-Ar is an aminobenzene group, the substitution position of X 11 is preferably the meta-position or the para-position.
X11表示碳數1~5的伸烷基。X11只要在此碳數範圍內,可成為分支亦可成為環構造,較佳為直鏈構造,特佳為碳數1或2的伸烷基。 X11 represents an alkylene group having 1 to 5 carbon atoms. As long as the carbon number of X11 is within this range, it may be a branched or cyclic structure, preferably a straight chain structure, and particularly preferably an alkylene group having 1 or 2 carbon atoms.
X12表示氫原子或碳數1~4的烷基,烷基可為直鏈或分支構造。較佳為儘量小的基,特佳為氫原子、甲基或乙基。 X12 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and the alkyl group may be a straight chain or a branched structure. It is preferably a group as small as possible, and particularly preferably a hydrogen atom, a methyl group or an ethyl group.
具有如式(b-2)所示結構的二胺化合物(b2)的具體例可列舉下述式(b-2-1)至式(b-2-12)所示的化合物。 Specific examples of the diamine compound (b2) having a structure as shown in formula (b-2) include compounds shown in the following formulas (b-2-1) to (b-2-12).
二胺化合物(b2)可以單獨一種使用或者混合複數種使用。 The diamine compound (b2) can be used alone or in combination of two or more.
基於二胺組份(b)的總使用量為100莫耳,二胺化合物(b2)的使用量為1莫耳至99.5莫耳,較佳為2莫耳至80莫耳, 且更佳為3莫耳至70莫耳。 Based on the total usage of the diamine component (b) being 100 mol, the usage of the diamine compound (b2) is 1 mol to 99.5 mol, preferably 2 mol to 80 mol, and more preferably 3 mol to 70 mol.
若二胺組份(b)中包含二胺化合物(b2)時,可進一步降低所形成的液晶顯示元件的驅動後閃爍度。 If the diamine component (b) contains a diamine compound (b2), the flicker degree of the formed liquid crystal display element after driving can be further reduced.
其他二胺化合物(b3)包括(1)脂肪族二胺化合物、(2)脂環族二胺化合物、(3)芳香族二胺化合物、(4)由式(b-3-1)至式(b-3-29)所示的二胺化合物、或其組合。 Other diamine compounds (b3) include (1) aliphatic diamine compounds, (2) alicyclic diamine compounds, (3) aromatic diamine compounds, (4) diamine compounds represented by formula (b-3-1) to formula (b-3-29), or combinations thereof.
(1)脂肪族二胺化合物的具體例包括但不限於1,2-二胺基乙烷、1,3-二胺基丙烷、1,4-二胺基丁烷、1,5-二胺基戊烷、1,6-二胺基己烷、1,7-二胺基庚烷、1,8-二胺基辛烷、1,9-二胺基壬烷、1,10-二胺基癸烷、4,4’-二胺基庚烷、1,3-二胺基-2,2-二甲基丙烷、1,6-二胺基-2,5-二甲基己烷、1,7-二胺基-2,5-二甲基庚烷、1,7-二胺基-4,4-二甲基庚烷、1,7-二胺基-3-甲基庚烷、1,9-二胺基-5-甲基壬烷、2,11-二胺基十二烷、1,12-二胺基十八烷、1,2-雙(3-胺基丙氧基)乙烷,或上述化合物的組合。 (1) Specific examples of aliphatic diamine compounds include, but are not limited to, 1,2-diaminoethane, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 4,4′-diaminoheptane, 1,3-diamino-2,2-dimethyl Propane, 1,6-diamino-2,5-dimethylhexane, 1,7-diamino-2,5-dimethylheptane, 1,7-diamino-4,4-dimethylheptane, 1,7-diamino-3-methylheptane, 1,9-diamino-5-methylnonane, 2,11-diaminododecane, 1,12-diaminooctadecane, 1,2-bis(3-aminopropoxy)ethane, or a combination of the above compounds.
(2)脂環族二胺化合物的具體例包括但不限於4,4’-二胺基二環己基甲烷、4,4’-二胺基-3,3’-二甲基二環己基胺、1,3-二胺基環己烷、1,4-二胺基環己烷、異佛爾酮二胺、四氫二環戊二烯二胺、三環[6.2.1.02,7]-十一碳烯二甲基二胺、4,4’-亞甲基雙(環己基胺),或上述化合物的組合。 (2) Specific examples of alicyclic diamine compounds include, but are not limited to, 4,4'-diaminodicyclohexylmethane, 4,4'-diamino-3,3'-dimethyldicyclohexylamine, 1,3-diaminocyclohexane, 1,4-diaminocyclohexane, isophoronediamine, tetrahydrodicyclopentadienediamine, tricyclo[6.2.1.0 2,7 ]-undecenedimethyldiamine, 4,4'-methylenebis(cyclohexylamine), or combinations thereof.
(3)芳香族二胺化合物的具體例包括但不限於4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基乙烷、4,4’-二胺基二苯基碸、4,4’- 二胺基苯甲醯苯胺、4,4’-二胺基二苯基醚、3,4’-二胺基二苯基醚、1,5-二胺基萘、5-胺基-1-(4’-胺基苯基)-1,3,3-三甲基氫茚、6-胺基-1-(4’-胺基苯基)-1,3,3-三甲基氫茚、六氫-4,7-甲橋伸氫茚基二亞甲基二胺、3,3’-二胺基二苯甲酮、3,4’-二胺基二苯甲酮、4,4’-二胺基二苯甲酮、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、1,5-雙(4-胺基苯氧基亞甲基)金剛烷、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、9,9-雙(4-胺基苯基)-10-氫蒽、9,10-雙(4-胺基苯基)蒽[9,10-bis(4-aminophenyl)anthracene]、2,7-二胺基茀、9,9-雙(4-胺基苯基)茀、4,4’-亞甲基-雙(2-氯苯胺)、4,4’-(對-伸苯基異亞丙基)雙苯胺、4,4’-(間-伸苯基異亞丙基)雙苯胺、2,2’-雙[4-(4-胺基-2-三氟甲基苯氧基)苯基]六氟丙烷、4,4’-雙[(4-胺基-2-三氟甲基)苯氧基]-八氟聯苯、5-[4-(4-正戊烷基環己基)環己基]苯基-亞甲基-1,3-二胺基苯{5-[4-(4-n-pentylcyclohexyl)cyclohexyl]phenylmethylene-1,3-diaminobenzene}、1,1-雙[4-(4-胺基苯氧基)苯基]-4-(4-乙基苯基)環己烷{1,1-bis[4-(4-aminophenoxy)phenyl]-4-(4-ethylphenyl)cyclohexane},或上述化合物的組合。 (3) Specific examples of aromatic diamine compounds include, but are not limited to, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylethane, 4,4'-diaminodiphenylsulfone, 4,4'-diaminobenzanilide, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 1,5-diaminonaphthalene, 5-amino-1-(4'-aminophenyl)-1,3,3-trimethylhydroindene, 6-amino-1-(4'-aminophenyl)-1,3,3-trimethylhydroindene, hexahydro-4,7-methoxy-indene dimethylenediamine, 3,3'-diaminobenzophenone, 3,4'-diaminobenzophenone, Aminobenzophenone, 4,4'-diaminobenzophenone, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 1,5-bis(4-aminophenoxymethylene)adamantane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 9,9-bis(4-aminophenyl)-10 -Hydrogen anthracene, 9,10-bis(4-aminophenyl)anthracene, 2,7-diaminofluorene, 9,9-bis(4-aminophenyl)fluorene, 4,4'-methylene-bis(2-chloroaniline), 4,4'-(p-phenyleneisopropylidene)bisaniline, 4,4'-(m-phenyleneisopropylidene)bisaniline, 2,2'-bis[4-(4-amino-2-trifluoromethylphenoxy)phenyl]hexafluoropropane, 4,4'-bis[(4-amino-2-trifluoromethyl)phenoxy]-octafluorobiphenyl, 5-[4-(4-n-phenyleneisopropylidene)bisaniline 5-[4-(4-n-pentylcyclohexyl)cyclohexyl]phenylmethylene-1,3-diaminobenzene, 1,1-bis[4-(4-aminophenoxy)phenyl]-4-(4-ethylphenyl)cyclohexane, or a combination of the above compounds.
(4)由式(b-3-1)至式(b-3-29)所示的二胺化合物如下所示。 (4) The diamine compounds represented by formula (b-3-1) to formula (b-3-29) are as follows.
式(b-3-1)中,B1表示-O-、、、、, 或;B2表示具有甾(膽固醇(steroid))骨架的基、三氟甲基、氟基、碳數為2至30的烷基、或衍生自吡啶、嘧啶、三嗪、哌啶或哌嗪等含氮原子環狀結構的一價基團。 In formula (b-3-1), B1 represents -O-, , , , , or ; B2 represents a group having a steroid skeleton, a trifluoromethyl group, a fluoro group, an alkyl group having 2 to 30 carbon atoms, or a monovalent group derived from a nitrogen atom-containing cyclic structure such as pyridine, pyrimidine, triazine, piperidine or piperazine.
由式(b-3-1)表示的化合物的具體例包括但不限於2,4-二胺基苯基甲酸乙酯(2,4-diaminophenyl ethyl formate)、3,5-二胺基苯基甲酸乙酯(3,5-diaminophenyl ethyl formate)、2,4-二胺基苯基甲酸丙酯(2,4-diaminophenyl propyl formate)、3,5-二胺基苯基甲酸丙酯(3,5-diaminophenyl propyl formate)、1-十二烷氧基-2,4-二胺基苯(1-dodecoxy-2,4-diaminobenzene)、1-十六烷氧基-2,4-二胺基苯(1-hexadecoxy-2,4-diaminobenzene)、1-十八烷氧基-2,4-二胺基苯(1-octadecoxy-2,4-diaminobenzene)、由式(b-3-1-1)至式(b-3-1-6)表示的化合物中的至少其中一種,或上述化合物的組合。 Specific examples of the compound represented by formula (b-3-1) include, but are not limited to, 2,4-diaminophenyl ethyl formate, 3,5-diaminophenyl ethyl formate, 2,4-diaminophenyl propyl formate, 3,5-diaminophenyl propyl formate, formate), 1-dodecoxy-2,4-diaminobenzene, 1-hexadecoxy-2,4-diaminobenzene, 1-octadecoxy-2,4-diaminobenzene, at least one of the compounds represented by formula (b-3-1-1) to formula (b-3-1-6), or a combination of the above compounds.
由式(b-3-1-1)至式(b-3-1-6)表示的化合物如下所示。 The compounds represented by formula (b-3-1-1) to formula (b-3-1-6) are shown below.
式(b-3-2)中,B1與式(b-3-1)中的B1相同,B3及B4各自獨立表示二價脂肪族環、二價芳香族環或二價雜環基團;B5表示碳數為3至18的烷基、碳數為3至18的烷氧基、碳數為1至5的氟烷基、碳數為1至5的氟烷氧基、氰基或鹵素原子。 In formula (b-3-2), B1 is the same as B1 in formula (b-3-1), B3 and B4 each independently represent a divalent aliphatic ring, a divalent aromatic ring or a divalent heterocyclic group; B5 represents an alkyl group having 3 to 18 carbon atoms, an alkoxy group having 3 to 18 carbon atoms, a fluoroalkyl group having 1 to 5 carbon atoms, a fluoroalkoxy group having 1 to 5 carbon atoms, a cyano group or a halogen atom.
由式(b-3-2)表示的化合物的具體例包括由式(b-3-2-1)至 式(b-3-2-13)表示的化合物中的至少其中一種。 Specific examples of the compound represented by formula (b-3-2) include at least one of the compounds represented by formula (b-3-2-1) to formula (b-3-2-13).
式(b-3-2-1)至式(b-3-2-13)中,s表示3至12的整數。 In formula (b-3-2-1) to formula (b-3-2-13), s represents an integer from 3 to 12.
式(b-3-3)中,B6各自獨立表示氫原子、碳數為1至5的醯基、碳數為1至5的烷基、碳數為1至5的烷氧基或鹵素原子,且每個重複單元中的B6可為相同或不同;u表示1至3的整數。 In formula (b-3-3), B6 each independently represents a hydrogen atom, an acyl group having 1 to 5 carbon atoms, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a halogen atom, and B6 in each repeating unit may be the same or different; u represents an integer from 1 to 3.
由式(b-3-3)表示的化合物的具體例包括當u為1時:對-二胺苯、間-二胺苯、鄰-二胺苯或2,5-二胺基甲苯等;當u為2時: 4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二甲基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2’-二氯-4,4’-二胺基聯苯、3,3’-二氯-4,4’-二胺基聯苯、2,2’,5,5’-四氯-4,4’-二胺基聯苯、2,2’-二氯-4,4’-二胺基-5,5’-二甲氧基聯苯或4,4’-二胺基-2,2’-雙(三氟甲基)聯苯等;或當u為3時:1,4-雙(4’-胺基苯基)苯等。 Specific examples of the compound represented by formula (b-3-3) include when u is 1: p-diaminobenzene, m-diaminobenzene, o-diaminobenzene or 2,5-diaminotoluene, etc.; when u is 2: 4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2, 2’-dichloro-4,4’-diaminobiphenyl, 3,3’-dichloro-4,4’-diaminobiphenyl, 2,2’,5,5’-tetrachloro-4,4’-diaminobiphenyl, 2,2’-dichloro-4,4’-diamino-5,5’-dimethoxybiphenyl or 4,4’-diamino-2,2’-bis(trifluoromethyl)biphenyl, etc.; or when u is 3: 1,4-bis(4’-aminophenyl)benzene, etc.
由式(b-3-3)表示的化合物的具體例較佳為包括對-二胺苯、2,5-二胺基甲苯、4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、1,4-雙(4’-胺基苯基)苯或上述化合物的組合。 Specific examples of the compound represented by formula (b-3-3) preferably include p-diaminobenzene, 2,5-diaminotoluene, 4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 1,4-bis(4'-aminophenyl)benzene or a combination of the above compounds.
式(b-3-4)中,w表示1至5的整數。由式(b-3-4)表示的化合物較佳為4,4’-二胺基-二苯基硫醚。 In formula (b-3-4), w represents an integer from 1 to 5. The compound represented by formula (b-3-4) is preferably 4,4'-diamino-diphenyl sulfide.
式(b-3-5)中,B7及B9各自獨立表示二價有機基團,且B7及B9可為相同或不同;B8表示衍生自吡啶、嘧啶、三嗪、哌啶或哌嗪等含氮原子的環狀結構的二價基團。 In formula (b-3-5), B7 and B9 each independently represent a divalent organic group, and B7 and B9 may be the same or different; B8 represents a divalent group derived from a cyclic structure containing a nitrogen atom such as pyridine, pyrimidine, triazine, piperidine or piperazine.
式(b-3-6)中,B10、B11、B12及B13各自獨立表示碳數為1至12的烴基,且B10、B11、B12及B13可為相同或不同;X1各自獨立表示1至3的整數;X2表示1至20的整數。 In formula (b-3-6), B10 , B11 , B12 and B13 each independently represent a alkyl group having 1 to 12 carbon atoms, and B10 , B11 , B12 and B13 may be the same or different; X1 each independently represents an integer from 1 to 3; and X2 represents an integer from 1 to 20.
式(b-3-7)中,B14表示氧原子或伸環己烷基;B15表示亞甲基(methylene,-CH2-);B16表示伸苯基或伸環己烷基;B17表示氫原子或庚基。 In formula (b-3-7), B 14 represents an oxygen atom or a cyclohexylene group; B 15 represents a methylene group (methylene, -CH 2 -); B 16 represents a phenylene group or a cyclohexylene group; and B 17 represents a hydrogen atom or a heptyl group.
由式(b-3-7)表示的化合物的具體例包括由式(b-3-7-1)表示的化合物、由式(b-3-7-2)表示的化合物或上述化合物的組合。 Specific examples of the compound represented by formula (b-3-7) include a compound represented by formula (b-3-7-1), a compound represented by formula (b-3-7-2), or a combination of the above compounds.
由式(b-3-8)至式(b-3-29)表示的化合物如下所示。 The compounds represented by formula (b-3-8) to formula (b-3-29) are shown below.
式(b-3-16)至式(b-3-24)中,B18較佳為表示碳數為1至10的烷基或碳數為1至10的烷氧基;B19較佳為表示氫原子、碳數為1至10的烷基或碳數為1至10的烷氧基。 In formula (b-3-16) to formula (b-3-24), B 18 preferably represents an alkyl group having 1 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms; B 19 preferably represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms.
其他二胺化合物(b3)可單獨使用或組合多種來使用。 Other diamine compounds (b3) can be used alone or in combination.
其他二胺化合物(b3)的具體例較佳為包括但不限於1,2- 二胺基乙烷、4,4'-二胺基二環己基甲烷、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基醚、5-[4-(4-正戊烷基環己基)環己基]苯基亞甲基-1,3-二胺基苯、1,3-雙(3-胺基苯氧基)苯、1,1-雙[4-(4-胺基苯氧基)苯基]-4-(4-乙基苯基)環己烷、2,4-二胺基苯基甲酸乙酯、對-二胺苯、間-二胺苯、鄰-二胺苯、式(b-3-1-1)、式(b-3-1-2)、式(b-3-1-5)、式(b-3-2-1)、式(b-3-2-11)、式(b-3-7-1)、式(b-3-25)或式(b-3-28)所表示的化合物。 Specific examples of other diamine compounds (b3) preferably include but are not limited to 1,2-diaminoethane, 4,4'-diaminodicyclohexylmethane, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 5-[4-(4-n-pentylcyclohexyl)cyclohexyl]phenylmethylene-1,3-diaminobenzene, 1,3-bis(3-aminophenoxy)benzene, 1,1-bis[4-(4-aminophenoxy) )phenyl]-4-(4-ethylphenyl)cyclohexane, ethyl 2,4-diaminophenylcarboxylate, p-diaminobenzene, m-diaminobenzene, o-diaminobenzene, compounds represented by formula (b-3-1-1), formula (b-3-1-2), formula (b-3-1-5), formula (b-3-2-1), formula (b-3-2-11), formula (b-3-7-1), formula (b-3-25) or formula (b-3-28).
基於二胺組份(b)的總使用量為100莫耳,其他二胺化合物(b3)的使用量為0莫耳至98.5莫耳,較佳為0莫耳至97.5莫耳,且更佳為0莫耳至96.5莫耳。 Based on the total usage of the diamine component (b) being 100 mol, the usage of the other diamine compound (b3) is 0 mol to 98.5 mol, preferably 0 mol to 97.5 mol, and more preferably 0 mol to 96.5 mol.
聚合物(A)可包括聚醯胺酸及聚醯亞胺中的至少一者。另外,聚合物(A)可更包括聚醯亞胺系嵌段共聚合物。以下進一步說明上述各種聚合物的製備方法。 The polymer (A) may include at least one of polyamide and polyimide. In addition, the polymer (A) may further include a polyimide block copolymer. The preparation methods of the above-mentioned various polymers are further described below.
製備聚醯胺酸的方法為先將混合物溶解於溶劑中,其中混合物包括四羧酸二酐組份(a)與二胺組份(b),並於0℃至100℃的溫度下進行聚縮合反應。反應1小時至24小時後,以蒸發器對反應溶液進行減壓蒸餾,即可得到聚醯胺酸。或者,將反應溶液倒入大量的貧溶劑中,以得到析出物。接著,以減壓乾燥的方式乾燥析出物,即可得到聚醯胺酸。 The method for preparing polyamine is to first dissolve a mixture in a solvent, wherein the mixture includes a tetracarboxylic dianhydride component (a) and a diamine component (b), and perform a polycondensation reaction at a temperature of 0°C to 100°C. After reacting for 1 to 24 hours, the reaction solution is subjected to reduced pressure distillation in an evaporator to obtain polyamine. Alternatively, the reaction solution is poured into a large amount of a poor solvent to obtain a precipitate. Then, the precipitate is dried by reduced pressure drying to obtain polyamine.
用於聚縮合反應中的溶劑可與下述液晶配向劑中的溶劑 (B)相同或不同,且用於聚縮合反應中的溶劑並無特別的限制,只要是可溶解反應物與生成物即可。溶劑較佳為包括但不限於(1)非質子系極性溶劑,例如:N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidinone;NMP)、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基尿素或六甲基磷酸三胺等的非質子系極性溶劑;或(2)酚系溶劑,例如:間-甲酚、二甲苯酚、酚或鹵化酚類等的酚系溶劑。基於混合物的總使用量為100重量份,用於聚縮合反應中的溶劑的使用量較佳為200重量份至2000重量份,且更佳為300重量份至1800重量份。 The solvent used in the polymerization reaction may be the same as or different from the solvent (B) in the liquid crystal alignment agent described below, and there is no particular limitation on the solvent used in the polymerization reaction, as long as it can dissolve the reactants and the products. The solvent preferably includes but is not limited to (1) aprotic polar solvents, such as N-methyl-2-pyrrolidinone (NMP), N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, γ-butyrolactone, tetramethyl urea or hexamethylphosphoric acid triamide; or (2) phenolic solvents, such as m-cresol, xylenol, phenol or halogenated phenols. Based on the total usage of the mixture being 100 parts by weight, the usage of the solvent in the polymerization reaction is preferably 200 parts by weight to 2000 parts by weight, and more preferably 300 parts by weight to 1800 parts by weight.
值得注意的是,於聚縮合反應中,溶劑可併用適量的貧溶劑,其中貧溶劑不會造成聚醯胺酸析出。貧溶劑可以使用單獨一種或者組合多種來使用,且其包括但不限於(1)醇類,例如:甲醇、乙醇、異丙醇、環己醇、乙二醇、丙二醇、1,4-丁二醇或三乙二醇等的醇類;(2)酮類,例如:丙酮、甲基乙基酮、甲基異丁基酮、環己酮等的酮類;(3)酯類,例如:醋酸甲酯、醋酸乙酯、醋酸丁酯、草酸二乙酯、丙二酸二乙酯或乙二醇乙基醚醋酸酯等的酯類;(4)醚類,例如:二乙基醚、乙二醇甲基醚、乙二醇乙基醚、乙二醇正丙基醚、乙二醇異丙基醚、乙二醇正丁基醚、乙二醇二甲基醚或二乙二醇二甲基醚等的醚類;(5)鹵化烴類,例如:二氯甲烷、1,2-二氯乙烷、1,4-二氯丁烷、三氯乙烷、氯苯或鄰-二氯苯等的鹵化烴類;或(6)烴類,例如:四氫呋喃、己烷、庚烷、辛烷、苯、甲苯或二甲苯等的烴類或上述溶劑的任意組合。基於二 胺組份(a2)的使用量為100重量份,貧溶劑的用量較佳為0重量份至60重量份,且更佳為0重量份至50重量份。 It is worth noting that in the polycondensation reaction, the solvent can be used in combination with an appropriate amount of a poor solvent, wherein the poor solvent will not cause the precipitation of polyamine. The poor solvent can be used alone or in combination, and includes but is not limited to (1) alcohols, such as methanol, ethanol, isopropanol, cyclohexanol, ethylene glycol, propylene glycol, 1,4-butanediol or triethylene glycol; (2) ketones, such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.; (3) esters, such as methyl acetate, ethyl acetate, butyl acetate, diethyl oxalate, diethyl malonate or ethylene glycol ethyl ether acetate; (4) ethers, For example: ethers such as diethyl ether, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol n-propyl ether, ethylene glycol isopropyl ether, ethylene glycol n-butyl ether, ethylene glycol dimethyl ether or diethylene glycol dimethyl ether; (5) halogenated hydrocarbons such as dichloromethane, 1,2-dichloroethane, 1,4-dichlorobutane, trichloroethane, chlorobenzene or o-dichlorobenzene; or (6) hydrocarbons such as tetrahydrofuran, hexane, heptane, octane, benzene, toluene or xylene or any combination of the above solvents. Based on the usage of the diamine component (a2) being 100 parts by weight, the usage of the poor solvent is preferably 0 to 60 parts by weight, and more preferably 0 to 50 parts by weight.
製備聚醯亞胺的方法為將上述製備聚醯胺酸的方法所製的聚醯胺酸在脫水劑及觸媒的存在下進行加熱而得。在加熱過程中,聚醯胺酸中的醯胺酸官能基可經由脫水閉環反應轉變成醯亞胺官能基(即醯亞胺化)。 The method for preparing polyimide is to heat the polyimide prepared by the above method for preparing polyimide in the presence of a dehydrating agent and a catalyst. During the heating process, the amide functional group in the polyimide can be converted into an imide functional group (i.e., imidization) through a dehydration ring-closing reaction.
用於脫水閉環反應中的溶劑可與液晶配向劑中的溶劑(B)相同,故在此不另贅述。基於聚醯胺酸的使用量為100重量份,用於脫水閉環反應中的溶劑的使用量較佳為200重量份至2000重量份,且更佳為300重量份至1800重量份。 The solvent used in the dehydration ring-closing reaction can be the same as the solvent (B) in the liquid crystal alignment agent, so it is not described here separately. Based on the usage of 100 parts by weight of polyamine, the usage of the solvent used in the dehydration ring-closing reaction is preferably 200 parts by weight to 2000 parts by weight, and more preferably 300 parts by weight to 1800 parts by weight.
為獲得較佳的聚醯胺酸的醯亞胺化程度,脫水閉環反應的操作溫度較佳為40℃至200℃,更佳為40℃至150℃。若脫水閉環反應的操作溫度低於40℃時,醯亞胺化的反應不完全,而降低聚醯胺酸的醯亞胺化程度。然而,若脫水閉環反應的操作溫度高於200℃時,所得的聚醯亞胺的重量平均分子量偏低。 In order to obtain a better degree of imidization of polyamide, the operating temperature of the dehydration ring-closing reaction is preferably 40°C to 200°C, and more preferably 40°C to 150°C. If the operating temperature of the dehydration ring-closing reaction is lower than 40°C, the imidization reaction is incomplete, thereby reducing the degree of imidization of polyamide. However, if the operating temperature of the dehydration ring-closing reaction is higher than 200°C, the weight average molecular weight of the obtained polyimide is low.
用於脫水閉環反應中的脫水劑可選自於酸酐類化合物,其具體例如:醋酸酐、丙酸酐或三氟醋酸酐等的酸酐類化合物。基於聚醯胺酸為1莫耳,脫水劑的使用量為0.01莫耳至20莫耳。用於脫水閉環反應中的觸媒可選自於(1)吡啶類化合物,例如:吡啶、三甲基吡啶或二甲基吡啶等的吡啶類化合物;(2)三級胺類化合物,例如:三乙基胺等的三級胺類化合物。基於脫水劑的 使用量為1莫耳,觸媒的使用量可為0.5莫耳至10莫耳。 The dehydrating agent used in the dehydration ring-closing reaction can be selected from anhydride compounds, such as acetic anhydride, propionic anhydride or trifluoroacetic anhydride. Based on 1 mol of polyamide, the amount of the dehydrating agent used is 0.01 mol to 20 mol. The catalyst used in the dehydration ring-closing reaction can be selected from (1) pyridine compounds, such as pyridine, trimethylpyridine or dimethylpyridine; (2) tertiary amine compounds, such as triethylamine. Based on 1 mol of the dehydrating agent, the amount of the catalyst used can be 0.5 mol to 10 mol.
聚醯亞胺系嵌段共聚合物為選自聚醯胺酸嵌段共聚合物、聚醯亞胺嵌段共聚合物、聚醯胺酸-聚醯亞胺嵌段共聚合物或上述聚合物的任意組合。 The polyimide-based block copolymer is selected from polyamic acid block copolymer, polyimide block copolymer, polyamic acid-polyimide block copolymer or any combination of the above polymers.
製備聚醯亞胺系嵌段共聚合物的方法較佳為先將起始物溶解於溶劑中,並進行聚縮合反應,其中起始物包括至少一種聚醯胺酸及/或至少一種聚醯亞胺,且可進一步包括羧酸酐組份與二胺組份。 The method for preparing the polyimide-based block copolymer is preferably to first dissolve the starter in a solvent and perform a polycondensation reaction, wherein the starter includes at least one polyamide and/or at least one polyimide, and may further include a carboxylic anhydride component and a diamine component.
起始物中的羧酸酐組份與二胺組份可與製備聚醯胺酸的方法中所使用的四羧酸二酐組份(a)與二胺組份(b)相同,且用於聚縮合反應中的溶劑可與下述液晶配向劑中的溶劑(B)相同,在此不另贅述。 The carboxylic anhydride component and the diamine component in the starting material can be the same as the tetracarboxylic dianhydride component (a) and the diamine component (b) used in the method for preparing polyamide, and the solvent used in the polycondensation reaction can be the same as the solvent (B) in the liquid crystal alignment agent described below, which will not be further described here.
基於起始物的使用量為100重量份,用於聚縮合反應中的溶劑的使用量較佳為200重量份至2000重量份,且更佳為300重量份至1800重量份。聚縮合反應的操作溫度較佳為0℃至200℃,且更佳為0℃至100℃。 Based on 100 parts by weight of the starting material, the amount of the solvent used in the polycondensation reaction is preferably 200 to 2000 parts by weight, and more preferably 300 to 1800 parts by weight. The operating temperature of the polycondensation reaction is preferably 0°C to 200°C, and more preferably 0°C to 100°C.
起始物較佳為包括但不限於(1)二種末端基相異且結構相異的聚醯胺酸;(2)二種末端基相異且結構相異的聚醯亞胺;(3)末端基相異且結構相異的聚醯胺酸及聚醯亞胺;(4)聚醯胺酸、羧酸酐組份與二胺組份,其中,羧酸酐組份與二胺組份之中的至少一種與形成聚醯胺酸所使用的羧酸酐組份與二胺組份的結 構相異;(5)聚醯亞胺、羧酸酐組份與二胺組份,其中,羧酸酐組份與二胺組份中的至少一種與形成聚醯亞胺所使用的羧酸酐組份與二胺組份的結構相異;(6)聚醯胺酸、聚醯亞胺、羧酸酐組份與二胺組份,其中,羧酸酐組份與二胺組份中的至少一種與形成聚醯胺酸或聚醯亞胺所使用的羧酸酐組份與二胺組份的結構相異;(7)二種結構相異的聚醯胺酸、羧酸酐組份與二胺組份;(8)二種結構相異的聚醯亞胺、羧酸酐組份與二胺組份;(9)二種末端基為酸酐基且結構相異的聚醯胺酸以及二胺組份;(10)二種末端基為胺基且結構相異的聚醯胺酸以及羧酸酐組份;(11)二種末端基為酸酐基且結構相異的聚醯亞胺以及二胺組份;或者(12)二種末端基為胺基且結構相異的聚醯亞胺以及羧酸酐組份。 The starting materials preferably include but are not limited to (1) two polyamines with different terminal groups and different structures; (2) two polyimides with different terminal groups and different structures; (3) polyamines and polyimides with different terminal groups and different structures; (4) polyamines, carboxylic acid anhydride components and diamine components, wherein at least one of the carboxylic acid anhydride components and diamine components has a different structure from the carboxylic acid anhydride components and diamine components used to form polyamines; (5) polyimides, carboxylic acid anhydride components and diamine components, wherein at least one of the carboxylic acid anhydride components and diamine components has a different structure from the carboxylic acid anhydride components and diamine components used to form polyimides; (6) polyamines, polyimides, carboxylic acid anhydride components and diamine component, wherein at least one of the carboxylic anhydride component and the diamine component has a structure different from the carboxylic anhydride component and the diamine component used to form the polyamine or polyimide; (7) two polyamines, carboxylic anhydride components and diamine components with different structures; (8) two polyimides, carboxylic anhydride components and diamine components with different structures; (9) two polyamines and diamine components with different terminal groups being anhydride groups; (10) two polyamines and carboxylic anhydride components with different terminal groups being amine groups; (11) two polyimides and diamine components with different terminal groups being anhydride groups; or (12) two polyimides and carboxylic anhydride components with different terminal groups being amine groups.
在不影響本發明的功效的範圍內,聚醯胺酸、聚醯亞胺以及聚醯亞胺系嵌段共聚合物較佳為先進行分子量調節後的末端修飾型聚合物。藉由使用末端修飾型的聚合物,可改善液晶配向劑的塗佈性能。製備末端修飾型聚合物的方式可藉由在聚醯胺酸進行聚縮合反應的同時,加入單官能性化合物來製得。 Within the scope that does not affect the efficacy of the present invention, polyamine, polyimide and polyimide-based block copolymers are preferably terminal-modified polymers after molecular weight adjustment. By using terminal-modified polymers, the coating performance of liquid crystal alignment agents can be improved. The method for preparing terminal-modified polymers can be prepared by adding monofunctional compounds while polyamine is undergoing a polycondensation reaction.
單官能性化合物的具體例包括但不限於(1)一元酸酐,例如:馬來酸酐、鄰苯二甲酸酐、衣康酸酐、正癸基琥珀酸酐、正十二烷基琥珀酸酐、正十四烷基琥珀酸酐或正十六烷基琥珀酸酐等一元酸酐;(2)單胺化合物,例如:苯胺、環己胺、正丁胺、正戊胺、正己胺、正庚胺、正辛胺、正壬胺、正癸胺、正十一烷胺、正十二烷胺、正十三烷胺、正十四烷胺、正十五烷胺、正十六烷 胺、正十七烷胺、正十八烷胺或正二十烷胺等單胺化合物;或(3)單異氰酸酯化合物,例如:異氰酸苯酯或異氰酸萘基酯等單異氰酸酯化合物。 Specific examples of monofunctional compounds include but are not limited to (1) monoacid anhydrides, such as maleic anhydride, phthalic anhydride, itaconic anhydride, n-decyl succinic anhydride, n-dodecyl succinic anhydride, n-tetradecyl succinic anhydride or n-hexadecyl succinic anhydride; (2) monoamine compounds, such as aniline, cyclohexylamine, n-butylamine, n-pentylamine, n-hexylamine, n-heptylamine, n-octylamine, n-nonylamine, n-decylamine, n-undecylamine, n-dodecylamine, n-tridecylamine, n-tetradecylamine, n-pentadecylamine, n-hexadecylamine, n-heptadecylamine, n-octadecylamine or n-eicosylamine; or (3) monoisocyanate compounds, such as monoisocyanate compounds such as phenyl isocyanate or naphthyl isocyanate.
本發明的聚合物(A)根據凝膠滲透色層分析法(Gel Permeation Chromatography,GPC)所測得經聚苯乙烯換算的重量平均分子量為10,000至90,000,較佳為12,000至75,000,更佳為15,000至60,000。 The weight average molecular weight of the polymer (A) of the present invention measured by gel permeation chromatography (GPC) is 10,000 to 90,000, preferably 12,000 to 75,000, and more preferably 15,000 to 60,000, calculated based on polystyrene.
本發明的液晶配向劑中所使用的溶劑(B)並無特別的限制,只要是可溶解聚合物(A)與其他任意成份,且不與其產生反應即可,較佳為同前述合成聚醯胺酸中所使用的溶劑,同時,亦可併用合成前述聚醯胺酸時所使用的貧溶劑。 The solvent (B) used in the liquid crystal alignment agent of the present invention is not particularly limited, as long as it can dissolve the polymer (A) and any other components and does not react with them. It is preferably the same solvent used in the aforementioned synthesis of polyamine. At the same time, it can also be used in combination with the poor solvent used in the synthesis of the aforementioned polyamine.
溶劑(B)的具體例包含但不限於N-甲基-2-吡咯烷酮(NMP)、γ-丁內酯、γ-丁內醯胺、4-羥基-4-甲基-2-戊酮、乙二醇單甲基醚、乳酸丁酯、乙酸丁酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲基醚、乙二醇乙基醚、乙二醇正丙基醚、乙二醇異丙基醚、乙二醇正丁基醚(ethylene glycol n-butyl ether)、乙二醇二甲基醚、乙二醇乙基醚乙酸酯、二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯或N,N-二甲基甲醯胺或N,N-二甲基乙醯胺(N,N-dimethyl acetamide)等。 Specific examples of the solvent (B) include but are not limited to N-methyl-2-pyrrolidone (NMP), γ-butyrolactone, γ-butyrolactamide, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, butyl lactate, butyl acetate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol n-propyl ether, ethylene glycol isopropyl ether, ethylene glycol n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate or N,N-dimethylformamide or N,N-dimethylacetamide, etc.
溶劑(B)可單獨一種使用或混合複數種使用。 Solvent (B) can be used alone or in combination of two or more.
基於聚合物(A)的使用量為100重量份,溶劑(B)的使用量為800重量份至4000重量份,較佳為900重量份至3500重量份,且更佳為1000至3000重量份。 Based on the usage of polymer (A) of 100 parts by weight, the usage of solvent (B) is 800 to 4000 parts by weight, preferably 900 to 3500 parts by weight, and more preferably 1000 to 3000 parts by weight.
在不影響本發明之功效範圍內,本發明之液晶配向劑可選擇性地包含添加劑(C),且添加劑(C)可為環氧化合物或具有官能性基團之矽烷化合物等。添加劑(C)的作用是用來提高前述液晶配向膜與基板表面的附著性。添加劑(C)可以單獨一種使用或者混合複數種使用。 Within the scope that does not affect the efficacy of the present invention, the liquid crystal alignment agent of the present invention may optionally include an additive (C), and the additive (C) may be an epoxy compound or a silane compound with a functional group. The function of the additive (C) is to improve the adhesion between the aforementioned liquid crystal alignment film and the surface of the substrate. The additive (C) can be used alone or in combination.
前述之環氧化合物可包含但不限於乙二醇二環氧丙基醚、聚乙二醇二環氧丙基醚、丙二醇二環氧丙基醚、三丙二醇二環氧丙基醚、聚丙二醇二環氧丙基醚、新戊二醇二環氧丙基醚、1,6-己二醇二環氧丙基醚、丙三醇二環氧丙基醚、2,2-二溴新戊二醇二環氧丙基醚、1,3,5,6-四環氧丙基-2,4-己二醇、N,N,N',N'-四環氧丙基-間-二甲苯二胺、1,3-雙(N,N-二環氧丙基胺基甲基)環己烷、N,N,N',N'-四環氧丙基-4,4'-二胺基二苯基甲烷、N,N-環氧丙基-對-環氧丙氧基苯胺、3-(N-烯丙基-N-環氧丙基)胺基丙基三甲氧基矽烷、3-(N,N-二環氧丙基)胺基丙基三甲氧基矽烷等。 The epoxy compound mentioned above may include but is not limited to ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6-tetraglycidyl-2,4-hexanediol, N,N , N', N'-tetracycloxypropyl-m-xylene diamine, 1,3-bis(N, N-dicycloxypropylaminomethyl)cyclohexane, N, N, N', N'-tetracycloxypropyl-4,4'-diaminodiphenylmethane, N, N-cycloxypropyl-p-cycloxypropyloxyaniline, 3-(N-allyl-N-cycloxypropyl)aminopropyltrimethoxysilane, 3-(N, N-dicycloxypropyl)aminopropyltrimethoxysilane, etc.
基於聚合物(A)的使用量為100重量份,環氧化合物的使用量一般為40重量份以下,且較佳為0.1重量份至30重量份。 Based on the usage of polymer (A) being 100 parts by weight, the usage of epoxy compound is generally less than 40 parts by weight, and preferably 0.1 parts by weight to 30 parts by weight.
上述具有官能性基團之矽烷化合物可包含但不限於3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、2-胺基丙基三甲 氧基矽烷、2-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、3-脲基丙基三甲氧基矽烷(3-ureidopropyltrimethoxysilane)、3-脲基丙基三乙氧基矽烷、N-乙氧基羰基-3-胺基丙基三甲氧基矽烷、N-乙氧基羰基-3-胺基丙基三乙氧基矽烷、N-三乙氧基矽烷基丙基三伸乙三胺、N-三甲氧基矽烷基丙基三伸乙三胺、10-三甲氧基矽烷基-1,4,7-三吖癸烷、10-三乙氧基矽烷基-1,4,7-三吖癸烷、9-三甲氧基矽烷基-3,6-二吖壬基醋酸酯、9-三乙氧基矽烷基-3,6-二吖壬基醋酸酯、N-苯甲基-3-胺基丙基三甲氧基矽烷、N-苯甲基-3-胺基丙基三乙氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三乙氧基矽烷、N-雙(氧化乙烯)-3-胺基丙基三甲氧基矽烷、N-雙(氧化乙烯)-3-胺基丙基三乙氧基矽烷等。 The silane compound having a functional group may include but is not limited to 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, N-ethoxycarbonyl-3-aminopropyltriethoxysilane, N-triethoxysilane Propyl triethylenetriamine, N-trimethoxysilylpropyl triethylenetriamine, 10-trimethoxysilyl-1,4,7-triazdecane, 10-triethoxysilyl-1,4,7-triazdecane, 9-trimethoxysilyl-3,6-diazononyl acetate, 9-triethoxysilyl-3,6-diazononyl acetate, N-benzyl-3-aminopropyl trimethoxysilane, N-benzyl-3-aminopropyl triethoxysilane, N-phenyl-3-aminopropyl trimethoxysilane, N-phenyl-3-aminopropyl triethoxysilane, N-bis(ethylene oxide)-3-aminopropyl trimethoxysilane, N-bis(ethylene oxide)-3-aminopropyl triethoxysilane, etc.
基於聚合物(A)的使用量為100重量份,矽烷化合物的使用量一般為10重量份以下,且較佳為0.5重量份至10重量份。 Based on the usage of polymer (A) being 100 parts by weight, the usage of silane compound is generally less than 10 parts by weight, and preferably 0.5 parts by weight to 10 parts by weight.
基於聚合物(A)的使用量為100重量份,添加劑(C)的使用量可為0.5重量份至50重量份,且較佳為1重量份至45重量份。 Based on the usage of polymer (A) being 100 parts by weight, the usage of additive (C) can be 0.5 parts by weight to 50 parts by weight, and preferably 1 part by weight to 45 parts by weight.
本發明的液晶配向劑之製造方法並無特別之限制,可採用一般之混合方法,如先將四羧酸二酐組份(a)及二胺組份(b)混合均勻,以反應形成聚合物(A)。接著,將聚合物(A)於溫度為0℃至200℃的條件下加入溶劑(B)和添加劑(C),以攪拌裝置持 續攪拌至溶解即可。較佳地,於20℃至60℃的溫度下,將聚合物(A)和添加劑(C)加入溶劑(B)。 The manufacturing method of the liquid crystal alignment agent of the present invention is not particularly limited, and a general mixing method can be adopted, such as first mixing the tetracarboxylic dianhydride component (a) and the diamine component (b) evenly to react and form a polymer (A). Then, the polymer (A) is added with a solvent (B) and an additive (C) at a temperature of 0°C to 200°C, and stirred continuously with a stirring device until dissolved. Preferably, the polymer (A) and the additive (C) are added to the solvent (B) at a temperature of 20°C to 60°C.
本發明之液晶配向膜是將上述所形成的液晶配向劑塗佈於基板上,並經乾燥和烘烤而製得的膜。 The liquid crystal alignment film of the present invention is a film obtained by coating the liquid crystal alignment agent formed above on a substrate, and then drying and baking.
本發明之液晶配向劑所塗佈的基板選自於透明材料,其中,透明材料包含但不限於用於液晶顯示裝置的無鹼玻璃、鈉鈣玻璃、硬質玻璃(派勒斯玻璃)、石英玻璃、聚乙烯對苯二甲酸酯、聚丁烯對苯二甲酸酯、聚醚碸、聚碳酸酯等,較佳可使用液晶驅動用的ITO電極已形成於基板上者,以簡化製程。再者,對只有單側基板的反射型液晶顯示器而言,前述基板可使用矽晶圓等不透明的材質,在這種情況下的電極可使用鋁等會反射光的材料來形成。本發明之液晶配向劑的塗佈方法可例如旋轉塗佈法、印刷法、噴墨法等。 The substrate on which the liquid crystal alignment agent of the present invention is applied is selected from transparent materials, wherein the transparent materials include but are not limited to alkali-free glass, sodium calcium glass, hard glass (Pyles glass), quartz glass, polyethylene terephthalate, polybutylene terephthalate, polyether sulfide, polycarbonate, etc. used in liquid crystal display devices. It is preferred to use the ITO electrode for liquid crystal driving that has been formed on the substrate to simplify the process. Furthermore, for a reflective liquid crystal display with only a single-sided substrate, the aforementioned substrate can use an opaque material such as a silicon wafer. In this case, the electrode can be formed using a material that reflects light such as aluminum. The coating method of the liquid crystal alignment agent of the present invention can be, for example, a spin coating method, a printing method, an inkjet method, etc.
本發明的液晶配向劑可選擇任意的溫度和時間,進行塗佈後的乾燥和烘烤製程。一般而言,為充分去除所含的有機溶劑,需在50℃至120℃下進行1分鐘至10分鐘的乾燥。之後,在150℃至300℃下進行5分鐘至120分鐘的烘烤。烘烤後的塗膜厚度並未有特別限制,但過薄的塗膜會造成液晶顯示器的可信賴度劣化,故上述塗膜厚度以5nm至300nm為宜,又以10nm至200nm為較佳。 The liquid crystal alignment agent of the present invention can be dried and baked at any temperature and time after coating. Generally speaking, in order to fully remove the organic solvent contained, it is necessary to dry at 50°C to 120°C for 1 minute to 10 minutes. After that, bake at 150°C to 300°C for 5 minutes to 120 minutes. There is no special restriction on the thickness of the coating after baking, but too thin a coating will cause the reliability of the liquid crystal display to deteriorate, so the above coating thickness is preferably 5nm to 300nm, and 10nm to 200nm is more preferred.
本發明之液晶配向劑雖然可進行習知的摩擦定向處理,但 在使用光配向處理法的情況時效果更佳。 Although the liquid crystal alignment agent of the present invention can be subjected to the known rubbing alignment treatment, the effect is better when the photoalignment treatment method is used.
光配向處理法的具體例可例如:將前述塗膜的表面,以朝特定方向偏光的放射線照射,然後視情況在150℃至250℃的溫度下進行加熱處理,以賦予上述塗膜液晶配向能。其中,可使用具有100nm至800nm之波長的紫外線或可見光做為上述放射線,又以波長為100nm至400nm的紫外線較佳,而以波長為200nm至400nm者為更佳。再者,為了改善液晶配向性,可在50℃至250℃下加熱塗膜基板的同時,以放射線照射塗膜基板。前述放射線的照射量較佳為1mJ/cm2至10,000mJ/cm2,又以100mJ/cm2至5,000mJ/cm2為更佳。按照上述方式製得的液晶配向膜,可使液晶分子以一定方向穩定地被配向。 A specific example of the photo-alignment treatment method may be, for example, irradiating the surface of the aforementioned coating with radiation polarized in a specific direction, and then heating it at a temperature of 150°C to 250°C as appropriate to give the aforementioned coating liquid crystal alignment ability. Among them, ultraviolet light or visible light with a wavelength of 100nm to 800nm can be used as the aforementioned radiation, and ultraviolet light with a wavelength of 100nm to 400nm is preferred, and ultraviolet light with a wavelength of 200nm to 400nm is more preferred. Furthermore, in order to improve the liquid crystal alignment, the coated substrate may be heated at 50°C to 250°C while irradiating the coated substrate with radiation. The radiation dose is preferably 1 mJ/cm 2 to 10,000 mJ/cm 2 , and more preferably 100 mJ/cm 2 to 5,000 mJ/cm 2 . The liquid crystal alignment film prepared in the above manner can align liquid crystal molecules stably in a certain direction.
本發明的液晶配向劑經預烤處理、後烤處理及光配向處理後而形成液晶配向膜,前述液晶配向膜之預傾角為0°至3°。 The liquid crystal alignment agent of the present invention is subjected to pre-baking, post-baking and photo-alignment treatment to form a liquid crystal alignment film, and the pre-tilt angle of the liquid crystal alignment film is 0° to 3°.
本發明又提供一種液晶顯示元件,其包含前述之液晶配向膜。 The present invention also provides a liquid crystal display element, which includes the aforementioned liquid crystal alignment film.
液晶顯示元件之製作方式為本技術領域者所周知,因此,以下僅簡單地進行陳述。 The manufacturing method of liquid crystal display elements is well known to those in the art, so the following is only briefly described.
參閱圖1,本發明液晶顯示元件100之較佳實施例包含第一單元110、第二單元120及液晶單元130,其中第二單元120與第一單元110間隔相對,且液晶單元130設置在第一單元110與第二單元120之間。
Referring to FIG. 1 , a preferred embodiment of the liquid
第一單元110包含第一基板112、電極114及第一液晶配向膜116,其中電極114以櫛齒型圖案化的方式形成於第一基板112之表面,且第一液晶配向膜116形成在電極114之表面。
The
第二單元120包含第二基板122及第二液晶配向膜126,其中第二液晶配向膜126形成在第二基板122的表面。
The
第一基板112與第二基板122是選自於透明材料等,其中,透明材料包含但不限於用於液晶顯示裝置的無鹼玻璃、鈉鈣玻璃、硬質玻璃(派勒斯玻璃)、石英玻璃、聚乙烯對苯二甲酸酯、聚丁烯對苯二甲酸酯、聚醚碸、聚碳酸酯等。電極114的材質是擇自於氧化錫(SnO2)、氧化銦-氧化錫(In2O3-SnO2)等的透明電極;或鉻等金屬電極。
The
第一液晶配向膜116及第二液晶配向膜126分別為上述之液晶配向膜,其作用在於使液晶單元130形成預傾角,且液晶單元130可被電極114產生的平行電場驅動。
The first liquid
液晶單元130所使用的液晶可單獨或混合複數種使用,液晶包含但不限於二胺基苯類液晶、噠嗪(pyridazine)類液晶、希夫氏鹼(shiff base)類液晶、氧化偶氮基(azoxy)類液晶、聯苯類液晶、苯基環己烷類液晶、聯苯(biphenyl)類液晶、苯基環己烷(phenylcyclohexane)類液晶、酯(ester)類液晶、三聯苯(terphenyl)、聯苯環己烷(biphenylcyclohexane)類液晶、嘧啶(pyrimidine)類液晶、二氧六環(dioxane)類液晶、雙環辛烷(bicyclooctane)類液晶、立方烷(cubane)類液晶等,且可視需求再添加如氯化膽固醇(cholesteryl
chloride)、膽固醇壬酸酯(cholesteryl nonanoate)、膽固醇碳酸酯(cholesteryl carbonate)等的膽固醇型液晶,或是以商品名為「C-15」、「CB-15」(默克公司製造)的對掌(chiral)劑等,或者對癸氧基苯亞甲基-對胺基-2-甲基丁基肉桂酸酯等強誘電性(ferroelectric)類液晶。
The liquid crystal used in the
本發明的液晶配向劑所製作之液晶顯示元件適用於各式向列液晶,如TN、STN、TFT、VA、IPS等之液晶顯示元件。此外,根據所選擇的液晶,亦可使用於強誘電性或反強誘電性等不同的液晶顯示元件。上述液晶顯示元件中,特別適用於IPS型之液晶顯示元件。 The liquid crystal display element made by the liquid crystal alignment agent of the present invention is suitable for various nematic liquid crystals, such as TN, STN, TFT, VA, IPS and other liquid crystal display elements. In addition, according to the selected liquid crystal, it can also be used for different liquid crystal display elements such as strong induction or anti-strong induction. Among the above-mentioned liquid crystal display elements, it is particularly suitable for IPS type liquid crystal display elements.
本發明將就以下實施例來作進一步說明,但應瞭解的是,該等實施例僅為例示說明,而不應被解釋為本發明實施的限制。 The present invention will be further described with reference to the following embodiments, but it should be understood that these embodiments are merely illustrative and should not be construed as limitations on the implementation of the present invention.
以下說明聚合物(A)的合成例: The following is an example of the synthesis of polymer (A):
合成例A-1-1 Synthesis Example A-1-1
在一容積500毫升之四頸錐瓶上設置氮氣入口、攪拌器、冷凝管及溫度計,並導入氮氣。然後,加入0.096克(0.00025莫耳)的如式(b-1-1)所示的二胺化合物(以下簡稱b-1-1)、6.078克(0.04975莫耳)的如式(b-2-1)所示的二胺化合物(以下簡稱b-2-1)及80克的N-甲基-2-吡咯烷酮(以下簡稱NMP),並於室溫下攪拌至溶解。接著,加入1.12克(0.005莫耳)的如式(a-1-1)所示的四羧酸 二酐化合物(以下簡稱a-1-1)、9.815克(0.045莫耳)的苯均四羧酸二酐(以下簡稱a-2-1)及20克的NMP,並於室溫下反應2小時。反應結束後,將反應溶液倒入1500毫升的水中,以析出聚合物,過濾所得之聚合物,並以甲醇重複進行清洗及過濾之步驟三次。之後,將產物置入真空烘箱中,並以溫度60℃進行乾燥,即可製得合成例A-1-1之聚合物(A-1-1),其配方如表1所示。 A nitrogen inlet, a stirrer, a condenser and a thermometer were installed on a 500 ml four-necked conical flask, and nitrogen was introduced. Then, 0.096 g (0.00025 mol) of a diamine compound represented by formula (b-1-1) (hereinafter referred to as b-1-1), 6.078 g (0.04975 mol) of a diamine compound represented by formula (b-2-1) (hereinafter referred to as b-2-1) and 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) were added and stirred at room temperature until dissolved. Then, add 1.12 g (0.005 mol) of the tetracarboxylic acid dianhydride compound (hereinafter referred to as a-1-1), 9.815 g (0.045 mol) of benzene tetracarboxylic dianhydride (hereinafter referred to as a-2-1) and 20 g of NMP, and react at room temperature for 2 hours. After the reaction, pour the reaction solution into 1500 ml of water to precipitate the polymer, filter the obtained polymer, and repeat the steps of washing and filtering with methanol three times. After that, place the product in a vacuum oven and dry it at a temperature of 60°C to obtain the polymer (A-1-1) of Synthesis Example A-1-1, and its formula is shown in Table 1.
合成例A-1-2至合成例A-1-15與比較合成例A'-1-1至比較合成例A'-1-3 Synthesis Examples A-1-2 to A-1-15 and Comparative Synthesis Examples A'-1-1 to A'-1-3
合成例A-1-2至合成例A-1-15與比較合成例A'-1-1至比較合成例A'-1-3使用與合成例A-1-1之聚合物(A-1-1)的製作方法相同之製備方法,不同之處在於合成例A-1-2至合成例A-1-15與比較合成例A'-1-1至比較合成例A'-1-3改變聚合物中原料的種類與使用量,其配方如表1、表2所示,此處不另贅述。 Synthesis Examples A-1-2 to A-1-15 and Comparative Synthesis Examples A'-1-1 to A'-1-3 use the same preparation method as the preparation method of the polymer (A-1-1) of Synthesis Example A-1-1. The difference is that Synthesis Examples A-1-2 to A-1-15 and Comparative Synthesis Examples A'-1-1 to A'-1-3 change the type and amount of raw materials in the polymer. The formulas are shown in Tables 1 and 2, and are not described here in detail.
合成例A-2-1 Synthesis Example A-2-1
在一容積500毫升之四頸錐瓶上設置氮氣入口、攪拌器、冷凝管及溫度計,並導入氮氣。然後,加入0.096克(0.00025莫耳)的如式(b-1-1)所示的二胺化合物(以下簡稱b-1-1)、6.078克(0.04975莫耳)的如式(b-2-1)所示的二胺化合物(以下簡稱b-2-1)及80克的N-甲基-2-吡咯烷酮(以下簡稱NMP),並於室溫下攪拌至溶解。接著,加入1.12克(0.005莫耳)的如式(a-1-1)所示的四羧酸二酐化合物(以下簡稱a-1-1)、9.815克(0.045莫耳)的苯均四羧酸二酐(以下簡稱a-2-1)及20克的NMP。於室溫下反應6小時後, 加入97克的NMP、2.55克的醋酸酐及19.75克的吡啶,升溫至60℃,且持續攪拌2小時,以進行醯亞胺化反應。待反應結束後,將反應溶液倒入1500毫升水中,以使聚合物析出。然後,過濾所得的聚合物,並重複以甲醇清洗及過濾三次,置入真空烘箱中,以60℃的溫度進行乾燥後,即可得聚合物(A-2-1),其配方如表2所示。 A nitrogen inlet, a stirrer, a condenser and a thermometer were installed on a 500 ml four-necked conical flask, and nitrogen was introduced. Then, 0.096 g (0.00025 mol) of a diamine compound represented by formula (b-1-1) (hereinafter referred to as b-1-1), 6.078 g (0.04975 mol) of a diamine compound represented by formula (b-2-1) (hereinafter referred to as b-2-1) and 80 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) were added and stirred at room temperature until dissolved. Then, add 1.12 g (0.005 mol) of the tetracarboxylic dianhydride compound represented by formula (a-1-1) (hereinafter referred to as a-1-1), 9.815 g (0.045 mol) of benzene tetracarboxylic dianhydride (hereinafter referred to as a-2-1) and 20 g of NMP. After reacting at room temperature for 6 hours, add 97 g of NMP, 2.55 g of acetic anhydride and 19.75 g of pyridine, raise the temperature to 60°C, and continue stirring for 2 hours to carry out the imidization reaction. After the reaction is completed, pour the reaction solution into 1500 ml of water to precipitate the polymer. Then, the obtained polymer was filtered, washed with methanol and filtered three times repeatedly, placed in a vacuum oven, and dried at 60°C to obtain polymer (A-2-1), the formula of which is shown in Table 2.
合成例A-2-2至合成例A-2-5與比較合成例A'-2-1 Synthesis Examples A-2-2 to A-2-5 and Comparative Synthesis Example A'-2-1
合成例A-2-2至合成例A-2-5與比較合成例A'-2-1使用與合成例A-2-1之聚合物(A-2-1)的製作方法相同之製備方法,不同之處在於合成例A-2-2至合成例A-2-5與比較合成例A'-2-1改變聚合物中原料的種類與使用量,其配方如表2所示,此處不另贅述。 Synthesis Examples A-2-2 to A-2-5 and Comparative Synthesis Example A'-2-1 use the same preparation method as the preparation method of the polymer (A-2-1) in Synthesis Example A-2-1. The difference is that Synthesis Examples A-2-2 to A-2-5 and Comparative Synthesis Example A'-2-1 change the type and amount of raw materials in the polymer. The formula is shown in Table 2 and will not be described here.
另外,表1、表2中的簡稱所對應的化合物如下所示。 In addition, the compounds corresponding to the abbreviations in Table 1 and Table 2 are shown below.
實施例1 Implementation Example 1
秤取100重量份之合成例A-1-1所製得的聚合物(以下簡稱A-1-1)與800重量份之N-甲基-2-吡咯烷酮(NMP,以下簡稱B-1), 並於室溫下攪拌混合,即可製得實施例1之液晶配向劑。 Weigh 100 parts by weight of the polymer prepared in Synthesis Example A-1-1 (hereinafter referred to as A-1-1) and 800 parts by weight of N-methyl-2-pyrrolidone (NMP, hereinafter referred to as B-1), and stir and mix them at room temperature to prepare the liquid crystal alignment agent of Example 1.
將實施例1所製得的液晶配向劑旋轉塗佈在玻璃基板上,且此玻璃基板上具有畫素電極,其中畫素電極為具有一對ITO電極(電極寬:10μm,電極間隔:10μm,電極高度:50nm)之IPS驅動用電極,該對ITO電極分別具有櫛齒狀之形狀、且彼此之櫛齒狀部份以分開並咬合之方式來配置。然後,將塗佈有液晶配向劑的玻璃基板在80℃的加熱板上乾燥,經過5分鐘後,在250℃之熱風循環式烘箱中烘烤60分鐘,以形成膜厚為100nm的塗膜。 The liquid crystal alignment agent prepared in Example 1 is rotationally coated on a glass substrate, and the glass substrate has a pixel electrode, wherein the pixel electrode is an IPS driving electrode having a pair of ITO electrodes (electrode width: 10μm, electrode spacing: 10μm, electrode height: 50nm), and the pair of ITO electrodes have a comb-like shape, and the comb-like parts of each other are configured in a separated and interlocking manner. Then, the glass substrate coated with the liquid crystal alignment agent is dried on a heating plate at 80°C, and after 5 minutes, it is baked in a hot air circulation oven at 250°C for 60 minutes to form a coating with a film thickness of 100nm.
透過一偏光板,對塗膜面照射波長為254nm的紫外線,進而,將該基板在230℃下烘烤30分鐘,以製得具有液晶配向膜的基板。接著,同樣地,在對向基板上形成塗膜並施予配向處理,所述對向基板為不具有電極但具有高度為4μm之柱狀間隔件的玻璃基板。 The coated surface was irradiated with ultraviolet light of 254nm wavelength through a polarizing plate, and then the substrate was baked at 230℃ for 30 minutes to obtain a substrate with a liquid crystal alignment film. Then, similarly, a coating was formed on the opposite substrate and an alignment treatment was applied. The opposite substrate was a glass substrate without an electrode but with a columnar spacer with a height of 4μm.
上述二個基板為一組,在其中一者上印刷密封劑,而另一者以與液晶配向膜面對且配向方向為0°的方式來黏合二者。然後,硬化密封劑,以製得空的晶胞。之後,利用減壓注入法將液晶MLC-2041(Merck公司製)注入空晶胞中,並密封注入口,即製得實施例1之液晶顯示元件。 The two substrates are a set, a sealant is printed on one of them, and the other is bonded in a way that it faces the liquid crystal alignment film and the alignment direction is 0°. Then, the sealant is hardened to produce an empty cell. After that, the liquid crystal MLC-2041 (Merck) is injected into the empty cell by the reduced pressure injection method, and the injection port is sealed to obtain the liquid crystal display element of Example 1.
實施例2至實施例20與比較例1至比較例4 Examples 2 to 20 and Comparative Examples 1 to 4
實施例2至實施例20與比較例1至比較例4是使用與實施例1之液晶配向劑、液晶配向膜及液晶顯示元件相同之製造方法,不同之處在於:改變液晶配向劑中原料的種類及使用量,其配方及 評價結果分別如表3、表4所示,此處不另贅述。 Examples 2 to 20 and Comparative Examples 1 to 4 use the same manufacturing method as that of Example 1 for the liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element. The difference is that the type and amount of raw materials in the liquid crystal alignment agent are changed. The formula and evaluation results are shown in Table 3 and Table 4, respectively, and will not be further described here.
另外,表3、表4中的簡稱所對應的化合物如下所示。 In addition, the compounds corresponding to the abbreviations in Table 3 and Table 4 are shown below.
將所製得之液晶顯示元件設置於偏光軸以垂直交叉方式配置的兩片偏光板之間,於無施加電壓之狀態下點亮LED背光,調整液晶顯示元件之配置角度,使透過之光線亮度達最小之狀態。接著,對此液晶顯示元件施加頻率30Hz之交流電壓,並同時測定V-T曲線(電壓-透過率曲線),算出相對透過率為23%之交流電壓,以作為驅動電壓。 The prepared liquid crystal display element is placed between two polarizing plates with polarization axes arranged in a vertically crossed manner. The LED backlight is turned on without applying voltage, and the configuration angle of the liquid crystal display element is adjusted to minimize the brightness of the light passing through. Then, an alternating voltage with a frequency of 30Hz is applied to the liquid crystal display element, and the V-T curve (voltage-transmittance curve) is measured at the same time. The alternating voltage with a relative transmittance of 23% is calculated as the driving voltage.
驅動後閃爍度之測定方法為,於液晶顯示元件之溫度為23℃之狀態的溫度條件下,關閉已點亮之LED背光,於72小時間遮光放置後,再度點亮,並於背光點亮開始的同時施加相對透過率為23%之頻率30Hz的交流電壓,對液晶顯示元件進行60分鐘之驅動,並追蹤閃爍之振幅。閃爍之振幅為使用與光二極體及I-V變換增幅器連接之資料擷取/資料記錄切換裝置34970A(Agilent technologies公司製),讀取通過兩片偏光板及於其中間的液晶顯示元件之亮度值。閃爍度(FL)為依以下式(III)而算出,當閃爍度越低則該表示以該液晶配向劑所製得之液晶顯示元件品質越佳。 The method for measuring the flicker after driving is to turn off the LED backlight that has been turned on under the temperature condition that the temperature of the liquid crystal display element is 23℃, and then turn it on again after being placed in a dark place for 72 hours. At the same time as the backlight starts to light up, an AC voltage with a relative transmittance of 23% and a frequency of 30Hz is applied to the liquid crystal display element for 60 minutes, and the amplitude of the flicker is tracked. The amplitude of the flicker is read using a data acquisition/data recording switching device 34970A (made by Agilent technologies) connected to a photodiode and an I-V conversion amplifier to read the brightness value of the liquid crystal display element passing through the two polarizing plates and between them. The flicker (FL) is calculated according to the following formula (III). The lower the flicker, the better the quality of the liquid crystal display element made with the liquid crystal alignment agent.
於式(III)中,z為使用上述裝置34970A,以相對透過率為23%之頻率30Hz的交流電壓驅動時所讀取之亮度值。 In formula (III), z is the brightness value read when the above device 34970A is driven by an AC voltage with a relative transmittance of 23% and a frequency of 30Hz.
◎:FL<3% ◎: FL<3%
○:4%>FL≧3% ○: 4%>FL≧3%
△:5%>FL≧4% △: 5%>FL≧4%
╳:FL≧5%。 ╳: FL≧5%.
由表3以及表4得知,與含有具有由式(I)所示的結構的聚合物(A)的液晶配向劑所製得的液晶顯示元件(實施例1至20)相比,未含有具有由式(I)所示的結構的聚合物(A)的比較例1-4的液晶顯示元件有即時之閃爍程度不佳的問題。 From Table 3 and Table 4, it can be seen that compared with the liquid crystal display elements (Examples 1 to 20) made of the liquid crystal alignment agent containing the polymer (A) having the structure represented by formula (I), the liquid crystal display elements of Comparative Examples 1 to 4 that do not contain the polymer (A) having the structure represented by formula (I) have the problem of poor instant flicker.
此外,當聚合物(A)中的二胺組份(b)更含有0.5莫耳%至50莫耳%的二胺化合物(b1)(實施例1、3-14、16-20)時,可進一步降低所形成的液晶顯示元件的驅動後閃爍度。 In addition, when the diamine component (b) in the polymer (A) further contains 0.5 mol% to 50 mol% of the diamine compound (b1) (Examples 1, 3-14, 16-20), the flicker after driving of the formed liquid crystal display element can be further reduced.
另外,當聚合物(A)中的二胺組份(b)更含有二胺化合物(b2)(實施例1、3-6、11-14、16、17、19)時,可進一步降低所形成的液晶顯示元件的驅動後閃爍度。 In addition, when the diamine component (b) in the polymer (A) further contains a diamine compound (b2) (Examples 1, 3-6, 11-14, 16, 17, 19), the flicker after driving of the formed liquid crystal display element can be further reduced.
綜上所述,本發明的液晶配向劑因使用具有特定結構的聚合物(A),因此,該液晶配向劑可以改善先前技術存在即時之閃爍程度不佳的技術問題。 In summary, the liquid crystal alignment agent of the present invention uses a polymer (A) with a specific structure, so the liquid crystal alignment agent can improve the technical problem of poor instant flicker in the previous technology.
此外,當聚合物(A)中的二胺組份(b)中更含有特定含量的二胺化合物(b1)、或者二胺化合物(b2)時,將能進一步降低所形成的液晶顯示元件的驅動後閃爍度。 In addition, when the diamine component (b) in the polymer (A) contains a specific content of the diamine compound (b1) or the diamine compound (b2), the flicker after driving of the formed liquid crystal display element can be further reduced.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed as above by the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the attached patent application.
100:液晶顯示元件 100: Liquid crystal display element
110:第一單元 110: Unit 1
112:第一基板 112: First substrate
114:第一導電膜 114: First conductive film
116:第一液晶配向膜 116: First liquid crystal alignment film
120:第二單元 120: Unit 2
122:第二基板 122: Second substrate
126:第二液晶配向膜 126: Second liquid crystal alignment film
130:液晶單元 130: Liquid crystal unit
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