TWI870554B - Double-sided adhesive sheet, laminate for image display device, and image display device - Google Patents
Double-sided adhesive sheet, laminate for image display device, and image display device Download PDFInfo
- Publication number
- TWI870554B TWI870554B TW110106079A TW110106079A TWI870554B TW I870554 B TWI870554 B TW I870554B TW 110106079 A TW110106079 A TW 110106079A TW 110106079 A TW110106079 A TW 110106079A TW I870554 B TWI870554 B TW I870554B
- Authority
- TW
- Taiwan
- Prior art keywords
- meth
- double
- adhesive sheet
- sided adhesive
- image display
- Prior art date
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 221
- 239000000853 adhesive Substances 0.000 title claims abstract description 215
- 238000003860 storage Methods 0.000 claims abstract description 47
- 238000005259 measurement Methods 0.000 claims abstract description 44
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 239000010410 layer Substances 0.000 claims description 218
- 239000003522 acrylic cement Substances 0.000 claims description 36
- 239000011521 glass Substances 0.000 claims description 28
- 239000012790 adhesive layer Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 8
- 239000006059 cover glass Substances 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 168
- 239000010408 film Substances 0.000 description 102
- 239000000178 monomer Substances 0.000 description 80
- 239000011342 resin composition Substances 0.000 description 55
- -1 polyethylene terephthalate Polymers 0.000 description 52
- 229920006243 acrylic copolymer Polymers 0.000 description 40
- 230000009477 glass transition Effects 0.000 description 34
- 239000003999 initiator Substances 0.000 description 31
- 239000000126 substance Substances 0.000 description 29
- 238000001723 curing Methods 0.000 description 27
- 230000000052 comparative effect Effects 0.000 description 24
- 238000000034 method Methods 0.000 description 24
- 238000005260 corrosion Methods 0.000 description 21
- 239000003431 cross linking reagent Substances 0.000 description 20
- 230000007797 corrosion Effects 0.000 description 19
- 229920000139 polyethylene terephthalate Polymers 0.000 description 18
- 239000005020 polyethylene terephthalate Substances 0.000 description 18
- 125000000217 alkyl group Chemical group 0.000 description 17
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 17
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 16
- 238000011156 evaluation Methods 0.000 description 15
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 15
- 229910052753 mercury Inorganic materials 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 238000001228 spectrum Methods 0.000 description 14
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- VEUACKUBDLVUAC-UHFFFAOYSA-N [Na].[Ca] Chemical compound [Na].[Ca] VEUACKUBDLVUAC-UHFFFAOYSA-N 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 10
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 10
- 239000006087 Silane Coupling Agent Substances 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000004132 cross linking Methods 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- 229920002799 BoPET Polymers 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 230000001186 cumulative effect Effects 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- QWENRTYMTSOGBR-UHFFFAOYSA-N 1H-1,2,3-Triazole Chemical compound C=1C=NNN=1 QWENRTYMTSOGBR-UHFFFAOYSA-N 0.000 description 5
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 230000001678 irradiating effect Effects 0.000 description 5
- 238000010030 laminating Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 125000004433 nitrogen atom Chemical group N* 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 229920001225 polyester resin Polymers 0.000 description 5
- 239000004645 polyester resin Substances 0.000 description 5
- 239000005361 soda-lime glass Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000002344 surface layer Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- WXPWZZHELZEVPO-UHFFFAOYSA-N (4-methylphenyl)-phenylmethanone Chemical compound C1=CC(C)=CC=C1C(=O)C1=CC=CC=C1 WXPWZZHELZEVPO-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 238000000059 patterning Methods 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 229920005672 polyolefin resin Polymers 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- GTTSNKDQDACYLV-UHFFFAOYSA-N Trihydroxybutane Chemical compound CCCC(O)(O)O GTTSNKDQDACYLV-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 3
- HPAFOABSQZMTHE-UHFFFAOYSA-N phenyl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)C1=CC=CC=C1 HPAFOABSQZMTHE-UHFFFAOYSA-N 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- PYOLJOJPIPCRDP-UHFFFAOYSA-N 1,1,3-trimethylcyclohexane Chemical compound CC1CCCC(C)(C)C1 PYOLJOJPIPCRDP-UHFFFAOYSA-N 0.000 description 2
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 2
- NJWGQARXZDRHCD-UHFFFAOYSA-N 2-methylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3C(=O)C2=C1 NJWGQARXZDRHCD-UHFFFAOYSA-N 0.000 description 2
- NSPMIYGKQJPBQR-UHFFFAOYSA-N 4H-1,2,4-triazole Chemical compound C=1N=CNN=1 NSPMIYGKQJPBQR-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000004103 aminoalkyl group Chemical group 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- MAWOHFOSAIXURX-UHFFFAOYSA-N cyclopentylcyclopentane Chemical group C1CCCC1C1CCCC1 MAWOHFOSAIXURX-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000000852 hydrogen donor Substances 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- QPJVMBTYPHYUOC-UHFFFAOYSA-N methyl benzoate Chemical compound COC(=O)C1=CC=CC=C1 QPJVMBTYPHYUOC-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- 229920001748 polybutylene Polymers 0.000 description 2
- 239000004431 polycarbonate resin Substances 0.000 description 2
- 229920005668 polycarbonate resin Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229940042055 systemic antimycotics triazole derivative Drugs 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical compound C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- SZCWBURCISJFEZ-UHFFFAOYSA-N (3-hydroxy-2,2-dimethylpropyl) 3-hydroxy-2,2-dimethylpropanoate Chemical compound OCC(C)(C)COC(=O)C(C)(C)CO SZCWBURCISJFEZ-UHFFFAOYSA-N 0.000 description 1
- HGCMSCWGVAYWHR-UHFFFAOYSA-N 1,3,5-trimethyl-2-[[phenyl-[(2,4,6-trimethylphenyl)methyl]phosphoryl]methyl]benzene Chemical compound CC1=CC(C)=CC(C)=C1CP(=O)(C=1C=CC=CC=1)CC1=C(C)C=C(C)C=C1C HGCMSCWGVAYWHR-UHFFFAOYSA-N 0.000 description 1
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 1
- ILBBNQMSDGAAPF-UHFFFAOYSA-N 1-(6-hydroxy-6-methylcyclohexa-2,4-dien-1-yl)propan-1-one Chemical compound CCC(=O)C1C=CC=CC1(C)O ILBBNQMSDGAAPF-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- UKMXWILLHVVZLZ-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)-1-propoxypropane-1,3-diol Chemical compound C(CC)OC(O)C(CO)(CO)CO UKMXWILLHVVZLZ-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- CZZVAVMGKRNEAT-UHFFFAOYSA-N 2,2-dimethylpropane-1,3-diol;3-hydroxy-2,2-dimethylpropanoic acid Chemical compound OCC(C)(C)CO.OCC(C)(C)C(O)=O CZZVAVMGKRNEAT-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- LESMLVDJJCWZAJ-UHFFFAOYSA-N 2-(diphenylphosphorylmethyl)-1,3,5-trimethylbenzene Chemical compound CC1=CC(C)=CC(C)=C1CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 LESMLVDJJCWZAJ-UHFFFAOYSA-N 0.000 description 1
- XOGPDSATLSAZEK-UHFFFAOYSA-N 2-Aminoanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(N)=CC=C3C(=O)C2=C1 XOGPDSATLSAZEK-UHFFFAOYSA-N 0.000 description 1
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- SJEBAWHUJDUKQK-UHFFFAOYSA-N 2-ethylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3C(=O)C2=C1 SJEBAWHUJDUKQK-UHFFFAOYSA-N 0.000 description 1
- PCKZAVNWRLEHIP-UHFFFAOYSA-N 2-hydroxy-1-[4-[[4-(2-hydroxy-2-methylpropanoyl)phenyl]methyl]phenyl]-2-methylpropan-1-one Chemical compound C1=CC(C(=O)C(C)(O)C)=CC=C1CC1=CC=C(C(=O)C(C)(C)O)C=C1 PCKZAVNWRLEHIP-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- YTPSFXZMJKMUJE-UHFFFAOYSA-N 2-tert-butylanthracene-9,10-dione Chemical compound C1=CC=C2C(=O)C3=CC(C(C)(C)C)=CC=C3C(=O)C2=C1 YTPSFXZMJKMUJE-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- RCXHRHWRRACBTK-UHFFFAOYSA-N 3-(oxiran-2-ylmethoxy)propane-1,2-diol Chemical compound OCC(O)COCC1CO1 RCXHRHWRRACBTK-UHFFFAOYSA-N 0.000 description 1
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical group C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- CYCBPQPFMHUATH-UHFFFAOYSA-N 4-(oxiran-2-ylmethoxy)butan-1-ol Chemical compound OCCCCOCC1CO1 CYCBPQPFMHUATH-UHFFFAOYSA-N 0.000 description 1
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/208—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Abstract
作為階差吸收性、黏著力、貼合可靠性等黏著性能優異,並且可藉由冷卻操作將圖像顯示裝置用構成構件剝離的用於將2個圖像顯示裝置用構成構件貼合之雙面黏著片材,本發明提供如下雙面黏著片材:其拉伸儲存模數(E')與剪切儲存模數(G')之比(E'/G')為5.0以上,藉由頻率1 Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)為-10℃以下,藉由頻率1 Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)為-10℃以上(其中,於觀測到2個以上峰值溫度之情形時,將溫度較高者設為峰值溫度(T2)),23℃下之與2個圖像顯示裝置用構成構件之被黏著面之180°剝離黏著力為5 N/20 mm以上。The present invention provides a double-sided adhesive sheet for bonding two components for image display devices, which has excellent adhesive properties such as step absorption, adhesive force, and bonding reliability, and can peel off the components for image display devices by cooling operation. The present invention provides a double-sided adhesive sheet: the ratio (E'/G') of the tensile storage modulus (E') to the shear storage modulus (G') is 5.0 or more, the peak temperature (T1) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in a shear mode with a frequency of 1 Hz is below -10°C, and the peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in a shear mode with a frequency of 1 Hz is below -10°C. The peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in the tensile mode of 10 Hz is above -10°C (wherein, when two or more peak temperatures are observed, the higher temperature is set as the peak temperature (T2)), and the 180° peeling adhesion force at 23°C with the adhered surfaces of the two image display device components is above 5 N/20 mm.
Description
本發明係關於一種用於將2個圖像顯示裝置用構成構件貼合之雙面黏著片材、圖像顯示裝置用積層體及圖像顯示裝置。 The present invention relates to a double-sided adhesive sheet for bonding two components for an image display device, a laminate for an image display device, and an image display device.
近年來,為了提高圖像顯示裝置之視認性,利用黏著劑或接著劑等樹脂填充液晶顯示器(LCD)、電漿顯示器(PDP)或電致發光顯示器(ELD)等之圖像顯示面板與配置於其正面側(視認側)之保護面板或觸控面板構件之間之空隙,抑制入射光或來自顯示圖像之出射光於空氣層界面之反射。 In recent years, in order to improve the visibility of image display devices, resins such as adhesives or bonding agents are used to fill the gap between the image display panel of a liquid crystal display (LCD), plasma display (PDP) or electroluminescent display (ELD) and the protective panel or touch panel component arranged on its front side (visual side) to suppress the reflection of incident light or outgoing light from the displayed image at the air layer interface.
例如,專利文獻1中,作為具備於透明雙面黏著片材之至少單側積層圖像顯示裝置用構成構件而成之構成的圖像顯示裝置用構成積層體之製造方法,揭示有如下方法:將藉由紫外線進行了一次交聯之黏著片材貼合於圖像顯示裝置用構成構件後,介隔圖像顯示裝置用構成構件對黏著片材進行紫外線照射以使其二次硬化。 For example, Patent Document 1 discloses a method for manufacturing a multilayer structure for an image display device having a structure for an image display device laminated on at least one side of a transparent double-sided adhesive sheet. The method includes laminating an adhesive sheet that has been cross-linked once by ultraviolet rays to the structure for an image display device, and then irradiating the adhesive sheet with ultraviolet rays through the structure for an image display device to cure it secondary.
以此方式利用黏著劑將圖像顯示裝置用構成構件貼合而一體化時,有於貼合作業時產生位置偏移、或夾帶氣泡或異物等作業失誤的情況。因此,為了修正該失誤,需要剝離圖像顯示裝置用構成構件,故而對用於此種目的之黏著劑要求具有再剝離性(返工性)。特別是不具可撓性之板狀構件彼此之積層體一旦貼合後就不易分離,於將貼合困難之大型畫面之構件、具有曲面形狀之構件、或昂貴之構件貼合時,要求黏著劑具備 返工性。 When the components of the image display device are bonded and integrated using an adhesive in this manner, work errors such as positional deviation or inclusion of air bubbles or foreign matter may occur during the bonding operation. Therefore, in order to correct this error, it is necessary to peel off the structural members for the image display device, and therefore the adhesive used for this purpose is required to have re-peelability (reworkability). In particular, laminates of non-flexible plate-like members are difficult to separate once they are bonded. When bonding large-scale picture components that are difficult to bond, components with curved surfaces, or expensive components, an adhesive is required. Reworkability.
又,即便於利用黏著劑將圖像顯示裝置用構成構件完全貼合之情形時,當貼合後產生貼合不良或硬化不良等不良情況時,亦期望再利用昂貴之構件等部分構件,而非就此廢棄,就該再利用之觀點而言,對再剝離性(返工性)之要求亦正在增高。 Furthermore, even when the components for an image display device are completely bonded with an adhesive, if problems such as poor bonding or poor hardening occur after bonding, it is desirable to reuse part of the components such as expensive components instead of discarding them. From the perspective of this reuse, the requirements for re-peelability (reworkability) are also increasing.
先前,作為具備再剝離性(返工性)且適合圖像顯示裝置之黏著劑,例如專利文獻2中提出一種光學膜用黏著劑,其使用特定之丙烯酸系三嵌段共聚物,不需要化學交聯,黏著性能與耐久性能優異,能夠以適度之剝離強度剝離而無糊劑殘留。 Previously, as an adhesive that has re-peelability (reworkability) and is suitable for image display devices, for example, Patent Document 2 proposes an adhesive for optical films that uses a specific acrylic triblock copolymer, does not require chemical cross-linking, has excellent adhesive properties and durability, and can be peeled off with moderate peel strength without leaving any paste residue.
又,專利文獻3中,作為特徵在於以可對觸控面板與顯示裝置之顯示面中之至少任一者之面進行再剝離之方式構成,且具有光學各向同性的雙面黏著片材,揭示有一種可再剝離之構成係藉由使顯示裝置側黏著劑層對顯示裝置之顯示面之黏著力小於觸控面板側黏著劑層對觸控面板之貼合面之黏著力而發揮。 Furthermore, Patent Document 3 discloses a double-sided adhesive sheet that is characterized by being configured to be re-peelable on at least one of the touch panel and the display surface of the display device, and having optical isotropy, and discloses a re-peelable configuration that is achieved by making the adhesive force of the adhesive layer on the display device side to the display surface of the display device smaller than the adhesive force of the adhesive layer on the touch panel side to the bonding surface of the touch panel.
進而,專利文獻4中,作為可再剝離之黏著材,揭示有一種於內部具備可在不同於黏著材與被黏著體之貼合面的面進行剝離之界面(內部剝離界面)之構成的黏著片材。 Furthermore, Patent Document 4 discloses an adhesive sheet having an internal interface (internal peeling interface) that can be peeled off on a surface different from the bonding surface between the adhesive and the adherend as a re-peelable adhesive material.
專利文獻1:日本專利第4971529號公報 Patent document 1: Japanese Patent No. 4971529
專利文獻2:日本專利第5203964號公報 Patent document 2: Japanese Patent No. 5203964
專利文獻3:日本專利特開2004-231723號公報 Patent document 3: Japanese Patent Publication No. 2004-231723
專利文獻4:國際公開第2010/137523號 Patent document 4: International Publication No. 2010/137523
於實際之製造步驟中,有藉由冷卻操作將圖像顯示裝置用構成構件剝離(分離)之情形,但上述專利文獻2~4中揭示之再剝離性之評估係於常溫下進行,未進行基於冷卻操作之再剝離性之評估。因此,上述專利文獻2~4中未進行自基於冷卻操作之再剝離性之觀點出發之黏著片材設計。 In the actual manufacturing process, there is a situation where the components of the image display device are peeled (separated) by cooling operation, but the evaluation of re-peelability disclosed in the above patent documents 2 to 4 is performed at room temperature, and the evaluation of re-peelability based on cooling operation is not performed. Therefore, the above patent documents 2 to 4 do not perform the design of the adhesive sheet from the perspective of re-peelability based on cooling operation.
因此,本發明所欲解決之課題在於提供一種雙面黏著片材,其階差吸收性、黏著力、貼合可靠性等黏著性能優異,並且可藉由冷卻操作將圖像顯示裝置用構成構件剝離(分離)。 Therefore, the problem to be solved by the present invention is to provide a double-sided adhesive sheet with excellent adhesive properties such as gradient absorbency, adhesive force, and bonding reliability, and can be peeled off (separated) from components used in image display devices by cooling operations.
本發明人等為了解決上述問題而經過銳意研究,結果發現,於雙面黏著片材中,藉由將拉伸儲存模數(E')與剪切儲存模數(G')之比、藉由剪切模式之動態黏彈性測定而獲得之損耗正切之峰值溫度、藉由拉伸模式之動態黏彈性測定而獲得之損耗正切之峰值溫度、及180°剝離黏著力設為規定之值,可解決上述問題。 The inventors of the present invention have conducted intensive research to solve the above problems and found that the above problems can be solved by setting the ratio of the tensile storage modulus (E') to the shear storage modulus (G'), the peak temperature of the loss tangent obtained by the dynamic viscoelasticity measurement in the shear mode, the peak temperature of the loss tangent obtained by the dynamic viscoelasticity measurement in the tensile mode, and the 180° peeling adhesion force to specified values in the double-sided adhesive sheet.
即,本發明將以下[1]~[13]作為其主旨。 That is, the present invention takes the following [1] to [13] as its main purpose.
[1]一種雙面黏著片材,其係用於將2個圖像顯示裝置用構成構件貼合者,拉伸儲存模數(E')與剪切儲存模數(G')之比(E'/G')為5.0以上,藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)為-10℃以下,藉由頻率1Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切 (Tanδ)之峰值溫度(T2)為-10℃以上(其中,於觀測到2個以上峰值溫度之情形時,將最高之溫度設為峰值溫度(T2)),23℃下之與上述2個圖像顯示裝置用構成構件之各被黏著面之180°剝離黏著力為5N/20mm以上。 [1] A double-sided adhesive sheet for bonding two components of an image display device, wherein the ratio (E'/G') of the tensile storage modulus (E') to the shear storage modulus (G') is 5.0 or more, the peak temperature (T1) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in a shear mode at a frequency of 1 Hz is below -10°C, and the peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in a shear mode at a frequency of 1 Hz is below -10°C. The peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in the tensile mode is above -10°C (wherein, when two or more peak temperatures are observed, the highest temperature is set as the peak temperature (T2)), and the 180° peeling adhesion force at 23°C to each adhered surface of the above two image display device components is above 5N/20mm.
[2]如[1]中記載之雙面黏著片材,其中藉由頻率1Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)與藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)之差為5~50℃。 [2] For the double-sided adhesive sheet described in [1], the difference between the peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in the tensile mode at a frequency of 1 Hz and the peak temperature (T1) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in the shear mode at a frequency of 1 Hz is 5~50℃.
[3]如[1]或[2]中記載之雙面黏著片材,其中上述2個圖像顯示裝置用構成構件分別由不同之材料形成。 [3] A double-sided adhesive sheet as described in [1] or [2], wherein the two components for the image display device are formed of different materials.
[4]如[1]~[3]中任一項中記載之雙面黏著片材,其中上述2個圖像顯示裝置用構成構件中之一者為玻璃,另一者包括由觸控感測器、圖像顯示面板、表面保護面板、偏光膜及相位差膜所組成之群中任一種或兩種以上之組合。 [4] A double-sided adhesive sheet as described in any one of [1] to [3], wherein one of the two components for the image display device is glass, and the other comprises any one or a combination of two or more of the group consisting of a touch sensor, an image display panel, a surface protection panel, a polarizing film and a phase difference film.
[5]如[4]中記載之雙面黏著片材,其中上述玻璃為具有曲面形狀之覆蓋玻璃。 [5] A double-sided adhesive sheet as described in [4], wherein the glass is a cover glass having a curved shape.
[6]如[1]~[5]中任一項中記載之雙面黏著片材,其以可藉由冷卻操作使上述2個圖像顯示裝置用構成構件分離之方式構成。 [6] A double-sided adhesive sheet as described in any one of [1] to [5], which is configured so that the two components for forming the image display device can be separated by a cooling operation.
[7]如[6]中記載之雙面黏著片材,其中上述冷卻操作係於-50℃以下進行冷卻。 [7] A double-sided adhesive sheet as described in [6], wherein the cooling operation is performed at a temperature below -50°C.
[8]如[1]~[7]中任一項中記載之雙面黏著片材,其厚度為50~1000μm。 [8] A double-sided adhesive sheet as described in any one of [1] to [7], having a thickness of 50 to 1000 μm.
[9]如[1]~[8]中任一項中記載之雙面黏著片材,其中上述雙面黏著 片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層,相對於整體之厚度,最表層及最裏層之厚度之合計比率為5~70%。 [9] A double-sided adhesive sheet as described in any one of [1] to [8], wherein the double-sided adhesive sheet has at least three layers, the outermost layer and the innermost layer being (meth) acrylic adhesive layers, and the combined ratio of the thickness of the outermost layer and the innermost layer to the overall thickness is 5 to 70%.
[10]如[1]~[9]中任一項中記載之雙面黏著片材,其具有光硬化性。 [10] A double-sided adhesive sheet as described in any one of [1] to [9], which is photocurable.
[11]一種圖像顯示裝置用積層體,其係經由如[1]~[10]中任一項中記載之雙面黏著片材將2個圖像顯示裝置用構成構件貼合而成。 [11] A multilayer body for an image display device, which is formed by bonding two image display device components together via a double-sided adhesive sheet as described in any one of [1] to [10].
[12]一種圖像顯示裝置用積層體,其係經由如[1]~[10]中任一項中記載之雙面黏著片材硬化而成之黏著劑層將2個圖像顯示裝置用構成構件貼合而成。 [12] A laminate for an image display device, which is formed by bonding two image display device components together via an adhesive layer formed by hardening a double-sided adhesive sheet as described in any one of [1] to [10].
[13]一種圖像顯示裝置,其係使用如[12]中記載之圖像顯示裝置用積層體而構成。 [13] An image display device, which is constructed using the image display device laminate as described in [12].
本發明之雙面黏著片材之階差吸收性、黏著力、貼合可靠性等黏著性能優異,並且返工性優異,可藉由冷卻操作容易地剝離圖像顯示裝置用構成構件。因此,可適宜地用於圖像顯示裝置用構成構件之貼合,特別是可適宜地用於將貼合困難之大型畫面之構件、具有曲面形狀之構件、或昂貴之構件貼合之情形。 The double-sided adhesive sheet of the present invention has excellent adhesive properties such as step absorption, adhesive force, and bonding reliability, and has excellent reworkability, and can easily peel off the components for image display devices through cooling operations. Therefore, it can be suitably used for laminating components of an image display device, and it can especially suitably be used for laminating large-screen components that are difficult to bond, components with curved surfaces, or expensive components.
1:黏著片材 1: Adhesive sheet
2:玻璃 2: Glass
3:ITO 3:ITO
4:PET 4:PET
5:銅 5: Copper
圖1係用以說明實施例中進行之耐ITO(Indium Tin Oxides,氧化銦錫)腐蝕可靠性及耐Cu腐蝕可靠性之評估試驗方法之圖,(A)係ITO玻璃基板之ITO圖案之俯視圖或耐腐蝕可靠性評估用銅玻璃基板之銅圖案之俯視圖,(B)係表示於耐ITO腐蝕可靠性評估用ITO玻璃基板上被覆黏著片材之狀態之俯視圖或表示於耐Cu腐蝕可靠性評估用銅玻璃基板上被覆黏著片材之狀態之俯視圖,(C)係耐ITO腐蝕可靠性評估用樣品 之剖視圖,(D)係耐Cu腐蝕可靠性評估用樣品之剖視圖。 FIG. 1 is a diagram for explaining the evaluation test method of ITO (Indium Tin Oxides) corrosion resistance reliability and Cu corrosion resistance reliability in the embodiment. (A) is a top view of the ITO pattern of the ITO glass substrate or a top view of the copper pattern of the copper glass substrate for corrosion resistance reliability evaluation. (B) is a top view showing the state of the adhesive sheet coated on the ITO glass substrate for ITO corrosion resistance reliability evaluation or a top view showing the state of the adhesive sheet coated on the copper glass substrate for Cu corrosion resistance reliability evaluation. (C) is a cross-sectional view of the sample for ITO corrosion resistance reliability evaluation. (D) is a cross-sectional view of the sample for Cu corrosion resistance reliability evaluation.
以下,對本發明之實施方式之一例進行詳細說明。但本發明並不限定於下述實施方式。 Below, an example of an implementation method of the present invention is described in detail. However, the present invention is not limited to the following implementation method.
再者,於本說明書中,「(甲基)丙烯酸」之含義為分別包括「丙烯酸」及「甲基丙烯酸」,「(甲基)丙烯酸酯」之含義為分別包括「丙烯酸酯」及「甲基丙烯酸酯」。 Furthermore, in this specification, the meaning of "(meth)acrylic acid" includes "acrylic acid" and "methacrylic acid", and the meaning of "(meth)acrylate" includes "acrylate" and "methacrylate".
本發明之雙面黏著片材通常包含複數個(甲基)丙烯酸系黏著劑層,用於將2個圖像顯示裝置用構成構件貼合。又,就提高貼合可靠性之觀點而言,本發明之雙面黏著片材較佳為具有藉由照射紫外線等活性能量線進行硬化之光硬化性。 The double-sided adhesive sheet of the present invention usually contains a plurality of (meth) acrylic adhesive layers and is used to bond two components of an image display device. In addition, from the perspective of improving bonding reliability, the double-sided adhesive sheet of the present invention is preferably photocurable by curing by irradiation with active energy rays such as ultraviolet rays.
又,本發明之雙面黏著片材之藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)為-10℃以下,較佳為-100~-15℃,尤佳為-50~-20℃。藉由使損耗正切(Tanδ)之峰值溫度(T1)為上述範圍,可使階差吸收性、貼合可靠性優異。再者,藉由上述剪切模式下之動態黏彈性測定而獲得之損耗正切之峰值溫度(T1)係藉由下述方法而獲得。 In addition, the peak temperature (T1) of the loss tangent (Tanδ) of the double-sided adhesive sheet of the present invention obtained by the dynamic viscoelasticity measurement in the shear mode with a frequency of 1 Hz is below -10°C, preferably -100~-15°C, and particularly preferably -50~-20°C. By making the peak temperature (T1) of the loss tangent (Tanδ) within the above range, the step absorption and bonding reliability can be excellent. Furthermore, the peak temperature (T1) of the loss tangent obtained by the dynamic viscoelasticity measurement in the shear mode is obtained by the following method.
[剪切模式下之動態黏彈性測定] [Dynamic viscoelasticity measurement in shear mode]
以厚度成為0.6~0.8mm之方式積層要測定之試樣,將所得者沖裁成直徑8mm之圓形狀,製成測定試樣。使用流變儀(TA Instruments公司製造,「DiscoveryHR2」),於下述測定條件下測定該測定試樣之剪切模式下之動態黏彈性光譜。自藉由測定而獲得之動態黏彈性光譜資料中讀取損耗正切(Tanδ)成為極大值時之溫度、即峰值溫度(T1)。 The sample to be measured is layered in a manner to a thickness of 0.6~0.8mm, and the obtained sample is punched into a circular shape with a diameter of 8mm to make a measurement sample. The dynamic viscoelastic spectrum of the measurement sample in the shear mode is measured under the following measurement conditions using a rheometer (manufactured by TA Instruments, "DiscoveryHR2"). The temperature at which the loss tangent (Tanδ) reaches a maximum value, i.e., the peak temperature (T1), is read from the dynamic viscoelastic spectrum data obtained by the measurement.
再者,如上所述,剪切模式下之動態黏彈性測定係將要測定之試樣之厚度設為0.6~0.8mm時之數值。其原因在於,為了準確地測定剪切模式下之動態黏彈性,需要避免因受到試樣之厚度不足對測定治具造成之影響而導致測定結果變動之情況。因此,為了測定剪切模式下之動態黏彈性,需要將試樣調整至一定厚度範圍後進行測定。藉由預先將試樣之厚度調整至上述範圍內後測定剪切模式下之動態黏彈性,可不受測定治具之影響而準確地掌握試樣所具有之動態黏彈性光譜。 Furthermore, as mentioned above, the dynamic viscoelasticity measurement under shear mode is the value when the thickness of the sample to be measured is set to 0.6~0.8mm. The reason is that in order to accurately measure the dynamic viscoelasticity under shear mode, it is necessary to avoid the situation where the measurement result changes due to the influence of insufficient sample thickness on the measurement fixture. Therefore, in order to measure the dynamic viscoelasticity under shear mode, it is necessary to adjust the sample to a certain thickness range before measuring. By adjusting the thickness of the sample to the above range in advance and then measuring the dynamic viscoelasticity under shear mode, the dynamic viscoelasticity spectrum of the sample can be accurately grasped without being affected by the measurement fixture.
又,於試樣具有光硬化性之情形時,所使用之試樣可為硬化前,亦可為硬化後。 In addition, when the sample is light-curable, the sample used can be before or after curing.
黏著治具:Φ8mm平行板 Adhesion fixture: Φ8mm parallel plate
應變:0.1% Strain: 0.1%
頻率:1Hz Frequency: 1Hz
溫度:-120~200℃ Temperature: -120~200℃
升溫速度:5℃/min Heating rate: 5℃/min
又,本發明之雙面黏著片材之藉由頻率1Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)為-10℃以上,較佳為-5~20℃,尤佳為0~15℃。藉由使損耗正切(Tanδ)之峰值溫度(T2)為上述範圍,可製成再剝離性(返工性)及裁斷加工性優異者。 In addition, the peak temperature (T2) of the loss tangent (Tan δ) obtained by dynamic viscoelasticity measurement in the tensile mode at a frequency of 1 Hz for the double-sided adhesive sheet of the present invention is -10°C or above, preferably -5~20°C, and particularly preferably 0~15°C. By setting the peak temperature (T2) of the loss tangent (Tan δ) within the above range, it is possible to produce one with excellent re-peelability (reworkability) and cutting processability.
再者,藉由拉伸模式下之動態黏彈測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)係藉由下述方法而獲得。 Furthermore, the peak temperature (T2) of the loss tangent (Tanδ) obtained by dynamic viscoelastic measurement in the tensile mode is obtained by the following method.
[拉伸模式下之動態黏彈測定] [Dynamic viscoelastic measurement in tensile mode]
使用動態黏彈性測定裝置(IT Meter and Control公司製造,itkDVA- 200),以拉伸模式:振動頻率1Hz、測定溫度:-120~80℃、升溫速度:3℃/分鐘之速度測定要測定之試樣之拉伸模式下之動態黏彈性光譜。自藉由測定而獲得之動態黏彈性光譜資料中讀取損耗正切(Tanδ)成為極大值時之溫度、即峰值溫度(T2)。其中,於觀測到2個以上峰值溫度之情形時,將最高之溫度設為峰值溫度(T2)。 The dynamic viscoelasticity spectrum of the sample to be measured in the tensile mode is measured using a dynamic viscoelasticity measuring device (IT Meter and Control, itkDVA- 200) in the tensile mode: vibration frequency 1 Hz, measuring temperature: -120~80℃, heating rate: 3℃/min. The temperature at which the loss tangent (Tanδ) reaches a maximum value, i.e., the peak temperature (T2), is read from the dynamic viscoelasticity spectrum data obtained by the measurement. In the case of observing two or more peak temperatures, the highest temperature is set as the peak temperature (T2).
又,於試樣具有光硬化性之情形時,所使用之試樣可為硬化前,亦可為硬化後,但較佳為硬化後。 In addition, when the sample is light-curable, the sample used can be before or after curing, but it is preferably after curing.
進而,於本發明中,藉由頻率1Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)與藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)之差較佳為5~50℃,進而較佳為10~40℃,尤佳為15~30℃。藉由設為上述範圍,可製成階差吸收性、貼合可靠性、耐衝擊性、再剝離性(返工性)、裁斷加工性等性能之平衡優異者。 Furthermore, in the present invention, the difference between the peak temperature (T2) of the loss tangent (Tan δ) obtained by measuring the dynamic viscoelasticity in the tensile mode with a frequency of 1 Hz and the peak temperature (T1) of the loss tangent (Tan δ) obtained by measuring the dynamic viscoelasticity in the shear mode with a frequency of 1 Hz is preferably 5 to 50°C, more preferably 10 to 40°C, and particularly preferably 15 to 30°C. By setting it within the above range, it is possible to achieve an excellent balance of performance such as step absorption, bonding reliability, impact resistance, re-peelability (reworkability), and cutting processability.
本發明之雙面黏著片材於23℃下與作為貼合對象之2個圖像顯示裝置用構成構件之被黏著面之180°剝離黏著力為5N/20mm以上,較佳為6N/20mm以上,尤佳為7N/20mm以上。又,180°剝離黏著力之上限通常為50N/20mm。再者,上述180°剝離黏著力藉由下述方法而測定。 The double-sided adhesive sheet of the present invention has a 180° peeling adhesion of 5N/20mm or more, preferably 6N/20mm or more, and particularly preferably 7N/20mm or more, at 23°C between the adhered surfaces of the two image display device components to be bonded. The upper limit of the 180° peeling adhesion is usually 50N/20mm. The above 180° peeling adhesion is measured by the following method.
[180°剝離黏著力之測定方法] [180° peel adhesion test method]
將厚100μm之聚對苯二甲酸乙二酯(PET)膜(三菱化學公司製造,DIAFOIL T100)與雙面黏著片材之一面貼合,將另一面輥壓接於鈉鈣玻璃板,製成貼合品。其後,對上述貼合品進行高壓釜處理(60℃、錶壓0.2MPa、20分鐘)並進行最終貼合。繼而,使用高壓水銀燈,以累計光量成 為3000mJ/cm2之方式自PET膜面照射365nm之紫外線後,於23℃、50%RH之環境下固化12小時,將所得者作為180°剝離黏著力測定用樣品。使用該樣品,將於23℃、50%RH之環境下以剝離角180°、剝離速度300mm/分鐘剝離時之剝離力(N/cm)設為180°剝離黏著力。 A 100μm thick polyethylene terephthalate (PET) film (DIAFOIL T100 manufactured by Mitsubishi Chemical Co., Ltd.) was bonded to one side of a double-sided adhesive sheet, and the other side was rolled and pressed onto a sodium calcium glass plate to produce a bonded product. Afterwards, the bonded product was autoclaved (60°C, gauge pressure 0.2MPa, 20 minutes) and finally bonded. Then, a high-pressure mercury lamp was used to irradiate the PET film surface with 365nm ultraviolet light in a manner such that the accumulated light amount became 3000mJ/ cm2 , and then cured for 12 hours in an environment of 23°C and 50%RH, and the resulting product was used as a sample for 180° peel adhesion measurement. The sample was used and the peeling force (N/cm) at a peeling angle of 180° and a peeling speed of 300 mm/min in an environment of 23°C and 50% RH was defined as 180° peeling adhesion.
作為本發明之雙面黏著片材之層構成,較佳為將表層及裏層設為(甲基)丙烯酸系黏著劑層之2層,更佳為將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層,尤佳為將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之3層[最表層(黏著劑層)/中間層/最裏層(黏著劑層)]。藉由將層構成設為多層,可使返工性、階差吸收性、貼合可靠性優異。 As the layer structure of the double-sided adhesive sheet of the present invention, it is preferable that the surface layer and the back layer be two layers of (meth)acrylic adhesive layer, and it is more preferable that the surface layer and the backmost layer be made of (meth)acrylic. It should be at least three layers of adhesive layers, preferably the outermost layer and the innermost layer should be three layers of (meth)acrylic adhesive layers [surface layer (adhesive layer)/middle layer/innermost layer (adhesive layer)]. By having a multi-layered layer structure, it is possible to achieve excellent reworkability, step absorption, and bonding reliability.
又,於本發明中,就返工性、階差吸收性、黏著力、貼合可靠性之方面而言,較佳為至少具有玻璃轉移溫度不同之2層,尤佳為具有玻璃轉移溫度為-10℃以下之由(甲基)丙烯酸系黏著劑層所形成之最表層及最裏層(以下稱為「低Tg層」)、及玻璃轉移溫度高於-10℃之由包含(甲基)丙烯酸系樹脂之樹脂組合物所形成之中間層(以下稱為「高Tg層」)。於本說明書中,玻璃轉移溫度若無特別說明,則定義為藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度,藉由上述方法而測定。 Furthermore, in the present invention, in terms of reworkability, step absorption, adhesion, and bonding reliability, it is preferable to have at least two layers with different glass transition temperatures, and it is particularly preferable to have a (meth)acrylic layer with a glass transition temperature of -10°C or lower. The outermost layer and the innermost layer formed by the adhesive layer (hereinafter referred to as the "low Tg layer"), and the middle layer (hereinafter referred to as the "high Tg layer") formed of a resin composition containing a (meth)acrylic resin with a glass transition temperature higher than -10°C. In this specification, unless otherwise specified, the glass transition temperature is defined as the peak temperature of the loss tangent (Tan δ) obtained by dynamic viscoelasticity measurement in the shear mode at a frequency of 1 Hz, and is measured by the above method.
上述低Tg層之玻璃轉移溫度通常為-10℃以下,較佳為-100~-15℃,尤佳為-50~-20℃。 The glass transition temperature of the above-mentioned low Tg layer is usually below -10°C, preferably -100~-15°C, and particularly preferably -50~-20°C.
上述高Tg層之玻璃轉移溫度通常高於-10℃,較佳為-5~20℃,尤佳為0~15℃。 The glass transition temperature of the above-mentioned high Tg layer is usually higher than -10°C, preferably -5~20°C, and most preferably 0~15°C.
又,高Tg層與低Tg層之玻璃轉移溫度之差(高Tg層-低Tg層)通常為5℃以上,較佳為10℃以上,尤佳為20℃以上。上限通常為50 ℃。藉由將玻璃轉移溫度之差設為上述範圍,呈現返工性、階差吸收性、黏著力、貼合可靠性優異之趨勢。再者,於雙面黏著片材具有複數個高Tg層、低Tg層之情形時,高Tg層與低Tg層之玻璃轉移溫度之差係玻璃轉移溫度最高之高Tg層與玻璃轉移溫度最低之低Tg層之玻璃轉移溫度之差。 In addition, the difference in glass transition temperature between the high Tg layer and the low Tg layer (high Tg layer - low Tg layer) is usually 5°C or higher, preferably 10°C or higher, and particularly preferably 20°C or higher. The upper limit is usually 50 ℃. By setting the difference in glass transition temperature within the above range, there is a tendency to have excellent reworkability, step absorption, adhesion, and bonding reliability. Furthermore, when the double-sided adhesive sheet has multiple high Tg layers and low Tg layers, the difference in glass transition temperature between the high Tg layer and the low Tg layer is the difference in glass transition temperature between the high Tg layer with the highest glass transition temperature and the low Tg layer with the lowest glass transition temperature.
作為本發明之雙面黏著片材之較佳之層構成,如上所述,為將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層,尤佳為將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之3層[最表層(黏著劑層)/中間層/最裏層(黏著劑層)],此時,雙面黏著片材之最表面及最裏面(與圖像顯示裝置用構成構件貼合之面)較佳為低Tg層。又,夾於最表面與最裏面之中間層較佳為高Tg層。進而,最表層與最裏層所使用之低Tg層亦可具有互不相同之玻璃轉移溫度,但較佳為最表層與最裏層之玻璃轉移溫度相同,尤佳為最表層與最裏層係由相同之樹脂組合物所形成之(甲基)丙烯酸系黏著劑層。 As a preferred layer structure of the double-sided adhesive sheet of the present invention, as described above, the outermost layer and the innermost layer are at least three layers of (meth) acrylic adhesive layers, and it is particularly preferred that the outermost layer and the innermost layer are three layers of (meth) acrylic adhesive layers [outermost layer (adhesive layer)/intermediate layer/innermost layer (adhesive layer)]. In this case, the outermost and innermost surfaces (surfaces to be bonded to the image display device component) of the double-sided adhesive sheet are preferably low Tg layers. In addition, the intermediate layer sandwiched between the outermost and innermost surfaces is preferably a high Tg layer. Furthermore, the low Tg layers used for the outermost layer and the innermost layer may have different glass transition temperatures, but it is preferred that the glass transition temperatures of the outermost layer and the innermost layer are the same, and it is particularly preferred that the outermost layer and the innermost layer are (meth) acrylic adhesive layers formed of the same resin composition.
即,作為本發明之雙面黏著片材之最佳之層構成之一,為由2種樹脂組合物所形成之低Tg層/高Tg層/低Tg層之3層構成。藉由設為此種層構成,可使返工性、階差吸收性、黏著力、貼合可靠性優異。 That is, one of the best layer structures of the double-sided adhesive sheet of the present invention is a three-layer structure of low Tg layer/high Tg layer/low Tg layer formed of two types of resin compositions. By adopting this layer structure, it is possible to achieve excellent reworkability, step absorption, adhesion, and bonding reliability.
上述雙面黏著片材之剪切儲存模數(G')較佳為5×103~5×108Pa,更佳為1×104~1×107Pa,尤佳為2×104~1×106Pa。藉由使雙面黏著片材具有此種範圍之剪切儲存模數(G'),可維持階差吸收性,並賦予適當之加工性。上述剪切儲存模數(G')為25℃之剪切儲存模數,可藉由如下方式獲得,即,自上述藉由剪切模式下之動態黏彈性測定而獲得之動態黏彈性光譜資料中讀取25℃之剪切儲存模數(G')。 The shear storage modulus (G') of the double-sided adhesive sheet is preferably 5×10 3 ~5×10 8 Pa, more preferably 1×10 4 ~1×10 7 Pa, and particularly preferably 2×10 4 ~1×10 6 Pa. By making the double-sided adhesive sheet have a shear storage modulus (G') within this range, the step absorption can be maintained and appropriate processability can be given. The shear storage modulus (G') is the shear storage modulus at 25°C, which can be obtained by reading the shear storage modulus (G') at 25°C from the dynamic viscoelastic spectrum data obtained by the dynamic viscoelasticity measurement in the shear mode.
又,於雙面黏著片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層之情形時,就返工性之方面而言,較佳為中間層之剪切儲存模數(G')大於最表層與最裏層之剪切儲存模數(G')。 Furthermore, when the double-sided adhesive sheet has at least three layers in which the outermost layer and the innermost layer are (meth)acrylic adhesive layers, in terms of reworkability, it is preferable that the shear storage modulus (G') of the middle layer is greater than the shear storage modulus (G') of the outermost layer and the innermost layer.
上述雙面黏著片材之拉伸儲存模數(E')較佳為2.5×104~5×108Pa,更佳為5×104~5×107Pa,尤佳為1×105~5×106Pa。藉由具有此種範圍之拉伸儲存模數(E'),可使處理性及裁斷加工性優異。上述拉伸儲存模數(E')為25℃之拉伸儲存模數,可藉由如下方式獲得,即,自上述藉由拉伸模式下之動態黏彈性測定而獲得之動態黏彈性光譜資料中讀取25℃之拉伸儲存模數(E')。 The tensile storage modulus (E') of the double-sided adhesive sheet is preferably 2.5×10 4 ~5×10 8 Pa, more preferably 5×10 4 ~5×10 7 Pa, and particularly preferably 1×10 5 ~5×10 6 Pa. By having a tensile storage modulus (E') in such a range, the handling and cutting processability can be excellent. The tensile storage modulus (E') is the tensile storage modulus at 25°C, which can be obtained by reading the tensile storage modulus (E') at 25°C from the dynamic viscoelastic spectrum data obtained by the dynamic viscoelasticity measurement in the tensile mode.
如上所述,本發明之雙面黏著片材較佳為至少具有玻璃轉移溫度不同之2層,所謂上述雙面黏著片材至少具有玻璃轉移溫度不同之2層,可根據藉由拉伸黏弹性測定而獲得之拉伸儲存模數(E')與藉由剪切黏弹性測定而獲得之剪切儲存模數(G')之比來辨別。通常,於黏著片材為各向同性彈性體之情形時,拉伸儲存模數(E')與剪切儲存模數(G')之間,E'=3G'之關係成立。 As described above, the double-sided adhesive sheet of the present invention preferably has at least two layers with different glass transition temperatures. The double-sided adhesive sheet having at least two layers with different glass transition temperatures can be distinguished based on the ratio of the tensile storage modulus (E') obtained by tensile viscoelasticity measurement to the shear storage modulus (G') obtained by shear viscoelasticity measurement. Generally, when the adhesive sheet is an isotropic elastic body, the relationship between the tensile storage modulus (E') and the shear storage modulus (G') is E'=3G'.
但於具有至少2層玻璃轉移溫度不同之層之情形時,即,為各向異性彈性體之情形時,該關係不成立(E'≠3G')。 However, when there are at least two layers with different glass transition temperatures, that is, when it is an anisotropic elastic body, this relationship does not hold (E'≠3G').
本發明之雙面黏著片材之拉伸儲存模數(E')與剪切儲存模數(G')之比(E'/G')為5.0以上,較佳為6.0以上,更佳為7.0以上,進而較佳為8.0以上。又,較佳為100以下,更佳為50以下,進而較佳為30以下。 The ratio (E'/G') of the tensile storage modulus (E') to the shear storage modulus (G') of the double-sided adhesive sheet of the present invention is 5.0 or more, preferably 6.0 or more, more preferably 7.0 or more, and more preferably 8.0 or more. Also, it is preferably 100 or less, more preferably 50 or less, and more preferably 30 or less.
即,藉由使雙面黏著片材之E'/G'之比為5.0以上,可判斷為「具有至少2層玻璃轉移溫度不同之層」或「玻璃轉移溫度沿厚度方向傾斜之層」,返工性優異,藉由冷卻操作而容易在與至少任一圖像顯示裝置用構成構件 之被黏著面之界面部分進行剝離。 That is, by making the E'/G' ratio of the double-sided adhesive sheet 5.0 or more, it can be determined that it has "at least two layers with different glass transition temperatures" or "layers with glass transition temperatures that are inclined in the thickness direction", has excellent reworkability, and can be easily used with at least any component of the image display device by the cooling operation. The interface part of the adhesive surface is peeled off.
本發明之雙面黏著片材之厚度較佳為50~1000μm,更佳為60~500μm,尤佳為75~300μm。若片材之厚度過薄,則階差吸收性呈降低之趨勢,若過厚,則呈現不易獲得返工性之趨勢。 The thickness of the double-sided adhesive sheet of the present invention is preferably 50 to 1000 μm, more preferably 60 to 500 μm, and even more preferably 75 to 300 μm. If the thickness of the sheet is too thin, the step absorption will tend to decrease. If it is too thick, the reworkability will tend to be difficult to obtain.
又,於雙面黏著片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層之情形時,最表層及最裏層之厚度相對於整體之厚度之合計比率較佳為5~70%,更佳為10~60%,尤佳為20~45%。藉由將最表層及最裏層之厚度設為上述範圍,可製成返工性、階差吸收性、及貼合可靠性優異者。 Furthermore, when the double-sided adhesive sheet has at least three layers in which the outermost layer and the innermost layer are (meth)acrylic adhesive layers, the total ratio of the thickness of the outermost layer and the innermost layer to the overall thickness is preferably 5 to 70%, more preferably 10 to 60%, and even more preferably 20 to 45%. By setting the thickness of the outermost layer and the innermost layer within the above range, it is possible to produce a product with excellent reworkability, step absorption, and bonding reliability.
本發明之雙面黏著片材用於將2個圖像顯示裝置用構成構件貼合,具體而言,用於電腦、移動終端(PDA)、遊戲機、電視(TV)、汽車導航、觸控面板、手寫板等之LCD、PDP或EL等圖像顯示裝置之構成構件之貼合。 The double-sided adhesive sheet of the present invention is used to bond two components of image display devices. Specifically, it is used to bond components of LCD, PDP or EL image display devices such as computers, mobile terminals (PDAs), game consoles, televisions (TVs), car navigation, touch panels, handwriting tablets, etc.
又,就返工性之方面而言,2個圖像顯示裝置用構成構件較佳為分別由不同之材料形成。 Furthermore, from the viewpoint of reworkability, it is preferable that the two image display device components are formed of different materials.
作為上述圖像顯示裝置用構成構件,更具體而言,較佳為2個圖像顯示裝置用構成構件中之一者為玻璃,另一者為膜,尤佳為玻璃為強化玻璃,膜為由觸控感測器、圖像顯示面板、表面保護面板、偏光膜及相位差膜所組成之群中之任一種、或包含2種以上之組合之積層體。 As the above-mentioned component for the image display device, more specifically, it is preferred that one of the two components for the image display device is glass and the other is a film, and it is particularly preferred that the glass is a tempered glass and the film is any one of the group consisting of a touch sensor, an image display panel, a surface protection panel, a polarizing film and a phase difference film, or a laminate comprising a combination of two or more of these.
近年來,關於液晶顯示器(LCD)、電漿顯示器(PDP)或電致發光顯示器(ELD)等之圖像顯示面板,就設計性之觀點而言,大多使用具有曲面形狀之覆蓋玻璃,但該覆蓋玻璃價格高,係欲再利用之構件,藉由使用本發明之雙面黏著片材,返工性優異,因此,亦可有效地用於具有 曲面形狀之覆蓋玻璃。 In recent years, for image display panels such as liquid crystal displays (LCDs), plasma displays (PDP), and electroluminescent displays (ELD), cover glass with a curved shape has been mostly used from a design perspective. However, the cover glass is expensive and is a component that needs to be reused. By using the double-sided adhesive sheet of the present invention, reworkability is excellent, and therefore it can be effectively used for products with Curved cover glass.
作為上述膜之基材,較佳為透明樹脂,例如可列舉:聚酯系樹脂、聚烯烴系樹脂、(甲基)丙烯酸系樹脂、聚胺酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚碸系樹脂、聚醚系樹脂、聚醚酮系樹脂、(甲基)丙烯腈系樹脂、環烯烴系樹脂等,其中,較佳為聚酯系樹脂,尤佳為聚對苯二甲酸乙二酯(PET)。該等可單獨使用或併用2種以上。 As the substrate of the above-mentioned film, a transparent resin is preferred, for example, polyester resin, polyolefin resin, (meth) acrylic resin, polyurethane resin, polyether sulfone resin, polycarbonate resin, polysulfone resin, polyether resin, polyether ketone resin, (meth) acrylonitrile resin, cycloolefin resin, etc. Among them, polyester resin is preferred, and polyethylene terephthalate (PET) is particularly preferred. These resins can be used alone or in combination of two or more.
於本發明之雙面黏著片材之兩個黏著面貼合圖像顯示裝置用構成構件,藉此,獲得經由雙面黏著片材將2個圖像顯示裝置用構成構件貼合之圖像顯示裝置用積層體。又,對於該圖像顯示裝置用積層體,通常藉由照射活性能量線並使黏著片材光硬化,而獲得經由雙面黏著片材硬化之黏著劑層將2個圖像顯示裝置用構成構件貼合之圖像顯示裝置用積層體。 By bonding the image display device components to the two adhesive surfaces of the double-sided adhesive sheet of the present invention, a multilayer image display device is obtained in which the two image display device components are bonded together via the double-sided adhesive sheet. In addition, the multilayer image display device is usually irradiated with active energy rays and the adhesive sheet is photocured to obtain a multilayer image display device in which the two image display device components are bonded together via the adhesive layer cured by the double-sided adhesive sheet.
本發明之雙面黏著片材較佳為以可藉由冷卻操作將2個圖像顯示裝置用構成構件剝離(分離)之方式構成。尤佳為以可藉由冷卻操作在與至少任一圖像顯示裝置用構成構件之被黏著面之界面部分進行剝離(分離)之方式構成。再者,「可剝離(分離)」係指成為如下狀態:經由雙面黏著片材而貼合之圖像顯示裝置用構成構件可容易地剝離(分離)而不破壞上述構件,尤其是可於雙面黏著片材與圖像顯示裝置用構成構件之界面進行剝離(分離)。又,上述冷卻操作係藉由下述方法進行。 The double-sided adhesive sheet of the present invention is preferably constructed in a manner that two image display device components can be peeled (separated) by a cooling operation. It is particularly preferably constructed in a manner that the image display device components can be peeled (separated) by a cooling operation at the interface portion with the adhered surface of at least one of the image display device components. Furthermore, "peelable (separable)" refers to a state in which the image display device components bonded via the double-sided adhesive sheet can be easily peeled (separated) without destroying the above components, and in particular, can be peeled (separated) at the interface between the double-sided adhesive sheet and the image display device components. In addition, the above cooling operation is performed by the following method.
[冷卻操作] [Cooling operation]
藉由冷卻上述圖像顯示裝置用積層體,圖像顯示裝置用構成構件可分離,尤其是在與至少一圖像顯示裝置用構成構件之被黏著面之界面部分產生剝離而可分離。 By cooling the above-mentioned image display device laminate, the image display device components can be separated, especially by peeling off the interface portion with the adhered surface of at least one image display device component.
又,視情形,亦有不照射上述活性能量線而冷卻活性能量線照射前之圖像顯示裝置用積層體並進行剝離之情況,即便於該情形時,圖像顯示裝置用構成構件亦能夠分離,尤其是在與至少一圖像顯示裝置用構成構件之被黏著面之界面部分產生剝離而可分離。 Furthermore, depending on the situation, the image display device laminate may be cooled and peeled off before being irradiated with the active energy rays without irradiating the active energy rays. Even in this case, the image display device component can be separated, especially the interface portion with the adhered surface of at least one image display device component can be separated.
可藉由上述方法容易地進行圖像顯示裝置用構成構件之再循環。 The above method can easily recycle components used in image display devices.
上述圖像顯示裝置用積層體之冷卻溫度較佳為-50℃以下,更佳為-80℃以下,進而較佳為-100℃以下。冷卻溫度之下限值並無特別限定,但通常為-300℃左右,較佳為-200℃左右。 The cooling temperature of the multilayer body for the above-mentioned image display device is preferably below -50°C, more preferably below -80°C, and further preferably below -100°C. The lower limit of the cooling temperature is not particularly limited, but is usually around -300°C, preferably around -200°C.
又,於冷卻上述圖像顯示裝置用積層體時,較佳為使圖像顯示裝置用積層體之一個圖像顯示用構成構件以相接之方式靜置於達到上述冷卻溫度之SUS(Steel Use Stainless,日本不鏽鋼標準)製冷卻板,尤佳為以使圖像顯示裝置用構成構件之線膨脹係數較低之構件側與SUS製冷卻板相接之方式靜置。 Furthermore, when cooling the above-mentioned image display device laminate, it is preferred to place one of the image display components of the image display device laminate in contact with a SUS (Steel Use Stainless, Japanese Stainless Steel Standard) cooling plate that has reached the above-mentioned cooling temperature, and it is particularly preferred to place the component side of the image display device component with a lower linear expansion coefficient in contact with the SUS cooling plate.
上述可剝離之時間通常為600秒以內,尤佳為300秒以內,更佳為180秒以內,尤佳為120秒以內,進而較佳為60秒以內,尤其較佳為30秒以內。 The above-mentioned strippable time is usually within 600 seconds, preferably within 300 seconds, more preferably within 180 seconds, even more preferably within 120 seconds, further preferably within 60 seconds, and particularly preferably within 30 seconds.
關於本發明之雙面黏著片材可藉由冷卻操作將圖像顯示裝置用構成構件(被黏著體)剝離之原理,認為如下所述。當對貼合於2個被黏著體之雙面黏著片材進行冷卻時,被黏著體隨著溫度降低而收縮,產生被黏著體之彈性模數×收縮應變之應力。該應變或應力成為用以在雙面黏著片材與被黏著體之界面部分進行分離之剝離力。因此,與雙面黏著片材相接之2個被黏著體較佳為線膨脹係數不同之材料,進而較佳為2個被黏著體為不同種類之材料。 The principle that the double-sided adhesive sheet of the present invention can be used to peel off the component (adherend) of the image display device by cooling operation is considered as follows. When the double-sided adhesive sheet attached to two adherends is cooled, the adherends shrink as the temperature decreases, generating a stress of elastic modulus of the adherends × shrinkage strain. The strain or stress becomes a peeling force for separating the double-sided adhesive sheet and the adherend at the interface. Therefore, the two adherends connected to the double-sided adhesive sheet are preferably made of materials with different linear expansion coefficients, and further, the two adherends are preferably made of different types of materials.
本發明之雙面黏著片材對於自上述被黏著體受到之應變或應力(之差),不易緩和、或因冷卻而不易緩和,這是使雙面黏著片材具備返工性之關鍵點。具體而言,可列舉提高雙面黏著片材之玻璃轉移溫度(Tg)。但若僅僅是提高玻璃轉移溫度(Tg),則階差吸收性、黏著力、及貼合可靠性等黏著性能會降低。因此,於本發明中,將雙面黏著片材之拉伸儲存模數(E')與剪切儲存模數(G')之比(E'/G')設為5.0以上,進而,將雙面黏著片材之藉由頻率1Hz之剪切模式之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)設為-10℃以下,進而,將藉由頻率1Hz之拉伸模式之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)設為-10℃以上(其中,於觀測到2個以上峰值溫度之情形時,將最高之溫度設為峰值溫度(T2))。 The double-sided adhesive sheet of the present invention is not easy to relax the strain or stress (difference) received from the adherend, or is not easy to relax due to cooling. This is a key point that makes the double-sided adhesive sheet reworkable. Specifically, it is possible to increase the glass transition temperature (Tg) of the double-sided adhesive sheet. However, if the glass transition temperature (Tg) is simply raised, the adhesive properties such as step absorption, adhesive force, and bonding reliability will decrease. Therefore, in the present invention, the ratio (E'/G') of the tensile storage modulus (E') to the shear storage modulus (G') of the double-sided adhesive sheet is set to 5.0 or more, and further, the peak temperature (T1) of the loss tangent (Tanδ) obtained by the dynamic viscoelasticity measurement of the double-sided adhesive sheet in the shear mode with a frequency of 1 Hz is set to below -10°C, and further, the peak temperature (T2) of the loss tangent (Tanδ) obtained by the dynamic viscoelasticity measurement of the tensile mode with a frequency of 1 Hz is set to above -10°C (wherein, when two or more peak temperatures are observed, the highest temperature is set as the peak temperature (T2)).
具有上述特性之本發明之雙面黏著片材較佳為具有至少2層(甲基)丙烯酸系黏著劑層,上述(甲基)丙烯酸系黏著劑層由包含(甲基)丙烯酸系共聚物之樹脂組合物形成。 The double-sided adhesive sheet of the present invention having the above-mentioned characteristics preferably has at least two layers of (meth)acrylic adhesive, and the above-mentioned (meth)acrylic adhesive layer is formed by a resin composition containing a (meth)acrylic copolymer.
又,具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層時之中間層亦由包含(甲基)丙烯酸系共聚物之樹脂組合物形成。 Furthermore, when there are at least three layers with the outermost layer and the innermost layer being (meth)acrylic adhesive layers, the middle layer is also formed of a resin composition containing a (meth)acrylic copolymer.
以下,對形成(甲基)丙烯酸系黏著劑層及中間層之樹脂組合物進行說明。 The following describes the resin composition that forms the (meth)acrylic adhesive layer and the intermediate layer.
上述樹脂組合物包含(甲基)丙烯酸系共聚物作為主成分,亦可進而含有交聯劑(B)、光起始劑(C)、矽烷偶合劑(D)、防腐蝕劑(E)、及其他添加劑。 The resin composition comprises a (meth)acrylic acid copolymer as a main component, and may further contain a crosslinking agent (B), a photoinitiator (C), a silane coupling agent (D), an anticorrosive agent (E), and other additives.
上述「主成分」係指以樹脂組合物整體為基準,包含50質量%以上、較佳為70質量%以上、更佳為80質量%以上之(甲基)丙烯酸系 共聚物。 The above-mentioned "main component" refers to a (meth)acrylic acid-based copolymer containing 50% by mass or more, preferably 70% by mass or more, and more preferably 80% by mass or more, based on the entire resin composition.
[(甲基)丙烯酸系共聚物] [(Meth)acrylic acid copolymer]
作為上述(甲基)丙烯酸系共聚物,例如可列舉將烷基之碳數為4~18之(甲基)丙烯酸烷基酯單體與能夠與其共聚之單體成分共聚所得者。 As the above-mentioned (meth)acrylic acid-based copolymer, for example, there can be cited those obtained by copolymerizing a (meth)acrylic acid alkyl ester monomer having an alkyl group with 4 to 18 carbon atoms and a monomer component copolymerizable with the (meth)acrylic acid alkyl ester monomer.
作為上述烷基之碳數為4~18之(甲基)丙烯酸烷基酯單體,例如可列舉:(甲基)丙烯酸正丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸硬脂酯等直鏈(甲基)丙烯酸烷基酯單體;(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸異硬脂酯等支鏈(甲基)丙烯酸烷基酯單體;(甲基)丙烯酸環己酯、(甲基)丙烯酸第三丁基環己酯、3,5,5-三甲基環己烷(甲基)丙烯酸酯、(甲基)丙烯酸雙環戊酯、(甲基)丙烯酸二環戊烯基酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸異酯等脂環式(甲基)丙烯酸酯單體等。該等亦可使用1種或組合使用2種以上。 Examples of the alkyl (meth)acrylate monomers in which the alkyl group has 4 to 18 carbon atoms include straight-chain alkyl (meth)acrylate monomers such as n-butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, n-octyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, undecyl (meth)acrylate, lauryl (meth)acrylate, tridecyl (meth)acrylate, tetradecyl (meth)acrylate, cetyl (meth)acrylate, and stearyl (meth)acrylate; and isobutyl (meth)acrylate, butyl (meth)acrylate, and butyl (meth)acrylate. Branched chain alkyl (meth)acrylate monomers such as 2-butyl (meth)acrylate, 3-butyl (meth)acrylate, isopentyl (meth)acrylate, neopentyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, isononyl (meth)acrylate, isodecyl (meth)acrylate, isostearyl (meth)acrylate, etc.; cyclohexyl (meth)acrylate, 3-butyl cyclohexyl (meth)acrylate, 3,5,5-trimethylcyclohexane (meth)acrylate, dicyclopentyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, isooctyl (meth)acrylate, isononyl (meth)acrylate, isodecyl (meth)acrylate, isostearyl (meth)acrylate, etc.; cyclohexyl (meth)acrylate, 3-butyl cyclohexyl (meth)acrylate, 3,5,5-trimethylcyclohexane (meth)acrylate, dicyclopentyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, isooctyl (meth)acrylate, isooctyl (meth)acrylate, isodecyl (meth)acrylate, isostearyl (meth)acrylate, etc. Alicyclic (meth)acrylate monomers such as esters, etc. These may be used alone or in combination of two or more.
作為能夠與上述烷基之碳數為4~18之(甲基)丙烯酸烷基酯單體共聚之單體成分,例如可列舉:含羥基之(甲基)丙烯酸酯單體、含氮原子之(甲基)丙烯酸酯單體、含羧基之(甲基)丙烯酸酯單體、含環氧基之(甲基)丙烯酸酯單體、乙烯基單體、烷基之碳數為1~3之(甲基)丙烯酸烷基酯單體、其他共聚性單體等。 Examples of monomer components that can copolymerize with the above-mentioned (meth)acrylate monomers having an alkyl group with 4 to 18 carbon atoms include: (meth)acrylate monomers containing hydroxyl groups, (meth)acrylate monomers containing nitrogen atoms, (meth)acrylate monomers containing carboxyl groups, (meth)acrylate monomers containing epoxy groups, vinyl monomers, (meth)acrylate monomers having an alkyl group with 1 to 3 carbon atoms, and other copolymerizable monomers.
作為上述含羥基之(甲基)丙烯酸酯單體,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基-1-甲基乙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸甘油單酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、聚乙二醇聚丙二醇單(甲基)丙烯酸酯、聚乙二醇聚丁二醇單(甲基)丙烯酸酯、聚丙二醇聚丁二醇單(甲基)丙烯酸酯、(甲基)丙烯酸羥基苯酯等。該等亦可使用1種或組合使用2種以上。 Examples of the hydroxyl-containing (meth)acrylate monomers include: 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxy-1-methylethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, glycerol (meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, polyethylene glycol polypropylene glycol mono(meth)acrylate, polyethylene glycol polybutylene glycol mono(meth)acrylate, polypropylene glycol polybutylene glycol mono(meth)acrylate, hydroxyphenyl (meth)acrylate, etc. These monomers may be used alone or in combination of two or more.
作為上述含氮原子之(甲基)丙烯酸酯單體,例如可列舉:(甲基)丙烯酸胺基甲酯、(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸胺基丙酯、(甲基)丙烯酸胺基異丙酯等(甲基)丙烯酸胺基烷基酯;(甲基)丙烯酸N-烷基胺基烷基酯、(甲基)丙烯酸N,N-二甲基胺基乙酯、(甲基)丙烯酸N,N-二甲基胺基丙酯等含胺基之(甲基)丙烯酸酯單體;(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-羥甲基丙烷(甲基)丙烯醯胺、N-甲氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺、雙丙酮(甲基)丙烯醯胺、馬來酸醯胺、馬來醯亞胺等含醯胺基之(甲基)丙烯酸酯單體等。該等亦可使用1種或組合使用2種以上。 Examples of the nitrogen-containing (meth)acrylate monomers include aminoalkyl (meth)acrylates such as aminomethyl (meth)acrylate, aminoethyl (meth)acrylate, aminopropyl (meth)acrylate, and aminoisopropyl (meth)acrylate; aminoalkyl (meth)acrylates such as N-alkylaminoalkyl (meth)acrylate, N,N-dimethylaminoethyl (meth)acrylate, and N,N-dimethylaminopropyl (meth)acrylate; (meth)acrylate monomers; (meth)acrylamide, N,N-dimethyl (meth)acrylamide, N-butyl (meth)acrylamide, N-hydroxymethyl (meth)acrylamide, N-hydroxymethylpropane (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide, diacetone (meth)acrylamide, maleic acid amide, maleimide and other amide-containing (meth)acrylate monomers. These may be used alone or in combination of two or more.
又,作為上述含羧基之(甲基)丙烯酸酯單體,例如可列舉(甲基)丙烯酸、(甲基)丙烯酸二聚物等。該等亦可使用1種或組合使用2種以上。 In addition, as the above-mentioned carboxyl group-containing (meth)acrylate monomer, for example, (meth)acrylic acid, (meth)acrylic acid dimer, etc. can be listed. These can also be used alone or in combination of two or more.
作為上述含環氧基之(甲基)丙烯酸酯單體,例如可列舉:(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸甲基縮水甘油酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸4-羥基丁酯縮水甘油醚等。該等亦可 使用1種或組合使用2種以上。 Examples of the above-mentioned epoxy-containing (meth)acrylate monomers include: (meth)acrylate glycidyl, (meth)acrylate methyl glycidyl, (meth)acrylate 3,4-epoxyhexylmethyl, (meth)acrylate 4-hydroxybutyl glycidyl ether, etc. These monomers may be used alone or in combination of two or more.
作為上述乙烯基單體,例如可列舉:烷基之碳數為1~12之(甲基)丙烯酸烷基酯類、於分子內具有羥基、醯胺基及烷氧烷基等官能基之官能性單體類、聚伸烷基二醇二(甲基)丙烯酸酯類、乙酸乙烯酯、丙酸乙烯酯及月桂酸乙烯酯等乙烯酯單體、以及苯乙烯、氯苯乙烯、氯甲基苯乙烯、α-甲基苯乙烯及其他取代苯乙烯等芳香族乙烯基單體。該等亦可使用1種或組合使用2種以上。 Examples of the above-mentioned vinyl monomers include: (meth) alkyl acrylates having an alkyl group with 1 to 12 carbon atoms, functional monomers having functional groups such as hydroxyl, amide and alkoxyalkyl groups in the molecule, polyalkylene glycol di(meth) acrylates, vinyl ester monomers such as vinyl acetate, vinyl propionate and vinyl laurate, and aromatic vinyl monomers such as styrene, chlorostyrene, chloromethylstyrene, α-methylstyrene and other substituted styrenes. These monomers may be used alone or in combination of two or more.
作為上述烷基之碳數為1~3之(甲基)丙烯酸烷基酯單體,例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯等。該等亦可使用1種或組合使用2種以上。 As the (meth)acrylic acid alkyl ester monomers in which the carbon number of the alkyl group is 1 to 3, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, etc. These monomers may be used alone or in combination of two or more.
作為上述其他共聚性單體,例如可列舉:馬來酸酐、伊康酸酐等含酸酐基之單體、乙烯基吡咯啶酮、乙烯基吡啶、乙烯咔唑等雜環系鹼性單體、巨單體等。該等亦可使用1種或組合使用2種以上。 As the above-mentioned other copolymerizable monomers, for example, monomers containing anhydride groups such as maleic anhydride and itaconic anhydride, heterocyclic alkaline monomers such as vinyl pyrrolidone, vinyl pyridine, and vinyl carbazole, and macromonomers can be listed. These monomers can be used alone or in combination of two or more.
於本發明中,於製成雙面黏著片材時,以具有規定之損耗正切之峰值溫度與特定之物性之方式,使用將上述各種單體成分共聚而成之(甲基)丙烯酸系共聚物即可,共聚方法亦依據先前公知之例如溶液自由基聚合、懸浮聚合、塊狀聚合、乳化聚合等進行即可。 In the present invention, when making a double-sided adhesive sheet, a (meth) acrylic copolymer obtained by copolymerizing the above-mentioned various monomer components can be used in a manner having a specified loss tangent peak temperature and specific physical properties. The copolymerization method can also be carried out according to previously known methods such as solution free radical polymerization, suspension polymerization, bulk polymerization, emulsion polymerization, etc.
其中,於本發明之雙面黏著片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層之情形時,較佳為作為最表層及最裏層之(甲基)丙烯酸系黏著劑層由包含玻璃轉移溫度為-10℃以下之(甲基)丙烯酸系共聚物(A)之樹脂組合物形成,更佳為樹脂組合物中所包含之(甲基)丙烯酸系共聚物僅包含(甲基)丙烯酸系共聚物(A)。 Among them, when the double-sided adhesive sheet of the present invention has at least three layers with the outermost layer and the innermost layer being a (meth)acrylic adhesive layer, it is preferred that the (meth)acrylic adhesive layer as the outermost layer and the innermost layer is formed by a resin composition containing a (meth)acrylic copolymer (A) having a glass transition temperature of -10°C or less, and it is more preferred that the (meth)acrylic copolymer contained in the resin composition only contains the (meth)acrylic copolymer (A).
[(甲基)丙烯酸系共聚物(A)] [(Meth)acrylic acid copolymer (A)]
上述玻璃轉移溫度為-10℃以下之(甲基)丙烯酸系共聚物(A)較佳為實質上不含來自含羧基之(甲基)丙烯酸酯單體之結構單元,且包含含極性基之(甲基)丙烯酸酯單體(a2)、及(甲基)丙烯酸酯單體(a1)作為構成上述(甲基)丙烯酸系共聚物(A)之單體成分,上述(a2)係選自由含羥基之(甲基)丙烯酸酯單體及含氮原子之(甲基)丙烯酸酯單體所組成之群中之至少一種,上述(a1)係除上述(a2)以外之單體,且由單體成分形成均聚物時之玻璃轉移溫度(Tg)未達-30℃。 The (meth)acrylic copolymer (A) having a glass transition temperature of -10°C or less is preferably substantially free of structural units derived from carboxyl-containing (meth)acrylate monomers, and comprises polar-group-containing (meth)acrylate monomers (a2) and (meth)acrylate monomers (a1) as monomer components constituting the (meth)acrylic copolymer (A), wherein (a2) is at least one selected from the group consisting of hydroxyl-containing (meth)acrylate monomers and nitrogen-containing (meth)acrylate monomers, and (a1) is a monomer other than (a2), and the glass transition temperature (Tg) of the homopolymer formed by the monomer components is less than -30°C.
再者,上述所謂「實質上不含來自含羧基之(甲基)丙烯酸酯單體之結構單元」,不僅包括完全不包含之情況,還包括(甲基)丙烯酸系共聚物(A)中包含未達0.5質量%、較佳為未達0.1質量%之來自含羧基之(甲基)丙烯酸酯單體之結構單元之情況。 Furthermore, the above-mentioned "substantially free of structural units derived from carboxyl-containing (meth)acrylate monomers" includes not only the case where the structural units are completely free of structural units, but also the case where the (meth)acrylic copolymer (A) contains less than 0.5% by mass, preferably less than 0.1% by mass of structural units derived from carboxyl-containing (meth)acrylate monomers.
作為上述由單體成分形成均聚物時之玻璃轉移溫度(Tg)未達-30℃(較佳為未達-40℃,尤佳為未達-50℃)之(甲基)丙烯酸酯單體(a1),可列舉上述烷基之碳數為4~18之(甲基)丙烯酸烷基酯單體中玻璃轉移溫度未達-30℃者。具體而言,例如可列舉:(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、丙烯酸正庚酯、丙烯酸正己酯、丙烯酸正辛酯、丙烯酸壬酯、甲基丙烯酸月桂酯、甲基丙烯酸硬脂酯等直鏈(甲基)丙烯酸烷基酯單體;丙烯酸2-乙基己酯、丙烯酸異壬酯、丙烯酸異癸酯等支鏈(甲基)丙烯酸烷基酯單體等。該等亦可使用1種或組合使用2種以上。其中,較佳為支鏈(甲基)丙烯酸烷基酯,尤佳為丙烯酸2-乙基己酯。 As the (meth)acrylate monomer (a1) whose glass transition temperature (Tg) when forming a homopolymer from the monomer components is less than -30°C (preferably less than -40°C, and more preferably less than -50°C), there can be mentioned those (meth)acrylate alkyl ester monomers whose carbon number of the alkyl group is 4 to 18 and whose glass transition temperature is less than -30°C. Specifically, for example, there can be mentioned: straight chain (meth)acrylate alkyl ester monomers such as n-propyl (meth)acrylate, n-butyl (meth)acrylate, n-heptyl acrylate, n-hexyl acrylate, n-octyl acrylate, nonyl acrylate, lauryl methacrylate, stearyl methacrylate; branched chain (meth)acrylate alkyl ester monomers such as 2-ethylhexyl acrylate, isononyl acrylate, isodecyl acrylate, etc. These monomers can be used alone or in combination of two or more. Among them, branched chain alkyl (meth)acrylate is preferred, and 2-ethylhexyl acrylate is particularly preferred.
作為上述含極性基之(甲基)丙烯酸酯單體(a2),可列舉上述含羥基之(甲基)丙烯酸酯單體、含氮原子之(甲基)丙烯酸酯單體,其中,較佳為含羥基之(甲基)丙烯酸酯單體,尤佳為丙烯酸2-羥基乙酯。 As the above-mentioned polar group-containing (meth)acrylate monomer (a2), the above-mentioned hydroxyl group-containing (meth)acrylate monomer and nitrogen atom-containing (meth)acrylate monomer can be listed, among which the hydroxyl group-containing (meth)acrylate monomer is preferred, and 2-hydroxyethyl acrylate is particularly preferred.
又,作為(甲基)丙烯酸系共聚物(A)之共聚成分,可使用除上述單體(a1)及(a2)以外之單體。作為上述除單體(a1)及(a2)以外之單體,可使用上述各種單體,其中,較佳為使用烷基之碳數為1~3之(甲基)丙烯酸烷基酯單體,尤佳為使用(甲基)丙烯酸甲酯。 Furthermore, as the copolymerization component of the (meth)acrylic copolymer (A), monomers other than the above-mentioned monomers (a1) and (a2) can be used. As the above-mentioned monomers other than the monomers (a1) and (a2), the above-mentioned various monomers can be used, among which, it is preferred to use a (meth)acrylic acid alkyl ester monomer having an alkyl group with 1 to 3 carbon atoms, and it is particularly preferred to use methyl (meth)acrylate.
就階差吸收性、貼合可靠性之方面而言,將該等共聚而獲得之(甲基)丙烯酸系共聚物(A)之玻璃轉移溫度較佳為-10℃以下,更佳為-100~-15℃,尤佳為-50~-20℃。 In terms of step absorption and bonding reliability, the glass transition temperature of the (meth)acrylic copolymer (A) obtained by copolymerization is preferably below -10°C, more preferably -100~-15°C, and particularly preferably -50~-20°C.
上述(甲基)丙烯酸系共聚物(A)之質量平均分子量較佳為5萬~150萬,更佳為10萬~70萬,尤佳為15萬~60萬。 The mass average molecular weight of the above-mentioned (meth)acrylic copolymer (A) is preferably 50,000 to 1.5 million, more preferably 100,000 to 700,000, and even more preferably 150,000 to 600,000.
於本說明書中,質量平均分子量藉由以下方法而測定。 In this specification, the mass average molecular weight is measured by the following method.
將使(甲基)丙烯酸系共聚物4mg溶解於THF12mL中所得者作為測定試樣,使用凝膠滲透層析(Gel Permeation Chromatography:GPC)分析裝置(東曹公司製造,HLC-8320GPC),於下述條件下測定分子量分佈曲線,求出質量平均分子量(Mm)。 A sample obtained by dissolving 4 mg of a (meth)acrylic acid copolymer in 12 mL of THF was used as a test sample. The molecular weight distribution curve was measured under the following conditions using a gel permeation chromatography (GPC) analyzer (manufactured by Tosoh Corporation, HLC-8320GPC) to determine the mass average molecular weight (Mm).
‧保護管柱:TSKguardcolumnHXL ‧Guard column: TSKguardcolumnHXL
‧分離管柱:TSKgelGMHXL(4根) ‧Separation column: TSKgelGMHXL (4 pieces)
‧溫度:40℃ ‧Temperature: 40℃
‧注入量:100μL ‧Injection volume: 100μL
‧聚苯乙烯換算 ‧Polystyrene conversion
‧溶劑:THF ‧Solvent: THF
‧流速:1.0mL/min ‧Flow rate: 1.0mL/min
上述(甲基)丙烯酸系共聚物(A)之羥值通常為20~150mgKOH/g,較佳為30~100mgKOH/g,更佳為40~80mgKOH/g。 The hydroxyl value of the above-mentioned (meth) acrylic copolymer (A) is usually 20~150 mgKOH/g, preferably 30~100 mgKOH/g, and more preferably 40~80 mgKOH/g.
又,於本發明之雙面黏著片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層之情形時,較佳為中間層(夾於最表層及最裏層之層)由包含玻璃轉移溫度高於-10℃之(甲基)丙烯酸系共聚物(A')之樹脂組合物形成,更佳為樹脂組合物中所包含之(甲基)丙烯酸系共聚物僅包含(甲基)丙烯酸系共聚物(A')。 Furthermore, when the double-sided adhesive sheet of the present invention has at least three layers in which the outermost layer and the innermost layer are (meth)acrylic adhesive layers, it is preferred that the middle layer (the layer sandwiched between the outermost layer and the innermost layer) is formed by a resin composition containing a (meth)acrylic copolymer (A') having a glass transition temperature higher than -10°C, and it is more preferred that the (meth)acrylic copolymer contained in the resin composition only contains the (meth)acrylic copolymer (A').
[(甲基)丙烯酸系共聚物(A')] [(Meth)acrylic acid copolymer (A')]
上述玻璃轉移溫度高於-10℃之(甲基)丙烯酸系共聚物(A')較佳為包含選自由含羥基之(甲基)丙烯酸酯單體及含氮原子之(甲基)丙烯酸酯單體所組成之群中至少一種以上之含極性基之(甲基)丙烯酸酯單體(a2)、及烷基之碳數為1~18之(甲基)丙烯酸烷基酯單體(a3)作為構成上述(甲基)丙烯酸系共聚物(A')之單體成分。 The (meth)acrylic copolymer (A') having a glass transition temperature higher than -10°C preferably comprises at least one (meth)acrylic monomer (a2) containing a polar group selected from the group consisting of (meth)acrylic monomers containing hydroxyl groups and (meth)acrylic monomers containing nitrogen atoms, and (meth)acrylic alkyl monomers (a3) having an alkyl group with a carbon number of 1 to 18 as monomer components constituting the (meth)acrylic copolymer (A').
作為上述含極性基之(甲基)丙烯酸酯單體(a2),可列舉上述含羥基之(甲基)丙烯酸酯單體、含氮原子之(甲基)丙烯酸酯單體,其中,較佳為含氮原子之(甲基)丙烯酸酯,更佳為含醯胺基之(甲基)丙烯酸酯,尤佳為(甲基)丙烯醯胺。 As the above-mentioned polar group-containing (meth)acrylate monomer (a2), the above-mentioned hydroxyl group-containing (meth)acrylate monomer and nitrogen atom-containing (meth)acrylate monomer can be listed, among which nitrogen atom-containing (meth)acrylate is preferred, amide group-containing (meth)acrylate is more preferred, and (meth)acrylamide is particularly preferred.
作為上述烷基之碳數為1~18之(甲基)丙烯酸烷基酯單體(a3),可列舉上述烷基之碳數為4~18之(甲基)丙烯酸烷基酯單體、烷基之碳數為1~3之(甲基)丙烯酸烷基酯單體,其中,尤佳為(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸異莰酯。進而,就單體之通用性及使(甲基)丙烯酸系共聚物(A')之Tg為-10℃以上之觀點而言,進而較佳為(甲基)丙烯酸甲酯、甲基丙烯 酸乙酯、(甲基)丙烯酸第三丁酯、甲基丙烯酸異丁酯、(甲基)丙烯酸異酯。 Examples of the alkyl (meth)acrylate monomer (a3) having an alkyl group with 1 to 18 carbon atoms include the alkyl (meth)acrylate monomer having 4 to 18 carbon atoms and the alkyl (meth)acrylate monomer having 1 to 3 carbon atoms. Among them, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, tridecyl (meth)acrylate and isoborneol (meth)acrylate are particularly preferred. Furthermore, from the viewpoint of the versatility of the monomers and the Tg of the (meth)acrylic copolymer (A') being above -10°C, methyl (meth)acrylate, ethyl methacrylate, tert-butyl (meth)acrylate, isobutyl methacrylate, isobutyl (meth)acrylate, ester.
又,作為(甲基)丙烯酸酯系共聚物(A')之共聚成分,可使用除上述單體(a2)及(a3)以外之單體。作為上述除單體(a2)及(a3)以外之單體,可使用上述各種單體。 Furthermore, as the copolymerization component of the (meth)acrylate copolymer (A'), monomers other than the above-mentioned monomers (a2) and (a3) can be used. As the above-mentioned monomers other than the above-mentioned monomers (a2) and (a3), the above-mentioned various monomers can be used.
就返工性之方面而言,將該等共聚而獲得之(甲基)丙烯酸系共聚物(A')之玻璃轉移溫度較佳為高於-10℃,更佳為-5~20℃,尤佳為0~15℃。 In terms of reworkability, the glass transition temperature of the (meth)acrylic copolymer (A') obtained by copolymerizing these copolymers is preferably higher than -10°C, more preferably -5 to 20°C, and particularly preferably 0 to 15°C.
(甲基)丙烯酸系共聚物(A')之質量平均分子量為5萬~100萬,其中較佳為7萬~70萬,其中尤佳為10萬~50萬。 The mass average molecular weight of the (meth)acrylic copolymer (A') is 50,000 to 1,000,000, preferably 70,000 to 700,000, and particularly preferably 100,000 to 500,000.
[交聯劑(B)] [Crosslinking agent (B)]
形成各層之樹脂組合物除上述(甲基)丙烯酸系共聚物以外,還可含有交聯劑(B)。尤佳為於形成雙面黏著片材之中間層之樹脂組合物中調配交聯劑(B)。 The resin composition forming each layer may contain a crosslinking agent (B) in addition to the above-mentioned (meth) acrylic copolymer. It is particularly preferred to mix the crosslinking agent (B) in the resin composition forming the middle layer of the double-sided adhesive sheet.
作為上述交聯劑(B),較佳為至少具有雙鍵交聯之交聯劑。例如可列舉具有選自(甲基)丙烯醯基、環氧基、異氰酸基、羧基、羥基、碳二醯亞胺基、唑啉基、氮丙啶基、乙烯基、胺基、亞胺基、醯胺基中之至少1種交聯性官能基之交聯劑,亦可使用1種或組合使用2種以上。又,作為交聯劑(B),亦包含交聯劑(B)與上述(甲基)丙烯酸系共聚物化學鍵結之態樣。 As the crosslinking agent (B), a crosslinking agent having at least double bond crosslinking is preferred. For example, a crosslinking agent having a group selected from (meth)acryloyl, epoxy, isocyanate, carboxyl, hydroxyl, carbodiimide, A crosslinking agent having at least one crosslinking functional group selected from the group consisting of oxazoline, aziridine, vinyl, amino, imine, and amide may be used alone or in combination of two or more. In addition, the crosslinking agent (B) also includes a state where the crosslinking agent (B) is chemically bonded to the above-mentioned (meth)acrylic copolymer.
其中,較佳為具有(甲基)丙烯醯基之交聯劑,就裁斷加工性及貼合可靠性之方面而言,尤佳為多官能(甲基)丙烯酸酯。此處,多官能係指具有2個以上交聯性官能基者。再者,亦可視需要具有3個以上、4 個以上交聯性官能基。又,上述交聯性官能基亦可由能夠去保護之保護基保護。 Among them, the crosslinking agent having a (meth)acrylic group is preferred, and in terms of cutting processability and bonding reliability, the multifunctional (meth)acrylate is particularly preferred. Here, multifunctional refers to a crosslinking agent having two or more crosslinking functional groups. Furthermore, it may have three or more, or four or more crosslinking functional groups as needed. In addition, the crosslinking functional groups may also be protected by a protective group that can be deprotected.
作為上述多官能(甲基)丙烯酸酯,例如可列舉:1,4-丁二醇二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、甘油縮水甘油醚二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、三環癸烷二甲基丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、雙酚A聚乙氧基二(甲基)丙烯酸酯、雙酚A聚丙氧基二(甲基)丙烯酸酯、雙酚F聚乙氧基二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷三氧基乙基(甲基)丙烯酸酯、ε-己內酯改性三(2-羥基乙基)異氰尿酸三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、丙氧化季戊四醇三(甲基)丙烯酸酯、乙氧化季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、丙氧化季戊四醇四(甲基)丙烯酸酯、乙氧化季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、三(丙烯醯氧基乙基)異氰尿酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、三季戊四醇六(甲基)丙烯酸酯、三季戊四醇五(甲基)丙烯酸酯、羥基特戊酸新戊二醇二(甲基)丙烯酸酯、羥基特戊酸新戊二醇酯之ε-己內酯加成物之二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基丙烷聚乙氧基三(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯等紫外線硬化型多官能(甲基)丙烯酸系單體、以及聚酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、(甲基)丙烯酸胺基甲酸酯、聚醚(甲基)丙烯酸酯等多官能(甲基)丙烯酸系低聚物。該等亦可使用1種或組合使用2種以上。其中,較佳為丙氧化季戊四醇 三(甲基)丙烯酸酯。 Examples of the multifunctional (meth)acrylate include 1,4-butanediol di(meth)acrylate, glycerol di(meth)acrylate, neopentyl glycol di(meth)acrylate, glycerol glycidyl ether di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, tricyclodecane dimethacrylate, tricyclodecane dimethanol di(meth)acrylate, bisphenol A polyethoxy di(meth)acrylate, bisphenol A polypropoxy di(meth)acrylate, and the like. acrylate, bisphenol F polyethoxy di(meth)acrylate, ethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, trihydroxymethylpropane trioxyethyl (meth)acrylate, ε-caprolactone modified tri(2-hydroxyethyl) isocyanuric acid tri(meth)acrylate, pentaerythritol tri(meth)acrylate, propoxylated pentaerythritol tri(meth)acrylate, ethoxylated pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, propoxylated pentaerythritol tetra(meth)acrylate meth)acrylate, ethoxylated pentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, tri(acryloxyethyl) isocyanurate, pentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol penta(meth)acrylate, tripentaerythritol hexa(meth)acrylate, tripentaerythritol penta(meth)acrylate, hydroxypivalate neopentyl glycol di(meth)acrylate UV-curable multifunctional (meth)acrylic monomers such as acrylate, ε-caprolactone adduct of neopentyl glycol hydroxypivalate, trihydroxymethylpropane tri(meth)acrylate, trihydroxymethylpropane polyethoxy tri(meth)acrylate, di-trihydroxymethylpropane tetra(meth)acrylate, and multifunctional (meth)acrylic oligomers such as polyester (meth)acrylate, epoxy (meth)acrylate, (meth)acrylic urethane, and polyether (meth)acrylate. These can also be used alone or in combination of two or more. Among them, propoxypentaerythritol tri(meth)acrylate is preferred.
上述交聯劑(B)之含量相對於上述(甲基)丙烯酸系共聚物100質量份,通常為0.5~50質量份,較佳為1~40質量份,尤佳為5~30質量份。若該含量為上述範圍內,則容易獲得裁斷加工性及貼合可靠性而較佳。 The content of the crosslinking agent (B) is usually 0.5 to 50 parts by mass, preferably 1 to 40 parts by mass, and particularly preferably 5 to 30 parts by mass relative to 100 parts by mass of the (meth)acrylic copolymer. If the content is within the above range, it is easier to obtain cutting processability and bonding reliability.
[光聚合起始劑(C)] [Photopolymerization initiator (C)]
樹脂組合物較佳為含有光聚合起始劑(C)。作為上述光聚合起始劑(C),可適當地使用當前公知者,其中,就交聯反應之控制容易度之觀點而言,較佳為感應到波長380nm以下之紫外線之光聚合起始劑。 The resin composition preferably contains a photopolymerization initiator (C). As the above-mentioned photopolymerization initiator (C), currently known ones can be appropriately used. Among them, from the perspective of the ease of controlling the crosslinking reaction, a photopolymerization initiator that is sensitive to ultraviolet light with a wavelength of less than 380nm is preferred.
光聚合起始劑(C)根據自由基產生機構而大致分類為2種,大致區分為可使光聚合性起始劑自身之單鍵裂解而產生自由基之裂解型光聚合起始劑、及經光激發之光聚合起始劑與系統中之氫供與體可形成激發錯合物而使氫供與體之氫轉移之奪氫型光聚合起始劑。 Photopolymerization initiators (C) are roughly classified into two types according to the mechanism of free radical generation, which are cleavage-type photopolymerization initiators that can generate free radicals by cleaving the single bond of the photopolymerization initiator itself, and hydrogen-abstracting-type photopolymerization initiators that can form an excited complex with the hydrogen donor in the system after photoexcitation to transfer hydrogen from the hydrogen donor.
上述裂解型光聚合起始劑藉由光照射產生自由基時發生分解而成為另一化合物,並且一旦被激發,則會失去作為反應起始劑之功能。因此,不會作為活性種殘存於交聯反應結束後之黏著劑等硬化物中,並且不可能對硬化物造成出乎預料之光劣化等,故而較佳。 The above-mentioned cleavage-type photopolymerization initiator decomposes into another compound when generating free radicals by light irradiation, and once excited, it loses its function as a reaction initiator. Therefore, it will not remain as an active species in the adhesive and other hardened materials after the crosslinking reaction is completed, and it is impossible to cause unexpected light degradation to the hardened materials, so it is better.
另一方面,奪氫型光聚合起始劑藉由照射紫外線等活性能量線而進行自由基產生反應時,不會產生如裂解型光聚合起始劑之分解物,因此就反應結束後不易成為揮發成分,可減少對被黏著體之損傷之方面而言,較有用。 On the other hand, when hydrogen-absorptive photopolymerization initiators undergo a free radical generation reaction by irradiating active energy rays such as ultraviolet rays, they do not produce decomposition products like cleavage-type photopolymerization initiators. Therefore, they are less likely to become volatile components after the reaction is completed, which can reduce damage to the adherend and is more useful.
作為上述裂解型光聚合起始劑,例如可列舉:2,2-二甲氧基-1,2-二苯乙烷-1-酮、1-羥基環己基苯基酮、2-羥基-2-甲基-1-苯基-丙 烷-1-酮、1-(4-(2-羥基乙氧基)苯基)-2-羥基-2-甲基-1-丙烷-1-酮、2-羥基-1-[4-[4-(2-羥基-2-甲基-丙醯基)苄基]苯基]-2-甲基-丙烷-1-酮、低聚(2-羥基-2-甲基-1-(4-(1-甲基乙烯基)苯基)丙酮)、苯甲醯甲酸甲酯、2-苄基-2-二甲胺基-1-(4-啉基苯基)丁烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-啉基丙烷-1-酮、2-(二甲胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-啉基)苯基]-1-丁酮、雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦、2,4,6-三甲基苯甲醯基二苯基氧化膦、及其等之衍生物等。其中,較佳為低聚(2-羥基-2-甲基-1-(4-(1-甲基乙烯基)苯基)丙酮)。 Examples of the above-mentioned cleavage-type photopolymerization initiator include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propane-1-one, 1-(4-(2-hydroxyethoxy)phenyl)-2-hydroxy-2-methyl-1-propane-1-one, 2-hydroxy-1-[4-[4-(2-hydroxy-2-methyl-propionyl)benzyl]phenyl]-2-methyl-propane-1-one, oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl)propanone), methyl benzoate, 2-benzyl-2-dimethylamino-1-(4-[4-(2-hydroxy-2-methyl-propionyl)benzyl]phenyl]-2-methyl-propane-1-one, and oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl)propanone). 1-[(4-(methylthio)phenyl)butane-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2- Linopropan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4- [0043] The present invention relates to oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl)acetone, bis(2,4,6-trimethylbenzyl)phenylphosphine oxide, 2,4,6-trimethylbenzyldiphenylphosphine oxide, and their derivatives. Among them, oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl)acetone) is preferred.
作為上述奪氫型光聚合起始劑,例如可列舉:二苯甲酮、4-甲基二苯甲酮、2,4,6-三甲基二苯甲酮、4-苯基二苯甲酮、3,3'-二甲基-4-甲氧基二苯甲酮、2-苯甲醯苯甲酸甲酯、苯甲醯甲酸甲酯、雙(2-苯基-2-乙醛酸)氧基雙乙烯、4-(1,3-丙烯醯基-1,4,7,10,13-五氧代十三烷基)二苯甲酮、9-氧硫、2-氯9-氧硫、3-甲基9-氧硫、2,4-二甲基9-氧硫、2-甲基蒽醌、2-乙基蒽醌、2-第三丁基蒽醌、2-胺基蒽醌及其衍生物等。其中,較佳為4-甲基二苯甲酮、2,4,6-三甲基二苯甲酮。 Examples of the hydrogen-absorptive photopolymerization initiator include benzophenone, 4-methylbenzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, 3,3'-dimethyl-4-methoxybenzophenone, methyl 2-benzoylbenzoate, methyl benzoylcarboxylate, bis(2-phenyl-2-glyoxylate)oxyethylene, 4-(1,3-acryloyl-1,4,7,10,13-pentaoxotridecyl)benzophenone, 9-oxythiophene, , 2-chloro-9-oxysulfur , 3-methyl 9-oxosulfur , 2,4-dimethyl 9-oxysulfide , 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butylanthraquinone, 2-aminoanthraquinone and their derivatives, etc. Among them, 4-methylbenzophenone and 2,4,6-trimethylbenzophenone are preferred.
上述光聚合起始劑(C)並不限定於上述所列舉之物質。又,光聚合起始劑(C)可使用裂解型光聚合起始劑及奪氫型光聚合起始劑中之任一種,亦可將兩者組合使用。 The above-mentioned photopolymerization initiator (C) is not limited to the substances listed above. In addition, the photopolymerization initiator (C) can use any one of the cleavage type photopolymerization initiator and the hydrogenation type photopolymerization initiator, and can also use a combination of the two.
光聚合起始劑(C)之含量並無特別限制,相對於(甲基)丙烯酸系共聚物100質量份,通常為0.1~10質量份,較佳為0.2~5質量份,尤佳為0.3~3質量份。 The content of the photopolymerization initiator (C) is not particularly limited. It is usually 0.1 to 10 parts by mass, preferably 0.2 to 5 parts by mass, and particularly preferably 0.3 to 3 parts by mass, relative to 100 parts by mass of the (meth)acrylic copolymer.
藉由將光聚合起始劑(C)之含量設為上述範圍,可獲得對活性能量線之適度之反應感度。 By setting the content of the photopolymerization initiator (C) to the above range, a moderate reaction sensitivity to active energy rays can be obtained.
[矽烷偶合劑(D)] [Silane coupling agent (D)]
又,為了提高與圖像顯示裝置用構成構件、特別是玻璃之接著性,較佳為於樹脂組合物中調配矽烷偶合劑(D)。其中,矽烷偶合劑(D)較佳為包含於形成雙面黏著片材之與圖像顯示裝置用構成構件相接之(甲基)丙烯酸系黏著劑層的樹脂組合物中。 In order to improve the adhesion with the components of the image display device, especially glass, it is preferred to mix a silane coupling agent (D) in the resin composition. Among them, the silane coupling agent (D) is preferably contained in the resin composition that forms the (meth) acrylic adhesive layer of the double-sided adhesive sheet that is connected to the components of the image display device.
作為上述矽烷偶合劑(D),例如可列舉具有諸如乙烯基、丙烯醯氧基、甲基丙烯醯氧基之類之不飽和基、胺基、環氧基等、以及諸如烷氧基之類之可水解之官能基之化合物。 Examples of the above-mentioned silane coupling agent (D) include compounds having unsaturated groups such as vinyl, acryloxy, and methacryloxy, amino, epoxy, and hydrolyzable functional groups such as alkoxy.
作為上述矽烷偶合劑(D),例如可列舉:N-(β-胺基乙基)-γ-胺基丙基三甲氧基矽烷、N-(β-胺基乙基)-γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷等。該等可單獨使用或併用2種以上。其中,就與圖像顯示裝置用構成構件之接著性良好,黃變等變色較少等方面而言,較佳為γ-縮水甘油氧基丙基三甲氧基矽烷。 As the above-mentioned silane coupling agent (D), for example, N-(β-aminoethyl)-γ-aminopropyl trimethoxysilane, N-(β-aminoethyl)-γ-aminopropyl methyldimethoxysilane, γ-aminopropyl triethoxysilane, γ-glycidyloxypropyl trimethoxysilane, γ-methacryloxypropyl trimethoxysilane, etc. These can be used alone or in combination of two or more. Among them, γ-glycidyloxypropyl trimethoxysilane is preferred in terms of good adhesion to components of image display devices and less discoloration such as yellowing.
上述矽烷偶合劑(D)之含量相對於(甲基)丙烯酸系共聚物100質量份,較佳為0.01~5質量份,尤佳為0.2~3質量份。 The content of the silane coupling agent (D) is preferably 0.01 to 5 parts by mass, and particularly preferably 0.2 to 3 parts by mass, relative to 100 parts by mass of the (meth)acrylic copolymer.
再者,亦可與矽烷偶合劑(D)同樣地有效活用有機鈦酸酯化合物等偶合劑。 Furthermore, coupling agents such as organic titanium ester compounds can also be effectively used in the same manner as the silane coupling agent (D).
[金屬防腐蝕劑(E)] [Metal anticorrosive agent (E)]
樹脂組合物亦較佳為含有金屬防腐蝕劑(E)。其中,金屬防腐蝕劑(E)較佳為包含於形成雙面黏著片材之與圖像顯示裝置用構成構件相接之(甲基)丙烯酸系黏著劑層的樹脂組合物中。 The resin composition also preferably contains a metal anti-corrosion agent (E). The metal anti-corrosion agent (E) is preferably contained in the resin composition that forms the (meth) acrylic adhesive layer that is connected to the component for the image display device of the double-sided adhesive sheet.
作為上述金屬防腐蝕劑(E),例如可列舉:苯并三唑系化合 物、苯并咪唑化合物、苯并噻唑化合物、其他三唑衍生物等。 Examples of the above-mentioned metal corrosion inhibitor (E) include benzotriazole compounds, benzimidazole compounds, benzothiazole compounds, and other triazole derivatives.
作為金屬防腐蝕劑,較佳為選自苯并三唑系化合物、1,2,3-三唑及1,2,4-三唑中之任一種以上。其中,除金屬防腐蝕性以外,基於作為雙面黏著片材之可靠性亦優異,較佳為1,2,3-三唑及1,2,4-三唑等三唑衍生物,尤佳為1,2,3-三唑。 As a metal corrosion inhibitor, it is preferred to select at least one of benzotriazole compounds, 1,2,3-triazole and 1,2,4-triazole. Among them, in addition to metal corrosion protection, based on the excellent reliability as a double-sided adhesive sheet, triazole derivatives such as 1,2,3-triazole and 1,2,4-triazole are preferred, and 1,2,3-triazole is particularly preferred.
就金屬防腐蝕劑之滲出及金屬防腐蝕效果等觀點而言,上述金屬防腐蝕劑(E)之含量較佳相對於(甲基)丙烯酸系共聚物100質量份,較佳為0.01~5質量份,更佳為0.03~1質量份,尤佳為0.05~0.5質量份。 From the viewpoint of metal anticorrosion agent seepage and metal anticorrosion effect, the content of the above metal anticorrosion agent (E) is preferably 0.01 to 5 parts by mass, more preferably 0.03 to 1 part by mass, and particularly preferably 0.05 to 0.5 parts by mass relative to 100 parts by mass of the (meth)acrylic acid copolymer.
[其他添加劑] [Other additives]
樹脂組合物除上述成分以外,還可包含其他添加劑。作為上述其他添加劑,例如可列舉:光穩定劑、紫外線吸收劑、金屬減活劑、抗老化劑、抗靜電劑、吸濕劑、發泡劑、消泡劑、無機粒子、黏度調整劑、黏著賦予樹脂、光敏劑、螢光劑等各種添加劑、反應觸媒(三級胺系化合物、四級銨系化合物、月桂酸錫化合物等)等。該等可單獨使用或併用2種以上。 In addition to the above-mentioned components, the resin composition may also contain other additives. Examples of the above-mentioned other additives include: light stabilizers, ultraviolet absorbers, metal deactivators, anti-aging agents, antistatic agents, moisture absorbents, foaming agents, defoaming agents, inorganic particles, viscosity adjusters, adhesive resins, photosensitizers, fluorescent agents and other additives, reaction catalysts (tertiary amine compounds, quaternary ammonium compounds, tin laurate compounds, etc.). These can be used alone or in combination of two or more.
又,此外,通常亦可適當含有形成黏著劑之樹脂組合物中調配之公知成分。 Furthermore, the resin composition for forming the adhesive may also contain known ingredients appropriately.
上述樹脂組合物係藉由分別混合規定量之(甲基)丙烯酸系共聚物、視需要之交聯劑(B)、光聚合起始劑(C)、矽烷偶合劑(D)、金屬防腐蝕劑(E)及其他添加劑而獲得。作為其等之混合方法,並無特別限制,各成分之混合順序亦無特別限定。又,亦可於製造樹脂組合物時添加熱處理步驟,於此情形時,較理想為預先將樹脂組合物之各成分混合後再 進行熱處理。上述混合中,亦可使用將各種混合成分濃縮並進行母料化所得者。 The above resin composition is obtained by mixing a predetermined amount of a (meth)acrylic copolymer, a crosslinking agent (B) as required, a photopolymerization initiator (C), a silane coupling agent (D), a metal anticorrosive agent (E) and other additives. There is no particular limitation on the mixing method thereof, and there is no particular limitation on the mixing order of the components. In addition, a heat treatment step may be added when manufacturing the resin composition. In this case, it is more desirable to mix the components of the resin composition in advance and then perform the heat treatment. In the above mixing, the various mixed components may be concentrated and master batched.
又,如上所述,混合方法並無特別限制,例如可使用萬能混練機、行星式攪拌機、班布里混合機、捏合機、框式混合機、加壓捏合機、三輥研磨機、雙輥研磨機等。於將樹脂組合物之各成分混合時,亦可視需要使用溶劑進行混合。又,樹脂組合物亦可用作不含溶劑之無溶劑系。藉由用作無溶劑系,可具備溶劑不殘留,耐熱性及耐光性提高之優點。 Furthermore, as mentioned above, the mixing method is not particularly limited, and for example, a universal mixer, planetary mixer, Banbury mixer, kneader, frame mixer, pressure kneader, three-roll grinder, double-roll grinder, etc. can be used. When mixing the components of the resin composition, a solvent can also be used for mixing as needed. Furthermore, the resin composition can also be used as a solvent-free system that does not contain a solvent. By using it as a solvent-free system, it can have the advantages of no solvent residue, improved heat resistance and light resistance.
[雙面黏著片材之製造方法] [Manufacturing method of double-sided adhesive sheet]
以下,記載本發明之雙面黏著片材之製造方法,但並不限於該方法。本發明之雙面黏著片材較佳為具有至少2層(甲基)丙烯酸系黏著劑層,更佳為具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層。本發明之雙面黏著片材之典型較佳為藉由下述步驟,製造具備雙面黏著片材與離型膜積層而成之構成的附離型膜之雙面黏著片材。再者,下述步驟之預硬化亦可省略。 The following describes the method for manufacturing the double-sided adhesive sheet of the present invention, but is not limited to the method. The double-sided adhesive sheet of the present invention preferably has at least 2 layers of (meth) acrylic adhesive, and more preferably has at least 3 layers with the outermost layer and the innermost layer being (meth) acrylic adhesive. The double-sided adhesive sheet of the present invention is typically preferably a double-sided adhesive sheet with a release film formed by laminating a double-sided adhesive sheet and a release film by the following steps. Furthermore, the pre-curing in the following step can also be omitted.
首先,製作附離型膜之(甲基)丙烯酸系黏著劑層(或中間層)。上述附離型膜之(甲基)丙烯酸系黏著劑層(或中間層)可藉由如下方式獲得:對樹脂組合物進行加熱熔融(熱熔),將所得者塗佈於離型膜上,進而用另一離型膜夾住,進行加熱。根據雙面黏著片材所需之層數來準備該附離型膜之(甲基)丙烯酸系黏著劑層(或中間層)。 First, prepare the (meth) acrylic adhesive layer (or middle layer) of the release film. The (meth) acrylic adhesive layer (or middle layer) of the release film can be obtained by heating and melting the resin composition (hot melting), applying the obtained composition on the release film, and then sandwiching it with another release film and heating it. Prepare the (meth) acrylic adhesive layer (or middle layer) of the release film according to the number of layers required for the double-sided adhesive sheet.
作為上述離型膜,例如可列舉包含聚酯樹脂、聚烯烴樹脂、聚碳酸酯樹脂、聚苯乙烯樹脂、丙烯酸樹脂、三乙醯纖維素樹脂、氟樹脂等之膜。又,亦可適當選擇選擇使用在該等膜塗佈聚矽氧樹脂並進行 離型處理所得者、及離型紙等。其中,較佳為聚酯樹脂、聚烯烴樹脂,尤佳為經離型處理之聚酯樹脂、聚烯烴樹脂。進而,亦較佳為於(甲基)丙烯酸系黏著劑層之兩面分別使用剝離力不同之離型膜、及厚度不同之離型膜。 As the above-mentioned release film, for example, films including polyester resin, polyolefin resin, polycarbonate resin, polystyrene resin, acrylic resin, triacetyl cellulose resin, fluororesin, etc. can be listed. In addition, films obtained by coating silicone resin on these films and performing release treatment, and release paper, etc. can also be appropriately selected and used. Among them, polyester resin and polyolefin resin are preferred, and polyester resin and polyolefin resin subjected to release treatment are particularly preferred. Furthermore, it is also preferred to use release films with different peeling forces and release films with different thicknesses on both sides of the (meth)acrylic adhesive layer.
繼而,自所獲得之附離型膜之(甲基)丙烯酸系黏著劑層(或中間層)剝離離型膜並積層(甲基)丙烯酸系黏著劑層(或中間層),藉此,可獲得積層有離型膜之本發明之雙面黏著片材。 Then, the release film is peeled off from the (meth) acrylic adhesive layer (or intermediate layer) of the obtained release film and the (meth) acrylic adhesive layer (or intermediate layer) is laminated, thereby obtaining the double-sided adhesive sheet of the present invention laminated with the release film.
又,於雙面黏著片材具有將最表層及最裏層設為(甲基)丙烯酸系黏著劑層之至少3層,例如具有最表層(黏著劑層)/中間層/最裏層(黏著劑層)這3層之情形時,可藉由如下方法製作本黏著片材:將上述樹脂組合物塗佈於離型膜上而形成最表層,於所形成之最表層上塗佈中間層形成用樹脂組合物而形成中間層,進而於所形成之中間層上進而形成最裏層之方法;以與上述相同之方式將樹脂組合物塗佈於離型膜上,事先形成最表層及中間層,其後將各塗佈面彼此貼合之方法;及藉由將樹脂組合物塗佈多層及共擠出成形,同時形成最表層、中間層、最裏層之方法等。 In addition, when the double-sided adhesive sheet has at least three layers, the outermost layer and the innermost layer are (meth) acrylic adhesive layers, for example, the outermost layer (adhesive layer)/middle layer/innermost layer (adhesive layer), the adhesive sheet can be prepared by the following method: the resin composition is applied on a release film to form the outermost layer, the middle layer is applied on the outermost layer to form the adhesive layer, and the adhesive layer is applied on the innermost layer to form the adhesive layer. A method of forming a middle layer by using a resin composition, and then forming an innermost layer on the formed middle layer; a method of applying a resin composition on a release film in the same manner as above, forming a top layer and a middle layer in advance, and then laminating the coated surfaces to each other; and a method of simultaneously forming a top layer, a middle layer, and an innermost layer by applying a plurality of layers of the resin composition and co-extruding and forming.
又,除上述方法以外,還可藉由如下方式製作複數層雙面黏著片材,例如,於離型膜上塗佈樹脂組合物,形成(甲基)丙烯酸系黏著劑層後,於所形成之(甲基)丙烯酸系黏著劑層上進而塗佈另一樹脂組合物而形成樹脂層等,並反覆進行此操作。 In addition to the above method, multiple layers of double-sided adhesive sheets can also be prepared by, for example, applying a resin composition on a release film to form a (meth)acrylic adhesive layer, and then applying another resin composition on the formed (meth)acrylic adhesive layer to form a resin layer, and repeating this operation.
所獲得之雙面黏著片材較佳為以具有潛在之活性能量線反應性之方式,換言之,以殘留活性能量線反應性之方式進行活性能量線交聯而進行預硬化。於進行預硬化之情形時,只要介隔上述離型膜照射活性能量線使各層進行活性能量線交聯即可。此時,藉由控制活性能量線之照 射量,亦能夠調整活性能量線交聯之程度,如上所述,藉由介隔離型膜照射紫外線,亦能夠阻斷一部分活性能量線,從而調整活性能量線交聯之程度。 The obtained double-sided adhesive sheet is preferably pre-cured in a manner that has potential active energy ray reactivity, in other words, in a manner that retains active energy ray reactivity and crosslinks the active energy ray. When pre-curing, it is sufficient to irradiate the active energy ray through the above-mentioned release film to allow each layer to crosslink the active energy ray. At this time, by controlling the irradiation amount of the active energy ray, the degree of crosslinking of the active energy ray can also be adjusted. As mentioned above, by irradiating ultraviolet rays through the release film, a part of the active energy ray can also be blocked, thereby adjusting the degree of crosslinking of the active energy ray.
以此方式獲得之雙面黏著片材係光學透明之透明黏著片材。此處,「光學透明」係意指全光線透過率為80%以上,較佳為85%以上,更佳為90%以上。 The double-sided adhesive sheet obtained in this way is an optically transparent adhesive sheet. Here, "optically transparent" means that the total light transmittance is above 80%, preferably above 85%, and more preferably above 90%.
本發明之雙面黏著片材通常於用離型膜夾持雙面之(甲基)丙烯酸系黏著劑層之狀態下流通。繼而,於使用雙面黏著片材時,將上述離型膜自(甲基)丙烯酸系黏著劑層剝離,將(甲基)丙烯酸系黏著劑層貼合於圖像顯示用構成構件即可。 The double-sided adhesive sheet of the present invention is usually circulated in a state where the (meth) acrylic adhesive layer on both sides is sandwiched by a release film. Then, when using the double-sided adhesive sheet, the release film is peeled off from the (meth) acrylic adhesive layer, and the (meth) acrylic adhesive layer is attached to the image display component.
(詞句之說明等) (Explanation of words and sentences, etc.)
再者,通常,「片材」係指於JIS之定義上較薄、其厚度相較於長度與寬度而言較小且平坦之製品,通常,「膜」係指與長度及寬度相比,厚度極小,且最大厚度被任意限定之薄且平坦之製品,通常以捲筒之形態供給(日本工業標準JISK6900)。然而,片材與膜之邊界並不清楚,且於本發明中無需在措辭上區分兩者,因此,於本發明中,稱為「膜」時亦包含「片材」,稱為「片材」時亦包含「膜」。 Furthermore, generally, "sheet" refers to a product that is thinner in the JIS definition, whose thickness is smaller than its length and width, and is flat. Generally, "film" refers to a product that is extremely thin compared to its length and width, and whose maximum thickness is arbitrarily limited, and is thin and flat, and is usually supplied in the form of a roll (Japanese Industrial Standard JISK6900). However, the boundary between sheet and film is not clear, and there is no need to distinguish between the two in the wording in the present invention. Therefore, in the present invention, "film" also includes "sheet", and "sheet" also includes "film".
又,如圖像顯示面板、保護面板等般表述為「面板」時,包含板體、片材及膜。 In addition, when it is expressed as a "panel" such as an image display panel, a protective panel, etc., it includes a plate body, a sheet, and a film.
於本說明書中,當記載為「x~y」(x、y為任意數字)時,若無特別說明,則包含「x以上y以下」之含義、以及「較佳為大於x」、「較佳為小於y」之含義。 In this manual, when "x~y" (x and y are arbitrary numbers) is recorded, unless otherwise specified, it includes the meaning of "above x and below y", as well as the meaning of "preferably greater than x" and "preferably less than y".
又,當記載為「x以上」(x為任意數字)時,若無特別說明,則包含 「x以上」之含義、以及「較佳為大於x」之含義,當記載為「y以下」(y為任意數字)時,若無特別說明,則亦包含「y以下」之含義、以及「較佳為小於y」之含義。 Furthermore, when "x or more" (x is an arbitrary number) is recorded, unless otherwise specified, it includes the meaning of "x or more" and "preferably greater than x". When "y or less" (y is an arbitrary number) is recorded, unless otherwise specified, it also includes the meaning of "y or less" and "preferably less than y".
以下,藉由實施例及比較例進一步詳細地進行說明。但本發明並不限定於該等實施例。 The following is further described in detail through embodiments and comparative examples. However, the present invention is not limited to these embodiments.
於實施例中,(甲基)丙烯酸系共聚物之羥值、質量平均分子量、玻璃轉移溫度係藉由下述方法進行測定。 In the embodiment, the hydroxyl value, mass average molecular weight and glass transition temperature of the (meth)acrylic copolymer are measured by the following method.
<羥值> <Hydroxyl value>
(甲基)丙烯酸系共聚物之羥值係藉由中和滴定法進行測定。 The hydroxyl value of (meth)acrylic acid copolymers is determined by neutralization titration.
採取2g樣品至錐形燒瓶中,利用全移液管添加10mL乙酸酐:吡啶=1:13混合溶液,進而添加甲苯10mL。於錐形燒瓶之上部安裝空氣冷凝管,以95℃加熱90分鐘。加熱後,添加甲苯10mL與純水10mL,一面攪拌一面放置冷卻,冷卻至室溫(23℃)。其後,添加數滴酚酞溶液,利用0.1mol/L氫氧化鉀溶液進行滴定。又,作為空白試驗,不採取樣品至錐形燒瓶中,實施與上述相同之作業。基於以下計算式(1),算出羥值。 Take 2g of sample into an Erlenmeyer flask, add 10mL of acetic anhydride: pyridine = 1:13 mixed solution using a full pipette, and then add 10mL of toluene. Install an air condenser on the top of the Erlenmeyer flask and heat at 95℃ for 90 minutes. After heating, add 10mL of toluene and 10mL of pure water, stir and cool to room temperature (23℃). Then, add a few drops of phenolphthalein solution and titrate with 0.1mol/L potassium hydroxide solution. In addition, as a blank test, do not take a sample into the Erlenmeyer flask and perform the same operation as above. Calculate the hydroxyl value based on the following calculation formula (1).
[計算式]羥值=5.611×(空白試驗中使用之氫氧化鉀溶液量(mL)-滴定中使用之氫氧化鉀溶液量(mL))×f/採取之樣品量(g)+酸值‧‧‧(1) [Calculation formula] Hydroxyl value = 5.611 × (volume of potassium hydroxide solution used in blank test (mL) - volume of potassium hydroxide solution used in titration (mL)) × f/volume of sample taken (g) + acid value‧‧‧(1)
‧f:0.1mol/L氫氧化鉀溶液之係數 ‧f: coefficient of 0.1mol/L potassium hydroxide solution
[酸值] [Acid value]
上述酸值係藉由以下方法進行測定。採取Y g(甲基)丙烯酸系共聚物至燒杯中,溶解於甲苯:甲醇=7:3之混合溶劑中。其後,於溶解後添加 適量之酚酞,一面藉由攪拌器進行攪拌,一面利用0.1mol/L氫氧化鉀溶液進行滴定,讀取溶液變成淺粉色時之氫氧化鉀溶液量X mL作為終點,基於以下計算式(2),算出酸值。 The above acid value is measured by the following method. Take Y g of (meth) acrylic acid copolymer into a beaker and dissolve it in a mixed solvent of toluene: methanol = 7:3. Then, add an appropriate amount of phenolphthalein after dissolution, stir with a stirrer, and titrate with 0.1 mol/L potassium hydroxide solution. Read the potassium hydroxide solution volume X mL when the solution turns light pink as the end point, and calculate the acid value based on the following calculation formula (2).
[計算式]酸值(mgKOH/g)=X×(f×M×56.1)/Y‧‧‧(2) [Calculation formula] Acid value (mgKOH/g) = X×(f×M×56.1)/Y‧‧‧(2)
‧f:氫氧化鉀溶液之係數 ‧f: coefficient of potassium hydroxide solution
‧M:莫耳濃度(mol/L) ‧M: Molar concentration (mol/L)
‧X:氫氧化鉀溶液量(mL) ‧X: Potassium hydroxide solution volume (mL)
‧Y:樣品量(g) ‧Y: Sample volume (g)
再者,於酸值較低時,使用0.01mol/L之KOH溶液以提高精度。 Furthermore, when the acid value is low, use 0.01mol/L KOH solution to improve accuracy.
<質量平均分子量> <Mass average molecular weight>
(甲基)丙烯酸系共聚物之質量平均分子量係使用凝膠滲透層析(Gel Permeation Chromatography:GPC)分析裝置(東曹公司製造,HLC-8320GPC)進行測定。具體而言,將使用THF12mL溶解4mg(甲基)丙烯酸系共聚物所得者作為測定試樣,於下述條件下測定分子量分佈曲線,求出質量平均分子量(Mw)。 The mass average molecular weight of the (meth)acrylic acid copolymer is measured using a gel permeation chromatography (GPC) analyzer (manufactured by Tosoh Corporation, HLC-8320GPC). Specifically, 4 mg of the (meth)acrylic acid copolymer is dissolved in 12 mL of THF as a test sample, and the molecular weight distribution curve is measured under the following conditions to obtain the mass average molecular weight (Mw).
‧保護管柱:TSKguardcolumnHXL ‧Guard column: TSKguardcolumnHXL
‧分離管柱:TSKgelGMHXL(4根) ‧Separation column: TSKgelGMHXL (4 pieces)
‧溫度:40℃ ‧Temperature: 40℃
‧注入量:100μL ‧Injection volume: 100μL
‧聚苯乙烯換算 ‧Polystyrene conversion
‧溶劑:THF ‧Solvent: THF
‧流速:1.0mL/min ‧Flow rate: 1.0mL/min
<玻璃轉移溫度(Tg)> <Glass transition temperature (Tg)>
(甲基)丙烯酸系共聚物之玻璃轉移溫度(Tg)係使用流變儀(TA Instruments公司製造,「DiscoveryHR2」)進行測定。具體而言,針對將厚度設為0.6~0.8mm之(甲基)丙烯酸系共聚物,於治具:Φ8mm平行板、應變:0.1%、頻率:1Hz、溫度:-120~200℃、升溫速度:5℃/min之條件下,在-120~200℃之溫度範圍內測定動態黏彈性光譜,自所獲得之資料中讀取損耗正切(Tanδ)成為極大值時之溫度,藉此求出玻璃轉移溫度(Tg)。 The glass transition temperature (Tg) of (meth)acrylic copolymers is measured using a rheometer (manufactured by TA Instruments, "DiscoveryHR2"). Specifically, for (meth)acrylic copolymers with a thickness of 0.6~0.8mm, the dynamic viscoelastic spectrum is measured in the temperature range of -120~200℃ under the conditions of a jig: Φ8mm parallel plate, strain: 0.1%, frequency: 1Hz, temperature: -120~200℃, and heating rate: 5℃/min. The temperature at which the loss tangent (Tanδ) reaches a maximum value is read from the obtained data to obtain the glass transition temperature (Tg).
<實施例1> <Implementation Example 1>
將作為(甲基)丙烯酸系共聚物之包含丙烯酸2-乙基己酯/丙烯酸甲酯/甲基丙烯酸甲酯/甲基丙烯酸異酯/丙烯醯胺之共聚物(A'-1)[質量平均分子量29萬、Tg4℃]1kg、作為交聯劑(B)之丙氧化季戊四醇三丙烯酸酯(B-1)100g、及作為光聚合起始劑(C)之2,4,6-三甲基二苯甲酮與4-甲基二苯甲酮之混合物(C-1)5g均勻地進行熔融混練,製作樹脂組合物1。 The (meth)acrylic copolymer includes 2-ethylhexyl acrylate/methyl acrylate/methyl methacrylate/isopropyl methacrylate. 1 kg of a copolymer of ester/acrylamide (A'-1) [mass average molecular weight 290,000, Tg 4°C], 100 g of propoxylated pentaerythritol triacrylate (B-1) as a crosslinking agent (B), and 5 g of a mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone (C-1) as a photopolymerization initiator (C) were uniformly melt-kneaded to prepare a resin composition 1.
將作為(甲基)丙烯酸系共聚物之包含丙烯酸2-乙基己酯/丙烯酸2-羥基乙酯/丙烯酸甲酯之共聚物(A-1)[質量平均分子量44萬、Tg-25℃、羥值67mgKOH/g]1kg、作為光聚合起始劑(C)之(C-1)10g、及作為矽烷偶合劑(D)之3-縮水甘油氧基丙基三甲氧基矽烷(D-1)1g均勻地進行熔融混練,製作樹脂組合物2。 1 kg of a copolymer (A-1) containing 2-ethylhexyl acrylate/2-hydroxyethyl acrylate/methyl acrylate [mass average molecular weight 440,000, Tg-25°C, hydroxyl value 67 mgKOH/g] as a (meth)acrylic copolymer, 10 g of (C-1) as a photopolymerization initiator (C), and 1 g of 3-glycidyloxypropyltrimethoxysilane (D-1) as a silane coupling agent (D) were uniformly melt-kneaded to prepare a resin composition 2.
將上述樹脂組合物1用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為50μm之方式於溫度80℃下賦形成片狀,製作中間層用片材(1)。 The resin composition 1 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 50μm, thereby preparing a sheet for the intermediate layer (1).
將上述樹脂組合物2用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為25μm之方式於溫度80℃下賦形成片狀,製作2片表裏層用黏著片材(2)。 The resin composition 2 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 25μm, thereby preparing two adhesive sheets (2) for the front and back layers.
將剝離了兩側之離型膜的中間層用片材(1)貼合於剝離了單面之離型膜的表裏層用黏著片材(2)之黏著面,製作包含(2)/(1)/(2)之層構成之積層體。 The middle layer sheet (1) with the release films on both sides peeled off is attached to the adhesive surface of the front and back layer adhesive sheet (2) with the release films on one side peeled off to produce a laminate having a layer structure of (2)/(1)/(2).
介隔上述表裏層用黏著片材(2)之表面上留下之離型膜,藉由高壓水銀燈,以波長365nm之累計光量成為2000mJ/cm2之方式照射光,進行預硬化,製作實施例1之雙面黏著片材(預硬化品)。 The release film left on the surface of the above-mentioned adhesive sheet (2) for the front and back layers is irradiated with light by a high-pressure mercury lamp in such a way that the cumulative light intensity at a wavelength of 365nm becomes 2000mJ/ cm2 for pre-curing, thereby producing the double-sided adhesive sheet (pre-cured product) of Example 1.
再者,於實施例1之雙面黏著片材中,表裏層於溫度25℃下之剪切儲存模數(G')低於中間層之剪切儲存模數(G'),任一層均留有藉由光照射進行光硬化之餘地。 Furthermore, in the double-sided adhesive sheet of Example 1, the shear storage modulus (G') of the surface and inner layers at a temperature of 25°C is lower than the shear storage modulus (G') of the middle layer, and either layer has room for photohardening by light irradiation.
<實施例2> <Implementation Example 2>
將作為(甲基)丙烯酸系共聚物之(A-1)1kg、作為光聚合起始劑(C)之(C-1)10g、及作為金屬防腐蝕劑(E)之1,2,3-三唑(E-1)1g均勻地進行熔融混練,製作樹脂組合物3。 1 kg of (A-1) as a (meth)acrylic copolymer, 10 g of (C-1) as a photopolymerization initiator (C), and 1 g of 1,2,3-triazole (E-1) as a metal anticorrosive agent (E) were uniformly melt-kneaded to prepare resin composition 3.
再者,作為金屬防腐蝕劑之(E-1)於365nm下之吸光係數為0.3mL/(g‧cm),於25℃下之水溶解度高於1000g/L。 Furthermore, as a metal corrosion inhibitor, the absorbance of (E-1) at 365nm is 0.3mL/(g‧cm), and its water solubility at 25°C is higher than 1000g/L.
將上述實施例1中製作之樹脂組合物1用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為67μm之方式於溫度80℃下賦形成片狀,製作中間層 用片材(1)。 The resin composition 1 prepared in the above-mentioned Example 1 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and is formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 67μm, thereby preparing a sheet (1) for the intermediate layer.
將上述樹脂組合物3用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為17μm之方式於溫度80℃下賦形成片狀,製作2片表裏層用黏著片材(3)。 The resin composition 3 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 17μm, thereby preparing two adhesive sheets (3) for the front and back layers.
將剝離了兩側之離型膜的中間層用片材(1)貼合於剝離了單面之離型膜的表裏層用黏著片材(3)之黏著面,製作包含(3)/(1)/(3)之層構成之積層體。 The middle layer sheet (1) with the release films on both sides peeled off is attached to the adhesive surface of the front and back layer adhesive sheet (3) with the release films on one side peeled off to produce a laminate having a layer structure of (3)/(1)/(3).
介隔上述表裏層用黏著片材(3)之表面上留下之離型膜,藉由高壓水銀燈,以波長365nm之累計光量成為1000mJ/cm2之方式照射光,進行預硬化,製作實施例2之雙面黏著片材(預硬化品)。 The release film left on the surface of the above-mentioned adhesive sheet (3) for the front and back layers is irradiated with light by a high-pressure mercury lamp at a wavelength of 365nm in such a way that the cumulative light intensity becomes 1000mJ/ cm2 for pre-curing, thereby producing the double-sided adhesive sheet (pre-cured product) of Example 2.
再者,於實施例2之雙面黏著片材中,表裏層於溫度25℃下之剪切儲存模數(G')低於中間層之剪切儲存模數(G'),任一層均留有藉由光照射進行光硬化之餘地。 Furthermore, in the double-sided adhesive sheet of Example 2, the shear storage modulus (G') of the surface and inner layers at a temperature of 25°C is lower than the shear storage modulus (G') of the middle layer, and either layer has room for photohardening by light irradiation.
<實施例3> <Implementation Example 3>
將作為(甲基)丙烯酸系共聚物之(A'-1)1kg、作為交聯劑(B)之(B-1)100g、作為光聚合起始劑(C)之(C-1)4g、及低聚(2-羥基-2-甲基-1-(4-(1-甲基乙烯基)苯基)丙酮)(C-2)4g均勻地進行熔融混練,製作樹脂組合物4。 1 kg of (A'-1) as a (meth)acrylic copolymer, 100 g of (B-1) as a crosslinking agent (B), 4 g of (C-1) as a photopolymerization initiator (C), and 4 g of oligo(2-hydroxy-2-methyl-1-(4-(1-methylvinyl)phenyl)acetone) (C-2) were uniformly melt-kneaded to prepare a resin composition 4.
將上述樹脂組合物4用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為75μm之方式於溫度80℃下賦形成片狀,製作中間層用片材(4)。 The resin composition 4 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 75μm, thereby preparing a sheet for the intermediate layer (4).
將上述實施例1中製作之樹脂組合物2用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為13μm之方式於溫度80℃下賦形成片狀,製作2片表裏層用黏著片材(2)。 The resin composition 2 prepared in the above-mentioned Example 1 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and is formed into a sheet at a temperature of 80°C in such a way that the thickness becomes 13μm, thereby preparing two adhesive sheets (2) for the surface and back layers.
將剝離了兩側之離型膜的中間層用片材(4)貼合於剝離了單面之離型膜的表裏層用黏著片材(2)之黏著面,製作包含(2)/(4)/(2)之層構成之積層體。 The middle layer sheet (4) with the release films on both sides peeled off is attached to the adhesive surface of the front and back layer adhesive sheet (2) with the release films on one side peeled off to produce a laminate having a layer structure of (2)/(4)/(2).
介隔上述表裏層用黏著片材(2)之表面上留下之離型膜,藉由高壓水銀燈,以波長365nm之累計光量成為1000mJ/cm2之方式照射光,進行預硬化,製作實施例3之雙面黏著片材(預硬化品)。 The release film left on the surface of the above-mentioned adhesive sheet (2) for the front and back layers is irradiated with light by a high-pressure mercury lamp at a wavelength of 365nm in such a way that the cumulative light intensity becomes 1000mJ/ cm2 for pre-curing, thereby producing the double-sided adhesive sheet (pre-cured product) of Example 3.
再者,於實施例3之雙面黏著片材中,表裏層於溫度25℃下之剪切儲存模數(G')低於中間層之剪切儲存模數(G'),任一層均留有藉由光照射進行光硬化之餘地。 Furthermore, in the double-sided adhesive sheet of Example 3, the shear storage modulus (G') of the surface and inner layers at a temperature of 25°C is lower than the shear storage modulus (G') of the middle layer, and either layer has room for photohardening by light irradiation.
<比較例1> <Comparison Example 1>
將作為(甲基)丙烯酸系共聚物之(A-1)1kg、作為交聯劑(B)之(B-1)200g、及作為光聚合起始劑(C)之(C-1)8g均勻地進行熔融混練,製作樹脂組合物5。 1 kg of (A-1) as a (meth)acrylic copolymer, 200 g of (B-1) as a crosslinking agent (B), and 8 g of (C-1) as a photopolymerization initiator (C) were uniformly melt-kneaded to prepare resin composition 5.
將作為(甲基)丙烯酸系共聚物之(A-1)1kg、及作為光聚合起始劑(C)之(C-1)10g均勻地進行熔融混練,製作樹脂組合物6。 1 kg of (A-1) as a (meth)acrylic copolymer and 10 g of (C-1) as a photopolymerization initiator (C) were uniformly melt-kneaded to prepare resin composition 6.
將上述樹脂組合物5用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為 67μm之方式於溫度80℃下賦形成片狀,製作中間層用片材(5)。 The resin composition 5 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 67μm, thereby preparing a sheet for the intermediate layer (5).
將上述樹脂組合物6用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為17μm之方式於溫度80℃下賦形成片狀,製作2片表裏層用黏著片材(6)。 The resin composition 6 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 17μm, thereby preparing two adhesive sheets (6) for the front and back layers.
將剝離了兩側之離型膜的中間層用片材(5)貼合於剝離了單面之離型膜的表層用黏著片材(6)之黏著面,製作包含(6)/(5)/(6)之層構成之積層體。 The intermediate layer sheet (5) with the release film on both sides peeled off is attached to the adhesive surface of the surface layer adhesive sheet (6) with the release film on one side peeled off to produce a laminate having a layer structure of (6)/(5)/(6).
介隔上述表裏層用黏著片材(6)之表面上留下之離型膜,藉由高壓水銀燈,以波長365nm之累計光量成為2000mJ/cm2之方式照射光,進行預硬化,製作比較例1之雙面黏著片材(預硬化品)。 The release film left on the surface of the above-mentioned adhesive sheet (6) for the front and back layers is irradiated with light by a high-pressure mercury lamp at a wavelength of 365nm in such a way that the cumulative light intensity becomes 2000mJ/ cm2 for pre-curing, thereby producing a double-sided adhesive sheet (pre-cured product) of Comparative Example 1.
再者,於比較例1之雙面黏著片材中,表裏層於溫度25℃下之剪切儲存模數(G')低於中間層之剪切儲存模數(G'),任一層均留有藉由光照射進行光硬化之餘地。 Furthermore, in the double-sided adhesive sheet of Comparative Example 1, the shear storage modulus (G') of the surface and inner layers at a temperature of 25°C is lower than the shear storage modulus (G') of the middle layer, and there is room for light curing of either layer by light irradiation.
<比較例2> <Comparison Example 2>
將作為(甲基)丙烯酸系共聚物之(A'-1)1kg、作為交聯劑(B)之(B-1)100g、作為光聚合起始劑(C)之(C-1)5g、及作為添加劑(D)之(D-1)1g均勻地進行熔融混練,製作樹脂組合物7。 1 kg of (A'-1) as a (meth)acrylic copolymer, 100 g of (B-1) as a crosslinking agent (B), 5 g of (C-1) as a photopolymerization initiator (C), and 1 g of (D-1) as an additive (D) were uniformly melt-kneaded to prepare a resin composition 7.
將上述樹脂組合物7用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為100μm之方式於溫度80℃下賦形成片狀,藉由高壓水銀燈,以波長365nm之累計光量成為1000mJ/cm2之方式自其中一離型膜側照射光,進行預 硬化,製作比較例2之雙面黏著片材(預硬化品)。 The resin composition 7 was sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75 μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38 μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in such a manner that the thickness became 100 μm. The sheet was irradiated with light from one side of the release film by a high-pressure mercury lamp in such a manner that the accumulated light amount at a wavelength of 365 nm became 1000 mJ/ cm2 , and pre-cured to produce a double-sided adhesive sheet (pre-cured product) of Comparative Example 2.
再者,比較例2之雙面黏著片材中之(甲基)丙烯酸系黏著劑層留有藉由光照射進行光硬化之餘地。 Furthermore, the (meth) acrylic adhesive layer in the double-sided adhesive sheet of Comparative Example 2 has room for photocuring by light irradiation.
<比較例3> <Comparison Example 3>
將作為(甲基)丙烯酸系共聚物之包含丙烯酸甲酯/丙烯酸乙酯/丙烯酸2-乙基己酯/丙烯酸2-羥基乙酯之共聚物1(質量平均分子量54萬、Tg1℃、羥值62mgKOH/g)1kg、作為交聯劑(B)之聚丙二醇二丙烯酸酯(B-2、分子量536)100g、作為光聚合起始劑(C)之(C-1)10g、及作為添加劑(D)之(D-1)1g均勻地進行熔融混練,製作樹脂組合物8。 1 kg of copolymer 1 (mass average molecular weight 540,000, Tg 1°C, hydroxyl value 62 mgKOH/g) containing methyl acrylate/ethyl acrylate/2-ethylhexyl acrylate/2-hydroxyethyl acrylate as a (meth) acrylic copolymer, 100 g of polypropylene glycol diacrylate (B-2, molecular weight 536) as a crosslinking agent (B), 10 g of (C-1) as a photopolymerization initiator (C), and 1 g of (D-1) as an additive (D) were uniformly melt-kneaded to prepare a resin composition 8.
將上述樹脂組合物8用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為100μm之方式於溫度80℃下賦形成片狀,藉由高壓水銀燈,以波長365nm之累計光量成為1000mJ/cm2之方式自其中一離型膜側照射光,進行預硬化,製作比較例3之雙面黏著片材(預硬化品)。 The resin composition 8 was sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75 μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38 μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in such a manner that the thickness became 100 μm. The sheet was irradiated with light from one side of the release film by a high-pressure mercury lamp in such a manner that the accumulated light amount at a wavelength of 365 nm became 1000 mJ/ cm2 , and pre-cured to produce a double-sided adhesive sheet (pre-cured product) of Comparative Example 3.
再者,比較例3之雙面黏著片材中之(甲基)丙烯酸系黏著劑層留有藉由光照射進行光硬化之餘地。 Furthermore, the (meth) acrylic adhesive layer in the double-sided adhesive sheet of Comparative Example 3 has room for photocuring by light irradiation.
<比較例4> <Comparison Example 4>
將作為(甲基)丙烯酸系共聚物之(A-1)1kg、作為交聯劑(B)之(B-3)180g、及作為光聚合起始劑(C)之(C-1)10g均勻地進行熔融混練,製作樹脂組合物9。 1 kg of (A-1) as a (meth)acrylic copolymer, 180 g of (B-3) as a crosslinking agent (B), and 10 g of (C-1) as a photopolymerization initiator (C) were uniformly melt-kneaded to prepare resin composition 9.
將作為(甲基)丙烯酸系共聚物之(A-1)1kg、及作為光聚合起始劑(C)之(C-1)12g均勻地進行熔融混練,製作樹脂組合物10。 1 kg of (A-1) as a (meth)acrylic copolymer and 12 g of (C-1) as a photopolymerization initiator (C) were uniformly melt-kneaded to prepare a resin composition 10.
將上述樹脂組合物9用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為67μm之方式於溫度80℃下賦形成片狀,製作中間層用片材(9)。 The resin composition 9 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 67μm, thereby preparing a sheet for the intermediate layer (9).
將上述樹脂組合物10用經離型處理之2片聚對苯二甲酸乙二酯膜(三菱化學公司製造之「DIAFOIL MRF(厚度75μm)」/三菱化學公司製造之「DIAFOIL MRT(厚度38μm)」)、即2片離型膜夾住,以厚度成為17μm之方式於溫度80℃下賦形成片狀,製作2片表裏層用黏著片材(10)。 The resin composition 10 is sandwiched between two release-treated polyethylene terephthalate films ("DIAFOIL MRF (thickness 75μm)" manufactured by Mitsubishi Chemical Corporation/"DIAFOIL MRT (thickness 38μm)" manufactured by Mitsubishi Chemical Corporation), i.e., two release films, and formed into a sheet at a temperature of 80°C in a manner such that the thickness becomes 17μm, thereby preparing two adhesive sheets (10) for the front and back layers.
將剝離了兩側之離型膜的中間層用片材(9)貼合於剝離了單面之離型膜的表裏層用黏著片材(10)之黏著面,製作包含(10)/(9)/(10)之層構成之積層體。 The middle layer sheet (9) with the release films on both sides peeled off is attached to the adhesive surface of the front and back layer adhesive sheet (10) with the release films on one side peeled off to produce a laminate having a layer structure of (10)/(9)/(10).
介隔上述表裏層用黏著片材(10)之表面上留下之離型膜,藉由高壓水銀燈,以波長365nm之累計光量成為2000mJ/cm2之方式照射光,進行預硬化,製作比較例4之雙面黏著片材(預硬化品)。 The release film left on the surface of the above-mentioned adhesive sheet (10) for the front and back layers is irradiated with light by a high-pressure mercury lamp in such a way that the cumulative light intensity at a wavelength of 365nm becomes 2000mJ/ cm2 for pre-curing, thereby producing a double-sided adhesive sheet (pre-cured product) of Comparative Example 4.
再者,於比較例4之雙面黏著片材中,表裏層於溫度25℃下之剪切儲存模數(G')低於中間層之剪切儲存模數(G'),任一層均留有藉由光照射進行光硬化之餘地。 Furthermore, in the double-sided adhesive sheet of Comparative Example 4, the shear storage modulus (G') of the surface and inner layers at a temperature of 25°C is lower than the shear storage modulus (G') of the middle layer, and either layer has room for photohardening by light irradiation.
[物性評估] [Physical property evaluation]
以如下方式測定上述中獲得之實施例1~3、比較例1~4之雙面黏著片材之物性。又,針對各層單獨之物性,製作各層用片材後,於相同之條件下進行預硬化,將所得者用於測定。將實施例1~3、比較例1~4之雙面黏著片材、及各層單獨之物性示於下述表1。 The physical properties of the double-sided adhesive sheets of Examples 1 to 3 and Comparative Examples 1 to 4 obtained above were measured in the following manner. In addition, for the physical properties of each layer alone, the sheets for each layer were prepared and pre-cured under the same conditions, and the obtained ones were used for measurement. The double-sided adhesive sheets of Examples 1 to 3 and Comparative Examples 1 to 4, and the physical properties of each layer alone are shown in the following Table 1.
<剪切儲存模數(G')及損耗正切(Tanδ)之峰值溫度(T1)> <Peak temperature (T1) of shear storage modulus (G') and loss tangent (Tanδ)>
針對實施例1~3、比較例1~4之雙面黏著片材(預硬化品)、即硬化前之雙面黏著片材(以下統稱為「硬化前雙面黏著片材」)之各者,剝離2片離型膜,使黏著片材以厚度成為0.6~0.8mm之方式積層,並沖裁成直徑8mm之圓形狀,將所得者作為測定試樣。 For each of the double-sided adhesive sheets (pre-cured products) of Examples 1 to 3 and Comparative Examples 1 to 4, i.e., double-sided adhesive sheets before curing (hereinafter collectively referred to as "double-sided adhesive sheets before curing"), two release films were peeled off, and the adhesive sheets were stacked in a manner to a thickness of 0.6 to 0.8 mm, and then punched into a circular shape with a diameter of 8 mm, and the obtained ones were used as test samples.
使用流變儀(TA Instruments公司製造,「DiscoveryHR2」),於黏著治具:Φ8mm平行板、應變:0.1%、頻率:1Hz、溫度:-120~200℃、升溫速度:5℃/min之條件下,在-120~200℃之溫度範圍內測定剪切模式下之動態黏彈性光譜,根據所獲得之資料求出溫度25℃下之硬化前雙面黏著片材之剪切儲存模數(G')。 Using a rheometer (manufactured by TA Instruments, "DiscoveryHR2"), the dynamic viscoelastic spectrum in the shear mode was measured in the temperature range of -120~200℃ under the conditions of adhesive fixture: Φ8mm parallel plate, strain: 0.1%, frequency: 1Hz, temperature: -120~200℃, and heating rate: 5℃/min. Based on the obtained data, the shear storage modulus (G') of the double-sided adhesive sheet before curing at 25℃ was calculated.
又,讀取所獲得之動態黏彈光譜資料之損耗正切(Tanδ)成為極大值時之溫度即峰值溫度(T1)。 In addition, the temperature at which the loss tangent (Tanδ) of the obtained dynamic viscoelastic spectrum data reaches a maximum value is the peak temperature (T1).
繼而,利用高壓水銀燈,以波長365nm之累計光量成為3000mJ/cm2之方式照射光而使上述硬化前雙面黏著片材光硬化,藉此,準備硬化後之雙面黏著片材。 Next, the double-sided adhesive sheet before curing was photocured by irradiating the double-sided adhesive sheet with light at a wavelength of 365 nm so that the accumulated light amount became 3000 mJ/cm 2 using a high-pressure mercury lamp, thereby preparing a double-sided adhesive sheet after curing.
針對上述硬化後之雙面黏著片材之各者(以下統稱為「硬化後雙面黏著片材」),與上述相同地,剝離2片離型膜,使黏著劑片材以厚度成為0.6~0.8mm之方式積層,並沖裁成直徑8mm之圓形狀,將所得者作為測定試樣。在與上述硬化前雙面黏著片材相同之測定條件下,測定該測定試樣之剪切模式下之動態黏彈性光譜,根據所獲得之資料求出溫度25℃下之硬化後雙面黏著片材之儲存模數(G')。 For each of the above-mentioned double-sided adhesive sheets after curing (hereinafter collectively referred to as "double-sided adhesive sheets after curing"), the two release films were peeled off in the same manner as above, and the adhesive sheets were stacked in a manner to a thickness of 0.6~0.8mm, and punched into a circular shape with a diameter of 8mm. The obtained ones were used as test specimens. Under the same test conditions as the above-mentioned double-sided adhesive sheets before curing, the dynamic viscoelastic spectrum of the test specimen under the shear mode was measured, and the storage modulus (G') of the double-sided adhesive sheets after curing at a temperature of 25°C was calculated based on the obtained data.
又,讀取所獲得之動態黏彈光譜資料之損耗正切(Tanδ)成為極大值時之溫度即峰值溫度(T1)。 In addition, the temperature at which the loss tangent (Tanδ) of the obtained dynamic viscoelastic spectrum data reaches a maximum value is the peak temperature (T1).
<拉伸儲存模數(E')及損耗正切(Tanδ)之峰值溫度(T2)> <Peak temperature (T2) of tensile storage modulus (E') and loss tangent (Tanδ)>
針對實施例1~3、比較例1~4之雙面黏著片材(預硬化品)、即硬化前之雙面黏著片材之各者,藉由高壓水銀燈,以波長365nm之累計光量成為3000mJ/cm2之方式照射光而使上述硬化前雙面黏著片材光硬化後,裁斷成試樣尺寸:寬4mm×長15mm,使用動態黏彈性測定裝置(IT Meter and Control公司製造,itkDVA-200),以拉伸模式:振動頻率1Hz、測定溫度:-120~80℃、升溫速度:3℃/分鐘之速度,測定拉伸模式下之動態黏彈性光譜,根據所獲得之資料求出溫度25℃下之硬化後雙面黏著片材之拉伸儲存模數(E')。 The double-sided adhesive sheets (pre-cured products) of Examples 1 to 3 and Comparative Examples 1 to 4, i.e., the double-sided adhesive sheets before curing, were irradiated with light by a high-pressure mercury lamp at a wavelength of 365 nm to a cumulative light intensity of 3000 mJ/ cm2 , and then cut into sample sizes of 4 mm wide by 15 mm long. The dynamic viscoelasticity measuring device (IT Meter and The dynamic viscoelastic spectrum in the tensile mode was measured by using an itkDVA-200 (manufactured by Control Co., Ltd.) with a vibration frequency of 1 Hz, a measuring temperature of -120 to 80°C, and a heating rate of 3°C/min. The tensile storage modulus (E') of the double-sided adhesive sheet after curing at 25°C was calculated based on the data obtained.
又,讀取所獲得之動態黏彈光譜資料之損耗正切(Tanδ)成為極大值時之溫度即峰值溫度(T2)。 In addition, the temperature at which the loss tangent (Tanδ) of the obtained dynamic viscoelastic spectrum data reaches a maximum value is the peak temperature (T2).
使用上述中獲得之實施例1~3、比較例1~4之雙面黏著片材,進行以下評估。將評估結果示於下述表1。 The double-sided adhesive sheets of Examples 1 to 3 and Comparative Examples 1 to 4 obtained above were used to perform the following evaluations. The evaluation results are shown in Table 1 below.
<180°剝離黏著力> <180° peeling adhesion>
針對上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)各者,剝離其中一離型膜,貼合作為襯底膜之100μm之PET膜(三菱化學公司製造,「DIAFOIL T100」)。將其裁斷成長150mm、寬20mm後,將剝離剩餘之離型膜而露出之黏著面輥壓接於鈉鈣玻璃板,製成貼合品。對上述貼合品實施高壓釜處理(60℃、錶壓0.2MPa、20分鐘)並進行最終貼合,使用高壓水銀燈,以365nm之累計光量成為3000mJ/cm2之方式自PET膜面照射光後,於溫度23℃、50%RH下固化12小時,藉此,製作180°剝離黏著力測定用樣品。 For each of the double-sided adhesive sheets (pre-cured products) of Examples 1 to 3 and Comparative Examples 1 to 4, one of the release films was peeled off and a 100 μm PET film (manufactured by Mitsubishi Chemical Corporation, "DIAFOIL T100") was laminated as a backing film. After cutting it into pieces of 150 mm in length and 20 mm in width, the adhesive surface exposed by peeling off the remaining release film was rolled and pressed onto a sodium calcium glass plate to produce a laminated product. The laminated products were subjected to autoclave treatment (60°C, gauge pressure 0.2 MPa, 20 minutes) and final lamination. A high-pressure mercury lamp was used to irradiate the PET film surface with light at 365 nm in a manner such that the accumulated light intensity was 3000 mJ/cm2 . The products were then cured at 23°C and 50% RH for 12 hours to prepare samples for 180° peel adhesion measurement.
針對上述樣品,測定於溫度23℃、50%RH之環境下以剝離角180°、剝離速度300mm/分鐘剝離時之剝離力(N/20mm)。繼而,將未達5N/20 mm且容易剝離者判定為「×(不良)」,將5N/20mm以上者判定為「○(良好)」。 For the above samples, the peeling force (N/20mm) was measured at a peeling angle of 180° and a peeling speed of 300mm/min at a temperature of 23°C and 50%RH. Then, those that did not reach 5N/20 mm and were easy to peel were judged as "× (bad)", and those that were 5N/20mm or more were judged as "○ (good)".
<返工性> <Reworkability>
使用Thomson沖裁機,將上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)於積層有離型膜之狀態下切割成52mm×80mm之尺寸。剝離單側之離型膜,藉由手壓輥將露出之黏著面貼合於鈉鈣玻璃板(54mm×82mm、厚度0.6mm)。 Using a Thomson punching machine, the double-sided adhesive sheets (pre-cured products) of the above-mentioned Examples 1 to 3 and Comparative Examples 1 to 4 were cut into a size of 52mm×80mm with a release film laminated thereon. The release film on one side was peeled off, and the exposed adhesive surface was bonded to a sodium calcium glass plate (54mm×82mm, thickness 0.6mm) by a hand roller.
繼而,將附黏著之偏光板(Sanritz公司製造,「VLC2」)之黏著側之離型膜剝離,藉由手壓輥將聚對苯二甲酸乙二酯膜(三菱化學公司製造,「DIAFOIL T100」、54mm×82mm、厚度38μm)貼合於露出之黏著面。進而,將貼合於鈉鈣玻璃板之雙面黏著片材之另一離型膜剝離,藉由手壓輥貼合於剝離了偏光板側之保護膜之偏光板上。 Next, peel off the release film on the adhesive side of the attached polarizing plate (Sanritz, "VLC2"), and use a hand roller to stick a polyethylene terephthalate film (Mitsubishi Chemical, "DIAFOIL T100", 54mm×82mm, thickness 38μm) to the exposed adhesive surface. Then, peel off the other release film of the double-sided adhesive sheet stuck to the sodium calcium glass plate, and stick it to the polarizing plate with the protective film on the polarizing plate side peeled off using a hand roller.
繼而,實施高壓釜處理(60℃、錶壓0.2MPa、20分鐘)進行最終貼合後,使用高壓水銀燈,以365nm之累計光量成為3000mJ/cm2之方式自鈉鈣玻璃板側照射光而使黏著片材光硬化(後硬化品)。其後,藉由在室溫(23℃)下固化12小時,製作返工性評估用試樣(鈉鈣玻璃板/雙面黏著片材/附黏著之偏光板/PET膜)。 Then, after final lamination by autoclave treatment (60°C, gauge pressure 0.2MPa, 20 minutes), a high-pressure mercury lamp was used to irradiate light from the side of the soda-lime glass plate so that the cumulative light intensity at 365nm became 3000mJ/cm 2 to photoharden the adhesive sheet (post-hardened product). Thereafter, by curing at room temperature (23°C) for 12 hours, a sample for reworkability evaluation (soda-lime glass plate/double-sided adhesive sheet/adhered polarizing plate/PET film) was produced.
以鈉鈣玻璃板與冷卻板相接之方式(以鈉鈣玻璃板成為下側之方式)將該等靜置於SUS製冷卻板(表面溫度-120℃),測定直到鈉鈣玻璃板與偏光板分離為止之時間。上述返工性評估用試樣針對各雙面黏著片材每個製作5塊,並逐塊進行5次測定,基於直至分離之時間之平均值,如下所述般進行評估。 These were placed on a SUS cooling plate (surface temperature -120° C.) with the soda-lime glass plate in contact with the cooling plate (with the soda-lime glass plate on the lower side), and the time until the soda-lime glass plate and the polarizing plate were separated was measured. Five samples for each double-sided adhesive sheet were produced for the above-mentioned reworkability evaluation, and each piece was measured five times, and the evaluation was performed as follows based on the average value of the time until separation.
將可於30秒以內分離者判定為「◎(非常良好)」,將無法於30秒內剝 離但可於120秒以內分離者判定為「○(良好)」,將120秒以上無法分離且不適於實際使用者判定為「×(不良)」。 Those that can be separated within 30 seconds will be judged as "◎ (very good)", those that cannot be separated within 30 seconds but can be separated within 120 seconds will be judged as "○ (good)", and those that cannot be separated after more than 120 seconds and are not suitable for actual users will be judged as "× (poor)".
<階差吸收性> <Step-by-step absorption>
針對上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)各者,使用Thomson沖裁機,於積層有離型膜之狀態下切割成52mm×80mm之尺寸。 For each of the double-sided adhesive sheets (pre-cured products) of the above-mentioned Examples 1 to 3 and Comparative Examples 1 to 4, a Thomson punching machine was used to cut them into a size of 52mm×80mm while being laminated with a release film.
剝離單側之離型膜,將露出之黏著面以雙面黏著片材之4條邊施加印刷階差之方式,使用真空加壓機加壓壓接(溫度25℃、加壓壓力0.1MPa)於周緣部5mm實施了厚度15μm或25μm之印刷的鈉鈣玻璃板(82mm×54mm×厚度0.5mm)之印刷面。 Peel off the release film on one side, and apply printing steps to the exposed adhesive surface on the four sides of the double-sided adhesive sheet. Use a vacuum press (temperature 25℃, pressure 0.1MPa) to press and bond the printed surface of a sodium calcium glass plate (82mm×54mm×thickness 0.5mm) with a printing thickness of 15μm or 25μm at 5mm around the periphery.
繼而,剝離剩餘之離型膜,加壓貼合無印刷階差之鈉鈣玻璃板(82mm×54mm×厚度0.5mm)後,實施高壓釜處理(60℃、錶壓0.2MPa、20分鐘)進行最終貼合,製作積層體(附印刷階差之鈉鈣玻璃板/雙面黏著片材/鈉鈣玻璃板)。 Next, the remaining release film is peeled off, and a sodium calcium glass plate (82mm×54mm×thickness 0.5mm) without printing steps is laminated under pressure, and then an autoclave treatment (60℃, gauge pressure 0.2MPa, 20 minutes) is performed for final lamination to produce a laminate (sodium calcium glass plate with printing steps/double-sided adhesive sheet/sodium calcium glass plate).
目視觀察所製作之該積層體,如下所述般進行評估。 The produced laminate was visually inspected and evaluated as described below.
將於印刷階差附近雙面黏著片材未追隨且殘留氣泡,不適於印刷階差貼合者判定為「×(一般)」,將於印刷階差15μm之情形時無氣泡且可外觀良好地進行貼合,但於25μm之情形時殘留氣泡者判定為「○(良好)」,將於印刷階差15μm及25μm之情形時均無氣泡且可外觀良好地進行貼合者判定為「◎(非常良好)」。 The double-sided adhesive sheet did not follow the printing step and retained air bubbles near the printing step, which was not suitable for lamination with printing steps as "× (normal)", the sheet had no air bubbles and could be laminatable with good appearance at a printing step of 15μm, but retained air bubbles at a printing step of 25μm as "○ (good)", and the sheet had no air bubbles and could be laminatable with good appearance at both printing steps of 15μm and 25μm as "◎ (very good)".
<貼合可靠性> <Fitting reliability>
使用Thomson沖裁機,將上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)於積層有離型膜之狀態下切割成52mm×80mm之尺寸。剝 離單側之離型膜,藉由手壓輥將露出之黏著面貼合於鈉鈣玻璃板1(54mm×82mm、厚度0.6mm)。繼而,將附黏著之偏光板(Sanritz公司製造,「VLC2」)之黏著側之離型膜剝離,藉由手壓輥將露出之黏著面貼合於鈉鈣玻璃板2(54mm×82mm、厚度0.6mm)。進而,將貼合於鈉鈣玻璃板1之各雙面黏著片材之另一離型膜剝離,藉由手壓輥貼合於剝離了偏光板側之保護膜之偏光板上。 The double-sided adhesive sheets (pre-cured products) of the above-mentioned Examples 1 to 3 and Comparative Examples 1 to 4 were cut into a size of 52 mm × 80 mm with a release film laminated thereon using a Thomson punch. The release film on one side was peeled off, and the exposed adhesive surface was bonded to a sodium calcium glass plate 1 (54 mm × 82 mm, thickness 0.6 mm) by a hand roller. Then, the release film on the adhesive side of the attached polarizing plate (manufactured by Sanritz, "VLC2") was peeled off, and the exposed adhesive surface was bonded to a sodium calcium glass plate 2 (54 mm × 82 mm, thickness 0.6 mm) by a hand roller. Then, the other release film of each double-sided adhesive sheet attached to the sodium calcium glass plate 1 is peeled off and attached to the polarizing plate with the protective film on the side of the polarizing plate peeled off by a hand roller.
繼而,實施高壓釜處理(60℃、錶壓0.2MPa、20分鐘)進行最終貼合後,使用高壓水銀燈,以365nm之累計光量成為3000mJ/cm2之方式自鈉鈣玻璃板1側照射光而使黏著片材光硬化(後硬化品)。其後,藉由在室溫(23℃)下固化12小時,製作耐熱發泡性評估用試樣(鈉鈣玻璃板1/雙面黏著片材/附黏著之偏光板/鈉鈣玻璃板2)。 Then, after the final bonding was performed by autoclave treatment (60°C, gauge pressure 0.2MPa, 20 minutes), light was irradiated from the sodium calcium glass plate 1 side using a high-pressure mercury lamp in such a way that the accumulated light amount at 365nm became 3000mJ/ cm2 to photocure the adhesive sheet (post-cured product). After that, by curing at room temperature (23°C) for 12 hours, a sample for evaluating heat blister resistance was prepared (sodium calcium glass plate 1/double-sided adhesive sheet/attached polarizing plate/sodium calcium glass plate 2).
將該等於85℃之環境下靜置300小時,目視觀察有無發泡。 Place the mixture in an environment of 85°C for 300 hours and visually observe for any foaming.
將於附黏著之偏光板/雙面黏著片材界面等產生氣泡者判定為「×(不良)」,將未產生氣泡且外觀良好者判定為「○(良好)」。 Those with bubbles at the interface of the attached polarizing plate/double-sided adhesive sheet will be judged as "× (bad)", and those without bubbles and good appearance will be judged as "○ (good)".
<耐ITO腐蝕性> <ITO corrosion resistance>
如圖1(A)所示,準備於60mm×45mm、厚度0.7mm之玻璃上在線寬70μm/線間隔30μm(圖案化精度±8μm)、線長46cm、電極尺寸5mm×5mm、電極間距離50mm之圖案化條件下成膜ITO 200Å所得之耐ITO腐蝕性評估用基板。 As shown in Figure 1(A), a substrate for evaluating ITO corrosion resistance was prepared by forming an ITO 200Å film on a 60mm×45mm, 0.7mm thick glass under patterning conditions of 70μm line width/30μm line spacing (patterning accuracy ±8μm), 46cm line length, 5mm×5mm electrode size, and 50mm electrode spacing.
針對上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)之各者,將單面離型膜剝離,用輥貼合於PET膜(三菱化學公司製造,「DIAFOIL T100」、厚度50μm)後,切割成52mm寬。 For each of the double-sided adhesive sheets (pre-cured products) of Examples 1 to 3 and Comparative Examples 1 to 4, the single-sided release film was peeled off, and the sheet was laminated to a PET film ("DIAFOIL T100", manufactured by Mitsubishi Chemical Corporation, thickness 50μm) with a roller, and then cut into 52mm width.
其後,將另一單側之離型膜剝離,以黏著片材位於電極間之方式,藉由輥貼合於基板後,實施高壓釜處理(溫度60℃、錶壓0.2MPa、20分鐘)進行最終貼合。 Afterwards, the release film on the other side is peeled off, and the adhesive sheet is placed between the electrodes, and then bonded to the substrate by rollers, and then subjected to autoclave treatment (temperature 60°C, gauge pressure 0.2MPa, 20 minutes) for final bonding.
其後,藉由高壓水銀燈,以波長365nm之累計光量成為2000mJ/cm2之方式自PET膜側照射光而進行光硬化(正式硬化品)。其後,在室溫下固化12小時,藉此製作耐ITO腐蝕性評估用試樣(參照圖1(C))。 Afterwards, light was irradiated from the PET film side with a high-pressure mercury lamp at a wavelength of 365 nm to a cumulative light intensity of 2000 mJ/ cm2 for light curing (formally cured product). Afterwards, the film was cured at room temperature for 12 hours to prepare a sample for evaluating ITO corrosion resistance (see Figure 1(C)).
針對該試樣,於溫度65℃、90%RH×500h之濕熱環境下進行環境試驗,確認電極間之電阻值上升(參照圖1(B))。於上述環境試驗中,將電阻值上升超過4%者判定為「×(不良)」,將電阻值上升超過3%且抑制為4%以下者判定為「○(良好)」,將電阻值上升進而抑制為3%以下者判定為「◎(非常良好)」。 For this sample, an environmental test was conducted in a hot and humid environment of 65°C and 90%RH×500h to confirm that the resistance value between the electrodes increased (see Figure 1(B)). In the above environmental test, the resistance value increased by more than 4% and was judged as "× (bad)", the resistance value increased by more than 3% and was suppressed to less than 4% and was judged as "○ (good)", and the resistance value increased and further suppressed to less than 3% and was judged as "◎ (very good)".
<耐Cu腐蝕性> <Cu corrosion resistance>
如圖1(A)所示,準備於60mm×45mm、厚度0.7mm之玻璃上在線寬70μm/線間隔30μm(圖案化精度±8μm)、線長46cm、電極尺寸5mm×5mm、電極間距離50mm之圖案化條件下依序成膜ITO 1300Å、銅(Cu)3000Å所得之耐Cu腐蝕性評估用基板。 As shown in Figure 1(A), a substrate for evaluating Cu corrosion resistance was prepared by sequentially depositing ITO 1300Å and copper (Cu) 3000Å on a 60mm×45mm, 0.7mm thick glass under patterning conditions of 70μm line width/30μm line spacing (patterning accuracy ±8μm), 46cm line length, 5mm×5mm electrode size, and 50mm electrode spacing.
針對上述實施例1~3、比較例1~4之雙面黏著片材(預硬化品)之各者,將單面離型膜剝離,用輥貼合於PET膜(三菱化學公司製造,「DIAFOIL T100」、厚度50μm)後,切割成52mm寬。 For each of the double-sided adhesive sheets (pre-cured products) of Examples 1 to 3 and Comparative Examples 1 to 4, the single-sided release film was peeled off, and the sheet was laminated to a PET film ("DIAFOIL T100", manufactured by Mitsubishi Chemical Corporation, thickness 50μm) with a roller, and then cut into 52mm width.
其後,將另一單側之離型膜剝離,以黏著片材位於電極間之方式,藉由輥貼合於基板後,實施高壓釜處理(溫度60℃、錶壓0.2MPa、20分鐘)進行最終貼合。 Afterwards, the release film on the other side is peeled off, and the adhesive sheet is placed between the electrodes, and then bonded to the substrate by rollers, and then subjected to autoclave treatment (temperature 60°C, gauge pressure 0.2MPa, 20 minutes) for final bonding.
其後,藉由高壓水銀燈,以波長365nm之累計光量成為3000mJ/cm2 之方式自PET膜側照射光而進行光硬化(正式硬化品)。 Thereafter, light was irradiated from the PET film side using a high-pressure mercury lamp so that the accumulated light amount at a wavelength of 365 nm became 3000 mJ/ cm2 to perform light curing (final cured product).
其後,在室溫(23℃)下固化12小時,藉此製作耐Cu腐蝕性評估用試樣(參照圖1(D))。 After that, the samples were cured at room temperature (23°C) for 12 hours to prepare samples for evaluation of Cu corrosion resistance (see Figure 1 (D)).
針對該試樣,於溫度65℃、90%RH×500h之濕熱環境下進行環境試驗,確認電極間之電阻值上升(參照圖1(B))。於上述環境試驗中,將電阻值上升超過3%者判定為「×(不良)」,將電阻值上升超過1%且抑制為3%以下者判定為「○(良好)」,將電阻值上升進而抑制為1%以下者判定為「◎(非常良好)」。 For this sample, an environmental test was conducted in a hot and humid environment of 65°C and 90%RH×500h to confirm that the resistance value between the electrodes increased (see Figure 1(B)). In the above environmental test, the resistance value increased by more than 3% and was judged as "× (bad)", the resistance value increased by more than 1% and was suppressed to less than 3% and was judged as "○ (good)", and the resistance value increased and was further suppressed to less than 1% and was judged as "◎ (very good)".
關於實施例1~3之雙面黏著片材,拉伸儲存模數(E')與剪切儲存模數(G')之比為5.0以上,藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)為-10℃以下,藉由頻率1Hz之拉伸模式之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)為-10℃以上,黏著力為5N/20mm以上,因此,兼備階差吸收性、可靠性、及耐金屬腐蝕性,並且返工性優異。其中,實施例2~3之透明雙面黏著片材積層體藉由表層與中間層之調配之選定、層厚度比之選定等,尤其於返工性與耐金屬腐蝕性方面優異。 Regarding the double-sided adhesive sheets of Examples 1 to 3, the ratio of the tensile storage modulus (E') to the shear storage modulus (G') is 5.0 or more, and the peak temperature (T1) of the loss tangent (Tan δ) obtained by the dynamic viscoelasticity measurement in the shear mode at a frequency of 1 Hz is -10°C or less. , the peak temperature (T2) of the loss tangent (Tan δ) obtained by the dynamic viscoelasticity measurement in the tensile mode at a frequency of 1 Hz is above -10°C, and the adhesion force is above 5N/20mm. Therefore, it has step absorption, reliability, metal corrosion resistance, and excellent reworkability. Among them, the transparent double-sided adhesive sheet laminates of Examples 2 to 3 are particularly excellent in reworkability and metal corrosion resistance through the selection of the blending of the surface layer and the middle layer, the selection of the layer thickness ratio, etc.
相對於此,於比較例1之雙面黏著片材中,拉伸儲存模數(E')與剪切儲存模數(G')之比為4.9,因此返工性較差。 On the other hand, in the double-sided adhesive sheet of Comparative Example 1, the ratio of the tensile storage modulus (E') to the shear storage modulus (G') was 4.9, so the reworkability was poor.
又,於比較例2或比較例3之雙面黏著片材中,(甲基)丙烯酸系黏著劑層為單層,藉由頻率1Hz之剪切模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T1)高於-10℃,或者黏著力為5.0N/20mm以下,因此,雙面黏著片材較硬而階差吸收性較差,或於可靠性試驗中在貼合面之端部產生氣泡,從而導致貼合可靠性較差。 In addition, in the double-sided adhesive sheet of Comparative Example 2 or Comparative Example 3, the (meth) acrylic adhesive layer is a single layer, and the peak temperature (T1) of the loss tangent (Tanδ) obtained by dynamic viscoelasticity measurement in the shear mode at a frequency of 1 Hz is higher than -10°C, or the adhesive force is less than 5.0N/20mm. Therefore, the double-sided adhesive sheet is harder and the step absorption is poor, or bubbles are generated at the end of the bonding surface during the reliability test, resulting in poor bonding reliability.
關於比較例4之雙面黏著片材,藉由頻率1Hz之拉伸模式下之動態黏彈性測定而獲得之損耗正切(Tanδ)之峰值溫度(T2)低於-10℃,因此返工性較差。 Regarding the double-sided adhesive sheet of Comparative Example 4, the peak temperature (T2) of the loss tangent (Tan δ) obtained by the dynamic viscoelasticity measurement in the tensile mode at a frequency of 1 Hz was lower than -10°C, so the reworkability was poor.
於上述實施例中,展示了本發明之具體形態,但上述實施例僅為例示,並不進行限定性解釋。欲將對於業者顯而易見之各種變化包括於本發明之範圍內。 In the above embodiments, the specific form of the present invention is shown, but the above embodiments are only illustrative and are not to be interpreted restrictively. It is intended that various changes that are obvious to the industry are included in the scope of the present invention.
本發明之雙面黏著片材之階差吸收性、黏著力、貼合可靠 性等黏著性能優異,並且可藉由冷卻操作容易地剝離(分離)圖像顯示裝置用構成構件。因此,可適宜地用於圖像顯示裝置用構成構件之貼合。 The double-sided adhesive sheet of the present invention has excellent adhesive properties such as step absorption, adhesive force, and bonding reliability, and can be easily peeled off (separated) from the components of the image display device by cooling operation. Therefore, it can be suitably used for bonding components of the image display device.
並且,本發明之圖像顯示裝置用積層體及圖像顯示裝置可容易地於圖像顯示裝置用構成構件進行剝離(分離),返工性優異。 Furthermore, the laminated body for an image display device and the image display device of the present invention can be easily peeled (separated) from the constituent members for an image display device, and are excellent in reworkability.
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JP3765497B2 (en) * | 2004-03-17 | 2006-04-12 | 日東電工株式会社 | Acrylic adhesive composition and adhesive tape |
EP2436741B1 (en) * | 2009-05-26 | 2018-10-24 | Mitsubishi Chemical Corporation | Adhesive material having redetachability |
CN103756600B (en) * | 2010-09-06 | 2017-06-23 | 三菱树脂株式会社 | The manufacture method and image display device of image display device composition laminated body |
JP6283029B2 (en) * | 2013-07-09 | 2018-02-21 | ニチバン株式会社 | Adhesive composition and adhesive sheet |
JP2015157884A (en) * | 2014-02-21 | 2015-09-03 | 三菱樹脂株式会社 | Transparent double-sided adhesive sheet and image display device |
JP2016104829A (en) * | 2014-12-01 | 2016-06-09 | 大日本印刷株式会社 | Adhesive sheet, laminating method thereof, manufacturing method therefor, laminate and image display device |
JP6525726B2 (en) * | 2015-05-21 | 2019-06-05 | リンテック株式会社 | Adhesive sheet and display |
JP6714921B2 (en) * | 2016-07-01 | 2020-07-01 | 東亞合成株式会社 | Adhesive composition and use thereof |
JP6984249B2 (en) * | 2016-09-15 | 2021-12-17 | 三菱ケミカル株式会社 | Adhesive sheet laminate, excipient adhesive sheet laminate and its manufacturing method |
JP7185479B2 (en) * | 2017-12-28 | 2022-12-07 | 日東電工株式会社 | Resin composition, resin layer, and laminated sheet |
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