TWI869860B - Hot-rolled steel plate, square steel pipe, manufacturing method thereof and building structure - Google Patents
Hot-rolled steel plate, square steel pipe, manufacturing method thereof and building structure Download PDFInfo
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Abstract
本發明的目的在於提供強度及低溫韌性優異之熱軋鋼板、方形鋼管、該等的製造方法及建築結構物。一種熱軋鋼板,係具有預定的成分組成,板厚中心部及板表面背面的鋼組織具有:由肥粒鐵構成的主相、和波來鐵及偽波來鐵的總和之面積率為6~25%且上部變韌鐵的面積率為5%以下之第二相,當將以在板厚中心部上相鄰的結晶之方位差為15°以上的邊界所包圍的區域作為結晶粒時,板厚中央部的鋼組織之平均結晶粒徑為10.0~30.0μm、等效圓直徑為40.0μm以上的結晶粒的面積率為20%以下、且長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數為30個/mm2以下,從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部的硬度差為40HV以下。 The object of the present invention is to provide a hot-rolled steel plate, a square steel pipe, a manufacturing method thereof and a building structure having excellent strength and low-temperature toughness. A hot-rolled steel plate has a predetermined component composition, and the steel structure at the center of the plate thickness and the back of the plate surface has: a main phase composed of granular iron, and a second phase whose area ratio of the sum of pulex and pseudopulex is 6-25% and the area ratio of upper ductile iron is less than 5%, and when the orientation difference of adjacent crystals at the center of the plate thickness is more than 15°, the steel structure at the center of the plate thickness and the back of the plate surface has: a main phase composed of granular iron, and a second phase whose area ratio of the sum of pulex and pseudopulex is 6-25% and the area ratio of upper ductile iron is less than 5%. When the area surrounded by the boundary is regarded as the crystal grain, the average crystal grain size of the steel structure in the central part of the plate thickness is 10.0~30.0μm, the area ratio of crystal grains with an equivalent circular diameter of 40.0μm or more is less than 20%, and the number of crystal grains with a major diameter to minor diameter ratio (= (major diameter)/(minor diameter)) of 3.0 or more is less than 30/mm2, and the hardness difference between the position within 1.0mm from the back of the steel plate surface toward the plate thickness direction and the center of the plate thickness is less than 40HV.
Description
本發明係關於熱軋鋼板、及以該熱軋鋼板作為原材料並藉由藉由以冷輥成形所製造的方形鋼管(角柱)。特別是關於適用於大型建築物的建築構造構件之方形鋼管。且關於使用此方形鋼管所獲得的建築結構物。 The present invention relates to a hot-rolled steel plate, and a square steel pipe (corner column) manufactured by cold rolling using the hot-rolled steel plate as a raw material. In particular, it relates to a square steel pipe suitable for a building structural member of a large building. And it relates to a building structure obtained by using the square steel pipe.
近年,例如用於工廠、倉庫、商業設施等大型建築物(以下稱為建築物)的建築構造構件,為了藉由輕量化來削減施工成本,持續進行高強度化。特別是在具有作為建築物的柱材所使用的平板部與角部之方形鋼管(角柱),對平板部要求高強度。同時,用於建築構造構件的方形鋼管,從耐震性的觀點來看,亦被要求優良的韌性。 In recent years, building structural components used in large buildings such as factories, warehouses, and commercial facilities (hereinafter referred to as buildings) have been continuously strengthened in order to reduce construction costs by reducing weight. In particular, square steel pipes (corner columns) with flat plates and corners used as columns for buildings require high strength for the flat plates. At the same time, square steel pipes used for building structural components are also required to have excellent toughness from the perspective of earthquake resistance.
方形鋼管,通常以熱軋鋼板(熱軋鋼帶)或厚鋼板作為材料,再藉由在冷間成形此材料加以製造。作為在冷間成形的方法,有在冷間沖壓成形的方法,或在冷間輥軋成形的方法。 Square steel pipes are usually made of hot-rolled steel plates (hot-rolled steel strips) or thick steel plates, and then manufactured by cold forming the materials. As the cold forming method, there are cold stamping forming method or cold roll forming method.
將材料進行輥軋成形所製造的方形鋼管(以下有稱為輥軋成形方形鋼管的情況),將熱軋鋼板在冷間輥軋成形而作成圓筒狀的開放管,再將對其對接部分進行 電阻焊。然後,藉由配置在開放管的上下左右之輥,對圓筒狀的開放管(圓形鋼管)在管軸方向上施加數%的拉深,接著成形為方形而製造方形鋼管。另一方面,將材料進行沖壓彎曲成形所製造的方形鋼管(以下有稱為沖壓成形方形鋼管的情況),將厚鋼板在冷間沖壓成形,將剖面形狀作成為口字形(四角形)或字形(U字形),將該等藉由埋弧熔接進行接合而加以製造。 The square steel tube is produced by roll-forming the material (hereinafter referred to as roll-formed square steel tube), and the hot-rolled steel plate is roll-formed in the cold to form a cylindrical open tube, and then the butt joints are resistively welded. Then, the cylindrical open tube (round steel tube) is drawn by several % in the tube axis direction by rollers arranged above, below, left and right of the open tube, and then formed into a square to produce a square steel tube. On the other hand, the square steel tube is produced by stamping and bending the material (hereinafter referred to as stamping-formed square steel tube), and the thick steel plate is cold stamped to form the cross-sectional shape into a square (rectangular) or square (square) shape. The U-shaped ones are produced by joining them by submerged arc welding.
比起沖壓成形方形鋼管的製造方法,輥軋成形方形鋼管的製造方法的生產性高,有可在短期間內進行製造的優點。但,在沖壓成形方形鋼管中,對平板部不施加冷間成形,僅角部進行加工硬化,相對於此,在輥軋成形方形鋼管中,特別是在冷間成形為圓筒狀之際,在遍及鋼管全周而向管軸方向導入大的加工應變。因此,輥軋成形方形鋼管,不僅在角部,即使在平板部,也有管軸方向的降伏比高、韌性低的問題。 Compared with the manufacturing method of stamping square steel pipes, the manufacturing method of rolling square steel pipes has high productivity and has the advantage of being able to be manufactured in a short time. However, in the stamping square steel pipe, the flat part is not cold-formed, and only the corners are work-hardened. In contrast, in the rolling square steel pipe, especially when cold-forming into a cylindrical shape, a large work strain is introduced in the axial direction of the tube throughout the entire circumference of the steel pipe. Therefore, the rolling square steel pipe has the problem of high yield ratio and low toughness in the axial direction of the tube not only in the corners but also in the flat parts.
且,輥軋成形方形鋼管,由於壁厚越大,輥軋成形時的加工硬化越大,因此,降伏比變得更高,韌性變得更低。因此,尤其是在製造壁厚的輥軋成形方形鋼管的情況,有需要選擇能夠承受因輥軋成形所引起的降伏比上升及韌性降低之材料。 Moreover, for roll-formed square steel tubes, the thicker the wall, the greater the work hardening during roll forming, so the yield ratio becomes higher and the toughness becomes lower. Therefore, especially when manufacturing thick-walled roll-formed square steel tubes, it is necessary to select a material that can withstand the increase in yield ratio and decrease in toughness caused by roll forming.
對於這樣的要求,例如,在專利文獻1,當以重量%計算時,藉由使含有0.20%以下的C、進而含有Mn:0.40~0.90%、Nb:0.005~0.040%及Ti:0.005~0.050%中的1種或2種的鋼坯以在未再結晶溫度區域的壓下
率55%以上、輥軋結束溫度730~830℃、捲取溫度550℃以下的熱軋作為線圈的熱軋製程,將鋼管成形製程之外周長拉深作成為板厚的3倍以下,提案降伏比為90%以下、試驗溫度為0℃時之夏比吸收能為27J以上之方形鋼管。
For such a requirement, for example, in
在專利文獻2,當以質量%計算時,將含有C:0.07~0.18%、Mn:0.3~1.5%鋼加熱至加熱溫度:1100~1300℃後,再實施粗軋結束溫度:1150~950℃的粗軋與精軋開始溫度:1100~850℃、精軋結束溫度:900~750℃的精軋後,實施在表面溫度冷卻至冷卻停止溫度成為550℃以上的一次冷卻、空冷3~15s的二次冷卻、及在板厚中央部溫度以750~650℃的溫度區域的平均冷卻速度為4~15℃/s的冷卻速度冷卻至650℃以下的三次冷卻,將鋼組織中含有的第二相頻度的值設為0.20~0.42,藉此提案一方形鋼管,其具備顯示80%以下的低降伏比、在試驗溫度:0℃之夏比衝擊試驗的吸收能量為150J以上的機械特性。 In patent document 2, when calculated by mass%, steel containing 0.07-0.18% C and 0.3-1.5% Mn is heated to a heating temperature of 1100-1300°C, and then subjected to rough rolling at a rough rolling end temperature of 1150-950°C and a finish rolling start temperature of 1100-850°C and a finish rolling end temperature of 900-750°C, and then subjected to primary cooling and air cooling until the surface temperature is cooled to a cooling stop temperature of 550°C or above. By performing secondary cooling of 3 to 15 seconds and tertiary cooling of cooling at an average cooling rate of 4 to 15°C/s in the temperature range of 750 to 650°C in the middle of the plate thickness to below 650°C, the value of the second phase frequency contained in the steel structure is set to 0.20 to 0.42, thereby proposing a square steel pipe having mechanical properties showing a low yield ratio of less than 80% and an absorbed energy of more than 150J in the Charpy impact test at a test temperature of 0°C.
在專利文獻3提案,當以質量%計算時,將含有C:0.07~0.18%、Mn:0.3~1.5%鋼加熱至加熱溫度:1100~1300℃後,再實施粗軋結束溫度:1150~950℃的粗軋與精軋開始溫度:1100~850℃、精軋結束溫度:900~750℃的精軋後,以使表面溫度為750~650℃的溫度區域的平均冷卻速度為20℃/s以下、板厚中心部溫度達到650℃為止的時間為35s以內且板厚中心部的750~650℃的溫度區域的平均冷卻速度為4~15℃/s,藉此提出了 一方形鋼管,其具有80%以下的降伏比、試驗溫度為0℃、夏比衝擊試驗的吸收能為150J以上的機械特性。 Patent document 3 proposes that, when calculated by mass%, steel containing 0.07-0.18% C and 0.3-1.5% Mn is heated to a heating temperature of 1100-1300°C, and then subjected to rough rolling at a rough rolling end temperature of 1150-950°C and a finish rolling start temperature of 1100-850°C and a finish rolling end temperature of 900-750°C, so that the surface temperature is 750-65 The average cooling rate in the temperature range of 0°C is less than 20°C/s, the time until the temperature of the center of the plate thickness reaches 650°C is within 35s, and the average cooling rate in the temperature range of 750~650°C in the center of the plate thickness is 4~15°C/s. A square steel pipe is proposed, which has mechanical properties of a yield ratio of less than 80%, a test temperature of 0°C, and an absorbed energy of more than 150J in the Charpy impact test.
在專利文獻4,當以質量%計算時,將由含有C:0.07~0.20%、Mn:0.3~2.0%、P:0.03%以下、S:0.015%以下、Al:0.01~0.06%、N:0.006%以下且具有由殘餘部分Fe及不可避免的雜質構成的成分組成之鋼加熱至加熱溫度:1100~1300℃後,接著,實施粗軋結束溫度:1150~950℃之粗軋和精軋開始溫度:1100~850℃且精軋結束溫度:900~750℃之精軋後,藉由以板厚中心溫度從冷卻開始到冷卻停止為止的平均冷卻速度成為4~25℃/s之冷卻速度領卻實施冷卻直到冷卻停止溫度:580℃以下,在從冷卻開始10s間之初期冷卻製程,具有1次以上之0.2s以上且未滿3.0s的放冷製程,然後,在捲取溫度:580℃以下進行捲取後,藉由放冷,使得板厚中心部鋼組織具有肥粒鐵構成的主相、及由選自波來鐵、偽波來鐵及上部變韌鐵的1種或2種以上構成且面積率為8~20%之第二相,含有主相與第二相的鋼組織的平均結晶粒徑為7~20μm,板厚表背面的鋼組織為肥粒鐵單相或變韌鐵肥粒鐵單相,平均晶粒徑為2~20μm,顯示90%以下的低降伏比,具有試驗溫度:0℃之夏比衝擊試驗的吸收能量為27J以上的機械特性的方形鋼管。
In
[專利文獻1]日本特開平9-87743號公報 [Patent Document 1] Japanese Patent Publication No. 9-87743
[專利文獻2]日本專利第5594165號公報 [Patent Document 2] Japanese Patent Publication No. 5594165
[專利文獻3]日本專利第5589885號公報 [Patent Document 3] Japanese Patent Publication No. 5589885
[專利文獻4]日本專利第6388091號公報 [Patent Document 4] Japanese Patent No. 6388091
在此,藉由冷軋成形所製造的方形鋼管,其壁厚變得越大,或者邊的長度變得越小,則導入方形鋼管的加工應變越增加,降伏比的上升與韌性的降低變得更大。因此,作為原材料的熱軋鋼板需要具備抑制成形時的降伏比上升的鋼組織與能够承受大的加工應變引起的韌性惡化的優良的低溫韌性。但,在以前述專利文獻1~3所揭示的方法製造的方形鋼管,特別是在板厚超過25mm的情況,有降伏比變高而無法符合降伏比90%以下的問題。
Here, the larger the wall thickness of the square steel pipe manufactured by cold rolling becomes, or the smaller the length of the side becomes, the greater the processing strain introduced into the square steel pipe, and the greater the increase in yield ratio and the decrease in toughness become. Therefore, the hot-rolled steel plate as the raw material needs to have a steel structure that suppresses the increase in yield ratio during forming and excellent low-temperature toughness that can withstand the deterioration of toughness caused by large processing strain. However, in the square steel pipe manufactured by the method disclosed in the above-mentioned
在專利文獻4所記載的技術,為了獲得低降伏比及高韌性,板表面背面的鋼組織必須是肥粒鐵單相或變韌鐵肥粒鐵單相,為了抑制波來鐵或偽波來鐵的生成,在製造熱軋鋼板時的冷卻製程中驟冷等,有可製造的設備、條件等受到制約的課題。
In the technology described in
本發明是有鑒於前述課題而開發完成的發明,其目的在於提供降伏強度及拉引強度高、降伏比低、低溫韌性優異的熱軋鋼板、使用該熱軋鋼板的方形鋼管、 該等的製造方法以及使用前述方形鋼管的建築結構物。 This invention is developed in view of the above-mentioned problems, and its purpose is to provide a hot-rolled steel plate with high yield strength and tensile strength, low yield ratio, and excellent low-temperature toughness, a square steel pipe using the hot-rolled steel plate, the manufacturing method thereof, and a building structure using the aforementioned square steel pipe.
在此,(1)降伏強度高、(2)拉引強度高、(3)降伏比低,係指使用以拉引方向與輥軋方向平行的方式所採取的JIS5號拉引試驗片,依據符合JIS Z2241(2011)規定的拉引試驗,依序為(1)降伏強度為250MPa以上、(2)拉引強度為400MPa以上、(3)降伏比為0.75以下。 Here, (1) high yield strength, (2) high tensile strength, and (3) low yield ratio refer to the following conditions: (1) yield strength of 250 MPa or more, (2) tensile strength of 400 MPa or more, and (3) yield ratio of 0.75 or less, in order, using a JIS No. 5 tensile test piece taken in a manner in which the tensile direction is parallel to the rolling direction, and in accordance with the tensile test specified in JIS Z2241 (2011).
另外,所謂低溫韌性優異,是指根據JIS Z2242(2018)的規定,在板厚t的t/2位置(板厚中心部),使用以試驗片長度方向與輥軋方向平行的方式採取的V型缺口標準試驗片,在試驗溫度:-80℃、-60℃、-40℃、-20℃、0℃下進行夏比衝擊試驗,-20℃之夏比吸收能為100J以上、延展性-脆性轉移溫度為-20℃以下。 In addition, the so-called excellent low-temperature toughness means that according to the provisions of JIS Z2242 (2018), at the t/2 position of the plate thickness t (the center of the plate thickness), a V-notch standard test piece is used with the test piece length direction parallel to the rolling direction. The Charpy impact test is carried out at the test temperatures: -80℃, -60℃, -40℃, -20℃, and 0℃. The Charpy absorbed energy at -20℃ is more than 100J and the ductility-brittleness transition temperature is below -20℃.
另外,本發明之方形鋼管,是指以拉引方向與管軸方向平行的方式,使用所採取的JIS5號拉引試驗片,藉由依據JIS Z2241(2011)的規定的拉引試驗,平板部之降伏強度為295MPa以上,平板部的拉引強度為400MPa以上,平板部的降伏比為0.90以下,且依據JIS Z2242(2018)的規定,在從管外表面起之壁厚t的t/4位置,使用試驗片長度方向與管軸方向平行地採取的V型缺口標準試驗片,在試驗溫度:-60℃、-40℃、-20℃、0℃、+20℃下進行夏比衝擊試驗,平板部在-20℃下的夏比吸收能量為40J以上 平板部的延展性-脆性過渡溫度為-5℃以下的方形鋼管。 In addition, the square steel pipe of the present invention refers to a JIS No. 5 drawing test piece taken in a manner in which the drawing direction is parallel to the tube axis direction, and the yield strength of the flat plate portion is 295 MPa or more, the tensile strength of the flat plate portion is 400 MPa or more, and the yield ratio of the flat plate portion is 0.90 or less by a drawing test in accordance with the provisions of JIS Z2241 (2011), and in accordance with the provisions of JIS Z2242 (2018), at the t/4 position of the wall thickness t from the outer surface of the tube, a V-notch standard test piece is taken in which the length direction of the test piece is parallel to the tube axis direction, and the Charpy impact test is performed at the test temperatures: -60°C, -40°C, -20°C, 0°C, and +20°C, and the Charpy absorbed energy of the flat plate portion at -20°C is 40 J or more. Square steel tubes with a flat plate ductility-brittle transition temperature below -5°C.
本發明者們為了解決前述課題而精心檢討。其結果,獲得以下的見解(1)~(3)。 The inventors of the present invention have conducted careful research to solve the above-mentioned problems. As a result, they have obtained the following insights (1)~(3).
(1)為了使熱軋鋼板符合本發明目的所需的降伏強度及拉引強度,需要將C的含量作成為0.07質量%以上。且,需要將熱軋鋼板的板厚中心部及板表面背面的主體組織(主相)作為肥粒鐵。 (1) In order to make the hot-rolled steel plate meet the yield strength and tensile strength required for the purpose of the present invention, the C content needs to be made 0.07 mass% or more. In addition, the main structure (main phase) of the hot-rolled steel plate at the center of the plate thickness and the surface and back of the plate needs to be granular iron.
(2)熱軋鋼板在符合前述(1)的鋼組織中,為了進一步獲得本發明目的所需的低溫韌性與降伏比,除了上述(1)之外,需要作成為具有由從波來鐵、偽波來鐵及變韌鐵選擇的1種或2種以上所構成之第二相,將波來鐵及偽波來鐵的總和之面積率設為6~25%、上部變韌鐵的面積率設為5%以下,當將以在板厚中心部上相鄰的結晶之方位差為15°以上的邊界所包圍的區域作為結晶粒時,包含主相與第二相的鋼組織之平均結晶粒徑為10.0~30.0μm、等效圓直徑為40.0μm以上的結晶粒的面積率為20%以下、且長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數為30個/mm2以下,從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部的硬度差為40HV以下。 (2) In order to further obtain the low temperature toughness and yield ratio required for the purpose of the present invention, the hot-rolled steel sheet, in addition to the above (1), needs to have a second phase consisting of one or more selected from pulverized iron, pseudo-pulverized iron and variable-toughness iron, the area ratio of the total pulverized iron and pseudo-pulverized iron being set to 6-25%, the area ratio of the upper variable-toughness iron being set to less than 5%, and the area ratio of the upper variable-toughness iron being set to less than 5%. When the area surrounded by the boundary where the orientation difference of adjacent crystals at the center of the plate thickness is 15° or more is taken as the crystal grain, the average crystal grain size of the steel structure including the main phase and the secondary phase is 10.0~30.0μm, the area ratio of crystal grains with an equivalent circular diameter of 40.0μm or more is 20% or less, and the number of crystal grains with a ratio of major diameter to minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more is 30/mm2 or less , and the hardness difference between the position within 1.0mm in the plate thickness direction from the back of the steel plate surface and the center of the plate thickness is 40HV or less.
(3)為了獲得前述鋼組織,需要將成分組成調整到正確的範圍,且將Mn與Si的含量控制在特定的範圍、並且將熱軋製程後的冷卻製程之冷卻停止溫度及捲取溫度調整到正確的範圍。 (3) In order to obtain the aforementioned steel structure, it is necessary to adjust the component composition to the correct range, control the content of Mn and Si within a specific range, and adjust the cooling stop temperature and coiling temperature of the cooling process after the hot rolling process to the correct range.
本發明是依據該等知識所開發完成的,由下述的要旨構成。 This invention is developed based on such knowledge and consists of the following gist.
[1]當以質量%計算時,含有C:0.07%以上0.20%以下、Si:0.40%以下、Mn:0.20%以上1.00%以下、P:0.100%以下、S:0.050%以下、Al:0.005%以上0.100%以下、N:0.0100%以下,或者還含有從Nb:0.005%以上0.020%以下、Ti:0.005%以上0.020%以下、V:0.01%以上0.10%以下、Cr:0.01%以上0.50%以下、Mo:0.01%以上0.50%以下、Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下、Ca:0.0005%以上0.0100%以下、B:0.0003%以上0.0100%以下、中所選擇的1種或2種,Mn與Si的含量符合下述式子(1) [1] When calculated by mass%, it contains C: 0.07% to 0.20%, Si: 0.40% to 0.40%, Mn: 0.20% to 1.00%, P: 0.100% to 0.100%, S: 0.050% to 0.050%, Al: 0.005% to 0.100%, N: 0.0100% to 0.0100%, or further contains Nb: 0.005% to 0.020%, Ti: 0.005% to 0.020%, V: 0.01% to 0.10%, Cr: 0.01% to 0.50%, Mo: 0.01% to 0.50%, Cu: 0.01% to 0.30%, Ni: 0.01% to 0.30%, Ca: 0.0005% to 0.0100%, B: 0.0003% to 0.0100%, one or two selected from the following, the contents of Mn and Si satisfy the following formula (1)
殘餘部分具有由Fe及不可避免的雜質構成的成分組成,板厚中心部及板表面背面的鋼組織具有:由肥粒鐵構成的主相、和波來鐵及偽波來鐵的總和之 面積率為6~25%且上部變韌鐵的面積率為5%以下之第二相,當將以在前述板厚中心部上相鄰的結晶之方位差為15°以上的邊界所包圍的區域作為結晶粒時,前述板厚中心部的前述鋼組織之平均結晶粒徑為10.0~30.0μm,等效圓直徑為40.0μm以上的前述結晶粒,以面積率計算為20%以下,長徑對於短徑的比(=(長徑)/(短徑))為3.0以上的前述結晶粒之個數為30個/mm2以下,從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部之硬度差為40HV以下。 The remaining part has a composition composed of Fe and inevitable impurities. The steel structure at the center of the plate thickness and the back of the plate surface has a main phase composed of ferrous iron, a second phase with an area ratio of 6-25% of the total area ratio of pulex and pseudopulex and an area ratio of less than 5% of upper ductile iron. When the orientation difference of the adjacent crystals at the center of the plate thickness is more than 15°, When the area surrounded by the boundary is regarded as the crystal grain, the average crystal grain size of the steel structure in the center of the plate thickness is 10.0~30.0μm, the area ratio of the crystal grains with an equivalent circular diameter of 40.0μm or more is less than 20%, the number of the crystal grains with a ratio of major diameter to minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more is less than 30/ mm2 , and the hardness difference between the position within 1.0mm from the back of the steel plate surface in the plate thickness direction and the center of the plate thickness is less than 40HV.
1.0≦%Mn/%Si≦3.5...(1) 1.0≦%Mn/%Si≦3.5. . . (1)
在此,%Mn、%Si為各元素的含量(質量%)。 Here, %Mn and %Si are the contents (mass %) of each element.
[2]如前述[1]的熱軋鋼板,其中,降伏強度為250MPa以上,拉引強度為400MPa以上,降伏比為0.75以下,-20℃之夏比吸收能為100J以上,延展性-脆性轉移溫度為-20℃以下。 [2] The hot-rolled steel sheet as described in [1] above, wherein the yield strength is 250 MPa or more, the tensile strength is 400 MPa or more, the yield ratio is 0.75 or less, the Charpy absorbed energy at -20°C is 100 J or more, and the ductility-brittleness transition temperature is -20°C or less.
[3]如前述[1]或[2]的熱軋鋼板,其中,前述鋼組織,當以面積率計算時,具有5~15%的前述偽波來鐵。 [3] The hot-rolled steel plate as described in [1] or [2] above, wherein the steel structure has 5 to 15% of the above-mentioned false wave iron when calculated by area ratio.
[4]如前述[1]~[3]中任一個的熱軋鋼板,其中,板厚為20mm以上。 [4] A hot-rolled steel plate as described in any one of [1] to [3] above, wherein the plate thickness is greater than 20 mm.
[5]一種熱軋鋼板的製造方法,前述熱軋鋼板為如前述[1]~[4]中任一個的熱軋鋼板,其特徵為包含:將鋼材料在加熱溫度:1100℃以上1300℃以下進行加熱後,實施粗軋結束溫度:850℃以上1150℃以下、精軋結束溫度:750℃以上850℃以下、且930℃以下之總計壓下率:40%以上59%以下之熱軋的熱軋製程;及其次,針對板厚中心部的平均冷卻速度Vc(℃/s)及從板表面背面起到厚度方向1.0mm深度為止之板表層部的平均冷卻速度Vs(℃/s),符合下述式子(2)及式子(3),在從冷卻開始到冷卻停止為止之期間將熱軋鋼板進行5秒以上的空冷,在板厚中心部的冷卻停止溫度:550℃以上680℃以下實施冷卻之冷卻製程;及其次,在板厚中心溫度:550℃以上680℃以下進行捲取的捲取製程。 [5] A method for manufacturing a hot-rolled steel plate, wherein the hot-rolled steel plate is any one of the hot-rolled steel plates described in any one of [1] to [4], characterized by comprising: heating the steel material at a heating temperature of 1100°C to 1300°C, and then hot rolling the steel material at a rough rolling end temperature of 850°C to 1150°C, a finish rolling end temperature of 750°C to 850°C, and a total reduction ratio of 40% to 59% at a temperature below 930°C; and then cooling the steel material at an average temperature of the center of the plate thickness to reduce the average temperature of the hot-rolled steel plate. The cooling rate Vc (℃/s) and the average cooling rate Vs (℃/s) of the plate surface from the back of the plate surface to a depth of 1.0mm in the thickness direction meet the following equations (2) and (3), and the hot rolled steel plate is air-cooled for more than 5 seconds from the start of cooling to the end of cooling, and the cooling is carried out at the cooling stop temperature of the center of the plate thickness: 550℃ to 680℃; and then, the coiling process is carried out at the center temperature of the plate thickness: 550℃ to 680℃.
2≦Vc≦15...(2) 2≦Vc≦15. . . (2)
Vs/Vc≦2.0...(3) Vs/Vc≦2.0. . . (3)
[6]一種方形鋼管,係以前述熱軋鋼板為如前述[1]~[4]中任一個的熱軋鋼板為材料。 [6] A square steel pipe, which is made of the hot-rolled steel plate as described in any one of [1] to [4] above.
[7]一種方形鋼管的製造方法,係藉由將前述[1]~[4]中任一個的熱軋鋼板進行冷軋成形,獲得方形鋼管。 [7] A method for manufacturing a square steel pipe, comprising cold-rolling the hot-rolled steel plate of any one of [1] to [4] to obtain a square steel pipe.
[8]一種建築結構物,係將如前述[6]的方形鋼管作為柱材使用。 [8] A building structure using the square steel pipe as mentioned above [6] as column material.
若依據本發明,能夠提供降伏強度及拉引強度高、降伏比低、低溫韌性優異的熱軋鋼板、使用該熱軋鋼板的方形鋼管、該等的製造方法以及使用前述方形鋼管的建築結構物。 According to the present invention, it is possible to provide a hot-rolled steel plate with high yield strength and tensile strength, low yield ratio, and excellent low-temperature toughness, a square steel pipe using the hot-rolled steel plate, a manufacturing method thereof, and a building structure using the aforementioned square steel pipe.
1:方形鋼管 1: Square steel pipe
4:大樑 4: Main beam
5:小樑 5: Small beam
6:隔膜 6: Diaphragm
7:間柱 7: Intermediate columns
[圖1]係示意地顯示使用本發明的方形鋼管之建築結構物的一例的立體圖。 [Figure 1] is a three-dimensional diagram schematically showing an example of a building structure using the square steel pipe of the present invention.
[圖2]係顯示本發明所實施的平板部拉引實驗片的採取位置之示意圖。 [Figure 2] is a schematic diagram showing the location of the flat plate pulling test piece implemented by the present invention.
[圖3]係顯示本發明所實施的夏比實驗片的採取位置之示意圖。 [Figure 3] is a schematic diagram showing the location of the Charpy test piece implemented by the present invention.
以下,詳細地說明實施本發明。 The following describes in detail the implementation of the present invention.
<熱軋鋼板> <Hot-rolled steel plate>
本發明的熱軋鋼板,具有以下的成分組成,即,當以質量%計算時,含有C:0.07%以上0.20%以下、Si:0.40%以下、Mn:0.20%以上1.00%以下、P:0.100%以下、S:0.050%以下、Al:0.005%以上0.100%以下、N:0.0100%以下,Mn與Si的含量符合下述式子(1),殘餘部分具有由 Fe及不可避免的雜質構成,板厚中心部及板表面背面的鋼組織,由肥粒鐵構成的主相、和波來鐵及偽波來鐵的總和之面積率為6~25%且上部變韌鐵的面積率為5%以下之第二相,當將以在板厚中心部上相鄰的結晶之方位差為15°以上的邊界所包圍的區域作為結晶粒時,前述板厚中央部的鋼組織之平均結晶粒徑為10.0~30.0μm、等效圓直徑為40.0μm以上的前述結晶粒對於板厚中心部之鋼組織全體,當以面積率計算時為20%以下,且長徑對於短徑的比(長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數為30個/mm2以下,從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部之硬度差為40HV以下。再者,「熱軋鋼板」包含熱軋鋼板、熱軋鋼帶。 The hot-rolled steel sheet of the present invention has the following composition, that is, when calculated by mass%, it contains C: 0.07% to 0.20%, Si: 0.40% to 1.00%, Mn: 0.20% to 1.00%, P: 0.100% to 0.100%, S: 0.050% to 0.050%, Al: 0.005% to 0.100%, N: 0.0100%, the contents of Mn and Si satisfy the following formula (1), the remainder has a steel structure composed of Fe and inevitable impurities, and the steel structure at the center of the plate thickness and the surface and back of the plate is a main phase composed of ferrous iron, and pulex and pseudo-pulex. The second phase has an area ratio of 6 to 25% of the total iron and an area ratio of 5% or less of the upper ductile iron. When the area surrounded by the boundary where the orientation difference of the adjacent crystals in the center of the plate thickness is 15° or more is taken as the crystal grain, the average crystal grain size of the steel structure in the center of the plate thickness is 10.0 to 30.0μm and the equivalent circle diameter is 40.0μm or more. The number of crystal grains with a ratio of the major diameter to the minor diameter (ratio of major diameter to minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more in the steel structure in the center of the plate thickness is 20% or less, and the number of crystal grains is 30/mm 2 or less, and the hardness difference between the position 1.0mm inside the back of the steel plate in the plate thickness direction and the center of the plate thickness is 40HV or less. In addition, "hot-rolled steel plate" includes hot-rolled steel plate and hot-rolled steel strip.
1.0≦%Mn/%Si≦3.5...(1) 1.0≦%Mn/%Si≦3.5. . . (1)
在此,%Mn、%Si為各元素的含量(質量%)。 Here, %Mn and %Si are the contents (mass %) of each element.
以下說明關於本發明的熱軋鋼板的成分組成。再者,只要沒有特別說明,顯示鋼組成的「%」為「質量%」。 The following is a description of the composition of the hot-rolled steel sheet of the present invention. In addition, unless otherwise specified, the "%" indicating the steel composition is "mass %".
C:0.07%以上0.20%以下 C: 0.07% or more and 0.20% or less
C為藉由固溶強化使鋼板的強度提升之元素。另外,C是有助於形成作為第二相之一的波來鐵及偽波來鐵的元素。為了確保本發明目的所需的強度及降伏比,需要含有0.07%以上的C。但,若C含量超過0.20%,則硬質相的比例變高,韌性降低,另外,降伏比超過0.90,則變得無法 獲得期望的降伏比。另外,熔接性也會惡化。因此,C含量設為0.07%以上0.20%以下。C的含量,理想為0.08%以上,更理想為0.10%以上。另外,C的含量,理想為0.18%以下,更理想為0.17%以下。 C is an element that improves the strength of the steel plate by solid solution strengthening. In addition, C is an element that contributes to the formation of pulex and pseudopulex, which are one of the second phases. In order to ensure the strength and yield ratio required for the purpose of the present invention, it is necessary to contain 0.07% or more of C. However, if the C content exceeds 0.20%, the proportion of the hard phase becomes high and the toughness decreases. In addition, if the yield ratio exceeds 0.90, it becomes impossible to obtain the desired yield ratio. In addition, the weldability will also deteriorate. Therefore, the C content is set to be between 0.07% and 0.20%. The C content is preferably 0.08% or more, and more preferably 0.10% or more. In addition, the C content is preferably 0.18% or less, and more preferably 0.17% or less.
Si:0.40%以下 Si: less than 0.40%
Si為藉由固溶強化使鋼板的強度提升之元素,可因應需要含有。為了獲得這樣的效果,期望含有0.01%以上的Si。但,若Si含量超過0.40%,則在電阻焊接部變得容易產生氧化物,造成焊接部特性降低。另外,電阻焊接部以外的母材部的韌性也降低。因此,Si含量設為0.40%以下。Si含量,理想為0.01%以上,更理想為0.05%以上。另外,Si含量,理想為0.37%以下,更理想為0.35%以下。 Si is an element that improves the strength of steel plates by solid solution strengthening, and can be contained as needed. In order to obtain such an effect, it is expected to contain more than 0.01% Si. However, if the Si content exceeds 0.40%, oxides are easily generated in the resistance welded portion, resulting in reduced weld properties. In addition, the toughness of the base material portion other than the resistance welded portion is also reduced. Therefore, the Si content is set to 0.40% or less. The Si content is preferably 0.01% or more, and more preferably 0.05% or more. In addition, the Si content is preferably 0.37% or less, and more preferably 0.35% or less.
Mn:0.20%以上1.00%以下 Mn: 0.20% or more and 1.00% or less
Mn為藉由固溶強化使鋼板的強度提升之元素。另外,Mn是藉由降低肥粒鐵相變開始溫度有助於組織的細微化的元素。為了確保本發明目的所需的強度及組織,需要含有0.20%以上的Mn。但,若Mn含量超過1.00%,則因變韌鐵的生成量變多,造成降伏比超過0.90,變得無法獲得期望的降伏比。另外,若Mn含量超過1.00%,則中心離析部的硬度上升,在熔接時成為破裂的原因之可能性。因此,Mn含量設為0.20%以上1.00%以下。Mn含量,理想為0.25%以上,更理想為0.30%以上。另外,Mn含量,理想 為0.95%以下,更理想為0.90%以下。 Mn is an element that improves the strength of steel plates by solid solution strengthening. In addition, Mn is an element that contributes to the refinement of the structure by lowering the starting temperature of the ferrous iron transformation. In order to ensure the strength and structure required for the purpose of the present invention, it is necessary to contain 0.20% or more of Mn. However, if the Mn content exceeds 1.00%, the yield ratio exceeds 0.90 due to the increase in the amount of ductile iron generated, and the desired yield ratio cannot be obtained. In addition, if the Mn content exceeds 1.00%, the hardness of the central segregation portion increases, which may become a cause of cracking during welding. Therefore, the Mn content is set to be above 0.20% and below 1.00%. The Mn content is preferably above 0.25%, and more preferably above 0.30%. In addition, the Mn content is preferably below 0.95%, and more preferably below 0.90%.
P:0.100%以下 P: less than 0.100%
由於P在晶界離析而導致材料的不均質,故,理想作為不可避免的雜質將其盡可能降低,但可以容許至0.100%。因此,P含量設為0.100%以下的範圍內。P的含量,理想為0.030%以下,更理想為0.020%以下。再者,P的下限未特別限定,但,過度的減低會導致熔煉成本高漲,故,P理想設為0.002%以上。 Since P segregates at grain boundaries and causes material inhomogeneity, it is ideal to reduce it as much as possible as an inevitable impurity, but it can be allowed to be up to 0.100%. Therefore, the P content is set within the range of 0.100% or less. The P content is ideally 0.030% or less, and more ideally 0.020% or less. In addition, the lower limit of P is not specifically limited, but excessive reduction will lead to increased smelting costs, so P is ideally set to 0.002% or more.
S:0.050%以下 S: less than 0.050%
S在鋼中一般以MnS的形式存在,但,MnS在熱軋製程中被薄薄地拉伸,對延展性產生不良影響。因此,在本發明,盡可能地減低S為佳,但,能容許至0.050%。因此,S含量設為0.050%以下。S含量,理想為0.015%以下,更理想為0.010%以下,更加理想為0.008%以下。再者,S的下限未特別限定,但,過度的減低會導致熔煉成本高漲,故,S理想設為0.001%以上。 S generally exists in the form of MnS in steel, but MnS is thinly stretched during the hot rolling process, which has an adverse effect on ductility. Therefore, in the present invention, it is better to reduce S as much as possible, but it can be allowed to be up to 0.050%. Therefore, the S content is set to less than 0.050%. The S content is ideally less than 0.015%, more ideally less than 0.010%, and even more ideally less than 0.008%. In addition, the lower limit of S is not specifically limited, but excessive reduction will lead to high smelting costs, so S is ideally set to more than 0.001%.
Al:0.005%以上0.100%以下 Al: 0.005% or more and 0.100% or less
Al為作為強去氧劑發揮作用的元素。為了獲得這樣的效果,期望含有0.005%以上的Al。但,若Al含量超過0.100%,則熔接性惡化,並且氧化鋁系夾雜物變多,表面性狀惡化。另外,熔接部的韌性也降低。因此,Al含量設 為0.005%以上0.100%以下。Al的含量,理想為0.010%以上,更理想為0.015%以上。另外,Al的含量,理想為0.070%以下,更理想為0.050%以下。 Al is an element that acts as a strong deoxidizer. In order to obtain such an effect, it is desirable to contain 0.005% or more of Al. However, if the Al content exceeds 0.100%, the weldability deteriorates, and the alumina inclusions increase, and the surface properties deteriorate. In addition, the toughness of the welded portion also decreases. Therefore, the Al content is set to 0.005% or more and 0.100% or less. The Al content is preferably 0.010% or more, and more preferably 0.015% or more. In addition, the Al content is preferably 0.070% or less, and more preferably 0.050% or less.
N:0.0100%以下 N: 0.0100% or less
N為不可避免的雜質,具有藉由強固地固定位錯運動而降低韌性的作用之元素。因此,在本發明,盡可能地減低作為雜質之N為佳,但,N的含量能容許至0.0100%。因此,N含量設為0.0100%以下。N含量,理想為0.0080%以下,更理想為0.0040%以下,更加理想為0.0035%以下。再者,過度的減低會導致熔煉成本高漲,故,N含量理想設為0.0010%以上,更理想為0.0015%以上。 N is an inevitable impurity, an element that has the effect of reducing toughness by firmly fixing dislocation movement. Therefore, in the present invention, it is better to reduce N as an impurity as much as possible, but the N content can be allowed to be up to 0.0100%. Therefore, the N content is set to less than 0.0100%. The N content is ideally less than 0.0080%, more ideally less than 0.0040%, and even more ideally less than 0.0035%. Furthermore, excessive reduction will lead to high smelting costs, so the N content is ideally set to more than 0.0010%, and more ideally more than 0.0015%.
1.0≦%Mn/%Si≦3.5...(1) 1.0≦%Mn/%Si≦3.5. . . (1)
在此,%Mn、%Si為各元素的含量(質量%)。 Here, %Mn and %Si are the contents (mass %) of each element.
在本發明,需要將Mn與Si的含量設為前述範圍,且符合作為式子(1)之1.0≦%Mn/%Si≦3.5。藉由符合本關係式,可以獲得如下所述之具有波來鐵及/或偽波來鐵的面積率為6~25%且上部變韌鐵的面積率為5%以下的第二相之鋼組織,能夠獲得本發明目的所需的強度、降伏比、夏比吸收能、延展性-脆性轉移溫度。%Mn/%Si,理想為1.2以上,更理想為1.4以上。另外,%Mn/%Si,理想為3.2以下,更理想為3.0以下。 In the present invention, the content of Mn and Si needs to be set to the above range and meet the equation (1) of 1.0≦%Mn/%Si≦3.5. By meeting this relationship, a steel structure having a second phase with an area ratio of 6-25% of Porphyry and/or pseudo-Porphyry and an area ratio of 5% or less of upper tantalum can be obtained, and the strength, yield ratio, Charpy absorbed energy, and ductility-brittleness transition temperature required for the purpose of the present invention can be obtained. %Mn/%Si is preferably 1.2 or more, and more preferably 1.4 or more. In addition, %Mn/%Si is preferably 3.2 or less, and more preferably 3.0 or less.
殘餘部分為Fe及不可避免的雜質。但,在不 損害本發明的效果的範圍內,亦可含有0.005%以下的O(氧)。 The remainder is Fe and unavoidable impurities. However, within the range that does not damage the effect of the present invention, it may contain 0.005% or less of O (oxygen).
另外,關於後述之成為任意元素的Nb、Ti、V、Cr、Mo、Cu、Ni、Ca、B,Nb:超過0%且未滿0.005%、Ti:超過0%且未滿0.005%、V:超過0%且未滿0.01%、Cr:超過0%且未滿0.01%、Mo:超過0%且未滿0.01%、Cu:超過0%且未滿0.01%、Ni:超過0%且未滿0.01%、Ca:超過0%且未滿0.0005%、B:超過0%且未滿0.0003%視作為不可避免的雜質。 In addition, regarding Nb, Ti, V, Cr, Mo, Cu, Ni, Ca, and B, which are optional elements described below, Nb: more than 0% and less than 0.005%, Ti: more than 0% and less than 0.005%, V: more than 0% and less than 0.01%, Cr: more than 0% and less than 0.01%, Mo: more than 0% and less than 0.01%, Cu: more than 0% and less than 0.01%, Ni: more than 0% and less than 0.01%, Ca: more than 0% and less than 0.0005%, and B: more than 0% and less than 0.0003% are regarded as unavoidable impurities.
前述成分為本發明之熱軋鋼板的基本成分組成。以前述必要元素,可獲得本發明目的之特性,但,可因應需要含有下述元素。 The above components are the basic components of the hot-rolled steel sheet of the present invention. The properties of the present invention can be obtained with the above necessary elements, but the following elements can be contained as needed.
從Nb:0.005%以上0.020%以下、Ti:0.005%以上0.020%以下、V:0.01%以上0.10%以下、Cr:0.01%以上0.50%以下、Mo:0.01%以上0.50%以下、Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下、Ca:0.0005%以上0.0100%以下、B:0.0003%以上0.0100%以下中選擇1種或2種以上。 Select one or more of Nb: 0.005% to 0.020%, Ti: 0.005% to 0.020%, V: 0.01% to 0.10%, Cr: 0.01% to 0.50%, Mo: 0.01% to 0.50%, Cu: 0.01% to 0.30%, Ni: 0.01% to 0.30%, Ca: 0.0005% to 0.0100%, B: 0.0003% to 0.0100%.
Nb:0.005%以上0.020%以下、Ti:0.005%以上0.020%以下 Nb: 0.005% or more and 0.020% or less, Ti: 0.005% or more and 0.020% or less
Nb及Ti為在鋼中形成細微的碳化物、氮化物,透過析出强化有助於提高鋼的強度之元素。為了獲得這樣的效果,在含有Nb的情況,含有0.005%以上的Nb。另外,在 含有Ti的情況,含有0.005%以上的Ti。 Nb and Ti are elements that form fine carbides and nitrides in steel and contribute to improving the strength of steel through precipitation strengthening. In order to obtain such an effect, when Nb is contained, 0.005% or more of Nb is contained. In addition, when Ti is contained, 0.005% or more of Ti is contained.
另一方面,分別關於Nb、Ti,超過0.020%的含量有形成粗大的碳化物、氮化物,導致韌性降低之虞。因此,在含有Nb的情況,Nb的含量為0.005%以上0.020%以下,在含有Ti的情況,Ti的含量為0.005%以上0.020%以下。分別關於Nb、Ti,理想為0.007%以上,更理想為0.009%以上。另外,分別關於Nb、Ti,理想為0.018%以下,更理想為0.016%以下。 On the other hand, Nb and Ti, respectively, have a content exceeding 0.020% that may form coarse carbides and nitrides, leading to a decrease in toughness. Therefore, when Nb is contained, the Nb content is 0.005% to 0.020%, and when Ti is contained, the Ti content is 0.005% to 0.020%. For Nb and Ti, respectively, it is ideal to be 0.007% or more, and more ideally 0.009% or more. In addition, for Nb and Ti, respectively, it is ideal to be 0.018% or less, and more ideally 0.016% or less.
V:0.01%以上0.10%以下、Cr:0.01%以上0.50%以下、Mo:0.01%以上0.50%以下 V: 0.01% to 0.10%, Cr: 0.01% to 0.50%, Mo: 0.01% to 0.50%
V、Cr、Mo為提高鋼的淬火性並使鋼的強度提升的元素,可因應需要含有。為了獲得前述效果,在含有V、Cr、Mo的情況,V含量設為0.01%以上、Cr含量設為0.01%以上、Mo含量為0.01%以上。理想為V含量是0.02%以上、Cr含量是0.05%以上、Mo含量是0.05%以上,更理想為V含量是0.03%以上、Cr含量是0.08%以上、Mo含量是0.08%以上。 V, Cr, and Mo are elements that improve the hardenability of steel and increase the strength of steel, and can be contained as needed. In order to obtain the above effects, when V, Cr, and Mo are contained, the V content is set to 0.01% or more, the Cr content is set to 0.01% or more, and the Mo content is set to 0.01% or more. The ideal V content is 0.02% or more, the Cr content is 0.05% or more, and the Mo content is 0.05% or more. More ideally, the V content is 0.03% or more, the Cr content is 0.08% or more, and the Mo content is 0.08% or more.
另一方面,過度的含有會有導致韌性降低及熔接性惡化之虞。因此,在含有V、Cr、Mo的情況,分別為V含量設為0.10%以下、Cr含量設為0.50%以下、Mo含量設為0.50%以下。理想為V含量是0.08%以下、Cr含量是0.40%以下、Mo含量是0.40%以下,更理想為V含量是0.07%以下、Cr含量是0.35%以下、Mo含量是0.35%以下。 On the other hand, excessive inclusion may lead to reduced toughness and deterioration of weldability. Therefore, when V, Cr, and Mo are contained, the V content is set to less than 0.10%, the Cr content is set to less than 0.50%, and the Mo content is set to less than 0.50%. The ideal V content is less than 0.08%, the Cr content is less than 0.40%, and the Mo content is less than 0.40%. More ideally, the V content is less than 0.07%, the Cr content is less than 0.35%, and the Mo content is less than 0.35%.
Cu:0.01%以上0.30%以下、Ni:0.01%以上0.30%以下 Cu: 0.01% or more and 0.30% or less, Ni: 0.01% or more and 0.30% or less
Cu、Ni為藉由固溶強化使鋼板的強度提升之元素,可因應需要含有。為了獲得前述效果,在含有Cu、Ni的情況,分別是將Cu含量設為0.01%以上、Ni含量為0.01%以上。理想為Cu含量是0.02%以上、Ni含量是0.02%以上。更理想為Cu含量是0.10%以上、Ni含量是0.10%以上。另一方面,過度的含有會有導致韌性降低及熔接性惡化之虞。因此,在含有Cu、Ni的情況,分別是將Cu含量設為0.30%以下、Ni含量為0.30%以下。理想為Cu含量是0.20%以下、Ni含量是0.20%以下。更理想為Cu含量是0.15%以下、Ni含量是0.15%以下。 Cu and Ni are elements that improve the strength of steel sheets by solid solution strengthening and can be contained as needed. In order to obtain the above-mentioned effects, when Cu and Ni are contained, the Cu content is set to 0.01% or more and the Ni content is set to 0.01% or more. It is ideal that the Cu content is 0.02% or more and the Ni content is 0.02% or more. It is more ideal that the Cu content is 0.10% or more and the Ni content is 0.10% or more. On the other hand, excessive inclusion may lead to reduced toughness and deterioration of weldability. Therefore, when Cu and Ni are contained, the Cu content is set to 0.30% or less and the Ni content is set to 0.30% or less. It is ideal that the Cu content is 0.20% or less and the Ni content is 0.20% or less. It is more ideal that the Cu content is 0.15% or less and the Ni content is 0.15% or less.
Ca:0.0005%以上0.0100%以下 Ca: 0.0005% or more and 0.0100% or less
Ca是藉由使在熱軋製程被薄薄地拉伸的MnS等的硫化物球狀化而有助於鋼的韌性提升之元素,可因應需要含有。為了獲得這樣的效果,在含有Ca的情況,期望含有0.0005%以上的Ca。但,若Ca含量超過0.0100%,則有在鋼中形成Ca氧化物簇而韌性惡化的情況。因此,在含有Ca的情況,Ca含量理想為0.0100%以下。再者,Ca含量理想設為0.0005%以上。更理想為Ca含量是0.0010%以上。理想為Ca含量是0.0050%以下。 Ca is an element that helps improve the toughness of steel by spheroidizing sulfides such as MnS that are thinly stretched during the hot rolling process, and can be contained as needed. In order to obtain such an effect, when Ca is contained, it is desirable to contain 0.0005% or more of Ca. However, if the Ca content exceeds 0.0100%, Ca oxide clusters may be formed in the steel, and the toughness may deteriorate. Therefore, when Ca is contained, the Ca content is preferably 0.0100% or less. Furthermore, the Ca content is preferably 0.0005% or more. More preferably, the Ca content is 0.0010% or more. The Ca content is preferably 0.0050% or less.
B:0.0003%以上0.0100%以下 B: 0.0003% or more and 0.0100% or less
B是藉由降低肥粒鐵相變開始溫度有助於組織的細微化的元素。為了獲得這樣的效果,在含有B的情況,期望含有0.0003%以上的B。但,若B含量超過0.0100%,則有降伏比上升的情況。因此,在含有B的情況,理想設為0.0100%以下。更理想為B含量是0.0005%以上。理想為B含量是0.0050%以下。 B is an element that contributes to the refinement of the structure by lowering the starting temperature of the transformation of ferrous iron. In order to obtain such an effect, when B is contained, it is desirable to contain 0.0003% or more of B. However, if the B content exceeds 0.0100%, the yield ratio may increase. Therefore, when B is contained, it is ideal to be 0.0100% or less. More ideally, the B content is 0.0005% or more. Ideally, the B content is 0.0050% or less.
其次,說明關於限定本發明的熱軋鋼板的鋼組織之理由。 Next, the reasons for limiting the steel structure of the hot-rolled steel plate of the present invention are explained.
在本發明的熱軋鋼板之板厚中心部及板表面背面的鋼組織,具有由肥粒鐵構成的主相、和波來鐵及偽偽波來鐵的總和之面積率為6~25%且上部變韌鐵的面積率為5%以下之第二相,在板厚中心部,當將以相鄰的結晶的方位差為15°以上的邊界所包圍的區域作為晶粒時,前述板厚中心部的鋼組織的平均結晶粒徑為10.0~30.0μm,等效圓直徑為40.0μm以上的前述晶粒相對於板厚中心部的鋼組織全體,當以面積率計算時為20%以下,且長徑對短徑的比(長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數為30個/mm2以下,從板表面背面向起朝板厚方向之1.0mm內部的位置與板厚中心部之硬度差為40HV以下。 In the steel structure of the hot-rolled steel plate of the present invention, the steel structure at the center of the plate thickness and the surface and back of the plate has a main phase composed of granular iron, and a second phase whose area ratio of the sum of pulex and pseudo-pulex is 6 to 25% and the area ratio of upper ductile iron is 5% or less. In the center of the plate thickness, when the area surrounded by the boundary with the orientation difference of adjacent crystals being 15° or more is taken as the grain, the plate The average crystal grain size of the steel structure in the center of the thickness is 10.0~30.0μm, the equivalent circular diameter is 40.0μm or more, the aforementioned grains are 20% or less relative to the entire steel structure in the center of the plate thickness when calculated by area ratio, and the number of crystal grains with a major diameter to minor diameter ratio (ratio of major diameter to minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more is 30/mm2 or less , and the hardness difference between the position within 1.0mm in the plate thickness direction from the back surface of the plate and the center of the plate thickness is 40HV or less.
再者,在本發明,等效圓直徑(結晶粒徑)係指成為對象的結晶粒與面積相等之圓的直徑。另外,鋼組織係以熱軋鋼板的板厚中心部及板表面(板表面背面)作為對象。在此,板表面(板表面背面)係指從鋼板的表面起朝 板厚方向之1.0mm內部的位置。 Furthermore, in the present invention, the equivalent circle diameter (grain diameter) refers to the diameter of a circle with the same area as the grains of interest. In addition, the steel structure is the center of the plate thickness and the plate surface (plate surface back) of the hot-rolled steel plate. Here, the plate surface (plate surface back) refers to the position within 1.0 mm from the surface of the steel plate in the plate thickness direction.
主相:肥粒鐵 Main phase: Fertilizer iron
肥粒鐵為軟質的組織,為了獲得期望的強度及低降伏比,在本發明,作為主相。理想為肥粒鐵當以面積率計算時為70%以上,更理想為72%以上。若肥粒鐵的面積率超過94%則強度會降低,有無法獲得期望的降伏強度及拉引強度的情況。因此,理想為肥粒鐵當以面積率計算時為94%以下,更理想為92%以下。 Granulated iron is a soft structure. In order to obtain the desired strength and low yield ratio, it is used as the main phase in the present invention. The ideal granulated iron is 70% or more when calculated by area ratio, and more preferably 72% or more. If the area ratio of granulated iron exceeds 94%, the strength will decrease, and the desired yield strength and tensile strength may not be obtained. Therefore, the ideal granulated iron is 94% or less when calculated by area ratio, and more preferably 92% or less.
將波來鐵及偽波來鐵的總和之面積率:6~25%、上部變韌鐵的面積率:5%以下 The total area ratio of the wave iron and the pseudo wave iron is 6~25%, and the area ratio of the upper part of the variable toughness iron is less than 5%
波來鐵及偽波來鐵為硬質的組織,為了獲得鋼的強度上升,另外,獲得低降伏比,為最重要的鋼組織。為了獲得本發明所需目的之降伏強度、拉引強度、降伏比,需要將波來鐵及偽波來鐵的總和之面積率設為6%以上。此總和之面積率,理想為7%以上,更理想為9%以上。若波來鐵及偽波來鐵的面積率超過25%,則有韌性惡化的情況。因此,波來鐵及偽波來鐵的總和之面積率需要為25%以下。此總和之面積率,理想為23%以下,更理想為21%以下。 Porphyry and pseudo-Porphyry are hard structures, and are the most important steel structures in order to increase the strength of steel and obtain a low yield ratio. In order to obtain the yield strength, tensile strength, and yield ratio required by the present invention, the total area ratio of Porphyry and pseudo-Porphyry needs to be set to 6% or more. The area ratio of this total is ideally 7% or more, and more ideally 9% or more. If the area ratio of Porphyry and pseudo-Porphyry exceeds 25%, the toughness may deteriorate. Therefore, the total area ratio of Porphyry and pseudo-Porphyry needs to be less than 25%. The area ratio of this total is ideally 23% or less, and more ideally 21% or less.
另外,偽波來鐵的面積率理想為5%以上。若偽波來鐵以面積率存在有5%以上,則當製造方形鋼管時可將降伏比抑制低,故,可獲得更優異的耐震性。為了使偽波來鐵的面積率超過15%,需要在熱軋中的冷卻製程 將波來鐵所生成的溫度範圍驟冷,故,製造條件受到限制。因此,偽波來鐵的面積率理想為15%以下。 In addition, the area ratio of pseudo-corrosion is ideally 5% or more. If pseudo-corrosion exists at an area ratio of 5% or more, the yield ratio can be suppressed when manufacturing square steel pipes, so better earthquake resistance can be obtained. In order to make the area ratio of pseudo-corrosion exceed 15%, it is necessary to cool the temperature range generated by corrosion in the cooling process during hot rolling, so the manufacturing conditions are limited. Therefore, the area ratio of pseudo-corrosion is ideally below 15%.
上部變韌鐵為具有肥粒鐵與波來鐵之間的硬度的組織,使鋼的強度提升。但,若上部變韌鐵的面積率超過5%,則無法獲得本發明目的之低降伏比。因此,上部變韌鐵的面積率需要為5%以下。理想為4%以下。上部變韌鐵亦可為0%。 The upper tungsten iron has a hardness structure between ferrous iron and pulverized iron, which increases the strength of the steel. However, if the area ratio of the upper tungsten iron exceeds 5%, the low yield ratio of the present invention cannot be obtained. Therefore, the area ratio of the upper tungsten iron needs to be less than 5%. Ideally, it is less than 4%. The upper tungsten iron can also be 0%.
再者,肥粒鐵、波來鐵、偽波來鐵、上部變韌鐵的面積率能藉由以下所述的方法進行測定。 Furthermore, the area ratio of granular iron, pulex iron, pseudo-pulex iron, and upper ductile iron can be measured by the following method.
在板厚中心部,當將被相鄰的結晶之方位差(結晶方位差)為15°以上的邊界所包圍的區域作為結晶粒時,板厚中心部的鋼組織之平均結晶粒徑為10.0~30.0μm、等效圓直徑為40.0μm以上之前述結晶粒當以面積率計算時為20%以下,且長徑與短徑的比(=(長徑)/(短徑))為3.0以上的前述結晶粒之個數為30個/mm2以下。 In the center of the plate thickness, when the area surrounded by the boundary where the orientation difference (crystal orientation difference) of the adjacent crystals is 15° or more is taken as the crystal grains, the average crystal grain size of the steel structure in the center of the plate thickness is 10.0~30.0μm, the equivalent circle diameter is 40.0μm or more, the aforementioned crystal grains are less than 20% when calculated by area ratio, and the ratio of the major diameter to the minor diameter (= (major diameter)/(minor diameter)) is 3.0 or more, and the number of the aforementioned crystal grains is less than 30 pieces/ mm2 .
如上述般,本發明的鋼組織,為了獲得本發明目的之降伏比、降伏強度及拉引強度,作成為混合有軟質組織與硬質組織之鋼(以下稱為「複合組織鋼」)。但,比起單一組織鋼,複合組織鋼的韌性差。因此,在本發明,由於前述機械特性與優良的韌性並存,故,當將被結晶方位差為15°以上的邊界所包圍的區域作為結晶粒時,規定含有主相與第二相之鋼組織的結晶粒徑、粗大的結晶粒的面積率及伸長的結晶粒之個數。 As described above, the steel structure of the present invention is made into a steel mixed with soft structure and hard structure (hereinafter referred to as "composite structure steel") in order to obtain the yield ratio, yield strength and tensile strength of the present invention. However, the toughness of composite structure steel is poorer than that of single structure steel. Therefore, in the present invention, since the aforementioned mechanical properties and excellent toughness coexist, when the area surrounded by the boundary with a crystal orientation difference of more than 15° is regarded as a crystal grain, the crystal grain size of the steel structure containing the main phase and the secondary phase, the area ratio of the coarse crystal grains and the number of elongated crystal grains are specified.
含有主相與第二相之鋼組織的平均結晶粒徑(等效圓 直徑),若未滿10.0μm,則降伏比增加而無法獲得本發明目的之降伏比。另一方面,含有主相與第二相之鋼組織的平均結晶粒徑超過30.0μm,則韌性會惡化。因此,含有主相與第二相之鋼組織的平均結晶粒徑必須為10.0~30.0μm。理想為11.0μm以上,更理想為12.5μm以上。另外,平均結晶粒徑理想為28.0μm以下,更理想為26.0μm以下。 If the average crystal grain size (equivalent circular diameter) of the steel structure containing the main phase and the second phase is less than 10.0μm, the yield ratio increases and the yield ratio of the present invention cannot be obtained. On the other hand, if the average crystal grain size of the steel structure containing the main phase and the second phase exceeds 30.0μm, the toughness will deteriorate. Therefore, the average crystal grain size of the steel structure containing the main phase and the second phase must be 10.0~30.0μm. It is ideally 11.0μm or more, and more ideally 12.5μm or more. In addition, the average crystal grain size is ideally 28.0μm or less, and more ideally 26.0μm or less.
但,即使平均結晶粒徑為10.0~30.0μm的範圍內,也有無法獲得本發明目的之降伏比及夏比吸收能的情況。本發明者們精心檢討的結果,得知為了獲得本發明目的之韌性,等效圓直徑為40.0μm以上的結晶粒對於板厚中心部之鋼組織全體,當以面積率計算時需要為20%以下,為了獲得本發明目的之降伏比,長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數需要為30個/mm2以下。 However, even if the average grain size is within the range of 10.0~30.0μm, the yield ratio and Charpy absorption energy of the present invention may not be obtained. The inventors of the present invention have carefully examined and found that in order to obtain the toughness of the present invention, the grains with an equivalent circular diameter of 40.0μm or more need to be less than 20% when calculated as the area ratio of the entire steel structure in the center of the plate thickness, and in order to obtain the yield ratio of the present invention, the number of grains with a ratio of major diameter to minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more needs to be less than 30/ mm2 .
再者,結晶方位差、平均結晶粒徑、及結晶粒徑(等效圓直徑)為40.0μm以上的結晶粒之面積率可藉由SEM/EBSD法進行測定。在此,可藉由以下所記載的方法進行測定。 Furthermore, the crystal orientation difference, average crystal grain size, and the area ratio of crystal grains with a crystal grain size (equivalent circular diameter) of 40.0 μm or more can be measured by the SEM/EBSD method. Here, the measurement can be performed by the method described below.
在組織觀察中,從熱軋鋼板的寬度方向中央部且板厚t/2的位置(t:板厚)(本發明之板厚中心部)及板表面(鋼板背面(熱軋時之下表面)的位置採取試驗片。以觀察面成為熱軋時的輥軋方向剖面的方式進行研磨後,進行硝酸鹽腐蝕加以製作。 In the structural observation, test pieces were taken from the center of the width direction of the hot-rolled steel plate and the position of the plate thickness t/2 (t: plate thickness) (the plate thickness center of the present invention) and the plate surface (the back side of the steel plate (the lower surface during hot rolling). After polishing in such a way that the observation surface becomes a cross section in the rolling direction during hot rolling, nitrate etching was performed to produce it.
組織觀察是使用光學顯微鏡(倍率:1000倍) 或掃描型電子顯微鏡(SEM、倍率:1000倍),對熱軋鋼板的板厚t/2位置(板厚中心部)及鋼板背面(板表面)之組織進行觀察並攝像。從所獲得的光學顯微鏡像及SEM像,求取肥粒鐵、波來鐵、偽波來鐵、上部變韌鐵的面積率。 The structure observation is to observe and take images of the structure of the hot-rolled steel plate at the plate thickness t/2 position (plate thickness center) and the back side (plate surface) using an optical microscope (magnification: 1000 times) or a scanning electron microscope (SEM, magnification: 1000 times). The area ratios of ferrite, pulex, pseudopulex, and upper ductile iron are obtained from the obtained optical microscope images and SEM images.
各組織的面積率在5個視野中進行觀察,作為在各視野中得到的值的平均值來計算。在此,將藉由組織觀察所獲得的面積率作為各組織的面積率。肥粒鐵、波來鐵、偽波來鐵、上部變韌鐵的面積率,是使用光學顯微鏡像或SEM像,藉由以下所示的形狀及色判別各相而計算各相的面積,除以光學顯微鏡像或SEM像全體的面積,算出各相之面積率。 The area ratio of each structure is observed in 5 fields of view and calculated as the average value of the values obtained in each field of view. Here, the area ratio obtained by tissue observation is used as the area ratio of each structure. The area ratio of ferrite, pulex, pseudopulex, and upper ferrite is calculated by using an optical microscope image or SEM image to distinguish each phase by the shape and color shown below, and then dividing it by the area of the entire optical microscope image or SEM image to calculate the area ratio of each phase.
在此,肥粒鐵為擴散轉變而產生的生成物,呈現位錯密度低和基本恢復的組織。多邊肥粒鐵及偽多邊肥粒鐵含於此。波來鐵為雪明碳鐵與肥粒鐵呈層狀排列的組織,偽波來鐵為肥粒鐵中確認到呈點列狀排列的雪明碳鐵之組織。另外,上部變韌鐵為位錯密度高的層狀肥粒鐵與雪明碳鐵的複相組織。除了前述形狀之外,可從肥粒鐵為白色,波來鐵為黑色,偽波來鐵為黑色或灰色,上部變韌鐵為白色或灰色進行判別。 Here, ferrite is a product produced by diffusion transformation, and has a low dislocation density and a basically restored structure. Polygonal ferrite and pseudo-polygonal ferrite are included here. Pole iron is a structure in which ferrite and ferrite are arranged in layers, and pseudo-porre iron is a structure in which ferrite is confirmed to be arranged in a point array in ferrite. In addition, upper ferrite is a complex structure of layered ferrite and ferrite with high dislocation density. In addition to the above-mentioned shapes, it can be distinguished from the fact that ferrite is white, ferrite is black, pseudo-porre iron is black or gray, and upper ferrite is white or gray.
另外,平均結晶粒徑(平均當量圓直徑)以板厚t/2位置(板厚中心部)為對象,使用SEM/EBSD法進行測定。測定區域為500μm×1000μm(=0.5mm2),測定步驟尺寸為0.5μm。結晶粒徑,是求出相鄰的結晶粒之間的方位差,將方位差為15°以上的邊界作為結晶粒界進行測定。 從所獲得的結晶粒界,算出各結晶粒的粒徑(等效圓直徑),求出其算術平均,作為平均結晶粒徑(平均等效圓直徑)。另外,算出等效圓直徑為40.0μm以上的結晶粒之面積的總和,再除以測定區域的面積(0.5mm2),藉此算出等效圓直徑為40.0μm以上的結晶粒之面積率。前述等效圓直徑及結晶粒的面積,藉由使用EDAX公司所製造的OIM Analysis分析以SEM/EBSD法的測定所獲得的數據而得到。 In addition, the average crystal grain size (average equivalent circular diameter) is measured at the plate thickness t/2 position (plate thickness center) using the SEM/EBSD method. The measurement area is 500μm×1000μm (= 0.5mm2 ), and the measurement step size is 0.5μm. The crystal grain size is determined by finding the orientation difference between adjacent crystal grains, and the boundary with an orientation difference of 15° or more is measured as the crystal grain boundary. From the obtained crystal grain boundary, the grain size (equivalent circular diameter) of each crystal grain is calculated, and the arithmetic average is calculated as the average crystal grain size (average equivalent circular diameter). In addition, the total area of crystal grains with an equivalent circular diameter of 40.0 μm or more was calculated and then divided by the area of the measurement area (0.5 mm 2 ) to calculate the area ratio of crystal grains with an equivalent circular diameter of 40.0 μm or more. The above-mentioned equivalent circular diameter and crystal grain area were obtained by analyzing the data obtained by SEM/EBSD measurement using OIM Analysis manufactured by EDAX.
另外,藉由JIS R 1670(2006)的方法測定結晶粒的長徑與短徑,算出長徑與短徑之比(=(長徑)/(短徑)。測定長徑與短徑之比(=(長徑)/(短徑))為3.0以上的結晶粒的數量,除以測定區域的面積(0.5mm2),藉此算出長徑與短徑之比為3.0以上的結晶粒的個數(個/mm2)。再者,在結晶粒徑解析及結晶粒個數的測定,結晶粒徑為未滿2.0μm者作為測定雜訊從分析對象中排除。 In addition, the major diameter and minor diameter of the crystal grains were measured by the method of JIS R 1670 (2006), and the major diameter to minor diameter ratio (= (major diameter)/(minor diameter)) was calculated. The number of crystal grains with a major diameter to minor diameter ratio (= (major diameter)/(minor diameter)) of 3.0 or more was measured and divided by the area of the measurement region (0.5 mm 2 ), thereby calculating the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more (pieces/mm 2 ). In the crystal grain size analysis and the measurement of the number of crystal grains, crystal grains with a diameter of less than 2.0 μm were excluded from the analysis object as measurement noise.
從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部的硬度差:40HV以下。 The hardness difference between the position 1.0mm inside the back of the steel plate in the thickness direction and the center of the plate thickness: less than 40HV.
本發明的熱軋鋼板之從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部之硬度差為40HV以下。在從板表面背面朝板厚方向1.0mm內部之位置與板厚中心部的硬度差超過40HV的情況,當製造方形鋼管時,有方形鋼管的平板部之降伏比超過0.90之虞。另外,亦有韌性惡化的情況。從板表面背面朝板厚方向1.0mm內部之位置與板厚中心部之硬度差,理想為為35HV以下,更理想為 30HV以下。 The hardness difference between the position 1.0mm inside from the back of the plate surface toward the plate thickness direction and the center of the plate thickness of the hot-rolled steel plate of the present invention is 40HV or less. When the hardness difference between the position 1.0mm inside from the back of the plate surface toward the plate thickness direction and the center of the plate thickness exceeds 40HV, when manufacturing a square steel pipe, there is a risk that the yield ratio of the flat plate portion of the square steel pipe will exceed 0.90. In addition, there is also a case of toughness deterioration. The hardness difference between the position 1.0mm inside from the back of the plate surface toward the plate thickness direction and the center of the plate thickness is preferably 35HV or less, and more preferably 30HV or less.
在此,在從板表面背面朝板厚方向1.0mm內部之位置與板厚中心部之硬度差,由於從板表面背面朝板厚方向1.0mm內部之位置的硬度較大,故,在本發明,測定從鋼板表面朝板厚方向1.0mm內部之位置的硬度及從板背面朝板厚方向1.0mm內部之位置的硬度,將較大的硬度作為從板表面背面朝板厚方向1.0mm內部之位置的硬度。 Here, the hardness difference between the position 1.0mm inside from the back of the plate surface to the plate thickness direction and the center of the plate thickness is greater. Therefore, in the present invention, the hardness of the position 1.0mm inside from the surface of the steel plate to the plate thickness direction and the hardness of the position 1.0mm inside from the back of the plate to the plate thickness direction are measured, and the greater hardness is taken as the hardness of the position 1.0mm inside from the back of the plate surface to the plate thickness direction.
另外,作為前述硬度的測定方法,首先,依據JIS Z 2244(2020)的規定,以試驗力9.8N(1kgf)測定維氏硬度。測定各10個點,算出除去最大值與最小值後的8個點的平均值,將平均值(8個點的維氏硬度的總計/8)作為該試驗片的硬度。試驗片使用前述組織觀察用的試驗片,在從鋼板表面背面朝板厚方向1.0mm內部之位置進行鏡面研磨後,進行硬度測定。又,算出板表面背面的硬度與板厚中心部的硬度之差(硬度差)。 In addition, as a method for measuring the aforementioned hardness, first, in accordance with the provisions of JIS Z 2244 (2020), the Vickers hardness is measured with a test force of 9.8N (1kgf). Measure 10 points each, calculate the average value of the 8 points excluding the maximum and minimum values, and take the average value (total of the Vickers hardness of the 8 points/8) as the hardness of the test piece. The test piece uses the test piece for the aforementioned tissue observation, and after mirror polishing from the back of the steel plate surface toward the position 1.0mm inside in the plate thickness direction, the hardness is measured. In addition, the difference between the hardness of the back of the plate surface and the hardness of the center of the plate thickness (hardness difference) is calculated.
藉由符合前述成分組成及鋼組織,進而符合特定的硬度差,則能夠獲得具有作為本發明的目的之強度、降伏比及韌性(-20℃下的夏比吸收能、延展性-脆性轉移溫度)的熱軋鋼板。 By meeting the aforementioned component composition and steel structure, and further meeting a specific hardness difference, a hot-rolled steel plate having the strength, yield ratio, and toughness (Charpy absorbed energy at -20°C, ductility-brittleness transition temperature) that are the purpose of the present invention can be obtained.
具體而言,在本發明的熱軋鋼板,能夠將降伏強度設為250MPa以上、拉引強度設為400MPa以上、降伏比設為0.75以下、-20℃之夏比吸收能設為100J以上、延展性-脆性轉移溫度設為-20℃以下。 Specifically, the hot-rolled steel sheet of the present invention can have a yield strength of 250 MPa or more, a tensile strength of 400 MPa or more, a yield ratio of 0.75 or less, a Charpy absorbed energy of -20°C of 100 J or more, and a ductility-brittleness transition temperature of -20°C or less.
本發明的熱軋鋼板可理想使用作為低降伏比之方形鋼 管用途的熱軋鋼板,能夠獲得後述的降伏比之方形鋼管。 The hot-rolled steel plate of the present invention can be ideally used as a hot-rolled steel plate for square steel pipes with a low yield ratio, and can obtain square steel pipes with a yield ratio described below.
本發明的熱軋鋼板的板厚,理想為20mm以上。另外,本發明的熱軋鋼板的板厚,理想為20~32mm。 The thickness of the hot-rolled steel plate of the present invention is preferably 20 mm or more. In addition, the thickness of the hot-rolled steel plate of the present invention is preferably 20 to 32 mm.
<熱軋鋼板的製造方法> <Method for manufacturing hot-rolled steel plate>
其次,作為本發明的熱軋鋼板的製造方法,說明本發明的一實施形態之熱軋鋼板的製造方法。 Next, as a method for manufacturing a hot-rolled steel plate of the present invention, a method for manufacturing a hot-rolled steel plate of one embodiment of the present invention is described.
本發明的熱軋鋼板的製造方法,例如在熱軋製程,將具有前述成分組成之鋼材料加熱至加熱溫度:1100℃以上1300℃以下後,實施粗軋結束溫度:850℃以上1150℃以下、精軋結束溫度:750℃以上850℃以下、且930℃以下之總計壓下率:40%以上59%以下之熱軋。 The manufacturing method of the hot-rolled steel plate of the present invention, for example, in the hot rolling process, after heating the steel material having the above-mentioned composition to a heating temperature of 1100°C to 1300°C, implements hot rolling at a rough rolling end temperature of 850°C to 1150°C, a finish rolling end temperature of 750°C to 850°C, and a total reduction ratio of 40% to 59% at a temperature of 930°C.
其次,在冷卻步驟,板厚中心部的平均冷卻速度Vc(℃/s)及從板表面朝厚度方向1.0mm深度之板表層部的平均冷卻速度Vs(℃/s)符合下述式子(2)及式子(3),在從冷卻開始到冷卻停止為止之間將熱軋鋼板進行5秒以上的空冷,以板厚中心的冷卻停止溫度:550℃以上680℃以下實施冷卻,接著,在捲取製程,以板厚中心溫度:550℃以上680℃以下進行捲取而作成熱軋鋼板。 Secondly, in the cooling step, the average cooling rate Vc (℃/s) of the center of the plate thickness and the average cooling rate Vs (℃/s) of the plate surface at a depth of 1.0 mm from the plate surface to the thickness direction meet the following equations (2) and (3). The hot-rolled steel plate is air-cooled for more than 5 seconds from the start of cooling to the end of cooling, and the cooling is performed at a cooling stop temperature of 550℃ to 680℃ at the center of the plate thickness. Then, in the coiling process, the hot-rolled steel plate is coiled at a plate center temperature of 550℃ to 680℃ to produce a hot-rolled steel plate.
2≦Vc≦15...(2) 2≦Vc≦15. . . (2)
Vs/Vc≦2.0...(3) Vs/Vc≦2.0. . . (3)
再者,在以下的製造方法的說明,只要沒有特別說明,與溫度相關的「℃」顯示作為鋼材或鋼板(熱軋板、原材料鋼板)的表面溫度。 Furthermore, in the following description of the manufacturing method, unless otherwise specified, "℃" related to temperature indicates the surface temperature of the steel material or steel plate (hot-rolled plate, raw steel plate).
這些表面溫度能以放射溫度計等進行測定。另外,鋼板板厚中心部的溫度可以藉由利用傳熱分析計算鋼板剖面內的溫度分佈,並根據鋼板的表面溫度修正其結果來求出。另外,「熱軋鋼板」包含熱軋鋼板、熱軋鋼帶。 These surface temperatures can be measured with a radiation thermometer or the like. In addition, the temperature at the center of the steel plate thickness can be obtained by calculating the temperature distribution in the steel plate cross section using heat transfer analysis and correcting the result based on the surface temperature of the steel plate. In addition, "hot-rolled steel plate" includes hot-rolled steel plate and hot-rolled steel strip.
在本發明,鋼材料(鋼板塊)的熔製方法未特別限定,適合採用轉爐、電爐、真空熔解爐等的習知熔製方法中的任一者。鑄造方法也未特別限定,但可藉由連續鑄造法等的習知鑄造方法,製造成期望尺寸。再者,亦可適用造塊-分塊輥軋法,取代連續鑄造法,也不會有任何問題。對於鋼液,亦可實施澆桶精製等的二次精製。 In the present invention, the melting method of the steel material (steel plate block) is not particularly limited, and any of the known melting methods such as converter, electric furnace, vacuum melting furnace, etc. is suitable. The casting method is also not particularly limited, but it can be manufactured into the desired size by the known casting method such as continuous casting method. Furthermore, the block-block roll method can also be applied to replace the continuous casting method without any problem. For the molten steel, secondary refining such as ladle refining can also be implemented.
(熱軋製程) (Hot rolling process)
其次,在熱軋製程,將獲得的鋼材料(鋼板塊)加熱至加熱溫度為1100℃以上1300℃以下後,實施粗軋結束溫度設為850℃以上1150℃以下之粗軋,並實施精軋結束溫度設為750℃以上850℃以下之精軋,且實施在930℃以下的總計壓下率為40%以上59%以下之熱軋,作成為熱軋鋼板。 Secondly, in the hot rolling process, the obtained steel material (steel plate block) is heated to a heating temperature of 1100°C to 1300°C, and then rough rolling is performed with the rough rolling end temperature set at 850°C to 1150°C, and finishing rolling is performed with the finishing temperature set at 750°C to 850°C, and hot rolling is performed at a total reduction rate of 40% to 59% at a temperature below 930°C to produce hot rolled steel plates.
加熱溫度:1100℃以上1300℃以下 Heating temperature: above 1100℃ and below 1300℃
在加熱溫度未滿1100℃的情況,被輥軋材的變形阻抗變大,使得輥軋變得不易進行。另一方面,若加熱溫度超過1300℃,則沃斯田鐵粒粗大化,造成在之後的輥軋(粗軋、精軋)無法獲得細微的沃斯田鐵粒,使得不易確保本 發明目的之熱軋鋼板的鋼組織的平均結晶粒徑。另外,不易抑制粗大的變韌鐵的生成,難以將結晶粒徑為40.0μm以上的結晶粒之面積率抑制在本發明的目的之範圍內。因此,熱軋製程之加熱溫度設為1100℃以上1300℃以下。熱軋製程之加熱溫度,理想為1120℃以上。另外,熱軋製程之加熱溫度,理想為1280℃以下。 When the heating temperature is less than 1100°C, the deformation resistance of the rolled material increases, making rolling difficult. On the other hand, when the heating temperature exceeds 1300°C, the austenite particles become coarse, making it impossible to obtain fine austenite particles in the subsequent rolling (rough rolling, finish rolling), making it difficult to ensure the average grain size of the steel structure of the hot-rolled steel plate for the purpose of the present invention. In addition, it is difficult to suppress the generation of coarse tungsten and it is difficult to suppress the area ratio of grains with a grain size of 40.0μm or more within the range of the purpose of the present invention. Therefore, the heating temperature of the hot rolling process is set to be above 1100°C and below 1300°C. The ideal heating temperature for the hot rolling process is above 1120°C. In addition, the ideal heating temperature for the hot rolling process is below 1280°C.
再者,在本發明,除了在製造鋼塊(板塊)後暫時冷卻至室溫,然後,再次加熱的以往方法之外,還可以毫無問題地應用不冷卻至室溫而在溫片的狀態下直接裝入加熱爐的直送輥軋的節能過程。 Furthermore, in the present invention, in addition to the conventional method of temporarily cooling the steel block (plate) to room temperature after manufacturing and then heating it again, the energy-saving process of directly feeding the steel block (plate) without cooling it to room temperature and directly loading it into the heating furnace in the warm state can be applied without any problem.
粗軋結束溫度:850℃以上1150℃以下 Rough rolling end temperature: above 850℃ and below 1150℃
在粗軋結束溫度未滿850℃的情況,在之後的精軋中,鋼板表面溫度成為肥粒鐵相變開始溫度以下,產生多量的肥粒鐵而形成朝輥軋方向伸長之加工肥粒鐵粒,成為降伏比上升的原因。另一方面,若粗軋結束溫度超過1150℃,則在沃斯田鐵未再結晶溫度區域之壓下量不足,無法獲得細微的沃斯田鐵粒。其結果,無法獲得本發明目的之熱軋鋼板的鋼組織,當將相鄰的結晶之方位差為15°以上的邊界所包圍的區域作為結晶粒時,不易獲得平均結晶粒徑為10.0~30.0μm、且長徑與短徑的比(=(長徑)/(短徑))為3.0以上的結晶粒之個數為30個/mm2以下、並且當以面積率計算時,等效圓直徑為40.0μm以上之前述結晶粒對於鋼組織全體為20%以下之鋼組織。 When the rough rolling end temperature is less than 850℃, the surface temperature of the steel sheet becomes below the starting temperature of the phase transformation of ferrous iron in the subsequent finishing rolling, and a large amount of ferrous iron is generated, forming processed ferrous iron particles that extend in the rolling direction, which becomes the cause of the increase in the yield ratio. On the other hand, if the rough rolling end temperature exceeds 1150℃, the reduction in the austenite non-recrystallization temperature region is insufficient, and fine austenite particles cannot be obtained. As a result, the steel structure of the hot-rolled steel plate of the present invention cannot be obtained. When the area surrounded by the boundary where the orientation difference between adjacent crystals is 15° or more is taken as the crystal grains, it is difficult to obtain a steel structure in which the average crystal grain size is 10.0 to 30.0 μm, the ratio of the major diameter to the minor diameter (= (major diameter)/(minor diameter)) is 3.0 or more, the number of crystal grains is 30 or less/ mm2 , and when calculated by area ratio, the equivalent circle diameter is 40.0 μm or more, and the aforementioned crystal grains account for less than 20% of the entire steel structure.
另外,不易抑制粗大的變韌鐵之生成。因此,粗軋結束溫度設為850℃以上1150℃以下。粗軋結束溫度,理想為860℃以上,更理想為870℃以上。另外,粗軋結束溫度,理想為1100℃以下,更理想為1050℃以下。 In addition, it is difficult to suppress the formation of coarse tungsten iron. Therefore, the rough rolling end temperature is set to 850°C or more and 1150°C or less. The rough rolling end temperature is preferably 860°C or more, and more preferably 870°C or more. In addition, the rough rolling end temperature is preferably 1100°C or less, and more preferably 1050°C or less.
精軋結束溫度:750℃以上850℃以下 Finishing rolling end temperature: above 750℃ and below 850℃
在精軋結束溫度未滿750℃的情況,在精軋中,鋼板表面溫度成為肥粒鐵相變開始溫度以下,形成朝輥軋方向伸長之加工肥粒鐵粒,有加工性降低的可能性。另一方面,若精軋結束溫度超過850℃,則在沃斯田鐵未再結晶溫度區域之壓下量不足,無法獲得細微的沃斯田鐵粒。其結果,結晶粒變得粗大,不易確保本發明目的之強度。另外,不易抑制粗大的變韌鐵之生成。因此,精軋結束溫度設為750℃以上850℃以下。精軋結束溫度,理想為770℃以上,更理想為780℃以上。另外,精軋結束溫度,理想為830℃以下,更理想為820℃以下。 When the finishing temperature of the finishing rolling is less than 750°C, the surface temperature of the steel plate becomes below the starting temperature of the phase transformation of the ferrous iron during the finishing rolling, forming processed ferrous iron particles that extend in the rolling direction, and there is a possibility of reduced workability. On the other hand, if the finishing temperature of the finishing rolling exceeds 850°C, the amount of reduction in the temperature region where the austenite is not recrystallized is insufficient, and fine austenite particles cannot be obtained. As a result, the crystallized grains become coarse, and it is difficult to ensure the strength for the purpose of the present invention. In addition, it is not easy to suppress the formation of coarse tampered iron. Therefore, the finishing temperature of the finishing rolling is set to be above 750°C and below 850°C. The finishing temperature of the finishing rolling is preferably above 770°C, and more preferably above 780°C. In addition, the finishing temperature of the finishing rolling is ideally below 830°C, and more ideally below 820°C.
930℃以下之總計壓下率:40%以上59%以下 Total reduction rate below 930℃: above 40% and below 59%
在本發明,在熱軋製程,通過將沃斯田鐵中的亞晶粒細微化,將在接下來的冷卻製程、捲取製程中生成的肥粒鐵、變韌鐵細微化,獲得具有本發明目的的強度及韌性之熱軋鋼板的鋼組織。為了在熱軋製程中細微化沃斯田鐵中的亞晶粒,需要提高沃斯田鐵未再結晶溫度區域的壓下率,導入充分的加工應變。但,若總計壓下率超過59%, 則容易生成成長徑與短徑之比大的結晶粒,導致韌性降低。因此,在本發明,將930℃以下的總計壓下率設為59%以下。930℃以下的總計壓下率,理想為57%以下,更理想為55%以下。若930℃以下的總計壓下率未滿40%,則肥粒鐵、變韌鐵等的結晶粒徑會變大,導致韌性降低。因此,將930℃以下的總計壓下率設為40%以上。930℃以下的總計壓下率,理想為42%以上,更理想為45%以上。 In the present invention, in the hot rolling process, the subgrains in the austenite are refined, and the granular iron and ductile iron generated in the subsequent cooling process and coiling process are refined, so as to obtain a steel structure of a hot rolled steel plate having the strength and toughness for the purpose of the present invention. In order to refine the subgrains in the austenite in the hot rolling process, it is necessary to increase the reduction rate in the austenite non-recrystallization temperature region to introduce sufficient processing strain. However, if the total reduction rate exceeds 59%, it is easy to generate crystallized grains with a large ratio of long diameter to short diameter, resulting in reduced toughness. Therefore, in the present invention, the total reduction rate below 930°C is set to below 59%. The total reduction rate below 930℃ is ideally 57% or less, and more ideally 55% or less. If the total reduction rate below 930℃ is less than 40%, the grain size of granular iron, ductile iron, etc. will increase, resulting in reduced toughness. Therefore, the total reduction rate below 930℃ is set to 40% or more. The total reduction rate below 930℃ is ideally 42% or more, and more ideally 45% or more.
再者,設成930℃以下是因為若超過930℃,則在輥軋製程,沃斯田鐵會再結晶,造成藉由輥軋所導入的錯位消失,無法獲得細微化的沃斯田鐵之故。 Furthermore, the temperature is set below 930℃ because if it exceeds 930℃, the austenite will recrystallize during the rolling process, causing the dislocation introduced by the rolling process to disappear, and it is impossible to obtain fine austenite.
前述總計壓下率係指在930℃以下的溫度區域之輥軋通道中,使用輥軋開始前的板厚TE(mm)、輥軋結束後的最終板厚TO(mm),可藉由以下的式子進行計算。 The total reduction ratio mentioned above refers to the plate thickness TE (mm) before the start of rolling and the final plate thickness TO (mm) after the end of rolling in the rolling channel in the temperature range below 930°C. It can be calculated by the following formula.
總計壓下率(%)=100×(TE-TO)/TE Total reduction rate (%) = 100 × ( TE -TO ) / TE
再者,當將板塊進行熱軋時,亦可作成為在前述粗軋及精軋雙方將930℃以下的總計壓下率設為40%以上59%以下之熱軋。或者,作成為僅在精軋將930℃以下的總計壓下率設為40%以上59%以下之熱軋。在後者,僅在精軋無法將930℃以下的總計壓下率設為40%以上59%以下的情況,可在粗軋的途中將板塊冷卻而將溫度作成為930℃以下後,將粗軋與精軋雙方之930℃以下的總計壓下率設為40%以上59%以下。 Furthermore, when the plate is hot rolled, the total reduction rate below 930°C can be set to 40% to 59% in both the rough rolling and the finish rolling. Alternatively, the total reduction rate below 930°C can be set to 40% to 59% in the finish rolling only. In the latter case, if the total reduction rate below 930°C cannot be set to 40% to 59% in the finish rolling only, the plate can be cooled during the rough rolling and the temperature can be set to 930°C or below, and then the total reduction rate below 930°C in both the rough rolling and the finish rolling can be set to 40% to 59%.
在本發明,加工板厚(精軋後的鋼板的板厚)的上限未特別規定,但從確保必要壓下率、鋼板溫度管理 等的觀點來看,理想為將加工板厚設為32mm以下。 In the present invention, the upper limit of the processed plate thickness (the plate thickness of the steel plate after finish rolling) is not specifically specified, but from the perspective of ensuring the necessary reduction ratio, steel plate temperature management, etc., it is ideal to set the processed plate thickness to 32 mm or less.
(冷卻製程) (Cooling process)
在熱軋製程後,對熱延板(熱軋鋼板用原材料鋼板,以下僅稱為原材料鋼板)在冷卻製程實施冷卻。在冷卻製程中,在板厚中心部到冷卻停止溫度為止的平均冷卻速度Vc:2℃/s以上15℃/s以下、從板表面背面朝厚度方向1.0mm深度為止的板表層部的冷卻停止溫度為止的平均冷卻速度Vs與Vc之間,符合Vs/Vc2.0,在從冷卻開始到冷卻停止間將熱軋鋼板進行5秒以上的空冷,再將板厚中心部的冷卻停止溫度設為550℃以上680℃以下進行冷卻。 After the hot rolling process, the hot rolled plate (raw material steel plate for hot rolled steel plate, hereinafter referred to as raw material steel plate) is cooled in the cooling process. In the cooling process, the average cooling rate Vc from the center of the plate thickness to the cooling stop temperature is 2℃/s or more and 15℃/s or less, and the average cooling rate Vs from the back of the plate surface to the cooling stop temperature of the plate surface to a depth of 1.0mm in the thickness direction and Vc meet the Vs/Vc ratio. 2.0, the hot rolled steel plate is air-cooled for more than 5 seconds from the start of cooling to the stop of cooling, and then the cooling stop temperature at the center of the plate thickness is set to 550°C or more and 680°C or less.
板厚中心部之從冷卻開始到冷卻停止溫度(550~680℃)為止的平均冷卻速度Vc:2℃/s以上15℃/s以下 Average cooling rate Vc from the start of cooling to the cooling stop temperature (550~680℃) at the center of the plate thickness: 2℃/s or more and 15℃/s or less
在熱軋鋼板的板厚中心部的溫度,從冷卻開始到後述的冷卻停止溫度(550~680℃)的溫度範圍內的平均冷卻速度Vc未滿2℃/s時,肥粒鐵的核生成頻率減少,肥粒鐵粒粗大化,因此,無法獲得期望的強度。另外,不易將本發明目的之平均結晶粒徑為40.0μm以上的結晶粒的面積率控制在期望範圍。 When the average cooling rate Vc of the hot-rolled steel plate in the temperature range from the start of cooling to the cooling stop temperature (550~680℃) described later is less than 2℃/s, the nucleation frequency of ferrous iron decreases and the ferrous iron particles coarsen, so the desired strength cannot be obtained. In addition, it is not easy to control the area ratio of the crystal grains with an average crystal grain size of 40.0μm or more as the purpose of the present invention within the desired range.
另一方面,若平均冷卻速度Vc超過15℃/s,則會生成多量的上部變韌鐵,無法獲得本發明目的之降伏比。平均冷卻速度Vc,理想為4℃/s以上,更理想為5℃/s以上。理想為12℃/s以下,更理想為10℃/s以下。 On the other hand, if the average cooling rate Vc exceeds 15℃/s, a large amount of upper ductile iron will be generated, and the yield ratio of the present invention cannot be obtained. The average cooling rate Vc is preferably above 4℃/s, and more preferably above 5℃/s. It is ideal to be below 12℃/s, and more preferably below 10℃/s.
Vs/Vc≦2.0 Vs/Vc≦2.0
當板表層部之從冷卻開始到冷卻停止溫度(550~680℃)的平均冷卻速度Vs(℃/s)超過板厚中心部之到冷卻停止為止的平均冷卻速度Vc(℃/s)的2.0倍時,則,在板表層部生成大量的變韌鐵,無法獲得作為本發明的目的之鋼組織,沒有得到期望的降伏比及夏比吸收能。 When the average cooling rate Vs (℃/s) from the start of cooling to the cooling stop temperature (550~680℃) of the plate surface exceeds 2.0 times the average cooling rate Vc (℃/s) of the plate thickness center until the cooling stop, a large amount of tough iron is generated in the plate surface, and the steel structure as the purpose of the present invention cannot be obtained, and the expected yield ratio and Charpy absorption energy are not obtained.
理想為Vs/Vc≦1.8,更理想為Vs/Vc≦1.7。雖然下限未特別規定,但,由於熱軋鋼板從表背面被冷卻,故,板表層部之到冷卻停止為止的平均冷卻速度Vs成為板厚中心部之到冷卻停止為止的平均冷卻速度Vc以上的值(1.0≦Vs/Vc)。在此,板表層部之到冷卻停止為止的平均冷卻速度Vs,使用從板表面或板背面朝1.0mm內部的位置的平均冷卻速度中較大一方的值。 Vs/Vc is ideally ≤ 1.8, and Vs/Vc is more ideally ≤ 1.7. Although the lower limit is not specifically specified, since the hot-rolled steel plate is cooled from the front and back sides, the average cooling rate Vs from the plate surface to the cooling stop becomes a value greater than the average cooling rate Vc from the plate thickness center to the cooling stop (1.0 ≤ Vs/Vc). Here, the average cooling rate Vs from the plate surface to the cooling stop is the larger value of the average cooling rate from the plate surface or the plate back side to the position 1.0 mm inside.
再者,在本發明,從抑制結晶粒徑粗大化的觀點來看,精軋結束後立即開始進行冷卻為佳。 Furthermore, in the present invention, from the perspective of suppressing the coarsening of the crystal grain size, it is better to start cooling immediately after the finish rolling is completed.
空冷時間:5s以上 Air cooling time: more than 5s
在冷卻製程中,藉由將熱軋鋼板進行5s以上的空冷,熱軋板的板表層部與板厚中心部的溫度差變小,能夠獲得具有本發明目的之機械特性的熱軋鋼板。在空冷時間未滿5s,則板表層部與板厚中心部的溫度差變大,無法獲得期望的降伏比。空冷時間,理想為10s以上。雖上限未特別限定,但,在空冷時間超過100s的情況,生產性顯著降 低,因此,空冷時間理想為100s以下。更理想為90s以下。再者,空冷在從冷卻開始至冷卻停止之間進行。 In the cooling process, by air cooling the hot-rolled steel plate for more than 5 seconds, the temperature difference between the surface of the hot-rolled steel plate and the center of the plate thickness becomes smaller, and a hot-rolled steel plate having the mechanical properties of the present invention can be obtained. If the air cooling time is less than 5 seconds, the temperature difference between the surface of the plate and the center of the plate thickness becomes larger, and the desired yield ratio cannot be obtained. The air cooling time is preferably more than 10 seconds. Although the upper limit is not specifically limited, if the air cooling time exceeds 100 seconds, the productivity is significantly reduced. Therefore, the air cooling time is preferably less than 100 seconds. More preferably, it is less than 90 seconds. In addition, air cooling is performed from the start of cooling to the stop of cooling.
空冷雖未特別限定,但,意指在板表層部中從0.01至0.90℃/s之冷卻。 Although air cooling is not specifically limited, it means cooling from 0.01 to 0.90℃/s in the surface of the plate.
冷卻停止溫度:550℃以上680℃以下 Cooling stop temperature: above 550℃ and below 680℃
在熱軋板(原材料鋼板)的板厚中心溫度,冷卻停止溫度未滿550℃時,則在冷卻中,在熱軋板的長度方向及/或寬度方向容易產生溫度分佈,有在機械特性上產生參差不齊的可能性。另一方面,在熱軋板的板厚中心溫度,若冷卻停止溫度超過680℃時,肥粒鐵粒粗大化,無法獲得期望的平均結晶粒徑。冷卻停止溫度在熱延板的板厚中心溫度,理想為560℃以上,更理想為580℃以上。理想為660℃以下,更理想為650℃以下。 When the cooling stop temperature of the hot rolled plate (raw material steel plate) is less than 550°C, temperature distribution is likely to occur in the length direction and/or width direction of the hot rolled plate during cooling, and there is a possibility of uneven mechanical properties. On the other hand, if the cooling stop temperature exceeds 680°C at the plate thickness center temperature of the hot rolled plate, the granular iron particles will coarsen and the desired average crystal grain size cannot be obtained. The cooling stop temperature at the plate thickness center temperature of the hot rolled plate is preferably 560°C or more, and more preferably 580°C or more. It is ideally below 660°C, and more preferably below 650°C.
再者,在本發明,平均冷卻速度是以((冷卻前(冷卻開始時)的熱軋鋼板的溫度(℃)-冷卻停止溫度(550~680℃)為止的熱軋鋼板的溫度(℃)/冷卻時間(s)求出的值,可從藉由傳熱分析所得到的熱軋鋼板剖面內的溫度分佈算出。在算出此平均冷卻速度時所使用的冷卻時間,亦包含進行空冷的時間。 Furthermore, in the present invention, the average cooling rate is a value obtained by ((temperature of the hot-rolled steel plate before cooling (at the start of cooling) (℃) - temperature of the hot-rolled steel plate up to the cooling stop temperature (550~680℃) (℃) / cooling time (s), which can be calculated from the temperature distribution in the cross section of the hot-rolled steel plate obtained by heat transfer analysis. The cooling time used to calculate this average cooling rate also includes the time for air cooling.
作為冷卻方法,可舉出從噴嘴進行水噴射等的水冷、藉由冷卻氣體的噴射之冷卻等。在本發明,為了將熱軋板的兩面以相同條件進行冷卻,對熱軋板兩面實施冷卻操作(處理)為佳。另外,為了獲得前述冷卻速度,對冷卻水或 冷卻氣體的量、壓力、噴射時間、角度及熱軋鋼板的搬運速度等進行調整。若將冷卻水或冷卻氣體朝熱軋鋼板表面的特定位置始終噴射、或將多量的冷卻水或冷卻氣體朝熱軋鋼板表面瞬間噴射,則鋼板表面被急速冷卻,因此,板表層部與板厚中心部的冷卻速度之差變大。因此,為了熱軋鋼板的特定位置不被急速冷卻,藉由將噴射冷卻水或冷卻氣體的噴嘴之位置正確地配置、冷卻水或冷卻氣體的噴射量、時間正確地調整等,能夠將板表層部與板厚中心部的冷卻速度之差控制在預定的範圍內。為了獲得在本發明所規定的冷卻速度,在預先進行傳熱分析來决定熱軋鋼板的冷卻處理的條件後,能將該條件反映到製造條件中。 As cooling methods, water cooling such as water spraying from a nozzle, cooling by spraying cooling gas, etc. can be cited. In the present invention, in order to cool both sides of the hot-rolled plate under the same conditions, it is preferred to perform cooling operation (treatment) on both sides of the hot-rolled plate. In addition, in order to obtain the aforementioned cooling speed, the amount, pressure, spraying time, angle of cooling water or cooling gas, and the transportation speed of the hot-rolled steel plate are adjusted. If cooling water or cooling gas is constantly sprayed at a specific position on the surface of a hot-rolled steel plate, or a large amount of cooling water or cooling gas is sprayed at the surface of a hot-rolled steel plate instantly, the surface of the steel plate is rapidly cooled, and therefore, the difference in cooling speed between the surface layer of the plate and the center of the plate thickness becomes larger. Therefore, in order to prevent a specific position of the hot-rolled steel plate from being rapidly cooled, the difference in cooling speed between the surface layer of the plate and the center of the plate thickness can be controlled within a predetermined range by correctly arranging the position of the nozzle for spraying cooling water or cooling gas, and correctly adjusting the spraying amount and time of cooling water or cooling gas. In order to obtain the cooling rate specified in the present invention, after heat transfer analysis is performed in advance to determine the conditions for the cooling treatment of the hot-rolled steel plate, the conditions can be reflected in the manufacturing conditions.
(捲取製程) (Rolling process)
在冷卻步驟後,在捲取製程,捲取熱軋鋼板,然後,再進行放冷。在捲取製程,從鋼板組織的觀點,在熱軋鋼板的板厚中心溫度,以捲取溫度作為550℃以上680℃以下進行捲取。在捲取溫度未滿550℃,在鋼板表面生成多量的上部變韌鐵,有面積率超過5%的情況。在捲取溫度超過680℃,肥粒鐵粒粗大化,並且無法獲得期望的結晶粒徑。捲取溫度,更理想為570℃以上,更加理想為580℃以上。另外,捲取溫度理想為660℃以下,更理想為650℃以下。 After the cooling step, the hot rolled steel plate is coiled in the coiling process and then cooled. In the coiling process, from the perspective of the steel plate structure, the hot rolled steel plate is coiled at a coiling temperature of 550°C or more and 680°C or less at the center temperature of the plate thickness. When the coiling temperature is less than 550°C, a large amount of upper tough iron is generated on the surface of the steel plate, and the area ratio may exceed 5%. When the coiling temperature exceeds 680°C, the fat iron particles are coarsened and the desired crystal grain size cannot be obtained. The coiling temperature is more preferably 570°C or more, and more preferably 580°C or more. In addition, the coiling temperature is preferably below 660°C, and more preferably below 650°C.
<方形鋼管> <Square steel pipe>
本發明的方形鋼管是以前述本發明的熱軋鋼板為材料。本發明的方形鋼管可作成為以下者,亦即,在管軸方向上,在平板部,降伏強度為295MPa以上,拉引強度為400MPa以上,顯示0.90以下的低降伏比,在平板部,具備試驗溫度:-20℃下的夏比衝擊試驗的吸收能量為40J以上、延展性-脆性轉移溫度為-5℃以下的低溫韌性,例如,可以適合作為氣溫達到零下的寒冷地區等的低溫環境下的建築物的構造構件。 The square steel pipe of the present invention is made of the hot-rolled steel plate of the present invention. The square steel pipe of the present invention can be made as follows, that is, in the axial direction of the tube, in the flat plate part, the yield strength is 295MPa or more, the tensile strength is 400MPa or more, and the yield ratio is 0.90 or less. In the flat plate part, the absorbed energy of the Charpy impact test at a test temperature of -20°C is 40J or more, and the ductility-brittleness transition temperature is -5°C or less. Low temperature toughness, for example, can be suitable as a structural member of a building in a low temperature environment such as a cold area with a temperature below zero.
作為本發明的方形鋼管的製造方法,在造管製程,將熱軋鋼板藉由輥軋成形作成為圓筒狀的開放管(丸形鋼管),將其對接部分進行電阻焊。然後,藉由相對於圓形鋼管配置於上下左右的輥,在圓筒狀的狀態下對管軸方向上施加數%的拉深,成形為方形狀而獲得方形鋼管。 As a manufacturing method of the square steel pipe of the present invention, in the pipe making process, the hot rolled steel plate is formed into a cylindrical open pipe (ball-shaped steel pipe) by roller rolling, and the butted parts are subjected to electric resistance welding. Then, by using rollers arranged above, below, left and right relative to the round steel pipe, a few % of drawing is applied to the pipe axis direction in the cylindrical state, forming it into a square shape to obtain a square steel pipe.
例如,將線圈狀的本發明的熱軋鋼板藉由在冷間使用輥之輥軋成形法成形為圓形而製造圓形鋼管後,再使用輥的輥軋成形法將圓形鋼管成形為方形而製造方形鋼管。若在冷間進行對圓形鋼管之輥軋成形,由於在管軸方向導入大的加工應變,故,有管軸方向的降伏比容易上升、韌性容易降低的問題。但,在本發明的方形鋼管,由於將前述本發明的熱軋鋼板作為原材料,故,能够抑制降伏比的上升等,例如即使是20mm以上的厚壁,也能够作成為具備低降伏比且低溫韌性者。 For example, the coil-shaped hot-rolled steel plate of the present invention is formed into a round shape by a roll forming method using a roll in a cold mill to manufacture a round steel pipe, and then the round steel pipe is formed into a square shape by a roll forming method using a roll to manufacture a square steel pipe. If the round steel pipe is rolled in a cold mill, since a large processing strain is introduced in the axial direction of the pipe, there is a problem that the yield ratio in the axial direction of the pipe is easily increased and the toughness is easily reduced. However, in the square steel pipe of the present invention, since the hot-rolled steel plate of the present invention is used as the raw material, the increase in the yield ratio can be suppressed, and for example, even if the wall thickness is more than 20 mm, it can be made into one with a low yield ratio and low-temperature toughness.
再者,在本發明之方形鋼管,不限於在管軸 方向垂直剖面視角觀看時各別的邊長均相等((長邊長度/短邊長度)的值為1.0)之方形鋼管,亦包含(長邊長度/短邊長度)的值超過1.0之方形鋼管。 Furthermore, the square steel tube of the present invention is not limited to a square steel tube whose respective side lengths are equal (the value of (long side length/short side length) is 1.0) when viewed from a cross-sectional angle perpendicular to the tube axis, but also includes a square steel tube whose value of (long side length/short side length) exceeds 1.0.
但,若方形鋼管的(長邊長度/短邊長度)的值超過2.5,則在長邊側容易產生局部挫曲,管軸方向的壓縮強度降低。因此,方形鋼管的(長邊長度/短邊長度)的值,理想設為1.0以上2.5以下。(長邊長度/短邊長度)的值,更理想為1.0以上2.0以下。 However, if the value of (long side length/short side length) of the square steel pipe exceeds 2.5, local buckling is likely to occur on the long side, and the compressive strength in the pipe axis direction is reduced. Therefore, the value of (long side length/short side length) of the square steel pipe is preferably set to 1.0 or more and 2.5 or less. The value of (long side length/short side length) is more preferably 1.0 or more and 2.0 or less.
藉由如以上方式製造本發明的方形鋼管。若依據本發明,能夠獲得平板部的降伏強度為295MPa以上、平板部的拉引強度為400MPa以上、平板部的降伏比為0.90以下、平板部的-20℃之夏比吸收能為40J以上且平板部的延展性-脆性轉移溫度為-5℃以下之方形鋼管。由於本發明的方形鋼管之延展性-脆性轉移溫度未滿0℃,故,可理想作為氣溫低於零下之寒冷地帶的建築物之構造構件。 The square steel pipe of the present invention is manufactured in the above manner. According to the present invention, a square steel pipe having a yield strength of 295 MPa or more, a tensile strength of 400 MPa or more, a yield ratio of 0.90 or less, a Charpy absorbed energy of 40 J or more at -20°C, and a ductility-brittleness transition temperature of -5°C or less can be obtained. Since the ductility-brittleness transition temperature of the square steel pipe of the present invention is less than 0°C, it can be ideally used as a structural member of buildings in cold regions with temperatures below zero.
<建築結構物> <Building structures>
圖1係顯示本發明的建築結構物的一例之示意圖。 FIG1 is a schematic diagram showing an example of a building structure of the present invention.
本發明的建築結構物將前述本發明的方形鋼管(低降伏比方形鋼管)1作為柱材使用。符號4、5、6、7依序顯示大樑、小樑、隔膜、間柱。
The building structure of the present invention uses the aforementioned square steel pipe (low yield ratio square steel pipe) 1 of the present invention as a column material.
本發明的方形鋼管,如前述般,平板部的機械特性優異。因此,將此方形鋼管作為柱材使用的本發明的建築結 構物可發揮優異的耐震性。 As mentioned above, the square steel pipe of the present invention has excellent mechanical properties in the flat plate portion. Therefore, the building structure of the present invention using the square steel pipe as a column material can exhibit excellent earthquake resistance.
以下,依據實施例進一步詳細地進行說明本發明。再者,本發明不限於以下實施例。 The present invention is described in further detail below based on the embodiments. Furthermore, the present invention is not limited to the following embodiments.
將具有表1所示的成分組成之鋼液進行鑄造而作成為板塊。將所獲得的板塊實施如表2所示的條件之熱軋製程、冷卻步驟、捲取製程後,作成為熱軋鋼板。在捲取製程後,進行如以下所示的造管製程之造管處理。再者,在熱軋製程規定的930℃以下之總計壓下率為僅實施精軋之總計壓下率。 Molten steel having the composition shown in Table 1 is cast to form a plate. The obtained plate is subjected to a hot rolling process, a cooling step, and a coiling process under the conditions shown in Table 2 to form a hot rolled steel plate. After the coiling process, the pipe making process shown below is performed. In addition, the total reduction rate below 930°C specified in the hot rolling process is the total reduction rate for only finishing rolling.
藉由輥軋成形將所獲得的熱軋鋼板成形為圓筒狀的圓形鋼管,再將其對接部分進行電阻焊。然後,藉由配置於圓形鋼管的上下左右之輥,成形為方形狀(在管軸方向垂直剖面視角呈正方形狀),獲得具有角部及平板部且如表4所示的邊長(mm)及壁厚(mm)之輥軋成形方形鋼管。 The obtained hot-rolled steel plate is formed into a cylindrical round steel pipe by roller forming, and then the butt joint is subjected to electric resistance welding. Then, the round steel pipe is formed into a square shape (square shape in the vertical section view in the pipe axis direction) by rollers arranged on the top, bottom, left and right sides, and a roller-formed square steel pipe with corners and flat parts and the side length (mm) and wall thickness (mm) shown in Table 4 is obtained.
從所獲得的熱軋鋼板採取試驗片,實施如以下所示的組織觀察、硬度測定、拉引試驗、夏比衝擊試驗。 Test pieces were taken from the obtained hot-rolled steel plates and subjected to the following structural observations, hardness measurements, tensile tests, and Charpy impact tests.
組織觀察用的試驗片,是從熱軋鋼板的寬度方向中央部且板厚t/2的位置(t:板厚)(本發明之板厚中心部)及板表面背面中的鋼板背面(熱軋時的下表面)的位置採集。鋼板表面(熱軋時的上表面)與鋼板背面(熱軋時的下表面)的組織相同,可以從鋼板表面背面的任一個採取組織觀察用試驗片,但,在此,將組織觀察用試驗片的採取位置統一在鋼板背面(熱軋時的下表面)。以使觀察面成為與熱軋時的輥軋方向平行的垂直剖面(觀察面的法線方向成為板寬方向的剖面)的方式進行研磨後,再進行硝酸鹽腐蝕而製作。 The test piece for structural observation is collected from the center of the width direction of the hot-rolled steel plate and the position of the plate thickness t/2 (t: plate thickness) (the center of the plate thickness of the present invention) and the back of the steel plate (the lower surface during hot rolling) in the back of the plate surface. The structure of the steel plate surface (upper surface during hot rolling) and the back of the steel plate (lower surface during hot rolling) are the same, and the test piece for structural observation can be collected from either the surface or the back of the steel plate, but here, the sampling position of the test piece for structural observation is unified on the back of the steel plate (lower surface during hot rolling). After grinding in a manner that the observation surface becomes a vertical section parallel to the rolling direction during hot rolling (the normal direction of the observation surface becomes a section in the plate width direction), nitrate etching is performed to produce it.
再者,關於最終獲得的鋼板的兩面中的哪一面是背面,由於在冷卻後的捲取中,以熱軋的表面側(上表面側)成為熱軋線圈的外側的方式捲取,故,若切斷捲取後的熱軋鋼板的一部分,則能够獲得圓弧狀的鋼板,因此,從圓弧狀的鋼板的形狀判別熱軋線圈的外側與內側,確定輥軋時的表背面。 Furthermore, regarding which of the two sides of the finally obtained steel plate is the back side, since the hot-rolled surface side (upper surface side) is rolled in the coiling after cooling, if a part of the hot-rolled steel plate after rolling is cut, an arc-shaped steel plate can be obtained. Therefore, the outer side and the inner side of the hot-rolled coil are determined from the shape of the arc-shaped steel plate, and the front and back sides during rolling are determined.
組織觀察是使用光學顯微鏡(倍率:1000倍)或掃描型電子顯微鏡(SEM、倍率:1000倍),對熱軋鋼板的板厚t/2位置(板厚中心部)及鋼板背面(板表面背面)之組 織進行觀察並攝像。從所獲得的光學顯微鏡像及SEM像,求取肥粒鐵、波來鐵、偽波來鐵、上部變韌鐵的面積率。 The structural observation is to observe and photograph the structure of the hot-rolled steel plate at the plate thickness t/2 position (plate thickness center) and the back side of the steel plate (plate surface and back side) using an optical microscope (magnification: 1000 times) or a scanning electron microscope (SEM, magnification: 1000 times). The area ratio of ferrite, pulex, pseudopulex, and upper ductile iron is obtained from the obtained optical microscope image and SEM image.
各組織的面積率在5個視野中進行觀察,作為在各視野中得到的值的平均值來計算。在此,將藉由組織觀察所獲得的面積率作為各組織的面積率。肥粒鐵、波來鐵、偽波來鐵、上部變韌鐵的面積率,是使用光學顯微鏡像或SEM像,藉由以下所示的形狀及色判別各相而計算各相的面積,除以光學顯微鏡像或SEM像全體的面積,算出各相之面積率。 The area ratio of each structure is observed in 5 fields of view and calculated as the average value of the values obtained in each field of view. Here, the area ratio obtained by tissue observation is used as the area ratio of each structure. The area ratio of ferrite, pulex, pseudopulex, and upper ferrite is calculated by using an optical microscope image or SEM image to distinguish each phase by the shape and color shown below, and then dividing it by the area of the entire optical microscope image or SEM image to calculate the area ratio of each phase.
在此,肥粒鐵為擴散轉變而產生的生成物,呈現位錯密度低和基本恢復的組織。多邊肥粒鐵及偽多邊肥粒鐵含於此。波來鐵為雪明碳鐵與肥粒鐵呈層狀排列的組織,偽波來鐵為肥粒鐵中確認到呈點列狀排列的雪明碳鐵之組織。另外,上部變韌鐵為位錯密度高的層狀肥粒鐵與雪明碳鐵的複相組織。除了前述形狀之外,可從肥粒鐵為白色,波來鐵為黑色,偽波來鐵為黑色或灰色,上部變韌鐵為白色或灰色進行判別。 Here, ferrite is a product produced by diffusion transformation, and has a low dislocation density and a basically restored structure. Polygonal ferrite and pseudo-polygonal ferrite are included here. Pole iron is a structure in which ferrite and ferrite are arranged in layers, and pseudo-porre iron is a structure in which ferrite is confirmed to be arranged in a point array in ferrite. In addition, upper ferrite is a complex structure of layered ferrite and ferrite with high dislocation density. In addition to the above-mentioned shapes, it can be distinguished from the fact that ferrite is white, ferrite is black, pseudo-porre iron is black or gray, and upper ferrite is white or gray.
另外,平均結晶粒徑(平均當量圓直徑)以板厚t/2位置(板厚中心部)為對象,使用SEM/EBSD法進行測定。測定區域為500μm×1000μm(=0.5mm2),測定步驟尺寸為0.5μm。結晶粒徑,是求出相鄰的結晶粒之間的方位差,將方位差為15°以上的邊界作為結晶粒界進行測定。從所獲得的結晶粒界,算出各結晶粒的粒徑(等效圓直徑),求出其算術平均,作為平均結晶粒徑(平均等效圓直 徑)。另外,算出等效圓直徑為40.0μm以上的結晶粒之面積的總和,再除以測定區域的面積(0.5mm2),藉此算出等效圓直徑為40.0μm以上的結晶粒之面積率。前述等效圓直徑及結晶粒的面積的算出,是藉由使用EDAX公司所製造的OIM Analysis分析以SEM/EBSD法的測定所獲得的數據而得到。 In addition, the average crystal grain size (average equivalent circular diameter) is measured at the plate thickness t/2 position (plate thickness center) using the SEM/EBSD method. The measurement area is 500μm×1000μm (= 0.5mm2 ), and the measurement step size is 0.5μm. The crystal grain size is determined by finding the orientation difference between adjacent crystal grains, and the boundary with an orientation difference of 15° or more is measured as the crystal grain boundary. From the obtained crystal grain boundary, the grain size (equivalent circular diameter) of each crystal grain is calculated, and the arithmetic average is calculated as the average crystal grain size (average equivalent circular diameter). In addition, the total area of crystal grains with an equivalent circular diameter of 40.0 μm or more was calculated and then divided by the area of the measurement area (0.5 mm 2 ) to calculate the area ratio of crystal grains with an equivalent circular diameter of 40.0 μm or more. The calculation of the equivalent circular diameter and the area of crystal grains was obtained by analyzing the data obtained by the SEM/EBSD method using OIM Analysis manufactured by EDAX.
另外,藉由JIS R 1670(2006)的方法測定結晶粒的長徑與短徑,算出長徑與短徑之比(=(長徑)/(短徑)。測定長徑與短徑之比(=(長徑)/(短徑))為3.0以上的結晶粒的數量,除以測定區域的面積(0.5mm2),藉此算出長徑與短徑之比為3.0以上的結晶粒的個數(個/mm2)。再者,在結晶粒徑解析及結晶粒個數的測定,結晶粒徑為未滿2.0μm者作為測定雜訊從分析對象中排除。 In addition, the major diameter and minor diameter of the crystal grains were measured by the method of JIS R 1670 (2006), and the major diameter to minor diameter ratio (= (major diameter)/(minor diameter)) was calculated. The number of crystal grains with a major diameter to minor diameter ratio (= (major diameter)/(minor diameter)) of 3.0 or more was measured and divided by the area of the measurement region (0.5 mm 2 ), thereby calculating the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more (pieces/mm 2 ). In the crystal grain size analysis and the measurement of the number of crystal grains, crystal grains with a diameter of less than 2.0 μm were excluded from the analysis object as measurement noise.
從所獲得的熱軋鋼板,以拉引方向成為與輥軋方向平行的方式採取JIS5號拉引試驗片。對於採取到的拉引試驗片,依據JIS Z2241(2011)的規定實施拉引試驗,測定降伏強度YS、拉引強度TS,算出以(降伏強度)/(拉引強度)定義的降伏比。再者,試驗片根數各為2根,算出該等的平均值,求出YS、TS、降伏比。 From the obtained hot-rolled steel plate, a JIS No. 5 drawing test piece is taken in such a way that the drawing direction becomes parallel to the rolling direction. For the drawn drawing test piece, the drawing test is carried out in accordance with the provisions of JIS Z2241 (2011), and the yield strength YS and the tensile strength TS are measured, and the yield ratio defined as (yield strength)/(tensile strength) is calculated. In addition, the number of test pieces is 2, and the average value is calculated to obtain YS, TS, and yield ratio.
在得到的熱軋鋼板的板厚t的t/2位置(板厚中心部), 使用依據JIS Z2242(2018)的規定的V型缺口標準試驗片,試驗片長度方向與輥軋方向平行。依據JIS Z 2242(2018)的規定,以試驗溫度:-80℃、-60℃、-40℃、-20℃、0℃實施夏比衝擊試驗。再者,試驗片根數在各試驗溫度設為3根,求出延展性-脆性轉移溫度及吸收能的平均值(J)。 At the t/2 position (center of the plate thickness) of the obtained hot-rolled steel plate, a V-notch standard test piece in accordance with the provisions of JIS Z2242 (2018) was used, and the length direction of the test piece was parallel to the rolling direction. In accordance with the provisions of JIS Z 2242 (2018), the Charpy impact test was carried out at the test temperatures of -80℃, -60℃, -40℃, -20℃, and 0℃. In addition, the number of test pieces was set to 3 at each test temperature, and the average values of the ductility-brittleness transition temperature and the absorbed energy (J) were calculated.
依據JIS Z 2244(2020)的規定,以試驗力9.8N(1kgf)測定維氏硬度。測定各10個點,算出除去最大值與最小值後的8個點的平均值,將平均值(8個點的維氏硬度的總計/8)作為該試驗片的硬度。試驗片使用前述組織觀察用的試驗片,在從鋼板表面背面朝板厚方向1.0mm內部之位置與板厚中心部進行鏡面研磨後,進行硬度測定。關於從鋼板表面背面向朝板厚方向1.0mm內部的位置的硬度,將較大的硬度設為從鋼板表面背面朝板厚方向1.0mm內部的位置的硬度。 According to the provisions of JIS Z 2244 (2020), the Vickers hardness is measured with a test force of 9.8N (1kgf). Measure 10 points each, calculate the average value of the 8 points excluding the maximum and minimum values, and take the average value (total of the Vickers hardness of the 8 points/8) as the hardness of the test piece. The test piece uses the test piece for the above-mentioned tissue observation, and the hardness is measured after mirror polishing at the position 1.0mm inside from the back of the steel plate surface in the plate thickness direction and the center of the plate thickness. Regarding the hardness from the back of the steel plate surface to the position 1.0mm inside in the plate thickness direction, the greater hardness is set as the hardness from the back of the steel plate surface to the position 1.0mm inside in the plate thickness direction.
另外,算出從鋼板表面背面朝板厚方向1.0mm內部之位置的硬度與板厚中心部之差(硬度差)。 In addition, the difference in hardness between the position 1.0 mm inside the plate thickness direction from the back of the steel plate surface and the center of the plate thickness (hardness difference) is calculated.
其結果顯示於表3。 The results are shown in Table 3.
另外,從所獲得的方形鋼管(輥軋成形方形鋼管)採取試驗片,實施如以下所示的拉引試驗、夏比衝擊試驗。 In addition, test pieces were taken from the obtained square steel pipe (rolled square steel pipe) and subjected to the following pulling test and Charpy impact test.
圖2係顯示平板部的拉引試驗片的採取位置之示意圖。 Figure 2 is a schematic diagram showing the location of the pull test piece on the flat plate.
拉引試驗,如圖2所示,以拉引方向形成為與管軸方向平行的方式,從方形鋼管的平板部採取JIS5號拉引試驗片。對於採取到的拉引試驗片,依據JIS Z2241(2011)的規定實施拉引試驗,測定降伏強度YS、拉引強度TS,算出以(降伏強度)/(拉引強度)定義的降伏比。再者,平板部的拉引試驗片,是從將方形鋼管的熔接部設為12點鐘方向時的3點之邊部的平板部的寬度中央部的位置(參照圖2中的符號X)採取。再者,試驗片根數各為2根,算出該等的平均值,求出YS、TS、降伏比。 As shown in Figure 2, the pulling test is performed by taking a JIS No. 5 pulling test piece from the flat plate of the square steel pipe in such a way that the pulling direction is parallel to the tube axis direction. For the pulled test piece taken, the pulling test is carried out in accordance with the provisions of JIS Z2241 (2011), and the yield strength YS and the pulling strength TS are measured, and the yield ratio defined by (yield strength)/(pulling strength) is calculated. In addition, the pulling test piece of the flat plate is taken from the position of the central part of the width of the flat plate of the edge of the 3 o'clock position when the welded part of the square steel pipe is set to the 12 o'clock direction (refer to the symbol X in Figure 2). In addition, the number of test pieces is 2 each, and the average value is calculated to obtain YS, TS, and yield ratio.
圖3係顯示夏比實驗片的採取位置之示意圖。 Figure 3 is a schematic diagram showing the locations where the Charpy test pieces were taken.
夏比衝擊試驗,如圖3所示,在從方形鋼管的管外表面到壁厚t的t/4位置,使用從方形鋼管的平板部採取且依據JIS Z2242(2018)的規定的V型缺口標準試驗片,使得試驗片長度方向與管軸方向平行(參照圖3中的符號Y)。依據JIS Z2242(2018)的規定,以試驗溫度:-60℃、-40℃、-20 ℃、0℃、+20℃實施夏比衝擊試驗。再者,試驗片根數在各試驗溫度設為3根,求出延展性-脆性轉移溫度及吸收能的平均值(J)。 As shown in Figure 3, the Charpy impact test is performed using a V-notch standard test piece taken from the flat plate of a square steel pipe and in accordance with the provisions of JIS Z2242 (2018) at the position t/4 from the outer surface of the square steel pipe to the wall thickness t, so that the length direction of the test piece is parallel to the pipe axis direction (refer to the symbol Y in Figure 3). In accordance with the provisions of JIS Z2242 (2018), the Charpy impact test is carried out at the test temperatures of -60℃, -40℃, -20℃, 0℃, and +20℃. In addition, the number of test pieces is set to 3 at each test temperature, and the average values of the ductility-brittleness transition temperature and the absorbed energy (J) are obtained.
其結果顯示於表4。 The results are shown in Table 4.
表3、4中,鋼No.1~20為本發明例,鋼No.21~45為比較例。 In Tables 3 and 4, Steel No. 1 to 20 are examples of the present invention, and Steel No. 21 to 45 are comparative examples.
如表3所示,在本發明例的熱軋鋼板,任一 個之板厚中心部及板表面背面部之鋼組織,當包含總和之面積率為6~25%的波來鐵及偽波來鐵、面積率為5%以下的上部變韌鐵,且在板厚中心部,將由相鄰的結晶的方位差為15°以上的邊界所包圍的區域作為結晶粒時,板厚中央部的鋼組織的平均結晶粒徑為10.0~30.0μm、等效圓直徑為40.0μm以上的結晶粒的面積率為20%以下,長徑與短徑之比(=(長徑)/(短徑))為3.0以上的結晶粒的個數為30個/mm2以下,並且鋼板表面與板厚中心部的硬度差為40HV以下。且,降伏強度為250MPa以上、拉引強度為400MPa以上、降伏比為0.75以下、-20℃之夏比吸收能為100J以上、且延展性-脆性轉移溫度為-20℃以下。 As shown in Table 3, in the steel structure of the central portion of the plate thickness and the back portion of the plate surface of any one of the hot-rolled steel plates of the present invention, when the total area ratio of the pulvinar and pseudo-pulvinar is 6 to 25% and the area ratio of the upper tantalum is 5% or less, and in the central portion of the plate thickness, the area surrounded by the boundary where the orientation difference of the adjacent crystals is 15° or more is taken as the crystal grain, the area ratio of the crystal grains with an average crystal grain size of 10.0 to 30.0 μm and an equivalent circle diameter of 40.0 μm or more in the steel structure of the central portion of the plate thickness is 20% or less, and the number of crystal grains with a ratio of the major diameter to the minor diameter (= (major diameter)/(minor diameter)) of 3.0 or more is 30 grains/mm 2 or less, and the hardness difference between the steel plate surface and the center of the plate thickness is 40HV or less. In addition, the yield strength is 250MPa or more, the tensile strength is 400MPa or more, the yield ratio is 0.75 or less, the Charpy absorbed energy at -20℃ is 100J or more, and the ductility-brittleness transition temperature is -20℃ or less.
另外,如表4所示,使用本發明例的熱軋鋼板所製造之方形鋼管,任一個之平板部的降伏強度為295MPa以上、平板部的拉引強度為400MPa以上、平板部的降伏比為0.90以下、平板部的-20℃之夏比吸收能為40J以上且平板部的延展性-脆性轉移溫度為-5℃以下。 In addition, as shown in Table 4, the square steel pipes made using the hot-rolled steel plate of the present invention have a yield strength of 295 MPa or more in the flat plate, a tensile strength of 400 MPa or more in the flat plate, a yield ratio of 0.90 or less in the flat plate, a Charpy absorbed energy of 40 J or more at -20°C in the flat plate, and a ductility-brittleness transition temperature of -5°C or less in the flat plate.
比較例的No.21(鋼U)係Mn/Si=0.8,為不在本發明的範圍,因此,波來鐵及偽波來鐵的總和之面積率未滿6%,拉引強度及降伏比未達到期望的值。 The comparison example No. 21 (steel U) has Mn/Si=0.8, which is not within the scope of the present invention. Therefore, the total area ratio of pulex and pseudo-pulex is less than 6%, and the tensile strength and yield ratio do not reach the expected values.
比較例的No.22(鋼V)係Mn/Si=7.9,為不在本發明的範圍,因此,波來鐵及偽波來鐵的總和之面積率超過25%,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 Comparative example No. 22 (Steel V) has Mn/Si=7.9, which is not within the scope of the present invention. Therefore, the total area ratio of pulex and pseudo-pulex exceeds 25%, and the Charpy absorption energy at -20℃ and the ductility-brittleness transition temperature do not reach the expected values.
比較例的No.23(鋼W),由於C的含量超出本 發明的範圍,故,第二相的面積率成為不在本發明的範圍,另外,結晶粒徑(等效圓直徑)40.0μm以上的結晶粒的面積率超過20%,降伏比、-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 23 (Steel W), the C content exceeds the range of the present invention, so the area ratio of the second phase is out of the range of the present invention. In addition, the area ratio of crystal grains with a grain size (equivalent circular diameter) of 40.0 μm or more exceeds 20%, and the yield ratio, Charpy absorbed energy at -20°C, and ductility-brittleness transition temperature do not reach the expected values.
比較例的No.24(鋼X)係Si的含量超出本發明的範圍,因此,偽波來鐵之面積率過度增加,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 The Si content of the comparative example No. 24 (Steel X) exceeds the range of the present invention, so the area ratio of pseudo-wave iron increases excessively, and the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature do not reach the expected values.
比較例的No.25(鋼Y),由於Mn的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,降伏比未達到期望的值。 In the comparative example No. 25 (steel Y), the Mn content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40 HV, and the yield ratio did not reach the desired value.
比較例的No.26(鋼Z),由於Nb的含量超出本發明的範圍,故,上部變韌鐵的量成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 Comparative Example No. 26 (Steel Z) has a Nb content exceeding the range of the present invention, so the amount of upper ductile iron exceeds 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more is 30/ mm2 , the hardness difference exceeds 40HV, and the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature do not reach the expected values.
比較例的No.27(鋼AA),由於Ti的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%,另外,形成粗大的碳化物、氮化物等。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,其結果,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 27 (Steel AA), the Ti content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%, and coarse carbides, nitrides, etc. were formed. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , and the hardness difference exceeded 40HV. As a result, the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature did not reach the expected values.
比較例的No.28(鋼AB),由於V的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其 結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 28 (Steel AB), the V content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40HV, and the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature did not reach the expected values.
比較例的No.29(鋼AC),由於Cr的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 29 (steel AC), the Cr content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40HV, and the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature did not reach the expected values.
比較例的No.30(鋼AD),由於Mo的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 30 (steel AD), the Mo content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40HV, and the Charpy absorbed energy at -20℃ and the ductility-brittleness transition temperature did not reach the expected values.
比較例的No.31(鋼AE),由於Cu的含量超出本發明的範圍,故,會有Cu粗大析出。其結果,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 31 (steel AE), the Cu content exceeds the range of the present invention, so there is coarse precipitation of Cu. As a result, the Charpy absorption energy at -20℃ and the ductility-brittleness transition temperature do not reach the expected values.
比較例的No.32(鋼AF),由於Ni的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 32 (Steel AF), the Ni content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40 HV, and the ductility-brittleness transition temperature did not reach the desired value.
比較例的No.33(鋼AG),由於Ca的含量超出本發明的範圍,故,形成有Ca氧化物簇。其結果,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 33 (Steel AG), since the Ca content exceeds the range of the present invention, Ca oxide clusters are formed. As a result, the Charpy absorption energy at -20°C and the ductility-brittleness transition temperature do not reach the expected values.
比較例的No.34(鋼AH),由於B的含量超出本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,長徑與短徑的比為3.0以上的結晶粒之個數形成為30個/mm2,硬度差超過40HV,降伏比未達到期望的值。 In the comparative example No. 34 (Steel AH), the B content exceeded the range of the present invention, so the area ratio of the upper ductile iron exceeded 5%. As a result, the number of crystal grains with a major diameter to minor diameter ratio of 3.0 or more was 30/ mm2 , the hardness difference exceeded 40HV, and the yield ratio did not reach the desired value.
比較例的No.35(鋼AI),由於C的含量超出本發明的範圍,故,波來鐵及偽波來鐵的總和之面積率未滿6%,平均結晶粒徑超過30.0μm,並且結晶粒徑(等效圓直徑)40.0μm以上的結晶粒的面積率超過20%,降伏強度、拉引強度、降伏比、-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No.35 (steel AI), since the C content exceeds the range of the present invention, the total area ratio of pulex and pseudo-pulex is less than 6%, the average grain size exceeds 30.0μm, and the area ratio of grains with a grain size (equivalent circular diameter) of 40.0μm or more exceeds 20%. The yield strength, tensile strength, yield ratio, Charpy absorbed energy at -20℃ and ductility-brittleness transition temperature do not reach the expected values.
比較例的No.36(鋼C),板塊加熱溫度超出本發明的範圍,結晶粒粗大化,平均結晶粒徑超出30.0μm,結晶粒徑(等效圓直徑)40.0μm以上的結晶粒的面積率超出20%。其結果,降伏強度、拉引強度、-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 36 (steel C), the plate heating temperature exceeded the range of the present invention, the crystal grains coarsened, the average crystal grain size exceeded 30.0μm, and the area ratio of crystal grains with a crystal grain size (equivalent circular diameter) of 40.0μm or more exceeded 20%. As a result, the yield strength, tensile strength, Charpy absorbed energy at -20℃, and ductility-brittleness transition temperature did not reach the expected values.
比較例的No.37(鋼C),精軋結束溫度超出本發明的範圍,因此,在930℃以下之總計壓下率低於本發明的範圍,無法抑制粗大的變韌鐵生成,平均結晶粒徑超出30.0μm,結晶粒徑(等效圓直徑)40.0μm以上的結晶粒的面積率超出20%。其結果,-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No.37 (steel C), the finishing temperature of the finishing rolling exceeds the range of the present invention. Therefore, the total reduction rate below 930°C is lower than the range of the present invention, and the formation of coarse tungsten iron cannot be suppressed. The average grain size exceeds 30.0μm, and the area ratio of grains with a grain size (equivalent circular diameter) of 40.0μm or more exceeds 20%. As a result, the Charpy absorption energy at -20°C and the ductility-brittleness transition temperature did not reach the expected values.
比較例的No.38(鋼C),在930℃以下之總計壓下率超出本發明的範圍,生成朝輥軋方向伸長的粗大變韌鐵,長徑/短徑的比為3.0以上的結晶粒之個數超出30個 /mm2。其結果,延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 38 (Steel C), the total reduction ratio at 930°C or below exceeded the range of the present invention, resulting in the formation of coarse ductile iron elongated in the rolling direction, and the number of crystal grains with a major diameter/minor diameter ratio of 3.0 or more exceeded 30/mm 2 . As a result, the ductility-brittleness transition temperature did not reach the desired value.
比較例的No.39(鋼C),由於板厚中心部的平均冷卻速度Vc超出本發明的範圍,且,空冷時間低於本發明的範圍,故,上部變韌鐵的面積率超出5%,不在本發明的範圍。其結果,硬度差超過40HV,降伏比未達到期望的值。 In the comparison example No. 39 (steel C), the average cooling rate Vc of the center of the plate thickness exceeds the range of the present invention, and the air cooling time is lower than the range of the present invention. Therefore, the area ratio of the upper ductile iron exceeds 5%, which is not within the range of the present invention. As a result, the hardness difference exceeds 40HV, and the yield ratio does not reach the expected value.
比較例的No.40(鋼C),由於Vs/Vc超過本發明的範圍,故,上部變韌鐵的面積率超過5%,在鋼板表層部生成了大量的上部變韌鐵。其結果,硬度差超過40HV,降伏比、-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 40 (steel C), since Vs/Vc exceeds the range of the present invention, the area ratio of the upper tantalum exceeds 5%, and a large amount of upper tantalum is generated on the surface of the steel plate. As a result, the hardness difference exceeds 40HV, and the yield ratio, Charpy absorbed energy at -20℃, and ductility-brittleness transition temperature do not reach the expected values.
比較例的No.41(鋼C),由於冷卻停止溫度及捲取溫度低於本發明的範圍,故,上部變韌鐵的面積率成為超出5%。其結果,硬度差超過40HV,降伏比未達到期望的值。 In the comparative example No. 41 (steel C), since the cooling stop temperature and the coiling temperature are lower than the range of the present invention, the area ratio of the upper ductile iron exceeds 5%. As a result, the hardness difference exceeds 40HV, and the yield ratio does not reach the expected value.
比較例的No.42(鋼C),由於冷卻停止溫度及捲取溫度超出本發明的範圍,故,平均結晶粒徑成為超出30.0μm。其結果,降伏強度、拉引強度、-20℃之夏比吸收能及延展性-脆性轉移溫度未達到期望的值。 In the comparative example No. 42 (steel C), the cooling stop temperature and the coiling temperature exceeded the range of the present invention, so the average grain size exceeded 30.0 μm. As a result, the yield strength, tensile strength, Charpy absorbed energy at -20°C, and ductility-brittleness transition temperature did not reach the expected values.
比較例的No.43(鋼C),由於板厚中心部的平均冷卻速度Vc低於本發明的範圍,故,平均結晶粒徑超過30.0μm,並且粒徑40.0μm以上的面積率超過20%,另外,板厚中心部的波來鐵及偽波來鐵的總和之面積率未滿6%,降伏強度、拉引強度、-20℃之夏比吸收能及延展性- 脆性轉移溫度未達到期望的值。 In the comparative example No. 43 (steel C), the average cooling rate Vc in the center of the plate thickness is lower than the range of the present invention, so the average crystal grain size exceeds 30.0μm, and the area ratio of grains with a grain size of 40.0μm or more exceeds 20%. In addition, the total area ratio of pulex and pseudo-pulex in the center of the plate thickness is less than 6%, and the yield strength, tensile strength, Charpy absorbed energy at -20℃ and ductility-brittle transition temperature do not reach the expected values.
比較例的No.44(鋼C),由於在930℃以下之總計壓下率超出本發明的範圍,板厚中心部的平均冷卻速度Vc大幅超出本發明的範圍,故,上部變韌鐵的面積率超出5%,另外,平均結晶粒徑未滿10.0μm,降伏比未達到期望的值。 For the comparative example No. 44 (Steel C), the total reduction ratio below 930°C exceeds the range of the present invention, and the average cooling rate Vc at the center of the plate thickness greatly exceeds the range of the present invention. Therefore, the area ratio of the upper ductile iron exceeds 5%, and the average grain size is less than 10.0μm, and the yield ratio does not reach the expected value.
比較例的No.45(鋼C),由於空冷時間低於本發明的範圍,故,可估計為板表層部與板厚中央部的溫度差變大。其結果,在鋼板表層部生成多量的變韌鐵,其結果,硬度差超過40HV,降伏比未達到期望的值。 In the comparative example No. 45 (steel C), since the air cooling time is lower than the range of the present invention, it can be estimated that the temperature difference between the surface of the plate and the center of the plate thickness becomes larger. As a result, a large amount of ductile iron is generated on the surface of the steel plate, and as a result, the hardness difference exceeds 40HV, and the yield ratio does not reach the expected value.
1:方形鋼管 1: Square steel pipe
4:大樑 4: Main beam
5:小樑 5: Small beam
6:隔膜 6: Diaphragm
7:間柱 7: Intermediate columns
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